BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
[0001] The present invention relates to a spinning system.
DESCRIPTION OF THE BACKGROUND ART
[0002] The spinning system includes a spinning unit configured to spin a plurality of yarns
made of molten polymer. The spinning unit includes a plurality of spinning packs having
spinnerets at their respective lower ends. Yarns spun through the spinnerets are cooled
by a cooling unit. Oil agent is applied through an oil supply guide of an oil-agent
application unit.
[0003] For such a type of spinning system, there has been well known that a distance from
the spinneret to the oil supply guide is changed by causing the oil-agent application
unit to move up and down in accordance with a yarn type. Patent Document 1,
e.g., discloses a technique of an apparatus capable of lifting up and down an oil-supply
nozzle apparatus for discharging a measured amount of oil thereby to apply oil agent
to thread lines of molten spun yarns so as to change a height at which oil is supplied.
There is disclosed, in Patent Document 1, the technique that: a bracket is arranged
securely to a bearing of a ball screw so as to rotate the ball screw via a motor,
gear, and chain in a forward or reverse orientation as a result of the controlled
rotation of the motor; and thereby, the oil-supply nozzle apparatus for discharging
the measured amount of oil can be selectively caused to move up or down.
(Priot Art Documents)
(Patent Documents)
(Problems to be Solved)
[0005] In the technique disclosed in Patent Document 1, however, the rotation of the motor
in a forward or reverse orientation has been controlled by a controller, which has
needed a large-scaled oil-supply nozzle apparatus for discharging the measured amount
of oil serving as the oil-agent application unit, and has also caused the risk of
a high cost.
SUMMARY OF THE INVENTION
[0006] The present invention has been made in view of the above-described technical problems.
It is the objective of the present invention to provide a spinning system capable
of causing an oil-agent application unit to move up and down favorably despite its
simple configuration.
(Means for Solving Problems)
[0007] A first aspect of the present invention is a spinning system comprising:
a spinning unit configured to allow a plurality of yarns to be spun downward through
a plurality of spinnerets, respectively;
an oil-agent application unit arranged below the spinning unit including a plurality
of oil supply guides for applying oil agent to the plurality of yarns spun through
the plurality of spinnerets, respectively;
a support member for supporting the plurality of oil supply guides; and
a lifting up and down unit configured to cause the oil-agent application unit to move
up and down with respect to the spinning unit, wherein
the lifting up and down unit includes
at least two wires connected to the support member at two or more positions of the
support member so as to support the support member from an upward side, and
an operation section operable of causing the support member connected with the at
least two wires to move up and down.
[0008] According to the above-described first aspect of the spinning system, the oil-agent
application unit can be caused to move up and down by a simple configuration configured
merely to lift up and down wires connected to the support member. Further, the support
member connected with wires at two or more positions thereof enables the plurality
of oil supply guides to move up and down while maintaining a good balance in comparison
with a case of the support member connected with a wire at one position.
[0009] A second aspect of the present invention is the spinning system characterized more
preferably in that
the lifting up and down unit further includes
a winding member for winding up in part or as a whole the at least two wires through
rotation so as to cause the support member connected with the at least two wires to
move up and down, and
a lock mechanism for locking the rotation of the winding member.
[0010] According to the above-described second aspect of the spinning system, the wire can
be set at an arbitrary position, which is more preferred. In particular, there is
a case where the oil-agent application unit should be caused to move up and down not
only for a purpose of changing a yarn type but also for other purposes than changing
the yarn type. In such a case, a range within which the oil-agent application unit
is caused to move up and down is narrower in comparison with a range of movement for
the purpose of changing the yarn type. In this regard, the above configuration enabling
the wire to be set at an arbitrary position is applicable to a request that the oil-agent
application unit should move up and down in a small amount.
[0011] A third aspect of the present invention is the spinning system characterized more
preferably in that
the operation section is configured such that the winding member can be rotated by
operating the operation section at a location within a range of 1 m separated forward
from the oil-agent application unit.
[0012] According to the above-described third aspect of the spinning system, one can operate
the operation section at a location separated away from the oil-agent application
unit while confirming a travel distance of the oil-agent application unit in an up-and-down
direction, which is more preferred. As a result, even during the operation of the
spinning system, the oil-agent application unit can be caused to move up and down
without stopping the operation of the spinning system. The "location within a range
of 1 m separated forward from" the oil-agent application unit may be any location
at which an operator can operate the operation section while confirming a travel distance
of the oil-agent application unit in an up-and-down direction.
[0013] A fourth aspect of the present invention is the spinning system characterized more
preferably in that
the lock mechanism is a worm gearing having a worm and a worm wheel, wherein
the operation section is configured such that a bar-like member, which is the same
in axis direction as the worm, coupled to the worm can be rotated, and wherein
the winding member is configured such that the winding member is rotated coaxially
with the worm wheel.
[0014] According to the above-described fourth aspect of the spinning system, when the bar-like
member is rotated by operating the operation section, the worm is rotated, which is
more preferred. As a result, the worm can be rotated, and thereby, the worm wheel
can be rotated, and further thereby, the winding member can be rotated coaxially with
the worm wheel so as to cause the wire to move up and down. The oil-agent application
unit can be caused by such a simple configuration to move up and down. Further, through
the use of the bar-like member, the operation section can be operated at a location
separated away from the oil-agent application unit even during the operation of the
spinning system.
[0015] A fifth aspect of the present invention is the spinning system characterized more
preferably in that
the support member has a first connection section connected with one wire of at least
two wires and a second connection section connected with another wire different from
the one wire, and wherein
the lifting up and down unit further includes
a first sheave for winding the one wire connected to the first connection section
so as to apply tension to the one wire,
a second sheave for winding the another wire connected to the second connection section
so as to apply tension to the another wire, and
a tension adjuster for changing a position of at least one of the first sheave and
the second sheave.
[0016] According to the above-described fifth aspect of the spinning system, a position
of at least one of the first sheave and the second sheave can be changed so as to
change tension applied to at least one of the one wire and the another wire, which
is more preferred. As a result, height positions of the support member for supporting
the plurality of oil supply guides along a left-and-right direction can be adjusted,
and thereby, distances from the plurality of spinnerets to the plurality of oil supply
guides can be rendered substantially uniform without causing any deviation among the
plurality of oil supply guides in a left-and-right direction.
[0017] A sixth aspect of the present invention is the spinning system characterized more
preferably in that
the support member has a first connection section connected with one wire of at least
two wires and a second connection section connected with another wire different from
the one wire, and wherein
the lifting up and down unit further includes
a first outer-fit member interposed between the first connection section and the winding
member so as to have the one wire fit into the first outer-fit member; and
a second outer-fit member interposed between the second connection section and the
winding member so as to have the another wire fit into the second outer-fit member.
[0018] According to the above-described sixth aspect of the spinning system, the oil-agent
application unit can be caused, by a simple structure having a reduced number of components,
to move up and down thereby resulting not only in a reduced cost but also in a suppressed
breakage of the oil-agent application unit having such components. Further, one wire
and another wire are fit into the first outer-fit member and the second outer-fit
member, respectively, without, e.g., providing a member such as a sheave. As a result,
the lifting up and down unit can easily be installed on a spinning system even in
a case where, e.g., an installation site is limited to an existing spinning system.
[0019] A seventh aspect of the present invention is the spinning system characterized more
preferably in that
the first outer-fit member and the second outer-fit member are arranged such that
the one wire and the another wire are connected in a substantially vertical direction
to the support member, respectively.
[0020] According to the above-described seventh aspect of the spinning system, the one wire
and the another wire are connected in a substantially vertical direction to the support
member, respectively, and thereby, the oil-agent application unit can be caused to
move up and down smoothly via the support member. When causing the oil-agent application
unit to move up in particular, the dispersion of a required force can be suppressed,
and therefore, the oil-agent application unit can be caused efficiently to move up.
[0021] A eighth aspect of the present invention is the spinning system characterized more
preferably by further comprising wherein
a tension adjuster capable of changing tension of at least one of the one wire and
the another wire.
[0022] According to the above-described eighth aspect of the spinning system, tension of
at least one of the one wire and the another wire can be changed, which is more preferred.
As a result, the oil-agent application unit can be caused by a simple configuration
to move up and down while distances from their respective spinnerets to oil supply
guides can be rendered substantially the same as one another without causing any deviation
from among the plurality of oil supply guides arranged in a left-and-right direction.
[0023] A ninth aspect of the present invention is the spinning system characterized more
preferably in that
the plurality of oil supply guides are arranged in one direction in a regular manner
when seen in a predetermined direction,
the support member can support the plurality of oil supply guides arranged in the
one direction in a regular manner,
the at least two wires support the support member so as to prevent any deviation from
a weight balance in the one direction.
[0024] According to the above-described ninth aspect of the spinning system, the support
member supporting the plurality of oil supply guides is supported by at least two
wires so that any deviation from a weight balance in one direction can be prevented,
which is more preferred. In such a manner, distances from their respective spinnerets
to oil supply guides can be rendered substantially the same as one another without
causing any deviation from among the plurality of oil supply guides arranged in a
left-and-right direction.
[0025] The spinning system according to the present invention does not necessarily include
all the above-described first aspect to ninth aspect. The invention in the above-described
first aspect of the spinning system does not need to encompass all the inventions
of the above-described second aspect to ninth aspect. Further, the present invention
may be obtained as an arbitrary combination of the above-described first aspect of
the spinning system and a part or the entirety of the above-described second aspect
to ninth aspect to such an extent that consistency can be achieved. The spinning system
according to the present invention may be obtained as a combination of,
e.g., the above-described first aspect of the spinning system and the above-described
second aspect. The spinning system according to the present invention may obtained
as a combination of,
e.g., the above-described first aspect of the spinning system, the above-described second
aspect, and the above-described sixth aspect. Combining the above-described fifth
aspect with any of the above-described sixth aspect to eighth aspect, however, falls
beyond such an extent that consistency can be achieved. For this reason, such a combination
should not provide any spinning system according to the present invention.
(Advantageous Effects of the Invention)
[0026] According to the present invention, a spinning system capable of causing an oil-agent
application unit to move up and down favorably with a simple configuration can be
provided.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
FIG. 1 is a schematic view of a spinning system shown as an embodiment.
FIG. 2 is a front view taken schematically of an oil-agent apparatus shown as an embodiment.
FIG. 3 is a right-side view taken schematically of an oil-agent apparatus shown as
an embodiment.
FIG. 4 is a rear view taken schematically of an oil-agent apparatus shown as an embodiment.
FIG. 5 is a schematic view of up-and-down movement of an oil-agent application unit
shown as an embodiment.
FIG. 6 is a schematic view of a lifting up and down unit shown as a second modified
example.
FIG. 7 is a schematic view of an oil-agent apparatus seen from a rear side as an explanatory
view of a lifting up and down apparatus shown as a third modified example.
FIG. 8 is a schematic view of a periphery of an opening formed in a base member as
an explanatory view of a lifting up and down apparatus shown as a third modified example.
DESCRIPTIONS OF EMBODIMENTS OF THE INVENTION
[0028] The following section will describe an embodiment of the present invention with reference
to the drawings. For the convenience of the description, an up-and-down direction,
a left-and-right direction, and a forward-and-backward direction are as shown in their
respective drawings described later.
[1. Outline of Spinning System]
[0029] First, the following section will describe the outline of a spinning system 1 according
to an embodiment of the present invention with reference to FIG. 1. FIG. 1 is a schematic
view of a spinning system 1. The spinning system 1 according to an embodiment of the
present invention is a system to produce yarns Y made of synthetic fibers. The spinning
system 1 includes a spinning unit 2, a cooling unit 3, a slow cooling section (not
shown), and an oil-agent apparatus 10.
[0030] The spinning unit 2 is a melt spinning unit configured to spin a plurality of yarns
Y made of molten polymer. The spinning unit 2 has a heating cabinet 6 having a substantially
rectangular parallelepiped-like shape and a plurality of spinning packs 7 attached
to a plurality of pack housings formed in the heating cabinet 6, respectively.
[0031] The plurality of spinning packs 7 are arranged in a left-and-right direction in a
staggered manner (
i.e., arranged to be alternately shifted in a forward-and-backward direction) (not shown).
Each spinning pack 7 receives liquid-like molten polymer (yarn material) having a
high temperature supplied from a piping (not shown). The lower end of each spinning
pack 7 has a spinneret 8. A plurality of spinnerets 8 have a plurality of nozzles
(not shown) for example, respectively. The spinning pack 7 discharges the yarn material
through a plurality of nozzles of the spinneret 8, respectively. The yarn material
discharged through their respective nozzles is cooled by the cooling unit 3 to produce
one yarn Y consisting of a plurality of filaments f. Specifically, one yarn Y is spun
through one spinneret 8. Each spinneret 8 does not necessarily have to include a plurality
of nozzles and also may have only one nozzle. In this case, the yarn Y is generated
as a monofilament yarn.
[0032] The cooling unit 3 is arranged below the spinning unit 2 and allows the yarn material
discharged through a plurality of spinnerets 8 to be cooled and solidified by cooling
air. The cooling unit 3 is configured such that it can be caused by an air cylinder
(not shown) for example to move up and down. When the operation of the spinning system
1 is stopped to perform a service operation to the spinneret 8 and the like, for example,
the cooling unit 3 is caused to move down by an air cylinder (not shown) for example.
[0033] Although not shown, the slow cooling section is arranged in an up-and-down direction
between the spinning unit 2 and the cooling unit 3. The slow cooling section is configured
so as to slowly cool (slow cooling) the yarn material while the yarn material discharged
through the spinning unit 2 is being cooled by the cooling unit 3.
[0034] The oil-agent apparatus 10 is arranged below the cooling unit 3 and includes an oil-agent
application unit 20 including a plurality of oil supply guides 22 for supplying oil
agent to a plurality of yarns spun through a plurality of spinnerets 8. In this embodiment,
this oil-agent application unit 20 can caused to move up and down with respect to
the spinning unit 2.
[2. Detailed Configuration of Oil-agent Apparatus]
[0035] Next, the following section will describe the detailed configuration of the oil-agent
apparatus 10. FIG. 2 is a front view taken schematically of an oil-agent apparatus
10. FIG. 3 is a right-side view taken schematically of an oil-agent apparatus 10.
FIG. 4 is a rear view taken schematically of an oil-agent apparatus 10.
[0036] When a left-and-right direction is herein referred to with reference to FIG. 4, a
base direction is assumed to be seen in a front view. Specifically, since FIG. 4 is
seen in a rear view, a left side on a sheet of FIG. 4 will be described as a right
side, and a right side on a sheet of FIG. 4 will be described as a left side.
[0037] As shown in FIG. 2 to FIG. 4, the oil-agent apparatus 10 mainly includes: a base
member 12 consisting of a rectangular plate-like member; the oil-agent application
unit 20; support members 14L and 14R for supporting the oil-agent application unit
20; and an lifting up and down unit 30 for causing the support members 14L and 14R
to move up and down with respect to the base member 12. So long as a spatial relation
is maintained between the spinning unit 2 and the base member 12, the support members
14L and 14R can be caused to move up and down with respect to the base member 12 to
thereby allow the oil-agent application unit 20 supported by the support members 14L
and 14R to be caused to move up and down with respect to the spinning unit 2.
[0038] It is to be noted that the support member 14L is a member arranged so as to correspond
to a rail 32L (which will be described later). The support member 14R is a member
arranged so as to correspond to a rail 32R (which will be described later).
[2-1. Oil-agent application unit]
[0039] The oil-agent application unit 20 is supported by the support members 14L and 14R
at a forward side with respect to the base member 12. The oil-agent application unit
20 includes a plurality of oil supply guides 22 (or 32 oil supply guides 22 for example
in this embodiment); a plurality of oil supply tubes 24 (or 32 oil supply tubes 24
for example in this embodiment) corresponding to their respective oil supply guides
22; and a plurality of yarn regulating guides 26 (or 32 yarn regulating guides 26
for example in this embodiment). The oil-agent application unit 20 also includes a
plurality of support bars 23 (or 32 support bars 23 for example in this embodiment)
for supporting their respective oil supply guides 22; a support bracket 25 for supporting
the plurality of support bars 23 in a left-and-right direction as a longitudinal direction;
and an oil droplet collection holder and an oil droplet collection holder support
bracket (any of which is not shown) and the like.
[0040] The plurality of oil supply guides 22 are arranged immediately below the cooling
unit 3 (see FIG. 1). Their respective oil supply guides 22 correspond to a plurality
of spinning packs 7 (see FIG. 1), respectively to have a one-to-one relation therebetween.
Their respective oil supply guides 22 are configured to supply oil agent to the yarn
Y downwardly spun from the corresponding spinning pack 7 among a plurality of spinning
packs 7 (see FIG. 1). The plurality of oil supply guides 22 are arranged in a regular
manner so that the oil supply guides 22 form one line in a left-and-right direction
when seen in a front view from a forward side, and are arranged in a staggered manner
in a forward-and-backward direction when seen in a planar view from an upward side.
[0041] The plurality of oil supply tubes 24 are connected to their respective oil supply
guides 22 via their respective support bars 23. The oil supply tube 24 are configured
by a hose for example and can supply oil agent to the corresponding oil supply guide
22 via the support bar 23.
[0042] A plurality of yarn regulating guides 26 are used to define the yarn routes of the
yarn Y having thereon the oil agent supplied from the plurality of oil supply guides
22, respectively. The yarn regulating guides 26 correspond to the plurality of oil
supply guides 22, respectively. As in the plurality of oil supply guides 22, the plurality
of yarn regulating guides 26 are arranged in a regular manner so that the yarn regulating
guides 26 form one line in a left-and-right direction when seen in a front view from
a forward side, and are arranged in a staggered manner in a forward-and-backward direction
when seen in a planar view from an upward side.
[2-2. Support member]
[0043] The support members 14L and 14R mainly support the support bracket 25 and a plurality
of yarn regulating guides 26. The support bracket 25 supports the support bar 23 as
described above and supports, via this support bar 23, the plurality of oil supply
guides 22 and a plurality of oil supply tubes 24 connected to their respective oil
supply guides 22. The support members 14L and 14R support, at two positions of symmetrical
parts in a left-and-right direction when seen in a front view from a forward side,
the support bracket 25 and a plurality of yarn regulating guides 26 in a balanced
manner in a left-and-right direction so as to prevent the oil-agent application unit
20 from being inclined upward or downward with respect to a substantially horizontal
left-and-right direction.
[0044] The support member 14L includes: a sliding section 16L movable in an up-and-down
direction with respect to the rail 32L (which will be described later); and a coupling
section 18L coupled to the oil-agent application unit 20 to support the oil-agent
application unit 20. The up-and-down move of the sliding section 16L causes the proportional
movement of the coupling section 18L in an up-and-down direction.
[0045] Similarly, a support member 14R includes: a sliding section 16R movable in an up-and-down
direction with respect to the rail 32R (which will be described later); and a coupling
section 18R coupled to the oil-agent application unit 20 so as to support the oil-agent
application unit 20. The up-and-down move of the sliding section 16R causes the proportional
move of the coupling section 18R in an up-and-down direction.
[2-3. Lifting up and down unit]
[0046] The lifting up and down unit 30 mainly includes: the rails 32L and 32R (see FIG.
2); wires 34L and 34R (see FIG. 2 to FIG. 4); a winch 40 (see FIG. 3 and FIG. 4);
A sheaves 42L and 42R, B sheaves 44L and 44R, and C sheaves 46L and 46R (see FIG.
4 for their respective ones); a power transmission shaft 36 operated by an operator
to transmit power to the winch 40 (see FIG. 3 and FIG. 4); a worm gearing 50; and
tension adjusters 60L and 60R.
[0047] The wire 34L, the A sheave 42L, the B sheave 44L, the C sheave 46L, and the tension
adjuster 60L are members arranged so as to correspond to the rail 32L. The wire 34R,
the A sheave 42R, the B sheave 44R, the C sheave 46R, and the tension adjuster 60R
are members arranged so as to correspond to the rail 32R.
[0048] It is to be noted that "the wires 34L and 34R" correspond to the "two wires" of the
present invention and the "wire 34L" and the "wire 34R" correspond to the "one wire"
and "another wire" of the present invention, respectively. Specifically, when the
"wire 34L" corresponds to the "one wire" of the present invention, the "wire 34R"
corresponds to "another wire" of the present invention. When the "wire 34R" corresponds
to the "one wire" of the present invention, the "wire 34L" corresponds to "another
wire" of the present invention. The "winch 40" corresponds to the "winding member"
of the present invention.
[Rail]
[0049] As shown in FIG. 2 and FIG. 3, the rails 32L and 32R are fixed to the front-side
face of the base member 12 so that a substantially vertical direction is in a longitudinal
direction. The rail 32L and the rail 32R are fixed to the base member 12 so as to
be symmetrical in a left-and-right direction.
[0050] The rails 32L and 32R have the above-described sliding sections 16L and 16R slidably
arranged in an up-and-down direction. The sliding sections 16L and 16R are slid with
respect to the rails 32L and 32R so that the sliding sections 16L and 16R can be caused
to move up and down with respect to the base member 12 in a substantially vertical
direction
(i.e., in an up-and-down direction). The front face side of the rails 32L and 32R has a
1 mm scale to show a travel distance in an up-and-down direction.
[Wire]
[0051] The wires 34L and 34R are respectively connected to the upper ends of the sliding
sections 16L and 16R so that the sliding sections 16L and 16R are upwardly supported
(or suspended) at a forward side with respect to the base member 12.
[0052] The terms "a part at which the wire 34L and the sliding section 16L are connected"
and "a part at which the wire 34R and the sliding section 16R are connected" correspond
to "the first connection section" or "the second connection section" of the present
invention. Specifically, when the "wire 34L" corresponds to the "one wire" of the
present invention, "a part at which the wire 34L and the sliding section 16L are connected"
corresponds to "the first connection section" and "a part at which the wire 34R and
the sliding section 16R are connected" corresponds to "the second connection section".
When the "wire 34R" corresponds to the "one wire" of the present invention, then "a
part at which the wire 34R and the sliding section 16R are connected" corresponds
to "the first connection section" and "a part at which the wire 34L and the sliding
section 16L are connected" corresponds to "the second connection section".
[Winch]
[0053] As shown in FIG. 3 and FIG. 4, the winch 40 is arranged at the rear side of the base
member 12. The winch 40 is a 2 wire type (see FIG. 3) around which the wire 34L and
the wire 34R are wound, respectively. The winch 40 applies tension to the wires 34L
and 34R to thereby move, in an up-and-down direction, the sliding sections 16L and
16R connected with the wires 34L and 34R (see FIG. 3 but see FIG. 2 for the sliding
section 16L) along the rails 32L and 32R (see FIG. 3 but see FIG. 2 for the rail 32L)
or to retain the position in an up-and-down direction. Specifically, the winch 40
allows the oil-agent application unit 20 supported by the coupling sections 18L and
18R via the sliding sections 16L and 16R to move in an up-and-down direction. The
winch 40 is arranged so as to be rotatable in a direction substantially orthogonal
to the plane of the base member 12 (
i.e., a substantially horizontal forward-and-backward direction) as a rotation center.
The winch 40 is arranged at an upward left side at a rear side of the base member
12 and outputs the wires 34L and 34R in a direction toward a right-oblique downward
direction.
[A Sheave]
[0054] As shown in FIG. 3 and FIG. 4, the A sheaves 42L and 42R are arranged between the
winch 40 and the sliding sections 16L and 16R, respectively. The A sheaves 42L and
42R can wind the wires 34L and 34R to apply tension thereto and can change directions
of the wires 34L and 34R. The A sheaves 42L and 42R are arranged so as to be rotatable
in a direction substantially orthogonal to the plane of the base member 12
(i.e., a substantially horizontal forward-and-backward direction) as a rotation center.
[0055] As shown in FIG. 4, the A sheaves 42L and 42R are arranged at the rear side of the
base member 12 and at a downward right side of the winch 40. The A sheaves 42L and
42R have a similar rotation axis direction as in the winch 40 and is arranged so as
to be rotatable in a direction substantially orthogonal to the plane of the base member
12 (
i.e., a substantially horizontal forward-and-backward direction) as a rotation center.
The A sheave 42L and the A sheave 42R are arranged at substantially the same height
position. The tension adjusters 60L and 60R (which will be described later) allow
their respective A sheaves 42L and 42R to be moved in the up-and-down direction. The
A sheaves 42L and 42R change a direction of the wires 34L and 34R outputted from the
winch 40 from a direction toward a right-oblique downward direction to a direction
toward an upward direction.
[0056] The terms "A sheave 42L" and "A sheave 42R" correspond to "the first sheave" or "the
second sheave" of the present invention, respectively. Specifically, when the "wire
34L" correspond to the "one wire" of the present invention, the "A sheave 42L" corresponds
to "the first sheave" and the "A sheave 42R" corresponds to "the second sheave". When
the "wire 34R" corresponds to the "one wire" of the present invention, the "A sheave
42R" corresponds to "the first sheave" and the "A sheave 42L" corresponds to "the
second sheave".
[B sheave]
[0057] As shown in FIG. 3 and FIG. 4, the B sheaves 44L and 44R are arranged between the
A sheaves 42L and 42R and the sliding sections 16L and 16R, respectively. The B sheaves
44L and 44R can wind the wires 34L and 34R to apply tension thereto and can change
directions of the wires 34L and 34R. The B sheaves 44L and 44R are arranged immediately
above the A sheaves 42L and 42R at the rear side of the base member 12, respectively.
The B sheave 44L and the B sheave 44R are arranged at substantially the same height
position. The B sheaves 44L and 44R are placed so as to be rotatable in a substantially
horizontal left-and-right direction as a rotation center. The B sheaves 44L and 44R
change a direction of the wires 34L and 34R outputted from the A sheaves 42L and 42R
from a direction toward an upward direction to a direction toward a forward-oblique
upward direction (see FIG. 3).
[C Sheave]
[0058] As shown in FIG. 3 and FIG. 4, the C sheaves 46L and 46R are arranged between the
B sheaves 44L and 44R and the sliding sections 16L and 16R, respectively. The C sheaves
46L and 46R can wind the wires 34L and 34R to apply tension thereto and can change
a direction of the wires 34L and 34R. The C sheaves 46L and 46R are arranged in holes
formed at a forward-oblique upward direction from the B sheaves 44L and 44R so as
to extend over the base member 12 and the rails 32L and 32R, respectively. The C sheaves
46L and 46R are arranged, as in the B sheaves 44L and 44R, so as to be rotatable around
a substantially horizontal left-and-right direction as a rotation center. The C sheaves
46L and 46R change a direction of the wires 34L and 34R outputted from the B sheaves
44L and 44R from a direction toward a forward-oblique upward direction to a direction
toward a downward direction (see FIG. 2 and FIG. 3).
[Power transmission shaft]
[0059] As shown in FIG. 3 and FIG. 4, the power transmission shaft 36 is a longitudinal
bar-like member having a direction substantially orthogonal to the plane of the base
member 12
(i.e., a substantially horizontal forward-and-backward direction) as an axial direction
and penetrating through the base member 12. The power transmission shaft 36 has, at
a front tip end thereof, a handle 38 operable by an operator (see FIG. 2 and FIG.
3). When the handle 38 is rotated in a direction shown by the rail circular arc arrow
in FIG. 2, the power transmission shaft 36 is rotated in an axial direction as a rotation
center. The term "handle 38" corresponds to the "operation section" of the present
invention.
[Worm gearing]
[0060] As shown in FIG. 4, the power transmission shaft 36 and the winch 40 have therebetween
the worm gearing 50. The worm gearing 50 has a worm (screw gear) 52 and a worm wheel
(helical gear) 54 screwed with this worm 52. The worm 52 is coupled to a rear tip
end of the power transmission shaft 36 so as to be coaxial with the power transmission
shaft 36. When the power transmission shaft 36 is rotated in an axial direction as
a rotation center, the worm 52 is rotated coaxially with the power transmission shaft
36. The worm wheel 54 is coaxial with the winch 40 and is integrated with the winch
40. Thus, the rotation of the worm wheel 54 causes the rotation of the winch 40.
[0061] The worm gearing 50 of this embodiment has a self-locking function to suppress the
rotating force from being transmitted from the worm wheel 54 side to the worm 52 side.
This self-locking function can prevent a situation where the winch 40 is undesirably
rotated due to the gravitation from the oil-agent application unit 20 even when no
operation is performed through the handle 38. The term "worm gearing 50" corresponds
to the "lock mechanism" of the present invention.
[Tension adjuster]
[0062] [2-4. Tension adjuster] As shown in FIG. 3 and FIG. 4, the tension adjusters 60L
and 60R are arranged at the rear side of the base member 12 to correspond to the A
sheaves 42L and 42R, respectively. The tension adjusters 60L and 60R can allow the
A sheaves 42L and 42R to move in an up-and-down direction to thereby adjust the tension
applied to the wires 34L and 34R, respectively. The tension adjusters 60L and 60R
can allow the A sheaves 42L and 42R in an up-and-down direction to thereby adjust
the tension applied to their respective wires 34L and 34R in an independent manner.
[0063] The tension adjusters 60L and 60R include bolts 62L and 62R and fixed blocks 64L
and 64R, respectively. The fixed blocks 64L and 64R are attached to a plane at the
rear side of the base member 12 in a fixed manner. The fixed blocks 64L and 64R have
female screws screwed with the bolts 62L and 62R. The tension adjusters 60L and 60R
are arranged so that lower ends of the bolts 62L and 62R are abutted to the upper
face of brackets 48L and 48R. The brackets 48L and 48R are arranged so as to be movable
in an up-and-down direction with respect to the base member 12. The brackets 48L and
48R support the A sheaves 42L and 42R, respectively.
[0064] When the bolts 62L and 62R are turned, the bolts 62L and 62R are moved in an upward
or downward direction with respect to the fixed blocks 64L and 64R. The limit of position
of the brackets 48L and 48R in an upward direction is determined by positions of the
lower ends of the bolts 62L and 62R in an up-and-down direction. Thus, when the bolts
62L and 62R are moved in a downward direction with respect to the fixed blocks 64L
and 64R, the tension applied to the wires 34L and 34R can be increased when compared
with a timing prior to the move of the bolts 62L and 62R. On the other hand, when
the bolts 62L and 62R are moved in an upward direction with respect to the fixed blocks
64L and 64R, tension applied to the wires 34L and 34R can be decreased when compared
with a timing prior to the move of the bolts 62L and 62R. In this manner, the tension
adjusters 60L and 60R can adjust positions of the lower ends of the bolts 62L and
62R in an up-and-down direction to thereby adjust the tension applied to the wires
34L and 34R. As a result, he plurality of oil supply guides 22 arranged in a left-and-right
direction can have an adjusted balance in a left-and-right direction and thus can
be prevented from being inclined upward or downward with respect to a substantially
horizontal left-and-right direction. Furthermore, the sliding sections 16L and 16R
can be smoothly slid with respect to the rails 32L and 32R. Thus, the plurality of
oil supply guides 22 arranged in a left-and-right direction can both have a substantially
fixed distance from the spinneret 8 (see FIG. 1) to the oil supply guide 22, thus
contributing to a stable quality.
[0065] In this embodiment, the tension adjuster 60L and the tension adjuster 60R are arranged
so that the A sheave 42L and the A sheave 42R can be both moved in an up-and-down
direction. However, the invention is not limited to this. For example, only any one
of the tension adjuster 60L and the tension adjuster 60R may be arranged. When at
least any one of the A sheave 42L and the A sheave 42R can be moved in an up-and-down
direction, the plurality of oil supply guides 22 arranged in a left-and-right direction
can have an adjusted balance in a left-and-right direction and thus can be prevented
from being inclined upward or downward in any one of the left or right side.
[3. Function of Lifting Up and Down Unit]
[0066] The following section will describe the action of the lifting up and down unit 30
with reference to FIG. 2 to FIG. 5. FIG. 5 is a schematic view of up-and-down movement
of an oil-agent application unit 20. In FIG. 5, the oil-agent application unit 20
prior to being caused to move down (the oil supply guide 22, the support bracket 25,
and the yarn regulating guide 26) is shown by the two-dot chain line and the oil-agent
application unit 20 after being caused to move down is shown by the continuous line.
[0067] When the operator desires to change the position of the oil-agent application unit
20 in an up-and-down direction, then operator rotates the handle 38 (see FIG. 2) in
a right orientation or in a left orientation. When the handle 38 is rotated, the power
transmission shaft 36 (see FIG. 3) is rotated in an axial direction as a rotation
center. When the power transmission shaft 36 is rotated in an axial direction as a
rotation center, the worm 52 (see FIG. 4) is rotated coaxially with a power transmission
shaft 36. The rotation of the worm 52 causes the rotation of the worm wheel 54 (see
FIG. 4) screwed with the worm 52 to thereby cause the rotation of the winch 40.
[0068] When the winch 40 is rotated in a direction around which the wires 34L and 34R are
wound, the rotation amount causes the proportional move of the sliding sections 16L
and 16R connected with the wires 34L and 34R along the rails 32L and 32R in the upward
direction. When the sliding sections 16L and 16R are upwardly moved along the rails
32L and 32R, the oil-agent application unit 20 is upwardly moved
(i.e., the oil-agent application unit 20 is moved from the position shown by the continuous
line of FIG. 5 to the position shown by the two-dot chain line).
[0069] When the winch 40 is rotation in a direction opposite to a direction in which the
wires 34L and 34R are wound on the other hand, the rotation amount causes the proportional
move of the sliding sections 16L and 16R connected with the wires 34L and 34R in a
downward direction along the rails 32L and 32R. The downward move of the sliding sections
16L and 16R along the rails 32L and 32R causes the downward move of the oil-agent
application unit 20
(i.e., the move of the oil-agent application unit 20 from a position shown by the two-dot
chain line of FIG. 5 to a position shown by the continuous line).
[4. Effects]
[0070] According to the spinning system 1 of this embodiment, the simple configuration allows
the handle 38 to be operated to wind, in an upward or downward direction, the wires
34L and 34R connected to the sliding sections 16L and 16R to thereby cause the oil-agent
application unit 20 (the oil supply guide 22 and oil supply tube 24 and the yarn regulating
guide 26 and the like supported by the support bracket 25 via the support bracket
25 and the support bar 23) to move up and down. Furthermore, the wire 34L is connected
to the sliding section 16L while the wire 34R is connected to the sliding section
16R. Specifically, the wires 34L and 34R connected to the sliding sections 16L and
16R at two left and right positions respectively allow, when compared with a case
where the sliding sections and the wires are connected at one position, the oil-agent
application unit 20 to be caused to move up and down while having a balance in a left-and-right
direction.
[0071] Furthermore, according to the spinning system 1 of this embodiment, the winch 40
can partially or entirely wind the wires 34L and 34R, respectively. How much the wires
34L and 34R are wound by the winch 40 is determined depending on the rotation amount
of the winch 40. The power transmission shaft 36 and the winch 40 have therebetween
the worm gearing 50 having a self-locking function. Thus, depending on how much the
handle 38 is operated
(i.e., the rotation amount of the winch 40), the oil-agent application unit 20 can be stopped
at an arbitrary position in an up-and-down direction. In particular, there may be
a case where the oil-agent application unit 20 is caused to move up and down not only
for a purpose of the changing a yarn type but also for other purposes than changing
the yarn type. In this case, a range within which the oil-agent application unit 20
is caused to move up and down is narrower in comparison with a range of movement for
the purpose of changing the yarn type. In this regard, according to the spinning system
1 of this embodiment, the wires 34L and 34R can be set at an arbitrary position, which
is thus applicable to a case where the oil-agent application unit 20 should move up
and down in a small amount.
[0072] Furthermore, according to the spinning system 1 of this embodiment, the operation
of the handle 38 causes the rotation of the power transmission shaft 36 and this force
is transmitted via the worm gearing 50 to the winch 40 to thereby rotate the winch
40. The rotation of the winch 40 causes the oil-agent application unit 20 to move
up and down via the sliding sections 16L and 16R connected with the wires 34L and
34R (
i.e., the support members 14L and 14R). According to the spinning system 1 of this embodiment,
such a simple configuration allows the oil-agent application unit 20 to move up and
down. Furthermore, the power transmission shaft 36 is a longitudinal member extending
in a direction substantially orthogonal to the plane of the base member 12 and the
handle 38 is arranged at a front tip end of the power transmission shaft 36. Thus,
the handle 38 can be arranged at a position that is at the front side of the oil-agent
application unit 20 and that is away from the oil-agent application unit 20. Thus,
an operator can operate the handle 38 at a position away from the oil-agent application
unit 20 while visually confirming the travel distance of the oil-agent application
unit 20 in an up-and-down direction based on the scale described in the rails 32L
and 32R. Thus, even during the operation of the spinning system 1, the oil-agent application
unit 20 can be caused to move up and down without stopping the operation of the spinning
system 1. The "position away from the oil-agent application unit 20" means a position
within a range in which the operator can operate the handle 38 while confirming the
travel distance of the oil-agent application unit 20 in an up-and-down direction.
More specifically, the "position away from the oil-agent application unit 20" means
a position within a range in which the operator can operate the handle 38 while visually
confirming the scale described in the rails 32L and 32R (the rail 32L in this embodiment),
including a location within a range of 1 m separated forward from the oil-agent application
unit 20 for example.
[0073] According to the spinning system 1 of this embodiment, the plurality of oil supply
guides 22 are arranged in a regular manner in a left-and-right direction when seen
from a forward side. When seen from a forward side, the plurality of oil supply guides
22 arranged in a regular manner in a left-and-right direction are supported by the
support members 14L and 14R. The wires 34L and 34R support the oil-agent application
unit 20 at the connection section to the sliding sections 16L and 16R so as to prevent
the deviation of the weight balance in in a left-and-right direction. Thus, the sliding
sections 16L and 16R can be slid smoothly with respect to the rails 32L and 32R. Furthermore,
the distance from the spinneret 8 to the oil supply guide 22
(i.e., a position in a height direction) can be substantially equal among a plurality of
oil supply guides arranged in a left-and-right direction. In particular, the spinning
system 1 of this embodiment having the tension adjusters 60L and 60R can change a
position in an up-and-down direction of at least any one of the A sheave 42L and the
A sheave 42R to thereby change the tension of at least any one of the wire 34L and
wire 34R. Thus, such an adjustment can be arranged that allows the plurality of oil
supply guides 22 to have substantially the same height position in a left-and-right
direction. Thus, the distance from the spinneret 8 to the oil supply guide 22 can
be substantially the same among the plurality of oil supply guides 22 arranged in
a left-and-right direction without causing any deviation.
[0074] There is a risk where the deviation of the weight balance of the oil-agent application
unit 20 in a left-and-right direction is caused even when a difference of 1 mm is
caused between a position of the oil supply guide 22 in the rail 32L in a height direction
and a position of the oil supply guide 22 in the rail 32R in a height direction. Thus,
a position of the oil supply guide 22 in the rail 32L in a height direction is preferably
the same as a position of the oil supply guide 22 in the rail 32R in a height direction.
In this embodiment, the support members 14L and 14R (more particularly the sliding
sections 16L and 16R) and the oil supply guide 22 are configured in an integrated
manner. Thus, the wires 34L and 34R support the oil-agent application unit 20 via
the sliding sections 16L and 16R so that a difference of 1 mm or less is caused between
the value of the scale at the upper end of the sliding section 16L and the value of
the scale at the upper end of the sliding section 16R (more particularly the value
of the scale at the upper end of the sliding section 16L and the value of the scale
at the upper end of the sliding section 16R are the same).
[5. Modified Examples]
[0075] Next, the following section will describe a modified example obtained by changing
the lifting up and down unit 30 of this embodiment. In the first modified example
to the third modified example described below, what is different from the above-described
embodiment will be described other than what is similar to the above-described embodiment.
[5-1. First modified example]
[0076] In this embodiment, the winch 40 and the sliding sections 16L and 16R have therebetween
the A sheaves 42L and 42R, the B sheaves 44L and 44R, and the C sheaves 46L and 46R.
However, the invention is not limited to the above number and layout of the sheaves.
[0077] For example, the winch 40 and the sliding sections 16L and 16R may have therebetween
a part of the A sheaves 42L and 42R, the B sheaves 44L and 44R, and the C sheaves
46L and 46R.
[0078] Alternatively, the winch 40 and the sliding sections 16L and 16R may have therebetween
a sheave different from the A sheaves 42L and 42R, the B sheaves 44L and 44R, and
the C sheaves 46L and 46R (hereinafter referred to as a "D sheave"). When the winch
40 and the sliding sections 16L and 16R have therebetween a D sheave, the D sheave
may be arranged in addition to the A sheaves 42L and 42R, the B sheaves 44L and 44R,
and the C sheaves 46L and 46R or a part of the A sheaves 42L and 42R, the B sheaves
44L and 44R, and the C sheaves 46L and 46R and the D sheave may be arranged, or only
the D sheave may be arranged without any of the A sheaves 42L and 42R, the B sheaves
44L and 44R, and the C sheaves 46L and 46R.
[0079] Specifically, the rotation of the winch 40 can be used to move the oil-agent application
unit 20 supported by the coupling sections 18L and 18R via the sliding sections 16L
and 16R in an up-and-down direction in a balanced manner in a left-and-right direction.
The number and layout of the sheaves arranged between the winch 40 and the sliding
sections 16L and 16R are not limited to an embodiment described herein.
[5-2. Second modified example]
[0080] Next, the following section will describe the second modified example obtained by
changing the lifting up and down unit 30 of this embodiment with reference to FIG.
6. FIG. 6 is a schematic view of a lifting up and down unit 70 according to the second
modified example. In the description of the lifting up and down unit 70 according
to the second modified example, configurations similar to those of the above-described
embodiment are denoted with the same reference numerals and will not be further described.
[0081] As shown in FIG. 6, the lifting up and down unit 70 is arranged above the base member
12 and includes an axis member 72, a rotation roller 74, and a rotation operation
section 76.
[0082] The axis member 72 is a longitudinal axis member extending in a substantially horizontal
left-and-right direction and is a rotation axis of the rotation roller 74. The rotation
operation section 76 is a disc-shaped member integrated with the axis member 72 so
as to be substantially concentric with the axis member 72. The operator can rotate
the rotation operation section 76 to thereby rotate the rotation roller 74 around
the axis member 72 as a rotation center.
[0083] Although not shown, the lifting up and down unit 70 has a lock mechanism to stop
the rotation of the rotation roller 74. In order to rotate the rotation operation
section 76, the operator cancels the lock by the lock mechanism to perform the operation.
[0084] The wires 34L and 34R are wound around the rotation roller 74. When the operator
rotates the rotation operation section 76, the sliding sections 16L and 16R connected
with the tip ends of the wires 34L and 34R are moved in an up-and-down direction along
the rails 32L and 32R. When the sliding sections 16L and 16R are moved in an up-and-down
direction, the support bracket 25, and the yarn regulating guide 26 are moved in an
up-and-down direction. In this manner, the oil-agent application unit 20 (e.g., the
oil supply guide 22 and the oil supply tube 24 and the yarn regulating guide 26 and
the like supported by the support bracket 25 via the support bracket 25 and the support
bar 23) can be caused to move up and down.
[0085] Although not shown in FIG. 6, the rotation roller 74 may have a groove around which
the wire 34L and the wire 34R can be wound.
[0086] According to lifting up and down unit 70 according to the second modified example,
the oil-agent application unit 20 can be caused by a simple configuration to move
up and down through which the operator merely operates the rotation operation section
76 to rotate the rotation roller 74. Furthermore, the wire 34L connected to the sliding
section 16L and the wire 34R connected to the sliding section 16R allows, when compared
with a case where the wires and the sliding sections are connected at one position,
the oil-agent application unit 20 to move up and down in a balanced manner in a left-and-right
direction.
[0087] Furthermore, according to the lifting up and down unit 70 according to the second
modified example, how much the wires 34L and 34R are wound is determined depending
on the rotation amount of the rotation roller 74. Furthermore, the lifting up and
down unit 70 having a lock mechanism to stop the rotation of the rotation roller 74
can stop the oil-agent application unit 20 at an arbitrary position in an up-and-down
direction depending on how much the rotation operation section 76 is operated (
i.e., the rotation amount of the rotation roller 74). Thus, such a case can be handled
where the oil-agent application unit 20 should move up and down without a change of
the yarn type for example.
[0088] According to the lifting up and down unit 70 according to the second modified example,
the rotation operation section 76 is arranged at a position above the base member
12
(i.e., at a position away from the oil-agent application unit 20). Thus, the operator can
operate the rotation operation section 76 at a position away from the oil-agent application
unit 20. Thus, even during the operation of the spinning unit, the oil-agent application
unit 20 can be caused to move up and down without stopping the operation of the spinning
unit.
[5-3. Third modified example]
[0089] Next, the following section will describe the third modified example obtained by
changing the lifting up and down unit 30.
[0090] FIG. 7 is a schematic view of an oil-agent apparatus 100 seen from a rear side as
an explanatory view of a lifting up and down unit 300 according to the third modified
example.
[0091] In the third modified example, the lifting up and down unit 300 has a configuration
different from that of the above-described lifting up and down unit 30. Thus, the
lifting up and down unit 300 has reference numerals different from those of the lifting
up and down unit 30. The oil-agent apparatus 100 has the lifting up and down unit
300 having a different configuration from that of the above-described lifting up and
down unit 30 and thus has reference numerals different from those of the oil-agent
apparatus 10. The base member 120 also has reference numerals different from those
of the above-described base member 12.
[0092] The lifting up and down unit 300 is similar to the lifting up and down unit 30 in
including the rails 32L and 32R (see FIG. 2), the wires 34L and 34R, the winch 40,
the power transmission shaft 36 (see FIG. 3 and FIG. 4), and the worm gearing 50 (see
FIG. 4). However, the lifting up and down unit 300 does not include their respective
sheaves 42L, 42R, 44L, 44R, 46L, and 46R owned by the lifting up and down unit 30
(see FIG. 3 and FIG. 4). The lifting up and down unit 300 includes tension adjusters
94L and 94R instead of the tension adjusters 60L and 60R owned by the lifting up and
down unit 30.
[0093] In the third modified example, the winch 40 has the same configuration as that of
the winch 40 described with reference to FIG. 3 and FIG. 4. However, as described
with reference to FIG. 3 and FIG. 4, the winch 40 is not arranged so as to be rotatable
in a direction substantially orthogonal to the plane of the base member 12 (see FIG.
3) but is arranged so as to be rotatable in a substantially vertical direction as
a rotation center. The wires 34L and 34R are outputted from the winch 40 in a substantially
horizontal direction. The invention is not limited to a rotational direction of the
winch 40.
[0094] The worm gearing 50 (see FIG. 4) is arranged so that the winch 40 is rotated when
the handle 38 (see FIG. 3) is operated to rotate the power transmission shaft 36 (see
FIG. 3) in an axial direction as a rotation center.
[0095] As shown in FIG. 7, the winch 40 is placed on a bracket 84. The bracket 84 has: a
winch support section 841 on which the winch 40 is placed; and a planar section 842
substantially orthogonal to the plane of the base member 120 in a vertical direction.
The planar section 842 is substantially orthogonal to a direction along which the
wires 34L and 34R are outputted from the winch 40.
[0096] As has been described for the C sheaves 46L and 46R described with reference to FIG.
3 and FIG. 4, the C sheaves 46L and 46R are arranged in holes formed to cover the
base member 12 (see FIG. 3 and FIG. 4) and the rails 32L and 32R (see FIG. 2), respectively.
The base member 120 of this third modified example is configured to include holes
in the base member 12 in which the C sheaves 46L and 46R are arranged and openings
121L and 121R arranged at substantially the same positions as those of the holes.
[0097] The upper ends of the rails 32L and 32R shown in FIG. 2 for example are arranged
at positions higher than the positions of the holes in which the C sheaves 46L and
46R are arranged. In contrast with this, in this third modified example, the upper
ends of the rails 32L and 32R are arranged at positions lower than positions of the
openings 121L and 121R. However, the invention is not limited to particular positions
of the upper ends of the rails 32L and 32R.
[0098] The rear face of the base member 120 is attached with vertically long rectangular
support plates 88L and 88R at in substantially the same positions as positions of
the rails 32L and 32R (see FIG. 2) in a left-and-right direction. The upper ends of
the support plates 88L and 88R are attached with fixation member 92L and 92R (which
will be described later).
[0099] A flexible outer cable 86L for being fit onto the wire 34L is arranged between a
portion at which the wire 34L the sliding section 16L (see FIG. 2) are connected (the
first connection section) and the winch 40 (more particularly between the planar section
842 of the bracket 84 and the fixation member 92L). Similarly, a flexible outer cable
86R for being fit onto the wire 34R is arranged between a portion at which the wire
34R and the sliding section 16R (see FIG. 2) are connected (the second connection
section) and the winch 40 (more particularly between the planar section 842 of the
bracket 84 and the fixation member 92R).
[0100] One end 861L of the outer cable 86L (hereinafter referred to as an "input-side end
861L") is connected to the planar section 842 so that the inner-fit wire 34L is outputted
in a direction substantially orthogonal to the planar section 842 of the bracket 84.
The other end 862L of the outer cable 86L (hereinafter referred to as an "output-side
end 862L") is connected to the fixation member 92L.
[0101] As in the input-side end 861L of the outer cable 86L, one end 861R of the outer cable
86R (hereinafter referred to as an "input-side end 861R") is connected to the planar
section 842 so that the inner-fit wire 34R is outputted in a direction substantially
orthogonal to the planar section 842 of the bracket 84. The other end 862R of the
outer cable 86R (hereinafter referred to as an "output-side end 862R") is connected
to the fixation member 92R. The details for the connection of the output-side end
862R and the fixation member 92R will be described later.
[0102] The outer cables 86L and 86R are obtained by coating a base winding of metal (
e.g., a hard steel wire such as SWRH62A) for example with resin (
e.g., polyvinylchloride, polyethylene). However, the invention is not limited to this.
[0103] The wire 34L can be slid with respect to the outer cable 86L in the outer cable 86L.
The inner side of the outer cable 86L in a radial direction preferably has a tubular
member having a low frictional coefficient (
e.g., a polyethylene liner tube added with molybdenum) in order to provide the improved
sliding with the wire 34L. However, this is not always required.
[0104] The wire 34R can be slid with respect to the outer cable 86R in the outer cable 86R.
As in the outer cable 86L, the inner side of the outer cable 86R in a radial direction
preferably has a tubular member having a low frictional coefficient in order to provide
the improved sliding with the wire 34R. However, this is not always required.
[0105] The support plates 88L and 88R are attached with relay members 90L and 90R below
the fixation members 92L and 92R. The relay member 90L supports the outer cable 86L
at a position in the middle of a range from the planar section 842 of the bracket
84 to the fixation member 92L. Similarly, the relay member 90R supports the outer
cable 86R at a position in the middle of a range from the planar section 842 of the
bracket 84 to the fixation member 92R.
[0106] FIG. 8 is a schematic view of a periphery of an opening 121R formed in a base member
120 as an explanatory view of a lifting up and down unit 300 according to the third
modified example. FIG. 8 shows a cross section of a substantially-center part of the
opening 121R in a left-and-right direction taken in a vertical direction orthogonal
to the plane of the base member 120 when seen from a right side. FIG. 8 is a cross-sectional
view of the base member 120, a part of the wire 34R, a part of the outer cable 86R,
a part of the fixation member 92R, and the tension adjuster 94R.
[0107] As shown in FIG. 8, the fixation member 92R has: a body 921R attached to the support
plate 88R; and a planar section 922R substantially horizontal while the body 921R
being attached to the support plate 88R.
[0108] The tension adjuster 94R has an adjuster bolt 941R and an adjustment nut 946R. The
adjuster bolt 941R has: a head 942R; and an axis section 944R whose outer periphery
has a screw section. The head 942R has a groove 943R. The axis section 944R includes
a penetration hole 945R through which the wire 34R can be penetrated. The inner periphery
of the adjustment nut 946R has a screw section screwed with a screw section formed
in the outer periphery of the axis section 944R. The axis section 944R penetrates
a through hole 923R formed in the planar section 922R of the fixation member 92R in
a substantially vertical direction. The inner periphery of through hole 923R has a
screw section screwed with a screw section formed in the outer periphery of the axis
section 944R. When the adjustment nut 946R is rotated, the adjuster bolt 941R is moved
with respect to the planar section 922R in a substantially vertical direction. Thus,
the rotation of the adjustment nut 946R can change the distance of the wire 34R between
the planar section 842 of the bracket 84 (see FIG. 7) and the planar section 922R
of the fixation member 92R to thereby change the tension of the wire 34R.
[0109] The output-side end 862R of the outer cable 86R is fit into the groove 943R formed
in the head 942R of the adjuster bolt 941R. During this, the output-side end 862R
is preferably pressed-in to the groove 943R so that the output-side end 862R of the
outer cable 86R is prevented from being dislocated from the groove 943R. The inner
periphery face of the groove 943R and the outer periphery face of the output-side
end 862R of the outer cable 86R preferably have therebetween a tubular member composed
of an elastic member such as rubber for example because such a tubular member can
suppress the output-side end 862R of the outer cable 86R from being dislocated from
the groove 943R. In this manner, the output-side end 862R of the outer cable 86R is
connected to the fixation member 92R via the adjuster bolt 941R.
[0110] The wire 34R fit into the outer cable 86R penetrates through the penetration hole
945R formed in the axis section 944R and has a tip end connected to the sliding section
16R (see FIG. 2 and FIG. 3).
[0111] The outer cable 86R is upwardly curved at the winch 40 side (see FIG. 7) with respect
to the output-side end 862R so as to have a predetermined curvature radius. The output-side
end 862R of the outer cable 86R is fit into the groove 943R formed in the head 942R
of the adjuster bolt 941R in a substantially vertical direction.
[0112] In FIG. 8, the periphery of the opening 121R formed in the base member 120 has been
described. This also applies to the periphery of the opening 121L formed in the base
member 120. Specifically, various configurations at the periphery of the opening 121L
(
e.
g., the fixation member 92L, the tension adjuster 94L, and the tension adjuster 94L
and the like) are similar to various configurations at the periphery of the opening
121R (
e.g., the fixation member 92R, the tension adjuster 94R, and the tension adjuster 94R and
the like). The relation among various configurations at the periphery of the opening
121L (
e.g., a method of connecting the outer cable 86L to the fixation member 92L and the like)
is also similar to the relation among various configurations at the periphery of the
opening 121R. Thus, no further description will be provided for the periphery of the
opening 121L.
[0113] As has been described, the lifting up and down unit 300 of the third modified example
does not include their respective sheaves 42L, 42R, 44L, 44R, 46L, and 46R as has
been described with reference to FIG. 3 and FIG. 4 and instead includes the outer
cables 86L and 86R into which the wires 34L and 34R are fit. Thus, the lifting up
and down unit 300 can have a simple configuration. Furthermore, no need is no more
required to wind the wires 34L and 34R around their respective sheaves 42L, 42R, 44L,
44R, 46L, and 46R for example. Thus, only required is to place the outer cables 86L
and 86R into which the wires 34L and 34R are fit, thus providing improved workability.
Furthermore, improved productivity can be provided because the wires 34L and 34R are
prevented from being dislocated from their respective sheaves 42L, 42R, 44L, 44R,
46L, and 46R and their respective sheaves 42L, 42R, 44L, 44R, 46L, and 46R are prevented
from being damaged. Furthermore, the outer cables 86L and 86R provide a higher degree
of freedom for an installation site when compared with their respective sheaves 42L,
42R, 44L, 44R, 46L, and 46R. Thus, even when the installation site is limited (
e.g., when the lifting up and down unit is arranged in an existing spinning unit), the
lifting up and down unit 300 can be arranged easily.
[0114] Furthermore, the output-side end 862R of the outer cable 86R is curved so as to have
a predetermined curvature radius and is subsequently fit into the groove 943R formed
in the head 942R of the adjuster bolt 941R in a substantially vertical direction.
This also applies to the output-side end 862L of the outer cable 86L. Thus, the oil-agent
application unit 20 (see FIG. 2) can be slid smoothly via the sliding sections 16L
and 16R (see FIG. 2 and FIG. 3). In particular, when the oil-agent application unit
20 is caused to move up, the force required to move up the oil-agent application unit
20 can be suppressed from being undesirably dispersed in directions other than a vertical
direction, thus causing the oil-agent application unit 20 to move up in an efficient
manner.
[0115] Furthermore, the tension adjuster 94L or the tension adjuster 94R can change the
tension of at least any of the wire 34L and the wire 34R. Thus, the lifting up and
down unit 300 having a simple configuration can be used to cause the oil-agent application
unit 20 to move up and down while providing substantially the same distance from the
spinneret 8 (see FIG. 1) to the oil supply guide 22 (see FIG. 2) without causing any
deviation among the plurality of oil supply guides 22 arranged in a left-and-right
direction.
[0116] The terms "outer cable 86L" and "outer cable 86R" correspond to "the first outer-fit
member" and "the second outer-fit member" of the present invention, respectively.
(Reference Numerals)
[0117]
- 1
- Spinning system
- 10, 100
- Oil-agent apparatus
- 12, 120
- Base member
- 14L, 14R
- Support member
- 20
- Oil-agent application unit
- 22
- Oil supply guide
- 30, 300
- Lifting up and down unit
- 34L, 34R
- Wire
- 38
- Handle
- 40
- Winch
- 42L, 42R
- A sheave
- 50
- Worm gearing
- 60L, 60R, 94L, 94R
- Tension adjuster
- 86L, 86R
- Outer cable