[0001] The present invention relates to method for machining panels and a machine to carry
out such a method.
Field of the invention
[0002] In more detail, the invention relates to a method of the above type, designed and
implemented in particular for performing sequential and complex cuts of panels made
of wood, plastic, fiberglass, aluminum, and the like.
[0003] In the following, the description will be directed to the use of cutting machines
equipped with one or more circular blades, but it is clear that the same should not
be considered limited to this specific use.
Prior art
[0004] Cutting machines for the sequential cutting of wooden panels by operators are currently
known.
[0005] In particular, said machines typically comprise a supporting plane, for supporting
a piece to be cut, having a slot, and a circular, rotating cutting blade arranged
in said slot, to cut, generally in a through way, wooden panels.
[0006] The supporting plane comprises a fixed half-plane and a movable half-plane, also
called carriage, movable along a direction parallel to said fixed half-plane.
[0007] The cutting machines according to the prior art also comprise one or more stop bars
and abutments, slidingly movable on said abutment bars, able to allow, together with
said abutment bar, the correct positioning of the piece to be machined.
[0008] Furthermore, known machines comprise control panels, typically equipped with a display
and a central control unit, to allow the operator to move and position the panels
to be processed on the cutting machine, to perform the desired cuts.
[0009] In particular, the known solutions allow optimizing and sequencing, by means of programs
or applications installed in the central control unit, the cuts on the panels to be
worked, so as to minimize the waste of material and save working time.
[0010] A drawback of the known solutions is that they do not allow the operator to create
new and original working programs with respect to the predefined ones already installed
or pre-stored in the central control unit of the cutting machines.
[0011] In fact, the operator can only select the desired working program from a series of
programs, associated with respective predefined shapes, to perform regular cuts on
the panels to be machined. Therefore, the operator can only use these predefined working
programs.
Scope of the invention
[0012] In light of the above, it is, therefore, scope of the present invention to overcome
the disadvantages mentioned above, providing a method for machining panels, which
allows complex sequential cuts to be made on the panels to be processed, facilitating
the operations performed of the operator, and limiting any positioning errors.
[0013] Another object of the invention is to provide a method for processing panels, which
allows the operator to create new working programs with respect to the predefined
working programs already present in the central control unit of the cutting machines.
[0014] A further object of the present invention is to provide the tools necessary for carrying
out the method and the apparatuses which carry out this method.
Object of the invention
[0015] It is, therefore, specific object of the present invention a method for working panels,
such as cutting, drilling and/or milling of panels, wherein said panels can be made
of wood, plastic, fiberglass, aluminum and the like, by means of a working machine,
wherein said method comprises the following steps: A. displaying a working program
from a plurality of working programs, wherein each working program is associated with
a respective geometric shape to be created with one or more panels; B. determining
the number of said panels necessary to obtain the respective desired geometric shape
associated with the displayed working program; and C. providing a plurality of positioning
parameters for each panel for carrying out a sequence of working operations on said
panels.
[0016] Advantageously according to the invention, said working machine may comprise at least
one stop bar and positioning means, movable along said at least one stop bar, said
method being characterized in that said step C comprises the following sub-step: C1.
providing a graphic indication of the positioning of each of said panels with respect
of said at least one stop bar and said positioning means, on the basis of said working
program displayed in said step A.
[0017] Conveniently according to the invention, said method may comprise the further step:
D. recording a personalized working program to be added to said working programs.
[0018] Always according to the invention, said step D may comprise the following sub-step:
D1. entering the numerical values of one or more positioning parameters or parametric
relationships between said numerical operating values for carrying out the different
workings of said panels of each working step of said personalized working program.
[0019] Still according to the invention, said step D may comprise the following sub-step:
D2. associating a graphic positioning indication to each one of said panels of said
personalized working program for each working step.
[0020] Advantageously according to the invention, said step D may comprise the following
sub-step: D3. acquiring images and/or videos associated with each working step during
the recording of said personalized working program.
[0021] Always according to the invention, said sub-step D3 the acquisition of images may
be carried out by means of a mobile device, such as a camera, a tablet, or a smartphone,
and the acquired images or videos are stored on a logic control unit of said working
machine.
[0022] Conveniently according to the invention, in said sub-step D3 the acquisition of images
may be carried out by means of an image acquisition unit, that associates one or more
images and/or videos with the steps of the personalized working program.
[0023] Always according to the invention, said positioning parameters may be are selected
from: the inclination of a cutting blade with respect to a supporting plane and/or
the inclination of an engraving with respect to said supporting plane; the height
adjustment of said cutting blade; the height adjustment of said engraving blade; the
adjustment in translation of said engraving blade along an axis parallel to the rotation
axis of said cutting blade; the adjustment in translation of said cutting blade along
an axis parallel to the rotation axis of said cutting blade; the adjustment of the
engraving thickness on each panel by means of said engraving blade; the position of
a parallel guide; the inclination of said stop bar on which each panel to be worked
or to be cut with respect to the cutting line of said cutting blade is to be abutted;
the position of one or more abutments; a reference angle α for positioning each panel
with respect to said cutting blade.
[0024] Still according to the invention, said displaying step A may be carried out by means
of a displaying unit, such as a display and the like.
[0025] Advantageously according to the invention, each graphic indication may comprise at
least one letter and/or at least one number and/or at least one reference mark on
the respective panels to facilitate manual rotation of said panels during the working
steps of said working program.
[0026] It is also object of the present invention a working machine for panels, wherein
said working machine is a cutting machine comprising a supporting plane for supporting
said panels, a circular blade for cutting said panels, installed on said supporting
plane, at least one stop bar for positioning said panels on said supporting plane,
positioning means arranged on said at least one stop bar, for allowing the positioning
of said panels with respect to said at least one stop bar, a displaying unit and a
logic control unit, connected to said displaying unit and configured to carry out
said method according to any one of the preceding claims.
[0027] Advantageously according to the invention, said supporting plane may comprise a fixed
half-plane and a mobile half-plane movable parallel to the fixed half-plane, wherein
said circular blade is interposed between said fixed half-plane and said mobile half-plane.
[0028] Always according to the invention, said working machine may comprise an engraving
blade for engraving each panel.
[0029] Advantageously according to the invention, said working machine may comprise an acquiring
and processing unit, connected to said logic control unit, for acquiring and processing
images and/or videos connected with the movement of said panels during the execution
of said working programs.
[0030] It is also object of the present invention a computer program comprising instructions
which, when the program is executed by a computer, cause the computer to execute the
method steps.
[0031] It is also object of the present invention a computer readable storage medium comprising
instructions which, when executed by a computer, cause the computer to execute the
method steps.
Brief description of the figures
[0032] The present invention will be now described, for illustrative but not limitative
purposes, according to its preferred embodiments, with particular reference to the
figures of the enclosed drawings, wherein:
figure 1 shows, in a top view, an embodiment of manufacturing a cutting machine, according
to the present invention;
figure 2 shows a display of the cutting machine, in which a list of working programs
for panels to be machined is displayed;
figure 3 shows the display of the cutting machine, in which the information of a first
geometric shape associated with the creation of a respective selected working program
is displayed;
figure 4 shows the display of the cutting machine, which shows the number of panels
to be machined necessary to create the first geometric shape associated with the respective
selected working program;
figure 5 shows the display of the cutting machine, in which the dimensions of a first
panel to be machined to create the first geometric shape of the respective selected
working program are shown;
figure 6 shows the display of the cutting machine, in which the dimensions of a fifth
panel to be machined to create the first geometric shape of the respective selected
working program are shown;
figure 7 shows the display of the cutting machine, which shows the numerical values
of the operating parameters for making a first cut of the first panel to be machined
and a top view of the machine, on which the first panel to be machined is arranged
in a first operational position;
figure 8 shows the display of the cutting machine, which shows the numerical values
of the operating parameters for making a second cut of the first panel to be machined,
on which the first cut was made, and a top view of the machine, on which the first
panel to be machined is arranged in a second operating position;
figure 9 shows the display of the cutting machine, which shows the numerical values
of the operating parameters for making a third cut of the first panel to be machined,
on which the first and second cuts have been made, and a top view of the machine,
on which the first panel to be machined is arranged in a third operating position;
figure 10 shows the display of the cutting machine, in which the numerical values
of the operating parameters are visualized for carrying out a first cut of the fifth
panel to be machined and a top view of the machine, on which the fifth panel to be
machined is arranged in a first operational position;
figure 11 shows the display of the cutting machine, which shows the numerical values
of the operating parameters for making a second cut of the fifth panel to be machined,
on which the first cut was made, and a top view of the machine on which the fifth
panel to be machined is arranged in a second operating position;
figure 12 shows the display of the cutting machine, which shows the numerical values
of the operating parameters for making a third cut of the fifth panel to be machined,
on which the first and second cuts have been made, and a top view of the machine,
on which the fifth panel to be machined is arranged in a third operating position;
figure 13 shows the display of the cutting machine, which shows the numerical values
of the operating parameters for making a fourth cut of the fifth panel to be machined,
on which the first, second, and third cuts have been made, and a top view of the machine,
on which the fifth panel to be machined is arranged in a fourth operating position;
figure 14 shows the display of the cutting machine, which shows an example of a new
working program for panels to be machined;
figure 15 shows the display of the cutting machine, in which data entry fields of
the new working program for the panels to be machined are displayed;
figure 16 shows the display of the cutting machine, in which the numerical values
inserted for the new working program for the panels to be machined are shown;
figure 17 shows the display of the cutting machine, which shows a calculation tool
for entering the numerical values associated with the new working program for the
panels to be machined;
figure 18 shows the display of the cutting machine, which shows the calculation tool
for entering further numerical values associated with the new working program for
the panels to be machined;
figure 19 shows the display of the cutting machine, which shows the calculation tool
for entering other numerical values associated with the new working program for the
panels to be machined;
figure 20 shows the display of the cutting machine, in which the numerical values
inserted for the new working program for the panels to be machined are shown; and
figure 21 shows the display of the cutting machine, in which a window is displayed
for memorizing or deleting the new working program created.
[0033] In the various figures, similar parts will be indicated with the same reference numbers.
Detailed description
[0034] With reference to figure 1, the working machine, wholly indicated with the reference
number 1, comprises a supporting plane 2, for supporting a panel P to be cut, having
a slot 21, and a circular cutting blade 24, possibly movable through said slot 21
and rotating to cut through said panel P.
[0035] In the embodiment described, the working machine 1 is a cutting machine 1. However,
in other embodiments of the present invention, the type of working machine 1 can be
different from what is described. For example, the working machine 1 may be a panel
drilling or milling machine.
[0036] The supporting plane 2 comprises a fixed half-plane 22 and a mobile half-plane or
carriage 23, movable along the direction indicated by the double-pointed arrow A,
parallel to the fixed half-plane 22, so as to remain adjacent to it.
[0037] Furthermore, the cutting machine 1 comprises a stop bar 31, arranged perpendicularly
to said movable half-plane 23.
[0038] In the embodiment described, said cutting machine 1 comprises one reference bar 31.
[0039] However, in other embodiments, more than one stop bars can be provided, without thereby
departing from the scope of protection of the present invention. By way of example,
the cutting machine 1 can comprise two or more stop bars arranged parallel to each
other.
[0040] Said stop bar 31 can be rotated independently with respect to axes normal to the
supporting plane 2, to allow the execution of inclined cuts of said panel P.
[0041] Positioning means or abutment means 4 are slidably arranged on said stop bar 31,
to allow positioning of the panel P to be worked on the stop bar 31 and on the supporting
plane 2.
[0042] In particular, said positioning means 4 comprise one or more abutments 41, 42, and
43, able to allow, together with said stop bar 31, the correct positioning of the
panel P to be worked on the supporting plane 2 before cutting it by means of the circular
cutting blade 24.
[0043] In an embodiment of the present invention, said abutments 41, 42, and 43 can be motorized.
[0044] In addition, with reference to figure 1, said cutting machine 1 also comprises a
control panel or command panel 5, to allow the operator to select and program the
appropriate working program to be performed by means of said machine 1.
[0045] Said control panel 5 is equipped with a supporting rod 51 and a display unit 52,
such as a screen or a display, fixed to said supporting rod 51. In particular, by
means of said supporting rod 51, the display 52 can be moved and positioned manually
by the operator (not shown in the figures).
[0046] Furthermore, said control panel 5 comprises interface means (not shown in the figures),
such as a keyboard and the like, to allow the operator to manually enter data and/or
information associated with the machining of the panels P. In the present embodiment,
said display 52 is equipped with said interface means. However, in other embodiments,
said interface means can be, for example, separated from said machine 1 and connected
to said control panel 5.
[0047] Finally, said cutting machine 1 also comprises
a control logic unit U operatively connected with said display 52 by means of a telematic
communication network (not shown in the figures) such as, for example, an Internet
network, Bluetooth, or the like.
[0048] Said control logic unit U is also programmed in such a way as to execute working
programs to carry out complex sequential cuts of the panels P. These working programs
can be either "parametric" type programs, in which, once a shape has been chosen and
given the main measurements, the installed program automatically calculates the different
angles and inclinations of the panels P, making up the complex cut, as well as "non-parametric"
programs, in which each operation is fixed on the basis of the numerical values entered
by the operator.
[0049] In particular, these applications or programs are designed to create complex geometric
shapes, including three-dimensional ones, by carrying out cutting operations on the
panels to be worked P, facilitating the operations performed by the operator.
[0050] In one embodiment, said cutting machine 1 can comprise an acquisition and processing
unit (not shown in the figures) for acquiring and processing images and/or videos
associated with the movement of said panels P1,..., Pn during the execution of the
working programs W1,..., Wn.
[0051] In particular, as better explained below, this acquisition and processing unit can
be a software module, capable of acquiring the images taken in the various cutting
or machining steps in general (such as drilling or milling, for example) by the operator
with an image capture device, such as a camera or smartphone. In this latter case,
the images or videos acquired from the processing step can be transmitted to the control
logic unit U by means of wireless (e.g., Bluetooth
®) or wireless transceiver means (not shown in the figures).
[0052] Alternatively, or in addition, said cutting machine 1 can be equipped with an optical
image acquisition unit (not shown in the figure), comprising for example a video camera
(not shown in the figures), which recognizes the movement of the panels P1, ... ,
Pn by associating it with the various machining steps.
[0053] Therefore, this acquisition unit, which can be connected to said control logic unit
U, is capable of acquiring and processing the images and/or videos in order to supply
the graphic and/or parametric information relating to the orientation of the panels
P1, ..., Pn or parts of them to be worked (e.g., cut) in the various machining steps
for the composition of the geometric shape to be obtained.
[0054] The operation of the method for cutting panels P1,..., Pn by means of the above-described
cutting machine 1 is as follows.
[0055] When an operator has to perform sequential and complex cuts of panels P1 ,...,Pn,
he/she visualizes the display 52 of said control panel 5.
[0056] Initially, as can be seen in figure 2, the display 52 shows various information to
the operator.
[0057] In particular, the display 52 shows a plurality of working programs W1,.., Wn associated
with respective geometric shapes S1,.., Sn to be created with suitable cutting operations
on said panels P1,..., Pn.
[0058] In the embodiment described, said working programs W1,..,Wn are parametric programs
selectable by the operator, and said geometric shapes S1,..,Sn are complex two- and
three-dimensional geometric shapes. Since these programs are parametric, the user
will simply have to enter the measurement of some parameters, so that the program
will autonomously calculate the various angles of the profiles of each panel. By way
of example, if the program relating to the construction of a wooden pyramid was selected,
the user should at least enter the desired measurements of the side of the base and
the height of the pyramid, in this way the program would automatically calculate the
measurements of the four triangular side panels, as well as the angular cuts of the
base and side panels, so as to coincide.
[0059] However, in other embodiments, the typology of said working programs W1,..,Wn and
of said geometric shapes S1,..,Sn can be different from what is described. In particular,
in some embodiments, it is the user who must enter all the parameters necessary for
the realization of the desired geometric shape. The working machine 1 will then program
the cutting sequences of the panels P1,...,Pn.
[0060] With reference to figure 3, when the operator starts one of said working programs
W1,..,Wn, the portions of the geometric shape S1,..,Sn associated with the respective
working program W1, are graphically shown on the selected display 52..,Wn.
[0061] In particular, in the present embodiment the selected geometric shape S1,..,Sn is
a pyramid S1 and comprises a plurality of faces S11 and a base S12. These portions
S11, S12 are made by cutting respective panels P1,..,Pn.
[0062] As can be seen from figure 3, the operator can modify the dimensions of this pyramid
S1 according to needs. In more detail, the operator can indicate the dimensions such
as, for example, side, base, height, thickness of the faces S11 and of the base S12
to be realized.
[0063] With reference to figure 4, on a first area 521 of the display 52 the portions S11,
S12 of the pyramid S1 are graphically displayed together with the dimensions of the
same portions S11, S12, previously indicated by the operator.
[0064] On the other hand, a second area 522 of the display 52 displays the number of panels
P1,...,Pn to be machined, necessary to form the pyramid S1. In particular, said pyramid
S1 comprises four faces S11, and a base S12. Therefore, in order to obtain said pyramid
S1, five wooden panels P1,...,Pn are required.
[0065] Figure 5 shows the value of a cutting angle of the blade 24 for obtaining the face
S11 of the pyramid S1, the height of the inclined side as well as an angle of the
inclined side. Similarly, figure 6 shows the dimensions relating to the base S12 of
the pyramid S1.
[0066] With reference to figure 7, when the operator starts the working program W1 relating
to the pyramid S1, the graphic and parametric indications necessary to sequence the
first cut of the first panel P1 are provided on the display 52.
[0067] In particular, the first area 521 of the display 52 shows (on the left portion of
the screen 52) the numerical values of respective positioning parameters L1,...,Ln
relating to the current state of the cutting machine 1 and (on the right portion of
the screen 52) the numerical values of positioning parameters L1,...,Ln suggested
by the control logic unit U of the cutting machine 1 for executing the first cut of
the working program W1 selected.
[0068] Said positioning parameters L1,...,Ln can include the height of the cutting blade
24, the inclination angle of the cutting blade 24, which in some embodiments can be
variable between -46° to +46°with respect to the vertical, which by definition has
an angle of 0°, the height of an engraving blade 25 to engrave each panel P1,...,Pn,
the inclination angle of the engraving blade 25, the position of the stop bar 31,
the angle of inclination with respect to the cutting line, and the positioning of
the abutments 41, 42 and 43 with respect to the stop bar 31.
[0069] In particular, in the embodiment described, these positioning parameters L1,...,Ln
comprise a first parameter relating to the inclination of the blade 24 with respect
to the supporting plane 2, which varies according to the height of the panel P1,...,Pn
to be machined, a second parameter relating to the position of a parallel guide (not
shown in the figures), a third related parameter or to the position of the abutment
41 and a fourth parameter relating to a reference angle α for the positioning of the
panel P1,...,Pn with respect to the cutting blade 24.
[0070] However, in other embodiments, the number and type of said parameters positioning
L1,...,Ln can be different from what is described, without thereby departing from
the scope of protection of the present invention.
[0071] Furthermore, according to the value of said positioning parameters L1,...,Ln suggested
by the control logic unit U, the electrical axes associated with the inclination of
the blade 24, the lifting of the blade 24 as well as the movement of the parallel
guide move automatically. In the embodiment described, the movement of the stop bar
31 is instead of the manual type.
[0072] In the second area 522, on the other hand, the arrangement of the first panel P1
to be cut on the cutting machine 1 is shown schematically.
[0073] Furthermore, it can be observed that a third portion or area 523 of the display 52
shows the indication of the panel P1,..., Pn in machining. In the specific case, the
expression "Pyramid - Face 1/5" indicates the machining of the first panel P1.
[0074] On the other hand, a fourth area 524 of the display 52 shows the indication of the
cut T1,...,Tn of said first panel P1 being machined. In this specific case, the expression
"Face_Cut1 1/3" indicates the first cut T1 of the first panel P1.
[0075] Therefore, the operator is guided both analytically by means of said positioning
parameters L1,...,Ln, and graphically by means of the images shown on the display
51, to execute the specific working program W1,...,Wn selected.
[0076] In particular, the first panel P1 is moved by means of the mobile semi-table 23 after
having been positioned against the stop bar 31 and against the abutment 41 to perform
the first cut T1 of the first panel P1 by means of the cutting blade 24.
[0077] Similarly to what has been said, with reference to figure 8, the display 52 provides
the graphic and parametric indications necessary to sequence the second cut T2 of
said first panel P1.
[0078] As can be seen, in this case, the reference bar 31 and, therefore, the first panel
P1 are rotated with respect to the position, in which the first cut T1 was made.
[0079] Furthermore, the display of a graphic indication M1,...,Mn for positioning each of
said panels P1,...,Pn with respect to the stop bar 31 and said positioning means 4,
on the basis of said working program W1,..,Wn selected, is provided. In particular,
each graphic indication M1,...,Mn comprises at least one letter and/or at least one
number and/or at least one reference sign on the respective panels P1,...,Pn, associated
by the working machine 1, to facilitate manual rotation of the panels P1,...,Pn during
the machining steps, in order to avoid any manual positioning errors of the same panels
P1,...,Pn and, consequently, the waste of material.
[0080] In this way, the operator is able to understand immediately, by directly inspecting
the display 52 of the machine 1, whether he has to rotate the respective panel P1,...,Pn
with respect, for example, to the stop bar 31 or to the cutting line.
[0081] With reference to figure 8, it appears immediate, in fact, to understand how to arrange
the panel P1 in abutment with respect to the cutting line and the stop bar 31. In
particular, in the specific case under examination, the graphic indication M1 "F1"
can be seen graphically shown on panel P1.
[0082] Figure 9 shows the graphic and parametric indications provided on the display 52
to sequence the third cut T3 of the first panel P1. As can be seen, in this case,
the panel P1 orientation changes, as is evident from the reversal of the graphic indication
M1 "F1", which remains in contact with the stop bar 31, but on the opposite side with
respect to the previous cutting step shown in figure 8. Consequently, for the operator
the risk of mistaking the positioning of the piece or of the panel P1 with respect
to the stop bar 31, to the abutments 41, 42, and 43, and in particular to the cutting
line, is greatly reduced.
[0083] Similarly, figures 10-13 show the graphic and parametric indications provided on
the display 52 to sequence four cuts T1, T2, T3, and T4 of the fifth panel P5 to obtain
the base S12 of the pyramid S1. In this case, of course, different graphical indications
are used. For example, in figures 10-13 it is shown how to orient the panel P5 with
respect to the working machine 1, the stop bar 31, and the abutments 41, 42, and 43
with respect to the movable half-plane or carriage 23 thanks to the graphic indication
M5 " F2" shown directly on the surface of the panel P.
[0084] As indicated above, and as can be seen from figure 14, the operator can create and
memorize customized working programs (parametric or non-parametric) with respect to
the working programs W1,...,Wn already present in the control logic unit U of the
machine 1. In particular, the operator can select, on a fifth area 525 of the display
52, the recording of a customized non-parametric working program W1,...,Wn.
[0085] In the image of the display 52 of figure 14 it can be seen how it is possible to
adjust the height of the cutting blade 24 for each cut, which in the present case
is adjusted by 80 mm in height, i.e. the inclination. As can be seen, in the display
52 shown, the cutting blade 24 is inclined by 0 °. Furthermore, it is also possible
to adjust the height and inclination of the engraving blade 25, the one shown smaller
in the lower left portion of the screen again in figure 14.
[0086] Generally, the cutting blade 24 and the engraving blade 25 are integral between them
in the inclination adjustment, to ensure that the inclination of the two blades 24,
25 is always the same, so as to guarantee an optimal cut of the panels P1,...,Pn.
[0087] In other embodiments, the inclination of the two blades 24, 25 can, however, be managed
independently.
[0088] The engraving blade 25 can be further adjusted in translation along an axis B parallel
to its axis of rotation and perpendicular to the cutting direction, so as to always
ensure perfect alignment with the cutting blade 24 in a plane of rotation of the blades
24, 25. The same translational adjustment along said axis B can also be performed
for the cutting blade 24.
[0089] Furthermore, it is possible to adjust the thickness of the cut made with the engraving
blade 25.
[0090] In a first embodiment, the engraving blade 25 is provided with a plurality of teeth
with a trapezoidal section. In this type of engraving blade 25 the engraving width
on the panel P1,...,Pn can vary according to the thickness of the trapezoidal tooth
in correspondence with the engraving plane, which corresponds to the supporting plane
2.
[0091] A second embodiment provides, on the other hand, an engraving blade 25 of the double
blade type (or with a blade divided into two halves) mechanically coupled and with
mechanical or assisted adjustment of its engraving width by means of a movement device.
Each single blade is equipped with its own teeth, which when coupled produce a corresponding
tooth.
[0092] On the right side of the screen 52, on the other hand, fields are shown, in which
the measurements of the geometric shape S1,..,Sn desired after cutting can be entered.
As mentioned, the creation of programs is of the "non-parametric" type. Therefore,
the user must recalculate the size of the various panels that may be necessary for
the creation of the cutting program. In this way, manually or with the help of the
program of the working machine 1 (or of the logic control unit U), the position and
inclination of the stop bar 31 with respect to the cutting line and of the abutments
41, 42, or 43 are calculated.
[0093] With reference to figure 15, it can be observed how the operator can enter a name
and a description for the personalized non-parametric working program W1,...,Wn.
[0094] With reference to figures 16-20, the operator manually enters the desired numerical
values, making use, for example, of pre-set calculation means, for the respective
desired denominations T1 ,...,Tn. This insertion operation is performed by the operator
for each cutting step. Furthermore, in each cutting step, the operator can acquire
images of the machining or, and preferably, of the positioning of the panel with respect
to the stop bar 31 and to the abutments 41, 42, and 43. Each of the acquired images,
which can be only one or more than one for each machining-cutting step, can be loaded
by the program and associated precisely with the specific machining step.
[0095] If the working machine 1 was equipped with the image acquisition unit, then the system
autonomously, each time a machining step of a panel or piece of the same is recorded,
will associate autonomously acquired images to the created working program.
[0096] Finally, as can be seen from figure 21, the operator can store the working program
W1,...,Wn created, which will be stored in the list of parametric working programs
W1,...,Wn for cutting machine 1 previously defined.
[0097] When the operator has to run the memorized cutting program again, which, as mentioned,
is not parametric but with fixed parameter values, he/she can recall it from the program
list, which will obviously have been updated with the new memorized program, following
the instructions on the video. In each cutting step, in particular, the position of
the blade, the inclination of the blade itself, the position of the stop bar 31, and
of the one or more abutments 41, 42, and 43 will be indicated. Each step will be accompanied
by the images that may have loaded for each machining-cutting step, or from the video
that may have been acquired by the image acquisition unit. In this way, the user can
add the programs he/she wants by recalling and playing them when necessary.
Advantages
[0098] A first advantage of the method according to the present invention is that of performing
complex sequential cuts, to obtain respective complex geometric shapes, on the panels
to be worked, facilitating the operations performed by the operator.
[0099] A further advantage of the method according to the present invention is that of allowing
the creation of new working programs with respect to the predefined working programs
already present in the central control unit of the cutting machines.
[0100] The present invention has been described for illustrative but not limitative purposes,
according to its preferred embodiments, but it is to be understood that modifications
and/or changes can be introduced by those skilled in the art without departing from
the relevant scope as defined in the enclosed claims.
1. Method for working panels (P1,...,Pn), such as cutting, drilling and/or milling of
panels (P1,...,Pn), wherein said panels can be made of wood, plastic, fiberglass,
aluminum and the like, by means of a working machine (1), wherein said method comprises
the following steps:
A. displaying a working program (W1,..,Wn) from a plurality of working programs (W1,..,Wn),
wherein each working program (W1,..,Wn) is associated with a respective geometric
shape (S1,..,Sn) to be created with one or more panels (P1,...,Pn);
B. determining the number of said panels (P1,...,Pn) necessary to obtain the respective
desired geometric shape (S1,..,Sn) associated with the displayed working program (W1,..,Wn);
and
C. providing a plurality of positioning parameters (L1,...,Ln) for each panel (P1,...,Pn)
for carrying out a sequence of working operations (T1,..,Tn) on said panels (P1,...,Pn).
2. Method according to the preceding claim, wherein said working machine (1) comprises
at least one stop bar (31) and positioning means (4), movable along said at least
one stop bar (31), said method being characterized in that said step C comprises the following sub-step:
C1. providing a graphic indication (M1,...,Mn) of the positioning of each of said
panels (P1,...,Pn) with respect of said at least one stop bar (31) and said positioning
means (4), on the basis of said working program (W1,..,Wn) displayed in said step
A.
3. Method according to any one of the preceding claims, characterized in that it comprises the further step:
D. recording a personalized working program to be added to said working programs (W1,..,Wn).
4. Method according to the preceding claim, characterized in that said step D comprises the following sub-step:
D1. entering the numerical values of one or more positioning parameters (L1,...,Ln)
or parametric relationships between said numerical operating values for carrying out
the different workings of said panels (P1,...,Pn) of each working step of said personalized
working program.
5. Method according to any one of claims 3 or 4, characterized in that said step D comprises the following sub-step:
D2. associating a graphic positioning indication (M1,...,Mn) to each one of said panels
(P1,...,Pn) of said personalized working program for each working step.
6. Method according to any one of claims 3 - 5, characterized in that said step D comprises the following sub-step:
D3. acquiring images and/or videos associated with each working step during the recording
of said personalized working program.
7. Method according to any one of claims 3 - 6, characterized in that in said sub-step D3 the acquisition of images is carried out by means of a mobile
device, such as a camera, a tablet, or a smartphone, and the acquired images or videos
are stored on a logic control unit (U) of said working machine (1).
8. Method according to any one of claims 6 - 7, characterized in that in said sub-step D3 the acquisition of images is carried out by means of an image
acquisition unit, that associates one or more images and/or videos with the steps
of the personalized working program.
9. Method according to any one of the preceding claims,
characterized in that said positioning parameters (L1,...,Ln) are selected from:
- the inclination of a cutting blade (24) with respect to a supporting plane (2) and/or
the inclination of an engraving (25) with respect to said supporting plane (2);
- the height adjustment of said cutting blade (24);
- the height adjustment of said engraving blade (25);
- the adjustment in translation of said engraving blade (25) along an axis (B) parallel
to the rotation axis of said cutting blade (25);
- the adjustment in translation of said cutting blade (24) along an axis (B) parallel
to the rotation axis of said cutting blade (24);
- the adjustment of the engraving thickness on each panel (P1,...,Pn) by means of
said engraving blade (25);
- the position of a parallel guide;
- the inclination of said stop bar (31) on which each panel (P1,...,Pn) to be worked
or to be cut with respect to the cutting line of said cutting blade (24) is to be
abutted;
- the position of one or more abutments (41, 42, 43);
- a reference angle α for positioning each panel (P1,...,Pn) with respect to said
cutting blade (24).
10. Method according to any one of the preceding claims, characterized in that said displaying step A is carried out by means of a displaying unit (52), such as
a display and the like.
11. Method according to any one of the preceding claims, characterized
in that each graphic indication (M1,...,Mn) comprises at least one letter and/or at least
one number and/or at least one reference mark on the respective panels (P1,...,Pn)
to facilitate manual rotation of said panels (P1,...,Pn) during the working steps
of said working program (W1,...,Wn).
12. Working machine (1) for panels (P1,...,Pn), wherein said working machine (1) is a
cutting machine (1) comprising
a supporting plane (2) for supporting said panels (P1,...,Pn),
a circular blade (24) for cutting said panels (P1,...,Pn), installed on said supporting
plane (2),
at least one stop bar (31) for positioning said panels (P1,...,Pn) on said supporting
plane (2),
positioning means (4) arranged on said at least one stop bar (31), for allowing the
positioning of said panels (P1,...,Pn) with respect to said at least one stop bar
(31),
a displaying unit (52) and
a logic control unit (U), connected to said displaying unit (52) and configured to
carry out said method according to any one of the preceding claims.
13. Working machine (1) according to the preceding claim,
characterized in that said supporting plane (2) comprises
a fixed half-plane (22) and
a mobile half-plane (23) movable parallel to the fixed half-plane (22),
wherein said circular blade (24) is interposed between said fixed half-plane (22)
and said mobile half-plane (23).
14. Working machine (1) according to any one of claims 12-13, characterized in that it comprises an engraving blade (25) for engraving each panel (P1,...,Pn).
15. Working machine (1) according to any one of claims 12-14, characterized in that it comprises an acquiring and processing unit, connected to said logic control unit
(U), for acquiring and processing images and/or videos connected with the movement
of said panels (P1,...,Pn) during the execution of said working programs (W1,...,Wn).
16. Computer program comprising instructions which, when the program is executed by a
computer, cause the computer to execute the method steps A-D according to any one
of claims 1-11.
17. Computer readable storage medium comprising instructions which, when executed by a
computer, cause the computer to execute the method steps according to any one of claims
1-11.