BACKGROUND OF THE INVENTION
Field of the Invention
[0002] The present disclosure relates generally to a cooking appliance and a method for
controlling the same.
Description of the Related Art
[0003] Various types of cooking appliances are used to heat food at home or in restaurants.
For example, various cooking appliances such as microwave ovens, induction heating
electric ranges, and grill heaters are used.
[0004] Among the appliances, a microwave oven is a high-frequency heating type of cooking
appliance. The microwave oven heats food by using molecules in a high-frequency electric
field vibrating strongly to generate heat. The microwave oven can heat food evenly
in a short time.
[0005] An induction heating electric range is a cooking appliance that uses electromagnetic
induction to heat an object to be heated. Specifically, when high-frequency power
of a predetermined size is applied to a coil, the induction heating electric range
generates eddy currents in the object to be heated, which is made of a metal substance,
using a magnetic field generated around the coil, and thus heating the object to be
heated.
[0006] In addition, a grill heater is a cooking appliance that heats food by radiating or
convention of infrared heat. The grill heater allows infrared heat to pass through
the food, so that the food can be cooked evenly throughout.
[0007] Accordingly, as the cooking appliances using various types of heat sources are released,
the number and types of cooking appliances provided to users have increased, and there
is a problem in that the separate cooking appliances occupy a large volume in the
living space. Accordingly, a demand of users for a composite cooking appliance having
a plurality of heating modules together is increasing. In addition, it is necessary
to develop a cooking appliance that uses a plurality of heat sources at the same time
so that food in the object to be heated is cooked more uniformly and quickly.
[0008] US 6,987,252 B2 discloses a cooking appliance including a heat source using microwaves, radiant heat,
and convection heat, and
Korean Patent No. 10-2018-0115981) discloses a cooking appliance including a heat source using microwaves, and a heat
source using radiant heat and a heat source generating convection heat.
Korean patent No. 10-2021-0107487 discloses a cooking appliance configured to use microwaves and an induction heat
source with a single apparatus at the same time.
[0009] However, these related art documents do not disclose a technique of changing locations
of one or more of a plurality of heat sources so as to efficiently use the plurality
of heat sources. The cooking appliance with the plurality of heat sources should be
configured to control operation of the non-used heat sources since location changing
of the one or more heat sources influences usage of other heat sources. Furthermore,
when two or more heat sources are used at the same time, there might be problem in
that electricity consumption may exceed allowable electricity and a circuit breaker
may trip.
SUMMARY OF THE INVENTION
[0010] An objective of the present disclosure is to provide a cooking appliance having a
plurality of heat sources.
[0011] Another objective of the present disclosure is to control the operation of a plurality
of heat sources included in a cooking appliance.
[0012] To provide a solution it is proposed to operate the several heat sources at the same
time or to operate some of the plurality of heat sources or to alternately operate
a plurality of heat sources included in a cooking appliance or when a plurality of
heat sources included in a cooking appliance are alternately operated, to assign priorities
which of the heat sources operates first and how long, preferably to operate a heat
source provided at a bottom surface of the cooking appliance first.
[0013] A further objective of the present disclosure is to determine simultaneous operation
and alternated operation of a plurality of heat sources included in a cooking appliance
by comparing total electricity consumption, which is used when the plurality of heat
sources are operated at the same time, to allowable electricity.
[0014] The objects are solved by the features of the independent claims. Preferred embodiments
are given in the dependent claims.
[0015] According to the present disclosure for achieving the above described objectives,
a cooking appliance may include a casing having a cavity therein.
[0016] According to one aspect a cooking appliance is provided comprising: a casing having
a cavity; a door provided to open and close the cavity; a plurality of heat source
modules disposed in the casing; and a processor to control operations of the plurality
of heat source modules, wherein when the plurality of heat sources are alternately
operated, a heat source located at a bottom surface of the cooking appliance is operated
first.
[0017] In one or more embodiments, the plurality of heat sources may be operated in response
to a comparison result between a total electricity consumption used when all of the
plurality of heat source modules are operated and a preset amount of allowable electricity.
[0018] In one or more embodiments, when the total electricity consumption is greater than
the preset amount of allowable electricity, the plurality of heat sources may be alternately
operated such that the plurality of heat sources are not operating at the same time.
[0019] In one or more embodiments, when an operation order to operate all the heat source
modules is input, and when the total electricity consumption is less or equal to the
preset amount of allowable electricity, all the heat source modules may be operated
at the same time.
[0020] In one or more embodiments, the plurality of heat sources may comprise: a first heat
source module disposed at a side surface of the casing; a second heat source module
disposed at a bottom surface of the casing; and a third heat source module disposed
at an upper portion of the casing.
[0021] In one or more embodiments, wherein when the first, second, and third heat source
modules are alternately operated, the second heat source module may be operated first.
[0022] In one or more embodiments, the second heat source module may be operated when a
container is detected at an upper surface of the second heat source module.
[0023] In one or more embodiments, wherein when the processor alternately operates the first,
second, and third heat source modules, the processor may alternately operate the first,
second, and third heat source modules in order of the second heat source module, then
the third heat source module, and then the first heat source module.
[0024] In one or more embodiments, the cooking appliance may further comprise an input part
by which cooking levels of the first, second, and third heat source modules are configured
to receive an input from a user.
[0025] In one or more embodiments, wherein the processor may be configured to determine
an electricity consumption and an operation time of the first, second, and third heat
source modules, respectively, in response to the input cooking level of the first,
second, and third heat source modules, respectively, and the processor is configured
to alternately operate the first, second, and third heat source modules in response
to the electricity consumption and operation time of the first, second, and third
heat source modules, respectively.
[0026] In one or more embodiments, the processor may be configured to operate the second
heat source module for a first preset time with a first electricity consumption corresponding
to an input cooking level of the second heat source module, and to operate the third
heat source module for a time of an input cooking level of the third heat source module
× a second preset time with a second electricity consumption corresponding to a maximum
cooking level of the second heat source module, and to operate the first heat source
module for a time of an input cooking level of the first heat source module × a third
preset time with the second electricity consumption and to stop operation of the first
heat source module for a fourth preset time.
[0027] In one or more embodiments, the cooking appliance may further comprise an input part
configured to receive a cooking time input from a user.
[0028] In one or more embodiments, wherein when the processor alternately operates the first,
second, and third heat source modules, the processor may repeat the alternate operation
of the first, second, and third heat source modules until the input cooking time ends.
[0029] In one or more embodiments, the first heat source module may be configured to emit
microwaves toward the cavity.
[0030] In one or more embodiments, the second heat source module may be configured to emit
magnetic fields toward the cavity.
[0031] In one or more embodiments, the third heat source module may be configured to emit
radiant heat toward the cavity.
[0032] In one or more embodiments, the third heat source module may vertically move toward
the bottom surface of the cavity while being raised and lowered.
[0033] A first heat source module emitting microwaves may be arranged at a side surface
of the casing.
[0034] A second heat source module emitting magnetic fields may be arranged at a bottom
surface of the casing.
[0035] A third heat source module generating radiant heat may be arranged at an upper portion
of the casing.
[0036] A processor may control operations of the first, second, and third heat source modules.
[0037] According to one aspect when operation commands for at least two of the first, second,
and third heat source modules are input, the processor may operate the at least two
of the first, second, and third heat source modules at the same time in response to
a comparison result between a total electricity consumption used when the at least
two of the first, second, third heat source modules are operated at the same time
and a preset allowable electricity.
[0038] In one or more embodiments, when the total electricity consumption is less than the
allowable electricity, the processor may operate the at least two of the first, second,
and third heat source modules at the same time.
[0039] In one or more embodiments, when the total electricity consumption for operating
the at least two of the first, second, and third heat source modules is larger than
the allowable electricity, the processor may alternately operate the at least two
of the first, second, and third heat source modules.
[0040] In one or more embodiments, when the processor alternately operates at least two
of the first, second, and third heat source modules, the processor may operate the
second heat source module first.
[0041] In one or more embodiments, when the processor operates the second heat source module
during alternately operating of the at least two heating modules, the processor may
operate the second heat source module only, when a container is detected at an upper
surface of the second heat source module.
[0042] In one or more embodiments, when the processor alternately operates the at least
two of the first, second, and third heat source modules, the processor may alternately
operate the at least two of the first, second, and third heat source modules in priority
of the second heat source module, the third heat source module, and the first heat
source module. So, when second heating module is included in the operation commands,
it is operated first. If only the third and first heating modules are including in
the operation commands, the third is operated first and then the first heating module
is operated.
[0043] In one or more embodiments, the cooking appliance may further comprise an input part
for inputting cooking levels of at least one of the first, second, and third heat
source modules.
[0044] In one or more embodiments, the processor may determine electricity consumptions
and operation times of the at least two of the first, second, and third heat source
modules.
[0045] In one or more embodiments, the processor may alternately operate the first, second,
and third heat source modules in response to the electricity consumptions and operation
times.
[0046] In one or more embodiments, the processor may operate the second heat source module
for a first preset time with a first electricity consumption corresponding to an input
cooking level of the second heat source module, and to operate the third heat source
module for a time of an input cooking level of the third heat source module with a
second electricity consumption corresponding to a maximum cooking level of the second
heat source module, and/or to operate the first heat source module for a time of an
input cooking level of the first heat source module with the second electricity consumption
and to stop operation of the first heat source module for a fourth preset time.
[0047] In one or more embodiments, the cooking appliance may further comprise an input part
for inputting a cooking time.
[0048] In one or more embodiments, when the processor alternately operates at least two
of the first, second, and third heat source modules, the processor may repeat the
alternate operation of the at least two of the first, second, and third heat source
modules until the input cooking time ends.
[0049] In one or more embodiments, the first heat source module may emit microwaves toward
the cavity.
[0050] In one or more embodiments, the second heat source module may emit magnetic fields
toward the cavity.
[0051] In one or more embodiments, the third heat source module may emit radiant heat toward
the cavity.
[0052] In another aspect a method for controlling a cooking appliance is provided, the cooking
appliance comprising first, second, and third heat source modules respectively provided
at a side surface, a bottom surface, and an upper portion of a casing having a cavity
therein, the method comprises the steps of inputting operation commands for at least
two of the first, second, and third heat source modules; comparing total electricity
consumption used when at least two of the first, second, and third heat source modules
are operated at the same time, to a preset allowable electricity; and operating at
least two of the first, second, and third heat source modules in response to a comparison
result.
[0053] In one or more embodiments, when the total electricity consumption is less than the
allowable electricity, at least two of the first, second, and third heat source modules
may be operated at the same time.
[0054] In one or more embodiments, when the total electricity consumption is larger than
the allowable electricity, at least two of the first, second, and third heat source
modules may be alternately operated.
[0055] In one or more embodiments, when at least two of the first, second, and third heat
source modules are alternately operated, the at least two of the first, second, and
third heat source modules may be operated in order or priority of the second heat
source module, the third heat source module, and the first heat source module.
[0056] When operation commands of the first, second, and third heat source modules are input,
the processor may operate the first, second, and third heat source modules at the
same time in response to a comparison result between a total electricity consumption
used when the first, second, third heat source modules are operated at the same time
and a preset allowable electricity.
[0057] When the total electricity consumption is less than the allowable electricity, the
processor may operate the first, second, and third heat source modules at the same
time.
[0058] However, when the total electricity consumption is larger than the allowable electricity,
the processor may alternately operate the first, second, and third heat source modules.
[0059] When the processor alternately operates the first, second, and third heat source
modules, the processor may operate the second heat source module first.
[0060] In a case where the processor operates the second heat source module, when a container
is detected at an upper surface of the second heat source module, the processor may
operate the second heat source module.
[0061] Then, when the processor alternately operates the first, second, and third heat source
modules, it may be preferable that the processor alternately operates the first, second,
and third heat source modules in order of the second heat source module, the third
heat source module, and the first heat source module. Because of this order, when
all the first, second, and third heat source modules are operated at the same time,
a circuit breaker trips and cuts off power due to overvoltage or overcurrent.
[0062] The cooking appliance according to the embodiment of may include an input part.
[0063] The input part may be input with cooking levels of the first, second, and third heat
source modules.
[0064] When a user touches and selects cooking levels, electricity consumption used during
cooking and operation time may be determined.
[0065] Herein, the second heat source module may be operated for a first preset time with
a first electricity consumption corresponding to an input cooking level for the second
heat source module, the third heat source module may be operated for a time of an
input cooking level of the third heat source module × a second preset time by a second
electricity consumption corresponding to a maximum cooking level of the second heat
source module, and the first heat source module may be operated for a time of an input
cooking level of the first heat source module × a third preset time by the second
electricity consumption and to stop operation of the first heat source module for
a fourth preset time.
[0066] When the processor alternately operates the first, second, and third heat source
modules, the processor may repeat the alternate operation of the first, second, and
third heat source modules until the input cooking time ends.
[0067] The first heat source module may be configured to emit microwaves toward the cavity,
and the second heat source module may be configured to emit magnetic fields toward
the cavity, and the third heat source module may be configured to emit radiant heat
toward the cavity.
[0068] The cooking appliance according to the present disclosure has following effects.
[0069] According to the present disclosure, the cooking appliance with the plurality of
heat sources can increase the quality of cooking by using the plurality of heat sources
at the same time and reduce the cooking time.
[0070] According to the present disclosure, some of the plurality of heat sources can be
selectively operated according to a kind and properties of food.
[0071] According to the present disclosure, when all the plurality of heat sources are operated
for cooking, the plurality of heat sources can be alternately operated.
[0072] According to the present disclosure, when the plurality of heat sources are alternately
operated, a heat source located at the bottom surface of the cooking appliance is
operated first, so that it is possible to detect whether a container is located or
not when the heat source is used.
[0073] According to the present disclosure, in the cooking appliance with the plurality
of heat sources, total electricity consumption used when the plurality of heat sources
are operated at the same time are compared to allowable electricity to determine simultaneous
operation and alternated operation of the heat sources, so that cooking is safely
performed without operating a circuit breaker.
BRIEF DESCRIPTION OF THE DRAWINGS
[0074]
FIG. 1 perspective view of a cooking appliance of an embodiment of the present disclosure.
FIG. 2 is an exploded-perspective view showing components constituting the cooking
appliance according to the embodiment of the present disclosure.
FIG. 3 is an exploded-perspective view showing components, from which excluding a
door, an outer side plate, and an outer upper plate are excluded, constituting the
cooking appliance according to the embodiment of the present disclosure.
FIG. 4 is an exploded-perspective view showing the structure shown in FIG. 3, the
view being taken at the opposite angle to an angle of FIG. 3.
FIG. 5 is a sectional view taken along line VII-VII' in FIG. 1.
FIG. 6 is an exploded-perspective view showing components of a second heat source
module of the cooking appliance according to the embodiment of the present disclosure.
FIG. 7 is a perspective view showing the configuration of a third heat source module
of the cooking appliance according to the embodiment of the present disclosure.
FIG. 8 exploded-perspective view of components of the third heat source module shown
in FIG. 7.
FIG. 9 perspective view of the third heat source module of FIG. 7 arranged at a first
location.
FIG. 10 is a perspective view of the third heat source module of FIG. 7 at a second
location.
FIG. 11 sectional view of a state where the third heat source module shown in FIG.
7 is arranged at the first location and a vertical movement detection switch is pushed
by an operation pin.
FIG. 12 is a block diagram showing connection between components and a processor constituting
the cooking appliance according to the embodiment of the present disclosure.
FIG. 13 is an example view showing an input part from which cooking levels of a plurality
of heat sources are input in the cooking appliance according to the embodiment of
the present disclosure.
FIG. 14 is an example view showing electricity consumption in response to cooking
levels of the second heat source module in the cooking appliance of the embodiment
of the present disclosure.
FIG. 15 is a flowchart showing a method for controlling the cooking appliance when
all the plurality of heat sources according to the embodiment of the present disclosure
are used.
FIG. 16 perspective view of a cooking appliance of a second embodiment of the disclosure.
FIG. 17 is a perspective view showing the second embodiment shown in FIG. 16, the
view being taken at a different angle from FIG. 16.
FIG. 18 is a plan view showing the structure of the second embodiment shown in FIG.
16.
FIG. 19 is a rear view showing the structure of the second embodiment shown in FIG.
16.
FIG. 20 is a left side view showing the structure of the second embodiment shown in
FIG. 16.
FIG. 21 is a right side view showing the structure of the second embodiment shown
in FIG. 16.
DETAILED DESCRIPTION OF THE INVENTION
[0075] Hereinbelow, exemplary embodiments of the present disclosure will be described in
detail with reference to accompanying drawings. Wherever possible, the same reference
numerals will be used throughout the drawings and the description to refer to the
same or like elements or parts. Furthermore, it is to be noted that, when detailed
description of the functions and configuration of conventional elements related with
the present disclosure may make the gist of the present disclosure unclear, a detailed
description of those elements will be omitted.
[0076] A cooking appliance of the present disclosure is provided to cook objects to be cooked
(hereinbelow, which will be referred to as 'food') using a cooking appliance having
a plurality of heat sources. The cooking appliance of the present disclosure may include
a first heat source module 400, a second heat source module 500, and a third heat
source module 600.
[0077] The first heat source module 400, the second heat source module 500, and the third
heat source module 600 may be respectively arranged in the cooking appliance of the
present disclosure.
[0078] The first heat source module 400, the second heat source module 500, and the third
heat source module 600 may consist of or include different types of heat sources.
Hereinbelow, the plurality of heat sources, one or more cooling fan modules for cooling
the one or more heat sources, and one or more devices for measuring a state of the
cooking appliance will be described.
[0079] FIG. 1 is a view showing a cooking appliance according to an embodiment of the present
disclosure. As shown in the drawing, a cavity S may be provided inside the cooking
appliance.
[0080] The cavity S may be opened and closed by a door 300.
[0081] Except for the door 300, the rest of parts of the cooking appliance may be shielded
by a casing 100, 200.
[0082] The cavity S is a kind of empty space, and may be a cooking chamber.
[0083] The casing 100, 200 may include an inner casing 100 and an outer casing 200. Specific
structures of the inner casing 100 and the outer casing 200 will be described below.
[0084] In the embodiment shown in FIG. 1, the first heat source module 400 may be arranged
at a left (right) portion of the cooking appliance and the second heat source module
500 may be arranged at the bottom of the cooking appliance. Then, the third heat source
module 600 may be arranged at an upper portion of the cooking appliance. As described
above, in the embodiment, the first heat source module 400, the second heat source
module 500, and the third heat source module 600 may be respectively arranged at different
surfaces among six surfaces constituting the casing 100, 200.
[0085] FIG. 2 is a view showing disassembled components constituting the cooking appliance,
wherein the third heat source module 600 is exposed. In the embodiment, the third
heat source module 600 may vertically move between a first location and a second location.
Referring to the drawing, the third heat source module 600 may vertically move toward
the bottom surface of the cavity S, i.e., toward the second heat source module 500
while being raised or lowered.
[0086] Otherwise, in another embodiment, the first heat source module 400 may be arranged
at a right portion of the cooking appliance, and the third heat source module 600
may be arranged at a rear surface of the cooking appliance. Furthermore, the third
heat source module 600 may be fixed to the casing 100, 200 without being movable.
[0087] As shown in FIG. 2, the inner casing 100 constituting the casing 100, 200 may be
provided to surround the cavity S. The inner casing 100 may include a pair of inner
side plates 110 and an inner rear plate 120 connecting the pair of inner side plates
110 to each other. The pair of inner side plates 110 and the inner rear plate 120
may be formed approximately in a 'c' shape (U shape).
[0088] The third heat source module 600 may be arranged at an upper portion of the inner
casing 100. In other words, the third heat source module 600 may shield or cover an
upper portion of the cavity S. Then, the second heat source module 500 may be arranged
at a lower portion of the inner casing 100. The second heat source module 500 may
shield or cover a lower portion of the cavity S. Therefore, the second heat source
module 500 and the third heat source module 600 may also be a part of the inner casing
100 at least partly surrounding the cavity S.
[0089] The pair of inner side plates 110 may respectively include an inlet port 123 and
an outlet port 125. The inlet port 123 and the outlet port 125 may be respectively
formed on the pair of side plates 110, and may be referred to be arranged at the opposite
sides to each other. The inlet port 123 and the outlet port 125 are open toward the
cavity S to connect the cavity S to the outside space. That is in one inner side plate
110 the inlet port 123 is formed, whereas in the opposing other inner side plate 110,
the outlet port 125 is formed. In other words, the inlet port 123 and the outlet port
are not formed in the same inner side plate 110.
[0090] The inlet port 123 may be open toward the cavity S. A supply duct 910, as shown in
Fig. 3, may be arranged on an outer surface of one of the pair of side plate 110 having
the inlet port 123 so that air may be supplied through the inlet port 123.
[0091] Water evaporates from the food cooked by the first, second or third heat source module
400, 500, 600 so that a lot of moisture may be generated inside the cavity S.
[0092] In order to remove such moisture, it is necessary to supply air into the cavity S.
In the embodiment, air may be injected through the inlet port 123 and may be discharged
through the outlet port 125 located opposite to the inlet port 123. Herein, the air
supplied through the inlet port 123 may be a part of air acting or used for heat dissipation
(cooling) while passing through the inside space of the casing 100, 200.
[0093] As shown in FIG. 3, the inner rear plate 120 may include a camera mounting part 128.
A camera module 730, as shown in Fig. 5, may be mounted to the camera mounting part
128. The camera mounting part 128 may have a shape of recessing rearward from the
cavity S, but, at a view taken from the rear side of the inner rear plate 120, the
camera mounting part 128 may have a protruding structure. Preferably, the camera mounting
part 128 may be arranged at a center portion of the inner rear plate 120, so that
the camera module 730 may face the center of the cavity S. The camera module 730 may
widely capture the inside of the cavity S. For this purpose, the camera module 730
may face a center portion of the cavity S.
[0094] As shown in FIG. 5, the camera module 730 may be provided to observe the inside space
of the cavity S. The camera module 730 may allow the user to observe the food in the
cavity S in real time, and/or the processor 700 may analyze images captured by the
camera module 730 to control proper cooking temperature and time based on the image
information taken by the camera module 730.
[0095] Referring to FIGS. 3 and 4, an inner upper plate 160 may be arranged at an upper
portion of the inner rear plate 120. The inner upper plate 160 may have approximately
a rectangular frame shape, and may be arranged along an upper edge of the pair of
side plates 110. An upper plate opening 162, i.e., a kind of empty space, may be provided
in a center portion of the inner upper plate 160. The third heat source module 600
may be raised and lowered through the upper plate opening 162.
[0096] At the inner upper plate 160 there might be a lighting part 165. The lighting part
165 may be provided at an upper portion of the inner upper plate 160. In the embodiment,
the lighting part 165 may be provided at a middle portion of a front portion of the
inner upper plate 160, which is close to the door 300.
[0097] The lighting part 165 may have an inclined shape. Accordingly, the lighting part
165 may have a light emitting angle that is inclined toward the center portion of
the cavity S.
[0098] The outer casing 200 may be arranged outside of the inner casing 100. The outer casing
200 may enclose the inner casing 100. An electric chamber, i.e., a kind of a predetermined
space, may be provided between the inner casing 100 and the outer casing 200. The
processor 700, a first cooling fan module 810, a second cooling fan module 850, and
a power unit 770, etc. may be located in the electric chamber. The third heat source
module 600 may also be arranged between the inner casing 100 and the outer casing
200.
[0099] As shown in FIG. 2, the outer casing 200 may include a pair of outer side plates
210, an outer rear plate 220 connecting the pair of outer side plates 210 to each
other, an outer upper plate 230 arranged at an upper portion of the outer casing 200,
an outer front plate 240 arranged at a front portion of the outer casing 200, and
the outer lower plate 250. The outer casing 200 may cover the entire outer surfaces
of the inner casing 100, and therefore, the inner casing 100 may be covered from the
outside space by the outer casing 200.
[0100] The outer upper plate 230 may be formed approximately in a rectangular plate. The
outer upper plate 230 may be arranged above the third heat source module 600. The
outer upper plate 230 may shield or cover the third heat source module 600. The outer
upper plate 230 may be a part arranged at the outmost side of the upper portion of
the cooking appliance.
[0101] An upper plate shielding part 232 may be provided at a front portion of the outer
upper plate 230. The upper plate shielding part 232 may be formed such that the front
portion of the outer upper plate 230 is perpendicularly bent with respect to the outer
upper plate 230. The upper plate shielding part 232 may support a display module 350
to be described below. The upper plate shielding part 232 may prevent the inner structure
of the cooking appliance from being exposed forward through the display module 350.
The reference numeral 235 may be a hole through which a portion of a wire harness
may pass rearward, and may be omitted.
[0102] The outer front plate 240 may be arranged at the rear side of the door 300. The outer
front plate 240 may have approximately a rectangular frame shape. A center portion
of the outer front plate 240 may be empty to expose the inside space of the cavity
S to the outside space. The outer front plate 240 may be coupled to front portions
of the pair of inner side plates 110 constituting the inner casing 100. Therefore,
the outer front plate 240 may be a part of the inner casing 100, not a part of the
outer casing 200.
[0103] In the embodiment, the height of the outer front plate 240 is higher than the pair
of inner side plates 110 constituting the inner casing 100, so that empty spaces may
be formed at an upper rear portion and a lower rear portion of the outer front plate
240, respectively. These empty spaces may serve as electric chambers in which parts
may be mounted and may also serve as a heat dissipation space to dissipate heat of
the parts.
[0104] For example, the first cooling fan module 810, the second cooling fan module 850,
and the third heat source module 600, which will be describe below, may be arranged
at a rear side of a portion of the outer front plate 240, the portion protruding further
upward than the pair of inner side plates 110.
[0105] The outer front plate 240 may have an inlet part 242 and an air outlet part 243.
In the embodiment, the air inlet part 242 may be arranged in an upper portion of the
outer front plate 240 and the air outlet part 243 may be arranged in a lower portion
of the outer front plate 240. The air inlet part 242 and the air outlet part 243 may
extend in a transverse width direction of the outer front plate 240. Outside air may
be introduced into a first electric chamber ES1 through the air inlet part 242 to
cool the parts including the heat sources, and air heated by heat of the parts may
be discharged to the outside space through the air outlet part 243.
[0106] Furthermore, the air inlet part 242 may be formed in the portion of the outer front
plate 240, the portion protruding further upward than the pair of inner side plates
110. Then, the first cooling fan module 810 and the second cooling fan module 850
may be arranged at the rear side of the air inlet part 242. Therefore, when the first
cooling fan module 810 and the second cooling fan module 850 are operated, outside
air may be introduced, through the air inlet part 242, into the first electric chamber
ES1 provided between the outer upper plate 230 and the inner upper plate 160. The
air inlet part 242 may include a plurality of holes arranged in the upper portion
of the outer front plate 240. The air outlet part 243 may include a plurality of holes
arranged in the lower portion of the outer front plate 240.
[0107] The air outlet part 243 may be formed in a lower portion of the outer front plate
240, the portion protruding further downward than a bottom of the cavity or downward
the second heat source module 500. A second electric chamber ES2 formed between the
second heat source module 500 and the outer lower plate 250 may be provided at the
rear side of the air outlet part 243. Air introduced into the cooking appliance through
the air inlet part 242 may be discharged through the air outlet part 243 after having
passed through the second electric chamber ES2.
[0108] One or more hinge holes 244 may be provided in a lower portion of the outer front
plate 240. The one or more hinge holes 244 may be a portion through which a hinge
assembly (not shown) of the door 300 may pass when moving the door 300.. The hinge
assembly may pass through the hinge hole 244, and may be coupled to a hinge holder
253 provided at the outer lower plate 250.
[0109] A connector 245 may be provided at the upper portion of the outer front plate 240.
The connector 245 may be arranged at the upper portion of the outer front plate 240.
The connector 245 is electrically connected to the processor 700, and an operator
may control the processor 700 by contacting the connector 245. The connector 245 may
be omitted or be arranged at the outer rear plate 220 or the pair of outer side plates
210.
[0110] A shield frame 247 may be provided at the rear side of the outer front plate 240.
The shield frame 247 is arranged behind the air inlet part 242 of the outer front
plate 240, and may block access to the wire harness from the outside space, and shield
the parts in the cooking appliance. The shield frame 247 may have a plurality of slits,
so that the air introduced through the air inlet part 242 may pass through the plurality
of slits.
[0111] The outer casing 200 may include the outer lower plate 250. The outer lower plate
250 may be arranged below the inner casing 100. In the embodiment, the outer lower
plate 250 may connect the outer rear plate 220 to the outer front plate 240. Furthermore,
the outer lower plate 250 may be connected to an insulation rear plate 280 to be described
below. The outer lower plate 250 may be spaced apart from the second heat source module
500, and the gap between the outer lower plate 250 and the second heat source module
500 may serve as the second electric chamber ES2.
[0112] Meanwhile, defining the electric chamber as described above, the electric chamber
may be divided into a plurality of spaces. According to the embodiment, the electric
chamber may be divided into the first electric chamber ES1 to a fifth electric chamber
ES5; (i) the first electric chamber ES1 is formed between the inner upper plate 160
and the outer upper plate 230, (ii) the second electric chamber ES2 is formed between
the second heat source module 500 and the outer lower plate 250, (iii) a third electric
chamber ES3 is formed between the insulation rear plate 280 and the outer rear plate
22, which will be described later, (iv) a fourth electric chamber ES4 and the fifth
electric chamber ES5 are respectively provided between the pair of inner side plates
110 and the pair of outer side plates 210. This first electric chamber ES1 to the
fifth electric chamber ES5 may be arbitrarily separated and may be connected to each
other.
[0113] Herein, each of the electric chambers may be formed on each of surfaces of the casing.
The first electric chamber to the fifth electric chamber ES1 to ES5 may be formed
on different surfaces of the hexahedral casing. Then, the first heat source module
400, the second heat source module 500, and the third heat source module 600 may be
disposed on different surfaces of the casing.
[0114] The outer casing 200 may include an insulation upper plate 270. The insulation upper
plate 270 may be arranged between the outer upper plate 230 and the inner upper plate
160. Since high temperature heat is generated during the cooking process in the cavity
S, the temperature of the inner upper plate 160 may increase. The insulation upper
plate 270 may reduce heat transferred from the inner upper plate 160 to the outer
upper plate 230. The insulation upper plate 270 may have a rectangular frame shape
with the empty center portion same as the inner upper plate 160. An opening 272 provided
in a center portion of the insulation upper plate 270 may be connected or aligned
to the upper plate opening 162 of the inner upper plate 160, and the third heat source
module 600 may move through the opening 272 and the upper plate opening 162.
[0115] As shown in FIGS. 3 and 4, a distance sensor 710 may be arranged at an insulation
upper plate 270.
[0116] Furthermore, the cooling fan module 810, 850 may be arranged at an insulation upper
plate 270. As the distance sensor 710 and the cooling fan module 810, 850 are arranged
at the insulation upper plate 270, heat in the cavity S may be prevented from being
directly transferred to the distance sensor 710 and/or the cooling fan module 810,
850. Therefore, the durability of the cooling fan module 810, 850 and/or the distance
sensor 710 may be improved.
[0117] The distance sensor 710 may detect the existence of the food, the thickness of the
food, and/or the height of the food. The distance sensor 710 may measure the thickness
or the height of the food, and the processor 700 may separately control operation
and temperature of the first heat source module 400, the second heat source module
500, or the third heat source module 600 on the basis of the measured information.
Furthermore, the distance sensor 710 may measure the thickness or the height of the
food, which is changed in response to cooking time, and the processor 700 may control
a remaining cooking time or temperature. The distance sensor 710 may be an infrared
sensor.
[0118] Furthermore, the distance sensor 710 may be preferably arranged at a center portion
based on a transverse width of the insulation upper plate 270 to face the center portion
of the cavity S. The inner upper plate 160 may be arranged below the insulation upper
plate 270, but the inner upper plate 160 may have a sensing hole, so that the distance
sensor 710 may sense the inside space of the cavity S through the sensing hole. As
described above, in the embodiment, the distance sensor 710 is arranged at the insulation
upper plate 270, so that heat of the cavity S may be prevented from being directly
transferred to the distance sensor 710. Therefore, the durability of the distance
sensor 710 may be improved.
[0119] A protection cover 276 may be provided at the insulation upper plate 270 to block
electromagnetic wave introduced through a gap between a moving assembly 630 and a
fixed assembly 640 to be described below. The protection cover 276 may have a shape
of surrounding an edge of a fan through portion 278a, 278b provided at the center
of the insulation upper plate 270. The protection cover 276 will be described below
again.
[0120] The insulation upper plate 270 may have the fan through portion 278a, 278b. The fan
through portion 278a, 278b may be formed at a portion of the insulation upper plate
270, the portion protruding rearward more than the inner casing 100. Therefore, the
fan through portion 278a, 278b may be open toward the outside space of the inner casing
100. According to the embodiment, the fan through portion 278a, 278b may be open toward
the rear side of the insulation rear plate 280 coupled to the inner casing 100.
[0121] The first cooling fan module 810 may be arranged in one portion of the fan through
portion 278a, 278b. T power supply unit 770 may be arranged below the fan through
portion 278a, 278b. Therefore, air discharged from the first cooling fan module 810
may be discharged to the power supply unit 770 through the fan through portion 278a,
278b to provide cooling for the power supply unit 770..
[0122] The power supply unit 770 may serve to be supplied with external power and transfer
the power to the internal parts of the cooking appliance. The power supply unit 770
may include at least a high voltage transformer 771, a high voltage capacitor 773,
and a fuse 775. The parts constituting the power supply unit 770 are only examples,
and additional parts may be provided or some parts may be omitted.
[0123] The high voltage transformer 771 may serve to apply a high voltage current to a magnetron
410. For example, the high voltage transformer 771 may be a part provided to boost
the household voltage, which is usually 100-220V, to a high voltage. Furthermore,
the high voltage transformer 771 may supply power to the working coil 570 of the second
heat source module 500 or to a heating unit 610 of the third heat source module 600.
In the drawing, a busbar or a wire harness, which connects the high voltage transformer
771, the magnetron 410, etc. to each other, is omitted.
[0124] In the embodiment, the power supply unit 770 may be arranged on a surface 281 of
the insulation rear plate 280. The insulation rear plate 280 may be coupled to the
inner rear plate 120, and may prevent heat of the inner rear plate 120 from being
directly transferred to the power supply unit 770. The insulation rear plate 280 may
have approximately a rectangular plate shape, and may include a camera avoidance hole
288 preventing interference between the insulation rear plate 280 and the camera module
730.
[0125] Both the high voltage transformer 771 and the high voltage capacitor 773 may be mounted
to a rear surface 281a of the insulation rear plate 280. In the embodiment, the high
voltage transformer 771 may be arranged at a right portion of the insulation rear
plate 280 based on the center of the insulation rear plate 280. Specifically, the
high voltage transformer 771 may be arranged at a lower portion of the second cooling
fan module 850.
[0126] As shown in FIG. 2, the insulation rear plate 280 may be arranged between the inner
rear plate 120 and the outer rear plate 220. The insulation rear plate 280 is coupled
to the inner rear plate 120, and the third electric chamber ES3 may be provided between
the insulation rear plate 280 and the outer rear plate 220. The insulation rear plate
280 may supply heat transferred from the inner rear plate 120 to the outer rear plate
220 like the insulation upper plate 270.
[0127] As shown in FIGS. 3 and 4, the insulation rear plate 280 may have a rectangular plate
shape. A first surface of the insulation rear plate 280 may face the inner rear plate
120 and a second surface of the insulation rear plate 280 may face the outer rear
plate 220. The insulation rear plate 280 may be coupled to the inner rear plate 120,
and the power supply unit 770 may be arranged on the surface of the insulation rear
plate 280, the surface facing the outer rear plate 220. Therefore, the insulation
rear plate 280 may prevent heat of the inner upper plate 160 from being directly transferred
to the power supply unit 770.
[0128] A spacer 282 may be arranged at a lower portion of the insulation rear plate 280.
The spacer 282 may protrude downward from the insulation rear plate 280. The spacer
282 may be provided to space a lower end of the insulation rear plate 280 from the
outer lower plate 250. Air may flow into an empty space between the lower end of the
insulation rear plate 280 and the outer lower plate 250, the empty portion being generated
by the spacer 282. The reference numeral 283 may represent a ventilation part through
which air flows. The spacer 282 may be integrally formed with the insulation rear
plate 280 or be a separate object assembled to the insulation rear plate 280.
[0129] As shown in FIGS. 1 and 2, the door 300 may be provided at the front side of the
outer front plate 240. The door 300 may serve to open and close the cavity S. The
door 300 may be swung by coupling the hinge assembly provided at a lower portion of
the door 300 to a hinge holder 253 provided at the outer lower plate 250. A penetration
part 310 of the door 300 may be made of a transparent or translucent material, so
that a user can observe the cavity S from the outside space. The reference numeral
320 may represent a handle of the door 300.
[0130] Left and right frames 330 may be coupled to side surfaces of the door 300, and a
lower frame 340 may be coupled to a lower end of the door 300. Although not shown
in the drawing, an upper frame may be provided at an upper portion of the door 300.
The frames may surround the penetration part 310 to form the frame of the door 300.
[0131] Then, the display module 350 may be arranged at an upper portion of the door 300.
The display module 350 may indicate a cooking state and/or operation of the cooking
appliance, and may include an interface for the user to manipulate the cooking appliance.
The air inlet part 242 is arranged below and/or behind the display module 350, thereby
preventing the display module 350 from interfering with the air inlet part 242.
[0132] The display module 350 may include the input part 351 and a display part 352. The
input part 351 may provide an interface for the user to input an operation order to
operate the cooking appliance. The display part 352 may display various type of information
such as an operation state of the cooking appliance, a cooked state of food, etc.
to inform the user of the states of the cooking appliance. The input part 351 may
include a touch type input means. The touch-type input means is a device from which
an operation order is input by a touch of the user, and may include a touch sensor
detecting a touch movement. The touch-type input means may be realized, for example,
with the input part 351 and the display part 352 integrally formed or formed in a
single module to be realized as the display module 350. When the display part 352
and the touch sensor are formed in a layered structure to form a touch screen, the
display module 350 may be realized as the input part 351. The touch sensor may have
a form of a touch film, a touch sheet, a touch pad, etc. The user may input operation
orders of the first, second, and third heat source modules 400, 500, and 600 by using
the input part 351. Furthermore, the user can input raising and lowering orders of
the third heat source module 600 by using the input part 351.
[0133] The first heat source module 400 may be arranged at the inner casing 100. The first
heat source module 400 may generate microwaves to cook the food. In the embodiment,
the first heat source module 400 may be arranged at the pair of inner side plates
110 of the inner casing 100. Referring to FIG. 2, the first heat source module 400
may be arranged at an outer portion of a left one of the pair of inner side plates
110.
[0134] Since the magnetron 410 of the first heat source module 400 is arranged close to
the insulation rear plate 280, the first heat source module 400 may be arranged at
both the fourth electric chamber ES4 and the fifth electric chamber ES5. In other
words, the first heat source module 400 may be arranged along two surfaces of the
casing 100, 200. Alternatively, the magnetron 410 may also be arranged at the inner
side plate 110 together with the wave guide 420. The first heat source module 400
may be arranged at an outer portion of a right one of the pair of inner side plates
110, or at an outer portion of the inner rear plate 120.
[0135] Referring to FIGS. 3 and 4, the first heat source module 400 may include the magnetron
410 oscillating microwaves and a wave guide 420 guiding the microwaves oscillated
from the magnetron 410 to the cavity S. Herein, the magnetron 410 may be mounted to
a portion of the wave guide 420, the portion protruding from the inner side plate
110. The microwaves generated by the magnetron 410 may be transferred to the cavity
S through the wave guide 420.
[0136] The magnetron 410 is mounted to a portion protruding from the inner side plate 110,
so that the magnetron 410 may be arrange in the third electric chamber ES3. As described
above, when the magnetron 410 is arranged in the third electric chamber ES3, the magnetron
410 may be cooled by the first cooling fan module 810.
[0137] Next, the second heat source module 500 will be described. The second heat source
module 500 may be arranged at a bottom surface of the casing 100, 200. The second
heat source module 500 may heat food rapidly by an induction heating method. The second
heat source module 500 may be fixed on the bottom surface of the casing 100, 200.
As shown in FIGS. 2 and 3, in the embodiment, the second heat source module 500 may
constitute the bottom of the inner casing 100. In other words, an upper portion of
the second heat source module 500 may be exposed to the cavity S.
[0138] The second heat source module 500 may be controlled by the processor 700. The processor
700 may control the second heat source module 500 in an inverter method, and may control
power of the second heat source module 500 linearly. Therefore, detailed control of
the second heat source module 500 may be realized.
[0139] As shown in FIG. 5, a container B may be provided on the second heat source module
500 to put food thereon. A bottom portion of the container B may be made of a metal
material having magnetism such as a stainless steel sheet. When the container B is
heated by a magnetic field generated by a working coil 570, food in the container
B may be heated together.
[0140] As shown in FIG. 1, a cover plate 580 may be provided at a center portion of the
second heat source module 500, and the container B may be placed on the cover plate
580. The cover plate 580 may be arranged at a location facing a heating unit 610 constituting
the third heat source module 600. Therefore, a lower portion of the food may be heated
by the second heat source module 500, and an upper portion of the food may be heated
by the third heat source module 600.
[0141] FIG. 6 is a view showing an exploded structure of the second heat source module 500.
As shown in the drawings, the second heat source module 500 may include a base plate
510 and a supporter 520. Then, a mounting bracket 530, a shield filter 540, and a
coil assembly 550 may be arranged between the base plate 510 and the supporter 520.
[0142] The base plate 510 may have approximately a rectangular plate shape having an empty
base hole 512 at a center portion thereof, and may be a lower plate of the inner casing
100 constituting the bottom surface of the cavity S. The cover plate 580 may be arranged
at the base hole 512, and the cover plate 580 may be composed of a non-magnetic substance.
The base plate 510 may be made of a metal material of a magnetic substance. The base
plate 510 composed of a magnetic substance may prevent the microwaves generated by
the first heat source module 400 from reaching the working coil 570.
[0143] As shown in FIG. 20, the supporter 520 may have approximately a circular plate shape,
and the supporter 520 may have a plurality of heat dissipation slits 525 for heat
dissipation. Then, an upper surface of the supporter 520 may include a coil base 560
and the working coil 570 constituting the coil assembly 550. The supporter 520 may
serve to shield electromagnetic interference (EMI).
[0144] The mounting bracket 530 may be arranged between the base plate 510 and the supporter
520. The mounting bracket 530 is coupled to both the base plate 510 and the supporter
520 to connect the base plate 510 to the supporter 520. In the embodiment, the base
plate 510 and the mounting bracket 530 are coupled to each other by welding, and the
mounting bracket 530 and the supporter 520 may be coupled to each other by screwing.
Otherwise, the base plate 510 and the supporter 520 may be coupled to each other by
screwing, but the mounting bracket 530 and the supporter 520 may be coupled to each
other by welding.
[0145] Herein, the supporter 520 and the coil base 560 may also be coupled to each other
by screwing. Accordingly, the coil assembly 550 may be fixed to the base plate 510
with the mounting bracket 530 as a medium as well as to the supporter 520. Therefore,
both upper portion and lower portion of the coil assembly 550 may be securely fixed.
[0146] The base plate 510 may have a plurality of unevenness structures. The unevenness
structures may be provided to be coupled to the mounting bracket 530, the shield filter
540, and the coil base 560. In the embodiment, the shield filter 540 may be arranged
between the unevenness structures of the base plate 510 and the coil base 560. The
shield filter 540 may be securely fixed between the unevenness structures and the
coil base 560.
[0147] A first cover 513 may be provided at a location adjacent to an edge of the base hole
512. The first cover 513 may cover a part of an edge of the shield filter 540. An
edge of the shielding filter 540 may be compressed. Therefore, the microwaves generated
by the first heat source module 400 may be prevented from leaking toward the working
coil 570 through a gap between the shield filter 540 and the coil base 560.
[0148] The base plate 510 and the coil base 560 may be aligned in an X-axis and a Y-axis,
and the microwaves generated by the first heat source module 400 may be prevented
from leaking through a gap between the base plate 510 and the coil base 560.
[0149] Furthermore, the edge of the shielding filter 540 may be compressed. The shielding
filter 540 may be fixed in both X-axis and Y-axis directions. Therefore, even when
a fastening tool such as a screw is not used, the shield filter 540 may be securely
fixed.
[0150] The mounting bracket 530 may connect the base plate 510 to the supporter 520. The
mounting bracket 530 may have approximately a circular frame shape, and a bracket
through portion 532 may be formed in a center portion of the mounting bracket 530.
As shown in FIG. 6, the mounting bracket 530 may include a bracket lower portion 531
having a relatively wider diameter, a bracket upper portion 534 having a relatively
narrower diameter. Then, the bracket lower portion 531 and the bracket upper portion
534 may be connected to each other by an inclined-shape bracket connection portion
533.
[0151] Herein, since the mounting bracket 530 is arranged between the base plate 510 and
the supporter 520, the base plate 510 may be spaced apart from the supporter 520 by
at least the height of the mounting bracket 530. The coil assembly 550 may be arranged
between the spacing between the base plate 510 and the supporter 520. The height of
the bracket connection portion 533 may be the height of the mounting bracket 530.
[0152] The bracket connection portion 533 may have a bracket heat dissipation hole 535 for
heat dissipation. The bracket heat dissipation hole 535 may be open sideways. The
bracket heat dissipation hole 535 may dissipate heat between the supporter 520 and
the base plate 510, and outside air may be introduced into the bracket heat dissipation
hole 535 to cool the coil assembly 550.
[0153] The shield filter 540 may be arranged between the cover plate 580 and the coil assembly
550. The shield filter 540 may have an approximately circular plate structure, and
may cover an upper portion of the working coil 570. The shield filter 540 may prevent
microwaves generated from the first heat source module 400 from being transferred
to the working coil 570. The shield filter 540 may be composed of any one of graphite,
graphene, carbon fabric, carbon paper, carbon felt.
[0154] When the shield filter 540 is composed of any one of graphite, graphene, carbon fabric,
carbon paper, carbon felt, the shield filter 540 may have more excellent microwave
shielding performance due to high thermal conductivity. Furthermore, since the shield
filter 540 may maintain heating by the second heat source module 500, heating performance
of the second heat source module 500 may be maximized. Furthermore, when the shield
filter 540 is composed of any one of graphite, graphene, carbon fabric, carbon paper,
carbon felt, it is easy to emit heat increased by microwaves due to high thermal conductivity.
[0155] In the embodiment, the shield filter 540 may be formed by laminating a graphite sheet
and a mica sheet together. Herein, the mica sheet may be relatively thicker than the
graphite sheet. For example, when the thickness of the graphite sheet is 0.2mm, the
thickness of the mica sheet may be 1.0mm.
[0156] The diameter of the shield filter 540 may be larger than the diameter of the working
coil 570, and may be smaller than the diameter of the cover plate 580 and the diameter
of the supporter 520. Accordingly, the shield filter 540 may completely cover an upper
portion of the working coil 570, thereby blocking the microwaves transferred to the
working coil 570. Conversely, the shield filter 540 may efficiently transmit the magnetic
fields, which is generated by the working coil 570, upward through the cover plate
580.
[0157] The shield filter 540 may be fixed to the second heat source module 500 without a
separate fastening tool. However, when the fastening tool is used, the microwaves
may be introduced toward the working coil 570 through a hole for fastening the fastening
tool, a screw thread, or the like, thereby affecting the working coil 570. Furthermore,
an electric field is concentrated to an edge of a hole or a sharp screw thread so
that arc discharge may occur and a fire may occur. Therefore, a structure is applied
to the embodiment to fix the shield filter 540 without a fastening tool.
[0158] The coil base 560 of the coil assembly 550 may have a circular shape and the working
coil 570 is wound on the coil base 560. A temperature sensor (not shown) may be arranged
at a center portion of the coil assembly 550. The temperature sensor may measure the
temperature of the second heat source module 500. Based on the temperature of the
second heat source module 500 measured by the temperature sensor, the user can adjust
the temperature of the second heat source module 500. Although not shown in the drawings,
in order to increase the density of magnetic field generated by the working coil 570,
the coil assembly 550 may further contain ferrite, which is a magnetic ceramic material
having oxidized steel (Fe203) as main component.
[0159] The cover plate 580 may be arranged in the base hole 512 of the base plate 510. The
cover plate 580 may have approximately a circular plate shape. The cover plate 580
may cover the base hole 512, and may form an upper surface of the second heat source
module 500 in a flat surface structure. The cover plate 580 may be made of a non-metallic
substance so that the magnetic fields of the working coil 570 may pass through the
cover plate 580. The cover plate 580 may be made of a glass material having heat resistance
against heat or the like (for example, ceramics glass). The cover plate 580 may dissipate
heat of the shield filter 540.
[0160] In describing a process of assembling the second heat source module 500, while the
base plate 510 is turned upside down, the mounting bracket 530 is coupled to the base
plate 510. The mounting bracket 530 may be arranged around the base hole 512. The
mounting bracket 530 is mounted to the base plate 510 and the mounting bracket 530
and the base plate 510 may be coupled to each other by welding, etc.
[0161] In this state, the shield filter 540 is coupled to the base plate 510 to block the
base hole 512 of the base plate 510. The shield filter 540 may be simply seated on
the base plate 510, and a fastening process by a tool or a fastening tool is not performed.
[0162] Then, the coil assembly 550 and the supporter 520 may be laminated on the shield
filter 540. The coil base 560 of the coil assembly 550 is larger than the shield filter
540, so that the shield filter 540 may be blocked.
[0163] In this state, the supporter 520 may be seated on the coil assembly 550, and the
supporter 520 and the coil base 560 may be coupled to each other by a fastening tool,
such as a screw, etc. Furthermore, the supporter 520 and the mounting bracket 530
may also be coupled to each other by a fastening tool, such as a screw, etc. Herein,
since the mounting bracket 530 has been coupled to the base plate 510 first, the supporter
520 and the coil assembly 550 may also be coupled to the base plate 510 by a medium
of the mounting bracket 530.
[0164] In this process, the shield filter 540 may be pressed between the base plate 510
and the coil base 560. In other words, the shielding filter 540 may be compressed
without a separate coupling means, thus securely fixed.
[0165] Next, the third heat source module 600 will be described with reference to FIGS.
7 to 11. The third heat source module 600 may be arranged at an upper portion of the
casing 100, 200. The third heat source module 600 may generate radiant heat into the
cavity S. Therefore, the third heat source module 600 may include a heating unit 610.
The heating unit 610 may generate radiant heat in a downward direction, i.e., toward
the cavity S, and may heat an upper portion of food. The heating unit 610 may be a
graphite heater. The heating unit may serve as a kind of a broil heater, and the heating
unit may be used as usage of grill using direct fire heat or radiant heat.
[0166] The third heat source module 600 may be fixed to the inner casing 100 or the outer
casing 200. In the embodiment, the third heat source module 600 may be fixed to the
insulation upper plate 270. The third heat source module 600 may be arranged in the
first electric chamber ES1. Then, the outer upper plate 230 may be arranged above
the third heat source module 600, so that the third heat source module 600 may be
shielded. As shown in FIG. 1, the view shows the third heat source module 600 shielded
by the outer upper plate 230.
[0167] The third heat source module 600 may move toward to the bottom of the cavity S, i.e.,
the second heat source module 500. The third heat source module 600 may include the
moving assembly 630, so that the heating unit 610 may move. In the embodiment, since
the heating unit 610 may move in upward and downward directions, the heating unit
610 may be represented as being raised and lowered.
[0168] The third heat source module 600 may include the moving assembly 630 including the
heating unit 610 and protecting the heating unit 610, and the fixed assembly 640 provided
at the insulation upper plate 270 to control upward and downward movements of the
moving assembly 630. Then, the third heat source module 600 may include a link assembly
650 provided at one portion of the moving assembly 630 to movably connect the moving
assembly 630 to the fixed assembly 640. Hereinbelow, the above structure will be described.
[0169] The moving assembly 630 may be provided separately from the inner casing 100 and
the outer casing 200 to be vertically movable inside the cavity S. Preferably, the
moving assembly 630 may be provided to surround a lateral portion of the heating unit
610, so that heat of the heating unit 610 is concentrated downward without being emitted
sideways.
[0170] The moving assembly 630 may have multiple levels of height. For example, the moving
assembly 630 may have a first level at the highest location, a second level located
at a middle location, and a third level at the lowest location. When the moving assembly
630 is located at the third level, heat transferred to the heating unit 610 may be
strongest. The processor 700 may adjust the height of the moving assembly 630 for
each level.
[0171] The moving assembly 630 may include a heater housing 632 surrounding and protecting
the heating unit 610, and an insulating member 635 provided at one end of the heater
housing 632 and preventing heat or electromagnetic waves. As shown in the drawings,
the heater housing 632 may have a square box shape. A vertical through hole is provided
in the bottom surface of the heater housing 632 so that heat of the heating unit 610
may pass through the hole.
[0172] The heater housing 632 may move vertically by passing through a gap between a fixed
frame 641, which will be described below, and the protection cover 276. Therefore,
the heater housing 632 may be shaped in a square box open upward, and have a predetermined
thickness. The thicknesses of four side surfaces of the heater housing 632 may be
formed less than a size of the gap between the fixed frame 641 and the protection
cover 276.
[0173] The heater housing 632 may have a guide groove 633 selectively storing a fixed guide
642, which will be described below. In other words, as shown in FIG. 28, the guide
groove 633 may be formed in each of left and right surfaces of the heater housing
632 by penetrating the surface in a downward direction with a predetermined length.
The guide groove 633 may store a frame coupling portion 643 of the fixed guide 642
when the moving assembly 630 is raised.
[0174] The insulating member 635 may have a rectangular frame shape as shown in the drawings.
Preferably, lateral ends of the insulating member 635 may be formed to protrude outward
than the lateral ends of the heater housing 632. In other words, the exterior size
of the insulating member 635 is formed larger than the lateral size of the heater
housing 632, so that electromagnetic waves may be prevented from leaking outward through
the gap between the fixed frame 641 and the protection cover 276 when the moving assembly
630 is raised.
[0175] The heating unit 610 may be stored and fixed inside the heater housing 632. The heating
unit 610 may have a transversally or longitudinally long shape, and preferably, a
plurality of heating units 610 may be provided and installed in an inner lower end
of the heater housing 632. As shown in FIG. 5, the view shows total three heating
units 610 arranged in the moving assembly 630.
[0176] The three heating units 610 may be operated independently. In other words, among
the three heating units 610, any one or two heating units may be operated, or the
three heating units 610 may be operated at the same time. The processor 700 may control
the number of operated heating units among the three heating units 610, or control
an operating time of the three heating units 610, or control the height of the moving
assembly 630 and the height of the heating units 610.
[0177] Next, the fixed assembly 640 may be securely provided at an upper portion of the
insulation upper plate 270. The fixed assembly 640 may support the moving assembly
630 so that the moving assembly 630 may move in the upward and downward directions
while being supported by an upper surface of the insulation upper plate 270. The fixed
assembly 640 may include a moving control means 670 to restrict the moving assembly
630 to move in the upward and downward directions by operation of the link assembly
650.
[0178] The link assembly 650 may be provided at an upper portion of the moving assembly
630. The link assembly 650 may include at least one link, and may guide the moving
assembly 630 to move in the upward and downward directions while being connected to
the fixed assembly 640. Herein, upper and lower ends of the link assembly 650 may
be rotatably connected to the fixed assembly 640 and the moving assembly 630, respectively.
[0179] The insulation upper plate 270 may be a part of the fixed assembly 640. Then, the
fixed assembly 640 may include the fixed frame 641 that is provided on the insulation
upper plate 270 to support the moving control means 670.
[0180] Herein, the fixed frame 641 may be provided to be spaced apart of the protection
cover 276 of the insulation upper plate 270. More specifically, the protection cover
276 may also have a rectangular shape like the insulation upper plate 270, and the
protection cover 276 may have a vertical through hole at a center portion thereof
like the insulation upper plate 270 to form a rectangular frame shape. Accordingly,
the moving assembly 630 may move in the upward and downward directions through such
the insulation upper plate 270 and the central hole of the protection cover 276.
[0181] Then, the fixed frame 641 may have a rectangular shape smaller than the rectangular-shaped
central hole of the protection cover 276. Therefore, a predetermined gap may be provided
between the fixed frame 641 and the protection cover 276, and the heater housing 632
of the moving assembly 630, which will be described below, may move in the upward
and downward directions through the gap.
[0182] The fixed frame 641 may be securely provided on the insulation upper plate 270. For
this structure, the fixed guide 642 may be provided between the insulation upper plate
270 and the fixed frame 641. The fixed guide 642 may have an approximately '∩' shape
(view from the front) as shown in the drawings. Therefore, an upper end of the fixed
guide 642 may be coupled to the fixed frame 641, and a lower end of the fixed guide
642 may be fixed to the insulation upper plate 270 or the protection cover 276.
[0183] Specifically, as shown in FIG. 7, the fixed guide 642 may include the frame coupling
portion 643 coupled to the fixed frame 641, and an upper coupling portion 644 fixed
to the insulation upper plate 270 or the protection cover 276. In the present disclosure,
it is embodied that the upper coupling portion 644, i.e., the lower end of the fixed
guide 642, is coupled to the upper surface of the insulation upper plate 270.
[0184] The fixed assembly 640 may include a sliding rail 279 supporting a moving bracket
676 or a lead nut 673, which will be described below, to be slidable. The sliding
rail 279 may be provided with a transversally predetermined length on an upper surface
of the fixed frame 641. The moving bracket 676 or the lead nut 673 may be transversally
movably installed on this sliding rail 279.
[0185] The moving control means 670 may be provided on the fixed frame 641. The moving control
means 670 may include a motor 671 generating rotation power, a lead screw 672 provided
at one portion of the motor 671and rotated in conjunction with the rotation power
generated by the motor 671, and the lead nut 673 fastened to the lead screw 672 by
screwing.
[0186] The motor 671 may generate rotation power and a stepping motor may be used as the
motor 671 so as to perform precise rotation control. The stepping motor may supply
forward and reverse rotation movements in response to a rotation angle by purse control.
[0187] As shown in the drawings, the lead screw 672 may be a fine cylinder of a predetermined
length, of which an outer surface is formed in a male screw. Herein, the male screw
of the lead screw 672 is coupled to the lead nut 673 having a female screw corresponding
to the male screw. Therefore, when the lead screw 672 is rotated by power of the motor
671, the lead nut 673 transversally moves along the lead screw 672. As described above,
the lead screw 672 and the lead nut 673 may serve to change the forward and reverse
rotation movements into a linear movement.
[0188] A connection coupling 674 may be provided between the motor 671 and the lead screw
672 to connect one end of the lead screw 672 to a motor shaft. In other words, as
shown in FIG. 7, the connection coupling 674 may be provided between a right end of
the lead screw 672 and the motor shaft protruding leftward from the motor 671.
[0189] The motor 671 may be provided to a fixed bracket 675 securely mounted to the fixed
assembly 640, and the lead nut 673 may be mounted to the moving bracket 676 movably
installed to the fixed assembly 640. The moving bracket 676 may be movably provided
above the fixed frame 641 to move closer to or farther from the fixed bracket 675.
[0190] Specifically, the fixed frame 641 may be provided above the insulation upper plate
270 to be spaced apart therefrom by the fixed guide 642, and a gap of predetermined
size is formed between the fixed frame 641 and the protection cover 276, thereby forming
a moving path of the heater housing 632, which will be described below.
[0191] When the lead screw 672 is rotated in response to rotation of the motor 671 mounted
to the fixed bracket 675, the lead nut 673 moves transversally, whereby the moving
bracket 676 moves transversally along the sliding rail 279.
[0192] Upper ends of a link of the link assembly 650 may be rotatably installed to the fixed
bracket 675 and the moving bracket 676. In other words, when left and right upper
ends of an 'X'-shaped link provided in the link assembly 650 are respectively connected
to the fixed bracket 675 and the moving bracket 676, the left and right upper ends
of the 'X'-shaped link may move closer to each other or farther from each other in
response to leftward and rightward movements of the moving bracket 676, so that the
moving assembly 630 fixed to the lower end of the link assembly 650 may move in upward
and downward directions.
[0193] Meanwhile, the link assembly 650 may have a structure including at least one link,
and the upper end of the link assembly 650 may be rotatably connected to the fixed
assembly 640 and the lower end thereof may be rotatably connected to the moving assembly
630.
[0194] The link assembly 650 may include a pair of front links 651 and 652 and a pair of
rear links 653 and 654 that are spaced apart from each other by a predetermined distance
in a longitudinal direction. A link frame 655 coupled to the moving assembly 630 may
be provided at lower ends of the front links 651 and 652 and the rear links 653 and
654.
[0195] Then, at least one of left and right lower ends of the front links 651 and 652 and
at least one of left and right lower ends of the rear links 653 and 654 may be movably
coupled to the link frame 655. Specifically, the pair of front links 651 and 652 may
be configured such that a front first link 651 and a front second link 652 formed
in a 'X'-shape may be coupled to each other to be rotatable on the center, in which
the front first link 651 and the front second link 652 cross each other, as a rotation
center. Then, the pair of rear links 653 and 654 may be configured such that a rear
first link 653 and a rear second link 654 formed in a 'X'-shape may be coupled to
each other to be rotatable on the center, in which the rear first link 653 and the
rear second link 654 cross each other, as a rotation center.
[0196] The lower ends of the front first link 651 and the rear first link 653, which are
installed to be spaced apart from each other in the longitudinal direction by a predetermined
distance, may be connected to each other by a connection link 658. The lower ends
of the front second link 652 and the rear second link 654 may be connected to each
other by the connection link 658.
[0197] At least one of the left and right lower ends of the front links 651 and 652 and
at least one of the left and right lower ends of the rear links 653 and 654 may be
movably coupled to the link frame 655. In the embodiment, as shown in the drawing,
the view shows a case in which the lower ends of the front first link 651 and the
rear first link 653 are installed to be movable in a transverse direction of the link
frame 655.
[0198] Therefore, a first link protrusion hole 657 may be formed in a left half portion
of the link frame 655, so that lower end shafts of the front first link 651 and the
rear first link 653 are inserted into the first link protrusion hole 657 to be movable
in the transverse direction.
[0199] In FIG. 29, the moving assembly 630 is in the first location. In FIG. 30, the moving
assembly 630 is in the second location. When the moving assembly 630 is in the second
location, the heating units 610 are located closer to the food, so that the food may
be heated up faster. As shown in FIG. 10, when the moving assembly 630 is in the second
location, the fixed guide 642 and the motor 671 constituting the fixed assembly 640
may not be moved and fixed in initial locations.
[0200] Meanwhile, FIG. 11 is a view showing the ON state of the pushed vertical movement
detection switch SW arranged at the insulation upper plate 270. The vertical movement
detection switch SW is provided to detect whether the moving assembly 630 is located
in a first location of an initial location or in another location. Therefore, it is
possible to detect whether the moving assembly 630 is raised or lowered. When the
vertical movement detection switch SW is located in the first location, the vertical
movement detection switch SW is pushed by the moving assembly 630 to be turned into
the ON state, and in the ON state, the processor 700 may confirm that the moving assembly
630 is in the first location. When the moving assembly 630 moves downward from the
first location (to second location or third location), the vertical movement detection
switch SW is released from a pushed state and is turned into the OFF state. When the
vertical movement detection switch SW is in the OFF state, the moving assembly 630
may move downward from the first location. The processor 700 may confirm whether the
vertical movement detection switch SW is in the ON state or the OFF state to determine
whether the moving assembly 630 is in the first location or moves downward. When the
vertical movement detection switch SW is in the ON state, the moving assembly 630
may be in the first location at the initial state and be recovered to the first location
after moving downward.
[0201] As described above, when the vertical movement detection switch SW is pushed and
turned into the ON state, the processor 700 detects that the moving assembly 630 is
in the first location and then may stop the motor 671. In other words, the processor
700 may stop the motor 671 to prevent the moving assembly 630 from being raised higher
than the first location. In the embodiment, the vertical movement detection switch
SW may limit a raised height of the moving assembly 630, and the number of rotation
of the motor 671 may limit a lowered height of the moving assembly 630.
[0202] The vertical movement detection switch SW is arranged at the insulation upper plate
270 or the fixed guide 642 so as to remain fixed regardless of movement of the moving
assembly 630. Then, the moving assembly 630 may include an operation pin P pressing
and operating the vertical movement detection switch SW. The operation pin P is arranged
in the moving assembly 630, so that the operation pin P may be raised and lowered
with the moving assembly 630.
[0203] Herein, the vertical movement detection switch SW may include an elastic drive part
ED. The elastic drive part ED may be a part that is actually pressed by the operation
pin P. When the operation pin P presses the elastic drive part ED, the elastic drive
part ED may press the vertical movement detection switch SW. The operation pin P may
have a pin shape of which an upper end is narrow, so that a contact portion of the
vertical movement detection switch SW may be precisely pressed. In the embodiment,
the operation pin P may press a wide surface of the elastic drive part ED and the
elastic drive part ED may press the vertical movement detection switch SW, so that
stable driving may be secured.
[0204] Both the vertical movement detection switch SW and the elastic drive part ED may
be provided at a switch bracket SB. The switch bracket SB may be arranged at the fixed
assembly 640. In the embodiment, the switch bracket SB may be arranged at the fixed
guide 642 of the fixed assembly 640.
[0205] As shown in FIG. 10, in the embodiment, two vertical movement detection switches
SW may be included in the third heat source module 600. The pair of vertical movement
detection switches SW may be arranged adjacent to the pair of fixed guides 642, respectively.
Even when any one of the pair of vertical movement detection switches SW is broken,
but a remaining vertical movement detection switch SW is normally operated, recovering
of the moving assembly 630 to the first location may be detected. Of course, one vertical
movement detection switch SW may be provided.
[0206] As shown in FIG. 2, the cooking appliance may include the cooling fan module 810,
850. The cooling fan module 810, 850 may cool the cooking appliance, suction external
air and supply the air into the cavity S. The cooling fan module 810, 850 may suction
air outside the cooking appliance and discharge air cooling the inside space of the
cooking appliance to the outside space. In the embodiment, the cooling fan module
810, 850 may include the first cooling fan module 810 and the second cooling fan module
850. Both the first cooling fan module 810 and the second cooling fan module 850 may
be arranged at positions closer to an upper portion of the cavity S than a lower portion
thereof.
[0207] Both the first cooling fan module 810 and the second cooling fan module 850 may be
arranged on the insulation upper plate 270. Herein, the first cooling fan module 810
and the second cooling fan module 850 may be arranged around the third heat source
module 600 with the third heat source module 600 as the center. The cooling fan modules
810 and 850 arranged as described above may cool the third heat source module 600
in various directions. The first cooling fan module 810 and the second cooling fan
module 850 may be arranged in directions orthogonal to each other. The cooling fan
modules 810 and 850 arranged as described above may form a continuous flow path through
which air flows.
[0208] Furthermore, the first cooling fan module 810 and the second cooling fan module 850
may respectively discharge air toward different surfaces of the inner casing 100.
The first cooling fan module 810 may discharge air toward a rear surface of the inner
casing 100, more specifically, toward the third electric chamber ES3. The second cooling
fan module 850 may discharge air toward a side surface of the inner casing 100, more
specifically, toward the fifth electric chamber ES5. The air may meet the second electric
chamber ES2 and then be discharged to the outside space through the air outlet part
243.
[0209] When the third heat source module 600 is in the first location (referring to FIG.
9), both the first cooling fan module 810 and the second cooling fan module 850 may
cool the periphery of the heater housing 632. When the third heat source module 600
is in the second location (referring to FIG. 10), both the first cooling fan module
810 and the second cooling fan module 850 may cool the third heat source module 600
throughout while passing through an upper portion of the third heat source module
600.
[0210] Referring to FIG. 4, the supply duct 910 may be arranged in the inner casing 100.
The supply duct 910 may be provided to cover the inlet port 123 of the inner casing
100. The supply duct 910 may provide a path through which air of the electric chamber
may be introduced into the cavity S. Air introduced into the cavity S through the
supply duct 910 and the inlet port 123 may remove moisture in the cavity S. Herein,
the air supplied through the inlet port 123 may be a part of air acting heat dissipation
(cooling) while passing through the inside space of the casing 100, 200.
[0211] The supply duct 910 may extend in a shape of which a first end is bent. This shape
is for the supply duct 910 to avoid interference with the wave guide 420 of the first
heat source module 400. In other words, the supply duct 910 may be arranged at one
of the pair of inner side plates 110 of the inner casing 100 with the wave guide 420,
and the supply duct 910 may be arranged at a different height from the wave guide
420.
[0212] The first end of the supply duct 910 may cover the inlet port 123, and a remaining
portion of the supply duct 910 may provide a flow path in the cooking appliance while
being in close contact with an outer surface of the inner side plate 110. This supply
duct 910 may transfer air discharged from the first cooling fan module 810 to the
inlet port 123, so that air supply into the cavity S may be efficiently performed.
[0213] The exhaust duct 940 may cover the outlet port 125 of the inner casing 100. The exhaust
duct 940 may be arranged in the fifth electric chamber ES5, and may guide movement
of air discharged from the outlet port 125. The exhaust duct 940 may be arranged on
a surface of one of the inner side plates 110. Accordingly, air in the cavity S discharged
to the outlet port 125 may move downward. The air moving downward may be guided to
the second electric chamber ES2, and may be discharged to the air outlet part 243
of the outer front plate 240.
[0214] The exhaust duct 940 may be arranged on one of the inner side plate 110 of the inner
casing 100 with the processor 700. In other words, the exhaust duct 940 may be arranged
on the surface of the inner side plate 110 together with the processor 700. Herein,
the exhaust duct 940 may be arranged at a position farther from the door 300 than
the processor 700. Therefore, air in the cavity S may be discharged from a rear portion
of the casing 100, 200 farther from the door 300, and in a process in which air is
discharged along the second electric chamber ES2, air may pass through a lower portion
of the second heat source module 500, so that the second heat source module 500 may
be cooled by the air. The exhaust duct 940 may have approximately a vertically long
shape.
[0215] For example, in the embodiment, since the magnetron 410 is also arranged at a portion
protruding from the inner side plate 110 to be resultingly arranged in the third electric
chamber ES3, a heating body may not be arranged in the fourth electric chamber ES4.
Therefore, even when an air barrier 950 blocks the second electric chamber ES2 from
the fourth electric chamber ES4, the heat sources may be efficiently cooled.
[0216] FIG. 12 is a block diagram showing connection between components and a processor
constituting the cooking appliance according to the embodiment of the present disclosure.
[0217] The processor 700 may be connected to the display module 350. The display module
350 may include the input part 351 and the display part 352. In the embodiment, the
input part 351 and the display part 352 may be implemented as the display module 350
while being formed in an integrated module. The input part 351 may receive an operation
mode and an operation order related to an operation of the cooking appliance from
the user, and the display part 352 may display an operational state of the cooking
appliance and a cooked state of food to the outside space. When an operation mode
and an operation order of the cooking appliance are input from the input part 351,
the processor 700 may control an operation of the cooking appliance. The operation
mode of the cooking appliance is preset with preset cooking level and time. The cooking
level may be a power level of the first, second, third heat source module 400, 500,
600. The cooking time may be preset in response to the cooking level in advance, or
may be preset or changed by the user.
[0218] FIG. 13 is a view an embodiment of the input part 351. Cooking level images 353 of
the first, second, and third heat source modules 400, 500, and 600 are displayed on
the input part 351, and when the user touches the cooking level images 353 to select
cooking levels, the processor 700 may operate the first, second, and third heat source
modules 400, 500, and 600 to the selected cooking levels. Each of the cooking levels
may have a range, for example, from 0 to 10. Of course, these cooking levels may be
changed. When the user touches one of the cooking level images 353, the touched cooking
level image 353 may emit light by an LED mounted therein. When a cooking level 0 is
selected, the heat source module related to the selected cooking level is turned into
the OFF state, and when the cooking level is increased, electricity consumption may
be increased or operation time may become longer. In FIG. 13, as an example, a cooking
level 4 is selected for the first heat source module 400, and a cooking level 7 is
selected for the second heat source module 500, and a cooking level 10 is selected
for the third heat source module 600.
[0219] Furthermore, the input part 351 may display vertical location images 354 of the third
heat source module 600. When the user touches the vertical location images 354 to
select a vertical location of the third heat source module 600, the processor 700
may operate the link assembly 650 to allow the height of the moving assembly 630 to
reach the selected vertical height. When the user touches each of the vertical location
images 354, the touched display vertical location image 354 may emit light by an LED
mounted therein.
[0220] FIG. 14 is a table showing an example of electricity consumption in response to the
cooking levels of the second heat source module 500. The second heat source module
500 may be, for example, an induction heater. The cooking level may be an operation
mode of the second heat source module 500. When the cooking level is 0, the second
heat source module 500 is turned OFF, and when the cooking level is 1, the second
heat source module 500 is in the ON state for 6 seconds with electricity consumption
(440W) corresponding to a cooling level 3 and then in the OFF state for next 6 seconds.
When the cooking level is 2, the second heat source module 500 is in the ON state
for 6 seconds with electricity consumption (640W) corresponding to a cooking level
4 and then in the OFF state for next 6 seconds. Electricity consumption is variably
preset from the cooking level 4 to a cooking level 10. The cooking level is increased
to 10, high electricity consumption may be used.
[0221] Herein, the second heat source module 500 may be operated for a preset operation
time with electricity consumption (shown in FIG. 14) corresponding to a cooking level
input from the input part 351. However, both the first and third heat source modules
400 and 600 may be operated for the preset operation time with electricity consumption
corresponding to the cooking level 10. In other words, both the first and third heat
source modules 400 and 600 are operated with electricity consumption at the highest
cooking level (i.e., maximum electricity consumption of the cooking appliance). The
electricity consumption and the operation time for each cooking level may be stored
in a memory 701, which will be described below.
[0222] In FIG. 12, the processor 700 may control operations of the first, second, and third
heat source modules 400, 500, and 600 and the motor 671 in response to the ON and
OFF states detected by a vertical movement detection sensor SW. The motor 671 drives
the link assembly 640 so that the moving assembly 630 may move upward and downward.
Furthermore, when the operation order of the lighting part 165 is input, the processor
700 may turn ON or OFF of the lighting part 165.
[0223] The memory 701 may store electricity consumption and operation time of the first,
second, and third heat source modules 400, 500, and 600. In the embodiment, the electricity
consumption and the operation time of the first heat source module 400 are preset
such that the first heat source module 400 is in the ON state for 'electricity consumption
corresponding to the cooking level 10' and is in the ON state for 'a selected cooking
level × 3 seconds + 2 seconds'. The electricity consumption and the operation time
of the second heat source module 500 are preset such that the second heat source module
500 is in the ON state for'12 seconds' with 'electricity consumption corresponding
to a selected cooking levels'. The electricity consumption and the operation time
of the third heat source module 600 are preset such that the third heat source module
600 is in the ON state for 'a selected cooking level × 10 seconds' with 'electricity
consumption corresponding to the cooking level 10'. Of course, the electricity consumption
and the operation time may be variable.
[0224] Herein, the operation time of the first, second, third heat source module may include
an operation time cycle including a time for the first, second, third heat source
module 400, 500, 600 to be turned into the ON/OFF state. In the embodiment, the operation
time cycle of the first heat source module 400 is total 32 seconds, and in the 32
seconds, the time of ON is 'the selected cooking level × 3 seconds + 2 seconds', and
the time of OFF is a time obtained by subtracting the ON time from the 32 seconds.
The operation time cycle of the second heat source module 500 is total 12 seconds,
and all time is the ON time. The operation time cycle of the third heat source module
600 is 'a selected cooking level × 10 seconds', and all time is the ON time.
[0225] Meanwhile, the cooking appliance of the embodiment may be configured to operate all
the first, second, and third heat source modules 400, 500, and 600, or to operate
some of the heat source modules. Alternatively, according to another embodiment, the
cooking appliance may be configured to operate all the first, second, and third heat
source modules 400, 500, and 600, or to operate one or selected two of the heat source
modules at the same time. Herein, the operating all heat source modules at the same
time or the operating of one or two of the heat source modules at the same time may
be determined in response to environment where the cooking appliance is used. In other
words, the operating method may be determined in response to allowable electricity
of a location where the cooking appliance is used. Specifically, when total electricity
consumption used when the first, second, and third heat source modules 400, 500, and
600 are operated at the same time is larger than the allowable electricity of the
location where the cooking appliance is used, the first, second, and third heat source
modules 400, 500, and 600 may not be operated at the same time. Because, when all
the first, second, and third heat source modules 400, 500, and 600 are used at the
same time, a circuit breaker trips and cuts off power due to overvoltage or overcurrent.
Therefore, when an operation order to operate all the first, second, and third heat
source modules 400, 500, and 600 is input, the processor 700 compares the total electricity
consumption when all the first, second, and third heat source modules 400, 500, and
600 are used at the same time to the allowable electricity, and when the total electricity
consumption is less than or equal to the allowable electricity, the processor 700
operates all the first, second, and third heat source modules 400, 500, and 600 at
the same time, and on the contrary, when the total electricity consumption is larger
than the allowable electricity, the processor 700 does not operate the first, second,
and third heat source modules 400, 500, and 600 at the same time, thus separately
operating the heat source modules.
[0226] However, in a case where all the first, second, and third heat source modules 400,
500, and 600 are operated to cook even with the total electricity consumption larger
than the allowable electricity, the processor 700 may operate the first, second, and
third heat source modules 400, 500, and 600 alternately one by one, not operate all
the first, second, and third heat source modules 400, 500, and 600 at the same time.
[0227] In the embodiment, when the first, second, and third heat source modules 400, 500,
and 600 are alternately operated, the processor 700 may alternately operate the first,
second, and third heat source modules 400, 500, and 600 according to a preset operation
order. The alternated operation order may be preset as an order of 'the second heat
source module 500 → the third heat source module 600 → the first heat source module
400'. Herein, in the alternated operation, electricity consumption and operation time
of the first, second, and third heat source modules 400, 500, and 600 are based on
the electricity consumption and the operation time stored in the memory 701.
[0228] As an example, in a case where the first, second, and third heat source modules 400,
500, and 600 are alternately used, electricity consumption and operation time when
cooking levels of the first, second, and third heat source modules 400, 500, and 600
are selected as 7 will be described. First, the alternated order is preset as an order
of the second heat source module → the third heat source module → the first heat source
module as described above. Based on the alternated order, the second heat source module
500 is in the ON state for 12 seconds with electricity of 1120W corresponding to the
cooking level 10, then the third heat source module 600 is in the ON state for 70
seconds (=cooking level 7 × 10 seconds) with electricity of 1600W corresponding to
the cooking level 10, and then, the first heat source module 400 is in the ON state
for 23 seconds (=cooking level 7 × 3 seconds + 2 seconds) with electricity of 1600W
corresponding to the cooking level 10, and in the OFF state for 9 seconds obtained
by subtracting 32 seconds of the ON time from the total 32 seconds.
[0229] As another embodiment, when the first, second, and third heat source modules 400,
500, and 600 are alternately operated, in a case where a cooking level 4 is selected
for the first heat source module 400, a cooking level 5 is selected for the second
heat source module 500, and a cooking level 0 is selected for the third heat source
module 600, an alternated order is an order of'the second heat source module 500 →
the third heat source module 600 → the first heat source module 400' as described
above. Accordingly, the second heat source module 500 is in the ON state first for
12 seconds with electricity of 640W corresponding to the cooking level 4, and then
the third heat source module 600 is in the ON state for 50 seconds with electricity
of 1600W corresponding to the cooking level 10. Then, the first heat source module
400 should be operated, but the cooking level 0 is selected for the first heat source
module 400, the first heat source module 400 is in the OFF state.
[0230] Meanwhile, the cooking appliance of the embodiment may be configured to input the
cooking time by using the input part 351. When the input cooking time is larger than
the operation time cycle of the first, second, and third heat source modules 400,
500, and 600, the first, second, and third heat source modules 400, 500, and 600 may
be repeatedly operated in the alternated order within the cooking time. In other words,
until the input cooking time ends, alternated operation of the first, second, and
third heat source modules 400, 500, and 600 is repeated.
[0231] In another embodiment of the present disclosure, the alternated order may be changed.
However, in the exemplary embodiment of the present disclosure, the alternated order
is preset as the order of 'the second heat source module 500 → the third heat source
module 600 → the first heat source module 400'. A reason for operating the second
heat source module 500 first is to determine whether the container B exists inside
the cavity S first. The priority operation of the second heat source module 500 is
to operate the cooking appliance only when the container exists on the second heat
source module 500 after existence of the container B on the upper surface of the second
heat source module 500 is detected when the second heat source module 500 is operated.
However, when the container B does not exist on the upper surface of the second heat
source module 500, the cooking appliance is not operated. The container B may be detected
by the camera module 730. Alternatively, among a flow of magnetic fields generated
from the second heat source module 500, magnetic fields changed by the container B
are used to detect the container B.
[0232] FIGS. 16 to 21 are views showing a cooking appliance according to another embodiment
of the present disclosure. In FIGS. 16 to 21, in addition to the first heat source
module 400 to the third heat source module 600 described above, a fourth heat source
module 1100 may be included in the cooking appliance. The fourth heat source module
1100 may be arranged at a rear surface of the casing 100, 200. A power supply unit
1770 may be arranged on an upper surface of the casing 100, 200, not the rear surface
of the casing 100, 200. Hereinbelow, the same reference numerals are given to the
same structures as in the previous embodiment, detailed descriptions are omitted,
and a structure different from the previous embodiment will be described.
[0233] As shown in FIGS. 16 and 17, the power supply unit 1770 may be arranged on the insulation
upper plate 270. The power supply unit 1770 may include a high voltage transformer
1771, and the high voltage transformer 1771 may have relatively large volume and generate
high temperature heat. Accordingly, it is important to efficiently cool the high voltage
transformer 1771.
[0234] For reference, in FIG. 16, the outer rear plate 220 is shown, but in FIG. 17, the
outer rear plate 220 is omitted. In FIG. 16, the fourth heat source module 1100 may
be arranged in the third electric chamber ES3 provided between the outer rear plate
220 and the insulation rear plate 280. As shown in FIG. 17, the fourth heat source
module 1100 may be provided at the insulation rear plate 280 arranged in front of
the outer rear plate 220. The fourth heat source module 1100 may be a convection heater.
In other words, the fourth heat source module 1100 may provide heat for convection-heating
of food in the cavity S.
[0235] As described above, in the embodiment, the first heat source module 400, the second
heat source module 500, the third heat source module 600, and the fourth heat source
module 1100 may be arranged in the electric chambers differently from each other in
the casing 100, 200. In other words, the first heat source module 400, the second
heat source module 500, the third heat source module 600, and the fourth heat source
module 1100 may be arranged at different surfaces of the casing 100, 200 from each
other. Furthermore, the plurality of heat sources may be composed of different types
of heat sources. Accordingly, the plurality of heat sources may provide different
types of heating means to the food in different directions.
[0236] The fourth heat source module 1100 may be a kind of convection heater. The fourth
heat source module 1100 may generate convection heat inside the cavity S together
with a convection fan, thereby improving the uniformity of the cooking. Otherwise,
the convection fan is omitted in the fourth heat source module 1100, and like the
third heat source module 600, the fourth heat source module 1100 may provide the radiant
heat to food by using a heating wire.
[0237] As shown in FIG. 17, the fourth heat source module 110 includes the convection housing
1110. The convection housing 1110 may be arranged at the insulation rear plate 280,
a convection chamber may be provided inside the convection housing 1110, and a convection
heater (not shown) may be arranged in the convection chamber. The convection heater
may be formed in a bar type having a predetermined length and a predetermined diameter.
For example, the convection heater may be a sheath heater with a metal protection
tube of the heating wire. Otherwise, the convection heater may be a carbon heater,
a ceramic heater, and a halogen heater in which a filament is sealed inside a tube
made of a transparent or translucent material.
[0238] A motor bracket 1130 may be arranged in the convection housing 1110, and a convection
motor 1120 may be mounted to the motor bracket 1130. The convection motor 1120 may
rotate the convection fan (not shown) in the convection housing 1110. When the convection
fan is rotated by the convection motor 1120, heat of the convection heater may heat
food while convecting inside the cavity S. The reference numeral 1150 represents an
outlet through which heat in the convection chamber is discharged to the outside space.
[0239] When operation of the fourth heat source module 1100 is input, power may be applied
to the convection motor 1120 to rotate the convection fan, and power is applied to
the convection heater to heat the convection heater. Therefore, the convection fan
generates forced convection between the cavity S and the convection chamber in the
convection housing 1110, and the forced convection by the convection fan becomes hot
air by receiving heat from the convection heater, so that the temperature in the cavity
S may be increased and food may be heated.
[0240] FIG. 16 is a view showing the first cooling fan module 1810. The first cooling fan
module 1810 may be arranged on the insulation upper plate 270. The first cooling fan
module 1810 may include a first fan housing 1817. A first fan motor 1820 may be provided
at one portion of the first fan housing 1817. The first fan motor 1820 may be connected
to a shaft (not shown), and the shaft may be coupled to a first fan blade 1825.
[0241] The first fan blade 1825 may discharge air downward, i.e., a direction of gravity.
As shown in FIG. 19, air is discharged downward from the first cooling fan module
1810. The discharged air may be discharged into the third electric chamber ES3. The
fourth heat source module 1100 and the magnetron 410 of the first heat source module
400 are arranged in the third electric chamber ES3, so that the fourth heat source
module 1100 and the magnetron 410 may be cooled by the first cooling fan module 1810.
[0242] Furthermore, air discharged from the first cooling fan module 1810 may pass through
the third electric chamber ES3, and may flow downward to be introduced into the second
electric chamber ES2. As shown in FIGS. 19 and 20, a part of the air discharged from
the first cooling fan module 1810 may move forward to the door 300 (direction of arrow
③ in FIG. 18) along the supply duct 910, and may be guided toward the inside space
of the cavity S (arrow ④).
[0243] As shown in FIG. 16, the second cooling fan module 1850 is shown in the view. The
second cooling fan module 1850 may cool the cooking appliance like the first cooling
fan module 1810, and may allow external air to be efficiently supplied into the cavity
S. When showing a structure of the second cooling fan module 1850, the second cooling
fan module 1850 may include a second fan housing 1857a, 1857b forming the frame and
a second fan motor 1860 arranged at one portion of the second fan housing 1857a, 1857b.
[0244] The second fan housing 1857a, 1857b may include a first drive housing 1857a and a
second drive housing 1857b respectively arranged at opposite sides. The second fan
motor 1860 may be arranged between the first drive housing 1857a and the second drive
housing 1857b. The second fan motor 1860 may be connected to a shaft (not shown),
and the shaft may be coupled to a pair of second fan blades 1865a and 1865b. The shaft
may extend in opposite directions from the second fan motor 1860, and the pair of
second fan blades 1865a and1865b may be respectively coupled to opposite portions
of the shaft.
[0245] Herein, the pair of second fan blades 1865a and 1865b may be respectively arranged
in the first drive housing 1857a and the second drive housing 1857b. Then, one 1865a
of the pair of second fan blades 1865a and 1865b may discharge air in the direction
of gravity, and the rest 1865b may discharge air in a direction perpendicular to the
direction of gravity, i.e., a direction of the first electric chamber ES1. As shown
in FIG. 21, the first drive housing 1857a may be open downward, so that the second
fan blade 1865a provided in the first drive housing 1857a may discharge air downward
(direction of arrow ②). Accordingly, the processor 700 arranged in the fifth electric
chamber ES5 may be cooled.
[0246] Meanwhile, referring to FIG. 17, an outlet 1857b' of the second drive housing 1857b
may be open toward the first electric chamber ES1. Accordingly, the second fan blade
1865b arranged in the second drive housing 1857b may discharge air toward the first
electric chamber ES1, more specifically, toward the power supply unit 1770 through
the outlet 1857b' of the second drive housing 1857b. Accordingly, the second cooling
fan module 1850 may cool the power supply unit 1770.
[0247] The air cooling the power supply unit 1770 may flow downward. As shown in FIG. 21,
air is introduced into an inward direction (arrow ④) of the second drive housing 1857b,
and then may flow toward the third electric chamber ES3 (arrow ⑥) by passing through
the power supply unit 1770. In this process, the fourth heat source module 1100 may
be cooled.
[0248] FIGS. 18 to 21 are views showing an air circulation structure in the cooking appliance
according to the embodiment. Since the cooking appliance of the embodiment may include
the first heat source module 400, the second heat source module 500, the third heat
source module 600, and the fourth heat source module 1100, heat generated from the
heat sources needs to be cooled. Hereinbelow, a cooling structure of the heat sources
and other parts will be described.
[0249] First, as parts required to be cooled in the embodiment, (i) in the first electric
chamber ES1, cooling of the lighting fixture 790, the distance sensor 710, the third
heat source module 600, the third temperature sensor (not shown), and the power supply
unit 1770 may be required, (ii) in the second electric chamber ES2, cooling of the
second heat source module 500 may be required, (iii) in the third electric chamber
ES3, cooling of the fourth heat source module 1100 and the camera module 730 may be
required, (iv) in the fifth electric chamber ES5, cooling of the processor 700, the
humidity sensing module 750, the second temperature sensor 760, and the temperature
block switch (not shown) may be required.
[0250] Then, in order to perform the cooling of the parts, the embodiment may include the
first cooling fan module 1810 and the second cooling fan module 1850 described above.
The first cooling fan module 1810 may cool the second electric chamber ES2 and the
third electric chamber ES3, and the second cooling fan module 1850 may cool the first
electric chamber ES1, the second electric chamber ES2, and the fifth electric chamber
ES5. Of course, the first cooling fan module 1810 may also be arranged at the upper
portion of the casing 100, 200, thereby cooling a part of the first electric chamber
ES1. Furthermore, the first cooling fan module 1810 may discharge air toward the duct
assembly 920 arranged in the third electric chamber ES3, so that the first cooling
fan module 1810 may serve to supply the air into the cavity S.
[0251] Specifically, as shown in FIG. 16, in the embodiment, both the air inlet part 242
through which external air is suctioned and the air outlet part 243 through which
air is discharged may be arranged at a front surface of the cooking appliance. The
external air may be introduced into an upper portion of the front surface of the cooking
appliance and circulate in the cooking appliance and then be discharged through a
lower portion of the front surface of the cooking appliance. Therefore, in the embodiment,
even when the cooking appliance is installed in a built-in manner, efficient air circulation
may be performed.
[0252] Furthermore, as shown in FIGS. 16 and 17, in the embodiment, the plurality of electric
chambers may be provided outside the inner casing 100, and air may efficiently cool
the parts while flowing through the electric chambers. Herein, the air barrier 950
may prevent air introduced into the second electric chamber ES2 from moving upward
through the fourth electric chamber ES4, and therefore, the air may cool the second
heat source module 500 of the second electric chamber ES2 and then move forward to
flow through the air outlet part 243.
[0253] Then, in the embodiment, the insulation upper plate 270 and the insulation rear plate
280 may be arranged outside the inner casing 100 and may prevent heat in the cavity
S from being directly transferred to the parts. The insulation upper plate 270 and
the insulation rear plate 280 may perform the cooling performance of the cooking appliance
together with the first cooling fan module 1810 and the second cooling fan module
1850.
[0254] As shown in FIG. 16, the first cooling fan module 1810 may be arranged at the insulation
upper plate 270, more specifically, at a position closer to the third electric chamber
ES3 and the fourth electric chamber ES4 (left side in the drawing) based on the center
of the insulation upper plate 270. Then, the second cooling fan module 1850 may also
be arranged at the insulation upper plate 270, more specifically, at a position closer
to the fifth electric chamber ES5 based on the center of the insulation upper plate
270.
[0255] As shown in FIG. 18, the view shows flows of air suctioned by the first cooling fan
module 1810 and the second cooling fan module 1850. Air suctioned through the outer
front plate 240 may be introduced into the first cooling fan module 1810. Herein,
the air may be introduced toward the first cooling fan module 1810 in two streams.
Herein, air introduced along the left side (direction of arrow ①) of the cooking appliance
by the first cooling fan module 1810 may flow along a gap between the heater housing
632 of the third heat source module 600 and the outer upper plate 230 (which is omitted
in FIG. 16) arranged at a left edge of the casing 100, 200. Then, air introduced along
the right side (direction of arrow ②) of the cooking appliance by the first cooling
fan module 1810 may flow along a gap between the heater housing 632 of the third heat
source module 600 and a guide fence GF.
[0256] As described above, in the process in which air is suctioned into the first cooling
fan module 1810, the distance sensor 710, the lighting fixture 790, and the third
heat source module 600 may be cooled. Furthermore, the power supply unit 1770 arranged
on the flow path of air may be cooled. Arrow ③ represents a direction in which air
suctioned into the first cooling fan module 1810 passes through the power supply unit
1770. Therefore, the power supply unit 1770 may be cooled by the first cooling fan
module 1810.
[0257] At the same time, the second cooling fan module 1850 may also suction external air
through the outer front plate 240. Air introduced toward the second cooling fan module
1850 (direction of arrow ④) may cool the first electric chamber ES1 while flowing
toward the second cooling fan module 1850. Herein, two streams of air may be suctioned
toward the first drive housing 1857a and the second drive housing 1857b included in
the second cooling fan module 1850. Air suctioned toward the first drive housing 1857a
may be introduced through the air inlet part 242 of the outer front plate 240, and
may cool a front portion of the first electric chamber ES1 closer to the door 300.
[0258] Then, the air suctioned by the first cooling fan module 1810 and the second cooling
fan module 1850 may flow to the lower portion of the cooking appliance. Referring
to FIG. 19, the air suctioned by the first cooling fan module 1810 may be discharged
downward, i.e., toward the third electric chamber ES3 (direction of arrow ①). In this
process, the magnetron 410 of the first heat source module 400 may be cooled. The
magnetron 410 constituting the first heat source module 400 is arranged at a lower
portion of the first cooling fan module 1810, so that air discharged downward (direction
of arrow ①) from the first cooling fan module 1810 may cool the magnetron 410 while
flowing. Then, air passing through the third electric chamber ES3 may be introduced
into the second electric chamber ES2 through the ventilation part 283 provided at
the lower portion of the insulation rear plate 280.
[0259] Meanwhile, as shown in FIG. 21, air suctioned into the first drive housing 1857a
of the second cooling fan module 1850 may be discharged downward, i.e., toward the
fifth electric chamber ES5 (direction of arrow ④). In this process, the processor
700 and the humidity sensing module 750 arranged at the exhaust duct 940, and the
second temperature sensor 760 may be cooled. Specifically, the processor 700 generating
high temperature heat may be arranged below the first drive housing 1857a, so that
the processor 700 may be efficiently cooled.
[0260] Next, air passing through the fifth electric chamber ES5 may be introduced into the
second electric chamber ES2, air cooling the second heat source module 500 in the
second electric chamber ES2 may be discharged to the outside space (direction of arrow
③) through the air outlet part 243.
[0261] Meanwhile, air suctioned into the second drive housing 1857b of the second cooling
fan module 1850 may be discharged in a horizontal direction, not the direction of
gravity. Specifically, as shown in FIG. 19, air suctioned into the second drive housing
1857b may be discharged toward the first electric chamber ES1, i.e., the power supply
unit 1770 through an outlet 1857b' of the second drive housing 1857b (referring to
FIG. 17). Accordingly, the second cooling fan module 1850 may cool the power supply
unit 1770.
[0262] The air cooling the power supply unit 1770 may flow downward. As shown in FIG. 19,
air discharged from the second drive housing 1857b may be discharged toward the power
supply unit 1770 and then flow downward to the third electric chamber ES3 (arrow ②).
In this process, the fourth heat source module 1100 may be cooled. Air passing through
the fourth heat source module 1100 may be finally introduced into the second electric
chamber ES2 and then flow forward to be discharged through the air outlet part 243.
[0263] As shown in FIG. 21, air may also be transferred toward the second electric chamber
ES2 through the exhaust duct 940. The exhaust duct 940 may guide air, which is discharged
from the cavity S, downward (direction of arrow ⑤) to transfer the air to the second
electric chamber ES2. Then, the air discharged from the cavity S may also be discharged
to the outside space (direction of arrow ③) through the air outlet part 243.
[0264] Herein, the air introduced into the second electric chamber ES2 by the first cooling
fan module 1810 and the second cooling fan module 1850 may flow only forward, and
may not be reintroduced into the fourth electric chamber ES4. This is because the
air barrier 950 may be arranged below the fourth electric chamber ES4. As shown in
FIG. 21, the air barrier 950 may guide air forward.
[0265] FIG. 20 is a view showing the fourth electric chamber ES4. As shown in the drawing,
the wave guide 420 constituting the first heat source module 400 and the supply duct
910 may be arranged in the fourth electric chamber ES4. Air discharged to the lower
side of the first cooling fan module 1810 (arrow ①) may be introduced into the supply
duct 910. Herein, although not shown in FIG. 20, when the duct assembly 920 provided
in the supply duct 910 is opened, the air discharged from the first cooling fan module
1810 may be introduced into the supply duct 910 through the duct assembly 920. The
air flowing forward (direction of arrow ③) along the supply duct 910 may be introduced
into the cavity S through the inlet port. Arrow ④ represents a moving direction of
air introduced into the cavity S. In FIG. 20, arrow ② represents a direction in which
air discharged from the first cooling fan module 1810 and introduced into the second
electric chamber ES2 flows along the opposite portion of the air barrier 950.
[0266] Through the flow of air as described above, the first heat source module 400 to the
fourth heat source module 1100, the power supply unit 1770, the magnetron 410, the
processor 700, etc. may be cooled. Furthermore, the flow paths of the embodiment may
prevent air from flowing backward, and may guide air in a constant direction to perform
efficient cooling. Specifically, in the embodiment, even when a separate tubular structure
is not provided, a flow of air may be generated by using a gap between the parts.
[0267] Although the preferred embodiments of the present disclosure have been described
for illustrative purposes, those skilled in the art will appreciate that various modifications,
additions and substitutions are possible, without departing from the scope and spirit
of the present disclosure as disclosed in the accompanying claims. Therefore, the
preferred embodiments described above have been described for illustrative purposes,
and should not be intended to limit the technical spirit of the present disclosure,
and the scope of the present disclosure are not limited to the embodiments. The protective
scope of the present disclosure should be interpreted by the accompanying claims,
and all technical spirits within the equivalent scope should be interpreted as being
included in the scope and spirit of the present disclosure.