[0001] This invention relates to an apparatus and a method for bending a cap.
[0002] The apparatus for bending a cap makes it possible to bend and assemble caps of the
"Talog" type, the cap of which includes a security seal and a closure casing defining
a perimeter edge. In particular, in this type of cap, bending allows assembly between
the closure casing and the security seal, which is therefore constrained along the
perimeter edge of the closure casing.
[0003] Preferably, the security seal is made of plastic; whilst the closure casing is made
of metal (for example, aluminium). In particular, the security seal is in turn preferably
composed of two bands sealed to each other in such a way as to attest the correct
closure of a container, for example of a bottle, on which the cap is installed. Once
the bottle has been opened, the two bands of the security seal are completely or partly
separated from each other and, in that case, one of either of the two bands or both
the bands of the security seal are removed from the bottle together with the closure
casing.
[0004] In general, an apparatus for bending caps of the above-mentioned type poses various
requirements.
[0005] Of these, there is the need for the bending of the caps to be performed precisely
and that the apparatus itself is sufficiently robust and reliable, so as to minimise
repair work in the event of a fault of the apparatus.
[0006] Moreover, there is the further need for bending to be performed quickly, in such
a way as to be able to bend, in a predetermined period of time, as many caps as possible.
[0008] In the type of devices described in these patent documents, there are two processing
units; the lower unit supports the closure casing, whilst the upper unit has the dual
function of locking the closure casing on the lower unit and, moving towards the perimeter
edge of the closure casing, plastically deforming the closure casing. In particular,
the deformation occurs by flattening by an annular element which moves along the longitudinal
axis.
[0009] The prior art described comprises a significant drawback, linked to the possibility
that the closure casing can have inclined edges, for example towards the outside relative
to the longitudinal axis; this is the case if, for example, there are shape defects
derived from a previous process for processing the closure casing, or if the closure
casing has been incorrectly located on the support unit, and the closure casing is
therefore inclined by a certain angle relative to the support unit. In these circumstances,
the flattening by the deforming unit may result in a bending of the perimeter edge
in the opposite direction to the desired direction and can therefore lead to the production
of faulty caps; the device may therefore be imprecise and unreliable in bending the
cap. For this reason, the prior art devices for processing the "Talog" caps are disadvantageous
since they are not very reliable and not very precise, and consequently they pose
the risk of ruining the caps, especially in critical cases (shape or positioning defects).
[0010] The aim of this invention is to provide an apparatus and a method for bending a cap
which overcome the above-mentioned drawback of the prior art.
[0011] Said aim is fully achieved by the apparatus and the method according to the invention
as characterised in the appended claims.
[0012] This invention relates to an apparatus for bending a cap of the "Talog" type described
above. The invention also provides a method for bending a cap of this type.
[0013] The apparatus comprises a support unit, which is designed to support the closure
casing. For this purpose, the support unit includes a seat designed to receive, that
is to say, house the closure casing or a part thereof. The support unit is operatively
oriented along a longitudinal axis.
[0014] The apparatus also comprises a locking unit which is designed to lock the closure
casing positioned on the seat of the support unit. The locking unit is operatively
oriented along the longitudinal axis. The support unit and the locking unit are movable
relative to each other; the support unit and the locking unit are movable relative
to each other along the longitudinal axis between a spaced-apart position and a close-together
position. In the spaced-apart position, for example, the closure casing may be positioned
on the support unit and the security seal may be positioned on the locking unit, or
the security seal may be positioned directly on the closure casing; in the close-together
position, the locking unit is partly inserted in the closure casing positioned in
the seat of the support unit.
[0015] The apparatus comprises a deforming element.
[0016] The deforming element is positioned laterally relative to the longitudinal axis.
The deforming element is movable relative to the longitudinal axis. In particular,
the deforming element can move along the longitudinal axis; the deforming element
is movable transversally, that is to say, radially, away from and towards the longitudinal
axis. The deforming element is movable between an inactive position and an active
position. Preferably, in the passage between the inactive position and the active
position, the deforming element moves transversely, that is to say, radially, relative
to the longitudinal axis.
[0017] In the active, that is to say, end of stroke position (in the movement towards the
longitudinal axis), for example, the deforming element presses outside the perimeter
edge of the closure casing; in the active position, the deforming element plastically
deforms the closure casing towards the longitudinal axis in such a way as to form
a constraining seat housing the security seal. According to an example embodiment,
the deforming element plastically deforms the perimeter edge by applying a pressure
in a transversal direction, that is to say, radially, relative to the longitudinal
axis; according to another embodiment, the deforming element comprises a heated element
and the deforming element can thermally deform in a direction transversal, that is
to say, radially, relative to the longitudinal axis, by thermal contact between the
heated element of the deforming element and the perimeter edge.
[0018] In the inactive position, the deforming element is in a position of non-interference
with the closure casing.
[0019] Preferably, the plastic deformation of the closure casing towards the longitudinal
axis occurs under pressure applied outside the perimeter edge of the closure casing
and exerted in a direction transversal to the longitudinal axis, that is to say, radially.
[0020] The deforming element is movable by rotating about the longitudinal axis.
[0021] During the rotating movement, the deforming element can press outside the perimeter
edge along an arc of the perimeter edge or along the entire perimeter edge.
[0022] Thanks to the use of the deforming element which, by pressure or by thermal contact
with the perimeter edge in a direction transversal to the longitudinal axis, deforms
the perimeter edge of the closure casing in a transversal direction, that is to say,
radially, relative to the longitudinal axis, it is also possible to bend in a precise
fashion a closure casing which has the edges inclined, for example towards the outside
relative to the longitudinal axis, if there are shape defects or the closure casing
has been incorrectly placed on the support unit.
[0023] The apparatus for bending a cap may comprise a further deforming element; the deforming
element and the further deforming element define a plurality of deforming elements.
[0024] The further deforming element may be positioned laterally relative to the longitudinal
axis. The further deforming element may be angularly spaced relative to the deforming
element. The deforming element can move relative to the longitudinal axis. In particular,
the deforming element can move along the longitudinal axis; the deforming element
can move transversally, that is to say, radially, away from and towards the longitudinal
axis. Preferably, the further deforming element is movable between an inactive position
of non-interference with the closure casing, and an active position, in which it presses
outside the perimeter edge of the closure casing. Preferably, in the passage between
the inactive position and the active position, the deforming element moves transversely,
that is to say, radially, relative to the longitudinal axis. The further deforming
element may be movable in a synchronous fashion relative to the deforming element.
Similarly to the deforming element, the further deforming element can deform the perimeter
edge by applying a pressure in a direction transversal, that is to say, radially,
relative to the longitudinal axis. Or, similarly to the deforming element, the further
deforming element can deform the perimeter edge by thermal contact between a heated
element of the further deforming element and the perimeter edge. Similarly to the
deforming element, the further deforming element may be movable by rotating about
the longitudinal axis, in such a way as to press externally along an arc of the perimeter
edge or along the entire perimeter edge.
[0025] Preferably, each element of the plurality of deforming elements is angularly equispaced
from each other, in such a way that the plurality of deforming elements is positioned
symmetrically relative to the longitudinal axis. Preferably, each element of the plurality
of deforming elements is movable by rotating about the longitudinal axis in the same
direction as the other deforming elements.
[0026] The presence of a plurality of deforming elements angularly and equispaced from each
other symmetrically relative to the longitudinal axis has the twofold advantage of
increasing the precision and speed necessary for bending the closure casing, therefore
responding to the need for production of the largest possible number of caps in a
predetermined interval of time. Moreover, the rotating movement of the plurality of
deforming elements in the same direction as each other has the advantage of being
able to easily synchronize the rotating movements of each deforming element.
[0027] Hereinafter, for simplicity of description and unless otherwise specified, when it
is indicated that the apparatus comprises a deforming element, it will be implicit
that the apparatus can equally comprise at least one further deforming element.
[0028] The apparatus for bending a cap may form part of a machine for bending caps in a
continuous cycle.
[0029] The machine may be configured to move the caps and/or the components of caps, that
is to say, the closure casings and/or the security seals along straight or curvilinear
paths; preferably, the machine comprises a carousel rotating about a central axis.
[0030] The machine may comprise a plurality of apparatuses mounted on the carousel. According
to an example embodiment, the central axis of the rotary carousel is parallel to the
longitudinal axis of the apparatuses for bending the caps. According to an example
embodiment, the apparatuses mounted on the carousel are angularly spaced relative
to the central axis of the carousel.
[0031] The machine may comprise an infeed station for the closure casings and/or the security
seals. The machine may comprise an outfeed station for the bent caps. The infeed station
and the outfeed station may be configured to move the caps and/or components of caps,
that is to say, the closure casings and/or the security seals, along rectilinear or
curvilinear paths.
[0032] The infeed station is configured for conveying, that is to say, directing the closure
casings and/or the security seals on each apparatus of the carousel. According to
an example embodiment, the infeed station may comprise seats configured to house the
closure casings and/or the security seals.
[0033] The outfeed station is configured for conveying, that is to say, directing towards
the outfeed, the bent caps starting from each apparatus of the carousel. According
to an example embodiment, the outfeed station comprises seats configured to house
the bent caps.
[0034] According to an example embodiment, the infeed station and/or the outfeed station
rotate about a central axis. Preferably, the central axis of the infeed station and/or
of the outfeed station is parallel to the longitudinal axis of the apparatuses for
bending the caps.
[0035] The deforming element may be associated with one between the support unit and the
locking unit of the apparatus for bending the caps, or it may be independent of both
the support and locking units, for example the deforming element may be associated
with the carousel of the machine for bending caps in a continuous cycle.
[0036] Hereinafter, for simplicity of description and unless otherwise specified, when it
is indicated that the deforming element is associated with the locking element, it
will be implicit that the deforming element can be equivalently associated with the
support unit or be independent of both the support and locking units, for example
being associated with the carousel of the machine for bending caps in a continuous
cycle.
[0037] Preferably, the locking unit to which the deforming element is associated is movable
by translation along the longitudinal axis. According to an example embodiment, the
machine for bending caps in a continuous cycle comprises an electric motor configured
to move the locking unit to which the deforming element is associated, by translation
along the longitudinal axis. According to an example embodiment, the apparatus may
comprise a wheel and the translation movement along the longitudinal axis of the locking
unit to which the deforming element is associated can be performed by sliding the
wheel along a profiled surface of the carousel.
[0038] The seat of the support unit may have a base and a lateral wall. The base of the
seat of the support unit may be configured to house part of the security seal. The
support unit may include a spring, connected to the base of the seat of the support
unit for elastically moving the base along the longitudinal axis of the apparatus;
the spring is designed to dampen the contact between the deforming element and the
closure casing, in an active position of the deforming element, in such a way as not
to ruin the closure casings during bending. According to a preferred example, the
base of the seat of the support unit is at a fixed position relative to the longitudinal
axis of the apparatus; the locking unit to which the deforming element is associated
may comprise a plurality of springs for damping the contact between the deforming
element and the closure casing, in an active position of the deforming element.
[0039] The seat of the support unit may be movable by translating along the longitudinal
axis; according to a preferred example, the lateral wall of the support unit can move
between a retracted position, of non-interference with the closure casing positioned
on the seat of the support unit, and an extracted position, such that the lateral
wall of the seat of the support unit surrounds, at least partly, the closure casing.
The extracted position of the lateral wall of the seat of the support unit allows
the centring, relative to the longitudinal axis, of the closure casing positioned
on the seat of the support unit. According to an example embodiment, the machine for
bending caps in a continuous cycle comprises an electric motor configured for moving
the lateral wall of the seat of the support unit, by translation along the longitudinal
axis. According to an example embodiment, the apparatus may comprise a wheel and the
translation movement along the longitudinal axis of the lateral wall of the seat of
the locking unit can be performed by sliding the wheel along a profiled surface of
the carousel.
[0040] The movements of the apparatus, for example the translation movement along the longitudinal
axis, the reciprocal movement of the deforming element in a direction transversal
to the longitudinal axis and the rotary movement of the deforming element about the
longitudinal axis may occur independently of each other, or they may occur in a synchronized
fashion, that is to say, times, one with the other.
[0041] According to an example embodiment, the synchronization, that is to say, the timing
of the movements of the apparatus may be performed using an electronic card programmed
to synchronize the electric motors of the respective movements. According to an example
embodiment, the synchronization, that is to say, the timing of the movements of the
apparatus may be performed using a profiled surface to define a cam.
[0042] For example, the translation movement of the locking unit to which the deforming
element is associated along the longitudinal axis may be constrained to the movement
of the deforming element towards each other in a direction transversal to the longitudinal
axis.
[0043] For example, the movement of the deforming element in a direction transversal to
the longitudinal axis may be constrained to the rotary movement of the deforming element
about the longitudinal axis.
[0044] For example, the translation movement of the locking unit to which the deforming
element is associated along the longitudinal axis may be constrained to the rotary
movement of the deforming element about the longitudinal axis.
[0045] In particular, the synchronization, that is to say, the timing of the movements may
be such that, according to an example embodiment, the rotary movement of the deforming
element starts when the movement towards of the deforming element has ended, that
is to say, when the deforming element has reached the end of stroke. According to
a further example embodiment, the rotary movement of the deforming element starts
before or simultaneously with the movement towards of the deforming element, that
is to say, before the deforming element reaches the end of stroke position; in that
case, the trajectory described by the deforming element, relative to the locking element
to which it is associated, is a spiral.
[0046] The embodiment wherein the rotary movement of the deforming element starts before
or simultaneously with the movement towards the same deforming element, that is to
say, before the deforming element reaches the end of stroke position (in the movement
towards the longitudinal axis), has the advantage, for example, that the pressure
applied by the deforming element on the perimeter edge is exerted in a gradual fashion.
In this invention, the label "T" denotes the time interval used by the deforming element
to pass from a first contact position (that is to say, the position in which the deforming
element touches the perimeter edge of the closure casing but has not yet reached the
end of stroke position) to the active position, (that is to say, the end of stroke
position in the movement towards the longitudinal axis). In this invention, the label
"N" denotes the number of rotations about the longitudinal axis performed by the deforming
element over time T, which are necessary to complete the bending along the entire
perimeter edge. The number of rotations N is at least equal to 1. According to an
example embodiment, the deforming element may perform a plurality of rotations about
the longitudinal axis and the number of rotations N may therefore be a number greater
than 1. If there is more than one deforming element, the number of deforming elements
included in the apparatus is labelled "D" in this invention. The number of rotations
about the longitudinal axis performed by the deforming element, which are necessary
to complete the bending along the entire perimeter edge, is preferably N/D; that is
to say, the number of rotations necessary may be reduced by a factor D equal to the
number of deforming elements included in the apparatus.
[0047] According to an example embodiment, the apparatus may comprise a pinion. For example,
the pinion may be rotated about the longitudinal axis of the apparatus for bending
a cap from a component of the carousel of the machine, for example, from a ring gear
of the carousel; the apparatus may comprise a connecting element which constrains
the rotary movement of the pinion with the rotary movement of the deforming element
about the longitudinal axis.
[0048] According to an example embodiment, the apparatus comprises a movement mechanism,
the function of which to move the deforming element. In particular, the movement mechanism
moves the deforming element towards and away from, in a transversal direction, that
is to say, radially, relative to the longitudinal axis. The movement of the deforming
element towards and away from, in a transversal direction, that is to say, radially,
relative to the longitudinal axis, may occur by means of an oscillation movement of
the deforming element about an axis which may be transversal to the longitudinal axis.
[0049] For example, the movement mechanism may include an arm having a first and a second
end. The arm may be articulated to the locking unit to which the deforming element
is associated at a pivot point. The deforming element may be associated with the first
end of the arm. The arm may oscillate about an axis of oscillation passing through
the pivot point and the axis of oscillation may be transversal to the longitudinal
axis.
[0050] According to an example embodiment, the movement mechanism which moves the deforming
element towards and away, in a transversal direction, that is to say, radially, relative
to the longitudinal axis may constrain the movement towards and away of the deforming
element with the translation movement of the locking unit to which the deforming element
is associated along the longitudinal axis.
[0051] In order to synchronize, that is to say, timing, the deforming movement towards and
away from, in a transversal direction, that is to say, radially, relative to the longitudinal
axis and the translation movement of the locking unit to which the deforming element
is associated along the longitudinal axis, the movement mechanism may include a slider.
The slider can slide along the longitudinal axis, relative to the locking unit.
[0052] The slider may interact with the second end of the arm to rotate it about the axis
of oscillation.
[0053] According to an example embodiment, the constraint between the movement of the slider
which slides along the longitudinal axis and the rotational movement about the axis
of oscillation at the pivot point of the arm of the movement mechanism may occur including
on the slider a profiled surface to define a cam. The deforming element may include
a wheel, associated with the second end of the arm, and the wheel may be constrained
to slide along the profiled surface of the slider.
[0054] The use of a cam for synchronizing the translation movement along the longitudinal
axis of the locking unit to which the deforming element is associated and the movement
towards and away in a transversal direction, that is to say, radially, relative to
the longitudinal axis of the deforming element has the advantage of simplifying the
construction of the apparatus for bending a cap and reducing the number of components
of the apparatus, consequently, simplifying repair operations in the event of fault
of the apparatus.
[0055] The locking unit to which the deforming element is associated may include a flange
extending radially relative to the longitudinal axis. The flange may define a slot,
wherein the slot constitutes a break in the flange. The arm of the movement mechanism
may be articulated to the flange and be movably inserted in the slot.
[0056] According to an example embodiment, the deforming element may comprise a disc. The
disc may be connected to the first end of the arm of the movement mechanism, in such
a way as to rotate freely about an axis of the deforming element or in such a way
as to be fixed relative to the axis of the deforming element. According to the example
embodiment wherein the disc can rotate freely about the axis of the deforming element,
for example, in the active position of the deforming element, the disc is rotated
by friction with the perimeter edge of the closure casing. The idle rotation about
the axis of the deforming element has the advantage of avoiding rubbing and, consequently,
the wear of the deforming element. Moreover, the idle rotation has the further advantage
of reducing the friction between the deforming element and the closure casing and
therefore prevents the production of waste powder.
[0057] The apparatus may include a contact unit. Or the machine for bending caps in a continuous
cycle may include a contact unit; for example, the contact unit may form part of the
carousel of the machine for bending caps in a continuous cycle, or it may form part
of the infeed station and/or the outfeed station of the machine for bending caps in
a continuous cycle.
[0058] According to an example, the contact unit is associated with the apparatus for bending
a cap. For example, the contact unit may be associated with the support unit or it
may be associated with the locking unit. Preferably, the contact unit is associated
with the support unit when the deforming element is associated with the locking unit,
or the contact unit is associated with the locking unit when the deforming element
is associated with the support unit.
[0059] The contact unit may include one end. The end of the contact unit may be fixed, or
it may be movable. For example, the end of the contact unit may be movable between
a spaced-apart position and a close-together position with respect to the longitudinal
axis of the apparatus. In the close-together position, the end of the contact unit
may make contact with, or abut, the closure casing positioned on the support unit,
in the spaced-apart position, the end of the contact unit is in a position of non-interference
with the closure casing. The end of the contact unit may include a gripper configured
to make contact with the closure casing on the support unit, for example after the
closure casing has been conveyed on the support unit by the infeed station; in that
case, the gripper acts as an abutment for the closure casing.
[0060] According to an example embodiment, the gripper may be configured to grip the closure
casing. For example, the gripper of the contact unit can grip a closure casing positioned
on a seat of the infeed station of the machine and place the closure casing on the
seat of the support unit. For example, the gripper of the contact unit can grip a
bent cap from the seat of the support unit and place the bent cap on a seat of the
outfeed station of the machine.
[0061] According to an example, the contact unit may include a fixed end; the fixed end
may have a contact seat configured to make contact with, that is to say, abut the
closure casing on the support unit, for example after the closure casing has been
conveyed to the support unit from the infeed station; in that case, the contact seat
acts as an abutment for the closure casing.
[0062] In this invention, the label "n" denotes the number of apparatuses included in the
machine for bending caps in a continuous cycle; in the example embodiment wherein
the contact unit is associated with the apparatus for bending a cap and the apparatus
forms part of a machine for bending caps in a continuous cycle, then the number of
contact units present in the machine for bending caps in a continuous cycle is preferably
equal to n. According to the example embodiment wherein the contact unit is associated
with the machine for bending caps in a continuous cycle, for example, if the contact
unit forms part of the carousel or of the infeed station and/or of the outfeed station,
then the number of contact units present in the machine is preferably between 1 and
n.
[0063] Associated with the apparatus for bending a cap, or associated with the machine for
bending caps in a continuous cycle, there may be a coupling element; for example,
the coupling element may be associated with the carousel of the machine for bending
caps in a continuous cycle. The coupling element is configured for coupling, at least
partly, the support unit and the locking unit; for example, the coupling element may
be configured for aligning the support unit and the locking unit. The coupling element
includes an upper end and a lower end. Preferably, the coupling element can define
an L shape. According to the embodiment wherein the coupling element defines an L
shape, the coupling element, for example, may be connected, in its lower part, to
part of the support unit and in its upper part, to part of the machine for bending
caps in a continuous cycle; according to this embodiment, in order to guarantee the
correct alignment between the support unit and the locking unit, part of the carousel
may be further connected to part of the locking unit.
[0064] The coupling element may comprise a slot, the slot constituting an interruption of
the coupling element. According to an example embodiment, the contact unit may be
inserted inside the slot of the coupling element.
[0065] The invention also provides a method for bending a cap of the type described above.
[0066] The method comprises a step of providing a support unit. The method comprises a step
of positioning the closure casing on a seat of the support unit, for example on a
base of the seat of the support unit. The closure casing may be positioned on the
seat of the support unit, for example, by a contact unit, which picks up the closure
casing from an infeed station and places the closure casing on the seat of the support
unit. Or, preferably, the positioning of the closure casing on the seat of the support
unit may be performed by the infeed station; in that case, for example, the contact
unit may act as a contact, that is to say, an abutment, for the closure casing on
the seat of the support unit.
[0067] The method comprises a step of providing a locking unit. The method comprises a step
of coupling the security seal on the locking unit.
[0068] The positioning of the security seal may be performed, for example, by the contact
unit, which picks up the security seal from an infeed station and places the security
seal on the locking unit.
[0069] Or, the positioning of the security seal may be performed by the infeed station;
in that case, for example, the contact unit may act as a contact element, that is
to say, as an abutment, for the security seal. The method comprises a step of relative
movement between the support unit and the locking unit. The relative movement occurs
along a longitudinal axis between a spaced-apart position and a close-together position.
In the spaced-apart position, for example, the closure casing is positioned on the
seat of the support unit and the security seal is positioned on the locking unit.
In the close-together position, the locking unit is partly inserted in the closure
casing in such a way as to stop, that is to say, lock, the closure casing during the
bending of the cap.
[0070] The method comprises a step of providing a deforming element.
[0071] The deforming element is positioned laterally relative to the longitudinal axis.
[0072] The method includes a step of moving the deforming element relative to the longitudinal
axis. For example, the movement of the deforming element may occur along the longitudinal
axis. The movement of the deforming element occurs transversely, that is to say, radially,
towards the longitudinal axis, between an inactive position, of non-interference with
the closure casing, to an active position, that is to say, an end of stroke position
(in the movement towards the longitudinal axis), wherein the deforming element presses
outside the perimeter edge of the closure casing to deform it plastically towards
the longitudinal axis.
[0073] For example, the method may comprise a step wherein the movement of the deforming
element towards the longitudinal axis occurs by a rotational movement about an axis,
wherein the axis may be transversal to the longitudinal axis.
[0074] The method comprises a step of moving the deforming element according to a rotary
movement about the longitudinal axis. During the rotary motion, the deforming element
can press externally along an arc of the perimeter edge or along the entire perimeter
edge.
[0075] The method comprises the step of moving the deforming element away relative to the
longitudinal axis. The movement of the deforming element occurs between the active
position and the inactive position, of non-interference with the closure casing. The
method comprises the step of moving away from each other along the longitudinal axis
between the support unit and the locking unit.
[0076] The relative movement along the longitudinal axis between the support unit and the
locking unit, the movement towards and away from the deforming element in a direction
transversal to the longitudinal axis and the rotary movement of the deforming element
about the longitudinal axis may be constrained to each other in such a way as to occur
in a synchronized fashion, that is to say, timed, or may be independent of each other.
[0077] For example, the method may comprise the synchronization, that is to say, the timing,
between the relative movement of the support unit and the locking unit and the movement
towards the deforming element. In addition, or alternatively, the method may comprise
the synchronization, that is to say, the timing between the movement towards the deforming
element and the rotary movement of the deforming element. In addition, or alternatively,
the method may comprise the synchronization, that is to say, the timing between the
relative movement of the support unit and the locking unit and the rotary movement
of the deforming element.
[0078] According to an example embodiment, the method comprises a step of moving the deforming
element, between the active position and the inactive position, according to a transversal
movement, that is to say, radially relative to the longitudinal axis, the movement
of which is constrained to the relative movement along the longitudinal axis between
the support unit and the locking unit.
[0079] The method may comprise preparing a disc of the deforming element. The disc may be
set up fixed relative to the axis of the deforming element, or it may be set up to
rotate freely about the axis of the deforming element. For example, in the idle arrangement,
the method may comprise the rotation of the disc about the deforming axis, and the
pulling by friction with the perimeter edge of the closure casing, when the deforming
element is in the active position.
[0080] The method may comprise a step of preparing a carousel. The carousel may form part
of a machine for bending caps in a continuous cycle. The carousel may rotate about
a central axis.
[0081] The method may include a step of preparing a plurality of apparatuses for bending
a cap. Preferably, the apparatuses are positioned angularly spaced relative to the
central axis of the carousel.
[0082] The method may comprise the preparation of components of caps, that is to say, closure
casings and/or security seals, on seats of the infeed station. The method may include
the positioning of the cap components, that is to say, closure casings and/or security
seals, on the seat of the support unit of the apparatus included in the machine for
bending caps in a continuous cycle. The method may comprise a step of removing the
bent caps starting from the seat of the support unit of the apparatus included in
the machine, on the seats of the outfeed station.
[0083] These and other features of the invention will become more apparent from the following
detailed description of a preferred, non-limiting example embodiment of it, with reference
to the accompanying drawings, in which:
- Figure 1A illustrates a diagram of a machine for bending caps in a continuous cycle;
- Figure 1B illustrates a carousel of a machine for bending caps in a continuous cycle,
comprising an apparatus for bending a cap;
- Figure 2A illustrates part of an apparatus for bending a cap and part of a carousel
according to an example embodiment comprising a plurality of contact units including
a corresponding plurality of fixed contact seats;
- Figure 2B illustrates part of an apparatus for bending a cap according to an example
embodiment comprising a contact unit including a movable gripper;
- Figure 3A illustrates a cross section of part of an apparatus for bending a cap according
to an example embodiment comprising a contact unit including a fixed contact seat;
- Figure 3B illustrates a cross section of part of an apparatus for bending a cap according
to an example embodiment comprising a contact unit including a movable gripper;
- Figure 4A illustrates an apparatus for bending a cap, Figure 4B illustrates a cross
section of an apparatus for bending a cap according to an example embodiment comprising
a contact unit including a fixed contact seat;
- Figure 4C illustrates an apparatus for bending a cap, Figure 4D illustrates a cross
section of an apparatus for bending a cap according to an example embodiment comprising
a contact unit including a movable gripper;
- Figures 5, 5A, 5B, 5C illustrate, according to an operating example, the sequence
of steps of using an apparatus for bending a cap.
[0084] The numeral 1 in the drawings denotes an apparatus for bending a cap. The caps being
bent include a security seal and a closure casing along which the security seal can
be housed.
[0085] The apparatus 1 is elongate along a longitudinal axis X.
[0086] The apparatus 1 forms part of a machine 7 for bending caps; the machine 7 comprises
a carousel 701 rotating about a central axis X'. The carousel 701 includes a plurality
of apparatuses 1 wherein the longitudinal axis X is parallel to the central axis X'
of the carousel 701. The apparatuses 1 are positioned angularly equispaced relative
to the central axis X'. The machine 7 comprises an infeed station 702 for the closure
casings, rotating about an axis A, parallel to X'; the infeed station 702 comprises
seats 703 configured to house the closure casings. The machine 7 comprises an outfeed
station 704 for bent caps, rotating about an axis B, parallel to X'; the outfeed station
704 comprises seats 705 for housing the bent caps.
[0087] The apparatus 1 comprises a support unit 2 oriented along the longitudinal axis X.
The support unit 2 includes a seat 201 configured to receive the closure casing. The
seat 201 has a base 204 configured to house at least part of the closure casing. The
seat 201 has side walls 205. The side walls 205 comprise a wheel 203 and the machine
7 comprises a profiled surface 202 for the lateral walls 205 for defining a cam and
along the profiled surface 202 of which the wheel 203 of the side walls 205 are constrained
to slide, in such a way as to move the side walls 205 along the longitudinal axis
X. The side walls 205 preferably move between a retracted position to an extracted
position; in the extracted position the side walls 205 surrounds, at least partly,
the closure casing. In the retracted position, the side walls 205 do not interfere
with the closure casing.
[0088] The apparatus 1 also comprises a locking unit 3, preferably oriented along the longitudinal
axis X. The locking unit 3 is configured to be inserted at least partly in the closure
casing on the support unit 2, to lock the closure casing on the support unit 2. The
support unit 2 and the locking unit 3 are movable relative to each other along the
longitudinal axis X, between a spaced-apart position and a close-together position.
The locking unit comprises a hollow cylinder 301 and a central rod 302. The hollow
cylinder 301 and the central rod 302 are movable by translation along the longitudinal
axis X. The hollow cylinder 301 and the central rod 302 are configured to be inserted
partly inside the closure casing, when the support unit 2 and the locking unit 3 are
in a close-together position. The hollow cylinder 301 and the central rod 302 are
slidable on each other along the longitudinal axis X; in particular, the hollow cylinder
301 is free to slide and the central rod 302 comprises a wheel 317 and the machine
7 comprises a profiled surface 316 for the central rod 302 for defining a cam and
along the profiled surface 316 the wheel 317 of the central rod 302 is constrained
to slide, in such a way as to move the central rod 302 along the longitudinal axis
X.
[0089] In the passage between the close-together position and the spaced-apart position
of the locking unit 3, the central rod 302 remains inserted partly in the closure
casing located on the support unit 2, pressing on the bottom of the closure casing,
whilst the hollow cylinder 301 escapes from the closure casing. In the spaced-apart
position, the hollow cylinder 301 and the central rod 302 are both located outside
the closure casing.
[0090] The apparatus 1 comprises a deforming element 303. According to the example illustrated
in the drawing, the deforming element 303 is associated with the locking unit 3. The
deforming element 303 is positioned laterally relative to the longitudinal axis X.
The deforming element 303 can move away from and towards the longitudinal axis X,
between an inactive position of non-interference with the closure casing, and an active,
that is to say, end of stroke position (in the movement towards the longitudinal axis).
In the active position, deforming element 303 presses outside the perimeter edge of
the closure casing. The locking unit 3 includes a movement mechanism having an arm
304. The arm 304 includes a first end 304a and a second end 304b. The arm 304 is connected
to the locking unit 3 by a pivot 305. The pivot 305 defines an axis of oscillation
Y transversal to the longitudinal axis X; the arm 304 oscillates about the axis of
oscillation Y at the pivot point 305 and the deforming element 303 is associated with
the first end 304a of the arm 304.
[0091] A lower end of the hollow cylinder 301, that is to say, the end of the hollow cylinder
301 close to the support unit 2, is at a first position along the longitudinal axis
X. The first end 304a of the arm 304 to which the deforming element 303 is associated
is at a second position such that the first position of the lower end of the hollow
cylinder 301 is always at a smaller distance from the support unit 2 relative to the
second position of the first end 304a.
[0092] The movement mechanism comprises a slider 306. The slider 306 is slidable longitudinally
relative to the central rod 302. According to the example shown in the drawing, the
slider 306 comprises a wheel 319 and the machine 7 comprises a profiled surface 318
for the slider 306 for defining a cam and along the profiled surface 318 of which
the wheel 319 of the slider 306 is constrained to slide, in such a way as to move
the slider 306 along the longitudinal axis X.
[0093] The slider 306 includes a profiled surface 307 for defining a cam and the movement
mechanism includes a wheel 308 associated with the second end 304b of the arm 304
and constrained to slide on the profiled surface 307 of the slider 306; in particular,
the slider 306 interacts with the second end 304b of the arm 304 for rotating the
arm 304 about the axis of oscillation Y, transversal to the longitudinal axis X; in
this way, the translation movement along the longitudinal axis X of the slider 306
is constrained to the movement towards or away of the deforming element 303.
[0094] The arm 304 includes two elastic elements, the axis of each of which is oriented
transversally, that is to say, radially, relative to the longitudinal axis X. A first
elastic element 321 of the two elastic elements is positioned at a first position
along the arm 304 and a second elastic element 322 is positioned at a second position
along the arm 304; the first height and the second position are such that the pivot
305 is positioned between the first position and the second position. In the active
position of the deforming element 303, the first elastic element 321 is a spring under
compression, the second elastic element 322 is a spring under traction. Vice versa,
in an inactive position of the deforming element 303, the first elastic element 321
is a spring under traction, the second elastic element 322 is a spring under compression.
[0095] The slider 306 includes contact element 309 for the hollow cylinder 301. The contact
element 309 acts as a contact, that is to say, an abutment for the hollow cylinder
301, constraining, at least partly, the sliding movement of the hollow cylinder 301
to the movement of the slider 306 translating along the longitudinal axis X. In this
way, when the locking element 3 passes between the close-together position and the
spaced-apart position, the hollow cylinder 301 is constrained to slide longitudinally
together with the slider 306 thanks to the force of gravity applied longitudinally
on the contact element 309 of the slider 306, whilst the central rod 302 remains at
least partly inserted in the closure casing located on the support unit 2, pressing
on the bottom of the closure casing.
[0096] The locking unit 3 includes a flange 310 projecting radially relative to the longitudinal
axis X; the flange 310 defines a slot 311, which constitutes an interruption of the
flange 310. The arm 304 is articulated to the flange 310 and is movably inserted in
the slot 311.
[0097] The mechanism for moving the slider 306 comprises an elastic element 320; the elastic
element 320 connects the slider 306 to the flange 310.
[0098] The elastic element 320 allows the flange 310 to move elastically along the longitudinal
axis X.
[0099] The deforming element 303 includes a disc pivotally connected to the first end 304a
of the arm 304. In the example shown in the drawing, the disc of the deforming element
303 is free to rotate in an idle fashion about an axis Z of the deforming element
303.
[0100] The deforming element 303 includes an elastic element 323, the axis of which is parallel
to the axis Z of the deforming element 303. The elastic element 323 of the deforming
element 303 dampens the contact between the disc of the deforming element 303 and
the closure casing when the deforming element 303 is in the active position.
[0101] The locking unit 3 comprises a pinion 314 rotating about the longitudinal axis X.
The locking unit 3 comprises a connecting element 315. The connecting element 315
connects the pinion 314 to the slider 306 for moving the deforming element 303 in
rotation about the longitudinal axis X.
[0102] According to an example embodiment, each apparatus 1 comprises a contact unit 5,
associated with the support unit 2. The contact unit 5 includes a gripper 501 movable
towards and away from the longitudinal axis. The gripper 501 is configured to make
contact, that is to say, to abut, the closure casing on the seat 201 of the support
unit 2.
[0103] According to a preferred embodiment, the carousel 701 of the machine 7 comprises
a plurality of contact units 5; according to this preferred embodiment, each contact
unit 5 is fixed to the carousel 701 and comprises a fixed contact seat 501', configured
to make contact with, that is to say, abut, the closure casing on the seat 201 of
the support unit 2.
[0104] In the drawings, the numeral 501 denotes the gripper and the numeral 501' denotes
the fixed contact seat.
[0105] The apparatus 1 comprises a coupling element 6. The coupling element 6 preferably
defines an L shape and aligns the support unit 2 with the locking unit 3. In particular,
the coupling element 6 comprises a lower end 601 and an upper end 602. The coupling
element 6 is connected, at its lower end 601, to part of the support unit 2. The coupling
element 6 is further connected, at its upper end 602, to part of the carousel 701
of the machine 7 for bending caps in a continuous cycle. In order to guarantee the
correct alignment between the support unit 2 and the locking unit 3, part of the carousel
701 is further connected to part of the locking unit 3. The coupling element 6 includes
a slot, that is to say, a cavity 603 and configured to house part of the contact unit
5.
[0106] The invention also provides a method for bending a cap. This method is preferably
implemented in a machine 7 for bending caps in a continuous cycle comprising a plurality
of apparatuses 1 according to one or more features described above.
[0107] Preferably, the method for bending a cap comprises the following steps which can
be performed in sequence. The steps are illustrated by way of example in Figure 5.
a. Preparing the support unit 2 and preparing the locking unit 3 in the spaced-apart
position and placing the closure casing by the infeed station 702. Preparing the side
walls 205 of the seat 201 in the retracted position, of non-interference with the
closure casing.
b. Moving the side walls 205 towards the locking unit 3 along the longitudinal axis
X, from the retracted position, to an extracted position, wherein the side walls 205
at least partly enclose the closure casing, by sliding the wheel 203 of the side walls
205 along the profiled surface 202 for the side walls 205.
c. Placing the security seal on the locking unit 3; moving the central rod 302 along
the longitudinal axis X towards the support unit 2 by sliding the wheel 317 of the
central rod 302 along the profiled surface 316 for the central rod 302. Moving the
slider 306 along the longitudinal axis X towards the support unit 2 by sliding the
wheel 319 of the slider 306 along the profiled surface 318 for the slider 306. Moving
the hollow cylinder 301 along the longitudinal axis X towards the support unit 2.
d. Moving the central rod 302 along the longitudinal axis X towards the support unit
2 by sliding the wheel 317 of the central rod 302 along the profiled surface 316 for
the central rod 302. Moving the slider 306 along the longitudinal axis X towards the
support unit 2 by sliding the wheel 319 of the slider 306 along the profiled surface
318 for the slider 306. Moving the hollow cylinder 301 along the longitudinal axis
X towards the support unit 2.
e. Moving the central rod 302 along the longitudinal axis X towards the support unit
2 in a close-together position, by sliding the wheel 317 of the central rod 302 along
the profiled surface 316 for the rod 302, wherein the central rod 302 is partly inserted
in the closure casing. Moving the slider 306 along the longitudinal axis X towards
the support unit 2 by sliding the wheel 319 of the slider 306 along the profiled surface
318 for the slider 306. Moving the hollow cylinder 301 along the longitudinal axis
X towards the support unit 2 wherein the hollow cylinder 301 is partly inserted in
the closure casing.
f. Moving the slider 306 along the longitudinal axis X towards the support unit 2,
by sliding the wheel 319 of the slider 306 along the profiled surface 318 for the
slider 306 and moving the deforming element 303 towards each other, by sliding the
wheel 308 of the arm 304 on the profiled surface 307 of the slider 306. The deforming
element 303 moves towards, by means of an oscillation movement about the axis Y, passing
through the pivot point 305, towards the longitudinal axis X, in an active position,
wherein the deforming element 303 presses outside the perimeter edge of the closure
casing for deforming it plastically towards the longitudinal axis X. Moving the deforming
element 303 according to a rotary movement about the longitudinal axis X, by rotation
of the pinion 314. Rotating the disc of the deforming element 303 about the deforming
axis Z, and pulling by friction with the perimeter edge of the closure casing.
g. Moving the slider 306 away along the longitudinal axis X from the support unit
2; sliding of the wheel 308 of the arm 304 on the profiled surface 307 of the slider
306 and moving away, by rotation about the pivot 305, of the deforming element 303,
in an inactive position, of non-interference with the closure casing.
h. Moving the side walls 205 away along the longitudinal axis X from the locking unit
3, from the extracted position, to the retracted position, of non-interference with
the closure casing. Moving the slider 306 away along the longitudinal axis X from
the support unit 2.
i. Moving the slider 306 away along the longitudinal axis X from the support unit
2 and away from the hollow cylinder 301, constrained to the contact element 309 of
the slider 306. Moving the central rod 302 away along the longitudinal axis X from
the support unit 2.
I. Moving the central rod 302 away along the longitudinal axis X from the support
unit 2.
m. Picking up the bent cap by the outfeed station 704.
1. An apparatus (1) for bending a cap, the cap including a tamper-evident seal and a
closure casing defining a perimeter edge, the tamper-evident seal being housed along
the perimeter edge of the closure casing, the apparatus comprising:
- a support unit (2), oriented along a longitudinal axis (X) and including a seat
(201) configured to receive the closure casing;
- a locking unit (3) oriented along the longitudinal axis (X),
wherein the support unit (2) and the locking unit (3) are movable reciprocally along
the longitudinal axis (X) between a spaced-apart position and a close-together position
where the locking unit (3) is partly inserted in the closure casing positioned in
the seat of the support unit (2),
characterized in that it further comprises a deforming element (303), positioned laterally of the longitudinal
axis (X) and movable towards and away from the longitudinal axis (X) between an inactive
position of non-interference with the closure casing, and an active position, where
it presses the perimeter edge of the closure casing from the outside to deform it
plastically towards the longitudinal axis (X) so as to make a constraining seat that
houses the tamper-evident seal, the deforming element (303) being also movable by
revolution about the longitudinal axis (X).
2. The apparatus (1) according to claim 1, wherein the deforming element (303) is associated
with one between the support unit (2) and the locking unit (3).
3. The apparatus (1) according to claim 2, wherein the one between the support unit (2)
and the locking unit (3) is movable by translation along the longitudinal axis (X)
and wherein the apparatus comprises a movement mechanism configured to mechanically
constrain the translational movement of the one between the support unit (2) and the
locking unit (3) and the movement of the deforming element (303) towards and away
from the longitudinal axis (X).
4. The apparatus (1) according to claim 3, wherein the movement mechanism includes:
- an arm (304) having a first end (304a) and a second end (304b) and articulated to
the one between the support unit (2) and the locking unit (3) at a pivot point (305)
to oscillate about an axis of oscillation (Y) transverse to the longitudinal axis
(X), where the deforming element (303) is associated with the first end (304a) of
the arm (304);
- a slider (306) that is slidable longitudinally relative to the one between the support
unit (2) and the locking unit (3) and interacting with the second end (304b) of the
arm (304) to rotate it about the axis of oscillation (Y), wherein the sliding of the
slider (306) is kinematically correlated with the translational movement of the one
between the support unit (2) and the locking unit (3).
5. The apparatus (1) according to claim 4, wherein the slider (306) includes a profiled
surface (307) to define a cam and wherein the movement mechanism includes a wheel
(308) associated with the second end (304b) of the arm (304) and constrained to slide
on the profiled surface (307) of the slider (306).
6. The apparatus (1) according to claim 4 or 5, wherein the one between the support unit
(2) and the locking unit (3) includes a flange (310) that extends radially relative
to the longitudinal axis (X) and defining a slot (311), the slot (311) constituting
a break in the flange (310), wherein the arm (304) is articulated to the flange (310)
and is movably inserted in the slot (311).
7. The apparatus (1) according to at least one of the preceding claims, comprising a
movement mechanism to move the deforming element (303) towards and away from the longitudinal
axis, the movement mechanism including an arm (304) having a first end (304a) and
a second end (304b), wherein the deforming element (303) includes a disc that is pivotally
connected to the first end (304a) of the arm to rotate idly about a deformation axis
so that when the deforming element is at the active position, the disc is entrained
in rotation by friction against the perimeter edge of the closure casing.
8. The apparatus (1) according to at least one of the preceding claims, comprising an
additional deforming element (303), positioned laterally of the longitudinal axis
(X), angularly spaced from the deforming element (303) and movable synchronously with
the deforming element (303) towards and away from the longitudinal axis (X) between
an inactive position of non-interference with the closure casing, and an active position,
where it presses the perimeter edge of the closure casing from the outside, the additional
deforming element being movable by revolution about the longitudinal axis.
9. The apparatus (1) according to claim 8, wherein the deforming element (303) and the
additional deforming element (303) are spaced uniformly around the longitudinal axis
(X) and are movable by revolution about the longitudinal axis (X) in the same rotation
direction.
10. A machine (7) for bending caps in continuous cycle, comprising:
- a carousel (701) rotating about a central axis (X');
- a plurality of apparatuses (1) mounted on the carousel (701) angularly spaced about
the central axis (X'),
wherein each apparatus of the plurality of apparatuses (1) is according to any one
of the preceding claims, and wherein the longitudinal axis (X) is parallel to the
central axis (X').
11. A method for bending a cap that includes a tamper-evident seal and a closure casing
defining a perimeter edge, the tamper-evident seal being housed along the perimeter
edge of the closure casing, the method comprising the following steps, for each cap:
- positioning the closure casing in a seat (201) of a support unit (2), oriented along
a longitudinal axis (X);
- providing a locking unit (3) oriented along the longitudinal axis (X) and coupling
the tamper-evident seal to the locking unit (3);
- moving the support unit (2) and the locking unit (3) relative to each other along
the longitudinal axis (X) between a spaced-apart position and a close-together position
where the locking unit (3) is partly inserted in the closure casing,
characterized in that it further comprises the following steps:
- providing a deforming element (303), positioned laterally of the longitudinal axis
(X);
- moving the deforming element (303) towards the longitudinal axis (X) from an inactive
position of non-interference with the closure casing, to an active position, where
the deforming element (303) presses the perimeter edge of the closure casing from
the outside to deform it plastically towards the longitudinal axis (X);
- moving the deforming element (303) by revolution about the longitudinal axis (X);
- moving the deforming element (303) away from the longitudinal axis (X) to an inactive
position of non-interference with the closure casing;
- moving the support unit (2) and the locking unit (3) away from each other along
the longitudinal axis (X).
12. The method according to claim 11, wherein the movement of the deforming element (303)
by revolution about the longitudinal axis (X) is constrained to the movement of the
support unit (2) and the locking unit (3) relative to each other along the longitudinal
axis (X).
13. The method according to claim 12, wherein the movement of the deforming element (303)
towards the longitudinal axis (X) is accomplished through a rotational movement about
an axis of oscillation (Y) transverse to the longitudinal axis (X).
14. The method according to any one of claims 11 to 13, wherein the movement mechanism
for moving the deforming element (303) towards and away from the longitudinal axis
includes an arm (304) having a first end (304a) and a second end (304b), and wherein
the deforming element (303) includes a disc that is pivotally connected to the first
end (304a) of the arm (304) to rotate idly about a deformation axis (Z),
and wherein the method further comprises rotating the disc about the deformation axis
(Z), entrained in rotation by friction against the perimeter edge of the closure casing,
when the deforming element (303) is at the active position.
15. The method according to any one of claims 11 to 14, further comprising the following
steps:
- providing a carousel (701) that rotates about a central axis (X');
- providing a plurality of apparatuses (1), mounted on the carousel (701) angularly
spaced about the central axis (X'), wherein each apparatus (1) includes a support
unit (2), a locking unit (3) and a deforming element (303),
to bend a succession of caps in continuous cycle.
1. Vorrichtung (1) zum Biegen einer Kappe, wobei die Kappe eine Originalitätssicherung
und ein Verschlussgehäuse einschließt, definierend einen Umfangsrand, wobei die Originalitätssicherung
entlang des Umfangrands des Verschlussgehäuses untergebracht ist, wobei die Vorrichtung
Folgendes umfasst:
- eine Stützeinheit (2), die entlang einer Längsachse (X) ausgerichtet ist und eine
Aufnahme (201) einschließt, die ausgelegt ist, um das Verschlussgehäuse aufzunehmen;
- eine Verriegelungseinheit (3), die entlang der Längsachse (X) ausgerichtet ist,
wobei die Stützeinheit (2) und die Verriegelungseinheit (3) gegenseitig entlang der
Längsachse (X) zwischen einer beabstandeten Position und einer zusammengeführten Position
bewegbar ist, in der die Verriegelungseinheit (3) teilweise in das in der Aufnahme
der Stützeinheit (2) positionierte Verschlussgehäuse eingefügt ist,
dadurch gekennzeichnet, dass sie ferner ein Verformungselement (303) umfasst, das seitlich der Längsachse (X)
positioniert und hinführend zur und wegführend von der Längsachse (X) zwischen einer
inaktiven Position, in der es nicht mit dem Verschlussgehäuse interferiert, und einer
aktiven Position bewegbar ist, in der es den Umfangsrand des Verschlussgehäuses von
der Außenseite her drückt, um ihn plastisch hinführend zur Längsachse (X) zu verformen,
sodass eine Bindungsaufnahme hergestellt wird, die die Originalitätssicherung unterbringt,
wobei das Verformungselement (303) auch durch Umdrehung um die Längsachse (X) bewegbar
ist.
2. Vorrichtung (1) nach Anspruch 1, wobei das Verformungselement (303) mit entweder der
Stützeinheit (2) oder der Verriegelungseinheit (3) assoziiert ist.
3. Vorrichtung (1) nach Anspruch 2, wobei entweder die Stützeinheit (2) oder die Verriegelungseinheit
(3) durch Translation entlang der Längsachse (X) bewegbar ist, und wobei die Vorrichtung
einen Bewegungsmechanismus umfasst, der ausgelegt ist, um die translatorische Bewegung
entweder der Stützeinheit (2) oder der Verriegelungseinheit (3) und die Bewegung des
Verformungselements (303) hinführend zur und wegführend von der Längsachse (X) mechanisch
zu binden.
4. Vorrichtung (1) nach Anspruch 3, wobei der Bewegungsmechanismus Folgendes einschließt:
- einen Arm (304), aufweisend ein erstes Ende (304a) und ein zweites Ende (304b) und
gelenkig entweder an der Stützeinheit (2) oder an der Verriegelungseinheit (3) an
einem Schwenkpunkt (305) befestigt, um um eine Schwingungsachse (X), die quer zur
Längsachse (X), an der das Verformungselement (303) mit dem ersten Ende (304a) des
Arms (304) assoziiert ist, verläuft, zu schwingen;
- einen Schieber (306), der längsseitig relativ zu entweder der Stützeinheit (2) oder
der Verriegelungseinheit (3) verschiebbar ist und mit dem zweiten Ende (304b) des
Arms (304) interagiert, um diesen um die Schwingungsachse (Y) zu drehen, wobei das
Verschieben des Schiebers (306) kinematisch mit der translatorischen Bewegung entweder
der Stützeinheit (2) oder der Verriegelungseinheit (3) korreliert ist.
5. Vorrichtung (1) nach Anspruch 4, wobei der Schieber (306) eine mit einem Profil versehene
Oberfläche (307) einschließt, um einen Nocken zu definieren, und wobei der Bewegungsmechanismus
ein Rad (308) einschließt, das mit dem zweiten Ende (304b) des Arms (304) assoziiert
und gebunden ist, um sich auf der mit einem Profil versehenen Oberfläche (307) des
Schiebers (306) zu verschieben.
6. Vorrichtung (1) nach Anspruch 4 oder 5, wobei entweder die Stützeinheit (2) oder die
Verriegelungseinheit (3) einen Flansch (310) einschließt, der sich radial relativ
zur Längsachse (X) erstreckt und eine Aussparung (311) definiert, wobei die Aussparung
(311) einen Bruch im Flansch (310) darstellt, wobei der Arm (304) gelenkig am Flansch
(310) befestigt und in die Aussparung (311) eingefügt bewegbar ist.
7. Vorrichtung (1) nach mindestens einem der vorhergehenden Ansprüche, umfassend einen
Bewegungsmechanismus, um das Verformungselement (303) hinführend zur und wegführend
von der Längsachse zu bewegen, wobei der Bewegungsmechanismus einen Arm (304) einschließt,
aufweisend ein erstes Ende (304a) und ein zweites Ende (304b), wobei das Verformungselement
(303) eine Scheibe einschließt, die schwenkbar mit dem ersten Ende (304a) des Arms
verbunden ist, um sich freilaufend um eine Verformungsachse zu drehen, sodass die
Scheibe durch Reibung gegen den Umfangsrand des Verschlussgehäuses in Drehung versetzt
wird, wenn sich das Verformungselement an der aktiven Position befindet.
8. Vorrichtung (1) nach mindestens einem der vorhergehenden Ansprüche, umfassend ein
zusätzliches Verformungselement (303), das seitlich der Längsachse (X) positioniert,
winkelig vom Verformungselement (303) beabstandet und synchron mit dem Verformungselement
(303) hinführend zur und wegführend von der Längsachse (X) zwischen einer inaktiven
Position, in der es nicht mit dem Verschlussgehäuse interferiert, und einer aktiven
Position, in der es den Umfangsrand des Verschlussgehäuses von der Außenseite drückt,
bewegbar ist, wobei das zusätzliche Verformungselement durch Umdrehung um die Längsachse
bewegbar ist.
9. Vorrichtung (1) nach Anspruch 8, wobei das Verformungselement (303) und das zusätzliche
Verformungselement (303) gleichmäßig rund um die Längsachse (X) beabstandet und durch
Umdrehung um die Längsachse (X) in die gleiche Drehrichtung bewegbar sind.
10. Maschine (7) zum Biegen von Kappen im Dauerbetrieb, umfassend:
- ein Karussell (701), das sich um eine mittige Achse (X') dreht;
- eine Vielzahl von Vorrichtungen (1), die auf dem Karussell (701) winkelig beabstandet
um die mittige Achse (X') montiert sind,
wobei eine jede Vorrichtung der Vielzahl von Vorrichtungen (1) nach einem der vorhergehenden
Ansprüche ausgeführt ist, und wobei die Längsachse (X) parallel zur mittigen Achse
(X') verläuft.
11. Verfahren zum Biegen einer Kappe, die eine Originalitätssicherung und ein Verschlussgehäuse,
definierend einen Umfangsrand, einschließt, wobei die Originalitätssicherung entlang
des Umfangrands des Verschlussgehäuses untergebracht ist, wobei das Verfahren für
eine jede Kappe die folgenden Schritte umfasst:
- Positionieren des Verschlussgehäuses in einer Aufnahme (201) einer Stützeinheit
(2), ausgerichtet entlang einer Längsachse (X);
- Bereitstellen einer Verriegelungseinheit (3), ausgerichtet entlang der Längsachse
(X), und Kuppeln der Originalitätssicherung mit der Verriegelungseinheit (3);
- Bewegen der Stützeinheit (2) und der Verriegelungseinheit (3) relativ zueinander
entlang der Längsachse (X) zwischen einer beabstandeten Position und einer zusammengeführten
Position, in der die Verriegelungseinheit (3) teilweise ins Verschlussgehäuse eingefügt
ist,
dadurch gekennzeichnet, dass es zudem die folgenden Schritte umfasst:
- Bereitstellen eines Verformungselements (303), das seitlich der Längsachse (X) positioniert
ist;
- Bewegen des Verformungselements (303) hinführend zur Längsachse (X) aus einer inaktiven
Position, in der es nicht mit dem Verschlussgehäuse interferiert, in eine aktive Position,
in der das Verformungselement (303) den Umfangsrand des Verschlussgehäuses von der
Außenseite her drückt, um es plastisch hinführend zur Längsachse (X) zu verformen;
- Bewegen des Verformungselements (303) durch Umdrehung um die Längsachse (X);
- Bewegen des Verformungselements (303) wegführend von der Längsachse (X) in eine
inaktive Position, in der es nicht mit dem Verschlussgehäuse interferiert;
- Bewegen der Stützeinheit (2) und der Verriegelungseinheit (3) wegführend voneinander
entlang der Längsachse (X).
12. Verfahren nach Anspruch 11, wobei die Bewegung des Verformungselements (303) durch
Umdrehung um die Längsachse (X) an die Bewegung der Stützeinheit (2) und der Verriegelungseinheit
(3) relativ zueinander entlang der Längsachse (X) gebunden ist.
13. Verfahren nach Anspruch 12, wobei die Bewegung des Verformungselements (303) hinführend
zur Längsachse (X) durch eine rotatorische Bewegung um eine Schwingungsachse (X),
die quer zur Längsachse (X) verläuft, vollzogen wird.
14. Verfahren nach einem der Ansprüche 11 bis 13, wobei der Bewegungsmechanismus zum Bewegen
des Verformungselements (303) hinführend zur und wegführend von der Längsachse einen
Arm (304) einschließt, aufweisend ein erstes Ende (304a) und ein zweites Ende (304b),
und wobei das Verformungselement (303) eine Scheibe einschließt, die schwenkbar mit
dem ersten Ende (304a) des Arms (304) verbunden ist, um sich freilaufend um eine Verformungsachse
(Z) zu drehen,
und wobei das Verfahren zudem das Drehen der Scheibe um die Verformungsachse (Z) umfasst,
in Drehung versetzt durch Reibung gegen den Umfangsrand des Verschlussgehäuses, wenn
sich das Verformungselement (303) an der aktiven Position befindet.
15. Verfahren nach einem der Ansprüche 11 bis 14, zudem umfassend die folgenden Schritte:
- Bereitstellen eines Karussells (701), das sich um eine mittige Achse (X') dreht;
- Bereitstellen einer Vielzahl von Vorrichtungen (1), die auf dem Karussell (701)
winkelig beabstandet um die mittige Achse (X') montiert sind, wobei eine jede Vorrichtung
(1) eine Stützeinheit (2), eine Verriegelungseinheit (3) und ein Verformungselement
(303) einschließt,
um eine Abfolge von Kappen im Dauerbetrieb zu biegen.
1. Appareil (1) pour plier un capuchon, le capuchon incluant un joint inviolable et un
boîtier de fermeture définissant un bord périmétrique, le joint inviolable étant logé
le long du bord périmétrique du boîtier de fermeture, l'appareil comprenant :
- une unité de support (2), orientée le long d'un axe longitudinal (X) et incluant
un siège (201) configuré pour recevoir le boîtier de fermeture ;
- une unité de verrouillage (3) orientée le long de l'axe longitudinal (X),
dans laquelle l'unité de support (2) et l'unité de verrouillage (3) sont mobiles réciproquement
le long de l'axe longitudinal (X) entre une position espacée et une position rapprochée
où l'unité de verrouillage (3) est partiellement insérée dans le boîtier de fermeture
positionné dans le siège de l'unité de support (2),
caractérisée en ce qu'elle comprend en outre un élément de déformation (303), positionné latéralement par
rapport à l'axe longitudinal (X) et mobile vers et loin de l'axe longitudinal (X)
entre une position inactive de non-interférence avec le boîtier de fermeture et une
position active, dans laquelle il presse le bord périmétrique du boîtier de fermeture
depuis l'extérieur pour le déformer plastiquement vers l'axe longitudinal (X) de manière
à créer un siège contraignant qui abrite le joint inviolable, l'élément de déformation
(303) étant également mobile par révolution autour de l'axe longitudinal (X).
2. Appareil (1) selon la revendication 1, dans lequel l'élément de déformation (303)
est associé à l'une entre l'unité de support (2) et l'unité de verrouillage (3).
3. Appareil (1) selon la revendication 2, dans lequel l'une entre l'unité de support
(2) et l'unité de verrouillage (3) est mobile par translation le long de l'axe longitudinal
(X) et dans lequel l'appareil comprend un mécanisme de mouvement configuré pour contraindre
mécaniquement le mouvement de translation de l'une entre l'unité de support (2) et
l'unité de verrouillage (3) et le mouvement de l'élément de déformation (303) vers
et loin de l'axe longitudinal (X) .
4. Appareil (1) selon la revendication 3, dans lequel le mécanisme de mouvement inclut
:
- un bras (304) ayant une première extrémité (304a) et une seconde extrémité (304b)
et articulé à l'une entre l'unité de support (2) et l'unité de verrouillage (3) au
niveau d'un point de pivot (305) pour osciller autour d'un axe d'oscillation (Y) transversal
à l'axe longitudinal (X), où l'élément de déformation (303) est associé à la première
extrémité (304a) du bras (304) ;
- un curseur (306) qui peut coulisser longitudinalement par rapport à l'une entre
l'unité de support (2) et l'unité de verrouillage (3) et qui interagit avec la seconde
extrémité (304b) du bras (304) pour le faire tourner autour de l'axe d'oscillation
(Y), dans lequel le coulissement du curseur (306) est en corrélation cinématique avec
le mouvement de translation de l'une entre l'unité de support (2) et l'unité de verrouillage
(3) .
5. Appareil (1) selon la revendication 4, dans lequel le curseur (306) comprend une surface
profilée (307) pour définir une came et dans lequel le mécanisme de mouvement inclut
une roue (308) associée à la seconde extrémité (304b) du bras (304) et contrainte
de coulisser sur la surface profilée (307) du curseur (306).
6. Appareil (1) selon la revendication 4 ou 5, dans lequel l'une entre l'unité de support
(2) et l'unité de verrouillage (3) inclut une bride (310) qui s'étend radialement
par rapport à l'axe longitudinal (X) et définit une fente (311), la fente (311) constituant
une rupture dans la bride (310), dans lequel le bras (304) est articulé à la bride
(310) et est inséré de manière mobile dans la fente (311).
7. Appareil (1) selon au moins l'une des revendications précédentes, comprenant un mécanisme
de mouvement pour déplacer l'élément de déformation (303) vers et loin de l'axe longitudinal,
le mécanisme de mouvement incluant un bras (304) ayant une première extrémité (304a)
et une seconde extrémité (304b), dans lequel l'élément de déformation (303) inclut
un disque qui est relié de manière pivotante à la première extrémité (304a) du bras
pour tourner à vide autour d'un axe de déformation de sorte que lorsque l'élément
de déformation est en position active, le disque est entraîné en rotation par frottement
contre le bord périmétrique du boîtier de fermeture.
8. Appareil (1) selon au moins l'une des revendications précédentes, comprenant un élément
de déformation supplémentaire (303), positionné latéralement à l'axe longitudinal
(X), espacé angulairement de l'élément de déformation (303) et mobile de manière synchrone
avec l'élément de déformation (303) vers et loin de l'axe longitudinal (X) entre une
position inactive de non-interférence avec le boîtier de fermeture, et une position
active, où il presse le bord périmétrique du boîtier de fermeture depuis l'extérieur,
l'élément de déformation supplémentaire étant mobile par révolution autour de l'axe
longitudinal.
9. Appareil (1) selon la revendication 8, dans lequel l'élément de déformation (303)
et l'élément de déformation supplémentaire (303) sont espacés uniformément autour
de l'axe longitudinal (X) et sont mobiles par révolution autour de l'axe longitudinal
(X) dans le même sens de rotation.
10. Machine (7) pour plier des capuchons en cycle continu, comprenant :
- un carrousel (701) tournant autour d'un axe central (X') ;
- une pluralité d'appareils (1) montés sur le carrousel (701) espacés angulairement
autour de l'axe central (X'),
dans lequel chaque appareil de la pluralité d'appareils (1) est selon l'une quelconque
des revendications précédentes, et dans lequel l'axe longitudinal (X) est parallèle
à l'axe central (X').
11. Procédé pour plier un capuchon qui inclut un joint inviolable et un boîtier de fermeture
définissant un bord périmétrique, le joint inviolable étant logé le long du bord périmétrique
du boîtier de fermeture, le procédé comprenant les étapes suivantes, pour chaque capuchon
:
- positionner le boîtier de fermeture dans un siège (201) d'une unité de support (2),
orienté selon un axe longitudinal (X) ;
- prévoir une unité de verrouillage (3) orientée le long de l'axe longitudinal (X)
et coupler le joint inviolable à l'unité de verrouillage (3) ;
- déplacer l'unité de support (2) et l'unité de verrouillage (3) l'une par rapport
à l'autre le long de l'axe longitudinal (X) entre une position espacée et une position
rapprochée où l'unité de verrouillage (3) est partiellement insérée dans le boîtier
de fermeture, caractérisé en ce qu'il comprend en outre les étapes suivantes :
- prévoir un élément de déformation (303), positionné latéralement par rapport à l'axe
longitudinal (X) ;
- déplacer l'élément de déformation (303) vers l'axe longitudinal (X) d'une position
inactive de non-interférence avec le boîtier de fermeture, à une position active,
où l'élément de déformation (303) presse le bord périmétrique du boîtier de fermeture
depuis l'extérieur pour le déformer plastiquement vers l'axe longitudinal (X) ;
- déplacer l'élément de déformation (303) par révolution autour de l'axe longitudinal
(X) ;
- déplacer l'élément de déformation (303) de l'axe longitudinal (X) vers une position
inactive de non-interférence avec le boîtier de fermeture ;
- éloigner l'unité de support (2) et l'unité de verrouillage (3) l'une de l'autre
le long de l'axe longitudinal (X).
12. Procédé selon la revendication 11, dans lequel le mouvement de l'élément de déformation
(303) par révolution autour de l'axe longitudinal (X) est contraint au mouvement de
l'unité de support (2) et de l'unité de verrouillage (3) l'une par rapport à l'autre
le long de l'axe longitudinal (X).
13. Procédé selon la revendication 12, dans lequel le mouvement de l'élément de déformation
(303) vers l'axe longitudinal (X) est accompli à travers un mouvement de rotation
autour d'un axe d'oscillation (Y) transversal à l'axe longitudinal (X).
14. Procédé selon l'une quelconque des revendications 11 à 13, dans lequel le mécanisme
de mouvement pour déplacer l'élément de déformation (303) vers et loin de l'axe longitudinal
inclut un bras (304) ayant une première extrémité (304a) et une seconde extrémité
(304b), et dans lequel l'élément de déformation (303) inclut un disque qui est relié
de manière pivotante à la première extrémité (304a) du bras (304) pour tourner à vide
autour d'un axe de déformation (Z),
et dans lequel le procédé comprend en outre la rotation du disque autour de l'axe
de déformation (Z), entraîné en rotation par frottement contre le bord périmétrique
du boîtier de fermeture, lorsque l'élément de déformation (303) est dans la position
active.
15. Procédé selon l'une quelconque des revendications 11 à 14, comprenant en outre les
étapes suivantes :
- prévoir un carrousel (701) qui tourne autour d'un axe central (X') ;
- prévoir une pluralité d'appareils (1), montés sur le carrousel (701) espacés angulairement
autour de l'axe central (X'), dans lequel chaque appareil (1) inclut une unité de
support (2), une unité de verrouillage (3) et un élément de déformation (303),
pour plier une succession de bouchons en cycle continu.