The Field of the Invention
[0001] The Invention relates to three-layer, lockable storing and carrying container capable
to store filling products deposited onto a food product without any damages.
Background of the Related Art
[0002] In the related art sensitive filling deposit products are transported by use of plastic
containers (PVC, PET, PE, PS etc.). Such containers have caps closing the upper surface
too.
[0003] During shipment of products of marshmallow, air cream, soft filling deposited products,
filling articles can touch the layer of package and expose to damage. For that reason,
they are to be transported without changing position (keeping production positions)
and in a sensitive manner. Plastic containers used in the related art can be made
with caps/covers. However, in case of side turning product package or 180 degrees
turning, filling material sticks onto container and damage may occur.
Technical issues aimed to be solved by the invention
[0004] This invention prevents damage to filling articles by use of a third plastic holder
locking the product even when the package is upside down by use of food products carrying
filling and filling deposit geometry. With the invention products may keep their original
form during all stages from production, shipment and display.
Brief Description of the Invention
[0005] The invention discloses a plastic storing and carrying container with three layers,
locking and shaped with thermal treatment and capable to store filling products with
marshmallow deposited thereon, air cream etc.
Description of Figures
[0006]
Figure 1: Three layered and locking food product storing container and compartments
Figure 2: Placement of food product (c) into carrying sub-container (X), closing the locking
part (Y) and locking the food product from sides
Figure 3: Depositing sensitive filling (d) onto food product (c) locked from sides upon placement
into carrying sub container (X)
Figure 4: Closing and locking upper cap/cover following sensitive filling material deposit
onto food products locked from sides
Reference Numbers
[0007]
(X) Sub carrying container
(Y) secondary intermediate layer used for pressing onto food product from sides and
locking it
(Z) Upper cover
(a) Locking details
(b) Spring parts
(c) Food product
(d) Sensitive filling article
(e) design of (X) container in bottom part
Detailed Description of the Invention
[0008] This invention prevents damage to filling articles by use of a third plastic holder
locking the product even when the package is upside down by use of food products carrying
filling and filling deposit geometry (Figure 1). With the invention products may keep
their original form during all stages from production, shipment and display.
[0009] The invention subject is produced (figure 1) in three layers and to perform three
separate functions by shaping plastic material (PVC, PET, PS, PE etc.) in film with
thickness ranging from 50 to 500 micrometers via thermoform (thermal heating forming)
convenient for food product geometry. Here part (X) refers to sub carrying container
shaped as per product geometry, (Y) part refers to secondary intermediate layer used
for pressing food product from sides to lock, (Z) part shows upper cover closed finally
and locking it. Figure 1 shows (a) schematic view of locking details formed by giving
reverse angle during shaping plastic material. Parts shown in (b) show spring parts
shaped during forming onto plastic material and allowing closing onto one another
and without separation of parts. A design (e) is applied in bottom part of the container
(X) in order to help locking of (Y) part in a controlled manner after placing product
into mold and to provide spring.
[0010] The invention comprises stages of firstly placement of food product into sub carrying
container designed as per food product geometry and number thereof in the container,
then depositing sensitive filling, then closing and locking intermediate layer (Y)
onto sub carrying container (X) by pressing from sides of food product and finally
closing and locking upper cover (Z) closing entire product hermetically onto (X) and
(Y) layers (Figure 1). Flow diagram of processes are shown in Figure 2, Figure 3 and
Figure 4 gradually.
[0011] The invention aims to protect sensitive filling deposited onto food product layer
such as cake, bread, biscuit, cracker etc. Plastic containers are not to be integrated
necessarily and can be produced in three separate layers and then mounted onto one
another. Instead of plastic material production method in form of thermoform (thermal
forming) in plate form, IML (Injection into form) method can be used for shaping too.
Instead of plastic materials, flexible materials such as cartoon can also be used.
Instead of interlocking of layers, it is also possible to mount them by use of glue,
thermal or ultrasonic pasting methods.
1. A storing and carrying container made from plastic materials in plate form in three
layers, flexible or thermal shaped and made by locking of layers shaped by thermoform
or injection into mold or mounting to one another by use of glue, thermal or ultrasonic
pasting method for storing and carrying filling products with cake, bread. chocolate
and similar food product deposited thereon without any damage and characterized by comprising sub carrying container (X), a secondary intermediate layer (Y) used for
locking to food product by pressing from sides and upper cover (Z) finally closed
and locking.
2. A container according to claim 1 and characterized by comprising process stages of firstly placement of product into sub carrying container
(X) designed as per food product geometry and number thereof in the container, then
depositing sensitive filling (d), then closing and locking intermediate layer (Y)
onto sub carrying container (X) by pressing from sides of food product and finally
closing and locking upper cover (Z) closing entire product hermetically onto (X) and
(Y) layers.
3. A container according to claim 1 and characterized by comprising: the detail of a locking (a) formed by giving an opposite angle during
shaping and the detail of a springing (b) formed during molding, which allows the
layers to be closed on top of each other without separating them and the design located
in the bottom section (e) of the lower transport container (X) so as to help locking
the intermediate layer (Y) and provide springing (b) after the food product (c) is
placed in the mold.
4. A container according to claim 1 and characterized by heating and forming plastic material in film with thickness ranging from 50 to 500
micrometers according to geometry of food product.
5. A container according to claim 1 and characterized by shaping by use of method of injection into form.
6. A container according to claim 1 and characterized by integrated or separate production of layers and mounting onto one another thereafter.