Field of invention
[0001] The claimed technical solution relates to devices arranged on container packages
in order to unload the package contents.
Background
[0002] The prior art discloses numerous packages manufactured from flexible materials, such
as boxes, bags for storage of free-running granulated or powder products, including
tea, coffee, cereal, etc. Such container packages can contain a device for unloading
of package contents. Those were described in patents
US1847028A,
US2064029A,
US2593778A,
US2946496A,
US3426955A and others.
[0003] Accordingly, patent
US 2,069,281 published on 02.02.1937, cl. B65D 33/36, discloses a device for unloading package
contents, which is installed on the package, more specifically, above the opening
located on the top flap of the package. On the middle part of the top flap, weakened
lines are made to form the device for unloading package contents, and the said device
contains a tray with a pulling element and flanges with edge elements providing fixation
of the tray on the surface of the package top flap when the tray is open.
[0004] However, there are disadvantages to this structure of device for unloading of package
contents, for instance, in the open position, the edge elements of the tray flanges
only allow putting the tray into a position where the opening angle is less than 90°.
This position of the tray considerably limits the user's visibility of the area for
unloading of the package contents into the tray. In conditions of limited visibility,
the user is forced to resort to additional manipulations with the package in order
to force the contents out. When folding the tray back into the package, the former
can fall inside the package as the tray is retained only by the thin edge part of
the package top flap and the thin edge part of the device for unloading, which provide
an unreliable means of retaining. Moreover, the device for unloading is located on
the middle part of the package top flap, which leads to appearance of "blind spots"
on both sides of the device, considerably obstructing the unloading of contents from
those spots.
[0005] The prior art also discloses a device for unloading package contents described in
patent
US 2,064,029 published on 15.12.1936, cl. B65D 33/36 (being the closest analogue), containing
a tray with flanges and a pulling element. The device for unloading package contents
is made on the narrow side wall of the package, as the continuation thereof, and includes
a tray for unloading with side flanges providing retaining of the tray in open position,
and a pulling element providing a protruding part of the unloading tray.
[0006] The said device, however, also presents structural disadvantages, such as the tray
width being equal to the package side wall width. Due to this fact, there is a possibility
of unloading into the tray of much more of the package contents than the user needs.
Consequently, the process of unloading can become uncontrollable. Moreover, the device
for unloading package contents is retained in a position where the opening angle cannot
exceed 90°. This forces the user to make additional efforts in order to force the
package contents from the tray into a container, that is, make additional movements
requiring perfect coordination. When folding the tray back into the package, the coarse
edge of the tray shall frictionally cling to the contiguous coarse edge of the prominent
part of the package, retaining the device in a closed position without the use of
additional means of retaining. However, this way of retaining the device in a closed
position is not completely reliable: if the package is turned sideways (or over),
the package contents can spill as affected by their own weight.
Concept of the claimed solution
[0007] The technical problem solved by the claimed device is related with correction of
disadvantages known from the prior art.
[0008] The technical result that can be obtained from implementation of the claimed technical
solution consists in provision of a reliable, iterative retaining of the unloading
device, both in folded (closed) position, when the opening for unloading is covered,
and in open position, at any opening angle of the device selected by the user, and
consequently, in increased controllability of the process of package contents unloading.
[0009] This technical result is achieved by creation of a device for unloading of package
contents arranged above a package outlet hole, including a tray with flanges, an outlet
valve and a supporting element, at that, when folded, the tray is located under the
outlet valve and is retained on the supporting element, wherein the outlet valve is
equipped with flaps designed with the possibility to retain the tray flanges and form
an opening when the tray is put into an open position.
[0010] At that, the tray is designed with the possibility of opening at an angle exceeding
90°, and the edges of the tray flanges are free from any attachments on three sides
thereof. The tray has a pulling element and slots made on the supporting element.
When folded, the tray is retained by the tray flanges located in slots made on the
supporting element. Moreover, the flaps of the outlet valve retain the tray in a closed
position on the supporting element.
[0011] In a particular embodiment of the device for unloading, the elements thereof such
as the tray with flanges, the outlet valve, and the supporting element, can be designed
as parts of the package and formed from a single blank.
[0012] In another particular embodiment of the device for unloading, the tray with flanges,
the outlet valve, and the supporting element are designed as separate elements with
the possibility of installing those on the package, above the outlet hole made on
the package.
[0013] In yet another particular embodiment of the device for unloading, the tray with flanges,
outlet valve, and supporting element can represent a single structure, with the possibility
of installing it on the package, above the outlet hole made on the package.
[0014] In yet another particular embodiment of the device for unloading, the tray with flanges,
outlet valve, and supporting element can be designed as a combination of elements
partly installed on the package and partly manufactured separately, with the possibility
of attaching those to the package, above the outlet hole made on the package.
[0015] The advantage of the claimed solution for the device for unloading of the package
contents is the possibility to deflect the device tray at an angle exceeding 90° as
well as retention of possibility to deflect the device tray at an angle less than
90°. This is achieved by the fact that the tray flanges are not attached to the package
on which the device for unloading is located, but are only attached to the tray by
their only edge, along the long lateral sides of the tray, so that the user can deflect
the tray at a necessary angle. This position of the tray allows the user to control
the area of visibility of the package outlet hole in order to unload the package contents
freely and without any additional manipulations with the package, due to the possibility
to install the tray at an angle exceeding angle of friction of the unloaded package
contents on the tray surface.
[0016] At that, the tray position chosen by the user is reliably retained as the tray flanges
are supported from outside by the outlet valve flaps. In addition, such angle of unloading
of the package contents ensures that the device area is fully visible to the user,
consequently, the user can fully control the process of contents unloading through
the package outlet hole.
[0017] After unloading of the package contents, the package outlet hole can be reliably
closed as the tray can be freely returned into its initial position through the outlet
valve, the package outlet hole can be covered with the tray, and the tray flanges
can be retained in slots made on the supporting element. The tray can also be additionally
covered from above by the outlet valve flaps, as the junction line for the outlet
valve flaps can be made as a curve, so that the protruding elements of one flap would
be placed between the protruding elements of the opposite flap, forming a junction
similar to a flat «zip fastener» and being held together by the friction of the edging
surfaces of the flap's protruding elements, which are placed into each other, providing
additional countermeasure against spontaneous opening of the package outlet hole.
[0018] Thus, the claimed device for unloading of package contents is different from other
devices for unloading of package contents known from the prior art.
Brief description of drawings
[0019]
Fig. 1 shows the device for unloading of the package contents located on the package;
Fig. 2 illustrates the outlet valve in a folded position;
Fig. 3 illustrates an embodiment of the device for unloading of package contents made
from a single unfolding;
Fig. 4 illustrates an embodiment of the device for unloading of the package contents
from separate elements;
Fig. 5 illustrates an embodiment of the device for unloading of the package contents
when the package is not represented by a box;
where the following numbers designate the following structural elements of the claimed
device:
- 1.
- Package.
- 2.
- Tray.
- 3.
- Tray flange.
- 4.
- Pulling element.
- 5.
- Outlet valve.
- 6.
- Longitudinal flap.
- 7.
- Edge flap.
- 8.
- Tag.
- 9.
- Supporting element.
- 10.
- Supporting element slot.
- 11.
- Outlet valve opening.
- 12.
- Package outlet hole.
- 13.
- Tag cutout.
- 14.
- Package side wall.
- 15.
- Package top flap.
- 16.
- Package bottom flap.
- 17.
- Device for unloading.
- 18.
- Weakened line of the pulling element.
- 19.
- Weakened line of the longitudinal flaps.
- 20.
- Weakened line of the edge flap.
- 21.
- Supporting element hole.
Description of the invention
[0020] This invention relates to the device used for unloading of contents of the package
on which it is located, such as powdered or granulated products, for example, tea,
coffee, grain, cereal. The package itself can take different forms and be made from
a flexible material, like cardboard.
[0021] The invention is further disclosed in more details, with references to the accompanying
drawings that provide a schematic representation of the device structural elements
and application embodiments.
[0022] More specifically, fig. 1 provides a schematic representation of the device for unloading
of the package contents.
[0023] The device for unloading of the package 1 contents is located above the outlet hole
12 of the package 1 and includes the unloading tray 2 on both lateral sides of which
there are flanges 3 limiting the unloading of package 1 contents outside of the tray
2. The shape of flanges 3 can differ (they can be rectangular, rounded, or figurate)
in order to provide fulfilment of their function. The flanges 3 are attached with
one edge to the tray 2, all other edges of the flange 3 being unattached. On yet another
side of the tray 2, a weakened line 18 is made by creasing (for instance) (not shown
on fig. 1), in order to connect the tray 2 with the pulling element 4. The pulling
element 4 is a lip on the edge of the tray 2, and the weakened line 18 provides the
possibility to bend the pulling element 4 in the plane of the tray 2. At that, the
weakened line 18 can be made as a curve, thus increasing the stiffness of the pulling
element 4 after it was bent.
[0024] Another important element of the device for unloading of package 1 contents is the
outlet valve 5 (see fig. 2) formed by longitudinal flaps 6 and an edge flap 7 with
a tag 8.
[0025] Fig. 2 illustrates the outlet valve 5 in a closed position. The outlet valve 5 is
located above the tray 2 (not shown on fig. 2) and is used for unloading of the package
1 contents. In the medium part of the outlet valve 5 a weakened line 19 is made by
creasing. The weakened line 19 can be made straight or in zigzag, forming zigzag elements
of the flaps that are placed into each other. When tearing the line 19, longitudinal
flaps 6 are formed on the outlet valve 5, and their separation from each other allows
forming an opening 11 of the outlet valve 5. The outlet valve 5 also includes an edge
flap 7 attached to the edge sides of the longitudinal flaps 6, that has a tag 8 with
a cutout 13 of the tag 8. By turning the tag 8 through the cutout 13, the edge flap
7 is separated from the outlet valve 5 and longitudinal flaps 6 by bending along the
weakened line 20, providing access to the pulling element 4 of the tray 2. This creates
a possibility to pull on the pulling element 4 and divide the longitudinal flaps 6
along the weakened line 19 of the outlet valve 5, forming an opening 11 through which
the tray 2 can be put into an open position in order to unload the package 1 contents
(see fig. 1). When open, the tray 2 is retained by the forces of friction between
flanges 3 of the tray 2 and longitudinal flaps 6 of the outlet valve 5 providing a
resilient support for the flanges 3 of the tray 2. As mentioned earlier, an advantage
of this structure is the fact that the tray 2 of the device for unloading of package
1 contents is reliably retained in an open position because flanges 3 of the tray
2 are supported from both sides by the longitudinal flaps 6 of the outlet valve 5,
and the tray 2 can remain open and deflected from the package 1 at an angle exceeding
90°(> 90°) while flanges 3 of the tray 2 are not attached to the package 1, as opposed
to the structures known from the prior art. Outside surfaces of flanges 3 of the tray
2 and the surfaces of contiguous longitudinal flaps 6 of the outlet valve 5 can be
textured, so that the prominences of the surface of flanges 3 correspond with the
cavities on the surface of longitudinal flaps 6 in order to provide reliable contact
of those surfaces.
[0026] For each specific product contained in the package 1, well-visible lines showing
the best angle of deflection proposed for the tray 2 and allowing unloading of the
optimal quantity of the package contents, can be additionally drawn on the surface
of longitudinal flaps. For the same purpose, special prominences and cavities can
be made on contiguous surfaces of flanges 3 of the tray 2 and longitudinal flaps 6
of the outlet valve 5, providing the user with a tactile indication that the optimal
angle of turning of the tray 2 has been reached for the specific product contained
in the package 1.
[0027] Fig. 1 illustrates another structural element of the claimed device, more specifically,
the supporting element 9. The supporting element 9 can be both a part of the package
1 or a separate element that can be attached to the package 1 in a known way. The
supporting element 9 is designed so that the edge part of the tray 2 is supported
by the surface of the supporting element 9, preventing falling of the tray 2 inside
the package 1 when the device is folded after being used. The supporting element 9
also carries slots 10 that are made on its free edge (see fig. 3-4); these slots can
be straight or rounded. The slots 10 are used to reliably retain flanges 3 of the
tray 2 of the device for unloading of the package 1 contents by wedging open flanges
3 on slots 10 when folding the tray into the package after the former has been used;
they retain the said flanges 3 from spontaneous withdrawal thereof from the slots
10 under the weight of the contents pressing from inside the package on the tray 2
during different manipulations with the closed package or in case the closed package
is turned over.
[0028] Fig. 1 also illustrates the outlet hole 12 made on the package 1, through which pass
the contents of the package 1 while being unloaded. The package outlet hole 12 coincides
with the hole 21 of the supporting element and the opening 11 of the outlet valve.
The hole 21 of the supporting element 9 serves for the package 1 contents to pass
through it while being unloaded. At that, the length of the hole 21 of the supporting
element 9 must be smaller than the length of the tray 2, and the width of the hole
21 of the supporting element 9 must be equal to the width of the tray 2 measured along
the outside dimensions of its flanges 3. The length of the hole 21 of the supporting
element 9 determines the maximum consumption that can be reached when unloading the
contents from the package 1. At that, the decrease of the length of the hole 21 provides
a pro-rata decrease of the maximum consumption reached when unloading the contents
from the package 1; and on the contrary, the increase of the hole 21 length increases
the said maximum consumption.
[0029] The claimed device for unloading of package 1 contents can be used as follows.
[0030] The device for unloading of package 1 contents consisting of a tray 2 with flanges
3 and a pulling element 4, an outlet valve 5 with longitudinal flaps 6 and edge flap
7, and a supporting element 9, is installed above the outlet hole 12 located on the
package 1. In order to unload a portion of contents from the package 1, the user opens
the edge flap 7 along the weakened line 20, wherein the edge flap 7 has a preliminarily
made tag slot 13 at the tag 8. The user picks up the tag 8 by the tag slot 13 and
uses power to bend the edge flap 7, providing access to the pulling element 4 of the
tray 2. After bending the pulling element 4 of the tray 2 and picking up on it, the
user uses power to change the tray 2 position from folded into a position for unloading.
When pulling out and turning the tray 2 by the pulling element 4, the linkers at the
weakened line 19 are torn and the longitudinal flaps 6 bend, forming an opening 11
of the outlet valve 5. The width of the opening 11 of the outlet valve 5 corresponds
to the width of the tray 2. As the flanges 3 of the tray 2 are separated from the
sides of the package 1, the user can, while unloading the package 1 contents, deflect
the tray 2 at an angle exceeding 90° and reliably hold it in the same position due
to forces of friction between the flanges 3 of the tray 2 and longitudinal flats 6
of the outlet valve 5 that provide a resilient support to flanges 3 of the tray 2
and do not require additional means of retaining. This all allows to reliably put
the tray 2 into an open position and hold it in the same position for the time necessary
for unloading. The position of the tray 2 deflected at an angle exceeding 90° provides
the user with maximum visibility of the area of hole 21 of the supporting element
9 located under the tray 2 and allows organizing a fully-controlled unloading of a
measured portion of the package 1 contents into a container, without any additional
manipulations with the package, by deflecting the package 1 and unloading its contents
into a container through the tray 2. Flanges 3 of the tray 2 provide reliable protection
from spilling of unloaded measured portion of the package 1 contents.
[0031] After unloading a necessary portion of the package 1 contents, the tray 2 can be
returned into its initial (folded) position inside the package 1. To do that, the
user holds on to the pulling element 4 and lowers the tray 2 through the opening 11
of the outlet valve 5 until the tray 2 rests against the surface of the supporting
element 9. The pulling element 4 of the tray 2 allows the user to not touch the surface
of the tray 2 itself, providing observance of the sanitary standards. At that, the
user fixes flanges 3 of the tray 2 in slots 10 of the supporting element 9. The slots
10 are made so that when the tray 2 is folded inside the package 1, the flanges 3
are inserted into the slots 10 along the whole length of the flanges 3, wedge open
and reliably hold the tray 2 in a folded position; at the same time, the tray 2 also
covers the hole 21 of the supporting element 9 and the hole 12 of the package 1, thus
preventing spontaneous unloading of the package 1 contents through the opening 11
of the outlet valve 5 and through the hole 21 of the supporting element 9 during different
spatial manipulations of the package 1. To facilitate insertion of flanges 3 of the
tray 2 into slots 10 of the supporting element 9, the lead -in parts of slots 10 can
carry chamfers or curves.
[0032] Thus, the claimed invention described by the total of listed features allows to reliably
and iteratively open the outlet hole for unloading of the package contents and to
close it after unloading a part of the contents, while also increasing controllability
and facilitating the process of unloading.
[0033] The following examples of device implementation provide non-limiting illustrations
of implementation of the claimed invention.
Example 1.
[0034] Device for unloading of package contents can be made on the container package manufactured
from cardboard, in the form of a box with an outlet hole, representing a single blank
when unfolded (fig. 3). This package 1 has side walls 14, top flaps 15 and bottom
flaps 16. Elements of the device 17 for unloading of package 1 contents are made together
with the blank, out of its essential parts.
[0035] Thus, the tray 2 with flanges 3 and a pulling element 4 are made on one of the top
flaps 15 of the package 1.
[0036] Longitudinal flaps 6 and edge flap 7 with the tag 8 of the outlet valve 5 are also
made on the adjacent top flap 15 of the package 1, so that the longitudinal flaps
6, when folded, are connected by the weakened line 19 that can be made as a straight
or curved line in order to provide reliable retention of the longitudinal flaps 6
with each other, while folded, and to increase the effect of their adherence to each
other. The separation of flaps 6 and 7 allows forming an opening 11 of the outlet
valve 5.
[0037] The supporting element 9 is made from yet another top flap 15 of the package 1 carrying
the hole 21 for unloading of package 1 contents and slots 10 for retaining flanges
3 of the tray 2 when the tray 2 is folded.
[0038] After connecting lateral sides 14, top flaps 15 and bottom flaps 16 of the blank,
the user obtains a package in the form of a box (see fig. 1-2), where the elements,
such as the tray with flanges, the outlet valve and the supporting element of the
device 17 for unloading of package contents are located above each other and above
the outlet hole 12 of the package 1. The unloading of contents of this box can be
done by using the device 17 to unload the package contents in a way described earlier.
Example 2.
[0039] Fig. 4 illustrates another embodiment of the device for unloading of package contents,
where the tray 2 with flanges 3 and the pulling element 4, the outlet valve 5 formed
by longitudinal flaps 6 and the edge flap 7 with tag 8, the supporting element 9 with
slots 10 and the hole 21 represent separate structural elements of the said device
for unloading that are consequently installed above each other and above the outlet
hole 12 made on the package 1. Connection of the said elements of the device for unloading
of package contents is done in a known way, and the unloading of package contents
can be done by using the said device for unloading in a way described earlier.
Example 3.
[0040] Fig. 5 illustrates yet another embodiment of the device for unloading of package
contents, where the tray 2 with flanges 3 and the pulling element 4, the outlet valve
5 formed by longitudinal flaps 6 and the edge flap 7 with tag 8, the supporting element
9 with slots 10 and the hole 21 represent a preliminarily assembled device installed
above the outlet hole 12 made on the package 1. The unloading of the package contents
can be done by using the said device for unloading in a way described earlier.
Example 4.
[0041] Yet another embodiment of the said device for unloading of package contents (not
shown on figures) suggests that the tray 2 with flanges 3 and the pulling element
4, the outlet valve 5 formed by longitudinal flaps 6 and the edge flap 7 with tag
8, the supporting element 9 with slots 10 and the hole 21 can be designed as a combination
of elements partly installed on the package 1 and partly separated from it, with the
possibility to connect them to the package 1 above the outlet hole 12 made on the
package 1. The unloading of the package contents can be done by using the said device
for unloading in a way described earlier.
1. A device for unloading of package contents arranged above a package outlet hole, including
a tray with flanges, characterized in that it also includes an outlet valve and a supporting element, wherein when folded, the
tray is located under the outlet valve and is retained on the supporting element,
where the outlet valve has flaps designed with the possibility to retain the tray
flanges and to form an opening when the tray is brought into an open position.
2. The device according to claim 1, characterized in that the tray is designed so that it is possible to deflect it, when open, at an angle
exceeding 90°.
3. The device according to claim 1, characterized in that the edges of the tray flanges are not attached to anything on three sides thereof.
4. The device according to claim 1, characterized in that the tray is designed with a pulling element.
5. The device according to claim 1, characterized in that the supporting element has slots.
6. The device according to claim 5, characterized in that when folded, the tray is retained by the tray flanges located in slots made on the
supporting element.
7. The device according to claim 1, characterized in that when folded, the tray is retained on the supporting element by the flaps of the outlet
valve.
8. The device according to any of claims 1 to 7, characterized in that the elements thereof, such as the tray with flanges, the outlet valve and the supporting
element, can be designed together with the package and formed from a single blank.
9. The device according to any of claims 1 to 7, characterized in that the tray with flanges, the outlet valve and the supporting element are made as separate
elements, with the possibility of installing the said elements on the package, above
the outlet hole made on the package.
10. The device according to any of claims 1 to 7, characterized in that the tray with flanges, the outlet valve and the supporting element can represent
a single structure, with the possibility of installing them on the package, above
the outlet hole made on the package.
11. The device according to any of claims 1 to 7, characterized in that the tray with flanges, the outlet valve and the supporting element can be made as
a combination of elements partly installed on the package and partly separated from
it, with the possibility of attaching them to the package, above the outlet hole made
on the package.