CROSS REFERENCE TO RELATED APPLICATIONS
FIELD
[0002] The invention relates to electrochromic devices, more particularly to controllers
and associated components, systems and networks for electrochromic windows.
BACKGROUND
[0003] Electrochromism is a phenomenon in which a material exhibits a reversible electrochemically-mediated
change in an optical property when placed in a different electronic state, typically
by being subjected to a voltage change. The optical property is typically one or more
of color, transmittance, absorbance, and reflectance.
[0004] Electrochromic materials may be incorporated into, for example, windows for home,
commercial and other uses as thin film coatings on the window glass. The color, transmittance,
absorbance, and/or reflectance of such windows may be changed by inducing a change
in the electrochromic material, for example, electrochromic windows are windows that
can be darkened or lightened electronically. A small voltage applied to an electrochromic
device (EC) of the window will cause them to darken; reversing the voltage polarity
causes them to lighten. This capability allows control of the amount of light that
passes through the windows, and presents an opportunity for electrochromic windows
to be used as energy-saving devices.
[0005] While electrochromism was discovered in the 1960's, EC devices, and particularly
EC windows, still unfortunately suffer various problems and have not begun to realize
their full commercial potential despite many recent advancements in EC technology,
apparatus and related methods of making and/or using EC devices. For example, there
still remain issues with hard wiring EC windows into a building. It would therefore
be beneficial to have EC windows that do not require hard wiring, i.e., where wiring
is optional and if present, the wiring is less complex than current systems.
SUMMARY
[0006] "Localized" controllers for EC windows are described. In some embodiments, a localized
controller is an "onboard" or "in situ" controller, where the window controller is
part of a window assembly and thus does not have to be matched with a window and installed
in the field. Additionally, communication networks and power distribution systems
designed for interfacing with localized controllers in a building provide various
benefits. For example, some embodiments eliminate the problematic issue of varying
wire length from EC window to controller in conventional systems. In some embodiments,
a localized controller is incorporated into or onto the IGU and/or the window frame
prior to installation. Also described are mesh networks for communicating between
electrochromic windows, auto-configuration of electrochromic windows, as well as various
features related to power generation, power connections, communication, mapping, and
information related to sensors, tracking, learning, etc. The various features described
herein are particularly useful in designing easy to install and easy to operate electrochromic
windows.
[0007] Various embodiments herein relate to electrochromic IGUs, networks of electrochromic
IGUs, and methods of manufacturing electrochromic IGUs. In many embodiments, an electrochromic
IGU may include an in situ controller.
[0008] In one aspect of the disclosed embodiments, an insulated glass unit (IGU) is provided,
including: at least one electrochromic lite oriented in a first plane; at least one
additional lite oriented in a second plane parallel to the first plane; a sealing
separator positioned between the electrochromic lite and the additional pane; and
a window controller including logic configured to control the at least one electrochromic
pane, where the window controller is mounted between the first plane and the second
plane on at least one of the electrochromic pane, the additional pane, and/or the
sealing separator.
[0009] In certain embodiments, the window controller is accessible through the electrochromic
lite and/or the additional lite without uninstalling or deconstructing the IGU. In
some such cases, the electrochromic lite and/or additional lite include a notch or
cutout shaped to allow access to the window controller. For example, the IGU may include
a viewable area surrounded by a perimeter region, the perimeter region designed to
fit within a frame, and the window controller and the notch or cutout may be positioned
at least partially within the viewable area of the IGU. The window controller may
be removably mounted to the electrochromic lite and/or the additional pane. In some
cases, the notch or cutout is shaped such that the window controller may pass through
the notch or cutout when the IGU is installed in a frame. In various implementations,
the sealing separator defines an interior region of the IGU that is sealed off from
the ambient environment, the interior region of the IGU located interior of the sealing
separator and between the electrochromic lite and the additional pane, and the window
controller is positioned proximate the notch or cutout and is exposed to the ambient
environment. The IGU may further include a second sealing separator positioned proximate
the cutout, where the sealing separator and second sealing separator together define
an interior region of the IGU that is sealed off from the ambient environment, the
interior region of the IGU located interior of the sealing separator, outside of the
second sealing separator, and between the electrochromic lite and the additional pane,
where the window controller is positioned proximate the cutout and is exposed to the
ambient environment.
[0010] In some embodiments, the IGU further includes a mechanism for receiving wireless
power and/or generating power such that the IGU does not require external wires for
providing power to the IGU. The mechanism for generating power may include a photovoltaic
panel, a thermoelectric generator, a battery, or a combination thereof.
[0011] The window controller may be capable of communicating with a second controller through
wireless communication. In some such cases, the window controller may be configured
to operate in a self-meshing network. The window controller may be configured to sense
one or more nearby IGUs and receive data from the nearby IGUs to thereby generate
a map of all IGUs on the self-meshing network. Wireless power delivery may also be
used in certain embodiments. The IGU may further include a wireless power transmitter
for delivering power from the IGU to a nearby IGU on the self-meshing network. The
IGU may also include a wireless power receiver for receiving power from nearby IGUs
on the self-meshing network.
[0012] In another aspect of the disclosed embodiments, a network of electrochromic windows
is provided, the network including: a plurality of electrochromic windows, each electrochromic
window including at least one electrochromic pane, at least one additional pane, a
sealing separator positioned between the electrochromic lite and the additional pane,
and a window controller positioned on the electrochromic pane or as part of an assembly
of the electrochromic window, the window controller including logic for controlling
the electrochromic lite and communication logic for wirelessly communicating with
other electrochromic windows on a self-meshing network. Other embodiments include
a self-meshing network of electrochromic windows, whether or not the controller is
onboard or part of the electrochromic window assembly.
[0013] In some embodiments, each electrochromic window is capable of sensing nearby electrochromic
windows on the self-meshing network to generate relative position data, and at least
one controller on the network is configured to process the relative position data
to generate a map showing the relative physical locations of the electrochromic windows
on the self-meshing network. In some such cases, at least one controller on the self-meshing
network may be configured to receive global positioning system (GPS) data related
to at least one electrochromic window on the self-meshing network, and the at least
one controller may be configured to generate a map showing the absolute physical locations
of the electrochromic windows on the self-meshing network based on the global positioning
system data and the relative position data.
[0014] In certain implementations, at least one of the electrochromic windows on the self-meshing
network may further include a GPS sensor for generating GPS data. In these or other
cases, at least one of the electrochromic windows on the self-meshing network may
further include a compass for generating compass data, and the relative position data
may include at least the compass data. At least one of the electrochromic windows
on the self-meshing network may include an exterior light sensor and associated logic
for generating sun tracking data, and the relative position data may include at least
the sun tracking data. As mentioned, the electrochromic windows may transfer power
and/or communication wirelessly. In some embodiments, at least one of the electrochromic
windows on the self-meshing network includes a wireless power transmitter for wirelessly
distributing power to other electrochromic windows on the self-meshing network.
[0015] The window controller may be provided at a variety of positions and using a variety
of configurations as presented herein. In one embodiment, the window controller of
at least one of the electrochromic windows on the network is positioned on the electrochromic
lite and/or the additional pane, between a first plane corresponding to the electrochromic
lite and a second plane corresponding to the additional pane. In some such cases,
the window controller of the at least one electrochromic window on the self-meshing
network may be positioned within a viewable area of the electrochromic window, and
may be accessible through a notch or cutout on the electrochromic lite or additional
lite without uninstalling or deconstructing the electrochromic window. In another
embodiment, the window controller may be provided with the electrochromic lite or
additional lite, but not between these lites. The controller may be on one lite of
a laminate construction, either the electrochromic lite or the mate lite of the laminate.
The controller may be in a frame that holds the laminate or an IGU, where the frame
is part of the window assembly; that is, the frame is not part of a building's framing
system or curtain wall, but is a component of a self-contained window assembly. Such
a window assembly may itself fit into traditional framing systems for windows, such
as curtain walls and the like.
[0016] In a further aspect of the disclosed embodiments, an insulated glass unit (IGU) is
provided, the IGU including: at least one electrochromic lite oriented in a first
plane; at least one additional lite oriented in a second plane parallel to the first
plane; a sealing separator positioned between the electrochromic lite and the additional
pane; a sealed interior region between the electrochromic lite and the additional
pane, where a perimeter of the sealed region is defined by the sealing separator;
and a window controller including logic configured to control the at least one electrochromic
pane, where the window controller is positioned between the first plane and the second
plane, where the window controller is not positioned within the sealed interior region,
and where the window controller is physically accessible by an installer during installation
of the IGU.
[0017] In yet another aspect of the disclosed embodiments, an insulated glass unit (IGU)
is provided, including: an electrochromic lite including: a transparent substrate,
an electrochromic device positioned on the transparent substrate, and bus bars for
driving an optical transition on the electrochromic device; an additional lite oriented
parallel to the electrochromic lite; a spacer positioned between the electrochromic
lite and the additional lite; a dock positioned on either the electrochromic lite
or on the additional lite, where the dock is configured to secure a carrier onto the
electrochromic lite or the additional lite, the carrier including at least one component
for controlling optical transitions on the electrochromic device.
[0018] In certain implementations, the IGU further includes one or more electrical connections
for delivering power from (a) either the dock or the carrier to (b) the bus bars on
the electrochromic lite. The dock may be positioned on the additional lite in some
cases, while in other cases the dock may be positioned on the electrochromic lite.
[0019] The electrical connections can take many forms. In some embodiments, the one or more
electrical connections for delivering power from (a) either the dock or the carrier
to (b) the bus bars on the electrochromic lite may include flexible tape with conductive
lines provided thereon, the flexible tape extending around an edge of the lite on
which the dock is positioned. In these or other embodiments, the one or more electrical
connections for delivering power from (a) either the dock or the carrier to (b) the
bus bars on the electrochromic lite may include a clip that secures around an edge
of the lite on which the dock is positioned, the clip including conductive lines for
delivering power. In some cases, the one or more electrical connections for delivering
power from (a) either the dock or the carrier to (b) bus bars on the electrochromic
lite may include flexible tape with conductive lines provided thereon, the flexible
tape extending around an edge of the additional lite, proximate the spacer, and onto
the electrochromic lite. In these or other cases, the one or more electrical connections
for delivering power from (a) either the dock or the carrier to (b) the bus bars on
the electrochromic lite may include a clip that secures around an edge of the additional
lite, the clip including conductive lines for delivering power, the IGU further including
one or more electrical connections for delivering power between the clip and the bus
bars on the electrochromic lite. In certain implementations, the one or more electrical
connections for delivering power from (a) either the dock or the carrier to (b) the
bus bars on the electrochromic lite provide temporary electrical connections. In some
cases, the one or more electrical connections for delivering power between the clip
and the bus bars on the electrochromic lite may include: (i) a block of material including
conductive lines, the block of material being positioned between the electrochromic
lite and the additional lite, or (ii) a wire attached to and positioned between the
electrochromic lite and the additional lite. A secondary seal material may be positioned
proximate a periphery of the IGU in some cases, between the electrochromic lite and
the additional lite, peripherally exterior of the spacer, and at least partially peripherally
exterior of the electrical connections for delivering power from (a) either the dock
or the carrier to (b) bus bars on the electrochromic lite.
[0020] A number of different types of docks may be used. For example, the dock may be a
socket into which the carrier fits. In some other cases, the dock may be a base onto
which the carrier fits. In some embodiments, the IGU further includes the carrier.
The carrier may lock into the dock such that it can only be removed from the dock
by an authorized person. In some implementations, the dock may be configured to receive
power from a wired power source. In some such implementations, the IGU further includes
the carrier, and the carrier may receive power from the dock. In these or other embodiments,
the carrier may be configured to receive power from a wired power source.
[0021] In certain implementations, the IGU further includes the carrier, where the carrier
includes an electrical connection structure configured to deliver power either (i)
to the dock, or (ii) through the dock, to a component positioned between the dock
and the lite on which the dock is positioned. The electrical connection structure
may deliver power to an electrical connection that delivers power from (a) a surface
on the electrochromic lite or on the additional lite on which the dock is positioned
to (b) a different surface on the electrochromic lite or on the additional lite, the
electrical connection serving to directly or indirectly provide power to bus bars
on the electrochromic lite. The electrical connection structure may deliver power
to a component of an antenna that is patterned onto the lite on which the dock is
positioned. In some embodiments, the electrical connection structure is a pogo pin.
In one embodiment, the IGU further includes a photovoltaic film provided on either
the electrochromic lite or on the additional lite, where the pogo pin transfers power
via an electrical connection that delivers power between (a) a surface on the electrochromic
lite or on the additional lite on which the dock is positioned, and (b) a different
surface on the electrochromic lite or on the additional lite, the electrical connection
serving to directly or indirectly deliver power from the photovoltaic film to the
dock or carrier.
[0022] In one embodiment, the IGU further includes the carrier, where the carrier includes
a photosensor for sensing exterior light levels, and where the dock includes a perforation
through which the photosensor measures the exterior light levels, where the dock,
carrier, and photosensor are positioned such that the photosensor has a clear line
of sight through the electrochromic lite and the additional lite. The carrier may
include a photosensor for sensing interior light levels in some cases. In certain
embodiments, the electrochromic lite includes a connection point where power to both
bus bars is delivered to the electrochromic lite, the electrochromic lite further
including conductive lines printed thereon to provide an electrical connection between
the connection point on the electrochromic lite and the bus bars on the electrochromic
lite. In some embodiments, multiple connection points are provided such that the dock
and carrier can be positioned at a number of different locations on the IGU.
[0023] The IGU may have a number of different configurations. In some embodiments, the electrochromic
lite may be positioned outboard of the additional lite, and the dock may be positioned
on the additional lite such that it is accessible to a person standing in a building
in which the IGU is installed. A frame may also be provided, for example surrounding
a periphery of the IGU, where the frame includes a perforation positioned proximate
the dock, and where an electrical connection passes through the perforation in the
frame to bring power to either the dock or the carrier. In some cases, a cover is
provided over the dock, where the cover extends no more than about 0.1 inches from
a surface on which the dock is positioned. The IGU may further include a memory component
storing information about the IGU, where the memory component is provided either (i)
in the dock, or (ii) in the carrier.
[0024] These and other features and advantages will be described in further detail below,
with reference to the associated drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The following detailed description can be more fully understood when considered in
conjunction with the drawings in which:
Figure 1A depicts conventional fabrication of an IGU including an EC lite and incorporation
into a window assembly.
Figure 1B depicts a conventional wiring scheme for EC window controllers.
Figures 2A-2D show schematic views of window assemblies having IGUs with onboard controllers.
Figure 2E is a schematic of an onboard window controller.
Figures 3A-3F are schematic representations of wireless power transmission networks
as described herein.
Figure 3G depicts a wiring scheme including EC windows with onboard window controllers.
Figure 4A depicts a distributed network of EC window controllers with conventional
end or leaf controllers as compared to a distributed network with EC windows having
onboard controllers
Figure 4B illustrates a building with a number of electrochromic windows connected
in a mesh network.
Figure 4C depicts a map of the electrochromic windows of the building shown in Figure
4B as generated by one or more controllers on the mesh network.
Figure 5A is a schematic of an onboard window controller.
Figure 5B depicts an onboard controller configuration having a user interface according
to certain embodiments.
Figures 6A and 6B depict automated and non-automated daisy chain configurations for
EC windows and controllers, respectively.
Figure 7 depicts one embodiment of a self-powered wireless window configuration.
Figure 8 illustrates an embodiment of an IGU having multiple docks configured to hold
a window controller.
Figures 9A-9F show embodiments of an IGU having an integrated photosensor according
to certain embodiments.
Figures 10A-10C depict embodiments of an IGU having a controller mounted on a dock
on an inboard pane of the IGU.
Figure 10D depicts a conductive tape that may be used in some embodiments.
Figures 10E and 10F illustrate a portion of an IGU having a dock and/or controller
installed on an inboard pane of the IGU.
Figure 10G depicts one embodiment of a dock that may be used in some embodiments.
Figure 10H illustrates a controller and dock according to one embodiment.
Figure 10I illustrates the controller and dock of Figure 10H positioned on a lite
of an IGU according to one embodiment.
Figures 1 1A-11C depict lites having various wiring schemes for providing power to
the bus bars of an electrochromic device.
Figure 12 illustrates a stack of IGUs having docks thereon, the IGUs being separated
by pads for shipping.
Figures 13A and 13B present flow charts for methods of manufacturing electrochromic
IGUs according to certain embodiments.
Figure 14A is a flowchart describing a method of commissioning electrochromic windows.
Figure 14B is a representation of the physical location of a plurality of electrochromic
windows that is commissioned in the context of Figures 14A-14G.
Figure 14C illustrates in closer detail certain steps that may be taken during the
method of Figure 14A.
Figure 14D is a representation of a network of electrochromic windows that may be
used in the context of Figures 14A-14G.
Figures 14E and 14G depict example graphical user interfaces that may be used for
commissioning electrochromic windows using the method of Figure 14A.
Figure 14F is a flowchart further explaining certain steps that may occur in the method
of Figure 14A.
DETAILED DESCRIPTION
[0026] Electrochromic windows may be used in a variety of settings, for example in office
buildings and residential buildings. The complexity of many conventional electrochromic
windows (e.g., wiring, installation and programming of a controller, etc.) may discourage
their use. For example, residential customers are likely to have windows installed
by local contractors who may be unfamiliar with electrochromic windows and their installation
requirements. As such, one goal in certain disclosed embodiments is to provide electrochromic
IGUs and window assemblies that are as easy to install as non-electrochromic windows.
Certain disclosed features that promote easy installation include wireless power capability
and/or self-power capability, wireless control communication, self-meshing networks,
on-board controllers, and a form factor matching commonly available windows, e.g.,
double-pane or triple-pane IGUs. Other features that may be included in various embodiments
include, but are not limited to, cellular or other antennae provided on a window,
a cellular repeater in a controller, touch panel controls, mountable/removable controllers,
learning functionality, weather tracking, sharing of sensor outputs and other control
information between windows, sub-frames that may include certain controller components,
wireless bus bars, built-in photo sensors and other sensors, etc. Any two or more
of these features may be combined as desired for a particular application.
[0027] In some embodiments, an IGU or other window assembly is provided as a simple, self-contained,
ready-to-go unit that requires at most minimal physical connection (e.g., wires) before
use. Such a unit might look like a non-electrochromic IGU or window assembly (with
a controller somewhere therein or thereon) and be installed in substantially the same
manner as a conventional IGU. These embodiments are particularly beneficial for residential
customers who desire a quick install without significant additional work related to
routing electrical power, communication lines, etc.
Electrochromic Windows and Localized Window Controllers
[0028] An "in situ" controller, as described herein, is a window controller that is associated
with, and controls, a single EC window. Typically the controller will be attached
to glass of an IGU or laminate but may be in a frame that houses the IGU or laminate.
An EC window may include one, two, three or more individual EC panes (an EC device
on a transparent substrate). Also, an individual pane of an EC window may have an
EC coating that has independently tintable zones. A controller as described herein
can control all EC coatings associated with that window, whether the EC coating is
monolithic or zoned. As used herein, the terms pane, lite, and substrate are used
interchangeably. An EC window may be in the form of an IGU, a laminate structure or
both, i.e., where an IGU has one or more laminated panes as its lites, e.g., a double
pane IGU where one pane is a single sheet of glass and the other pane is a laminate
of two sheets of glass. A laminate may have two, three or more sheets of glass.
[0029] The controller is generally configured in close proximity to the EC window, generally
adjacent to, on the glass or inside an IGU, within a frame of the self-contained assembly,
for example. In some embodiments, the window controller is an "in situ" controller;
that is, the controller is part of a window assembly, an IGU or a laminate, and may
not have to be matched with the EC window, and installed, in the field, e.g., the
controller travels with the window as part of the assembly from the factory. The controller
may be installed in the window frame of a window assembly, or be part of an IGU or
laminate assembly, for example, mounted on or between panes of the IGU or on a pane
of a laminate. In some embodiments, a localized controller may be provided as more
than one part, with at least one part (e.g., including a memory component storing
information about the associated EC window) being provided as a part of the window
assembly and at least one other part being separate and configured to mate with the
at least one part that is part of the window assembly, IGU or laminate. In certain
embodiments, a controller may be an assembly of interconnected parts that are not
in a single housing, but rather spaced apart, e.g., in the secondary seal of an IGU.
In other embodiments the controller is a compact unit, e.g., in a single housing or
in two or more components that combine, e.g., a dock and housing assembly, that is
proximate the glass, not in the viewable area, or mounted on the glass in the viewable
area.
[0030] It should be understood that while the disclosed embodiments focus on electrochromic
windows, the concepts may apply to other types of switchable optical devices such
as liquid crystal devices and suspended particle devices.
[0031] Certain window controllers described herein have a number of advantages because they
are matched to the IGU containing one or more EC devices. In one embodiment, the controller
is incorporated into or onto the IGU and/or the window frame prior to installation
of the EC window. In one embodiment, the controller is incorporated into or onto the
IGU and/or the window frame prior to leaving the manufacturing facility. In one embodiment,
the controller is incorporated into the IGU, substantially within the secondary seal.
In another embodiment, the controller is incorporated into or onto the IGU, partially,
substantially, or wholly within a perimeter defined by the primary seal between the
sealing separator and the substrate.
[0032] Having the controller as part of an IGU and/or a window assembly, the IGU can be
characterized using logic and features of the controller that e.g., travels with the
IGU or window unit. For example, when a controller is part of the IGU assembly, in
the event the characteristics of the EC device(s) change over time, this characterization
function can be used, for example, to redirect into which product the IGU will be
incorporated. In another example, if already installed in an EC window unit, the logic
and features of the controller can be used to calibrate the control parameters to
match the intended installation, and for example if already installed, the control
parameters can be recalibrated to match the performance characteristics of the EC
pane(s).
[0033] In other embodiments, a particular controller is not pre-associated with a window,
but rather a dock component, e.g., having parts generic to any EC window, is associated
with each window at the factory. After window installation, or otherwise in the field,
a second component of the controller is combined with the dock component to complete
the EC window controller assembly. The dock component may include a chip which is
programmed at the factory with the physical characteristics and parameters of the
particular window to which the dock is attached (e.g., on the surface which will face
the building's interior after installation, sometimes referred to as surface 4 or
"S4"). The second component (sometimes called a "carrier," "casing," "housing," or
"controller") is mated with the dock, and when powered, the second component can read
the chip and configure itself to power the window according to the particular characteristics
and parameters stored on the chip. In this way, the shipped window need only have
its associated parameters stored on a chip, which is integral with the window, while
the more sophisticated circuitry and components can be combined later (e.g., shipped
separately and installed by the window manufacturer after the glazier has installed
the windows, followed by commissioning by the window manufacturer). Various embodiments
will be described in more detail below.
[0034] In this application, an "IGU" includes two (or more) substantially transparent substrates,
for example, two panes of glass, where at least one substrate includes an EC device
disposed thereon, and the panes have a separator disposed between them. An IGU is
typically hermetically sealed, having an interior region that is isolated from the
ambient environment. A "window assembly" may include an IGU or for example a stand-alone
laminate, and includes electrical leads for connecting the IGU's or laminate's one
or more EC devices to a voltage source, switches and the like, and may include a frame
that supports the IGU or laminate. A window assembly may include a window controller
as described herein, and/or components of a window controller (e.g., a dock).
[0035] As used herein, the term outboard means closer to the outside environment, while
the term inboard means closer to the interior of a building. For example, in the case
of an IGU having two panes, the pane located closer to the outside environment is
referred to as the outboard pane or outer pane, while the pane located closer to the
inside of the building is referred to as the inboard pane or inner pane. The different
surfaces of the IGU may be referred to as S1, S2, S3, and S4 (assuming a two-pane
IGU). S1 refers to the exterior-facing surface of the outboard lite (i.e., the surface
that can be physically touched by someone standing outside). S2 refers to the interior-facing
surface of the outboard lite. S3 refers to the exterior-facing surface of the inboard
lite. S4 refers to the interior-facing surface of the inboard lite (i.e., the surface
that can be physically touched by someone standing inside the building). In other
words, the surfaces are labeled S1-S4, starting from the outermost surface of the
IGU and counting inwards. In cases where an IGU includes three panes, this same trend
holds (with S6 being the surface that can be physically touched by someone standing
inside the building). For context, a discussion of conventional window controller
technology follows.
[0036] Figure 1A depicts an EC window fabrication and control procedure, 100. An EC pane,
105, having an EC device (not shown, but for example on surface A) and bus bars, 110,
which power the EC device, is matched with another glass pane, 115 (either or both
of 110 and 115 may themselves be laminate structures). During fabrication of IGU,
125, a separator, 120, is sandwiched in between and registered with substrates 105
and 115. The IGU 125 has an associated interior space defined by the faces of the
substrates in contact with separator 120 and the interior surfaces of the separator.
Separator 110 is typically a sealing separator, that is, includes a spacer and sealing
between the spacer and each substrate where they adjoin in order to hermetically seal
the interior region and thus protect the interior from moisture and the like. Typically,
once the glass panes are sealed to the separator, secondary sealing may be applied
around the perimeter edges of the IGU in order to impart further sealing from the
ambient, as well as further structural integrity to the IGU. The IGU 125 must be wired
to a controller via wires, 130. In this example, the IGU is supported by a frame to
create a window assembly, 135. Window assembly 135 is connected, via wires 130, to
a controller, 140. Controller 140 may also be connected to one or more sensors in
the frame via communication lines 145.
[0037] As depicted in Figure 1A, conventional EC window controllers are not in situ, that
is, they are not mounted on or otherwise part of the window assembly and are therefore
installed outside of the IGU and/or window assembly (or not attached to a stand-alone
laminate) and/or not in the frame. Also, conventional window controllers have more
associated wiring parts to ship from the manufacturer to the installation site, and
this has associated tracking pitfalls such as mismatching of window, associated controller,
and cabling. Mismatched controller and window can cause installation delays and damage
to the controller and/or IGU. All these factors contribute to higher cost of EC windows.
Also, since conventional controllers are remotely located, often with long and differing
lengths of low voltage (e.g., less than 10v DC) wiring and thus are wired to one or
more EC windows as part of the installation of the EC windows.
[0038] Referring to an embodiment herein, an in situ controller may be in a frame that holds
the laminate or an IGU, where the frame is part of the window assembly; that is, the
frame is not part of a building's framing system or curtain wall, but is a component
of a self-contained window assembly. Such a window assembly may itself fit into traditional
framing systems for windows, such as curtain walls and the like. The assembly is akin
to that depicted in Figure 1A, but with a clear distinction in that the controller
is inside the frame of the assembly and is thus part of a self-contained unit. The
frame is part of the assembly that is fabricated as the end product. The framed window
assembly is then installed into a glazing pocket or curtain wall in the same manner
that traditional IGUs would be installed. The frame may be very thin and therefore
the overall dimensions of the assembly are similar to a conventional IGU without such
a frame.
[0039] Referring to Figure 1B, controllers 140 each control an EC window 135. Typically
the controllers are located proximate to a single location and so low voltage wiring
130 is of varying length. This is true even if only one controller controls multiple
windows. There are associated current drop offs and losses due to this long wiring.
Also, since the controller is located remotely, any control feedback or diagnostic
sensors mounted in the window assembly require separate wiring to be run to the controller
- increasing cost and complexity of installation. Also, any identification numbers
on the IGU are hidden by the frame and may not be easily accessible, which makes it
problematic to check IGU information checking warranty or other vendor information.
[0040] In one embodiment, localized controllers are installed as part of framing materials
that will serve, at least partially, as the frame for the EC window, where the IGU's
or laminates are installed into the framing. Thus, one embodiment is a method of installing
an EC window and associated controller into a wall, the method including (a) installing
the associated controller unit into a wall, and (b) installing either an EC window
unit which includes a window frame of the EC window, or installing an IGU or laminate,
where the wall framing serves as the frame for the EC window.
[0041] In one embodiment, controllers described herein are part of a window assembly. One
embodiment is a window assembly including: a substantially transparent substrate having
an electrochromic device disposed thereon; and a controller as part of the window
assembly for providing optical switching control for the electrochromic device. In
one embodiment, the window assembly further includes: a second substantially transparent
substrate; and a sealing separator between the first and second substantially transparent
substrates, which sealing separator defines, together with the first and second substantially
transparent substrates, an interior region that is thermally insulating. In one embodiment,
the controller is embedded in or affixed to the sealing separator. In another embodiment,
the controller is attached to one of the first and second substantially transparent
substrates. In one embodiment, the controller includes control logic for directing
electrochromic device to switch between three or more optical states. In one embodiment,
the controller is configured to prevent the electrochromic device from being connected
to in a reverse polarity mode to an external power source. In one embodiment, the
controller is configured to be powered by a source delivering between about 2 and
10 volts. There can be included in the window assembly, supply lines for delivering
both power and communications to the controller or only power where the controller
includes wireless communication capability.
[0042] In one embodiment, the window assembly includes an IGU with at least one EC pane;
and a window controller configured to control the at least one EC lite of the IGU
of the window assembly. In some embodiments, the window controller is not positioned
within the viewable area of the IGU. In other embodiments, the window controller is
positioned fully or partially in the viewable area of the IGU. In one embodiment,
the window controller is positioned outside of the primary seal of the IGU. The controller
could be in the window frame and/or in between the panes of the IGU or on an outer
surface of one of the panes of the IGU. In one embodiment, the window controller is
positioned at least partially between the individual panes of the IGU, outside of
the primary seal. In one embodiment, the window controller may span a distance from
a point between the two panes of the IGU and a point beyond the panes, for example,
so that the portion that extends beyond the panes resides in, at least partially,
the frame of the window assembly.
[0043] In one embodiment, the window controller is between and does not extend beyond the
individual panes of the IGU. In this configuration, the window controller can be,
for example, wired to the EC device(s) of the EC panes of the IGU and included in
the secondary sealing of the IGU. This incorporates the window controller into the
secondary seal; although it may be partially exposed to the ambient for wiring purposes.
In one embodiment, the controller may only need a power socket exposed, and thus be
"plugged in" to a low voltage source (for example a 24v source) because the controller
communicates otherwise via wireless technology and/or through the power lines (e.g.,
like Ethernet over power lines). In another embodiment, a dock may be provided in
the secondary seal and the controller (or one or more components typically found in
a controller such as a chip storing parameters relevant to the associated electrochromic
window) may be inserted into the dock, like a cartridge. The wiring from the controller
to the EC device, for example between 2v and 10v, is minimized due to the proximity
of the controller to the EC device.
[0044] In some embodiments, the controller is incorporated into the IGU, partially, substantially,
or wholly within a perimeter defined by the primary seal between the sealing separator
and the substrate. Similarly, in some embodiments, an IGU includes a memory component
that is programmed with instructions to control the electrochromic device of the IGU,
where the memory component is positioned partially, substantially, or wholly within
the perimeter defined by the primary seal. In some implementations, the IGU contains
a memory element that stores information other than controller instructions; such
information may describe characteristics of the window, the electrochromic device,
the localized controller, or other information pertinent to the operation of the window.
[0045] In some cases, the controller is positioned fully or partially within a spacer. For
example, the controller may be provided within the hollow interior of a spacer, or
within a spacer key (e.g., within the hollow interior of a spacer key) that attaches
two ends of a spacer together. The spacer key having the controller therein can then
be popped into the spacer and installed in an IGU. The controller may have certain
components that extend beyond the edge of a spacer key into the spacer, or the controller
may be substantially within the spacer key. In one example, the controller is wholly
within the spacer key, and no part of the controller extends beyond the edges of the
spacer key. In another embodiment, a controller is embedded in a foam spacer. In such
cases, the controller may not be visible when looking at the foam spacer (e.g., the
controller is completely encapsulated by foam). Examples of spacers and spacer keys
that may be modified to include a controller are further discussed in
U.S. Patent No. 8,711,465, titled "SPACERS FOR INSULATED GLASS UNITS," which is herein incorporated by reference
in its entirety. In various cases where the controller is at least partially within
the perimeter defined by the primary seal, the controller does not extend past the
edges of the panes of the IGU. One advantage of having a controller wholly within
the perimeter defined by the primary seal is that the controller is protected from
the elements.
[0046] A controller may itself have a sealing component in some embodiments. For instance,
a sealing material may be placed on one or more sides of a controller, such sealing
material/sides mating with one or more of the panes of the IGU. In one embodiment,
a dock may reside between the panes of an IGU, and may have sealing material where
the dock mates with the glass panes. In some such cases, the controller (or various
components thereof) may be provided as a cartridge that inserts into the dock in between
the glass panes. The controller may extend beyond the edges of the glass panes, or
not. In one embodiment, a controller (or dock as described herein) has a height (thickness)
that is nearly the distance between the panes of the IGU, the remaining distance being
occupied by sealant on both sides of the controller (or dock).
[0047] As used herein, the term controller refers to the logical hardware and/or software
for controlling and powering window transitions, and for communicating with other
components on a network and/or communicating with power supplies. The various components
of the controller may be provided together in a single controller unit in some cases,
while in other cases one or more controller components may be provided separately
from the others, sometimes in a different piece of hardware.
[0048] In a number of embodiments, the controller may be provided in a carrier (sometimes
referred to as a casing or housing) that interfaces and/or mates with a dock positioned
somewhere on the window assembly, for example in a socket or on a base. A dock may
be mounted on or near the window assembly to provide a convenient configuration for
attaching the carrier, which often houses some or all of the components of the controller.
In certain implementations, the dock is a piece of plastic or other material that
is sized and located to hold and/or lock the carrier at an appropriate location on
or near the IGU. The dock serves as a positioning element for the carrier on the window,
and may also facilitate an electrical connection between the carrier and bus bars
of the electrochromic device. The dock may include the aforementioned chip or memory
containing physical characteristics or other parameters of the EC window to which
it is associated (such characteristics/parameters are typically programmed into the
chip/memory at the factory in which the EC window is fabricated).
[0049] As mentioned, the dock may be a socket or a base in some embodiments. A socket may
be a housing or frame into which the carrier may be inserted and removed. Similarly,
a base may be a piece of hardware onto which the controller may be installed. In various
cases, a base may engage with a carrier on only the back side of the carrier. In one
embodiment, a base will have a smaller footprint (area on the window or other surface
on which it is mounted) than a carrier, and a carrier will essentially surround the
base such that the base is not visible when the carrier is mated with the base. A
socket may engage with a carrier on additional sides of the carrier, supporting the
carrier at its periphery. A socket may have a larger or smaller footprint than a carrier.
In many cases, a socket may be at least partially visible when the carrier is installed
in the socket. Figure 10H, further described below, provides one example of a carrier
1051 mounted in a socket 1050. Figure 10A, also described further below, provides
an example of a carrier 1008 mounted on a base 1007.
[0050] Sockets, bases, and similar mounting hardware may be generally referred to as docks.
In various cases, one or more components typically found in a controller may be provided
in a dock. One example is a memory component, which may store information and/or control
algorithms related to the associated EC window. As noted above, the term controller
refers to the logical hardware and/or software for controlling and powering window
transitions and for communicating as needed. Therefore, in such cases, the term "the
controller" may generally refer to the dock, the carrier, or both (whichever component(s)
include the relevant hardware and/or software).
[0051] The dock may be positioned anywhere on the IGU. In various cases the dock is provided
at a perimeter of the IGU. The dock may be partially, substantially, or wholly embedded
in a secondary seal. This allows a carrier (which may include some or all of the controller
components) to be removed/swapped/upgraded without damaging the secondary seal. Similarly,
the dock may be partially, substantially, or wholly located within a perimeter defined
by the primary seal. The dock may be on the glass, e.g., on surface 4, and close to
the frame of the window. The dock may include sealing material to mate with one or
both panes of glass. In some embodiments, the dock hermetically seals the carrier
from the secondary seal material, or otherwise protects the carrier from the secondary
seal material. One, two, three, four or more docks may be provided on a single window,
thus increasing flexibility during installation. Figure 8 provides an example of an
IGU 800 having four separate docks 802, one positioned on each edge of the IGU 800.
Each dock has wiring to the bus bars of the EC window, thus there is redundant wiring
to the bus bars. A carrier 804 housing a controller may be placed in one of the docks
802, as indicated by the dotted arrows. Advantages to this system include that installers
can use any one of the redundant docks for the controller, thus increasing installation
flexibility; and, since there is redundant wiring to the bus bars, if one dock's wiring
should fail for some reason, the carrier (controller) can be inserted into one of
the other docks, without having to replace or repair the window.
[0052] In various embodiments, the dock is provided between the panes or on the lite closer
to the building interior (i.e., the inboard lite, e.g., on surface S4, e.g., near
the frame that holds the EC window so as to not interfere with the user's view through
the window). The inboard lite may include a notch or cutout, for example as described
with relation to Figures 2B-2D. The sealing separator may be shaped to permit such
notch or cutout on the inboard lite while maintaining a sealed interior region of
the IGU. The outboard lite may be rectangular, without any notches or cutouts. The
outboard lite therefore protects the carrier from the elements.
[0053] In some embodiments, the carrier shaped such that it fits on or in a dock on a lite
of the IGU, and does not extend beyond the perimeter of the IGU. Further, the carrier
may be shaped such that it does not extend beyond the thickness of the IGU, the thickness
being measured in a direction normal to the surface of the panes.
[0054] Docks may be electrically connected to one another, as shown by wire 806 for instance,
such that power provided to any dock can be routed to the dock where a carrier is
installed. The wire 806 may travel through the interior region of a hollow spacer
in some cases. The wire 806 may also be provided around a secondary seal (e.g., in
the secondary seal, or around the outer perimeter of the secondary seal). The docks
can have bus bar lead connectors to provide power to the bus bars. The docks may also
be electrically connected with other components, for example one or more antennae
patterned into a surface of one of the panes (discussed further below). In a particular
example the wire connecting the docks carries 24V power. A number of different electrical
connection configurations may be used to provide power to the carrier docked in/on
the dock. The docks may also be configured to include a memory component as mentioned
above. The memory component may hold information related to IGU identification, cycling
data, window characteristics/properties, any data that is particular to the individual
IGU, etc. An IGU-specific memory component may also be provided separately from the
dock, for instance in a local window controller/carrier that interfaces with the dock,
or embedded separately into a secondary seal of the IGU. While Figure 8 shows an IGU
having four docks, the embodiments are not so limited. Any number of docks can be
provided on any side of the IGU, with greater numbers of docks providing greater flexibility
during installation, and lower numbers of docks being less expensive to manufacture.
In one embodiment, only a single dock is provided. In another embodiment, only two
docks are provided, e.g., where rectangular IGUs are constructed, each of one long
side and one short side of the IGU may have its own dock, or the two docks may be
positioned on opposite sides of the IGU.
[0055] The dock may be made from a variety of materials and can have many different shapes,
so long as it interfaces with the carrier to hold the carrier in place as desired.
In some implementations where a dock includes a chip (e.g., including information
related to the associated IGU), the dock may be formed by placing the chip (and any
associated connections) in a mold and pouring curable material (e.g., epoxy resin,
plastic, etc.) around and over the chip (i.e., "potting" the circuit), or the chip
may simply be covered with a conformal polymeric protection layer. After the material
is cured, the dock can be installed on the IGU. Injection molding or similar techniques
may be used. The chip may be attached to the dock via various other methods, so long
as the chip remains readable by the controller/carrier.
[0056] A carrier/controller may be formed in a similar manner in certain embodiments, with
all relevant components (see Figures 10A-10C, for example) being potted or otherwise
covered with a polymeric protection layer. In a particular embodiment, substantially
all of the controller components are provided in this manner to form the carrier,
with the exception of a battery or battery pack and/or supercapacitor, which can interface
with the molded carrier while being easily swappable/replaceable. The battery may
be shaped like a cover for the carrier in some cases. In another embodiment, all or
substantially all of the controller components are provided together via a molding
process, including a battery, to form the carrier. In certain embodiments the battery
is a flat battery. If/when the battery dies, the entire carrier may be replaced. In
another embodiment, the various components of the controller may each be provided
either (i) in the carrier itself or (ii) in a dock that interfaces with the carrier.
Where the dock itself includes components typically found in the controller, the dock
may be considered part of the controller.
[0057] The various controller components may be provided in the dock and/or in the carrier
that interfaces with the dock. The carrier may be swappable/replaceable as desired.
In one example, controller components that are specifically adapted to an associated
IGU may be provided on the dock, while more generic controller components may be provided
in/on the carrier. Examples of controller components that are adapted to an associated
IGU include a chip, card, or board having a memory component that is programmed to
include information specific to the associated IGU. By providing these specially adapted
controller components directly on the dock, the risk of mismatching the component
with a different IGU is minimized. By contrast, there is no such risk of mismatch
with respect to the more generic controller components such as sensors (e.g., interior
and exterior photosensors, interior and exterior temperature sensors, motion sensors,
occupancy sensors, etc.), etc.
[0058] In some embodiments, a carrier may lock into a dock. This feature may prevent theft
and minimize the risk of damaging a carrier and the controller components therein.
This also ensures that the only people who have access to the carrier and the components
therein are people who are authorized to do so (e.g., an owner, installer, or other
servicer). In some cases, a special tool may be used to unlock and undock a carrier
(or a portion thereof) from a dock. In some such cases, this tool may be provided
on a long handle, making it easy to access carriers that are positioned high on a
window or skylight, for example. The tool may utilize mechanisms that slip, slide,
rotate, or otherwise move into and out of place to allow the carrier to be removed
from the dock as needed. The tool may also utilize hardware to ensure that the carrier
is supported after it is removed from the dock, minimizing the risk that the carrier
falls to the floor after it is undocked. For example, the removal tool may have one
or more pins that when inserted into apertures in the carrier, engage a mechanism
that releases the carrier from the dock. For example, there can be interlocking components,
held together by tension, and the pins relieve the tension and the carrier can be
removed from the dock (much like the mechanism for tamper proof removal of some car
stereo receivers or face plates from their associated docks). The removal tool can
be a lock and key mechanism. One of ordinary skill in the art would appreciate that
a number of interlocking and releasing mechanisms would fall within the scope of these
embodiments.
[0059] The use of docks further enables additional features that may be present in certain
embodiments. Specifically, custom carriers may be provided for different purposes,
which may interface with the dock as needed. In one example, an installation carrier
may be provided. This installation carrier may include controller components useful
for installing and testing an electrochromic window, and may be used by an installer
when positioning and/or hooking up an IGU. These components may be less complex than
the controller used to control the window during its intended end use. In another
embodiment, a carrier may be configured for use in the factory setting, for more complex
testing than an installation carrier, e.g., used in the field. Installation carriers
and other custom carriers/controllers are discussed further below in the section related
to Packaging and Installation.
[0060] In certain implementations, a controller may include a photovoltaic panel that, although
the controller is mounted on surface 4, faces the outside environment when the controller
is in position on the window or in a notch adjacent to the window, for example. Such
PV-enabled controllers are particularly useful when the controller can be positioned
in an area exposed to light, as in the case of Figures 2B-2D, for example. Power generated
by the PV on the controller may be used to power the controller, or any components
or functions thereof (e.g., communication function), e.g., to charge a battery or
supercapacitor in the controller. If the PV is sufficiently efficient and the energy/power
requirements for driving an optical transition are sufficiently low, the power generated
by the PV on the controller may be used to drive optical transitions on the window.
In one example, the PV (or any other power source that does not rely on delivering
power to the IGU via wires connected to a building's power supply) on a controller
or elsewhere on the IGU may be used to power a controller such that it can communicate
with other nearby controllers/windows to establish and on a mesh network (described
further below). As such, the windows may be able to auto-configure themselves without
or before hooking them up to another power source (in some cases 24V wired power).
Where PV-configured controllers (or other self-powered controllers that do not rely
on wired power from a building power supply) are used to communicate without hooking
up to another power supply, the controller may use a low power communication method,
for example low power radio frequencies using WiFi or Bluetooth low energy (BLE).
[0061] In certain cases, the controller may be positioned in the viewable area of the IGU
on the inboard pane, e.g., S4 of a double-pane IGU or S6 of a triple pane IGU. Such
a configuration may be beneficial in providing an accessible on-board controller e.g.,
by building occupants. Controller accessibility is beneficial in the event that the
controller needs servicing. One example of where servicing may be needed is where
a controller needs to have new batteries installed. Further, certain components within
a controller, or the controller itself, may break and need to be fixed, upgraded,
or replaced. Where a controller is sealed into an IGU in a non-accessible manner,
such servicing can be very challenging. In embodiments where the controller is in
the secondary seal, even if docked as a cartridge type controller, the framing holding
the window may have to be opened to access the controller and remove it from the dock.
[0062] To provide easy accessibility to the on-board controller, one or both of the panes
may be specifically designed. For example, one or more panes may have a notch or cutout
that is positioned at least partially (and sometimes wholly) within what would otherwise
be the viewable area of the IGU. The on-board controller may be positioned at this
notch or cutout, and access to the controller may be achieved through such notch or
cutout. In some cases the controller may be placed partially or wholly outside of
the viewable area, but access to the controller is achieved through a notch or cutout
located partially or wholly within what would otherwise be the viewable area. For
instance, the controller may slide into place through the notch or cutout in the pane,
into a position that is behind a frame. A cover may be provided over the notch/cutout
to help protect the controller when it is not being actively accessed. In one embodiment,
the IGU includes a conventionally shaped (e.g., rectangular) first lite (e.g., the
outboard pane) on which the controller is removably mounted, and a second lite (e.g.,
the inboard pane) having a notch, cutout or other accessibility point allowing the
controller to be accessed. The conventionally shaped lite may be the lite facing the
outside or the lite facing the inside of a building, depending upon e.g., desired
access to the controller. Typically the controller access is desired from within the
building.
[0063] It may be beneficial to have the notched/cutout lite facing the interior of the building
to provide easy access to the controller from the room in which the IGU is located.
In other cases, it may be beneficial to have the notched/cutout lite facing the outside
environment. One reason this may be useful is to provide easy access to the controllers
from outside, which may be more convenient, particularly if a large number of windows
are installed in different rooms. Where outside access is provided, security measures
may be taken to ensure that only people with proper permission are able to access
the controllers (e.g., there may be a locked cover over the notch/cutout). In another
embodiment, both the inside- and outside-facing panes are modified to include a notch
or cutout through which the controller may be accessed. In order to accommodate the
notched/cutout EC pane(s), the sealing separator may be designed to accommodate the
accessible controller while maintaining a sufficient seal to protect the EC device(s)
of the EC panes.
[0064] In another embodiment, an IGU having no notches or cutouts in the lite is provided
with an easily accessible local window controller. In these cases, the controller
may be a "stick on" controller, which may be positioned on an inboard lite (with the
controller facing the interior of a building, on surface S4), or on a frame of the
window, or on a wall next to a window. A ribbon cable or other electrical connection
may be provided to connect the controller to other components such as the IGU itself
(e.g., electrical connections for powering the bus bars) or to upstream network components/cabling.
The ribbon cable may provide power and/or communication. A ribbon cable works well
for this purpose because it can wrap around the edge of a pane, and a frame of a window
can clamp over the ribbon cable without damage. One benefit of these embodiments is
that there is no need to drill holes/notches/cutouts in the panes for feeding wires.
[0065] Ribbon cables (and other electrical connections as described herein) can be provided
at various positions/sides of the IGU for flexibility during installation, similar
to the embodiment shown in Figure 8. Where the controller is provided in a carrier
in this "stick on" manner, it may be installed in a dock. The dock for the carrier/controller
may be provided as a part of the indoor-facing inboard lite of the IGU, provided directly
on surface S4 such that the position of the controller on the window is pre-determined,
or it may be provided as a separate mountable unit. Where the dock is provided as
part of the IGU, it is often positioned near an edge or corner of the viewable area
of the IGU, in some cases proximate a top or bottom edge of the viewable area. Where
the dock for the carrier/controller is provided as a separate mountable unit, a user
may mount the dock anywhere on the inboard pane, window frame, or wall, so long as
it is within reach of the ribbon cable or other electrical connector.
[0066] In these or other embodiments, the controller (which may or may not include a dock
and/or carrier) may be relatively small. For instance, the controller (e.g., dock,
carrier, or both) may have a height (thickness, as measured from the mounting surface
of the dock or the surface it's mounted to, to the opposite surface of the dock) of
about 1/2 inch or less, for example about 3/8 inch or less, for example 1/8 inch or
less. The controller may also have a length of about 5 inches or less, for example
about 4 inches or less, or about 3 inches or less, or about 2 inches or less. Further,
the controller may have a width that is about 1 inch or less, for example about ½
inch or less. The height (thickness), length, and width may be measured in directions
that are orthogonal to one another. In certain embodiments, the controller has a surface
area of about 4 in
2 or less when considering the side of the controller that faces indoors, in other
embodiments 3 in
2 or less, in yet other embodiments 2 in
2 or less. When the controller is provided in a carrier that interfaces with a dock,
the dock may be larger or smaller than the carrier. In a number of embodiments where
the dock is a base onto which the carrier is installed, the base may be smaller (in
many cases significantly smaller) than the carrier. In one example, a base may have
a length that is about 4 inches or less, for example about 3 inches or less, or about
2 inches or less, a width of about 1/2 inch or less, and a height (thickness) that
is about ¼ inch or less, or about 0.125 inches or less, or 0.08 inches or less. In
one embodiment, the base may be a flexible printed circuit material. Such materials
are often quite thin. Such a flexible printed circuit material may be adhesively attached
to the glass in some cases.
[0067] Often, IGUs are shipped with small pads (e.g., cork pads) separating adjacent IGUs
in order to protect the IGUs during shipping. Figure 12 depicts three electrochromic
IGUs 1240a-c stacked next to one another for shipping. Each IGU 1240a-c includes a
first lite 1200a separated from a second lite 1200b by a spacer 1201. A dock 1207
is provided on an outer surface of each IGU 1240a-c. In a similar example, the dock
1207 may be omitted, and element 1207 may be a controller that is positioned directly
on the first lite 1200a of each IGU (e.g., through adhesives, etc.). In another example,
dock 1207 is provided with a carrier therein (not shown) during shipping. Adjacent
IGUs are separated by small pads 1230, e.g., cork pads commonly used in the glass
industry. An onboard controller, carrier, and/or dock 1207 may be designed such that
it is thinner than pads 1230 used to separate the adjacent IGUs 1240a-c, thereby ensuring
that the onboard controller, carrier, and/or dock 1207 does not scratch or otherwise
damage an adjacent IGU and likewise, is not damaged by contact with adjacent IGUs.
Alternatively or in addition, a cover (not shown) may be provided over the onboard
controller, carrier, and/or dock to prevent the relevant component from scratching
an adjacent IGU during shipping. One embodiment is a cover, e.g., a plastic cover
or tape, which covers the dock, controller and/or carrier. The cover can be removed,
e.g., after the window is installed to keep the dock and its associated electrical
contacts (described further herein) from getting dirty during shipment and installation.
The cover could also be a vinyl peel off, held in place by electrostatic forces.
[0068] Electrochromic windows which are suitable for use with controllers described herein
include, but are not limited to, EC windows having one, two or more electrochromic
panes. Windows having EC panes with EC devices thereon that are all solid state and
inorganic EC devices are particularly well suited for controllers described herein
due to their excellent switching and transition characteristics as well as low defectivity.
Such windows are described in the following
US patent applications: serial number 12/645,111, entitled, "Fabrication of Low-Defectivity
Electrochromic Devices," filed on December 22, 2009 and naming Mark Kozlowski et al. as inventors; serial number
12/645,159, entitled, "Electrochromic Devices," filed on December 22, 2009 and naming
Zhongchun Wang et al. as inventors; serial numbers
12/772,055 and
12/772,075, each filed on April 30, 2010, and in
U.S. Patent Applications, serial numbers 12/814,277 and
12/814,279, each filed on June 11, 2010 - each of the latter four applications is
entitled "Electrochromic Devices," each names Zhongchun Wang et al. as inventors; serial number
12/851,514, filed on August 5, 2010, and entitled "Multipane Electrochromic Windows," each of which is incorporated by
reference herein for all purposes. As mentioned, the controllers disclosed herein
may useful for switchable optical devices that are not electrochromic devices. Such
alternative devices include liquid crystal devices and suspended particle devices.
[0069] In certain embodiments, the EC device or devices of the EC windows face the interior
region of the IGU to protect them from the ambient. In one embodiment, the EC window
includes a two-state EC device. In one embodiment, the EC window has only one EC lite,
the lite may have a two-state (optical) EC device (colored or bleached states) or
a device that has variable transitions. In one embodiment, the window includes two
EC panes, each of which includes a two-state device thereon and the IGU has two optical
states, in another embodiment, the IGU has four optical states. In one embodiment,
the four optical states are: i) overall transmittance of between about 60% and about
90%; ii) overall transmittance of between about 15% and about 30%; iii) overall transmittance
of between about 5% and about 10%; and iv) overall transmittance of between about
0.1% and about 5%. In one embodiment, the EC window has one lite with an EC device
having two states and another lite with an EC device with variable optical state capability.
In one embodiment, the EC window has two EC panes, each having an EC device with variable
optical state capability. In one embodiment, the EC window includes three or more
EC panes.
[0070] In certain embodiments, the EC windows are low-defectivity windows. In one embodiment,
the total number of visible defects, pinholes and short-related pinholes created from
isolating visible short-related defects in an EC device of the EC window is less than
about 0.1 defects per square centimeter, in another embodiment, less than about 0.045
defects per square centimeter.
[0071] Figure 2A depicts a window assembly, 200, including a window frame, 205. The viewable
area of the window unit is indicated on the figure, inside the perimeter of frame
205. As indicated by dotted lines, inside frame 205, is an IGU, 210, which includes
two glass panes separated by a sealing separator, 215, shaded in gray. Window controller,
220, is between the glass panes of IGU 210 and, in this example, does not extend beyond
the perimeter of the glass panes of the IGU. The window controller need not be incorporated
into a single enclosure as depicted, and need not be along a single edge of the IGU.
For example, in one embodiment, the controller resides along two, three or four edges
of the IGU, in some instances, all within the secondary seal zone. In some embodiments,
the window controller can extend beyond the perimeter of the IGU and into a frame
of the window assembly.
[0072] The controller between the panes of glass may have electrical wiring directly to
it for control, and/or it may operate wirelessly, e.g., using magnetic induction control
or infrared control through the glass, e.g., as described in
US Patent No. 4,340,813, which is incorporated by reference herein in its entirety. In one embodiment, the
controller is configured between the panes of the IGU as described herein. For example,
the controller is in the secondary seal of the IGU, but has a control panel on an
outward surface, e.g., S1 or S4 of the glass. In this embodiment, electrical connections
to the controller can be wireless and/or hard wired as described herein. If hard wired,
the connections can be made through apertures in the glass and/or around the edge
of the glass as further described herein.
[0073] There are advantages to having the window controller positioned in the secondary
seal or otherwise in situ of an IGU, some of these include: 1) wiring from the controller
to one or more EC devices of the IGU panes is very short, and consistent from window
to window for a given installation, 2) any custom pairing and tuning of controller
and IGU can be done at the factory without chances of mis-pairing controller and window
in the field, 3) even if there are no mismatches, there are fewer parts to ship, track
and install, 4) there is no need for a separate housing and installation for the controller,
because the components of the controller can be incorporated into the secondary seal
of the IGU, 5) if hard wired, wiring coming to the window can be higher voltage wiring,
for example 24V or 48V, and thus line losses seen in lower voltage lines (e.g., less
than 10V DC) are obviated, 6) this configuration allows in-situ connection to control
feedback and diagnostic sensors, obviating the need for long wiring to remote controllers,
and 7) the controller can store pertinent information about the IGU, for example using
an RFID tag and/or memory such as solid state serial memory (e.g., I2C or SPI) which
may optionally be programmable. Stored information may include, for example, the manufacturing
date, batch ID, window size, warranty information, EC device cycle count, current
detected window condition (e.g., applied voltage, temperature, %T
vis), window drive configuration parameters, controller zone membership, and like information,
which will be further described below. These benefits save time, money and installation
downtime, as well as providing more design flexibility for control and feedback sensing.
[0074] In other embodiments, window controllers are separable from the window (e.g., dockable)
and read a chip associated with the dock as described herein. In such embodiments
the controller may be configured in the field for the specific window to which it
is associated by virtue of mating with the dock and reading the chip therein.
[0075] More details of such window controllers are described herein.
[0076] Further, on-board controllers enable certain window powering configurations that
could not otherwise be attained. For instance, in some systems, a trunk line (e.g.,
a 24 V trunk line) is used to route power throughout a building, intermediate lines
(often referred to as drop lines) connect the local window controllers to the trunk
line, and a window line connects the window controllers to the windows. The window
lines may be lower voltage power lines. Due to line losses, low voltage window lines
are typically limited to a length of about 15 feet or less. This 15 foot limitation
can present problems in certain window configurations, particularly where large panels
of windows are used (e.g., in a conference room, lobby, atrium, etc.) and where skylights
are used. The use of on-board controllers can eliminate the need for the low voltage
window lines, since the higher voltage intermediate lines can route power directly
from a main trunk line to the controller/window. As such, the low voltage power lines
that otherwise introduce a 15 foot limitation (due to line loss) can be avoided. Where
on-board controllers are coupled with wireless communication, the wiring of the windows
is greatly simplified compared to previous systems, especially in the difficult contexts
mentioned above. There is no need to provide expensive cable that can carry both power
and communication. Instead, all of the wiring can be simple 2 wire format that carries
only power, e.g., 24V DC that does not experience significant line loss.
[0077] Figure 2B illustrates a window assembly 230 having a more readily accessible window
controller 220 positioned within what would otherwise be the viewable area 235. Area
235 is located within the interior border 236 of frame 205. Because the controller
and components are at least partially opaque, this portion of the viewable area may
be blocked. Though, as described herein, the controllers may have a very small footprint,
so that they are unobtrusive, e.g., compared to a 6' x 10' area of a large electrochromic
window. In other embodiments, some or all the controller is behind window framing.
In the embodiment of Figure 2B, the IGU 211 includes a first lite 231 and a second
lite 232. Either or both of the first and second panes 231 and 232 may be EC panes.
The first lite 231 is shown in a dashed line and the second lite 232 is shown in a
dotted line. The second lite 232 is shown to be slightly inside of the first lite
231, though this is done merely for the sake of clearly illustrating the edges of
each pane. While either the first or second lite may extend beyond the other pane,
as shown, frequently these panes have the same dimensions or substantially the same
dimensions (e.g., within manufacturing tolerances), except for the region where the
controller is located.
[0078] In Figure 2B, the controller 220 is mounted on the first lite 231. In some cases,
the controller 220 is removably mounted on the first lite 231, such that the controller
can be removed and serviced as needed. Mounting hardware may be provided for easy
installation and removal (e.g., the lite may include a bracket into which the window
controller 220 can snap in/out). The second lite 232 is shaped to include a notch
where the controller 220 is located, in this example in the bottom right corner of
the second lite 232. As such, the controller 220 may be easily accessed through the
notch in the second lite 232. In some embodiments, the notch in the second lite 232
may be covered by a removable cover (not shown). The cover may be used to protect
the controller 220 from damage. The cover may provide instant access to the controller
220 (e.g., the cover may rotate open, slide open, pop open, etc.), especially where
the controller is expected to be accessed frequently. The cover may also be attached
by screws or other mechanisms (e.g., the locking mechanisms described herein) that
provide relatively easy, but not instant, access to the controller 220. Such designs
may be beneficial in preventing children, animals, etc. from damaging the controller
220. These designs may be useful where the controller itself does not need to be accessed
frequently, for example where a user inputs control commands from a web browser, smart
phone, or other device separate from the controller 220. The edges of the notch in
the second lite 232, as well as the edges of the cover, may be rounded or coated with
a material (e.g., plastic, rubber, etc.) to prevent injury and/or protect the edges
of the substrate pane.
[0079] In order to adequately seal the IGU 211 of Figure 2B, sealing separator 237 may be
configured as shown. In particular, sealing separator 237 (which includes a separator
and sealant (including, for example, a primary seal between the separator and each
pane, as well as a secondary seal that surrounds the perimeter of the separator) between
the separator and each lite 231 and 232) may be shaped to provide an air-tight, water-tight
seal to an interior IGU region that excludes the controller 220. Because the controller
220 is accessible, there needs to be an adequate seal between the controller 220 and
the interior IGU region. As noted above, the interior IGU region includes the space
between the panes and inside the interior edges of the sealing separator 237. In various
conventional designs, the sealing separator is positioned completely outside the viewable
area, e.g., hidden by a window frame. In contrast, in the embodiment of Figure 2B,
at least a portion of the sealing separator 237 can be seen in the viewable area 235.
In certain embodiments the carrier or dock of or associated with the controller may
obscure the sealing separator in this area around the controller. In another embodiment,
an obscuration material, such as paint or ink, may be added to S4 to hide the sealing
separator at least in the area around the controller.
[0080] In certain embodiments, it may be aesthetically desirable to maintain the entire
viewable area free of any view-blocking elements such as separators or controllers
(or obscuration materials to hide the separator). However, for various applications,
the benefits related to easily accessible on-board controllers, provided in windows
having a convenient modular form, outweigh such aesthetic concerns.
[0081] In some embodiments, the controller 220 is connected to one or more wires (not shown)
that may provide power and/or communication to/from the controller 220. Where power
and control information are delivered wirelessly and/or where the windows are self-powered,
such wires can be eliminated. Further, where control information is delivered wirelessly
and certain alternative power sources are used (e.g., batteries, supercapacitors,
photovoltaic cells, thermoelectric devices, piezoelectric devices, etc.), such wiring
may be omitted. The controller 220 may be shaped such that it can be removed through
the notch in the second lite 232. In such cases the second lite 232 and frame 205
may be shaped/designed to accommodate such removal/access.
[0082] Figure 2C depicts an additional embodiment of a window assembly 240 having a window
controller 220 positioned to be accessible to users and which may be within the viewable
area 235. The viewable area 235 is the region interior of the inner edge 236 of the
frame 205. In this embodiment, the IGU 213 includes two panes: a first lite is conventionally
shaped and does not include any notches or cutouts (the edge of this lite is shown
as the dotted line marked 213), and a second lite is similarly shaped but includes
a cutout 239 where the controller 220 is located (the outer edge of this lite is also
shown as the dotted line marked 213, and the cutout edge of this lite is shown by
the line marked 239). As used herein, the term "cutout" as applied to a lite in an
IGU/window assembly refers to a portion of the lite where the substrate (e.g., glass,
plastic, etc.) is not present, i.e., an aperture, and that has a surrounding region
where the substrate is present. In other words, a cutout is an aperture or hole in
a lite having a shape that does not fully extend to any edge of the pane. This contrasts
with a notch, shown in Figure 2B, which may extend all the way to one or more edges
of the pane.
[0083] As in the case of Figure 2B above, there is a seal between the controller 220 (which
is accessible and therefore open to ambient) and the interior region of the IGU. In
this embodiment, the interior region of the IGU is the area between the panes, inside
of the inner edge of sealing separator 215, and outside the outer edge of a second
sealing separator 238. The second sealing separator 238 seals the interior region
of the IGU, protecting it from the ambient environment exposed to the controller 220.
The controller 220 may or may not be connected to wires (not shown) as described above
with reference to Figure 2B. Further, a removable cover (not shown) may be provided
over the cutout 239, as described above.
[0084] Figure 2D illustrates an additional example of a window assembly 250 having an accessible
controller 220 within the viewable area 235 of the IGU 214. The area 235 is the area
inside the interior edge 236 of the frame 205. The IGU 214 includes two panes: one
lite that is conventionally shaped and does not include any notches or cutouts, and
a second lite that includes cutout 239. The controller 220 is positioned in the cutout
239, and is accessible therethrough. The cutout 239 may be positioned interior of
the interior edge 236 of the frame 205, as shown in Figure 2D. In other cases, the
cutout 239 may extend into the frame on one or more sides or may be wholly within
the area of the frame (where the frame has a similarly positioned access point to
allow access to the cutout/controller). In contrast with the embodiment of Figure
2C, only a single sealing separator 241 is used in the embodiment of Figure 2D. The
sealing separator 241 is shaped to provide an air-tight, water-tight seal between
the interior region of the IGU and the region where the controller is located (which
is accessible and therefore open to ambient). Wires (not shown) may be connected to
the controller in some embodiments, for example to provide power and/or communication.
[0085] In the embodiments described in relation to Figures 2A-D, the controller is substantially
within the thickness of the IGU; that is for example, in Figure 2A, the controller
is between the panes of the IGU and thus thinner than the IGU, and in Figures 2B-D,
the controller is, for example, about as thick as the IGU, although it may be thicker
or thinner than the IGU. One advantage of these configurations is that the controller
does not protrude into the interior of the building (or exterior environment) very
much and thus is less likely to be knocked off the glass or damaged due to impacts
with other objects during shipping, handling, installation or during use. In embodiments
where the controller is between the glass panes, it is also protected by the glass
panes from impacts. In some embodiments where the controller is accessible from the
interior and/or exterior, that is, in what otherwise would be viewable area of the
window, the controller may be impacted from objects impinging at an acute angle to
the surface of the window.
[0086] In another embodiment, the controller may be positioned wholly or partially within
the viewable area, but may not be easily accessible. For example, the controller may
be sealed into the interior region of the IGU, within the interior edge of a sealing
separator, with no cutouts/notches/other ways to easily access the controller. Such
an embodiment may be appropriate for applications where modular/easy to install window
assemblies are desired. While controller accessibility is beneficial, it is not required
in all embodiments. Having the controller present in the viewable area may be beneficial
where certain types of line-of-sight wireless communication are used, for example
infrared communication.
[0087] In some implementations, the controller may be positioned on a pane of the IGU, for
example on a surface that can be accessed from the interior of the building. In the
case of an IGU having two panes, for example, the controller may be provided on surface
S4. Figures 10A-10C depict embodiments where various controller components are provided
in a carrier 1008 that is mounted in this manner. In each case, the carrier 1008 is
provided on a base 1007, which may be attached to surface S4 of an inboard lite 1000b
via pressure sensitive adhesive (e.g., double-sided tape and the like, not shown)
or a different adhesive (e.g., an epoxy or other adhesive). In various cases, the
carrier 1008 may also be referred to as a casing or controller (and may or may not
have all the components typically found in a window controller).
[0088] In Figure 10A, an IGU includes an outboard lite 1000a and an inboard lite 1000b,
having surfaces S1-S4 as shown. Lites 1000a and 1000b are separated by a spacer 1001,
which is hermetically sealed to the lites 1000a and 1000b through a primary seal material
(not shown). A bus bar 1002 runs under the spacer 1001, e.g., along its length, with
a bus bar lead 1003 that extends peripherally outward past the edge of spacer 1001.
A carrier 1008 registers with and fits onto a base 1007. In this example, base 1007
is connected to a connector 1017 via a cable 1027. The connector 1017 may be an M8
connector in some cases. Cable 1027 may deliver power and/or communication information
to the IGU. The power and/or communication information may be transferred from base
1007 to carrier 1008 through any available connections. In Figure 10A, power and/or
communication information may be transferred from the base 1007 to the carrier 1008
through one or more connections 1025 and 1026 on the base 1007 and carrier 1008, respectively.
[0089] The carrier 1008 includes a printed circuit board (PCB) 1009, with a variety of components
1011a, 1011b, and 1011c installed thereon. The components 1011a-c may be a number
of different components typically used by those of ordinary skill in the art and,
e.g., described in relation to Figure 2E. The various components on the circuit board
may all be provided on a single side of the circuit board in some cases, while in
other cases components may be provided on both side of the circuit board. The controller
may have more than one circuit board, e.g., in a stacked format or side to side in
the same plane. Optionally, an interior light sensor 1012 may protrude beyond (or
measure through) an aperture or hole in the carrier 1008, thereby enabling the interior
light sensor 1012 to measure the level of light in a room in which the IGU is installed.
Similarly, an optional exterior light sensor 1013 may be provided to measure the level
of light in the external environment. The exterior light sensor 1013 may be positioned
interior of the perimeter defined by the spacer 1001, within the viewable area of
the IGU in some cases. A hole 1014 may be provided in the base to ensure that the
exterior light sensor 1013 can measure exterior light levels.
[0090] A series of electrical connection structures such as spring-loaded pogo pins 1010a,
1010b, and 1010c may provide power from the carrier 1008 through the base 1007, to
components located below the base 1007. The electrical connection structures may provide
permanent or temporary electrical connections. The electrical connection structures
may provide a secure attachment by adhesion, metallurgical bonding, friction, etc.
In some cases, friction may be provided by spring loading (e.g., in the case of pogo
pins), pressure from the overall connections between the carrier 1008/base 1007/lite
1000b, etc. While the following examples present pogo pins, this is merely an example.
The connections may be gold plated, e.g., to increase reliability and prevent corrosion.
[0091] For example, pogo pin 1010a provides power to an electrical connection 1006, which
routes power from S4 to S2, where the EC film (not shown) and bus bar 1002 are provided.
The electrical connection 1006 may provide power to the bus bar lead 1003 (directly
or indirectly through another electrical connection as explained below in relation
to Figures 11B and 11C). Electrical connection 1006 may be a thin tape patterned with
conductive lines (e.g., copper ink, silver ink, etc.), a ribbon cable, another type
of cable, a clip patterned with conductive lines thereon or therein, or a different
type of electrical connection. A seal material 1005 may be provided in some cases
between the inboard lite 1000b and the electrical connection 1006, which may help
ensure that the interior of the IGU remains hermetically sealed. In some such cases
(not shown), this seal material 1005 (or anther seal material) may extend to reach
along the outer perimeter of the spacer 1001 to help keep the electrical connection
1006 in place next to the spacer 1001. The seal material 1005 may be a pressure sensitive
seal material or another kind of seal material. Located peripherally outside of the
spacer 1001 and the electrical connection 1006 is a secondary seal material 1004.
Alternatively, connector 1006, rather than passing around the edge of the inner pane,
may pass through an aperture through the inner pane, e.g., where 1006 emanates at
the base and thus is not seen by the end user. In this case a sealing material like
1005 may be used to seal around 1006 (e.g., a wire) to seal between 1006 and the aperture
in the inner lite through which 1006 passes.
[0092] A second pogo pin 1010b may provide an electrical connection between the carrier
1008 and component 1015, while a third pogo pin 1010c may provide an electrical connection
between the carrier 1008 and component 1016. In various embodiments, components 1015
and 1016 may form part of an antenna that is patterned onto surface S4, as described
below. For instance, component 1015 may provide a ground connection for the antenna,
and component 1016 may be a part of the antenna element itself. In other embodiments,
the spacer of the IGU and/or the bus bars of the IGU may serve the function of an
antennae. In these or other cases, antennae may be printed on any one or all of S1-S4
(or additional surfaces where an IGU includes more than 2 panes). Electrical connections
to the antennae are configured appropriately depending upon the location of components
on glass surfaces or in between the panes, e.g., in, or on the spacer surfaces. Although
only three pogo pins are shown in Figures 10A-10C, any number of pogo pins may be
provided, as needed to power different components or receive input from antennae and
the like. In one example, an additional pogo pin (not shown) is provided, which transmits
power to/from a PV connector similar to the electrical connector 1006. The PV connector
may have the same shape/properties as electrical connector 1006, but instead of delivering
power to the bus bars, the PV connector delivers power from a PV film positioned on
surface S2 to the carrier 1008. In cases where the PV film is positioned on surface
S3, the PV connector may simply deliver power from the PV film on surface S3 to the
base and/or carrier on surface S4, similar to the electrical connector 1020 shown
in Figure 10B. The PV connector may supply power from the PV cell to an onboard battery
or supercapacitor as described. Any of the mechanisms and hardware described herein
for routing power between (a) a carrier and/or base and (b) bus bars (or conductors
electrically connected with the bus bars) may also be used for establishing an electrical
connection between (a) a carrier and/or base and (b) a PV film positioned on one of
the lites of the IGU.
[0093] The carrier 1008 may fit securely over the base 1007, and in some cases may lock
into place (e.g., to prevent theft and minimize any possible damage). A mouse hole,
thin slit, or other opening may be provided in the carrier 1008, through which cable
1027 may run. Cable 1027 may be hidden from sight by virtue of the carrier being positioned
sufficiently close to the frame of the window so as to obscure cable 1027 (which may
pass into the frame, as indicated by the dotted line; e.g., connector 1017 is within
the frame and makes electrical connection within the frame).
[0094] Figure 10B presents an embodiment similar to the one shown in Figure 10A, and only
the two primary differences will be described. In Figure 10B, cable 1027 connects
directly to the carrier 1008 rather than to the base 1007 (though in an alternative
embodiment, it may be configured as in Figure 10A). Thus, there is no need for any
connections (such as 1025 and 1026 of Figure 10A) for bringing power and/or communication
information from the base 1007 to the carrier 1008. In this example, the base 1007
may be unpowered, with power being transferred directly from the carrier 1008 to the
electrical connection 1020 (and to components 1015 and 1016) through the pogo pins
1010a-c. In another embodiment, one or more of the pogo pins 1010a-c may terminate
on top of the base 1007 instead of going through the base 1007. The base 1007 may
then transfer power, via any available electrical connections, to the components below
the base 1007. In one example, the base 1007 includes conductive traces, each trace
electrically connecting (a) the point at which a pogo pin 1010a-c touches the base
1007 and (b) the component below the base 1007 that is powered by the associated pogo
pin (e.g., components 1015 and 1016, and electrical connections 1006 or 1020). Alternatively
or in addition, the base may include electrical connections that pass through the
base, rather than being provided only on a surface of the base.
[0095] Another difference in Figure 10B compared to Figure 10A is that the electrical connection
1006 is replaced by a different electrical connection 1020 and a block 1021. The electrical
connection 1020 brings power from S4 to S3, around the edge of the inboard lite 1000b.
The block 1021 brings power from S3 to S2, where it can deliver power to the bus bar
lead 1003. The block 1021 may be conductive or have conductors thereon or therein
to accomplish this purpose. In one example, the block 1021 is made of a material that
is easy to securely insert between the lites 1000a and 1000b. Example materials include
foam, rubber, silicone, etc. In some cases, conductive lines may be printed on the
block to electrically connect S2 and S3, in some embodiments the block is mated with
an adhesive backed ribbon cable or flexible printed circuit to make the connections
between S2 and S3.
[0096] The electrical connection 1020 may be any of the types of connections described with
respect to electrical connection 1006. Seal material (not shown) may be provided between
the spacer 1001 and the block 1021 to ensure a hermetic seal.
[0097] Figure 10C presents an embodiment similar to the one shown in Figure 10B, and only
the primary difference will be described. In Figure 10C, the block 1021 is replaced
by a wire 1022 (or series of wires), which brings power from S3 to S2. In a similar
embodiment, a block or sheet (not shown) may be provided to secure the wire 1022 (or
other electrical connection) against the spacer 1001. This technique may ensure that
the wire 1022 or other electrical connection is out of the way when the secondary
seal 1004 is formed. In an alternative configuration, wire or wires 1022 may pass
through pane 1000b via an aperture or apertures and optionally a sealant material
may be used to form a hermetic seal so that moisture cannot also pass through the
aperture(s).
[0098] In each of Figures 10A-10C, one set of electrical connections is shown providing
power from S4 to S2. However, it should be understood that each electrochromic window
has two (or more) bus bars, and the electrical connections should be configured to
bring appropriate power connections to each bus bar. This is further explained with
reference to Figures 10E, 11B, and 11C, below.
[0099] Although not explicitly shown in Figures 10A-10C, either or both of the base 1007
and the carrier 1008 may include a programmable chip that includes information relevant
to the associated IGU such as information about an electrochromic lite in the IGU.
Such information may relate to the size of the window, materials of the window, current
and voltage limitations particular to the window, control algorithms or other control
parameters particular to the window (e.g., required drive and hold voltages and ramps),
cycling and other lifetime information, etc. It may be particularly beneficial to
include the chip in the base 1007 to eliminate the risk that the chip gets mis-matched
through a mistaken installation on a different window. In this way, the carrier 1008
may be essentially generic/swappable, such that it would make no difference which
carrier gets paired with which IGU. This feature may significantly decrease installation
complications and errors. Similarly, some of the other components typically found
in a controller may be provided in a base or other dock, as desired (e.g., as opposed
to being provided in the carrier). As mentioned elsewhere, in cases where the dock
itself includes components typically found in the controller, the term "the controller"
may refer to the dock, the carrier, or both. Also not shown in Figures 10A-10C, either
or both of the base 1007 or carrier 1008 may include a port (e.g., a USB port, mini
USB port, micro USB port, etc.). In various embodiments, the port may be oriented
such that the device that interfaces with the port (e.g., a USB drive) inserts in
a direction that is parallel with the lites of the IGU. In some other embodiments,
the port may be oriented such that the device that interfaces with the port inserts
in a direction that is normal to the lites of the IGU. Other options are possible,
for example where the dock and/or carrier are not rectangular.
[0100] Figure 10D presents an example of a piece of flexible tape that has been patterned
with conductive lines (e.g., a flexible printed circuit). The conductive tape is shown
in the shape it would have if used for the electrical connection 1006 shown in Figure
10A. The tape wraps around the inboard lite 1000b, extends over the outer perimeter
of the spacer 1001, and rests on S2 of the outboard lite 1000a, where it can provide
a powered connection to the bus bars/bus bar leads (not shown), with one lead for
each bus bar. Similarly, the flexible tape can be used to provide electrical connections
to antenna components such as a ground plane and antenna element. In certain embodiments,
the flexible tape includes an adhesive surface allowing it adhere to the IGU structures
it traverses.
[0101] Figure 10E presents a view of a portion of an IGU as described in relation to Figure
10A. The base 1007 is shown mounted on the inboard lite 1000b. The electrical connection
1006 delivers power from S4 to S2, thereby bringing power to a first bus bar lead
1025a and to a second bus bar lead 1025b. The first bus bar lead 1025a may deliver
power to a first bus bar, while the second bus bar lead 1025b may deliver power to
a second bus bar. In embodiments where additional bus bars are provided (e.g., to
define different zones within a single EC lite), additional lines on the conductive
tape, and additional bus bar leads connecting to such tape, may be provided. Likewise,
if other electrical components of the window assembly reside on S1, S2, S3 and/or
S4, such as antennae, the flexible tape circuit can be configured to make electrical
connection to these additional components. Base 1007 is shown in Figure 10E to include
a number of features 1019. These features may be a variety of different components
including, but not limited to, holes provided to accommodate sensors (e.g., light
sensors), holes to accommodate pogo pins, connections for transferring power and/or
communication information between the base and the carrier, locking mechanisms for
ensuring that the carrier doesn't come off the base unless appropriate, etc. Although
the base is depicted with a single flexible circuit tape type connector e.g., running
to one side of the base, there may be other flexible tape circuits running to the
base. For example, one tape may run as depicted and another tape may run to another
side of the base. This embodiment may facilitate having contacts on e.g., S2, S3 for
coatings, antennae, etc. thereon and not having to make a single circuit tape make
all the connections. Though in certain embodiments a single circuit tape is desirable
for simplicity of fabrication, e.g., a convergent fabrication where all the electrical
connections between the lites are made using a single location (flexible circuit).
[0102] Figure 10F illustrates the embodiment of Figure 10E with the carrier 1008 installed
on the base (not shown). Cable 1027 provides power and/or communication information
to the IGU, and may connect to the base 1007 (as shown in Figure 10A) or to the carrier
1008 (as shown in Figures 10B and 10C). The connector 1017 may mate with another connector
1030, which may provide power and/or communication via cable 1028. The connectors
1017 and 1030 may be M8 connectors, and cable 1028 may be a drop line, which may connect
directly to a trunk line as described herein. Cable 1027 may be a window cable, also
referred to as an IGU cable. Figure 10F shows the cable 1027 and the electrical connection
1006 emanating from different sides of the carrier 1008 (and/or base 1007), though
in other embodiments these two connections may emanate from the same side of the carrier
1008 (and/or base 1007). Even though having a hard wired connection to power is present
in this embodiment, it still has the advantage that the controller is readily accessible
on e.g., S4 of the IGU and the controller can be removable, e.g., in a modular, cartridge-type
format.
[0103] One embodiment is an electrochromic window having a window controller mounted on
a pane of the window, where the components of the window controller are provided in
a dock and a carrier that mate with one another. In one embodiment the window controller
has a cartridge format, where the dock and the carrier interface with each other in
a reversible interlocking fashion. In one embodiment, the controller includes a battery.
In one embodiment the battery is removable from the controller. In one embodiment
the battery is part of the dock. In another embodiment, the battery is part of the
carrier. In one embodiment the battery is a flat battery. In one embodiment the battery
is rechargeable. In one embodiment, the battery is a lithium ion based battery. In
one embodiment the carrier and dock have a tamper proof mechanism to detach the carrier
from the dock. In one embodiment, the dock is adhesively attached to the pane. In
one embodiment the dock is in electrical communication with an electrochromic device
of the electrochromic window via a circuit tape or a ribbon cable. In one embodiment
the dock is in electrical communication with an antennae of the electrochromic window
via a circuit tape, ribbon cable, or other electrical connection. In one embodiment
the dock is in electrical communication with a bus bar of the electrochromic window
via a circuit tape, ribbon cable, or other electrical connection. In one embodiment
the dock is in electrical communication with a sensor of the electrochromic window
via a circuit tape, ribbon cable, or other electrical connection. In one embodiment
the top (outermost facing from the pane) surface of the base is about 1/2 inch or
less from the surface of the pane to which it is attached, for example about 3/8 inch
or less from the surface of the pane, for example 1/8 inch or less from the surface
of the pane. In one embodiment, the top (outermost facing from the pane) surface of
the carrier, when docked with the base, is about 1 inch or less from the surface of
the pane to which it is attached, for example about 3/4 inch or less from the surface
of the pane, for example 1/2 inch or less from the surface of the pane. In one embodiment
the base is rectangular. In one embodiment the base's shape has at least one right
angle so that it can fit into a corner of a frame that supports the electrochromic
window. In one embodiment, the controller includes at least one display. The display
may be e.g., an LCD display, and LED display or the like. The display may indicate
the tint level of the electrochromic window. In one embodiment the controller includes
control switches, e.g., buttons, dials, and/or a keypad. The control switches may
for example, correspond to tint states of the electrochromic window. The controller
may include one or more indicator lights, e.g., LEDs, to indicate a tint level change,
wireless communication connectivity, power status and the like; these functions may
also be displayed via the aforementioned display with or without separate indicator
lights. In one embodiment the controller includes a USB port. In one embodiment the
controller includes an optical fiber communication port. In one embodiment the controller
includes a coaxial connection port. In one embodiment the controller includes an antennae.
In one embodiment the controller has wireless communication, e.g., Bluetooth. Any
of the features described herein may be combined in a particular embodiment.
[0104] IGUs are typically installed in a frame or framing system for support. Individual
IGUs may be installed in individual frames, while larger numbers of IGUs may be installed
in a curtain wall or similar structure, with mullions and transoms separating adjacent
windows. All of these components may be considered to form the frame of an IGU. In
a number of embodiments, a hole, slit, or other perforation may be provided in a frame
that surrounds an IGU, and one or more wires/cables may be fed through the perforation.
For example, in the context of Figure 10F, cable 1027 may be routed through such an
aperture in a frame surrounding the IGU. In a similar embodiment, both the cable 1027
and the electrical connection 1006 emanate from the same side of the carrier 1008
(or a dock thereunder), and the frame into which the IGU is installed includes a hole
proximate where the electrical connection 1006 wraps around the edge of the inboard
lite 1000b. This hole may be hidden by the edge of the carrier 1008 (or dock in another
embodiment), which may abut against the interior edge of the frame. In some cases,
the outer casing of the carrier 1008 may be made of a material that has a certain
degree of give (e.g., rubber, pliable plastic, etc.) such that it is easy to abut
the carrier against the frame without any space in between. In other embodiments,
though the case of the carrier is rigid, a flexible material, such as foam or rubber
is applied to one side of the casing and/or the frame around the hole, so that when
the carrier is docked with the base, the flexible material obscures connection 1006
and/or cable 1027. Similarly, the portion of the carrier that abuts the edge of the
frame may be made of such a material, with the remaining portions of the carrier being
made of different materials. Cable 1027 may be routed through the hole in the frame
and connected with power and/or communication delivered via cable 1028. In this way
the on glass controller has a very clean look because no wiring or electrical connections
to the controller can be seen by the end user; and since the controller's footprint
is small (e.g., less than 4 in
2, less than 3 in
2, or less than 2 in
2), it takes up very little of the viewable area of the window.
[0105] Although the carrier 1008 is shown schematically as a simple rectangle in Figure
10F, in some embodiments the carrier 1008 may be provided with a mechanism for providing
user input for controlling optical transitions on the IGU. As mentioned above, the
carrier 1008 can include buttons, switches, dials, touchscreens, or other mechanisms
that a user can interact with to control the optical state of the associated IGU.
In one simple example, the carrier includes two buttons - one which causes the electrochromic
IGU to become clear and one which causes the electrochromic IGU to become tinted.
In a more complex example, multiple intermediate tint states may be available. For
example, there may be four buttons, each corresponding to one of four tint states
of the electrochromic window. In another example, the carrier may include a touch
panel/screen that allows a user to control optical transitions on the electrochromic
IGU. The touch panel can be programmed in any appropriate way to allow for such control.
In various cases, the mechanism for providing user input may be provided on the front
face of the carrier or other on-board controller, for example the face that is visible
in Figure 10F. The mechanism may also be provided elsewhere on the carrier or other
controller depending on the geometry of the carrier/controller and its orientation
on the IGU.
[0106] Figure 10F can also be used to illustrate another embodiment. For example, rather
than 1008 being a carrier (controller), it can be a user interface, e.g., a control
pad, e.g., a touch pad, key pad or touch screen display (and thus thin, for example)
and the electrical connection 1006 is used to connect the user interface to a controller
in the secondary seal or at another location in situ of the IGU. This is akin to the
embodiment where the carrier contains the controller circuitry and a user control
interface, but moving the controller circuitry between the glass, e.g., in the secondary
seal and keeping the user interface on the glass. Thus wiring 1006 would connect the
bus bars, antennae and other features as described above between the panes, but also
the controller circuitry, which is also between the panes in this example, to the
control pad. The user interface may be affixed, e.g., with an adhesive, and may be
removable/replaceable. The user interface may be very thin, having e.g., only keypad
connections to flexible electrical connection 1006, or the control pad may be a digital
display (which can also be thin and e.g., flexible). The control interface may be
at least partially transparent. In one embodiment, the user control interface and
electrical connection 1006 are a single component. For example, an adhesive sealant
1005 on the back of 1006 (as described above) may also be on the back of the user
control interface with e.g., a protective backing for a "peel and stick" form factor.
For example, during fabrication, appropriate electrical contacts to the bus bars,
antennae, controller and other components between the panes are made to a local area
on S2 and/or S3 as appropriate. When the panes are brought together during IGU formation,
the local areas, if one on both S2 and S3 for example, are registered. Then the user
interface is peeled and stuck onto the glass, e.g., with an appropriate electrical
connection starting from S3, across the spacer, onto S2, around the edge of pane 1000b
and then onto S4. In this way a convergent (and thus efficient) fabrication process
is realized.
[0107] Figure 10G depicts a close up view of a base 1007 according to one embodiment. Although
the base 1007 (and carrier) is shown as rectangular, it can have any shape that allows
the carrier to be docked to the window. In some cases, one or more surfaces of the
base 1007 may be round. One example is a base that has a cross-section shaped as a
semi-circle, quarter-circle, triangle, or other polygon. In one embodiment, the base
has at least one 90 degree corner/angle so that it can nest adjacent to or in a corner
of the framing of the window. Typically, the base will include at least one flat surface
that can be mounted on a lite of the IGU, for example via adhesive. The base may include
ridges, snaps, locks, or other hardware that facilitates docking/securing the carrier
onto the base. The features 1019 shown on the base 1007 in Figure 10G may be any of
the features 1019 described in relation to Figure 10E. While Figure 10G shows cable
1027 connected to the base 1007, this is not always the case, as explained in relation
to Figures 10B and 10C, above. Cable 1027 may include five wires in some cases, some
of which are for delivering power to the electrodes of an EC device, and some of which
may be used for data communication to the memory and/or integrated circuit device.
In cases where communication occurs wirelessly, cable 1027 may have fewer wires. The
dimensions of the base 1007 are shown in Figure 10G, with D1 representing the length,
D2 representing the width, and D3 representing the height (thickness). In various
cases, these dimensions may be fairly small, with length D1 about 5 inches or less,
for example about 4 inches or less, or about 3 inches or less, or about 2 inches or
less, and with width D2 about 1 inch or less, for example about ½ inch or less, or
about ¼ inch or less, and with thickness D3 about ½ inch or less, for example about
3/8 inch or less, or about ¼ inch or less, or about 0.08 inches or less. As mentioned
above, the thickness D3 of the base 1007 may be less than the pads used to separate
adjacent IGUs during shipment, thereby preventing the bases 1007 from scratching and
damaging the lites of adjacent IGUs.
[0108] A 3D printed mock-up model of a carrier 1051 and dock 1050 is shown in Figures 10H
and 10I. In this example, the dock 1050 is a socket into which the carrier 1051 fits.
Dock 1050 mounts to the pane, e.g., S4 of pane 1000b as depicted in Figures 10A-10C.
Carrier 1051 includes some or all of the components of a window controller for controlling
optical transitions on the electrochromic device. In this embodiment, carrier 1051
has a cartridge form factor. Figure 10H depicts the carrier 1051 lifted out of the
dock 1050, while Figure 10I depicts the carrier 1051 in the dock 1050, with the dock
1050 supported on a lite of an IGU in one possible dock location. The L-shaped piece
1027 extending from the side of dock 1050 is meant to represent cable 1027, for example
for delivering power and/or communication information to the dock 1050 and/or carrier
1051. When installed on an IGU, cable 1027 may be hidden behind inside a framing component
of the IGU. Although Figure 10I shows the cable 1027 positioned in front of the framing
components, it is understood that in some cases, this piece may be hidden.
[0109] Any appropriate electrical connection can be used to route power to the individual
bus bars/bus bar leads. In some cases, the bus bar leads themselves, or a similar
printed electrical connection, may be patterned around the perimeter of a lite, or
a portion thereof. One example is to use silver or copper ink, though other conductive
inks may also be used. Another option is to route tape that has been patterned with
conductive lines, as discussed in relation to Figure 10D. Wires, ribbon cable or other
electrical connections may also be used.
[0110] Figures 11A-11C depict various embodiments of an electrochromic lite having two bus
bars 1125a and 1125b, each having a bus bar lead 1126a and 1126b, respectively. No
additional electrical connections are shown in Figure 11A. Figures 11B and 11C depict
electrical connections 1132a and 1132b that may be used to provide power to the bus
bars 1125a and 1125b of the electrochromic lite. As mentioned, the electrical connections
1132a and 1132b may be any available electrical connection, as described above, with
non-limiting examples including wires, printed conductive lines, conductive/patterned
tape, etc. The different types of electrical connections present different advantages
and disadvantages. For instance, one advantage of using conductive lines printed directly
on the electrochromic lite is that the risk of moisture breaching the hermetic seal
around the electrochromic device is minimized. By contrast, where wires are used for
the electrical connections, there is some risk that the wires will shift and loosen
within the seal material over time, thereby potentially allowing moisture to travel
along the wires and into the hermetically sealed region of an IGU. However, such wires
can be buried within the secondary seal material, thereby hiding the electrical connections
from view and creating an aesthetically pleasing window. Also, the wires can be secured
to a spacer, e.g., via hot glue or other adhesive, tape, blocks, sheets, or another
mechanism, to reduce the likelihood that they become loose. By contrast, conductive
lines printed directly on a lite cannot be hidden within secondary seal material because
such lines will necessarily be visible from the opposite side of the lite on which
they are patterned. Methods and structures for obscuring bus bars or other electrical
connections are further described in PCT Patent Application No.
PCT/US14/72362, titled "OBSCURING BUS BARS IN ELECTROCHROMIC GLASS STRUCTURES," which is herein
incorporated by reference in its entirety. In some cases, the conductive lines may
be printed using ink that is color matched to the secondary sealant and/or to the
spacer. In these or other cases, the lines may be hidden behind framing, and/or may
be sufficiently thin that they do not cause any aesthetic problems (e.g., the lines
are not substantially visually perceptible by humans).
[0111] In Figure 11B, a single connection area (or connection "point") 1131a is provided
on the electrochromic lite. The connection point may be, e.g., a pad having contacts,
e.g., flexible circuit material, or simply be a small area on the glass where electrical
traces are congregated. The connection point 1131a provides power for routing to the
bus bars 1125a and 1125b via electrical connections 1132a and 1132b, and the bus bar
leads 1126a and 1126b, respectively. In one example, the connection point 1131a is
where a piece of conductive tape is installed on the electrochromic lite, which may
route power from a non-electrochromic lite as shown in Figure 10A. In the context
of Figures 10A and 11B, the connection point 1131a may be a portion of the electrical
connection 1006, positioned where the electrical connection 1006 is shown meeting
the bus bar lead 1003. The connection point 1131 may be similarly positioned in the
context of Figures 10B and 10C. In Figures 10E and 10F, the connection point is shown
on surface S2 of the outboard lite 1000a, where the bus bar leads 1025a and 1025b
meet the electrical connection 1006 which delivers power from surface S1 on the inboard
lite 1000b. In various embodiments, a connection point 1131 may be provided on a lite
at a location proximate where a dock, carrier, and/or controller is (or will be) provided.
There may also be a similar connection point on S3 and connector 1006, for example,
may provide electrical connection from components on S2 and S3 to components, such
as a controller described herein, on S1.
[0112] Figure 11C presents a similar embodiment to the one shown in Figure 11B. In this
example, however, four different connection points 1131a-d are provided. Thus, in
this embodiment there are redundant connection points. The use of multiple connection
points 1131a-d increases the flexibility regarding where the dock/carrier will be
located. These connection points are also useful, e.g., when using redundant docks
in the secondary seal with cartridge type controllers (see description in relation
to Figure 8) or redundant docks on, e.g., S1 or S4, or, e.g., redundant control interfaces
on S1 and/or S4 where the controller is between the panes. While Figure 11C shows
four connection points 1131a-d, it should be understood that any number of connection
points may be provided. The use of a greater number of connection points increases
flexibility, but may also increase manufacturing costs. Any number of connection points
(and docks) may be provided. In certain implementations, an IGU may be manufactured
to include multiple connection points (including, for example, the electrical connections
that connect the connection points to the bus bars/bus bar leads), though only one
dock is actually installed. This leaves the other connection points without a corresponding
dock, e.g., when shipped from the manufacturer. Similarly, only a single connection
point and dock may be provided, but the electrochromic lite may be patterned to include
multiple redundant electrical connections, for example using printed conductive lines
or another connection described herein. Such an embodiment may include an electrochromic
lite similar to the one shown in Figure 11C, including all of the electrical connections
1132a and 1132b, but with only a single connection point 1131a (or 1131b/c/d) provided.
These manufacturing methods may be beneficial in that flexibility regarding placement
of the dock/casing/controller can be maintained until the point at which the dock/casing/controller
is actually installed. One particular reason this may be advantageous is the convenience
of mass-producing windows with flexible orientations. Once the orientation of a window
becomes known (e.g., as a result of input from a customer), an IGU of appropriate
size can be provided, and the dock/carrier or other controller can be installed in
the most convenient or aesthetically pleasing location/orientation available.
[0113] Figures 13A and 13B present flowcharts for methods 1300 and 1300b of manufacturing
an electrochromic IGU according to certain embodiments. The method 1300b of Figure
13B presents a particular embodiment of the method 1300 of Figure 13A, where the IGU
includes (1) an electrochromic device positioned on surface S2 of the outboard lite,
and (2) an on-board controller provided in a carrier that interfaces with a dock positioned
on surface S4 of the inboard lite, as shown in Figures 10A-C, 10E, and 10F. The method
1300 of Figure 13A begins at operation 1301, where the electrochromic device is formed
on the first lite. Formation of electrochromic devices is discussed further in
U.S. Patent Application No. 12/645,111, filed December 22, 2009, and titled "FABRICATION OF LOW DEFECTIVITY ELECTROCHROMIC DEVICES," which is herein
incorporated by reference in its entirety.
[0114] At step 1303, the bus bars are formed on the first lite, as are any additional electrical
connections that feed power to the bus bars (e.g., bus bar leads, and any electrical
connections that may be printed on the first lite, such as connections 1132a and 1132b
from Figures 11B and 11C), including connection points as described. At step 1305,
the spacer is sealed between the first and second lites, thereby forming the IGU.
This step may include applying a primary seal material between the spacer and each
lite. Eventually, a secondary seal material may be applied around the perimeter of
the spacer to impart further sealing. At operation 1307, the electrical connection
is formed between the bus bars on the first lite and the location where a dock/carrier
or other on-board controller will be positioned. This may be accomplished using a
wide variety of dock/carrier, controller, user interface positions and many different
kinds of electrical connections, including those as described herein. At step 1309,
the dock and/or controller are attached to the IGU at the desired location. Secondary
seal material may be applied any time after step 1307, for example.
[0115] With reference to Figure 13B, the method 1300b begins at step 1312, where the electrochromic
device is formed on surface S2 of the outboard lite. At step 1314, the bus bars, bus
bar leads, and electrical connections to the bus bar leads are formed on surface S2
of the outboard lite. In one example, this step involves printing conductive lines
around the perimeter of the electrochromic lite. The conductive lines may connect
to the bus bar leads to thereby deliver power to the bus bars. The conductive lines
may themselves be bus bar leads in some cases. The conductive lines may be provided
at a number of locations (as shown in Figure 11C, for instance), thereby enabling
a dock/carrier or other controller to be positioned at any of the different locations,
as desired during later manufacturing. At step 1316, the space is sealed between the
inboard and outboard lites, typically via a primary sealant positioned between the
spacer and each lite. As mentioned with reference to Figure 13A, an additional secondary
seal material may be provided at a later time, for example after step 1320. At step
1318, the electrical connection is formed between the bus bars positioned on surface
S2 of the outboard lite and surface S3 of the inboard lite. This may involve installing
any of various types of electrical connections, for example electrical connection
1006 in Figure 10A, or block 1021 in Figure 10B, or wire 1022 in Figure 10C. At step
1320, the electrical connection is formed between surface S3 of the inboard lite and
surface S4 of the inboard lite. Like step 1318, this may be accomplished using a variety
of electrical connections, such as electrical connection 1006 from Figure 10A, or
electrical connection 1020 from Figures 10B and 10C. At step 1322, the dock and/or
controller may be attached to surface S4 of the inboard lite. The steps shown in Figures
13A and 13B may be performed in any appropriate order.
[0116] In certain other embodiments, an on-board window controller (provided as a carrier
and/or dock, or as a different on-board controller that does not utilize a dock) may
be provided outside the viewable area of the IGU. One example is described above with
reference to Figure 2A. The window controller in these cases may be positioned at
a variety of locations. For example, the window controller may be positioned wholly
or partially between the panes of the IGU. The window controller may be positioned
wholly or partially within a frame of window assembly. The window controller may be
positioned outside the outer edge of the spacer, or inside the inner edge of the spacer,
or within the hollow interior of the spacer itself. The different designs provide
varying advantages and disadvantages in terms of aesthetics and accessibility/serviceability,
and may be chosen as appropriate for a particular application. In some embodiments
it is beneficial to position the window controller such that it is not in the interior
sealed region of the IGU, e.g., to prevent damage from any substance that may outgas
from the controller and allow access to the controller for servicing.
[0117] An IGU may be provided in a sub-frame in certain embodiments. A sub-frame is a frame
that extends around the perimeter of the IGU (or a portion or substantial portion
thereof), which is positioned within a conventional frame when the IGU is installed.
The sub-frame may house one or more components of the electrochromic window. For instance,
the sub-frame may house a window controller or portions of a window controller. Example
components that may be positioned within or on a sub-frame include, but are not limited
to, sensors, receivers, transmitters, electrical connections, and cellular repeaters.
Often, the sub-frame is affixed to an IGU and is constructed such that it is fairly
close to the outer dimensions of the IGU. In certain embodiments, the sub-frame extends
no more than about 2 inches for instance no more than about 1 inch or 0.5 inches from
the outer perimeter of the panes of the IGU. The sub-frame may be solid or hollow,
or a combination thereof. The hollow portions may house various components as mentioned
above. The components may also be attached to, but not within, the sub-frame. The
sub-frame may include docks into which a controller may be positioned, similar to
the embodiment shown in Figure 8.
[0118] One embodiment is a window assembly having at least one EC pane, where the window
assembly includes a window controller. The window assembly may also include a frame
or sub-frame. The window assembly may include a laminate or an IGU (which may have
panes that are laminates or not). In one embodiment, the window controller includes:
a power converter configured to convert a low voltage, for example 24V, to the power
requirements of said at least one EC pane, for example between 2V and 10V; a communication
circuit for receiving and sending commands to and from a remote controller, and receiving
and sending input to and from; a microcontroller comprising a logic for controlling
said at least one EC lite based at least in part by input received from one or more
sensors; and a driver circuit for powering said at least one EC device.
[0119] Figure 2E, depicts an example window controller 220 in some detail. Controller 220
includes a power converter configured to convert a low voltage to the power requirements
of an EC device of an EC lite of an IGU. This power is typically fed to the EC device
via a driver circuit (power driver). In one embodiment, controller 220 has a redundant
power driver so that in the event one fails, there is a backup and the controller
need not be replaced or repaired.
[0120] Controller 220 also includes a communication circuit (labeled "communication" in
Figure 2E) for receiving and sending commands to and from a remote controller (depicted
in Figure 2E as "master controller"). The communication circuit also serves to receive
and send input to and from a microcontroller. In one embodiment, the power lines are
also used to send and receive communications, for example, via protocols such as ethernet.
The microcontroller includes a logic for controlling the at least one EC lite based,
at least in part, by input received from one or more sensors and/or users. In this
example sensors 1-3 are, for example, external to controller 220, for example in the
window frame or proximate the window frame. In one embodiment, the controller has
at least one or more internal sensors. For example, controller 220 may also, or in
the alternative, have "onboard" sensors 4 and 5. In one embodiment, the controller
uses the
EC device as a sensor, for example, by using current-voltage (I/V) data obtained from sending
one or more electrical pulses through the EC device and analyzing the feedback. This
type of sensing capability is described in
U.S. Patent application, serial number 13/049,756, naming Brown et al. as inventors, titled "Multipurpose Controller for Multistate Windows," which is incorporated
by reference herein for all purposes. A window assembly may also include a PV cell,
and the controller may use the PV cell not only to generate power, but also as a photosensor.
[0121] In one embodiment, the controller includes a chip, a card or a board which includes
appropriate logic, programmed and/or hard coded, for performing one or more control
functions. Power and communication functions of controller 220 may be combined in
a single chip, for example, a programmable logic device (PLD) chip, field programmable
gate array (FPGA) or similar device. Such integrated circuits can combine logic, control
and power functions in a single programmable chip. In one embodiment, where the EC
window (or IGU) has two EC panes, the logic is configured to independently control
each of the two EC panes. In one embodiment, the function of each of the two EC panes
is controlled in a synergistic fashion, that is, so that each device is controlled
in order to complement the other. For example, the desired level of light transmission,
thermal insulative effect, and/or other property are controlled via combination of
states for each of the individual devices. For example, one EC device may have a colored
state while the other is used for resistive heating, for example, via a transparent
electrode of the device. In another example, the two EC device's colored states are
controlled so that the combined transmissivity is a desired outcome.
[0122] Controller 220 may also have wireless capabilities, such as control and powering
functions. For example, wireless controls, such as RF and/or IR can be used as well
as wireless communication such as Bluetooth, WiFi, Zigbee, EnOcean and the like to
send instructions to the microcontroller and for the microcontroller to send data
out to, for example, other window controllers and/or a building management system
(BMS). Various wireless protocols may be used as appropriate. The optimal wireless
protocol may depend on how the window is configured to receive power. For instance,
if the window is self-powered through a means that produces relatively less power,
a communication protocol that uses relatively less power may be used. Similarly, if
the window is permanently wired, for example with 24V power, there is less concern
about conserving power, and a wireless protocol that requires relatively more power
may be used. Zigbee is an example of a protocol that uses relatively more power. WiFi
and Bluetooth Low Energy are examples of protocols that use relatively less power.
Protocols that use relatively less power may also be beneficial where the window is
powered intermittently.
[0123] Wireless communication can be used in the window controller for at least one of programming
and/or operating the EC window, collecting data from the EC window from sensors as
well as using the EC window as a relay point for wireless communication. Data collected
from EC windows also may include count data such as number of times an EC device has
been activated (cycled), efficiency of the EC device over time, and the like. Each
of these wireless communication features is described in
U.S. Patent application, serial number 13/049,756, naming Brown et al. as inventors, titled "Multipurpose Controller for Multistate Windows," which was
incorporated by reference above.
[0124] In certain embodiments, light is used to communicate with and/or power a window controller.
That is, light generated at a distance by, for example, a diode laser transmits power
and/or control signals to a window controller via an appropriate light transmission
medium such as a fiber optic cable or free space. Examples of suitable photonic transmission
methods for window controllers are described in PCT Application No.
PCT/US13/56506, filed August 23, 2013, and titled "PHOTONIC-POWERED EC DEVICES," which is herein incorporated by reference
in its entirety. In a particular embodiment, power is provided through photonic methods,
while communication is provided via one or more antennae patterned onto a lite of
an electrochromic window or an associated IGU component. In another embodiment, power
is provided through photonic methods, while communication is provided via Wi-Fi or
another wireless communication method.
[0125] Returning to the embodiment of Figure 2E, controller 220 may also include an RFID
tag and/or memory such as solid state serial memory (e.g., I2C or SPI) which may optionally
be a programmable memory. Radio-frequency identification (RFID) involves
interrogators (or readers), and
tags (or labels). RFID tags use communication via electromagnetic waves to exchange data
between a terminal and an object, for example, for the purpose of identification and
tracking of the object. Some RFID tags can be read from several meters away and beyond
the line of sight of the reader.
[0126] Most RFID tags contain at least two parts. One is an integrated circuit for storing
and processing information, modulating and demodulating a radio-frequency (Rf) signal,
and other specialized functions. The other is an antenna for receiving and transmitting
the signal.
[0127] There are three types of RFID tags: passive RFID tags, which have no power source
and require an external electromagnetic field to initiate a signal transmission, active
RFID tags, which contain a battery and can transmit signals once a reader has been
successfully identified, and battery assisted passive (BAP) RFID tags, which require
an external source to wake up but have significant higher forward link capability
providing greater range. RFID has many applications; for example, it is used in enterprise
supply chain management to improve the efficiency of inventory tracking and management.
[0128] In one embodiment, the RFID tag or other memory is programmed with at least one of
the following types of data: warranty information, installation information (e.g.,
absolute and relative position and orientation of the window), vendor information,
batch/inventory information, EC device/IGU characteristics, EC device cycling information
and customer information. Examples of EC device characteristics and IGU characteristics
include, for example, window voltage (V
W), window current (I
W), EC coating temperature (T
EC), glass visible transmission (%T
vis), %tint command (external analog input from BMS), digital input states, and controller
status. Each of these represents upstream information that may be provided from the
controller to a BMS or window management system or other building device. The window
voltage, window current, window temperature, and/or visible transmission level may
be detected directly from sensors on the windows. The %tint command may be provided
to the BMS or other building device indicating that the controller has in fact taken
action to implement a tint change, which change may have been requested by the building
device. This can be important because other building systems such as HVAC systems
might not recognize that a tint action is being taken, as a window may require a few
minutes (e.g., 10 minutes) to change state after a tint action is initiated. Thus,
an HVAC action may be deferred for an appropriate period of time to ensure that the
tinting action has sufficient time to impact the building environment. The digital
input states information may tell a BMS or other system that a manual action relevant
to the smart window has been taken. Finally, the controller status may inform the
BMS or other system that the controller in question is operational, or not, or has
some other status relevant to its overall functioning.
[0129] Examples of downstream data from a BMS or other building system that may be provided
to the controller include window drive configuration parameters, zone membership (e.g.,
what zone within the building is this controller part of), % tint value, digital output
states, and digital control (tint, bleach, auto, reboot, etc.). The window drive parameters
may define a control sequence (effectively an algorithm) for changing a window state.
Examples of window drive configuration parameters include bleach to color transition
ramp rate, bleach to color transition voltage, initial coloration ramp rate, initial
coloration voltage, initial coloration current limit, coloration hold voltage, coloration
hold current limit, color to bleach transition ramp rate, color to bleach transition
voltage, initial bleach ramp rate, initial bleach voltage, initial bleach current
limit, bleach hold voltage, bleach hold current limit. Examples of the application
of such window drive parameters are presented in
U.S. Patent application, serial number 13/049,623, titled "Controlling Transitions In Optically Switchable Devices," which is incorporated
herein by reference in its entirety.
[0130] The %tint value may be an analog or digital signal sent from the BMS or other management
device instructing the onboard controller to place its window in a state corresponding
to the %tint value. The digital output state is a signal in which the controller indicates
that it has taken action to begin tinting. The digital control signal indicates that
the controller has received a manual command such as would be received from an interface
504 as shown in Figure 5B. This information can be used by the BMS to, for example,
log manual actions on a per window basis.
[0131] In one embodiment, a programmable memory is used in controllers described herein.
This programmable memory can be used in lieu of, or in conjunction with, RFID technology.
Programmable memory has the advantage of increased flexibility for storing data related
to the IGU to which the controller is matched.
[0132] Advantages of "localized" controllers, particularly "in situ" or "onboard" controllers,
described herein are further described in relation to Figures 3G and 4A. Figure 3G
depicts an arrangement, 390, including EC windows, 395, each with an associated localized
or onboard window controller (not shown). Figure 3G illustrates that with onboard
controllers, wiring, for example for powering and controlling the windows, is very
simplified versus, for example, conventional wiring as depicted in Figure 1B. In this
example, a single power source, for example low voltage 24V, can be wired throughout
a building which includes windows 395. There is no need to calibrate various controllers
to compensate for variable wiring lengths and associated lower voltage (e.g., less
than 10V DC) to each of many distant windows. Because there are not long runs of lower
voltage wiring, losses due to wiring length are reduced or avoided, and installation
is much easier and modular. If the window controller has wireless communication and
control, or uses the power lines for communication functions, for example ethernet,
then only a single voltage power wiring need be strung through the building. If the
controller also has wireless power transmission or generation capabilities, then no
wiring is necessary, since each window has its own controller. These factors significantly
decrease the complexity of installing electrochromic windows, thereby making electrochromic
windows more desirable for all customers (and especially for residential customers).
[0133] Window controllers and network controllers are further discussed in
U.S. Provisional Patent Application No. 62/248,181, filed October 29, 2015, and titled "CONTROLLERS FOR OPTICALLY-SWITCHABLE WINDOWS", which is herein incorporated
by reference. As discussed elsewhere herein, the window controllers may communicate
with network or master controllers in some cases.
Wireless Powered and SelfPowered Windows
[0134] Electrochromic windows utilize a power source to drive optical transitions. In many
conventional cases, the power source is a building power source that is routed, via
wires, throughout the building to the individual IGUs. As a result, installation of
electrochromic windows is often relatively labor intensive. In some embodiments herein,
electrochromic windows may be wirelessly powered and/or self-powered, which eliminates
the need to run wires throughout the building to power each IGU. Such windows are
particularly easy and convenient to install. In some cases, an entire network of electrochromic
windows may be wirelessly powered and/or self-powered. In some other cases, certain
electrochromic windows on a network may be wirelessly powered and/or self-powered,
while other electrochromic windows on the network may be powered through a wired building
power supply. In some such cases, the wirelessly and/or self-powered windows may be
the windows on the network that are most difficult to route wires to, for example
a skylight. In still other cases, one or more electrochromic windows on a network
may be self-powered in addition to being powered via wires connected to a building's
power supply, as discussed further below.
[0135] In various embodiments, the window/controller may have wireless power and/or self-power
functionality. Returning to the embodiment of Figure 2E, controller 220 may have one
or more wireless power receivers, that receive transmissions from one or more wireless
power transmitters and thus controller 220 can power the EC window via wireless power
transmission. Wireless power transmission includes, for example but not limited to,
induction, resonance induction, radio frequency power transfer, microwave power transfer
and laser power transfer. In one embodiment, power is transmitted to a receiver via
radio frequency, and the receiver converts the power into electrical current utilizing
polarized waves, for example circularly polarized, elliptically polarized and/or dual
polarized waves, and/or various frequencies and vectors. In another embodiment, power
is wirelessly transferred via inductive coupling of magnetic fields. Exemplary wireless
power functions of electrochromic windows is described in
U.S. Patent Application No. 12/971,576, filed December 17, 2010, titled "Wireless Powered Electrochromic Windows", and naming Robert Rozbicki as
inventor, which is incorporated by reference herein in its entirety. In some embodiments,
power may be transmitted through the glass panes, for example to a controller within
the IGU, or directly to bus bars of the IGU.
[0136] In certain embodiments, the controller may be configured to have dimensions that
are relatively small. Smaller controllers are beneficial, particularly where the controllers
are on-board.
[0137] Wireless power transmission is the process that takes place where electrical energy
is transmitted from a power source to an electrical load, without interconnecting
wires. In the broadest sense, electrical current can pass through the environment,
be it air, water or solid objects without the need for wires. More useful (controlled)
forms of wireless power transmission exist, for example transmitting power via RF,
magnetic induction, lasers or microwave energy. Wireless transmission finds particular
use in applications where instantaneous or continuous energy transfer is needed, but
interconnecting wires are inconvenient, problematic, hazardous, or impossible (e.g.,
in the residential glass market such wires can be quite inconvenient or even prohibitive
for many customers). Wireless power transfer may be inductive, including electrodynamic
induction, or based upon other known energy transfer mediums such as radio frequency
(RF), microwaves and lasers. The wireless power may power a window directly, or it
may be used to charge a battery that directly powers the window.
[0138] In some embodiments, power is transferred via RF, and transformed into electrical
potential or current by a receiver in electrical communication with an EC device,
particularly an EC window. One particularly useful method of transferring power via
RF is described in
US Patent Publication 2007/0191074, from application
11/699,148 filed January 29th, 2007, entitled "Power Transmission Network and Method,"
by Daniel W. Harrist, et al., which is herein incorporated by reference for all purposes.
[0139] In other embodiments, power is transferred via magnetic induction using a first resonator
powered by an external power supply and a second resonator which converts the magnetic
field energy created by the first resonator into power that supplies the EC device
of the EC window. One particularly useful method of transferring power via magnetic
induction is described in
US Patent Publication 2007/0222542, from application
11/481,077 filed July 5th, 2006, entitled "Wireless Non-radiative Energy Transfer,"
by John Joannapoulos, et al., which is herein incorporated by reference for all purposes. Another useful method
of controlling wireless inductive power is described in
US Patent 7,382,636, filed October 14th, 2005, entitled "System and Method for Powering
a Load," by David Baarman, et al., which is herein incorporated by reference for all purposes. EC windows described
herein can incorporate such methods of controlling wireless power transmission.
[0140] Certain embodiments include more than one wireless power transmission source, that
is, the invention is not limited to embodiments where a single wireless power transmission
source is used. For example, in embodiments were a wireless power transmission network
is used, one wireless power transmission method, for example RF power transmission,
is used in part of the network, while another method, for example, magnetic induction,
is used in another part of the network. Further, where the windows are connected in
a network, for example a mesh network, wireless power may be delivered from one window
on the network to another. In this way, the wireless power may transfer from window
to window as needed across the network.
[0141] One aspect of the disclosed embodiments is an EC window powered by a wireless power
transmission source. In one embodiment, the EC window can be of any useful size, e.g.,
in automotive use, such as in a sunroof or a rear view mirror where wiring is inconvenient,
for example having to pass through a windshield of a car. In one embodiment, the EC
window uses architectural scale glass as a substrate for the EC device of the window.
Architectural glass is glass that is used as a building material. Architectural glass
is typically used in commercial buildings, but may also be used in residential buildings
and typically, but not necessarily, separates an indoor environment from an outdoor
environment. Architectural glass is at least 20 inches by 20 inches, and can be as
large as about 80 inches by 80 inches. In some embodiments, the EC device is all solid
state and inorganic. The window will have a receiver, for example an RF receiver or
resonator, as part of a window assembly and sometimes part of the IGU itself (e.g.,
between panes of the IGU). In one example, the wireless power receiver is positioned
wholly or partially within a frame of a window assembly. The wireless power receiver
may also be integrated into the IGU. In fact, the wireless power receiver may be positioned
at any location where the on-board controller is located. As such, descriptions relating
to the position of the on-board controller may also be applied to the position of
the wireless power receiver. The on-board controller may include the wireless power
receiver in some cases, while in other cases these may be separate elements.
[0142] In one embodiment, the wireless power transmission source transmits power via a radio
frequency. In such embodiments, the EC window includes a radio frequency receiver,
where the radio frequency receiver configured to convert the radio frequency to electrical
energy (e.g., an electrical current or potential) used to power an EC device in the
EC window. Powering the EC device includes at least one of powering an optical transition
or an optical state of the EC device. In another embodiment, power is wirelessly transferred
via inductive coupling of magnetic fields. In general terms, a primary coil (that
converts electrical energy, e.g., AC, running through the coil into a magnetic field)
supplied by a power source generates a magnetic field and a secondary coil is coupled
to the magnetic field and thereby produces electrical energy via induction. The electrical
energy produced by the secondary coil is used to power the EC device, in particular
embodiments an EC device of an EC window. In a specific embodiment where resonance
coupled magnetic energy is utilized, power is wirelessly transferred via a first resonator,
which receives power from an external supply hard wired to the first resonator, and
a second resonator, which acts as the receiver by producing an electric current via
coupling of the magnetic resonance fields of the first and second resonators. Although
embodiments utilizing magnetic induction need not necessarily use resonance coupled
magnetic fields, in those that do, near-field resonance from localized evanescent
magnetic field patterns is a relatively efficient method of wireless power transfer.
[0143] In particular embodiments, the receiver is of relatively small dimensions. "Small
dimensions" means, for example, that the receiver occupies not more than about 5%
of the viewable area of the EC window. In one embodiment, the receiver occupies none
of the viewable area of the EC window, that is, the receiver is of sufficiently small
dimensions that the user of the window may not recognize the receiver as being part
of the window, but rather the receiver is hidden from the view of the user, e.g.,
housed in the frame of the window. In one embodiment, where the receiver is housed
in seal area of the IGU, the frame of the window can have one or more access ports
for servicing the receiver or the receiver can be sealed permanently in the window
frame. There may also be ports and/or materials transparent to the wireless power
transmission, so that the receiver can properly receive the wireless power transmissions
without interference from the window frame material.
[0144] In one embodiment, the wireless power transmission is carried out via a network which
includes one or more power nodes for transmitting power to window receivers in particular
areas. Wireless power transmission networks described herein can use RF, magnetic
induction or both, depending on the need. Depending on the building, one or more,
sometimes several nodes are used to form a network of power nodes which feed power
to their respective window receivers. In one embodiment, where radio frequency is
used to transmit power and there are more than one power node, there are more than
one frequency and/or polarization vector used in the power nodes, so that different
levels or types of power are transferred from the various nodes to windows having
different power needs.
[0145] In one embodiment, where magnetic induction is used for wireless power transfer,
there also are one or more power nodes, but in this embodiment, the power nodes are
themselves resonators. For example, in one embodiment, a first resonator, which receives
power via a power supply, is resonance coupled to a second resonator, and the second
resonator is resonance coupled to a third resonator, for example that delivers power
to an EC window. In this way, the second resonator acts as a power node in a power
transfer network from the first resonator, to the second resonator, to the third resonator,
the third resonator acting as the receiver and transmitting power to the EC window
via conversion of magnetic field to electrical power. In this way, near field magnetic
energy can span longer distances in order to suit the needs of the particular building's
EC windows.
[0146] Figure 3A is a schematic representation of a wireless power transmission network,
300. The wireless power transmission network has a wireless power transmitter, 302,
that transmits wireless power, for example via RF power or magnetic induction as described
herein, to an EC window 304. Electrochromic window 304 is configured with a receiver
that converts the wirelessly transmitted power to electrical energy that is used to
operate the EC device in the EC window and/or window controllers, sensors and the
like. In one embodiment, the electrical energy is a voltage potential used to power
the EC device's transitions and/or maintain optical states. Typically, the EC device
will have an associated controller, e.g., a microprocessor that controls and manages
the device depending on the input. Additionally, the EC device can be controlled and
managed by an external controller which communicates with the device via a network.
The input can be manually input by a user, either directly or via wireless communication,
or the input can be from an automated heat and/or energy management system of a building
of which the EC window is a component.
[0147] The wireless power transmission network is generally defined by area, 306, that is,
transmission of power generally is localized to area 306, but not necessarily so.
Area 306 can define an area where one or more windows reside and where wireless power
will be transmitted. Transmitter 302 can be outside area 306 in some embodiments (and
transmit power into the area) or inside area 306 as depicted in Figure 3A. In one
embodiment, the wireless power receiver resides proximate the IGU of the EC window.
In another embodiment, the wireless power receiver is part of the IGU. In some cases
the receiver does not obstruct the view through the EC window, and in other cases
the receiver may be positioned within the viewable area, in the same or similar configuration
as the on-board window controller 220 in Figures 2B-2E. One of ordinary skill in the
art would appreciate that a wireless power network as described can contain a plurality
of EC windows to which power is supplied wirelessly via one or more transmitters.
Also, the electrical energy produced via the wireless power can be used to augment
a battery supply or a photovoltaic power supply in the EC window. In one embodiment,
the photovoltaic power supply is used to augment battery charging performed via wireless
power transmission.
[0148] Figure 3B is a schematic representation of another wireless power transmission network,
301. Network 301 is much like network 300 as described above in relation to Figure
3A, except that the wireless power transmitted from transmitter 302 that is received
by a receiver in EC window 304 is used to power not only window 304 but also windows
305. That is, the receiver in a single window is configured to convert wireless power
transmissions into electrical energy in order to power more than one EC window, either
directly or via a battery or batteries that are charged by the receiver. In this example,
a receiver associated with window 304 converts the wireless power transmissions into
electrical energy and transfers the energy via wires to windows 305. This has the
advantage of not relying on a receiver for each window, and, although some wiring
is used, it is localized to the window installation area, providing electrical communication
between the windows, rather than having to be run throughout a building. Also, since
EC windows do not have high power requirements, this configuration is practical.
[0149] Figure 3C is a schematic representation of another wireless power transmission network,
308. Network 308 is much like network 300 as described above in relation to Figure
3A, except that the wireless power transmitted from transmitter 302 is not received
directly by a receiver in EC window 304, but rather relayed via a power node 310.
Power node 310 can either relay the power in the same form as that which it received
(e.g., via an RF antenna or induction coil) or be configured to change the wireless
power and transmit it to the receiver in a form more suited to the (ultimate) requirements
of window 304. In one example, the power node receives the wireless power transmission
in one form, either RF or magnetic induction, and transmits wireless power to window
304 in the other of the other of the aforementioned forms. In certain cases, one or
more electrochromic windows on a network include power nodes, such that power can
be transferred throughout the building by jumping from one window/power node to the
next. One embodiment is power node including: a wireless power transmission receiver;
configured to receive wireless power transmissions in one or more forms and convert
the transmissions to electrical energy; and a wireless power transmitter configured
to convert the electrical energy into wireless power transmissions in said one or
more forms. In one embodiment, the wireless power transmitter is configured to convert
the electrical energy into the same form of wireless power transmission than the wireless
power receiver is configured to receive. Although the form is the same, there may
be, for example, different frequency or polarity used so that the receiver of the
power node can distinguish between the wireless transmissions from transmitter 302
and the transmitter of the power node 310. In one embodiment, the wireless power transmitter
is configured to convert the electrical energy into a different form of wireless power
transmission than the wireless power receiver is configured to receive.
[0150] Figure 3D is a schematic representation of another wireless power transmission network,
312. Network 312 is much like network 308 as described above in relation to Figure
3C, except that the wireless power transmitted from transmitter 302 is relayed via
a power node 310 to a plurality of windows 304. Again, power node 310 can either relay
the power in the same form as that which it received (e.g., via an RF antenna or induction
coil) or be configured to change the wireless power and transmit it to the receiver
in a form more suited to the (ultimate) requirements of windows 304. In this example,
transmitter 302 is outside of area 306. In this example, the power requirements of
windows 304 are the same, however the invention is not so limited. That is, the wireless
power transmitted from node 310 can be of a sufficient level so as to satisfy the
power requirements of EC windows having different power needs, for example, where
components for appropriately converting the wireless power transmissions from power
node 310 to electrical energy are part of each window 304's receiver.
[0151] In one embodiment fulfilling the varying power requirements of different windows
within a wireless power transmission network is accomplished using different power
nodes for windows with different power needs. The power relayed from each node can
be, for example, of different power level and/or transmitted in a different way. Figure
3E is a schematic representation of one such wireless power transmission network,
314. Network 314 is much like network 312 as described above in relation to Figure
3D, except that the wireless power transmitted from transmitter 302 is relayed via
two power nodes, 310 and 316. Power node 310 can either relay the power in the same
form as that which it received (e.g., via an RF antenna or induction coil) or be configured
to change the wireless power and transmit it to the receiver (in window 304) in a
form more suited to the (ultimate) requirements of window 304. Power node 316 relays
the wireless power in a manner different than power node 310, which is to say that
power node 316 is configured to change the wireless power and transmit it to the receiver
in window 318 in a form more suited to the (ultimate) requirements of window 318.
In this example, window 318 is configured to supply power to itself and to windows
320 through wiring. Window 318 receives wireless power transmissions from node 316
and the receiver of window 318 converts the wireless power transmission into sufficient
power to operate window 318 and windows 320. Thus, in embodiments described herein,
different power nodes can receive the same form of wireless energy, for example from
a single transmitter, but relay the wireless energy in different formats for different
EC devices (via associated receivers), in this example EC windows having different
power requirements. In this example, transmitter 302 is outside of area 306. In a
specific embodiment, a single wireless power transmitter transmits a wireless power
and each of a plurality of EC windows includes a receiver specifically configured
to convert the wireless power to an electrical energy suited for the particular needs
of that window. In another embodiment, each window has an equivalent receiver that
converts the wireless power into the same electrical energy, but the electrical energy
is converted to the particular needs of the window by one or more electronic components,
in communication with the receiver, for example a rectifier, voltage converter, frequency
changer, transformer, or inverter.
[0152] Figure 3F is a schematic representation of another wireless power transmission network,
322. The network 322 of Figure 3F is similar to the network 314 of Figure 3E, however,
in this embodiment, each window 324 and 304 is equipped with both a wireless power
receiver (not shown) as well as an on-board power node 326. Thus, each window both
receives and transmits wireless power. In this way, the wireless power can be distributed
over the network. The remaining elements of Figure 3F are as described in relation
to Figure 3E. In some embodiments, only some of the windows on the network include
a power node.
[0153] In some embodiments, the electrochromic window includes a mechanism for self-powering
the window/window controller. In such embodiments, no external wiring is required
to provide power to the window/controller. For example, the controller may be powered
by batteries. As explained above, in certain embodiments the window is designed such
that the controller is accessible. Such accessibility allows the batteries to be replaced
or recharged as needed. Batteries (rechargeable or not) may be used in combination
with any of the other power generation/distribution schemes described herein. Where
a rechargeable battery is provided, the controller may include a circuit for recharging
the battery via any available source. In some examples, batteries may be provided
in combination with photovoltaics or the other power generation options, and these
photovoltaics or other power generation options may be used to recharge the batteries.
In a different example, power may come from both a wired power source (e.g., building
power supply) and a rechargeable battery, and the wired power source may recharge
the battery as desired. In another example, the controller may be powered by fuel
cells.
[0154] Figure 7 provides one example of a self-powered wireless window implementation. A
number of different features are shown.
[0155] In certain embodiments, the bus bars of an electrochromic window are equipped with
wireless power receivers. Where this is the case, there is no need to provide wire
leads directly to the bus bars. Instead, the bus bars can be powered directly through
the wireless power receivers integral to the bus bars. A wireless power transmitter
can be provided at any location as noted above. In some cases a wireless power transmitter
is provided in a frame surrounding an IGU. In this case the wireless power transmitter
may receive power from any available source (e.g., any of the power sources listed
below including, for example, batteries, fuel cells, capacitors, photovoltaics, piezoelectric
devices, thermoelectric devices, wired power from the electrical grid, and combinations
thereof). In a similar embodiment, a wireless power transmitter may be provided in
a controller and/or dock. In other cases the transmitter may be provided outside of
the IGU, for example in a central power delivery location that may provide power to
multiple windows. Wirelessly powered bus bars may be advantageous in that they reduce
the risks associated with having wire leads directly on an electrochromic device.
[0156] The window may also generate power for powering the controller/window by taking advantage
of solar, thermal, and/or mechanical energy available at the window. In one example,
the window may include a photovoltaic (PV) cell/panel. The PV panel may be positioned
anywhere on the window as long as it is able to absorb solar energy. For instance,
the PV panel may be positioned wholly or partially in the viewable area of a window,
and/or wholly or partially in/on the frame of a window. The PV panel may be part of
the controller itself. Where the PV panel is not a part of the controller, wiring
or another electrical connection may be provided between the PV panel and the controller.
[0157] In some embodiments, the PV cell is implemented as a thin film that coats one or
more surfaces of the panes. In various embodiments, the window includes two individual
panes (as in an IGU for example), each having two surfaces (not counting the edges).
Counting from the outside of the building inwards, the first surface (i.e., the outside-facing
surface of the outer pane) may be referred to as surface 1, the next surface (i.e.,
the inside-facing surface of the outer pane) may be referred to as surface 2, the
next surface (i.e., the outside-facing surface of the inner pane) may be referred
to as surface 3, and the remaining surface (i.e., the inside-facing surface of the
inner pane) may be referred to as surface 4. The PV thin film (or other PV cell) may
be implemented on any one or more of surfaces 1-4.
[0158] Conventionally, where a PV cell is contemplated for use in combination with an EC
window, the EC stack is positioned toward the building interior relative to the PV
film such that the EC stack does not reduce the energy gathered by the PV cell when
the EC stack is in a tinted state. As such, the PV cell may be implemented on surface
1, the outside-facing surface of the outer pane. However, certain sensitive PV cells
cannot be exposed to external environmental conditions and therefore cannot reliably
be implemented on surface 1. For example, the PV cell may be sensitive to oxygen and
humidity.
[0159] In certain embodiments, a PV film is applied to one of the window surfaces in an
IGU or other multi-lite window assembly. In various cases the PV film may be transparent
or substantially transparent. Examples of suitable PV films are available from Next
Energy Technologies Inc. of Santa Barbara, CA. The films may be organic semiconducting
inks, and may be printed/coated onto a surface in some cases. Another example of suitable
PV films are wavelength selective PV films made by Ubiquitous Energy, Inc. of Cambridge,
MA and as described in
US 2015/0255651.
[0160] To address air and water sensitivity of such PV films, a film may be positioned on
surface 2 or 3, which helps protect the film from exposure to oxygen and humidity.
In some cases, the stack of electrochromic materials is positioned on surface 3 and
the PV thin film is positioned on surface 2. In another example, the stack of electrochromic
materials is positioned on surface 2 and the PV film is positioned on surface 3. In
yet another example, the PV film or other PV cell may be implemented on more than
one surface, for example surfaces 1 and 2 (with the EC device on, for example, surfaces
2 and/or 3).
[0161] In these embodiments, solar energy may be harnessed to power the window. In some
cases, PV cells are used in combination with one or more other energy storage devices
such as batteries, fuel cells, capacitors (including super-capacitors), etc. These
may be configured to store energy generated by the PV cell while the electrochromic
device is in a clear, or relatively clear, state. A window controller may dictate
this behavior. In certain embodiments, the controller also directs the energy storage
cell to discharge, to drive a window transition, when the electrochromic device is
tinted. This behavior is particularly appropriate when the PV cell resides at a location
interior to the electrochromic device. Embodiments utilizing PV films, particularly
wavelength selective PV films, are further discussed in Provisional Patent Application
No.
62/247,719, filed October 28, 2015, and titled "PHOTOVOLTAIC-ELECTROCHROMIC WINDOWS," which is herein incorporated by
reference in its entirety.
[0162] Alternatively, or in addition to the PV cell, a window may include one or more other
energy/power sources such as thermoelectric generators, pyroelectric generators, piezoelectric
generators, acoustic generators, batteries, etc.
[0163] Thermoelectric power provides another alternative option for powering the controller/window.
Thermoelectric generators may be used to convert heat (temperature differentials)
directly into electrical energy. Where a thermal gradient is present within a conducting
material, heat will flow from the hotter region to the cooler region within the material.
This heat flow results in the diffusion of charge carriers, and the flow of charge
carriers between the hotter and cooler region creates a voltage difference. Often,
fairly substantial temperature differentials can develop between inside- and outside-facing
portions of a window. For example, a sun-facing window in an air-conditioned building
on a hot day in Arizona may have an outside-facing lite at, for example, about 40°C,
and an inside-facing lite at about 20°C. A thermoelectric generator may be provided
to harness this temperature difference to power the window/controller. In another
example, a shaded window on a cold day in Maine may have an outside-facing lite at
about -30°C, and an inside-facing lite at about 20°C. The thermoelectric generator
may be positioned anywhere in the window, so long as it is able to utilize the relevant
temperature differentials. In some cases, the thermoelectric generator is positioned
partially or wholly within the viewable area of the IGU, and/or partially or wholly
in/on a frame surrounding the IGU. The thermoelectric generator may include many thermo-elements,
which may be connected in series and/or in parallel as appropriate.
[0164] In some cases, a thermoelectric generator includes a bimetallic junction. The thermoelectric
generator may also by a solid-state device made from, for example, bismuth telluride
(Bi
2Te
3), lead telluride (PbTe), calcium manganese oxide, and combinations thereof. Where
a solid-state device is used, the thermoelectric generator may include no moving parts.
The lack of moving parts reduces the need for maintenance and helps promote a long
device life.
[0165] Thermoelectric generators may be used in combination with other power sources. For
instance, thermoelectric generators may be provided in combination with batteries,
PV panels, piezoelectric generators, fuel cells, etc. In a particular embodiment,
a window includes both a PV panel and a thermoelectric generator (with or without
other power options such as batteries, etc.). Because solar panels typically use only
the high frequency part of the solar radiation, they are especially useful in combination
with a thermoelectric generator. Low frequency heat energy, which would otherwise
be lost where a PV panel is used in isolation, is instead captured by the thermoelectric
generator and converted to electricity. Such a combined power scheme can help optimize
energy efficiency.
[0166] Another type of energy generation that involves heat transfer involves a pyroelectric
generator. Pyroelectricity relates to the ability of certain materials to generate
a temporary voltage when heated or cooled. The temperature change modifies the positions
of the atoms within the crystal structure to thereby change the polarization of the
material and create a voltage across the crystal. Pyroelectricity differs from thermoelectricity
in that the whole crystal is changed from one temperature to another to result in
a temporary voltage across the crystal. In comparison, with thermoelectricity, one
part of a device is kept at one temperature and another part of the device is at a
different temperature, with the result being a permanent voltage across the device
(so long as there is a temperature differential). A pyroelectric material can be repeatedly
heated and cooled to generate electrical power. Example pyroelectric materials include
gallium nitride, caesium nitrate, polyvinyl fluorides, derivatives of phenylpyridine,
cobalt phthalocyanine, and lithium tantalate.
[0167] Another option for power generation is a piezoelectric generator. Piezoelectric materials
can be used to transform ambient stress/vibrations into electrical energy. Buildings
experience vibrations for a variety of reasons including internal factors (e.g., people
and equipment moving within a building, etc.) and external factors (e.g., people,
equipment, and vehicles moving outside a building, wind, ground tremors, etc.). The
windows within the building also experience such vibrations. Without a piezoelectric
generator, such vibrational energy is lost to the environment. However, where a window
includes a piezoelectric generator, the vibrational energy can instead be harnessed
to power the window/controller. Further, stress on a piezo film induced by absorption
of solar energy may be harnessed to power the window. Similarly, an acoustic generator
may be used to convert acoustic energy into electrical energy. One benefit of this
design may be increased noise reduction in the window, i.e., the window absorbs more
sound than it otherwise might without the acoustic generator.
[0168] Some piezoelectric generators are single-layer piezoelectric generators. Typically
in such single-layer generators, pressing a button causes a spring-loaded hammer to
apply a mechanical force to a rod-shaped single-layer piezoelectric ceramic material.
In response, the ceramic element produces a voltage that passes across a small spark
gap to cause a fuel source to ignite. Common examples are push button cigarette lighters
and gas BBQ grills. In these applications, the electrical energy is released very
quickly from the generator, and at a very high voltage and low current. In other cases,
the generator is a multi-layer piezoelectric generator, which includes a stack of
very thin (e.g., < 1 mm thick) piezoelectric ceramic layers alternated with electrode
layers. The electrical energy produced by such multi-layer piezoelectric generators
is lower voltage and higher current than from the single layer generators. Such solid-state
multi-layer piezoelectric generators are promising for use in electronic devices with
low power requirements, such as electrochromic windows. Piezoelectric generators may
be used in combination with any of the other power options described herein. In a
particular embodiment, a window includes both a piezoelectric generator and a rechargeable
battery. The piezoelectric generator converts vibrational energy to electrical energy,
and uses the electrical energy to either power the controller/window directly, or
to recharge the battery, which powers the controller/window. Rechargeable and non-rechargeable
batteries can also be used as a backup power source, for example when a primary energy
source fails (e.g., when power goes out, where the window is powered through wires,
or when a primary self-power mechanism fails, where the window is self-powered).
[0169] One advantage of wirelessly powered and self-powered windows is that there is no
need to connect the windows to a wired source of power, and therefore, there is no
need to run wires throughout a building to deliver such power. However, in some cases
a window that receives power via a wired power source may also be configured to include
an additional power source (e.g., a battery, photovoltaic device/film, thermoelectric
generator, piezoelectric generator, etc.). One of the primary advantages of such embodiments
is that the peak power demanded from the wired power source by the network of windows
can be minimized. Peak power consumption typically occurs when all the windows on
the network are directed to simultaneously undergo an optical transition. Although
this command may occur regularly infrequently, the network should be designed to accommodate
such an occurrence. Therefore, networks of electrochromic windows are typically designed
to deliver a much greater amount of power compared to the average amount of power
that is demanded on the network. Networks that are configured to deliver greater amounts
of power typically have more stringent requirements in terms of wiring and safety,
which renders them more expensive to install.
[0170] In one example, each electrochromic IGU in a network receives power via wires provided
in a power distribution network that run throughout a building. Further, each IGU
includes a rechargeable battery (sometimes referred to as an energy well), which may
be provided in an easily accessible location, in some cases as part of an accessible
on-board controller. The power distribution network may be configured such that it
delivers a peak power that is less than the power required to drive simultaneous optical
transitions on all the IGUs in the network. Any deficit in power may instead be provided
by the rechargeable batteries. Once there is excess power delivery capacity available
on the power distribution network, the rechargeable batteries may be recharged via
the power distribution network. In this way, the power distribution network can be
designed to deliver a lower peak power load, potentially avoiding the need for more
complex and costly network components. Such power distribution schemes are further
discussed in
U.S. Provisional Patent Application No. 62/191,975, filed July 13, 2015, and titled "POWER MANAGEMENT FOR ELECTROCHROMIC WINDOW NETWORKS," which is herein
incorporate by reference in its entirety.
[0171] Although certain embodiments describe windows able to power themselves, there may
still be advantage of running wires to them. For example, since many of the embodiments
describe wireless communication to and from such windows, many end users want a redundant
system, hard wires, running to the windows as a backup. And, since wireless communication
and be more readily interrupted than hard wired systems, this is prudent. In one embodiment
electrical wires are run to an EC window described herein, but only to carry low voltage
power. By running power-only wires, the wiring system is greatly simplified. In another
embodiment, wires are run to the window, where the wires carry both power and communication,
redundant to an onboard wireless communication component in the window controller.
[0172] As mentioned, the power generation mechanism (e.g., PV panel, thermoelectric generator,
piezoelectric generator, batteries, etc.) may be positioned in a variety of locations.
In some embodiments, the power generation mechanism is provided as part of an IGU,
controller and/or window assembly in an accessible manner, as described above with
respect to the controller in Figures 2B-2D. Such accessibility may allow the power
generation mechanism to be easily accessed and serviced as needed. In other embodiments,
the power generation mechanism may be provided in a less accessible manner, for example
within the frame and/or sealed into the panes of the IGU without any access ports.
As mentioned with respect to the wireless power receiver, the frame may also include
access ports for accessing components therein, including a power generation mechanism
in some cases.
[0173] The window may be powered continuously or intermittently. Continuous power may be
most appropriate where the window receives power through wires, e.g., 24V power lines.
However, continuous powering may be used wherever the power source provides sufficient
power/energy to continuously power the window/controller. Where the power source does
not provide sufficient energy for continuous powering, or where a more energy-conscious
approach is desired, the window/controller may be powered intermittently. In one example,
a window controller is off/non-powered most of the time, and turns on/powers up intermittently.
When on, the controller can take various actions (e.g., read sensor data, pulse voltage
or current through the window to determine a tint level, determine whether or not
the window should undergo an optical transition, initiate an optical transition, etc.)
before it is switched back off. The window can remain powered if/when power is necessary
to maintain the optical state of the window.
Networks of Electrochromic Windows
[0174] Figure 4A depicts a distributed network, 400, of EC window controllers with conventional
end or leaf controllers as compared to a distributed network, 420, with EC windows
having onboard controllers. Such networks are typical in large commercial buildings
that may include smart windows.
[0175] In network 400, a master controller controls a number of intermediate controllers,
405a and 405b. Each of the intermediate controllers in turn controls a number of end
or leaf controllers, 410. Each of controllers 410 controls an EC window. Network 400
includes the long spans of lower DC voltage, for example a few volts, wiring and communication
cables from each of leaf controllers 410 to each window 430. In comparison, by using
onboard controllers as described herein, network 420 eliminates huge amounts of lower
DC voltage wiring between each end controller and its respective window. Also this
saves an enormous amount of space that would otherwise house leaf controllers 410.
A single low voltage, e.g., from a 24v source, is provided to all windows in the building,
and there is no need for additional lower voltage wiring or calibration of many windows
with their respective controllers. Also, if the onboard controllers have wireless
communication function or capability of using the power wires, for example as in ethernet
technology, there is no need for extra communication lines between intermediate controllers
405a and 405b and the windows. Again, this greatly simplifies installation of the
wiring.
[0176] In certain embodiments, the electrochromic window controllers are provided in a network
such as a self-meshing, self-healing communications network, in which the electrochromic
window controllers recognize one another based on sensed and/or programmed inputs
when the windows are first installed and turned on. One or more of the controllers,
for example a master controller, may develop a map of the windows based on the self-meshing
network and the information provided by the sensed and programmed inputs. In other
words, the system may "self-virtualize" by creating a model of where each window is
in relation to the other windows, and optionally in relation to a global position
(e.g., a GPS location). In this way, installation and control of the windows is simplified,
because the windows themselves do much of the work in figuring out where they are
positioned and how they are oriented. There is little or no need to individually program
the location and orientation of each individual window.
[0177] A wireless mesh network may be used to connect each of the windows with one another.
The wireless mesh network may include radio nodes or clients (e.g., the windows/local
window controllers) organized in a mesh topology. In addition to mesh clients, the
mesh network may include mesh routers and gateways, for example. The mesh routers
forward traffic to and from the gateways. In some embodiments, the gateways are connected
with the internet. The radio nodes work with one another to create a radio network,
which covers a physical area that may be referred to as the mesh cloud. The mesh cloud
is distinct from "the cloud" often referred to when discussing remote data storage
and processing, though in some embodiments both may be used. For instance, data generated
by devices in the mesh cloud may be stored and/or processed in the cloud (i.e., remotely
over the internet). The cloud may be used for various goals including monitoring,
analytics, and learning, as discussed further below.
[0178] Wireless mesh architecture is effective in providing dynamic networks over a specific
coverage area (the mesh cloud). Such architectures are built of peer radio devices
(nodes/clients) that do not have to be cabled to a wired port, in contrast with traditional
WLAN access points, for example. Wireless mesh architectures are able to maintain
signal strength by breaking long distances into a series of shorter distances. For
instance, there may be a single network controller located in the basement of a building
and ten local controllers located on floors 1-5 of the building. Conventional network
architectures would require that the network controller be able to communicate directly
to each of the ten local controllers. It may be difficult in some cases for the network
controller to communicate with the local controllers, particularly the ones located
farthest away on floor 5. Where a mesh network is used, each of the local controllers
acts as an intermediate node. The intermediate nodes boost and route the signal as
desired. In other words, the intermediate nodes cooperatively make signal forwarding
decisions based on their knowledge of the network. Dynamic routing algorithms may
be implemented in each device to allow such routing to happen. In this way, the signal
only needs to be transmitted over much smaller distances (e.g., from the basement
to floor 1, floor 1 to floor 2, etc.). This means that the signal transmitters can
be less powerful and less costly. The mesh network may be centralized or decentralized
(i.e., it may include a specific network controller that controls the local window
controllers, or the network may simply be made of the local window controllers).
[0179] Where a network controller is used, it may be provided as a standalone device that
interfaces with the other controllers/windows. The standalone network controller may
take many forms, for example a remote, a wired or unwired input panel, a simple device
that plugs into the wall, etc. The network controller may also be provided directly
on a window in some cases, either combined with the local controller into a single
controller unit, or provided separately in tandem with the local controller. It may
be beneficial to provide a network controller directly on a window in some cases,
particularly where sets of windows are sold together (e.g., a set of four electrochromic
windows, three of which include local controllers, and one of which includes a network
controller and a local controller), and/or where it is desired that no additional
parts are required beyond the actual windows (and anything present on the windows
themselves).
[0180] Where the separation between nearby windows is too large to allow communication between
such windows, an intermediate signal booster may be used. The signal booster may be
a standalone device designed specifically to pass along communication to/from electrochromic
windows/controllers, or it may be a separate device used primarily for a completely
different purpose. For instance, the signal booster may be provided with a mesh-network-capable
light, computer, printer, phone, thermostat, etc. Other examples of devices that may
be mesh-network-capable include, but are not limited to, televisions, game systems,
projectors, pet monitors (e.g., collars), washing machines, dryers, dishwashers, kitchen
gadgets, scales, medical devices, alarm systems, cameras, video cameras, pipes, etc.
With the growth of the Internet of Things, more and more devices are expected to be
able to engage with such networks. These devices may be used to pass along control
information for the electrochromic windows. In some embodiments, the other devices
on the mesh network pass information along to other devices, so that the information
eventually reaches the electrochromic windows. In some cases, information may be exchanged
with the other non-window devices, either through the non-window devices directly
or through master controllers that control the non-window devices.
[0181] Further, when such additional (non-window) devices are part of the mesh network,
these devices can benefit from information known by the network. For instance, where
GPS coordinates of one or more windows are known, the other non-window devices can
learn their exact locations based on the GPS data and the relative positions of all
the other (window and non-window) devices. Because GPS typically does not work inside
a building, direct GPS sensing of device positions inside of a building is difficult
or impossible. As such, by using the absolute position information gleaned from the
windows themselves, and the relative positions of the various devices on the network,
even non-window devices that are inside of a building can learn of their exact locations.
In some implementations, such network devices may be populated into the map that is
auto-generated. For example, where an office building uses electrochromic windows
and printers that are each capable of connecting to the mesh network, the map generated
by the controller(s) may show the relative locations of all the windows and printers
connected to the network. A building occupant can use this map (e.g., loaded into
a smartphone application, computer, etc.) to help them find their nearest printer
or other relevant device on the mesh network. Occupancy sensors and HVAC components
may also be connected to the mesh network. In such cases, the map generated by the
controller(s) may show whether particular rooms are occupied based on information
from the occupancy sensors, and may show other conditions (e.g., actual temperature,
thermostat setting, humidity, status of lights, etc.) based on information from other
HVAC components. The accuracy and precision of the map are increased with an increased
number of devices on the mesh network, since the additional devices provide further
data for the system to piece together.
[0182] In some cases, one or more components on an electrochromic IGU may provide information
that is useful to other (non-window) components on the network. For instance, an electrochromic
IGU may include an interior and/or exterior photosensor, an interior and/or exterior
temperature sensor, an occupancy sensor, etc. These sensors may provide useful information
for a thermostat or HVAC system. Alternatively or in addition, the sensors may be
provided separately from the IGUs, and may feed information to the IGUs. The IGUs
may take this information into account when determining whether and when to initiate
an optical transition. Where all the relevant components are accessible over the mesh
network (or other network), it is very easy to share information among the components,
as desired.
[0183] Windows on the mesh network may be configured to interact with other devices on the
mesh network, for example with thermostats or other HVAC components. For instance,
where a window or set of windows tint (thereby reducing the rate that heat enters
the building through the window(s)), the window(s) may send a signal to a thermostat
or other HVAC component to reduce the degree of cooling occurring through air conditioning.
Similar signals may be sent to increase the degree of cooling through air conditioning,
or to control a heating system. Additionally, information gleaned by the electrochromic
window (e.g., through sensors, performance, etc.) may be shared with a thermostat
or other HVAC component to help inform decisions made by the thermostat or HVAC.
[0184] Any appropriate routing protocol may be used. In some embodiments, the routing protocol
utilizes Ad hoc On-Demand Distance Vector (AODV), Better Approach to Mobile Adhoc
Networking (B.A.T.M.A.N.), Babel, Dynamic NIx-Vector Routing (DNVR), Destination-Sequenced
Distance-Vector Routing (DSDV), Dynamic Source Routing (DSR), Hazy-Sighted Link State
(HSLS), Hybrid Wireless Mesh Protocol (HWMP), Infrastructure Wireless Mesh Protocol
(IWMP), Wireless Mesh Networks Routing Protocol (MRP), Optimized Link State Routing
(OLSR), OrderOne Routing (OORP), Open Shortest Path First Routing (OSPF), Predictive
Wireless Routing Protocol (PWRP), Temporally-Ordered Routing Algorithm (TORA), Zone
Routing Protocol (ZRP), etc. These protocols are merely provided as examples and are
not intended to be limiting. There are many competing schemes for routing packets
across mesh networks.
[0185] An auto-configuration protocol may be used to automatically configure the windows/controllers
without any manual intervention, and without the need for any software configuration
programs or jumpers. Auto-configuring devices are also sometimes referred to as "plug-and-play"
devices. These devices merely need to be powered up and they automatically configure
themselves. Configurations may be stored in NVRAM, loaded by a host processor, or
negotiated at the time of system initialization, for instance. Examples of auto-configuration
protocols include, but are not limited to, Dynamic Host Configuration Protocol (DHCP),
Internet Protocol version 6 (IPv6) stateless auto-configuration, Ad Hoc Configuration
Protocol (AHCP), Proactive Autoconfiguration, Dynamic WMN Configuration Protocol (DWCP),
etc.
[0186] The configuration process (automated or not, in a mesh network, linear bus network,
or other network) for a particular IGU may involve reading and transmitting an ID
for the IGU and/or its associated window controller. Further information related to
commissioning/configuring a network of electrochromic windows is presented in
U.S. Patent Application No. 14/391,122, filed October 7, 2014, and titled "APPLICATIONS FOR CONTROLLING OPTICALLY SWITCHABLE DEVICES," which is
herein incorporated by reference in its entirety.
[0187] In some cases, some type of feedback (e.g., from a manual input such as a button/switch/etc.,
or from a sensor such as a light sensor, motion sensor, occupancy sensor, etc.) may
be used to identify particular IGUs. This information may be shared over the network,
for example to a network controller and/or to other window controllers. This identification
process may be one step in generating a map or other directory of all the electrochromic
windows on the network, as discussed below. In various embodiments, the IGU identification/configuration
process may involve individually triggering each IGU controller to cause the IGU's
associated controller to send a signal to the network. The signal may include the
IGU's identification number and/or the identification number of the controller associated
with the IGU. For example, using the example of a dock/carrier controller form factor
as described herein, an installer(s) will install IGUs in their physical location
in a building. The IGUs will have the dock, but not the controller. The dock will
have the chip or memory which contains the physical characteristics/parameters of
the IGU etc. as described herein. Then a carrier (controller) is attached into/onto
each dock. Once the carrier is mated with the dock, the controller can read the chip
or memory associated with the IGU when triggered.
[0188] The triggering may occur through a variety of mechanisms. In one example, the IGUs
include a light sensor that can be triggered via a laser pointer or other shining
light. An installer can shine the laser pointer on the sensor of the IGU to cause
the IGU to send a signal to the system with the IGU's/controller's identification.
Because the installer knows where the laser pointer is being pointed, this allows
for a relatively easy way to associate each IGU with its physical location. This laser
pointer method is highly reliable, and can be used to identify large numbers of windows,
even when provided in a curtain wall with many adjacent IGUs. In another example,
the IGUs include a light sensor, motion sensor, occupancy sensor, etc. that can be
triggered by blocking or disrupting the sensor (e.g., waving at the sensor, covering
the sensor, etc.). In another example, the IGUs include a sensor that can be triggered
by placing a magnet near the sensor. In yet another example, the IGUs include a button
or switch that can be manually activated to cause the IGU to send a signal to the
network. Regardless of the type of trigger used, this feature may enable an easy configuration
process for commissioning several electrochromic windows on a network.
[0189] In one example, a network of electrochromic windows includes 10 windows, with two
windows provided in each of five rooms. After the IGUs are physically installed, a
user/installer may commission the windows to identify each IGU and associate it with
its physical location in the network. The installer may use an electronic device such
as a phone, tablet, computer, etc. to help commission the windows. A program on the
electronic device may include a list, directory, and/or map of all the electrochromic
windows on the network. When the installer enters the first room, she can trigger
the first electrochromic window, thereby causing the controller to send a signal over
the network with the window's (and/or controller's) identification. As a result of
this signal, the identification for the triggered window may pop up on the electronic
device. The user can then associate the identification with the physical location
of the window they triggered. In one example where the program on the electronic device
generates (or otherwise utilizes) a map of the windows, this association may be made
in a graphical user interface (GUI), e.g., by dragging the triggered identification
number onto the map at the appropriate location, or by clicking the map at the appropriate
location in response to the triggered identification appearing. The map may be generated
through the mesh network techniques described herein in some embodiments, or the map
may be preloaded into the commissioning person's computing device using schematics
of the installation that are drawn up as part of the building plans, for example.
After the first window is associated with its physical location, the installer can
trigger the second window in the first room and thereby associate the identification
of the second IGU/controller with its physical location. This process can then be
repeated for each of the other rooms in which electrochromic windows are installed.
[0190] In another example, each electrochromic IGU may include a beacon that transmits information
related to the IGU, for example the identification of the IGU and/or the associated
controller. Bluetooth Low Energy (BLE) beacons may be used in some cases. An installer
may have a receiver to allow them to read the beacon. Phones and other electronic
devices commonly have Bluetooth receivers that could be used for this purpose. Any
appropriate receiver may be used. An installer may read the information on the beacons
during commissioning to associate the identification for each IGU/controller with
the physical location of the IGU. A map or directory may be used to accomplish this
association.
[0191] In a similar embodiment, each IGU may be triggered over the network, which may cause
a component on the IGU to notify an installer/user that it has been triggered. In
one example, each IGU may include a light that can be activated. A signal can be sent
over the network to trigger a relevant IGU or window controller, which then causes
the light on the relevant IGU to be turned on (or off, or blink, etc.). An installer/user
can then identify the relevant IGU by seeing which IGU has the triggered light. Based
on this process and information, the installer/user can associate each IGU/controller
with its physical location and identification.
[0192] Figure 14A is a flowchart depicting a method 1400 of commissioning a network of electrochromic
windows according to certain embodiments. For example, after all the IGUs have an
associated controller, at operation 1402, a list of all the window controller IDs
is created. This step is explained further below with reference to Figures 14C-14E.
The window controller IDs may include a number of individual identifying factors about
each window. This information is stored, e.g., in a chip in each window assembly,
e.g., in a dock (or wiring harness). In one example, the window ID includes a CAN
ID and a LITE ID. The CAN ID may relate to a unique address of the window/window controller
on the CAN bus system, while the LITE ID may relate to a unique serial number of the
electrochromic IGU and/or its associated window controller. The LITE ID (or other
ID used) may also include information about the window such as its size, properties
of the electrochromic device, parameters to be used when transitioning the electrochromic
device, etc. After the list of window controllers is generated, an individual window
controller is triggered in operation 1404. The triggering may occur through any of
the methods described herein. This trigger causes the relevant window controller to
send a signal with the window controller's ID. In response, a user can associate the
triggered window controller's ID with the window's physical location in operation
1406. Operations 1404 and 1406 are further explained in the context of Figures 14F
and 14G. At operation 1420, it is determined whether there are additional windows
to commission. If there are additional windows to commission, the method repeats from
operation 1404. The method is complete when all of the windows are commissioned.
[0193] Figure 14B presents a representation of the physical location of five electrochromic
windows installed on an East wall of a building. The "LOC ID" refers to the location
of the relevant window, in this case labeled, arbitrarily, East1-East5. Additional
electrochromic windows may be provided elsewhere in the building. The method of Figure
14A, for example as explained in relation to Figures 14C-14G, may be performed on
the set of windows shown in Figure 14B.
[0194] Figure 14C illustrates several steps that may be taken during operation 1404 of Figure
14A. In this example, the network of electrochromic windows includes a master controller
(MC), two or more network controllers (NC
1-NC
n), and several window controllers (WC
1-WC
m). For the sake of clarity, only information relevant to window controllers that operate
under the first network controller (NC
1) are shown. The dotted lines indicate that many other network controllers and window
controllers may be present. First, a user may initiate a command, via a user application/program/etc.,
to cause the window controllers to be discovered. The user application/program forwards
this command to the master controller. The master controller directs the network controllers
to discover the window controllers, and the network controllers direct the window
controllers to identify themselves. In response, the window controllers report their
IDs to the network controllers, which then report the window controller IDs to the
master controller, which reports the window controller IDs to the user application/program.
The master controller and/or the user application/program may aggregate this information
to create the list of all window controllers. This list may include information detailing
which window controllers are controlled by each network controller. The list may also
be provided as a chart that shows the configuration of all the relevant controllers
on the network, as shown in Figure 14D. The network representation shown in Figure
14D may appear on the graphical user interface in some cases.
[0195] Figure 14E depicts an example of user interface features that may be presented to
a user after operation 1404 is complete and the list of window controller IDs is created.
On the upper portion of Figure 14E, a map of the relevant windows is shown. This map
may be created by any means available, and in some cases may be specifically programmed
for each installation. After operation 1404, it is still not known where each window
is positioned. Thus, the map does not yet show the CAN ID or LITE ID for any of the
windows, but rather has empty fields that will be populated with this information
during the commissioning process. On the bottom portion of Figure 14E, a list of the
window controller IDs is provided. After operation 1404, all of the window IDs (the
CAN IDs and LITE IDs) are generally known, but they have not yet been associated with
their physical positions (the LOC IDs). For this reason, the bottom portion of Figure
14E shows the CAN IDs and LITE IDs as populated, while the LOC IDs are still blank.
A similar list may be provided for each of the different network controllers.
[0196] Figure 14F is a flowchart that presents a method for performing operations 1404 and
1406 from Figure 14A in more detail, according to one embodiment. In Figure 14F, the
method begins at operation 1404, where a user triggers a window controller, thereby
causing it to send the window controller ID to its associated network controller.
The network controller receives the signal with the window controller ID, and sends
the window controller ID to the master controller at operation 1410. Next, at operation
1412, the master controller receives the signal with the window controller ID, and
sends the window controller ID to a user application/program/etc. At operation 1414,
the user application/program displays the window controller ID for the triggered window.
Next, at operation 1418, the user may associate the window ID of the triggered window
with the physical location of the window that was triggered. In one example, the user
drags the window ID displayed in operation 1414 onto the physical location of the
triggered window as represented on the map of windows. With reference to Figure 14E,
for instance, a particular window ID (e.g., CAN ID and LITE ID) may become bold or
otherwise noticeable in the user application/program in response to the window controller
being triggered. The user can see the bolded window ID, then drag it onto the map
at an appropriate location. Conversely, the user may drag the relevant window from
the map onto the triggered window ID. Similarly, a user may click on the triggered
window ID and click on the relevant window from the map to associate the two. Various
methods may be used.
[0197] Figure 14G depicts an example graphical user interface similar to the one shown in
Figure 14E, after the window positioned at East5 has been identified and associated
with its relevant window ID/location. As shown in Figure 14B, the window at East5
has WC
1 installed thereon. Therefore, the CAN ID for WC
1 (XXXX1) and the LITE ID for WC
1 (YYYY1) are displayed below the window at the East5 location. Similarly, as shown
in the bottom portion of Figure 14G, the list of window controller IDs now includes
a LOC ID for WC
1. The triggering and location/ID association steps can be repeated until all of the
windows are identified and associated with their positions within the building. The
fact that WC
1 was triggered first was chosen merely for the sake of clarity in the figures. The
window controllers can be triggered in any order.
[0198] Returning to Figure 14F, at operation 1420 it is determined whether there are any
additional windows to commission. If not, the method is complete. If there are additional
windows to commission, the method repeats on a different window starting at operation
1404.
[0199] Mesh networks are reliable and redundant. If one node within the network is no longer
operational, the remaining nodes can still communicate with one another, either directly
or through one or more intermediate nodes. As such, the networks are self-healing.
In the event a network of windows is also hard wired to power and communications,
and for some reason a hard wired communication line fails, the wireless communication
can take over for that failed wire communication without interruption of the system.
[0200] Additionally, mesh networks may be used to auto-generate a map of the mesh cloud
showing where each individual device is located. Based on sensed and/or programmed
information, the window controllers recognize one another and their relative positions
within the network. Each local controller "sees" the other local controllers that
are nearby. This proximity data (and other data described below) may be used to create
a picture of where each window is located. This allows a user to very easily control
the windows as desired, especially where it is desired to control multiple windows
at once. In some embodiments, the mesh network may self-identify groups of windows
that should be controlled together. Such groups may consist of windows on the same
side of a building, same portion of a building, same room, same floor, same sun exposure,
etc. A user may then have the option to select the self-identified group to control
them together. In another embodiment, the network creates a map of the electrochromic
devices and their positions around a building, and a user can select a particular
window or group of windows to control at once based on the map. Such auto-generated
visualizations greatly simplify the control of the window network. Figure 4B illustrates
a building 440 having many windows 441-469. Each of the windows 441-469 may be an
electrochromic window as disclosed herein. In particular, each of the windows 441-469
may have a local on-board controller (not shown) in communication with other the other
local controllers (and an optional network controller) on an auto-configuring, self-meshing
network. After the windows are initially installed and powered on, the controllers
are able to "see" any other windows that are sufficiently nearby. For example, window
453 may pick up signals from neighboring windows 449-452 and from neighboring windows
454-457. Window 453 may also pick up signals from, for example, window 462, or window
445. Because windows 462 and 445 are farther away from window 453 than the previously
mentioned neighboring windows 449-452 and 454-457, the signal at window 453 from these
more distant windows 462 and 445 will be weaker. Thus, the local controller at window
453 knows which windows are close by, and which are farther away.
[0201] Like window 453, each of the individual local window controllers are able to sense
their nearby neighbors and know the relative distances between each relevant set of
windows. By combining the information gleaned by each local window controller, a map
of the building can be generated. Figure 4C illustrates a map 470 of the building
440 shown in Figure 4B. Map 470 may be generated automatically as the windows sense
one another and their relative positions. The map 470 may include certain building
features (e.g., where certain outer walls are placed, and where the windows are located),
and exclude others (e.g., doors, any architectural features besides the windows/walls,
etc.). While only two sides of the building are shown for the sake of clarity, it
is understood that the map 470 is three dimensional and further includes information
related to windows located on the back sides of the building. In the example of Figure
4C, the map 470 shows the location of each window 441-469 relative to the other windows.
In some embodiments, the map simply includes the relative positions of the windows.
[0202] In other embodiments, the map may be more detailed and easy to use. For example,
one or more controllers (e.g., local window controllers or network controllers) may
be programmed with instructions to fill in relevant architectural details based on
the sensed relative window locations. Such architectural details may relate to the
position/orientation of exterior walls, for example. As long as there is an electrochromic
window on an exterior wall, the controller is able to easily know where the exterior
wall is. Further, the relative locations and orientations sensed by the controllers
also give information about the location of corners/edges of the building. The controller
can therefore form an accurate picture of the "skin" (exterior walls/windows) of the
building, which can be presented to a user in the form of a drawing/map. The map may
be able to be manipulated in some cases, for example as a three dimensional model,
thereby allowing a user to view the building from any desired angle. The map may also
allow the user to select any window or group of windows to control at a given time.
[0203] As mentioned above, in some cases a controller is programmed to generate such a map
as soon as the electrochromic windows are installed and powered on. If certain windows
are powered on before others, an incomplete map may be generated based on the first
windows to receive power. As more windows are turned on and sense one another, the
map may become more detailed and accurate. In some embodiments, a controller is programmed
to identify groups of windows that are likely to be controlled together. These groups
may be presented to a user as one option for controlling the windows. For example,
in the context of Figures 4B and 4C, a controller may identify any of the following
groups for simultaneous control: windows 441-448/458-461/466/467 (windows that are
on the same side of the building), windows 458-461 (windows that are on the same side
of the building in the same portion of the building), windows 441/442/449-451 (windows
that are on the same floor), windows 449-451 (windows that are on the same floor and
same side of the building), and windows 442/449 (windows that are in the same room).
Other groups may be identified as appropriate. Further, in some embodiments a user
can select any two or more windows to be controlled together as a group, regardless
of whether such windows are identified as a group by the controller. For instance,
the controller may generate the map 470 shown in Figure 4C, and a user may decide
to select windows 451 and 463 (or any other two or more windows) to be controlled
together. The self-meshing network allows for easy identification and control of any
set of windows that are desired to be controlled together. Little or no labor- and
knowledge-intensive commissioning process is required to set up the windows after
they are initially installed. Instead, the windows can be easily and intuitively controlled
based on the map generated by the controller and self-meshing network. While the phrase
"the controller" is used frequently herein, it is understood that many local controllers
are used, often but not necessarily with a network controller, and that the information
sensed or learned by one controller is shared/routed to the other controllers through
the network.
[0204] In various embodiments, the windows on a mesh network can be controlled together.
In certain cases, groups of windows can be controlled together such that they achieve
the same optical state. Further, groups of windows can be controlled together such
that they achieve the same tint rate and/or clear rate. In certain implementations,
groups of windows are controlled together using electrical feedback. Such feedback
may be generated by pulsing current and/or voltage through EC devices on IGUs and
measuring the electrical response. Based on the electrical response from each individual
window, it is possible to drive an optical transition in each window as needed to
achieve matching tint levels and/or rates. Methods of controlling groups of windows
together are further discussed in the following patent applications, each of which
is herein incorporated by reference in its entirety: PCT Application No.
PCT/US14/43514, filed June 20, 2014, and titled "CONTROLLING TRANSITIONS IN OPTICALLY SWITCHABLE DEVICES," and
U.S. Application No. 14/489,414, filed September 17, 2014, and titled "CONTROLLING TRANSITIONS IN OPTICALLY SWITCHABLE DEVICES." The mesh network
facilitates controlling the windows together, as data related to each window can be
shared with other window controllers (or a network controller, if present) directly
over the mesh network. In certain embodiments, each window can be controlled not just
based on its own feedback, but based on the feedback from other windows, as well.
[0205] One feature that may facilitate control of multiple windows is a controller architecture
that uses both DC and AC signals, optionally supplied over a single line (e.g., a
powerline). A DC bias signal can be used to control the optical state of an EC device
on a window, and an AC communication signal can be used to communicate between relevant
controllers (e.g., between window controllers and/or between a window controller and
a network controller). The electrochromic stack on the IGU acts as a large area capacitor,
and together with the TCO resistance forms a large distributed RC network. The AC
communication signal can be overlapped on top of the DC bias signal. Where the AC
signal has a sufficiently high frequency, the AC signal is transparent to the electrochromic
stack. As such, the AC communication signal can be used to communicate with local
window controllers or other components without undesirably causing transitions to
occur in the EC device. This architecture permits a (window and/or network) controller
to communicate with many other controllers.
[0206] In one example, a number of electrochromic windows are controlled at the same time.
Each window includes an IGU that includes a window controller having a memory component.
The memory component stores a unique identifier (e.g., channel number) for each IGU.
Each window controller receives a DC input (e.g., 2.4V) and an AC input. The AC input
provides control signals for communicating with each individual IGU as needed based
on the IGUs' unique identifiers. The AC signal can include a binary word or words
for each IGU. A digital to analog converter (e.g., an 8 bit digital to analog converter)
in each window controller can be used to convert the binary word or words to control
signals for each individual IGU. For example, different binary words may be used to
communicate drive voltages, hold voltages, etc. for each individual IGU. The window
controllers can then output an EC control signal for a relevant IGU based on the DC
input modified by the instructions in the AC signal. The EC control signal is applied
to an electrochromic device on the individual IGU. Simultaneous control of multiple
windows using different transition parameters for each window is greatly simplified
over prior methods because (1) each IGU has a unique identifier, (2) the AC signal
can direct each individual window to change based on parameters unique to each window,
and (3) the AC signal does not interfere with the EC device. This architecture is
especially beneficial where the EC windows that are controlled together as a group
are of differing sizes, or otherwise have different switching characteristics. This
architecture is also beneficial in any application where it is desirable to control
individual windows in a group of windows using different transition parameters.
Sensors, Tracking and Learning
[0207] In some cases, sensor data from the windows is used to help create the virtual map
of the windows. Sensor data may improve the accuracy and/or precision of the map.
Examples of sensors that may be used to provide data for creating the map include
external light sensors, GPS sensors, and magnetometers. Such sensors may be part of
an on-board local window controller, or may be separate from the controller. In some
embodiments, one or more sensors are affixed to the mapped building. In some embodiments,
one or more sensors are located at positions remote from the mapped building. In some
embodiments, one or more sensors are portable sensors that may be employed temporarily
during mapping. Generally, the sensors may be positioned or directed to capture information
in any place that the controller may be positioned (i.e., descriptions regarding the
position of the window controller also apply to the sensors). In one example, a GPS
sensor is provided in an external electronic device controlled by a user or installer.
For instance, a user or installer may use their mobile phone, camera, or other electronic
device to take a picture of a particular window, with GPS data embedded in the picture.
The GPS data (e.g., pure GPS data or GPS data embedded in a picture or other medium)
for each window may be input to each local window controller (or to any controller
on the network). In this way, a highly accurate map of the building's exterior can
be created. As mentioned, compass data may also be input to the controllers in order
to get the exact orientation of the each window with respect to the earth's geography.
In certain embodiments, one or more windows include an on-board compass. In other
embodiments, compass data is provided by a user or installer as described above with
respect to the GPS data.
[0208] Another type of data that may be utilized to form a map of the building's exterior
is data from a light sensor, which provides the amount of sunlight on a given window
at any given time. By combining the results from multiple exterior light sensors on
different windows over a period of about 1 day (from sunrise to sunset), the controllers
are able to determine the relative orientations of the exterior walls (e.g., the controllers
are able to know which windows face east, west, etc.). The controllers may also be
able to identify the location of shade-causing objects (e.g., nearby trees or buildings)
based on the data from the sensors and other data related to the relative positions
of the windows. The use of a few light sensors (e.g., 3 or 4 light sensors) facing
different directions on a building may have their results combined to provide detailed
information about light exposure on all portions of a building. See
US Provisional Patent Application 62/057,104, filed September 29, 2014, and incorporated herein by reference in its entirety.
[0209] In one example, using a mesh network and the relative signal strengths from neighboring
windows, the controllers is used to sense that a building has four sides with windows
on each side. Data from exterior light sensors may show that a first side of the building
receives more sun early in the morning and that the second, opposite side of the building
receives more sun in the afternoon/evening. The controller therefore knows that the
first side of the building likely faces east and the second side of the building likely
faces west. Additionally, a sensor present on a window on the first floor of the east-facing
side may indicate that the window in question receives less morning sun than expected
based on the sunlight received by its neighbors. The controller and network therefore
know that this particular window is likely shaded by a tree or other object. These
shade-causing objects may be included in the map generated by the controllers in some
embodiments. In certain embodiments, information provided from exterior light sensors
and/or from the proximity knowledge in a mesh network is provided to a solar calculator
or other tool used to predict or determine when to tint and clear optically switchable
windows. Such tools are described in
US Patent Application No. 13/772,969, filed 2/21/2013, which is incorporated herein by reference in its entirety.
[0210] Similarly, light and other sensor information can be shared between windows to detect
anomalous conditions such as an object temporarily blocking light to a particular
window, or an object temporarily reflecting or otherwise directing light onto a particular
window. Such anomalous conditions, if picked up by a sensor on a window, may be used
to transition an affected window. However, because the condition is anomalous/temporary,
the transition may be undesirable and it may be preferable for the window to ignore
the anomalous inputs. In one example, light from a car parked in front of a building
reflects light such that it shines on a light sensor of a middle window flanked by
two outer windows. If the windows were controlled independently, the middle window
may tint while the outer windows stay clear. However, if the windows are controlled
together such that sensor data from all the windows is considered, the various sensor
data can be used to determine the best tinting/transition strategy for the windows.
For instance, data from the outer windows (e.g., data from light sensors on the outer
windows) may indicate that, despite the anomalous bright-light-condition picked up
by the middle window, the general ambient conditions are not sufficiently bright to
trigger an optical transition. Anomalous conditions may be identified based on a contrast
of sensor signals between adjacent or nearby windows. In effect, where anomalous conditions
are identified, the window receiving the anomalous condition may be controlled based
on data from sensors in other windows, rather than on the anomalous signals received
at the affected window.
[0211] In some embodiments, the IGUs themselves have an integrated occupancy sensor, or
another integrated sensor or receiver that allows a controller to know when people
are present in a particular room. In one example, an IGU has an integrated sensor
that detects the presence of cell phones or other electronic devices that are often
carried by occupants. In similar embodiments, the IGU may communicate with such sensors
without having the sensors integral to the IGU. For instance, the sensors may be provided
on another device on the mesh network. In various embodiments, the control of an electrochromic
window or set of electrochromic windows is affected by the occupancy status of a room
containing the windows. See
US Patent No. 8,705,162 and
US Provisional Patent Application No. 62/991,375, incorporated herein by reference in their entireties.
[0212] As noted above, an IGU may include a photosensor/light detector, which may be integral
with the IGU (i.e., the IGU may come with a photosensor pre-installed and pre-wired).
For example, the photosensor may be provided directly on a lite of the IGU. Various
types of photosensors may be used. In certain embodiments, the photosensor is small
and flat/thin, and in many cases requires little or no activation power to operate.
In some cases, the photosensor is an LED light sensor, a photoresistor sensor, a photodiode,
etc. In one embodiment a PV cell which is used to power the window may also be used
as a photosensor. The sensor may be a button style sensor, a bulb style sensor, a
patch/sticker style sensor, or another form of sensor. The sensor may measure directly
measure light intensity, or it may measure another parameter that can serve as a proxy
for light intensity. Depending on the sensor used, the sensor may output a variable
resistance (in the case of a photoresistor, for instance), or it may output current/voltage.
The output may be fed into a logic circuit, which may be part of a window controller,
for example. Photoresistor sensors function by changing the resistance across the
resistor leads depending on the light exposed to the photoresistor sensor. This change
in resistance can be sensed by a controller or related circuitry to determine the
degree of light incident on the window/photoresistor sensor.
[0213] The photosensor may be positioned anywhere on the window, so long as it is exposed
to detect light as desired. In some cases the photosensor is positioned near a perimeter
of the IGU such that the sensor is relatively unobtrusive and the length of wiring
to the sensor is minimized. Any number of photosensors may be provided. Where multiple
photosensors are provided on a single IGU, the signals can be used to determine an
average light exposure on the IGU. Further, multiple photosensors may be used on a
single IGU to account for possible shadowing or reflections.
[0214] Figures 9A-9D present alternative embodiments of an IGU having an integrated photosensor.
Figures 9A-9D show IGUs 900A-D, respectively. Each IGU 900A-D includes an electrochromic
lite 901 having an electrochromic device 910 thereon, and a glass or plastic lite
902. The panes 901 and 902 are separated by a spacer 906, which is surrounded by a
secondary seal 905. A primary seal (not shown) may be provided between the sides of
the spacer 906 and each individual lite 901 and 902. Spacer 906, primary seals, and
secondary seal 905 together form a sealing separator. In each figure, the sun is positioned
on the left-hand side, such that the electrochromic lite 901 is nearer the outside,
and the glass or plastic lite 902 is nearer the inside of the building. In Figure
9A, the IGU 900A includes a photosensor 903, which is mounted on the outdoor-facing
surface of the electrochromic lite (in this case the outer pane) 901. In other words,
the photosensor 903 is mounted on the surface often referred to herein as surface
1. Photosensor 903 is electrically connected to an EC window controller, 907, in this
example by wiring, 904, running around the edge of pane 901. In an alternative embodiment,
wiring 904 could run through pane 901. Electrical connection between controller 907
and EC coating 910 is not depicted, but it may run between spacer 906 and pane 901,
e.g., through the primary seal, or through spacer 906, e.g., using a through-wired
spacer as described in
U.S. Patent Application No. 14/196,895, filed March 4, 2014, and titled "SPACERS AND CONNECTORS FOR INSULATED GLASS UNITS," which is herein incorporated
by reference in its entirety.
[0215] By contrast, in Figure 9B, the IGU 900B includes a photosensor 903 mounted on the
indoor-facing surface of the electrochromic lite (in this case this is the outer pane)
901. In other words, the photosensor 903 is mounted on the surface often referred
to herein as surface 2. Where a photosensor is mounted on a surface including an EC
device as shown in Figure 9B, the EC device structure may optionally be deleted/removed
in the area where the photosensor is to be located. In a similar embodiment shown
in Figure 9C, an IGU 900C includes a photosensor 903 on the outdoor-facing surface
of the inner pane, often referred to as surface 3. In Figures 9B and 9C, electrical
connection from photosensor 903 to controller 907 is not depicted, but again is either
between the spacer and the lite/pane or through the spacer. In the embodiment of Figure
9D, an IGU 900D includes a photosensor 903 on the indoor-facing surface of the inner
pane, often referred to as surface 4; here wiring 904 is depicted as configured around
pane 902, but could be through it in a similar embodiment. As described herein, around
the glass wiring should have a good seal with the secondary sealant and provide a
good (hermetic) seal with the pane if adjacent thereto.
[0216] Sensors that are integrated into/onto an IGU during fabrication (rather than during
installation of the IGU) may simplify various installation procedures. For example,
the sensors can be placed in/on an IGU in a pre-designated location. The sensors can
be pre-calibrated, for example at the factory, so that they function as desired when
the window is installed. This promotes quick installation and reduces the risk that
the sensors are mis-calibrated during installation.
[0217] Figures 9E and 9F present additional examples of IGUs having integrated photosensors.
In each embodiment, the IGU includes an electrochromic lite 901 and a second lite
902, which may be glass or plastic for example, separated by a spacer 906. In the
case of Figure 9E, the IGU 900E includes an integrated photosensor 903E. The photosensor
903E is in a linear format in this example. The photosensor 903E is placed near the
edge of the IGU 900E such that when the IGU 900E is installed, the photosensor 903E
is at or near the edge of the viewable area of the IGU 900E. In a similar embodiment,
the photosensor may be extended along an entire side of the IGU. In a further embodiment,
two or more photosensors may be used, each extending along a different side (or portion
of a side) of the IGU. In the case of Figure 9F, the IGU 900F includes an extended
integrated photosensor 903F. Here, the photosensor extends around all edges of the
IGU 900F. The photosensor 903F is positioned such that it will be proximate an edge
of the viewable area of the IGU 900F when installed. In a similar embodiment, the
photosensor 903F is a collection of four independent photosensors. The photosensors
shown in Figures 9E and 9F may be positioned on any of the substrate surfaces, as
shown in Figures 9A-9D.
[0218] Linear format photosensors such as those shown in Figures 9E and 9F may be more aesthetically
pleasing than other types of photosensors. In some embodiments, the linear format
is achieved by extending the sensor conductors to have a desired shape. By extending
the sensor conductors in this way, the sensor/sensor conductors can have a very narrow
width. In some cases a linear format photosensor is sufficiently thin that it is virtually
invisible when installed into a window frame. Another advantage related to these embodiments
is that the sensor or sensors can be used to effectively average the incident light
over the entire IGU (Figure 9F) or over a portion of the IGU (Figure 9E). Further,
these types of integrated photosensors may be more cost effective than other types
of photosensors commonly used in the industry. Many conventional photosensors require
a power source (e.g., an independent power source), and typically require holes to
be drilled in an IGU for wiring and mounting purposes, which can significantly complicate
the IGU installation process. By contrast, integrated photosensors can be passive
(unpowered) and do not require any additional holes to be drilled in an IGU, thus
saving labor cost during manufacturing. Further, integrated photosensors may be more
aesthetically pleasing than conventional photosensors, since conventional photosensors
are often installed such that they protrude from or are adjacent to a window frame.
Integrated photosensors can be smaller and sleeker, and can be installed such that
they do not protrude from the frame.
[0219] Various additional sensors may be used as part of the window assembly/IGU. Certain
sensors that may be incorporated into the disclosed embodiments are further discussed
and described in
U.S. Patent No. 8,705,162, titled "Controlling Transitions in Optically Switchable Devices," which is herein
incorporated by reference in its entirety. Examples of such sensors include occupancy
sensors, temperatures sensors, interior light sensors, exterior light sensors, and
transmissivity sensors that detect light passing through a window from the exterior.
Light sensors may also be referred to as photosensors. In certain embodiments, sensors
are provided to detect cloud and other weather conditions as described in, for example,
US Provisional Patent Application No. 62/057,121, filed September 29, 2014, which is incorporated herein by reference.
[0220] The GPS data, compass data, solar calculator data, photosensor data, temperature
data, and other on-board sensor data may also be used to help control the electrochromic
windows in some embodiments. For example, the controller can look up the sunrise and
sunset times at a particular building based on the GPS coordinates. The sunrise and
sunset times may be used as part of a control scheme by the controller. Further, the
orientation of the windows, and their relative orientations with respect to the sun,
which may be provided by compass data, or by a solar calculator or other mechanism,
may factor into the control scheme. Also, controllers configured with GPS capability
can aid in commissioning the windows, e.g., not only creating a map of where each
window is relative to others via a mesh network, but also identifying absolute coordinates
for each window or zone of windows.
[0221] In some embodiments, the controllers may have instructions to control the windows
based on the sensed relative and exact positions/orientations of the various windows.
For example, the controllers may have instructions to color east-facing windows early
in the morning to prevent the sun from heating up the east-facing rooms, and to bleach
the east-facing windows later in the afternoon when the sun is not shining directly
into the east-facing rooms. Any control scheme may be used, and may be programmed
into a controller by a user or installer, or may be preprogrammed by a manufacturer,
vendor, etc. In some embodiments the window controllers are programmable in a similar
manner as a thermostat (with the option of controlling a single window or multiple
windows together).
Packaging and Installation
[0222] In certain embodiments, IGUs are provided having on-board controllers that are capable
of forming a self-meshing network. The on-board controllers may be accessible, as
shown in Figures 2B-2D, so that they can easily be serviced or replaced as needed.
The on-board controllers may be provided in a carrier that interfaces with a dock
in some cases. The IGUs may be provided with or without a sub-frame and/or frame.
The IGUs may have no external wiring for power, communication or other purposes. In
other words, the IGUs may have a shape (e.g., peripheral shape) that matches conventional
non-electrochromic IGUs, with no dangling wires or controllers to be physically hooked
up. Such IGUs can be installed in virtually the same manner as non-electrochromic
windows. In some other embodiments, one or more cables/wires may be provided for delivering
power and/or communication to the IGU.
[0223] Because the window controllers may form a self-meshing network in a number of embodiments,
no substantial commissioning is necessary to configure the windows for use after they
are installed. Instead, the controllers auto-configure themselves, figure out where
they are in relation to one another, and may form a virtual map of the windows/building.
The map may be used to control the windows as desired over the network. This installation/setup
allows the electrochromic IGUs/windows to be installed by any glass installer, regardless
of their familiarity with electrochromic windows. Such a design simplifies deployment
of electrochromic windows, especially in the residential area where people usually
hire local contractors (who are likely to be unfamiliar with electrochromic windows
and the unique requirements for wiring/commissioning various conventionally designed
EC windows) to install their windows.
[0224] In certain embodiments, an electrochromic IGU may be provided with a dock, as described
above. The use of docks enables the use of custom carriers/controllers, which may
be provided for different purposes. In one example, an installation carrier may be
provided. This installation carrier may include a custom controller having controller
components that are useful for installing/testing an electrochromic IGU. The installation
carrier may be used by an installer (e.g., by placing the installation carrier in
the dock) when positioning and/or hooking up an IGU. In many cases where electrochromic
windows are powered through wiring that runs throughout a building, installation of
the windows involves two phases with different professionals leading each phase. In
the first phase of installation, a glass installer will position the IGUs in their
associated frames in the building. In the second phase of installation, an electrician
will electrically connect the IGUs to the cables carrying power. One problem associated
with this installation technique is that the electrochromic aspect of the windows
cannot be tested until after the second phase of installation is complete. If an IGU
shows problems after it has been electrically connected, the glass installer must
return and un-install the IGU. Examples of problems that can arise during installation
include pinched wires, damaged cables or connectors, etc. This divided labor process
is cumbersome and results in delays during installation when the glass installer has
to return to un-install non-working (or less-than-optimally working) IGUs.
[0225] However, the use of a specialized installation carrier (also referred to as an installation
controller in some cases) avoids this problem. The installation carrier may snap into/onto
the dock for easy use. The installation carrier may include hardware/circuitry/programming
to allow for testing a variety of IGUs of various shapes/sizes. The installation controller
carrier also be provided with a power supply (e.g., battery or other power supply)
that has sufficient capacity to drive optical transitions on a number of different
windows over time. In this way, a glass installer can carry a single installation
carrier that can be hooked up to each window during installation to ensure that each
window properly undergoes the desired optical transitions. This process allows the
glass installer to immediately identify any IGUs that should be un-installed/replaced,
and avoids the need for the glass installer to return after the IGUs have been electrically
connected to the building's power supply by the electrician. The use of an installation
controller may therefore significantly decrease installation delays.
[0226] Similarly, other custom carriers/controllers may also be provided. Examples include
carriers that include controller components for specifically diagnosing problems with
an electrochromic device, evaluating the quality of an electrochromic device, reading
information about the electrochromic device, etc. In some cases, a fabrication carrier
may be used for testing the electrochromic device during one or more stages of manufacturing.
Any such custom carriers may be shaped to interface with a dock provided on the IGU.
The custom carriers may be the same shape as the carrier normally used to drive optical
transitions on an IGU. In some other cases, the custom carrier may be a different
shape, so long as it is able to connect with the dock.
[0227] The use of lite-mounted on-board controllers presents an opportunity to market and
spread awareness about electrochromic windows and electrochromic window brands. Conventionally,
many electrochromic windows are fabricated to be minimally distracting, with maximum
viewable area through the window. One consequence is that it is difficult or impossible
to know, simply by looking, where most installed electrochromic windows come from
(i.e., which company manufactured them). While this approach is desirable in certain
implementations, in other cases it would be beneficial for the products to be identifiable
with a particular company/brand. Such identifiability can promote increased awareness
and demand for the company's products. As such, in certain implementations, an on-board
controller/carrier may be provided with a logo (e.g., trademark, other mark, company
name, etc.) thereon. Such a feature may be particularly useful when the controller/carrier
is mounted on a lite of the IGU, for example as described in relation to Figures 10A-10C.
The logo may be provided in a relatively subtle manner to minimize any distraction
associated with having the logo visible. For example, the logo may be provided in
relief, and may be the same color as the background. Of course, the logo may instead
be made intentionally easily visible, as well. In embodiments where the front of a
carrier or other controller is or includes a replaceable or rechargeable battery that
snaps on, the logo may be provided on the battery. As mentioned above, the carrier/controller
may be formed by a molding process in some cases. The logo could be formed in this
same process (or afterward).
Cellular Blockers, Antennae, and Repeaters
[0228] In various embodiments, one or more of the lites in an electrochromic IGU may be
configured to function as an antenna, for example for receiving cellular signals,
Wi-Fi signals, and/or television signals. Details related to such embodiments are
further described in
U.S. Provisional Patent Application No. 62/084,502, which is herein incorporated by reference in its entirety.
Controller and Interface Configurations
[0229] Figure 5A is a schematic depiction of an onboard window controller configuration,
500, including interface for integration of EC windows into, for example, a residential
system or a building management system. A voltage regulator accepts power from a standard
24v AC/DC source. The voltage regulator is used to power a microprocessor (µP) as
well as a pulse width modulated (PWM) amplifier which can generate current at high
and low output levels, for example, to power an associated smart window. A communications
interface allows, for example, wireless communication with the controller's microprocessor.
In one embodiment, the communication interface is based on established interface standards,
for example, in one embodiment the controller's communication interface uses a serial
communication bus which may be the CAN 2.0 physical layer standard introduced by Bosch
widely used today for automotive and industrial applications. "CAN" is a linear bus
topology allowing for 64 nodes (window controllers) per network, with data rates of
10kbps to 1Mbps, and distances of up to 2500m. Other hard wired embodiments include
MODBUS, LonWorks
™, power over Ethernet, BACnet MS/TP, etc. The bus could also employ wireless technology
(e.g., Zigbee, Bluetooth, Bluetooth low-energy (BLE), etc.). In embodiments that utilize
wireless communication to a controller that is within an IGU (e.g., between panes
of an IGU), the wireless signals may have properties (e.g., power and frequency) designed
to penetrate the glass or other IGU components so the communication can be received
by the controller.
[0230] In the depicted embodiment, the controller includes a discrete input/output (DIO)
function, where a number of inputs, digital and/or analog, are received, for example,
tint levels, temperature of EC device(s), % transmittance, device temperature (for
example from a thermistor), light intensity (for example from a LUX sensor) and the
like. Output includes tint levels for the EC device(s). The configuration depicted
in Figure 5A is particularly useful for automated systems, for example, where an advanced
BMS is used in conjunction with EC windows having EC controllers as described herein.
For example, the bus can be used for communication between a BMS gateway and the EC
window controller communication interface. The BMS gateway also communicates with
a BMS server.
[0231] Some of the functions of the discrete I/O will now be described.
[0232] DI-TINT Level bit 0 and DI-TINT Level bit 1: These two inputs together make a binary
input (2 bits or 2
2= 4 combinations; 00, 01, 10 and 11) to allow an external device (switch or relay
contacts) to select one of the four discrete tint states for each EC window pane of
an IGU. In other words, this embodiment assumes that the EC device on a window pane
has four separate tint states that can be set. For IGUs containing two window panes,
each with its own four-state TINT Level, there may be as many as eight combinations
of binary input. See
U.S. Patent Application, serial number 12/851,514, filed on August 5, 2010 and previously incorporated by reference. In some embodiments, these inputs allow
users to override the BMS controls (e.g., untint a window for more light even though
the BMS wants it tinted to reduce heat gain).
[0233] AI-EC Temperature: This analog input allows a sensor (thermocouple, thermister, RTD)
to be connected directly to the controller for the purpose of determining the temperature
of the EC coating. Thus temperature can be determined directly without measuring current
and/or voltage at the window. This allows the controller to set the voltage and current
parameters of the controller output, as appropriate for the temperature.
[0234] AI-Transmittance: This analog input allows the controller to measure percent transmittance
of the EC coating directly. This is useful for the purpose of matching multiple windows
that might be adjacent to each other to ensure consistent visual appearance, or it
can be used to determine the actual state of the window when the control algorithm
needs to make a correction or state change. Using this analog input, the transmittance
can be measured directly without inferring transmittance using voltage and current
feedback.
[0235] AI-Temp/Light Intensity: This analog input is connected to an interior room or exterior
(to the building) light level or temperature sensor. This input may be used to control
the desired state of the EC coating several ways including the following: using exterior
light levels, tint the window (e.g., bright outside, tint the window or vice versa);
using and exterior temperature sensor, tint the window (e.g., cold outside day in
Minneapolis, untint the window to induce heat gain into the room or vice versa, warm
day in Phoenix, tint the widow to lower heat gain and reduce air conditioning load).
[0236] AI-%Tint: This analog input may be used to interface to legacy BMS or other devices
using 0-10 volt signaling to tell the window controller what tint level it should
take. The controller may choose to attempt to continuously tint the window (shades
of tint proportionate to the 0-10 volt signal, zero volts being fully untinted, 10
volts being fully tinted) or to quantize the signal (0-0.99 volt means untint the
window, 1-2.99 volts means tint the window 5%, 3-4.99 volts equals 40% tint, and above
5 volts is fully tinted). When a signal is present on this interface it can still
be overridden by a command on the serial communication bus instructing a different
value.
[0237] DO-TINT LEVEL bit 0 and bit 1: This digital input is similar to DI-TINT Level bit
0 and DI-TINT Level bit 1. Above, these are digital outputs indicating which of the
four states of tint a window is in, or being commanded to. For example if a window
were fully tinted and a user walks into a room and wants them clear, the user could
depress one of the switches mentioned and cause the controller to begin untinting
the window. Since this transition is not instantaneous, these digital outputs will
be alternately turned on and off signaling a change in process and then held at a
fixed state when the window reaches its commanded value.
[0238] Figure 5B depicts an onboard controller configuration 502 having a user interface.
For example where automation is not required, the EC window controller, for example
as depicted in Figure 5A, can be populated without the PWM components and function
as I/O controller for an end user where, for example, a keypad, 504, or other user
controlled interface is available to the end user to control the EC window functions.
The EC window controller and optionally I/O controllers can be daisy chained together
to create networks of EC windows, for automated and non-automated EC window applications.
[0239] Figures 6A and 6B depict automated and non-automated daisy chain configurations for
EC windows and EC window controllers described herein. Where automation is desired
(see Figure 6A), for example, a bus allows setting and monitoring individual window
parameters and relaying that information though the network controller directly to
a BMS via, for example, an Ethernet gateway. In one embodiment, a network controller
contains an embedded web server for local control via Ethernet from, for example,
a PC or smart phone. In one embodiment, network commissioning is done via a controller's
web server and a window scheduler, for example, where HVAC and lighting programs execute
locally on the controller. In one embodiment, network controllers can wirelessly connect
to each other via, for example, a Zigbee mesh network, allowing for expansion for
large numbers of windows or to create control zones within a building using sets of
windows. As depicted in Figure 6B, when no automation is required, window control
is accomplished through an I/O controller as described above. In one embodiment, there
is also a master override included. In one embodiment, a network, for example a daisy
chain network as depicted in Figure 6A or 6B, is constructed onsite (field wired).
In another embodiment, commercially available cabling products (no tooling required)
are used to construct a network of window controllers, for example, interconnects,
cable assemblies, tees, hubs and the like are widely available from commercial suppliers.
[0240] One or more user interfaces may be provided to allow a user to control the optical
state of one or more electrochromic windows. In certain cases, a user interface is
provided as a physical component of an IGU. In other cases, a user interface is provided
on an electronic device that communicates with a network controller and/or window
controller. Example electronic devices include smartphones, computers, tablet computers,
appliances, appliance controllers such as thermostats, and the like.
[0241] In certain embodiments, the user interface includes a touch-sensitive panel that
may be mounted on or near an IGU or window frame. The touch panel may be provided
on an applique (i.e., sticker) that may be attached wherever a user would like the
panel to be mounted. In some cases, such an applique or other touch-sensitive panel
may be provided on the front face of a carrier or other on-board controller that is
mounted on a lite of an IGU. The applique may itself be a laminated touch panel. The
touch panel and applique may be substantially transparent. The touch panel may include
certain markings highlighting where to touch to cause the window to become more clear
or tinted. In a simple embodiment, the touch panel includes two buttons: clear and
tint. The clear button can be pressed to cause the window to switch to a clear state,
and the tint button can be pressed to cause the window to switch to a tinted state.
In another embodiment, the touch panel may include a sliding scale that a user can
use to select a desired tint level. The scale may be continuous or discrete. In yet
another embodiment, the touch panel may include other buttons, mechanisms, or functionality
that allow a user to program in certain scheduling options or tinting rules, in a
manner like a thermostat.
[0242] The touch panel or other user interface may communicate with a window controller
through various means. In certain implementations, a ribbon cable is used to connect
an on-board controller to a touch panel user interface. Ribbon cables can wrap around
the edge of a lite of glass without damage. When installed, the window frame may clamp
over the ribbon cable, which may stick out from an edge of a frame where it can be
connected to the touch panel or other user interface. With a ribbon cable, there is
no need to drill a hole in the glass to connect the user interface to the window controller.
In certain other embodiments, the touch panel or other user interface is connected
to the window controller through a connection that traverses a hole drilled in one
of the panes of the IGU. The hole for this connection may be pre-drilled proximate
a location where an on-board controller will be located. The hole may also be pre-drilled
proximate any location where the touch panel is desired (with wiring to the controller
going through other elements such as the hollow interior of a sealing separator, or
embedded within a seal of the sealing separator, etc.).
[0243] Regardless of how the touch panel or other user interface is connected to the window
controller, the placement of the user interface may be customizable/adjustable. For
instance, an IGU may be provided with an on-board controller that is connected or
connectable to a touch panel or other user interface through a flexible connection
(e.g., wires, ribbon cable, etc.). The flexible connection may wrap around the edge
of the IGU, or it may pass through a lite of the IGU. The length of the flexible connection
may be variable in some cases. In some cases the flexible connection is trimmed to
a desired length during installation. In a particular application, a touch panel applique
includes electrical leads (e.g., printed circuit type leads, which may or may not
be transparent) that may be trimmed to a desired length based on a desired placement
of the touch panel.
[0244] As noted, in some cases a user interface is a touch panel provided on a transparent
applique. The transparent applique may be placed anywhere a user desires, so long
as the flexible connection is sufficiently long. In many cases a user will mount the
touch panel on an indoor-facing surface of an inner lite of an IGU (i.e., surface
4). Oftentimes the touch panel is positioned proximate a corner or edge of the visible
area of the IGU. In other cases a user may choose to mount the touch panel on a frame
of the window, or on a wall next to a window.
[0245] Additional details related to a controller, various components therein, and particular
control methods are further described in P.C.T. Patent Application No.
PCT/US14/43514
[0246] Although the foregoing invention has been described in some detail to facilitate
understanding, the described embodiments are to be considered illustrative and not
limiting. It will be apparent to one of ordinary skill in the art that certain changes
and modifications can be practiced within the scope of the appended claims.
[0247] For the avoidance of doubt, the application extends to the subject-matter set out
in the following numbered paragraphs ("Para" or "Paras"):
- 1. An insulated glass unit (IGU) comprising:
at least one electrochromic lite oriented in a first plane;
at least one additional lite oriented in a second plane parallel to the first plane;
a sealing separator positioned between the electrochromic lite and the additional
pane;
a window controller comprising logic configured to control the at least one electrochromic
pane, wherein the window controller is mounted between the first plane and the second
plane on at least one of the electrochromic pane, the additional pane, and/or the
sealing separator.
- 2. The IGU of Para 1, wherein the window controller is accessible through the electrochromic
lite and/or the additional lite without uninstalling or deconstructing the IGU.
- 3. The IGU of Para 2, wherein the electrochromic lite and/or additional lite comprise
a notch or cutout shaped to allow access to the window controller.
- 4. The IGU of Para 3, wherein the IGU comprises a viewable area surrounded by a perimeter
region, the perimeter region designed to fit within a frame, and wherein the window
controller and the notch or cutout are positioned at least partially within the viewable
area of the IGU.
- 5. The IGU of Para 3, wherein the window controller is removably mounted to the electrochromic
lite and/or the additional pane.
- 6. The IGU of claim 5, wherein the notch or cutout is shaped such that the window
controller may pass through the notch or cutout when the IGU is installed in a frame.
- 7. The IGU of Para 4, wherein the sealing separator defines an interior region of
the IGU that is sealed off from the ambient environment, the interior region of the
IGU located interior of the sealing separator and between the electrochromic lite
and the additional pane, and wherein the window controller is positioned proximate
the notch or cutout and is exposed to the ambient environment.
- 8. The IGU of Para 4, further comprising a second sealing separator positioned proximate
the cutout, wherein the sealing separator and second sealing separator together define
an interior region of the IGU that is sealed off from the ambient environment, the
interior region of the IGU located interior of the sealing separator, outside of the
second sealing separator, and between the electrochromic lite and the additional pane,
wherein the window controller is positioned proximate the cutout and is exposed to
the ambient environment.
- 9. The IGU of Para 1, further comprising a mechanism for receiving wireless power
and/or generating power such that the IGU does not require external wires for providing
power to the IGU.
- 10. The IGU of Para 9, wherein the mechanism for generating power comprises a photovoltaic
panel.
- 11. The IGU of Para 9, wherein the mechanism for generating power comprises a thermoelectric
generator.
- 12. The IGU of Para 9, wherein the mechanism for generating power comprises a piezoelectric
generator.
- 13. The IGU of Para 9, wherein the mechanism for generating power comprises a battery.
- 14. The IGU of Para 1, wherein the window controller is capable of communicating with
a second controller through wireless communication.
- 15. The IGU of Para 14, wherein the window controller is configured to operate in
a self-meshing network.
- 16. The IGU of Para 15, wherein the window controller is configured to sense one or
more nearby IGUs and receive data from the nearby IGUs to thereby generate a map of
all IGUs on the self-meshing network.
- 17. The IGU of Para 15, further comprising a wireless power transmitter for delivering
power from the IGU to a nearby IGU on the self-meshing network.
- 18. The IGU of Para 17, further comprising a wireless power receiver for receiving
power from nearby IGUs on the self-meshing network.
- 19. A network of electrochromic windows, the network comprising:
a plurality of electrochromic windows, each electrochromic window comprising
at least one electrochromic pane,
at least one additional pane,
a sealing separator positioned between the electrochromic lite and the additional
pane, and
a window controller positioned on the electrochromic pane or as part of an assembly
of the electrochromic window, the window controller comprising logic for controlling
the electrochromic lite and communication logic for wirelessly communicating with
other electrochromic windows on a self-meshing network.
- 20. The network of Para 19, wherein the window controller of at least one electrochromic
window is positioned on the electrochromic pane or on the additional pane.
- 21. The network of Para 19, wherein each electrochromic window is capable of sensing
nearby electrochromic windows on the self-meshing network to generate relative position
data, and wherein at least one controller on the network is configured to process
the relative position data to generate a map showing the relative physical locations
of the electrochromic windows on the self-meshing network.
- 22. The network of Para 21, wherein at least one controller on the self-meshing network
is configured to receive global positioning system (GPS) data related to at least
one electrochromic window on the self-meshing network, and wherein the at least one
controller is configured to generate a map showing the absolute physical locations
of the electrochromic windows on the self-meshing network based on the global positioning
system data and the relative position data.
- 23. The network of Para 22, wherein at least one of the electrochromic windows on
the self-meshing network further comprises a GPS sensor for generating GPS data.
- 24. The network of Para 21, wherein at least one of the electrochromic windows on
the self-meshing network further comprises a compass for generating compass data,
and wherein the relative position data comprises at least the compass data.
- 25. The network of Para 21, wherein at least one of the electrochromic windows on
the self-meshing network comprises an exterior light sensor and associated logic for
generating sun tracking data, and wherein the relative position data comprises at
least the sun tracking data.
- 26. The network of Para 19, wherein at least one of the electrochromic windows on
the self-meshing network comprises a wireless power transmitter for wirelessly distributing
power to other electrochromic windows on the self-meshing network.
- 27. The network of Para 19, the window controller of at least one of the electrochromic
windows on the network is positioned on the electrochromic lite and/or the additional
pane, between a first plane corresponding to the electrochromic lite and a second
plane corresponding to the additional pane.
- 28. The network of Para 27, wherein the window controller of the at least one electrochromic
window on the self-meshing network is positioned within a viewable area of the electrochromic
window, and is accessible through a notch or cutout on the electrochromic lite or
additional lite without uninstalling or deconstructing the electrochromic window.
- 29. An insulated glass unit (IGU) comprising:
at least one electrochromic lite oriented in a first plane;
at least one additional lite oriented in a second plane parallel to the first plane;
a sealing separator positioned between the electrochromic lite and the additional
pane;
a sealed interior region between the electrochromic lite and the additional pane,
wherein a perimeter of the sealed region is defined by the sealing separator;
a window controller comprising logic configured to control the at least one electrochromic
pane,
wherein the window controller is positioned between the first plane and the second
plane, wherein the window controller is not positioned within the sealed interior
region, and wherein the window controller is physically accessible by an installer
during installation of the IGU.
- 30. An insulated glass unit (IGU) comprising:
an electrochromic lite comprising:
a transparent substrate,
an electrochromic device positioned on the transparent substrate, and
bus bars for driving an optical transition on the electrochromic device;
an additional lite oriented parallel to the electrochromic lite;
a spacer positioned between the electrochromic lite and the additional lite;
a dock positioned on either the electrochromic lite or on the additional lite, wherein
the dock is configured to secure a carrier onto the electrochromic lite or the additional
lite, the carrier comprising at least one component for controlling optical transitions
on the electrochromic device.
- 31. The IGU of Para 30, further comprising one or more electrical connections for
delivering power from (a) either the dock or the carrier to (b) the bus bars on the
electrochromic lite.
- 32. The IGU of Para 31, wherein the dock is positioned on the additional lite.
- 33. The IGU of Para 31, wherein the one or more electrical connections for delivering
power from (a) either the dock or the carrier to (b) the bus bars on the electrochromic
lite comprises flexible tape with conductive lines provided thereon, the flexible
tape extending around an edge of the lite on which the dock is positioned.
- 34. The IGU of Para 31, wherein the one or more electrical connections for delivering
power from (a) either the dock or the carrier to (b) the bus bars on the electrochromic
lite comprises a clip that secures around an edge of the lite on which the dock is
positioned, the clip comprising conductive lines for delivering power.
- 35. The IGU of Para 32, wherein the one or more electrical connections for delivering
power from (a) either the dock or the carrier to (b) bus bars on the electrochromic
lite comprises flexible tape with conductive lines provided thereon, the flexible
tape extending around an edge of the additional lite, proximate the spacer, and onto
the electrochromic lite.
- 36. The IGU of Para 32, wherein the one or more electrical connections for delivering
power from (a) either the dock or the carrier to (b) the bus bars on the electrochromic
lite comprises a clip that secures around an edge of the additional lite, the clip
comprising conductive lines for delivering power, the IGU further comprising one or
more electrical connections for delivering power between the clip and the bus bars
on the electrochromic lite.
- 37. The IGU of Para 36, wherein the one or more electrical connections for delivering
power between the clip and the bus bars on the electrochromic lite comprise:
- (i) a block of material comprising conductive lines, the block of material being positioned
between the electrochromic lite and the additional lite, or
- (ii) a wire attached to and positioned between the electrochromic lite and the additional
lite.
- 38. The IGU of Para 31, further comprising secondary seal material positioned proximate
a periphery of the IGU, between the electrochromic lite and the additional lite, peripherally
exterior of the spacer, and at least partially peripherally exterior of the electrical
connections for delivering power from (a) either the dock or the carrier to (b) bus
bars on the electrochromic lite.
- 39. The IGU of Para 30, wherein the dock is a socket into which the carrier fits.
- 40. The IGU of Para 30, wherein the dock is a base onto which the carrier fits.
- 41. The IGU of Para 30, further comprising the carrier, wherein the carrier locks
into the dock such that it can only be removed from the dock by an authorized person.
- 42. The IGU of Para 30, wherein the dock is configured to receive power from a wired
power source.
- 43. The IGU of Para 42, further comprising the carrier, wherein the carrier receives
power from the dock.
- 44. The IGU of Para 30, wherein the carrier is configured to receive power from a
wired power source.
- 45. The IGU of Para 30, further comprising the carrier, wherein the carrier comprises
an electrical connection structure configured to deliver power either (i) to the dock,
or (ii) through the dock to a component positioned between the dock and the lite on
which the dock is positioned.
- 46. The IGU of Para 45, wherein the electrical connection structure delivers power
to an electrical connection that delivers power from (a) a surface on the electrochromic
lite or on the additional lite on which the dock is positioned to (b) a different
surface on the electrochromic lite or on the additional lite, the electrical connection
serving to directly or indirectly provide power to bus bars on the electrochromic
lite.
- 47. The IGU of Para 45, wherein the electrical connection structure delivers power
to a component of an antenna that is patterned onto the lite on which the dock is
positioned.
- 48. The IGU of Para 45, wherein the electrical connection structure is a pogo pin.
- 49. The IGU of Para 45, further comprising a photovoltaic film provided on either
the electrochromic lite or on the additional lite, wherein the pogo pin transfers
power via an electrical connection that delivers power between (a) a surface on the
electrochromic lite or on the additional lite on which the dock is positioned, and
(b) a different surface on the electrochromic lite or on the additional lite, the
electrical connection serving to directly or indirectly deliver power from the photovoltaic
film to the dock or carrier.
- 50. The IGU of Para 30, further comprising the carrier, wherein the carrier comprises
a photosensor for sensing exterior light levels, and wherein the dock comprises a
perforation through which the photosensor measures the exterior light levels, wherein
the dock, carrier, and photosensor are positioned such that the photosensor has a
clear line of sight through the electrochromic lite and the additional lite.
- 51. The IGU of Para 30, further comprising the carrier, wherein the carrier comprises
a photosensor for sensing interior light levels.
- 52. The IGU of Para 30, wherein the electrochromic lite comprises a connection point
where power to both bus bars is delivered to the electrochromic lite, the electrochromic
lite further comprising conductive lines printed thereon to provide an electrical
connection between the connection point on the electrochromic lite and the bus bars
on the electrochromic lite.
- 53. The IGU of Para 52, wherein multiple connection points are provided such that
the dock and carrier can be positioned at a number of different locations on the IGU.
- 54. The IGU of Para 30, wherein the electrochromic lite is positioned outboard of
the additional lite, and wherein the dock is positioned on the additional lite such
that it is accessible to a person standing in a building in which the IGU is installed.
- 55. The IGU of Para 54, further comprising a frame surrounding a periphery of the
IGU, wherein the frame comprises a perforation positioned proximate the dock, and
wherein an electrical connection passes through the perforation in the frame to bring
power to either the dock or the carrier.
- 56. The IGU of Para 30, further comprising a cover provided over the dock, wherein
the cover extends no more than about 0.1 inches from a surface on which the dock is
positioned.
- 57. The IGU of Para 31, wherein the one or more electrical connections for delivering
power from (a) either the dock or the carrier to (b) the bus bars on the electrochromic
lite provide temporary electrical connections.
- 58. The IGU of Para 30, further comprising a memory component storing information
about the IGU, wherein the memory component is provided either (i) in the dock, or
(ii) in the carrier.