TECHNICAL FIELD
[0001] The present invention relates to a refrigerator, and particularly to a refrigerator
having a defrosting mechanism for defrosting an evaporator.
BACKGROUND
[0002] In ordinary refrigerators, air cooled by an evaporator in a freezing cycle is blown
to storage chambers to thereby cool the storage chambers to a desired refrigeration
temperature range or freezing temperature range. When the freezing cycle is used constantly
for cooling, the evaporator will get frosted. When the frost on the evaporator increases,
heat transfer and air supply between the evaporator and air will be hindered. Therefore,
in the operation of the refrigerator, a defrosting operation for clearing the frost
from the evaporator is performed regularly.
[0003] In the general defrosting operation, a defrosting heater disposed below the evaporator
is energized so that the defrosting heater heats up to melt and remove the frost on
the evaporator. Here, the evaporator employs a finned tube evaporator disclosed in
the following Patent Document 1:
[Patent Document ] Japanese patent laid-open
JP2012-52747.
[0004] In a refrigerator having the finned tube evaporator, part of air returning from the
storage chamber to the cooling chamber sometimes flows to an upper portion of the
cooling chamber, thereby forming a large frost block in the upper portion of the cooling
chamber. When the large frost block is formed in this region, even though the cooling
chamber is heated by the defrost heater in the defrosting operation, the frost block
cannot be meted away completely within a predetermined defrosting operation time period,
thereby failing to overcome the reduction of the cooling efficiency due to the frosting.
SUMMARY
[0005] The present invention is completed in view of the above situations and aims to provide
a refrigerator capable of suppressing frost formation in an upper portion of the cooling
chamber.
[0006] An embodiment of the present invention provides a refrigerator, comprising: a storage
chamber; a cooling chamber for accommodating air to be blown to the storage chamber;
and an evaporator for cooling the air in an interior of the cooling chamber, the evaporator
being a finned tube cooler having a heat transfer tube and heat-dissipating fins,
an air passage restricting member being disposed between a side wall of the cooling
chamber and the evaporator and being in contact with the evaporator. Therefore, in
the refrigerator according to the embodiment of the present invention, since the air
passage restricting member is disposed between the side wall of the cooling and the
evaporator, the frost formed on the surface of the air passage restricting member
blocks the air passage, thereby preventing the cold air from advancing upward via
a side of the evaporator in the cooling chamber. Hence, the frosting above the evaporator
can be suppressed.
[0007] Preferably, in the refrigerator according to one embodiment of the present invention,
the heat transfer pipe has a plurality of linear sections and a plurality of curved
sections, the plurality of curved sections connect end portions of vertically-adjacent
linear sections, and the air passage restricting member is sandwiched between the
adjacent linear sections. Therefore, in the refrigerator according to the embodiment
of the present invention, the air passage restricting member is sandwiched by the
heat transfer tube, so that the surface of the air passage restricting member is cooled
by the heat transfer tube such that the surface of the air passage restricting member
is frosted early. Then, the frost grown is used to block the air passage in the interior
of the cooling chamber early so that the cold air can be suppressed from advancing
upward in the interior of the cooling chamber.
[0008] Preferably, in the refrigerator according to an embodiment of the present invention,
the refrigerator further comprises a freezing cycle having the evaporator, and the
evaporator is connected to another constituent device in the freezing cycle through
a refrigerant pipe; the refrigerant pipe is guided in an upper portion of the cooling
chamber, starting from a left end of the topmost linear section; the air passage restricting
member is located between a side wall of the cooling chamber and a left end portion
of the evaporator. Therefore, in the refrigerator according to the embodiment of the
present invention, the air passage restricting member blocks the air passage below
the refrigerant pipe, so that the cold air can be prevented from advancing upward
to the refrigerant pipe via the side of the evaporator, thereby suppressing the frost
formation on the refrigerant pipe.
[0009] Preferably, in the refrigerator according to one embodiment of the present invention,
the air passage restricting member is sandwiched between the topmost linear section
and another adjacent linear section below the topmost linear section. Therefore, in
the refrigerator according to the embodiment of the present invention, frost formed
on the surface of the air passage restricting member blocks the air passage, thereby
preventing the cold air from advancing upward beyond the uppermost linear section
via the side of the evaporator. Therefore, the progress of frost formation above the
cooling chamber can be suppressed. Preferably, in the refrigerator according to the
embodiment of the present invention, the air passage restricting member is formed
of a deformable flexible material, and is sandwiched between the adjacent linear sections
while being slightly deformed. Therefore, in the refrigerator according to one embodiment
of the present invention, the mounting of the air passage restricting member is facilitated,
the surface of the air passage restricting member can be brought into close contact
with the linear sections so that the temperature of the surface of the air passage
restricting member can be rapidly lowered to a low temperature, and meanwhile, the
air passage restricting member can be mounted firmly in position.
[0010] Preferably, in the refrigerator according to an embodiment of the present invention,
the air passage restricting member comprises: a core member; and a surface member
covering a surface of the core member, the surface member being made of a material
having a higher thermal conductivity than the core member. Therefore, in the refrigerator
according to the embodiment of the present invention, the surface of the air passage
restricting member is covered with the surface member which is superior in heat conduction,
so that the temperature of the surface member in contact with the evaporator rapidly
becomes a low temperature, and the frost formed early on the surface of the surface
member can be used to block the path of the cold air early.
[0011] Preferably, in the refrigerator according to the embodiment of the present invention,
the core member employs a foamed resin, and the surface member employs an aluminum
tape or an aluminum foil. Therefore, in the refrigerator according to the embodiment
of the present invention, light weight of the air passage restricting member can be
pursued for; furthermore, the surface of the air passage restricting member can be
brought into good contact with the evaporator, and the temperature of the surface
member can be made fall rapidly by virtue of excellent thermal conductivity.
[0012] Preferably, in the refrigerator according to an embodiment of the present invention,
the air passage restricting member has a rectangular parallelepiped shape, and an
end face of the air passage restricting member is in contact with the heat-dissipating
fin. Therefore, in the refrigerator according to an embodiment of the present invention,
the end face of the air passage restricting member is brought into surface contact
with the heat-dissipating fin, so that the surface of the air passage restricting
member can be effectively cooled by the heat-dissipating fin, and the surface of the
air passage restricting member is effectively frosted.
[0013] Preferably, in the refrigerator according to an embodiment of the present invention,
the refrigerator further comprises a freezing cycle having the evaporator; and the
air passage restricting member is formed with an insertion hole running through the
air passage restricting member in an up-down direction, and a slot communicating the
end face of the air passage restricting member with the insertion hole; the refrigerant
pipe of the freezing cycle is arranged in the insertion hole via the slot. Therefore,
in the refrigerator according to the embodiment of the present invention, the air
passage restricting member can be more firmly mounted to the evaporator by inserting
the refrigerant pipe into the insertion hole,, and the air passage restricting member
can be prevented from disengaging from the evaporator during the handling of the evaporator
mounted with the air passage restricting member, or during the mounting of the evaporator
to the main body of the refrigerator.
[0014] Preferably, in the refrigerator according to an embodiment of the present invention,
the refrigerator further comprises: a return air passage through which air returns
from the storage chamber to the cooling chamber and which is formed on a side of the
cooling chamber; a partition wall for partitioning the return air passage from the
cooling chamber; and a return air port formed at a lower end of the partition wall,
the air in the return air passage returning through the return air port back to the
cooling chamber; wherein the side wall of the cooling chamber is formed by the partition
wall, and the air passage restricting member is disposed between the partition wall
and the evaporator. Therefore, in the refrigerator according to the embodiment of
the present invention, the return air port is formed at the lower end of the return
air passage, and the air passage restricting member is disposed between the partition
wall and the evaporator. As a result, when the air containing moisture and returned
through the return air port passes by the air passage restricting member, frost is
actively grown on the surface of the air passage restricting member, thereby preventing
the air containing moisture from advancing to the upper portion of the cooling chamber
and thereby causing a lot of frost.
[0015] Preferably, in the refrigerator according to one embodiment of the present invention,
a clearance is formed between an end portion of the air passage restricting member
in a left-right direction and the partition wall. Therefore, in the refrigerator according
to the embodiment of the present invention, the clearance is provided in consideration
of the manufacturing error, assembling deformation, etc. of the air passage restricting
member or the components of the refrigerator, to reduce the difficulty of requirements
for the manufacturing error or assembling precision of the air passage restricting
member or the components of the refrigerator. Furthermore, the air containing moisture
and returned through the air return port can easily advance upward through the clearance,
frost actively grows on the surface of the air passage restricting member, the frost
is used to block the clearance, thereby preventing the air containing moisture from
advancing to the upper portion of the cooling chamber and thereby causing a lot of
frost.
[0016] Preferably, in the refrigerator according to an embodiment of the present invention,
the refrigerator further comprises a defrost-purpose heating portion which is disposed
in the interior of the cooling chamber and below the evaporator. Therefore, in the
refrigerator according to the embodiment of the present invention, the arrangement
of the air passage restricting member reduces the amount of frost formed in the upper
portion of the cooling chamber, and the defrost-purpose heating portion defrosts the
lower portion of the cooling chamber, so that most or all of the frost formed in the
interior of the cooling chamber is melted, and the time and energy required for defrosting
can be reduced.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
FIG. 1 is a perspective view of a refrigerator according to an embodiment of the present
invention as viewed from the front left side;
FIG. 2 is a side cross-sectional view showing a refrigerator according to an embodiment
of the present invention as a whole;
FIG. 3 is a rear view showing an internal structure of a cooling chamber of a refrigerator
according to the embodiment of the present invention;
FIG. 4A and FIG. 4B each are a view showing a refrigerator according to an embodiment
of the present invention, wherein FIG. 4A is a side view showing a portion provided
with an air passage restricting member, and FIG. 4B is a cross-sectional view of a
lower portion of the portion provided with the air passage restricting member;
FIG. 5A and FIG. 5B each are a view showing a refrigerator according to an embodiment
of the present invention, wherein FIG. 5A is a perspective view showing an air passage
restricting member, and FIG. 5B is a cross-sectional view showing the air passage
restricting member;
FIG. 6 is a view showing a refrigerator according to an embodiment of the present
invention, and is a rear view showing a frosted cooling chamber nearby the air passage
restricting member in an initial phase;
FIG. 7A and FIG. 7B each are a view showing a refrigerator according to an embodiment
of the present invention, wherein FIG. 7A is a rear view showing a final stage of
frost formation in an interior of the cooling chamber, and FIG. 7B is a rear view
showing conditions in the interior of the cooling chamber after defrosting;
FIG. 8A and FIG. 8B each are a view showing a refrigerator in a comparative example
without an air passage restricting member, wherein FIG. 8A is a rear view showing
a final stage of frost formation in an interior of a cooling chamber, and FIG. 8B
is a rear view showing conditions in the interior of the cooling chamber after defrosting.
DETAILED DESCRIPTION
[0018] Hereinafter, a refrigerator 10 according to an embodiment of the present invention
will be described in detail with reference to figures. In the following depictions,
in principle, the same members are denoted by the same reference numerals, and repeated
depictions are omitted. Furthermore, in the following depictions, directional terms
such as "up", "down", "front", "rear", "left" and "right" are used properly, wherein
"left" and "right" means left and right when the refrigerator 10 is viewed from rear.
In addition, in the present embodiment, the refrigerator 10 is exemplarily a refrigerator
having a freezing chamber and a refrigeration chamber, but the refrigerator 10 can
also employ a refrigerator having a freezing chamber only or having a refrigeration
chamber only.
[0019] FIG. 1 is a perspective view of a refrigerator 10 according to an embodiment of the
present invention as viewed from the front left side. The refrigerator 10 has a heat-insulating
cabinet 11 and storage compartments formed in an interior of the heat-insulating cabinet
11. The storage compartments comprise refrigeration chambers 12 and freezing chambers
13 from top to bottom. Regarding front openings of the refrigeration chambers 12,
the refrigeration chamber in an upper layer is closed by a heat-insulating door 18,
and the refrigeration chamber in a lower layer is closed by a heat-insulating door
19. Regarding front openings of the freezing chambers 13, the freezing chamber in
an upper layer is closed by a heat-insulating door 20, and the freezing chamber in
a lower layer is closed by a heat-insulating door 21. The heat-insulating door 18
is a rotary door, and the heat-insulating door 19, the heat-insulating door 20 and
the heat-insulating door 21 are draw-type doors.
[0020] FIG. 2 is a side sectional view showing the refrigerator 10 as a whole. The heat-insulating
cabinet 11 comprises an outer cabinet 111 made of a steel plate that is bent into
a predetermined shape, an inner liner 112 made of a synthetic resin plate and disposed
separately inside the outer cabinet 111, and a heat-insulating material 113 filled
between the outer cabinet 111 and the inner liner 112.
[0021] A cooling chamber 115 is formed on an inner side of the freezing chamber 13, and
the freezing chamber 13 and the cooling chamber 115 are partitioned by a partition
plate 17. An evaporator 162 serving as a cooler is arranged in an interior of the
cooling chamber 115. Moreover, a compressor chamber 14 is partitioned and formed in
a rear portion of a lower end side of the refrigerator 10, and a compressor 161 is
disposed in the compressor chamber 14. The evaporator 162 and the compressor 161 form
a refrigerant compression type freezing cycle 16. Specifically, the freezing cycle
16 comprises the compressor 161, a condenser (not shown), an expansion unit (not shown),
and the evaporator 162. By operating the freezing cycle 16, the evaporator 162 is
used to cool the air in the interior of the cooling chamber 115, and a blower 27 is
used to blow the cool air to each storage chamber to bring the internal temperature
of each storage chamber into a predetermined cooling temperature range. The devices
constituting the freezing cycle 16 are connected to each other by a refrigerant pipe
formed of a metal pipes such as a copper pipe.
[0022] The blower 27 is disposed above the evaporator 162 in the interior of the cooling
chamber 115. The blower 27 is an axial flow blower or a centrifugal blower, and blows
the cold air which is in the cooling chamber 115 and cooled by the evaporator 162,
toward the refrigeration chamber 12 and the freezing chamber 13.
[0023] A defrost-purpose heating portion 117 is disposed in the interior of the cooling
chamber 115 and below the evaporator 162. The defrost-purpose heating portion 117
is a heater that generates heat after being energized.
[0024] An air supply passage 118 is formed upward from the cooling chamber 115. Openings
for blowing cold air to the refrigeration chamber 12 are formed in the air supply
passage 118. The cold air for cooling the refrigeration chamber 12 is returned to
the cooling chamber 115 via a return air passage not shown here. Thereby, the refrigeration
chamber 12 is cooled to a predetermined refrigeration temperature range.
[0025] A portion of the blown cold air is blown to the freezing chamber 13 through an opening
formed in a upper portion of the partition plate 17, and the cold air for cooling
the freezing chamber 13 returns the cooling chamber 115 through an opening formed
in a lower portion of the partition plate 17. Thereby, the freezing chamber 13 is
cooled to a predetermined freezing temperature range.
[0026] When the cooling of the refrigeration chamber 12 and the freezing chamber 13 by the
freezing cycle 16 lasts, a lot of frost is generated on the evaporator 162 and hinders
the heat transfer and airflow of the evaporator 162. Therefore, the evaporator 162
is periodically defrosted. During the defrosting operation, the cooling of the refrigeration
chamber 12 and the freezing chamber 13 by the freezing cycle 16 is stopped, the air
supply by the blower 27 is stopped, and the air in the interior of the cooling chamber
115 is heated by the defrost-purpose heating portion 117, thereby defrosting the evaporator
162. After the defrosting operation ends, the aforementioned cooling operation of
the refrigeration chamber 12 and the freezing chamber 13 is restarted.
[0027] FIG. 3 is a rear view showing an internal structure of the cooling chamber 115.
[0028] The evaporator 162 is a finned tube type evaporator disposed in the interior of the
cooling chamber 115. Specifically, the evaporator 162 has a heat transfer tube 29
and heat-dissipating fins 28, and the heat transfer tube 29 runs through an opening
formed in the heat-dissipating fins 28. The heat transfer tube 29 is a conduit formed
of copper or aluminum having excellent thermal conductivity. The heat-dissipating
fins 28 are metal plates made of copper or aluminum having high thermal conductivity,
and a plurality of heat-dissipating fins 28 are arranged at substantially equal intervals
in the left-right direction. A low-temperature refrigerant circulates inside the heat
transfer tube 29, whereby the heat transfer tube 29 and the heat-dissipating fins
28 exchange heat with the air in the interior of the cooling chamber 115. Thereby,
the air in the interior of the cooling chamber 115 is cooled.
[0029] The heat transfer tube 29 has a linear section 291, a linear section 292, a linear
section 293 and a linear section 294 extending linearly in the left-right direction.
The linear sections 291, 292, 293 and 294 are in the same plane and parallel to one
another in the up-down direction.
[0030] A right end portion of the linear section 291 and a right end portion of the linear
section 292 are connected by a curved section 295. A left end portion of the linear
section 292 and a left end portion of the linear section 293 are connected by a curved
section 297. A right end portion of the linear section 293 and a right end portion
of the linear section 294 are connected by a curved section 296. Moreover, starting
from a left end of the linear section 294, a refrigerant pipe 298 is guided in the
upper portion of the cooling chamber 115.
[0031] A return air passage 24 is an air passage through which the air for cooling the refrigeration
chamber 12 shown in FIG. 2 returns to the cooling chamber 115. The return air passage
24 is formed on the left side of the cooling chamber 115. The return air passage 24
and the cooling chamber 115 are partitioned by a partition wall 25 having a heat-insulating
structure. Here, the partition wall 25 is formed with a side wall 32 located on the
left side of the evaporator 162.
[0032] A return air port 26 is an opening that communicates a lower end of the return air
passage 24 with the cooling chamber 115.
[0033] The airflow in the interior of the cooling chamber 115 will be described. First,
the air for cooling the refrigeration chamber 12 shown in FIG. 2 advances downward
in the return air passage 24. The air that has reached the lower end of the return
air passage 24 enters the cooling chamber 115 through the return air port 26, and
then advances rightward at the bottom of the cooling chamber 115. Thereafter, the
air rises inside the cooling chamber 115 as indicated by the dotted line, and exchanges
heat with the evaporator 162 and therefore is cooled. In addition, part of the air
entering the interior of the cooling chamber 115 through the air return port 26 rises
through a gap formed between a left end portion of the evaporator 162 and the side
wall 32 as indicated by the dashed-dotted line.
[0034] In the present embodiment, an air passage restricting member 30 is provided between
the left end portion of the evaporator 162 and the side wall 32. The air passage restricting
member 30 has a substantially rectangular parallelepiped shape, is formed of a deformable
flexible material, and a surface portion of the air passage restricting member is
excellent in thermal conductivity. A right side portion of the air passage restricting
member 30 is inserted into a gap between the heat transfer tubes 29 of the evaporator
162. Furthermore, a clearance 31 is formed between a left end portion of the air passage
restricting member 30 and the side wall 32. The clearance 31 is a clearance ensured
in consideration of the manufacturing error, assembling deformation, etc. of the air
passage restricting member 30 or the components of the refrigerator 10.
[0035] FIG. 4A is a partially enlarged view showing a portion provided with the air passage
restricting member 30, and FIG. 4B is a partially enlarged cross-sectional view showing
the portion provided with the air passage restricting member 30 as viewed from below.
[0036] Referring to FIG. 4A, a right end portion of the air passage restricting member 30
is inserted between the left end portion of the linear section 293 and the left end
portion of the linear section 294. The right end portion of the air passage restricting
member 30 is slightly compressed between the linear section 293 and the linear section
294, and thereby the position thereof is fixed. In addition, the right end face of
the air passage restricting member 30 is in surface contact with the heat-dissipating
fins 28. With such a configuration, the air passage restricting member 30 is in surface
contact with the linear sections 293 and 294 as parts of the heat transfer tube 29
and the heat-dissipating fins 28. Therefore, the surface of the air passage restricting
member 30 is cooled by the heat exchange with the heat transfer tube 29 and the heat-dissipating
fins 28, and the temperature of the surface is lowered.
[0037] Referring to FIG. 4B, an insertion hole 303 and a slot 304 are formed in the air
passage restricting member 30. The insertion hole 303 is a through hole that runs
through the air passage restricting member 30 in the up-down direction. The slot 304
is a slot for communicating the right end face of the air passage restricting member
30 and the insertion hole 303. The refrigerant pipe 299 is arranged in the insertion
hole 303 via the slot 304. The air passage restricting member 30 can be mounted more
firmly to the evaporator 162 by inserting the refrigerant pipe 299 into the insertion
hole 303. Therefore, the air passage restricting member 30 can be prevented from disengage
from the evaporator 162 in the process of conveying the evaporator 162 mounted with
the air passage restricting member 30, or in the process of mounting the evaporator
162 to the main body of the refrigerator 10.
[0038] FIG. 5A is a perspective view showing the air passage restricting member, and FIG.
5B is a cross-sectional view showing the air passage restricting member 30. Here,
the insertion holes 303 and the slot 304 shown in FIG. 4B are not shown.
[0039] Referring to FIG. 5A, the air passage restricting member 30 has a substantially rectangular
parallelepiped shape. The size of the air passage restricting member 30 can vary with
the shape of the evaporator 162 shown in FIG. 3, and the size of the cooling chamber
115, and so on. A thickness dimension of the air passage restricting member 30 is
set to be slightly larger than a vertical distance dimension between the linear section
293 and the linear section 294.
[0040] Referring to FIG. 5B, the air passage restricting member 30 has a core member 301
and a surface member 302. Here, although the surface member 302 is away from the surface
of the core member 301 in the figure, the surface member 302 is, in reality, in close
contact with the surface of the core member 301.
[0041] The material of the core member 301 may employ a material that can be easily deformed
and light weighted, for example, employ a foamed resin. By employing the foamed resin
or the like as the core member 301, the air passage restricting member 30 can be inserted
between the linear section 293 and the linear section 294 while being deformed slightly
as shown in FIG. 4A. In addition, a lower surface and an upper surface of the air
passage restricting member 30 can be brought into close contact with the linear section
293 and the linear section 294 satisfactorily. Furthermore, the light weight of the
air passage restricting member 30 can be pursued.
[0042] The surface member 302 may employ a film material having a better thermal conductivity
than the core member 301, for example, employ an aluminum tape or an aluminum foil.
The surface of the air passage restricting member 30 is formed by the surface member
302, whereby the temperature of the surface member 302 can be lowered by exchanging
heat with the linear section 294, the linear section 293 and the heat-dissipating
fins 28.
[0043] FIG. 6 is a rear view showing a frosted cooling chamber 115 in an initial phase of
the cooling operation of the freezing cycle 16.
[0044] As stated above, the surface of the air passage restricting member 30 formed of the
aluminum foil is in surface contact with the evaporator 162. Therefore, when the low-temperature
refrigerant is guided into the evaporator 162 by operating the freezing cycle 16,
the surface of the air passage restricting member 30 is also cooled to a low temperature.
[0045] On the other hand, since the refrigeration compartment 12 shown in FIG. 2 is cooled,
the air returning to the return air passage 24 contains a lot of moisture evaporated
from the foods etc. stored in the refrigeration compartment 12. A portion of the air
that descends in the return air passage 24 and is guided through the return air port
26 into the cooling chamber 115 advances in the direction of the clearance 31 as indicated
by the dashed-dotted line. The air containing moisture is blown onto the surface of
the cooled air passage restricting member 30, whereby the surface of the air passage
restricting member 30 is first frosted. Here, frosting is shown with dotted shading.
As such, in an early stage of the cooling operation, the surface of the air passage
restricting member 30 is first frosted, so the frost in this portion grows earlier
than the surrounding area. The clearance 31 is blocked by the frost growing on the
air passage restricting member 30.
[0046] FIG. 7A is a rear view showing a final stage of frost formation in the interior of
the cooling chamber 115, and FIG. 7B is a rear view showing conditions in the interior
of the cooling chamber 115 after defrosting.
[0047] Referring to FIG. 7A, frost occurs as a whole starting from the evaporator 162, the
refrigerant pipe 298 and so on. Specifically, a large amount of frost occurs in a
lower portion of the evaporator 162, and frost also occurs in an upper portion of
the evaporator 162. In the present embodiment, since the clearance 31 is blocked early
by arranging the air passage restricting member 30, frost formation around the refrigerant
pipe 298 arranged in the upper portion is suppressed. In addition, frost formation
in the entire upper region of the cooling chamber 115 is suppressed.
[0048] As such, the air passage restricting member 30 can enable the surface of the surface
member 302 to be actively frosted, and the resultant frost is used to block the clearance
31. When the clearance 31 is blocked, the cold air flowing upward along the clearance
31 is prevented from flowing upward, and flows rightward instead. In this way, frost
formation in the upper portion of the cooling chamber 115 can be suppressed.
[0049] When the frosting of the evaporator 162 proceeds, the heat transfer of the evaporator
162 and the air flow in the interior of the cooling chamber 115 are hindered. Therefore,
the defrosting operation for melting and removing the frost is performed by energizing
the defrost-purpose heating portion 117 to heat the air in the interior of the cooling
chamber 115.
[0050] Referring to FIG. 7B, when the defrosting operation ends, most or all of the frost
formed in the interior of the cooling chamber 115 is melted and removed. Therefore,
the interior of the cooling chamber 115 can be effectively cooled by allowing the
low-temperature refrigerant to circulate through the evaporator 162 again. Furthermore,
the time and energy required for defrosting can be reduced.
[0051] FIG. 8 is a diagram showing a refrigerator of a comparative example without the air
passage restricting member 30, FIG. 8A is a rear view showing a final stage of frost
formation in the interior of the cooling chamber 115, and FIG. 8B is a rear view showing
conditions in the interior of the cooling chamber 115 after defrosting.
[0052] Referring to FIG. 8A, in a case where there is no air passage restricting member
30 and the clearance 31 is not blocked, a portion of the humid air advances toward
the upper side of the cooling chamber 115 as indicated by the dashed-dotted line.
Thereby, a large amount of frost is generated along the refrigerant pipe 298 guided
above an accommodating rack 15.
[0053] Referring to FIG. 8B, the defrosting operation of heating the air in the interior
of the cooling chamber 115 is performed by energizing the defrost-purpose heating
portion 117. However, since a very large amount of frost is formed at a position away
from the defrost-purpose heating portion 117, namely, the upper portion of the cooling
chamber 115, a considerable amount of frost does not melt away and remains nearby
the refrigerant pipe 298 or in the upper portion of the cooling chamber 115. When
the cooling operation using the freezing cycle 16 is restarted in this state, the
frost hinders the heat transfer of the cooling chamber 115, and thereby hinders the
air flow in the interior of the cooling chamber 115, thereby causing the reduction
of the cooling efficiency. On the other hand, if the time duration of energizing the
defrost-purpose heating portion 117 through the defrosting operation is prolonged,
all frost can be removed. However, this causes the problem that more energy, time,
cooling efficiency and power consumption are needed for the defrosting.
[0054] According to the present embodiment described above, the following main effects can
be achieved.
[0055] Referring to FIG. 3, with the air passage restricting member 30 being disposed between
the evaporator 162 of the cooling chamber 115 and the side wall 32 of the cooling
chamber 115, the cold air can be prevented from advancing to above the evaporator
162 via the left side of the evaporator 162 in the cooling chamber 115. Therefore,
the defrosting above the evaporator 162 can be suppressed.
[0056] Referring to FIG. 4A, the air passage restricting member 30 is sandwiched by the
heat transfer tube 29, so that the surface thereof is cooled by the heat transfer
tubes 29. Thereby, since the temperature of the surface of the air passage restricting
member 30 becomes a low temperature, frosting proceeds efficiently. Then, since the
clearance 31 between the evaporator 162 and the side wall 32 of the cooling chamber
115 can be blocked by the formed frost, the cold air can be prevented from advancing
to above the evaporator 162 in the cooling chamber 115.
[0057] Referring to FIG. 5, the surface of the air passage restricting member 30 is covered
with a surface member 302 such as an aluminum tape having excellent thermal conductivity.
As a result, the temperature of the surface member 302 in contact with the evaporator
162 rapidly becomes a low temperature, so the frost effectively formed on the surface
of the surface member 302 can be used to block the path through which the cold air
advances to above.
[0058] Referring to FIG. 4A, the end face of the air passage restricting members 30 is in
surface contact with the heat-dissipating fins 28. Thereby, the surface of the air
passage restricting member 30 can be efficiently cooled by the heat-dissipating fins
28, so that the surface of the air passage restricting member 30 can be effectively
frosted.
[0059] Referring to FIG. 3, the return air port 26 is formed at the lower end of the return
air passage 24, and the clearance 31 is formed between the outer end portion of the
air passage restricting member 30 in the width direction and the partition wall 25,
whereby the air returned through the return air port 26 and containing moisture easily
advances toward the upper portion of the cooling chamber 115 via the clearance 31.
Here, since the air passage restricting member 30 is in contact with the evaporator
162, the thermal conductivity in the surface of the air passage restricting member
30 is improved, and frost is actively grown on the surface of the air passage restricting
member 30, and the clearance 31 is closed by the frost, thereby preventing the air
containing moisture from advancing towards the upper portion of the cooling chamber
115 and thereby causing a lot of frost.
[0060] The present invention is not limited to the above-described embodiments, and additionally,
various modifications can be made within a range not departing from the spirit of
the present invention. In addition, the aforesaid modes can be combined with each
other.
[0061] For example, referring to FIG. 5, the air passage restricting member 30 has a substantially
rectangular parallelepiped shape, but the air passage restricting member 30 can employ
a shape other than the rectangular parallelepiped shape, such as a cylindrical shape.
[0062] Furthermore, referring to FIG. 3, it is also possible to make the left end portion
of the air passage restricting member 30 abut against the side wall 32 to completely
block the clearance 31, thereby further suppressing the formation of frost in the
upper portion of the cooling chamber 115.
[0063] Hereinafter, the technical idea and its effects that are mastered from the aforesaid
present embodiment will be described.
[0064] The refrigerator of the present invention further comprises: a return air passage,
which is an air passage through which air returns from the storage chamber to the
cooling chamber and which is formed on a side of the cooling chamber; a partition
wall for partitioning the return air passage from the cooling chamber; and a return
air port which is an opening formed at the lower end of the partition wall, the air
in the return air passage returning through the return air port back to the cooling
chamber, a clearance being formed between the outer end portion of the air passage
restricting member in the width direction and the partition wall. Therefore, in the
refrigerator according to the present invention, the return air port is formed at
the lower end of the return air passage, and the clearance is formed between the outer
end portion of the air passage restricting member in the width direction and the partition
wall, so that the air returned through the return air port and containing moisture
easily advances toward the upper portion of the cooling chamber via the clearance.
In the present invention, since the air passage restricting member is in contact with
the evaporator, frost is actively grown on the surface of the air passage restricting
member, and the clearance is blocked by the frost, thereby preventing the air containing
moisture from advancing to the upper portion of the cooling chamber and thereby causing
a lot of frost.
1. A refrigerator, wherein the refrigerator comprises:
a storage chamber;
a cooling chamber for accommodating air to be blown to the storage chamber; and
an evaporator for cooling the air in an interior of the cooling chamber, the evaporator
being a finned tube cooler having a heat transfer tube and heat-dissipating fins,
an air passage restricting member is disposed between a side wall of the cooling chamber
and the evaporator and is in contact with the evaporator.
2. The refrigerator according to claim 1, wherein
the heat transfer pipe has a plurality of linear sections and a plurality of curved
sections, the plurality of curved sections connecting end portions of vertically-adjacent
linear sections, and
the air passage restricting member is sandwiched between the adjacent linear sections.
3. The refrigerator according to claim 2, wherein
the refrigerator further comprises a freezing cycle having the evaporator, and the
evaporator is connected to another constituent device in the freezing cycle through
a refrigerant pipe;
the refrigerant pipe is guided in an upper portion of the cooling chamber, starting
from a left end of the topmost linear section;
the air passage restricting member is located between a side wall of the cooling chamber
and a left end portion of the evaporator.
4. The refrigerator according to claim 3, wherein
the air passage restricting member is sandwiched between the topmost linear section
and another adjacent linear section below the topmost linear section.
5. The refrigerator according to claim 2, wherein
the air passage restricting member is formed of a deformable flexible material, and
is sandwiched between the adjacent linear sections while being slightly deformed.
6. The refrigerator according to claim 1, wherein
the air passage restricting member comprises:
a core member; and
a surface member covering a surface of the core member,
the surface member is made of a material having a higher thermal conductivity than
the core member.
7. The refrigerator according to claim 6, wherein
the core member employs a foamed resin, and the surface member employs an aluminum
tape or an aluminum foil.
8. The refrigerator according to claim 1, wherein
the air passage restricting member has a rectangular parallelepiped shape, and an
end face of the air passage restricting member is in contact with the heat-dissipating
fin.
9. The refrigerator according to claim 1, wherein
the refrigerator further comprises a freezing cycle having the evaporator;
the air passage restricting member is formed with an insertion hole running through
the air passage restricting member in an up-down direction, and a slot communicating
an end face of the air passage restricting member with the insertion hole;
the refrigerant pipe of the freezing cycle is arranged in the insertion hole via the
slot.
10. The refrigerator according to claim 1, wherein
the refrigerator further comprises:
a return air passage through which air returns from the storage chamber to the cooling
chamber and which is formed on a side of the cooling chamber;
a partition wall for partitioning the return air passage from the cooling chamber;
and
a return air port formed at a lower end of the partition wall, the air in the return
air passage returning through the return air port back to the cooling chamber;
wherein the side wall of the cooling chamber is formed by the partition wall, and
the air passage restricting member is disposed between the partition wall and the
evaporator.
11. The refrigerator according to claim 10, wherein
a clearance is formed between an end portion of the air passage restricting member
in a left-right direction and the partition wall.
12. The refrigerator according to claim 1, wherein
the refrigerator further comprises a defrost-purpose heating portion which is disposed
in the interior of the cooling chamber and below the evaporator.