Technical Field
[0001] The present invention relates to a sheet processing apparatus.
Background Art
[0002] Patent Literature (hereinafter referred to as "PTL") 1 discloses a sheet storage
mechanism for storing a sheet by winding a tape and the sheet around a drum. PTL 1
discloses a technique of controlling a drum driving source such that a tape speed
detected by a tape speed detection unit is constant. PTL 1 also discloses a technique
of controlling, based on the tape speed detected by the tape speed detection unit
and a reel speed detected by a reel detection unit, a reel driving source such that
the tape has a certain level of tension.
Citation List
Patent Literature
Summary
[0004] Recently, a banknote with a security thread and a banknote with a seal have been
used. Such banknotes are not uniform in thickness. In other words, a thick portion
and a thin portion exist in one banknote. In addition to these banknotes, there are
sheets not uniform in thickness. When such sheets are wound around a drum together
with a tape, thick portions overlap each other, and the shape of a roll may be an
inappropriate shape that is not a cylindrical shape; for example, the shape of the
roll may be a truncated cone shape.
[0005] The sheet storage mechanism disclosed in PTL 1 is incapable of detecting that the
shape of a roll formed from the tape and sheets wound around the drum is an inappropriate
shape.
[0006] A sheet processing apparatus according to the present invention is a sheet processing
apparatus comprising: a storage unit that stores a sheet and feeds the sheet stored;
and a control unit that controls the storage unit, characterized in that the storage
unit comprises: a first reel around which a first tape is wound; a second reel around
which a second tape is wound; a drum that winds the sheet together with the first
tape drawn from the first reel and the second tape drawn from the second reel to form
a roll; a first sensor that detects movement of the first tape; and a second sensor
that detects movement of the second tape, a position at which the first tape is wound
around the drum and a position at which the second tape is wound around the drum are
different from each other in an axial direction of the drum, and the control unit
controls the storage unit based on a detection result of the first sensor and a detection
result of the second sensor.
[0007] According to the sheet processing apparatus of the present invention, the control
unit is capable of obtaining, based on the detection result of the first sensor, a
size of the roll at the position at which the first tape is wound. Further, the control
unit is capable of obtaining, based on the detection result of the second sensor,
a size of the roll at the position at which the second tape is wound. Therefore, the
control unit is capable of detecting that the shape of the roll is an inappropriate
shape that is not a cylindrical shape being substantially uniform in diameter. In
addition, when detecting that the shape of the roll is an inappropriate shape, the
control unit is capable of controlling the storage unit suitably to that situation.
It is thus possible, for example, to prevent deterioration of the situation or improve
the situation.
[0008] The sheet includes a banknote, check, ticket, coupon, and voucher.
[0009] In the sheet processing apparatus according to the present invention, the first tape
and the second tape may be wound around the drum while being in contact with the same
surface of the sheet wound around the drum.
[0010] In the sheet processing apparatus according to the present invention, the storage
unit may comprise a third reel around which a third tape is wound, and a fourth reel
around which a fourth tape is wound. In this case, the third tape is wound around
the drum in such a manner as to overlap the first tape, and the fourth tape is wound
around the drum in such a manner as to overlap the second tape. Further, the third
tape is wound around the drum in a state where the sheet is sandwiched between the
third tape and the first tape, and the fourth tape is wound around the drum in a state
where the sheet is sandwiched between the fourth tape and the second tape.
[0011] In the sheet processing apparatus according to the present invention, the first tape
and the second tape may be wound around the drum while in contact with respective
different surfaces of the sheet wound around the drum. In this case, the first tape
and the second tape do not overlap each other, but sandwiches the sheet from above
and below. Therefore, when the drum, the first reel, and the second reel rotate reversely
to unwind the roll, and the sheet comes out of the roll, the sheet cannot remain attached
to the roll. In other words, it is possible to smoothly discharge the sheet from the
storage unit.
[0012] In this case, the storage unit may comprise a fifth reel around which a fifth tape
is wound. The position at which the fifth tape is wound around the drum may be a position
that is different in the axial direction of the drum from the position at which the
first tape is wound and the position at which the second tape is wound. The position
at which the fifth tape is wound may be on the opposite side of the position at which
the first tape is wound, with the position at which the second tape is wound being
interposed therebetween. Further, the storage unit may comprise a fifth sensor for
detecting the movement of the fifth tape. By using three of the first sensor, the
second sensor, and the fifth sensor, it is possible to detect the shape of the roll
more accurately. It is possible to detect that the roll has a barrel shape, for example.
[0013] In the sheet processing apparatus according to the present invention, the storage
unit may comprise at least one of a first roller and a second roller, the first roller
being a roller which is in contact with the first tape stretched between the first
reel and the drum and rotation of which is detected by the first sensor, the second
roller being a roller which is in contact with the second tape stretched between the
second reel and the drum and rotation of which is detected by the second sensor. The
first roller may be disposed to be in contact with the first tape on a first tape
path between the first reel and the drum along which the first tape is drawn from
the first reel and reaches the drum. The second roller may be disposed to be in contact
with the second tape on a second tape path between the second reel and the drum along
which the second tape is drawn from the second reel and reaches the drum. Each of
the rollers making contact with the tape rotates as the tape moves. Therefore, the
roller rotates by an angle (number of rotations) corresponding to the amount of movement
of the tape, and rotates at an angular speed corresponding to the moving speed of
the tape. The storage unit comprises the first roller, and the first sensor detects
the rotation of the first roller. Accordingly, the first sensor is capable of reliably
detecting the movement of the first tape. The storage unit comprises the second roller,
and the second sensor detects the rotation of the second roller. Accordingly, the
second sensor is capable of reliably detecting the movement of the second tape.
[0014] At least one of the first tape and the second tape may be a tape that is given a
repetitive mark throughout its length. The mark can be given by printing. The mark
can also be given by forming the tape from a colored material. In this case, the first
sensor may be a sensor that reads the mark given to the first tape. The second sensor
may be a sensor that reads the mark given to the second tape. The amount of movement
of the tape can be detected based on the number of passed marks. The moving speed
of the tape can be detected based on the moving speed of the passed mark or the number
of passed marks per unit time. In the case where the sensors are a sensor that reads
the mark on the tape, the first sensor may be disposed at a position adjacent to the
first tape stretched between the first reel and the drum, and the second sensor may
be disposed at a position adjacent to the second tape stretched between the second
reel and the drum. The first sensor may be disposed at a position adjacent to the
first tape path and the second sensor may be disposed at a position adjacent to the
second tape path. Such sensors are capable of detecting the movement of the tapes
without making contact with the tapes.
[0015] At least one of the first sensor and the second sensor may be a sensor for detecting
the amount of movement of the tape. In this case, the control unit may calculate the
moving speed of the tape from the amount of movement of the tape per unit time. Further,
at least one of the first sensor and the second sensor may be a sensor for directly
detecting the moving speed of the tape.
[0016] The first reel may be driven by a first motor, and the second reel may be driven
by a second motor. The second motor is a different motor from the first motor. That
is, the first reel and the second reel may be driven by the separate motors. With
this configuration, it is possible to drive the first reel and the second reel independently
of each other. Driving the reels independently of each other makes it possible to
make greater or smaller the tension applied to one of the first tape and the second
tape than the tension applied to the other. By adjusting the tension applied to the
tape, it is possible to adjust the degree to which the diameter of the roll at a portion
where this tape is wound is increased. A case is considered where a sheet is to be
wound further in a state in which the roll has the shape of a truncated cone, specifically,
in a state in which the diameter of the roll at the position at which the first tape
is wound (hereinafter, sometimes referred to as the first position) is larger than
the diameter of the roll at the position at which the second tape is wound (hereinafter,
sometimes referred to as the second position). In this case, by making greater the
amount of increase in the diameter of the roll at the second position than the amount
of increase in the diameter of the roll at the first position, it is possible to equalize
the diameter of the roll between both of the positions. To achieve this, the first
motor and the second motor are driven so that the tension applied to the first tape
is greater than the tension applied to the second tape. By driving the motors in this
way, the degree of increase in the diameter of the roll at the second position can
be greater than the degree of increase in the diameter of the roll at the first position.
That is, it is possible to gradually change the truncated cone shape into the cylindrical
shape.
[0017] The first reel and the second reel may be configured to be rotatable independently
of each other by a single motor. That is, the motor may be configured such that the
rotation of the single motor is transmitted via a transmission mechanism to the first
reel and second reel at respective different transmission ratios. Examples of such
a transmission mechanism may include a belt transmission mechanism using a pulley
whose groove width is variable. With this configuration, it is possible to rotate
the first reel and the second reel independently of each other using the single motor.
[0018] The first reel and the second reel may be coaxially arranged. With such an arrangement,
it is possible to equalize the distance from the first reel to the drum and the distance
from the second reel to the drum, and thus to adjust the tension of the first tape
and the tension of the second tape in the same manner.
[0019] The first reel and the second reel may be arranged such that the axis of the first
reel and the axis of the second reel are on respective different straight lines. With
such an arrangement, it is possible to increase the degree of freedom in the layout
of the first reel and the second reel, and thus to optimize the layout of elements
constituting the storage unit.
[0020] The drum may be driven by a drum motor. The drum motor is a different motor from
the first motor for driving the first reel and the second motor for driving the second
reel. With this configuration, it is possible to drive the drum independently of the
first reel and the second reel. Driving the drum independently of the driving of each
of the reels makes it possible to finely adjust the tension applied to the first tape
and the second tape.
[0021] The drum, the first reel, and the second reel may be configured to be rotatable independently
of one another by a single motor. That is, the motor may be configured such that the
rotation of the single motor is transmitted via a transmission mechanism to the drum,
the first reel, and the second reel at respective different transmission ratios.
[0022] The first motor may be a stepper motor. Using the stepper motor allows accurate control
on the rotational angle (number of rotations) of the first motor and thus the rotational
angle (number of rotations) of the first reel. The second motor may be a stepper motor.
Using the stepper motor allows accurate control on the rotational angle (number of
rotations) of the second motor and thus the rotational angle (number of rotations)
of the second reel. The drum motor may be a stepper motor. Using the stepper motor
allows accurate control on the rotational angle (number of rotations) of the drum
motor and thus the rotational angle (number of rotations) of the drum. A sensor for
detecting the rotational angle (number of rotations) of the first motor or the first
reel may be disposed. A sensor for detecting the rotational angle (number of rotations)
of the second motor or the second reel may be disposed. A sensor for detecting the
rotational angle (number of rotations) of the drum motor or the drum may be disposed.
[0023] The drum motor may be a DC motor.
[0024] The sheet processing apparatus may comprise an inlet unit that lets the sheet in
the inside of the sheet processing apparatus.
[0025] The sheet processing apparatus may comprise a dispensing unit that dispenses the
sheet to the outside of the sheet processing apparatus.
[0026] The sheet processing apparatus may comprise a transport unit. The transport unit
may be configured to transport the sheet between the inlet unit and the storage unit.
The transport unit may be configured to transport the sheet between the storage unit
and the dispensing unit.
[0027] The sheet processing apparatus may comprise a recognition unit disposed to recognize
the sheet being transported by the transport unit. The recognition unit may recognize
the type or the transport orientation of the sheet. The transport orientation is a
concept including the orientation of the face and the back of the sheet (for example,
whether the face is oriented upward or downward) and the direction of the sheet. The
transport orientation may be a concept including the position of the transported sheet
in the width direction of the transport surface (in other words, in a direction orthogonal
to the transport direction). The transport orientation may be a concept including
an inclination of the sheet (whether or not the sheet is skewed) with respect to the
transport direction. The transport orientation may be a concept including a relationship
between the long edge and the short edge of a rectangular sheet and the transport
direction (whether so-called short-edge leading transport or long-edge leading transport).
The transport orientation relates to the position, in the axial direction of the drum,
of a thick portion or a thin portion of a sheet not uniform in thickness during winding
of the sheet around the drum. The recognition unit may recognize at least one of the
denomination, fitness, authenticity, or degree of soiling of the banknotes.
[0028] The control unit may control at least one of the inlet unit, the dispensing unit,
the transport unit, and the recognition unit.
[0029] The control unit may calculate, based on an output of the first sensor, a diameter
or a radius of a portion of the roll at which the first tape is wound, and calculate,
based on an output of the second sensor, a diameter or a radius of a portion of the
roll at which the second tape is wound. In this case, the control unit controls the
storage unit based on the calculated diameter or the calculated radius of the portion
at which the first tape is wound and the calculated diameter or the calculated radius
of the portion at which the second tape is wound. By obtaining the diameter or the
radius of the roll at the first position and the diameter or the radius of the roll
at the second position, it is possible to accurately determine whether or not the
roll has an inappropriate shape such as a truncated cone shape; that is, it is possible
to accurately determine the appropriateness of the shape of the roll. Accordingly,
it is possible to appropriately control the storage unit.
[0030] The control unit calculates the diameter or the radius of the portion of the roll
at which the first tape is wound, based on the length of the first tape wound around
the drum in a predetermined period and the rotational angle of the drum in this predetermined
period. Further, the control unit calculates the diameter or the radius of the portion
of the roll at which the second tape is wound, based on the length of second tape
wound around the drum in a predetermined period and the rotational angle of the drum
in this predetermined period.
[0031] The control unit calculates, based on a detection result of the first sensor, the
length of the first tape wound around the drum in the predetermined period. The control
unit calculates, based on a detection result of the second sensor, the length of the
second tape wound around the drum in the predetermined period.
[0032] The control unit is capable of obtaining the rotational angle of the drum in the
predetermined period based on the rotational angle of the motor driving the drum in
the predetermined period. When the drum and the motor are directly connected (that
is, the transmission ratio is 1), the rotational angle of the motor is the rotational
angle of the drum. When a transmission mechanism is interposed, a value obtained by
multiplying the rotational angle of the motor by the transmission ratio is the rotational
angle of the drum. The control unit is capable of obtaining the rotational angle of
the drum by performing this operation. The rotational angle of the motor is obtainable
from the number of steps when the motor is a stepper motor, or is obtainable from
a detected value of a sensor such as an encoder mounted on a drive shaft of the motor
when the motor is a DC motor.
[0033] The control unit may control the storage unit based on a difference between the calculated
diameter of the portion at which the first tape is wound and the calculated diameter
of the portion at which the second tape is wound, or a difference between the calculated
radius of the portion at which the first tape is wound and the calculated radius of
the portion at which the second tape is wound. By calculation for obtaining the difference
between the diameters or the difference between the radii, it is possible to accurately
determine whether or not the roll has an inappropriate shape such as a truncated cone
shape; that is, it is possible to determine the appropriateness of the shape of the
roll. Accordingly, it is possible to appropriately control the storage unit.
[0034] The control unit may control the storage unit based on whether or not the difference
between the diameters or the difference between the radii exceeds a predetermined
threshold.
[0035] The control unit may control the storage unit based on a ratio between the calculated
diameter of the portion at which the first tape is wound and the calculated diameter
of the portion at which the second tape is wound, or a ratio between the calculated
radius of the portion at which the first tape is wound and the calculated radius of
the portion at which the second tape is wound. By calculation for obtaining the ratio
between the diameters or the ratio between the radii, it is possible to accurately
determine whether or not the roll has an inappropriate shape such as a truncated cone
shape; that is, it is possible to determine the appropriateness of the shape of the
roll. Accordingly, it is possible to appropriately control the storage unit.
[0036] The control unit may control the storage unit based on whether or not the ratio between
the diameters or the ratio between the radii exceeds a predetermined threshold.
[0037] The predetermined threshold may be changed according to a change in size of the diameter
or the radius of the roll. For example, the difference of 1 cm between the diameter
at the first position and the diameter at the second position is assumed. With respect
to this value of 1 cm, it is indicative that the truncated cone shape is more distinctive
when the diameters of the roll are smaller than when the diameters of the roll are
larger. That is, the difference or ratio between the diameter of the first position
and the diameter of the second position which requires some countermeasures to be
taken may be different depending on the sizes of the diameters of the roll. The same
applies to the radius. Therefore, when it is to be determined whether or not the difference
between the diameters or the difference between the radii exceeds a predetermined
threshold, the predetermined threshold may be set small when the diameters or the
radii of the roll are small, or may be set largely when the diameters or the radii
of the roll are large. Further, when it is to be determined whether or not the ratio
between the diameters or the ratio between the radii exceeds a predetermined threshold,
the predetermined threshold may be set small when the diameters or the radii of the
roll are small, or may be set largely when the diameters or the radii of the roll
are large.
[0038] The control unit may calculate the moving speed of the first tape based on the output
of the first sensor and calculate the moving speed of the second tape based on the
output of the second sensor. In this case, the control unit controls the storage unit
based on the calculated moving speed of the first tape and the calculated moving speed
of the second tape. The moving speed of the first tape is proportional to the diameter
of the roll at the first position. The moving speed of the second tape is proportional
to the diameter of the roll at the second position. Thus, by calculation for obtaining
the moving speed of the first tape and the moving speed of the second tape, it is
possible to accurately determine whether or not the roll has an inappropriate shape
such as a truncated cone shape; that is, it is possible to determine the appropriateness
of the shape of the roll. Accordingly, it is possible to appropriately control the
storage unit.
[0039] The control unit may calculate the moving speed of the first tape based on the length
of the first tape wound by the drum in a unit time. The control unit may calculate
the moving speed of the second tape based on the length of the second tape wound by
the drum in a unit time.
[0040] The control unit may control the storage unit based on a difference between the calculated
moving speed of the first tape and the calculated moving speed of the second tape.
The difference between the moving speeds of the tapes is proportional to the difference
between the diameters or the radii of the roll at the positions at which the tapes
are wound. Therefore, by controlling the storage unit based on the difference between
the moving speeds, it is possible to obtain the same effect as in the case of controlling
the storage unit based on the difference between the diameters or the radii of the
roll.
[0041] The control unit may control the storage unit based on whether or not the difference
between the moving speed of the first tape and the moving speed of the second tape
exceeds a predetermined threshold.
[0042] The control unit may control the storage unit based on whether or not the ratio between
the moving speed of the first tape and the moving speed of the second tape exceeds
a predetermined threshold.
[0043] The control unit may control the storage unit based on whether or not the difference
between the moving speeds or the ratio between the moving speeds exceeds a predetermined
threshold.
[0044] The control unit may limit storage of sheets in the storage unit based on the output
of the first sensor and the output of the second sensor. Limiting storage of sheets
in the storage unit when the outputs of the sensors indicate that the shape of the
roll is inappropriate makes it possible to prevent the shape of the roll from becoming
more inappropriate. Accordingly, it is possible to prevent the inappropriate shape
of the roll from causing a shift of the first tape or the second tape from an original
position at which the first tape or the second tape is to be wound, resulting in impossibility
of winding the sheet around the roll by the first tape or the second tape. It is also
possible to prevent the first tape or the second tape from shifting inside the storage
unit from the original position at which the first tape or the second tape is wound
under tension, to come off the first reel or the second reel or to become entangled
inside the storage unit. Further, it is possible to prevent skew from being caused
when the roll is unwound to discharge the sheet to the outside of the storage unit,
so as to prevent clogging of the sheet due to the skew from being caused.
[0045] A specific example of limitation of storage of sheets in the storage unit is prohibition
of storage. The control unit may prohibit the storage of sheets in the storage unit
not only when the outputs of the sensors indicate that the shape of the roll is an
inappropriate shape, but also when such a shape is not indicated. For example, the
control unit may prohibit the storage of sheets in the storage unit when the outputs
of the sensors indicate that the amount of banknotes stored in the storage unit has
reached a predetermined upper limit.
[0046] The control unit may limit storage of a predetermined type of sheet in the storage
unit.
[0047] For example, the control unit may prohibit the storage of banknotes of a predetermined
denomination. Specifically, the storage of banknotes of a denomination that are known
in advance as the banknotes which are not uniform in thickness, such as those with
a security thread or with a seal, may be prohibited. Prohibition of the storage of
such banknotes makes it possible to prevent the shape of the roll from becoming an
inappropriate shape such as a truncated cone shape, or to prevent an increase in the
degree of such a shape. Determination of whether or not the denomination is a predetermined
denomination can be made based on a recognition result of the recognition unit. In
addition, in a case where a unit from which a banknote is transported is a storage
unit that separately stores banknotes for each denomination, and a destination to
which the banknote is transported is a storage unit that collectively stores the banknotes
of a plurality of denominations, it is possible to determine whether or not a banknote
is of the predetermined denomination based on information indicating from which part
of the storage unit the banknote is discharged.
[0048] In addition, the control unit may prohibit the storage of sheets soiled to a degree
equal to or greater than a predetermined threshold. For example, as the degree of
soiling increases, the surface of the sheets may become slippery. The slippery surface
brings about a lower friction coefficient of the sheet. The sheet having a low friction
coefficient is likely to slip with respect to the tape and other sheets with which
the sheet having a low friction coefficient is in contact in the roll. Therefore,
when a sheet soiled to a great degree is wound in the case where the roll has a truncated
cone shape, the inner side and the outer side of the roll with respect to the sheet
soiled to a great degree serving as a border are displaced from each other in the
axial direction of the roll, and in some cases, the roll may collapse. Such a situation
can be prevented from being caused by prohibiting the storage of sheets soiled to
a degree equal to or greater than a predetermined threshold. The degree of soiling
can be obtained from the recognition result of the recognition unit. In addition,
in a case where a unit from which a sheet is transported is a storage unit that separately
stores sheets for each degree of soiling, and a destination to which the sheet is
transported is a storage unit that collectively stores the sheets regardless of the
degree of soiling, it is possible to obtain the degree of soiling based on information
indicating from which part of the storage unit the sheet is discharged.
[0049] In addition, the control unit may limit the storage of sheets having a predetermined
transport orientation into the storage unit. When sheets not uniform in thickness
are wound while having the same orientation or orientations in which the faces and
backs are reversed between the sheets but the positions of the thick portions are
the same between the sheets, the thick portions overlap one another and the thin portions
overlap one another. When such overlaps are repeated, the diameter of the portion
of the roll where the thick portions overlap one another increases more than the diameter
of the portion of the roll where the thin portions overlap one another. In other words,
the shape of the roll becomes an inappropriate shape. Limitation of winding the sheets
being not uniform in thickness that are wound while having the same orientation or
orientations in which the faces and backs are reversed between the sheets but the
positions of the thick portions are the same between the sheets makes it possible
to prevent the aforementioned state from being caused or from proceeding, and further,
to eliminate such a state.
[0050] The predetermined transport orientation requiring limitation of storage in the storage
unit is an orientation that increases a difference between the diameter of the roll
at the position at which the first tape is wound and the diameter of the roll at the
position at which the second tape is wound. Specifically, the predetermined transport
orientation is an orientation causing a thick portion of a sheet not uniform in thickness,
such as a banknote with a security thread and a banknote with a seal, to be wound
around at a portion of the roll greater in diameter.
[0051] The sheet processing apparatus may comprise two or more storage units for storing
sheets of the same type. When the sheet processing apparatus comprises two or more
storage units, that is, a first storage unit and a second storage unit, the control
unit may determine to which storage unit a sheet is stored, based on a detection result
of a first sensor and a detection result of a second sensor of the first storage unit
and a detection result of a first sensor and a detection result of a second sensor
of the second storage unit. The control unit may further determine to which storage
unit the sheet is stored, based on the transport orientation of the sheet. For example,
the control unit is capable of controlling the transport unit such that a sheet, storage
of which in the first storage unit is limited because the transport orientation is
a predetermined transport orientation, is transported to the second storage unit.
Storing the sheets in the storage units and discharging the sheets from the storage
units that accompany processing of the sheets are performed using the two or more
storage units for storing the same type of sheets. Thus, the shapes of rolls of the
two or more storage units can be levelled. In other words, it is possible to prevent
the shape of a single roll from becoming an inappropriate shape. For example, in a
case where the shape of the roll of the first storage unit would be impaired when
a sheet having a certain transport orientation is stored in the first storage unit,
whereas the shape of the roll of the second storage unit would not be affected when
such a sheet is stored in the second storage unit, the control unit is capable of
causing this banknote to be stored in the second storage unit, while limiting storage
of the banknote in the first storage unit. In addition, when it is found that the
shape of the roll in the first storage unit is an inappropriate shape, the control
unit may limit storage of a sheet having the predetermined transport orientation in
the storage unit afterwards. In this case, the control unit is capable of controlling
the first storage unit, the transport unit, and the second storage unit, to discharge,
from the first storage unit, a sheet affecting the inappropriate shape of the roll
in the first storage unit and store the sheet again in the second storage unit. As
a result of storing the sheet again, the shape of the roll in the first storage unit
can be an appropriate shape.
[0052] The control unit may determine whether or not the storage amount of the storage unit
has reached the upper limit, based on a larger one of the values of the diameter of
the roll at the position at which the first tape is wound and the diameter of the
roll at the position at which the second tape is wound, or a larger one of the values
of the radius of the roll at the position at which the first tape is wound and the
radius of the roll at the position at which the second tape is wound. By determining,
based on the larger value of the diameters or radii, whether or not the upper limit
has been reached, it is possible to prevent the diameter of the roll from increasing
excessively at a part other than a target part for determination in a case where the
roll has an inappropriate shape such as a truncated cone shape.
[0053] The control unit may determine whether or not the storage amount of the storage unit
has reached the lower limit, based on a smaller one of the values of the diameter
of the roll at the position at which the first tape is wound and the diameter of the
roll at the position at which the second tape is wound, or a smaller one of the values
of the radius of the roll at the position at which the first tape is wound and the
radius of the roll at the position at which the second tape is wound. By determining,
based on the smaller value of the diameters or radii, whether or not the lower limit
has been reached, it is possible to prevent a problem from being caused at a part
other than a target part for determination in a case where the roll has an inappropriate
shape such as a truncated cone shape. Specifically, it is possible to prevent the
first tape or the second tape from being excessively tensioned to be cut or stretched
when although all banknotes are discharged actually, the first reel, the second reel,
and the drum are rotated to further discharge a banknote.
[0054] When a sheet is to be stored in the storage unit after it is detected that all the
sheets were discharged from the storage unit, the control unit recording the number
of rotations that is the number of rotations of the drum for storing the sheets may
determine that the storage unit is empty when the number of reverse rotations that
is the number of rotations of the drum for discharging the stored sheets reaches the
same number of rotations as the recorded number of rotations. Such determination makes
it unnecessary to feed tape excessively in order to determine that the storage unit
is empty, and it is thus possible to quickly proceed to the next winding operation.
[0055] The control unit may adjust the rotational speed of the drum based on the detection
result of the first sensor and the detection result of the second sensor.
[0056] For example, when the detection results of the sensors indicate that the shape of
the roll is a truncated cone shape, the control unit may reduce the rotational speed
of the drum. When the rotational speed of the drum is reduced, the sheet and the tapes
are slowly wound on the outside of the roll. That is, the sheet and the tapes are
more carefully wound around the roll. Therefore, even when the shape of the roll is
a truncated cone shape, it is possible to prevent the roll from collapsing. Conversely,
when the detection results of the sensors indicate return to the cylindrical shape
from the state of being the truncated cone shape, the control unit may increase the
rotational speed of the drum.
[0057] The control unit is capable of obtaining, based on the detection result of the first
sensor and the detection result of the detection result of the second sensor, the
diameter or the radius of the roll at the position at which the first tape is wound
and the diameter or the radius of the roll at the position at which the second tape
is wound. When the difference between these diameters or the difference between these
radii is equal to or greater than a predetermined value, the control unit may reduce
the rotational speed of the drum.
[0058] The control unit is capable of obtaining, based on the detection result of the first
sensor and the detection result of the second sensor, the moving speed of the first
tape and the moving speed of the second tape. When the difference between these moving
speeds is equal to or greater than a predetermined value, the control unit may reduce
the rotational speed of the drum.
[0059] The control unit may adjust at least one of the tension of the first tape and the
tension of the second tape based on the detection result of the first sensor and the
detection result of the second sensor. The tension of the first tape can be adjusted
by adjusting the number of rotations of the drum and the number of rotations of the
first reel. The tension of the second tape can be adjusted by adjusting the number
of rotations of the drum and the number of rotations of the second reel. An increased
tension of the tape results in stronger tightening by this tape during winding of
this tape. Accordingly, the diameter of the roll at the position at which this tape
is wound is unlikely to increase. Conversely, a reduced tension of the tape results
in weaker tightening by this tape during winding of this tape. Accordingly, the diameter
of the roll at the position at which the tape is wound is likely to increase.
[0060] The control unit is capable of obtaining, based on the detection result of the first
sensor and the detection result of the second sensor, the diameter or the radius of
the roll at the position at which the first tape is wound and the diameter or the
radius of the roll at the position at which the second tape is wound. When the difference
between these diameters or the difference between these radii is equal to or greater
than a predetermined value, the control unit is capable of controlling the drum, the
first reel, and the second reel such that the tension of the first tape or the second
tape wound at the position at which the diameter or the radius is large is increased.
[0061] The control unit is capable of obtaining, based on the detection result of the first
sensor and the detection result of the second sensor, the diameter or the radius of
the roll at the position at which the first tape is wound and the diameter or the
radius of the roll at the position at which the second tape is wound. When the difference
between these diameters or the difference between these radii is equal to or greater
than a predetermined value, the control unit is capable of controlling the drum, the
first reel, and the second reel such that the tension of the first tape or the second
tape wound at the position at which the diameter or the radius is small is reduced.
[0062] When adjusting at least one of the tension of the first tape and the tension of the
second tape based on the detection result of the first sensor and the detection result
of the second sensor, the control unit may adjust the moving speeds of the first tape
and the second tape, that is, the supply amounts of the first tape and the second
tape to the drum by adjusting the number of rotations of at least one of the first
reel and the second reel. For example, when the radius at the position at which the
first tape is wound is greater than the radius at the position at which the second
tape is wound, the length of the first tape wound during one rotation of the drum
is longer than the length of the second tape wound. Therefore, the control unit is
capable of controlling the storage unit such that the tension of the first tape is
greater than the tension of the second tape for tightening, and the first tape is
supplied more than the second tape. It is thus possible to prevent application of
excessive tension to the first tape and to wind the sheet smoothly while eliminating
the inappropriate shape of the roll.
[0063] The full length of the first tape and the full length of the second tape may be different
from each other. The full lengths may be different from the beginning, or may be made
different because one or both of the tapes is cut and joined together during maintenance.
The remaining amount of the first tape wound around the first reel and the remaining
amount of the second tape wound around the second reel can be individually calculated.
That is, the remaining amount of the first tape can be calculated from the amount
of movement or the moving speed of the first tape and the rotational angle of the
first reel, and the remaining amount of the second tape can be calculated from the
amount of movement or the moving speed of the second tape and the rotational angle
of the second reel.
Brief Description of Drawings
[0064]
FIG. 1 is a block diagram of a sheet processing apparatus according to the present
invention;
FIG. 2 schematically illustrates a storage unit that the sheet processing apparatus
according to the present invention comprises;
FIG. 3 is an explanatory view for explaining a calculation method for calculating
the radius of a roll;
FIG. 4 schematically illustrates another example of the storage unit that the sheet
processing apparatus according to the present invention comprises; and
FIG. 5 schematically illustrates still another example of the storage unit that the
sheet processing apparatus according to the present invention comprises.
Description of Embodiments
[0065] FIG .1 is a block diagram illustrating a configuration of a banknote processing apparatus
1 that is an example of a sheet processing apparatus according to the present invention.
The banknote processing apparatus 1 comprises an inlet unit 2, a transport unit 3,
a recognition unit 4, a storage unit 5, and a control unit 6.
[0066] The inlet unit 2 feeds banknotes put in or placed on the inlet unit 2 one by one
to the transport unit 3.
[0067] The transport unit 3 transports the banknotes fed from the inlet unit 2.
[0068] The recognition unit 4 recognizes the banknotes being transported by the transport
unit 3. Specifically, the recognition unit 4 recognizes the denomination, fitness,
transport orientation, authenticity, and the like of each of the banknotes.
[0069] The storage unit 5 takes and stores therein the banknotes transported by the transport
unit 3. An example of the storage unit 5 is a recycle storage unit. The banknote processing
apparatus 1 may comprise a temporary storage unit as another example of the storage
unit 5. The recycle storage unit is a storage unit in which banknotes are finally
stored in a deposit process, and from which the banknotes are fed in a withdrawal
process. The temporary storage unit is a storage unit that temporarily stores banknotes
at the time of, for example, the deposit process or withdrawal process.
[0070] The inlet unit 2, the transport unit 3, the recognition unit 4, and the storage unit
5 are controlled by the control unit 6.
[0071] Note that, the banknote processing apparatus 1 may comprise a dispensing unit controlled
by the control unit 6. In this case, the transport unit 3 can transport, to the dispensing
unit, a banknote fed from the inlet unit 2 or a banknote fed from the storage unit
5. In addition, the banknote processing apparatus 1 may comprise a plurality of storage
units 5 that are the recycle storage unit.
[0072] FIG. 2 schematically illustrates the storage unit 5.
[0073] The storage unit 5 comprises a first reel 11. A base end portion of a first tape
12 is wound around the first reel 11. A first motor 13 is attached to the first reel
11. The first motor 13 is rotatable in both forward and reverse directions. The first
reel 11 rotates forward by forward rotation of the first motor 13, and the first tape
12 is fed from the first reel 11 accordingly. The first reel rotates reversely by
reverse rotation of the first motor 13, and the first tape 12 is wound around the
first reel 11 accordingly. The first motor 13 may be directly connected to the first
reel 11 or may be connected via a transmission mechanism. FIG. 2 illustrates the state
of direct connection.
[0074] The storage unit 5 comprises a second reel 21. A base end portion of a second tape
22 is wound around the second reel 21. A second motor 23 is attached to the second
reel 21. The second motor 23 is rotatable in both forward and reverse directions.
The second reel 21 rotates forward by forward rotation of the second motor 23, and
the second tape 22 is fed from the second reel 21 accordingly. The second reel rotates
reversely by reverse rotation of the second motor 23, and the second tape 22 is wound
around the second reel 21 accordingly. The second motor 23 may be directly connected
to the second reel 21 may be connected via a transmission mechanism. FIG. 2 illustrates
the state of direct connection.
[0075] The storage unit 5 comprises a drum 61. The leading end portion of the first tape
12, the leading end portion of the second tape 22, and a banknote S is wound around
the drum 61. The banknote S is a banknote received by the storage unit 5 from the
transport unit 3. The first tape 12, the second tape 22, and the banknote S wound
around the drum forms a roll 62 around the drum 61. The drum motor 63 is attached
to the drum 61. The drum motor 63 is rotatable in both forward and reverse directions.
The drum 61 rotates forward by forward rotation of the drum motor 63, and the first
tape 12, the second tape 22, and the banknote S are wound around the drum accordingly
to increase the diameter and the radius of the roll 62. The drum 61 rotates reversely
by reverse rotation of the drum motor 63 to feed the first tape 12, the second tape
22, and the banknote S accordingly to reduce the diameter and the radius of the roll
62. The drum motor 63 may be directly connected to the drum 61 or may be connected
via a transmission mechanism. FIG. 2 illustrates the state of direct connection.
[0076] The drum motor 63 is a stepper motor or a DC motor. The control unit 6 controls the
drum motor 63 such that the drum motor 63 rotates by a predetermined rotational angle
(number of rotations). Alternatively, the control unit 6 receives a rotational angle
(number of rotations) of the drum motor 63 from a sensor that detects the rotation
of the drum motor 63.
[0077] When the first reel 11 and the drum 61 rotate forward, the first tape 12 is fed from
the first reel 11 to move so as to be wound around the drum 61. Hereinafter, such
a movement is referred to as a forward movement. The same applies to the second tape
22. Further, when the first reel 11 and the drum 61 rotate reversely, the first tape
12 is fed from the drum 61 to move so as to be wound around the first reel 11. Hereinafter,
such a movement is referred to as a reverse movement. The same applies to the second
tape 22. A path along which the first tape 12 moves between the first reel 11 and
the drum 61 may be referred to as a first tape path. A path along which the second
tape 22 moves between the second reel 21 and the drum 61 may be referred to as a second
tape path.
[0078] The storage unit 5 comprises a first roller 14. The first roller 14 is disposed to
make non-slipping contact with the first tape 12 stretched between the first reel
11 and the drum 61. The first roller 14 is disposed in the vicinity of the first tape
path. When the first tape 12 moves forward, the first roller 14 rotates forward, and
when the first tape 12 moves reversely, the first roller 14 rotates reversely.
[0079] The storage unit 5 comprises a first sensor 15. The first sensor 15 is a sensor for
detecting the rotation of the first roller 14, that is, the movement of the first
tape 12. The first sensor 15 is, for example, a rotary encoder. The control unit 6
receives a detection result of the first sensor 15.
[0080] The storage unit 5 comprises a second roller 24. The second roller 24 is disposed
to make non-slipping contact with the second tape 22 stretched between the second
reel 21 and the drum 61. The second roller 24 is disposed in the vicinity of the second
tape path. When the second tape 22 moves forward, the second roller 24 rotates forward,
and when the second tape 22 moves reversely, the second roller 24 rotates reversely.
[0081] The storage unit 5 comprises a second sensor 25. The second sensor 25 is a sensor
for detecting the rotation of the second roller 24, that is, the movement of the second
tape 22. The second sensor 25 is, for example, a rotary encoder. The control unit
6 receives a detection result of the second sensor 25.
[0082] The transport unit 3 sequentially transports a plurality of banknotes S at predetermined
intervals, and passes the banknotes S to the storage unit 5. The storage unit 5 winds
and stores the banknotes S received from the transport unit 3 together with the tapes
such that the banknotes S are sandwiched between the roll 62 and the tapes.
[0083] The control unit 6 calculates, based on the amount of movement or the moving speed
of the first tape 12 and the rotational angle of the drum 61, the diameter or the
radius of the roll 62 at a position at which the first tape 12 is wound. The control
unit 6 also calculates, based on the amount of movement or the moving speed of the
second tape 22 and the rotational angle of the drum 61, the diameter or the radius
of the roll 62 at a position at which the second tape 22 is wound. The control unit
6 compares the calculated diameters or radii. When the difference or ratio exceeds
a predetermined threshold, the control unit 6 determines that the shape of the roll
62 is an inappropriate shape, for example, a truncated cone shape, and controls the
storage unit 5 to eliminate this state.
[0084] Note that, the control unit 6 is capable of adjusting, during storage of the banknotes
S, the interval between the banknotes S in the roll 62 by increasing or reducing the
moving speeds of the first tape 12 and the second tape 22 with respect to the transporting
speed at which the banknotes S are transported by the transport unit 3. That is, the
control unit 6 is capable of controlling the banknote interval at the time of winding
the banknote S.
[0085] The control unit 6 is capable of increasing the storage amount by reducing the interval
between the banknotes S in the roll 62 when a fit note, that is, a banknote in a good
state is stored. On the other hand, when an unfit note, that is, a banknote in a bad
state is stored, it is possible to prevent, by increasing the interval between the
banknotes S in the roll 62, a trouble (for example, clogging at the time of feeding)
that might be caused by the banknotes being too close to one another.
[0086] In addition, the control unit 6 is capable of adjusting, during feeding of the banknotes
S from the storage unit 5, the interval between the banknotes S in the transport unit
3 by increasing or reducing the moving speeds of the first tape 12 and the second
tape 22 with respect to the transporting speed at which the banknotes S are transported
by the transport unit 3. That is, the control unit 6 is capable of controlling the
interval between the banknotes S fed from the storage unit 5 and transported by the
transport unit 3.
[0087] The control unit 6 is capable of increasing the transport amount by reducing the
transport interval between the banknotes S when the fit notes are fed. On the other
hand, when the unfit notes are fed, it is possible to prevent, by increasing the transport
interval between the banknotes S, a trouble that might be caused by the banknotes
being too close to one another (for example, clogging in the transport unit 3 or clogging
in a connection unit where the transport unit 3 passes the banknotes S to another
element). The transport interval between the banknotes S may be adjusted according
to a transport destination to which the banknotes S are transported by the transport
unit 3.
[0088] FIG. 3 is an explanatory view for explaining a calculation method for calculating
the radius of the roll. The radius of the roll 62 at the position at which the first
tape 12 is wound can be calculated as follows. Note that, FIG. 3 illustrates a state
in which the first motor 13 is connected to the first reel 11 via a transmission mechanism,
and the drum motor 63 is connected to the drum 61 via a transmission mechanism.
[0089] In a certain period, the amount of movement of the first tape 12 on the circumference
of the roll 62 is equal to the amount of movement of the first tape on the circumference
of the first roller 14. Therefore, letting the radius of the roll 62 at the position
at which the first tape 12 is wound be r
62, the transmission ratio between the drum 61 and the drum motor 63 (the number of
rotations of the drum motor 61 when the drum motor 63 rotates once) be Z
61, the radius of the first roller 14 be r
14, the number of steps counted by the first sensor 15 when the drum motor 63 rotates
once be PLS
15, and the resolution (the number of steps per rotation) of the first sensor 15 be
a
15, following Equation 1 holds, and Equation 2 is obtained from Equation 1.

[0090] Based on these equations, the radius of the roll 62 at the position at which the
first tape 12 is wound can be calculated. The diameter can similarly be calculated.
The diameter of the roll 62 at the position at which the second tape 22 is wound can
also be calculated based on the same equations.
[0091] FIG. 4 schematically illustrates another example of the storage unit 5. In the example
illustrated in FIG. 4, the storage unit 5 winds the banknote S around the drum 61
using four tapes.
[0092] The storage unit 5 comprises a first reel 11. Abase end portion of the first tape
12 is wound around the first reel 11. A first motor 13 is attached to the first reel
11. The first motor 13 is rotatable in both forward and reverse directions. The first
reel 11 rotates forward by forward rotation of the first motor 13, and the first tape
12 is fed from the first reel 11 accordingly. The first reel 11 rotates reversely
by reverse rotation of the first motor 13, and the first tape 12 is wound around the
first reel 11 accordingly. A first direction conversion roller 16 is disposed on a
tape path between the first reel 11 and the drum 61. The traveling direction of the
first tape 12 is converted by the first direction conversion roller 16.
[0093] The storage unit 5 comprises a second reel 21. A base end portion of the second tape
22 is wound around the second reel 21. A second motor 23 is attached to the second
reel 21. The second motor 23 is rotatable in both forward and reverse directions.
The second reel 21 rotates forward by forward rotation of the second motor 23, and
the second tape 22 is fed from the second reel 21 accordingly. The second reel 21
rotates reversely by reverse rotation of the second motor 23, and the second tape
22 is wound around the second reel 21 accordingly. A second direction conversion roller
26 is disposed on a tape path between the second reel 21 and the drum 61. The traveling
direction of the second tape 22 is converted by the second direction conversion roller
26.
[0094] The storage unit 5 comprises a third reel 31. A base end portion of a third tape
32 is wound around the third reel 31. A third motor 33 is attached to the third reel
31. The third motor 33 is rotatable in both forward and reverse directions. The third
reel 31 rotates forward by forward rotation of the third motor 33, and the third tape
32 is fed from the third reel 31 accordingly. The third reel 31 rotates reversely
by reverse rotation of the third motor 33, and the third tape 32 is wound around the
third reel 31 accordingly. A third direction conversion roller 36 is disposed on a
tape path between the third reel 31 and the drum 61. The traveling direction of the
third tape 32 is converted by the third direction conversion roller 36.
[0095] The storage unit 5 comprises a fourth reel 41. A base end portion of a fourth tape
42 is wound around the fourth reel 41. A fourth motor 43 is attached to the fourth
reel 41. The fourth motor 43 is rotatable in both forward and reverse directions.
The fourth reel 41 rotates forward by forward rotation of the fourth motor 43, and
the fourth tape 42 is fed from the fourth reel 41 accordingly. The fourth reel 41
rotates reversely by reverse rotation of the fourth motor 43, and the fourth tape
42 is wound around the fourth reel 41 accordingly. A fourth direction conversion roller
46 is disposed on a tape path between the fourth reel 41 and the drum 61. The traveling
direction of the fourth tape 42 is converted by the fourth direction conversion roller
46.
[0096] The first tape 12 and the third tape 32 overlap each other between the first direction
conversion roller 16 and the third direction conversion roller 36, and are wound around
the drum 61 while overlapping each other. The second tape 22 and the fourth tape 42
overlap each other between the second direction conversion roller 26 and the fourth
direction conversion roller 46, and are wound around the drum 61 while overlapping
each other. The banknote S is wound around the drum 61 while being sandwiched between
the first tape 12 and the third tape 32 and between the second tape 22 and the fourth
tape 42.
[0097] Although not illustrated in FIG. 4, the storage unit 5 comprises at least one of
a sensor for detecting movement of the first tape 12 and a sensor for detecting movement
of the third tape 32. The storage unit 5 comprises at least one of a sensor for detecting
movement of the second tape 22 and a sensor for detecting movement of the fourth tape
42.
[0098] FIG. 5 schematically illustrates still another example of the storage unit 5. In
the example illustrated in FIG. 5, the storage unit 5 winds the banknote S around
the drum 61 using three tapes.
[0099] The storage unit 5 comprises a first reel 11 (not illustrated). Abase end portion
of the first tape 12 is wound around the first reel 11. A first motor 13 (not illustrated)
is attached to the first reel 11. The first motor 13 is rotatable in both forward
and reverse directions. The first reel 11 rotates forward by forward rotation of the
first motor 13, and the first tape 12 is fed from the first reel 11 accordingly. The
first reel 11 rotates reversely by reverse rotation of the first motor 13, and the
first tape 12 is wound around the first reel 11 accordingly. A first direction conversion
roller 16 is disposed on a tape path between the first reel 11 and the drum 61. The
traveling direction of the first tape 12 is converted by the first direction conversion
roller 16.
[0100] The storage unit 5 comprises a second reel 21 (not illustrated). Abase end portion
of the second tape 22 is wound around the second reel 21. A second motor 23 (not illustrated)
is attached to the second reel 21. The second motor 23 is rotatable in both forward
and reverse directions. The second reel 21 rotates forward by forward rotation of
the second motor 23, and the second tape 22 is fed from the second reel 21 accordingly.
The second reel 21 rotates reversely by reverse rotation of the second motor 23, and
the second tape 22 is wound around the second reel 21 accordingly. A second direction
conversion roller 26 is disposed on a tape path between the second reel 21 and the
drum 61. The traveling direction of the second tape 22 is converted by the second
direction conversion roller 26.
[0101] The second tape 22 is in contact with a surface of the banknote S opposite to the
surface with which the first tape 12 is in contact. That is, the first tape 21 and
the second tape 22 sandwich the banknote S.
[0102] The storage unit 5 comprises a fifth reel 51 (not illustrated). A base end portion
of a fifth tape 52 is wound around the fifth reel 51. A fifth motor 53 (not illustrated)
is attached to the fifth reel 51. The fifth motor 53 is rotatable in both forward
and reverse directions. The fifth reel 51 rotates forward by forward rotation of the
fifth motor 53, and the fifth tape 52 is fed from the fifth reel 51 accordingly. The
fifth reel 51 rotates reversely by reverse rotation of the fifth motor 53, and the
fifth tape 52 is wound around the fifth reel 51 accordingly. A fifth direction conversion
roller 56 is disposed along a tape path between the fifth reel 51 and the drum 61.
The traveling direction of the fifth tape 52 is converted by the fifth direction conversion
roller 56.
[0103] The fifth tape 52 is in contact with the same surface of the banknote S with which
the first tape 12 is in contact. A position at which the fifth tape is wound around
the drum 61 is a position that is different in the axial direction of the drum 61
from the position at which the first tape 12 is wound and the position at which the
second tape 22 is wound. The position at which the fifth tape 52 is wound is set on
the opposite side of the position at which the first tape 12 is wound, with the position
at which the second tape 22 is wound being interposed therebetween.
[0104] The first tape 12 and the fifth tape 52 are in contact with one side (e.g., the face)
of the banknote S, and the second tape 22 is in contact with the other side (e.g.,
the back) of the banknote S. That is, the banknote S is sandwiched by three tapes.
The tapes and the banknote S in this state are wound around the drum 61 to form the
roll 62.
[0105] Although not illustrated in FIG. 5, the storage unit 5 comprises a sensor for detecting
the movement of the first tape 12, a sensor for detecting the movement of the second
tape 22, and a sensor for detecting the movement of the fifth tape 52. The control
unit 6 is capable of determining, from the detection results of these three sensors,
whether or not the shape of the roll 62 is inappropriate. For example, when it is
found, from the detection results of the sensors, that the radius of the roll 62,
at the position at which the first tape 12 is wound, is larger than the radius of
the roll 62, at the position at which the second tape 16 is wound, and that the radius
of the roll 62, at the position at which the second tape is wound, is larger than
the radius of the roll 62, at the position at which the fifth tape 52 is wound, it
can be determined that the shape of the roll 62 is a truncated cone shape. In addition,
when it is found that the radii of the roll, at the position at which the first tape
12 is wound and at the position at which the fifth tape 52 is wound, are smaller than
the radius of the roll, at the position at which the second tape 16 is wound, it can
be determined that the shape of the roll 62 is a barrel shape. When determining that
the shape of the roll 62 is in an inappropriate shape, the control unit 6 is capable
of controlling the storage unit 5 according to the situation.