[Technical Field]
[0001] This invention relates to an internal combustion engine.
[Background of the Invention]
[0002] In an internal combustion engine including a variable valve timing mechanism, a technique
of forming a bulging portion covering the variable valve timing mechanism in a chain
casing is known (see
JP 4340908 B2). In the internal combustion engine described in
JP 4340908 B2, an oil control valve that controls hydraulic oil to the variable valve timing mechanism
is provided at the lower portion of the bulging portion.
[Prior Art]
[Patent Literature]
[Summary of the Invention]
[Problem to be solved by the Invention]
[0004] However, in the technique described in Patent Literature 1, since the internal space
and the surface area of the bulging portion in the chain casing are large and the
number of positions in which the bulging portion is directly supported by a cylinder
head is small, it has been required to suppress vibration and deformation of the chain
casing due to insufficient rigidity of the bulging portion.
[0005] This invention has been made in view of the above-described circumstances and an
object of this invention is to provide an internal combustion engine capable of suppressing
vibration and deformation of a chain casing.
[Means to solve the problem]
[0006] According to aspects of this invention, there is provided an internal combustion
engine including: a variable valve timing mechanism configured by winding a timing
chain thereon; a hydraulic control valve controlling a hydraulic oil supplied to the
variable valve timing mechanism; and a chain casing fixed to a cylinder head to cover
the timing chain and the variable valve timing mechanism, wherein a bulging portion
bulging in a crank shaft direction and covering the variable valve timing mechanism
is formed in the chain casing, wherein the hydraulic control valve is disposed below
the bulging portion, wherein the hydraulic control valve includes an intake hydraulic
control valve and an exhaust hydraulic control valve, wherein the chain casing includes
a cylindrical intake side cylinder portion bulging in the crank shaft direction and
allowing the intake hydraulic control valve to be inserted thereinto, a cylindrical
exhaust side cylinder portion bulging in the crank shaft direction and allowing the
exhaust hydraulic control valve to be inserted thereinto, and an intake side fastening
boss portion and an exhaust side fastening boss portion arranged below the bulging
portion and attaching the chain casing to the cylinder head, wherein a lower portion
of the bulging portion is connected to upper portions of the intake side cylinder
portion and the exhaust side cylinder portion, wherein an upper portion of the intake
side fastening boss portion is connected to a lower portion of the intake side cylinder
portion, and wherein an upper portion of the exhaust side fastening boss portion is
connected to a lower portion of the exhaust side cylinder portion.
[Effect of the Invention]
[0007] In this way, according to this invention, it is possible to provide an internal combustion
engine capable of suppressing vibration and deformation of a chain casing.
[Brief description of figures]
[0008]
[Fig. 1] Fig. 1 is a front view of an internal combustion engine according to an embodiment
of this invention.
[Fig. 2] Fig. 2 is a side view of the internal combustion engine according to an embodiment
of this invention.
[Fig. 3] Fig. 3 is a perspective view of a chain casing of the internal combustion
engine according to an embodiment of this invention.
[Fig. 4] Fig. 4 is a front view of the chain casing of the internal combustion engine
according to an embodiment of this invention.
[Fig. 5] Fig. 5 is a side view of the chain casing of the internal combustion engine
according to an embodiment of this invention.
[Fig. 6] Fig. 6 is a cross-sectional view when viewed from a direction VI-VI of Fig.
1.
[Embodiment(s) of the Invention]
[0009] An internal combustion engine according to embodiments of this invention is an internal
combustion engine including: a variable valve timing mechanism configured by winding
a timing chain thereon; a hydraulic control valve controlling a hydraulic oil supplied
to the variable valve timing mechanism; and a chain casing fixed to a cylinder head
to cover the timing chain and the variable valve timing mechanism, wherein a bulging
portion bulging in a crank shaft direction and covering the variable valve timing
mechanism is formed in the chain casing, wherein the hydraulic control valve is disposed
below the bulging portion, wherein the hydraulic control valve includes an intake
hydraulic control valve and an exhaust hydraulic control valve, wherein the chain
casing includes a cylindrical intake side cylinder portion bulging in the crank shaft
direction and allowing the intake hydraulic control valve to be inserted thereinto,
a cylindrical exhaust side cylinder portion bulging in the crank shaft direction and
allowing the exhaust hydraulic control valve to be inserted thereinto, and an intake
side fastening boss portion and an exhaust side fastening boss portion arranged below
the bulging portion and for attaching the chain casing to the cylinder head, wherein
a lower portion of the bulging portion is connected to upper portions of the intake
side cylinder portion and the exhaust side cylinder portion, wherein an upper portion
of the intake side fastening boss portion is connected to a lower portion of the intake
side cylinder portion, and wherein an upper portion of the exhaust side fastening
boss portion is connected to a lower portion of the exhaust side cylinder portion.
[0010] Accordingly, the internal combustion engine according to embodiments of this invention
can suppress the vibration and the deformation of the chain casing.
[Embodiments]
[0011] Hereinafter, an internal combustion engine according to an embodiment of this invention
will be described with reference to the drawings. Figs. 1 to 6 are diagrams showing
the internal combustion engine according to an embodiment of this invention.
[0012] In Figs. 1 to 6, the up, down, front, rear, right, and left directions are based
on the state in which the internal combustion engine separated from the vehicle is
upright so that the cylinder head is directly above the crank shaft. Further, the
front to rear direction is expressed to coincide with the front to rear direction
of the vehicle equipped with the internal combustion engine.
[0013] First, a configuration will be described. In Figs. 1 and 2, an internal combustion
engine 1 mounted on the vehicle includes a cylinder block 2. The cylinder block 2
is provided with a crank shaft 2A and the crank shaft 2A extends in the front to rear
direction.
[0014] The cylinder block 2 is provided with three cylinders (not shown) arranged in the
front to rear direction and the cylinders extend in the up to down direction. The
internal combustion engine 1 of this embodiment is an FR (front engine-rear drive)
type vertical engine. Additionally, the internal combustion engine 1 is not limited
to an in-line engine and may be, for example, a V-type engine. Then, the number of
cylinders is not limited to three.
[0015] A cylinder head 3 is provided on the upper side of the cylinder block 2. The cylinder
head 3 includes an intake port 3A (see Fig. 2) which takes air, an exhaust port 3B
(see Fig. 1) which discharges an exhaust gas, an intake valve, and an exhaust valve
or the like (not shown). The intake port 3A opens to the right wall of the cylinder
head 3 and the exhaust port 3B opens to the left wall of the cylinder head 3.
[0016] A cylinder head cover 4 is provided on the upper side of the cylinder head 3. An
oil pan 5 is provided below the cylinder block 2 and the oil pan 5 stores oil for
lubricating the internal combustion engine 1.
[0017] The internal combustion engine 1 is installed below a floor panel of the vehicle
(not shown). The cylinder block 2 is installed so that the center lines of the plurality
of cylinders are inclined with respect to the vertical direction of the vehicle. Specifically,
the cylinder block 2 is installed so that the upper portion thereof is located on
the left side and the lower portion is located on the right side by inclining the
center line in the left to right direction with respect to the vertical direction.
[0018] An undercover 1A is provided below the internal combustion engine 1. The undercover
1A extends in the horizontal direction and covers the internal combustion engine 1
from below. A bottom surface 5A of the oil pan 5 is located at the bottom portion
of the internal combustion engine 1 in a vehicle mounted state. This bottom surface
5A is inclined with respect to the left to right direction of the internal combustion
engine 1 itself to extend in parallel to the undercover 1A in the vehicle mounted
state.
[0019] In this way, the internal combustion engine 1 is mounted on the front portion of
the vehicle while being largely inclined. Therefore, in the vehicle mounted state,
the right side surface (intake side) of the internal combustion engine 1 faces the
upper side of the vehicle and the left side surface (exhaust side) of the internal
combustion engine 1 faces the lower side of the vehicle.
[0020] The internal combustion engine 1 includes a variable valve timing mechanism 11 on
which a timing chain 10 is wound, an intake hydraulic control valve 15 and an exhaust
hydraulic control valve 16 which have a cylindrical shape and serve as a hydraulic
control valve controlling a hydraulic oil supplied to the variable valve timing mechanism
11, and a chain casing 20 which is fixed to the cylinder head 3 to cover the timing
chain 10 and the variable valve timing mechanism 11.
[0021] The variable valve timing mechanism 11 includes an intake side variable valve timing
mechanism 12 which changes an opening and closing timing of the intake valve and an
exhaust side variable valve timing mechanism 13 which changes an opening and closing
timing of the exhaust valve.
[0022] The intake side variable valve timing mechanism 12 is disposed on the right side
of the upper end portion of the cylinder head 3 and the exhaust side variable valve
timing mechanism 13 is disposed on the left side of the upper end portion of the cylinder
head 3.
[0023] The edge portion of the chain casing 20 is fixed to the cylinder head 3 by a plurality
of bolts.
[0024] A bulging portion 21 is formed on the upper portion of the chain casing 20 and the
bulging portion 21 bulges in the crank shaft direction (forward) to cover the variable
valve timing mechanism 11. The intake hydraulic control valve 15 and the exhaust hydraulic
control valve 16 are arranged below the bulging portion 21.
[0025] Here, in this embodiment, the internal space and the surface area of the bulging
portion 21 in the chain casing 20 are large and the number of positions in which the
bulging portion 21 is directly supported by the cylinder head 3 is small.
[0026] Therefore, it is preferable to improve the rigidity and strength of the chain casing
20 so that the chain casing 20 is not vibrated and deformed due to the insufficient
rigidity of the bulging portion 21. On the other hand, the internal combustion engine
1 of this embodiment is mounted on the vehicle in a largely inclined posture by being
supported by a vehicle body in a portion other than the chain casing 20. Therefore,
a mount attachment portion capable of improving strength in order to support the internal
combustion engine 1 by the vehicle body is not formed in the vicinity of the bulging
portion 21 of the chain casing 20. Therefore, it is preferable that the rigidity and
strength of the chain casing 20 can be ensured even when the mount attachment portion
is not formed.
[0027] Here, in this embodiment, the rigidity and strength of the bulging portion 21 of
the chain casing 20 and the peripheral portion thereof are improved by the arrangement
of an intake side cylinder portion 23 and an exhaust side cylinder portion 24 to be
described later, the connection structure of each portion, or the like.
[0028] In Figs. 3 and 4, the chain casing 20 includes the cylindrical intake side cylinder
portion 23 which bulges in the crank shaft direction and into which the intake hydraulic
control valve 15 is inserted and the cylindrical exhaust side cylinder portion 24
which bulges in the crank shaft direction and into which the exhaust hydraulic control
valve 16 is inserted.
[0029] The intake hydraulic control valve 15 and the exhaust hydraulic control valve 16
are respectively inserted into the intake side cylinder portion 23 and the exhaust
side cylinder portion 24 from the left side (the upper side in the vehicle mounted
state). Therefore, since the insertion directions of the intake hydraulic control
valve 15 and the exhaust hydraulic control valve 16 are the same as each other, the
insertion work can be facilitated.
[0030] Further, since the intake hydraulic control valve 15 and the exhaust hydraulic control
valve 16 are arranged above the intake side cylinder portion 23 and the exhaust side
cylinder portion 24 in the vehicle mounted state, it is possible to prevent a foreign
mater from entering the intake hydraulic control valve 15 and the exhaust hydraulic
control valve 16 even when the foreign matter or the like mixed with the hydraulic
oil precipitates.
[0031] The chain casing 20 includes an intake side fastening boss portion 25 and an exhaust
side fastening boss portion 26 for attaching the chain casing 20 to the cylinder head
3. The intake side fastening boss portion 25 and the exhaust side fastening boss portion
26 are arranged below the bulging portion 21.
[0032] The lower portion of the bulging portion 21 is connected to the upper portions of
the intake side cylinder portion 23 and the exhaust side cylinder portion 24. The
upper portion of the intake side fastening boss portion 25 is connected to the lower
portion of the intake side cylinder portion 23. The upper portion of the exhaust side
fastening boss portion 26 is connected to the lower portion of the exhaust side cylinder
portion 24.
[0033] The upper surface of the cylinder head 3 forms a joint surface joined to the cylinder
head cover 4. The upper surface of the cylinder head 3 extends in a planar shape in
the front to rear direction and the left to right direction.
[0034] The intake hydraulic control valve 15, the exhaust hydraulic control valve 16, the
intake side cylinder portion 23, and the exhaust side cylinder portion 24 extend in
parallel to the upper surface of the cylinder head 3. Further, the intake hydraulic
control valve 15, the exhaust hydraulic control valve 16, the intake side cylinder
portion 23, and the exhaust side cylinder portion 24 are arranged side by side in
parallel to the upper surface of the cylinder head 3.
[0035] That is, the intake hydraulic control valve 15, the exhaust hydraulic control valve
16, the intake side cylinder portion 23, and the exhaust side cylinder portion 24
are arranged in the chain casing 20 in a posture extending in the left to right direction
and in a mutual positional relationship arranged in the left to right direction.
[0036] The intake side fastening boss portion 25 and the exhaust side fastening boss portion
26 are arranged side by side in parallel to the upper surface of the cylinder head
3. The intake side fastening boss portion 25 and the exhaust side fastening boss portion
26 are formed to protrude in the crank shaft direction (forward) at least from the
intake side cylinder portion 23.
[0037] The intake side cylinder portion 23 and the exhaust side cylinder portion 24 are
arranged side by side at different positions in the crank shaft direction. In other
words, the intake side cylinder portion 23 and the exhaust side cylinder portion 24
are arranged in parallel in the crank shaft direction. In this embodiment, the exhaust
side cylinder portion 24 is disposed adjacent to the front side of the intake side
cylinder portion 23.
[0038] Further, when the chain casing 20 is viewed along the crank shaft direction (see
Fig. 3), the exhaust side cylinder portion 24 is disposed to be more offset to the
exhaust side (left side) than the intake side cylinder portion 23. In this embodiment,
the exhaust side cylinder portion 24 is disposed adjacent to the left side of the
intake side cylinder portion 23. In this way, in this embodiment, the exhaust side
cylinder portion 24 is disposed adjacent to the front side and the left side of the
intake side cylinder portion 23.
[0039] In Figs. 3, 4, and 6, the chain casing 20 includes a cylindrical oil passage forming
portion 27 and the oil passage forming portion 27 extends in a direction orthogonal
to the crank shaft direction to pass through the lower portion of the intake side
fastening boss portion 25 and the lower portion of the exhaust side fastening boss
portion 26. An oil passage 27A through which the hydraulic oil flows is formed inside
the oil passage forming portion 27. The oil passage forming portion 27 is connected
to the lower portion of the intake side fastening boss portion 25 and the lower portion
of the exhaust side fastening boss portion 26.
[0040] The chain casing 20 includes a reinforcement rib 28 provided below the intake side
cylinder portion 23 and the reinforcement rib 28 extends in the axial direction of
the intake side cylinder portion 23. The reinforcement rib 28 connects the intake
side cylinder portion 23, the exhaust side cylinder portion 24, and the intake side
fastening boss portion 25.
[0041] Specifically, the reinforcement rib 28 extends in the axial direction of the intake
side cylinder portion 23 along the lower portion of the intake side cylinder portion
23 and the upper portion of the reinforcement rib 28 is connected to the lower portion
of the intake side cylinder portion 23. Further, the left end portion of the reinforcement
rib 28 is connected to the lower portion of the exhaust side cylinder portion 24.
Then, the lower portion of the reinforcement rib 28 is connected to the upper portion
of the intake side fastening boss portion 25.
[0042] In Figs. 3, 4, 5, and 6, the chain casing 20 includes a boss portion 34 provided
at the lower portion of the right end portion of the intake side cylinder portion
23. The boss portion 34 is provided below the bulging portion 21. A leg portion 15A
of the intake hydraulic control valve 15 is fastened to the boss portion 34. The leg
portion 15A extends in the crank shaft direction (forward) and downward at the left
end portion of the intake hydraulic control valve 15.
[0043] The chain casing 20 includes a boss portion 35 provided at the upper portion of the
right end portion of the exhaust side cylinder portion 24. The boss portion 35 is
provided at the bulging portion 21. A leg portion 16A of the exhaust hydraulic control
valve 16 is fastened to the boss portion 35. The leg portion 16A extends in the crank
shaft direction (forward) and upward at the left end portion of the exhaust hydraulic
control valve 16.
[0044] An intake side rib 31, an exhaust side first rib 32, and an exhaust side second rib
33 are formed on the surface of the chain casing 20 to protrude in the crank shaft
direction (forward). A boss portion 37 which extends in the crank shaft direction
(forward) is formed in the vicinity of the left end portion of the bulging portion
21 of the chain casing 20. A boss portion 36 which extends in the crank shaft direction
(forward) is formed at the upper end portion of the chain casing 20.
[0045] The intake side rib 31 is provided in the vicinity of the right end portion of the
chain casing 20. The intake side rib 31 extends obliquely in the right down direction
from the boss portion 34 to the right end portion below the bulging portion 21 of
the chain casing 20. The intake side rib 31 reinforces the boss portion 34 by distributing
a load acting on the boss portion 34 toward the right end portion of the chain casing
20.
[0046] The exhaust side first rib 32 is provided in the vicinity of the left end portion
of the bulging portion 21 of the chain casing 20. The exhaust side first rib 32 extends
obliquely in the left up direction from the left end portion of the exhaust side cylinder
portion 24 to the boss portion 37. The exhaust side first rib 32 is connected to the
left end portion of the exhaust side cylinder portion 24 and the boss portion 37.
[0047] Thus, the exhaust side cylinder portion 24 and the boss portion 37 are connected
by the exhaust side first rib 32. Accordingly, a load acting on the exhaust side cylinder
portion 24 is distributed to the chain casing 20 through the boss portion 37.
[0048] The exhaust side second rib 33 is provided in the vicinity of the upper end portion
of the chain casing 20. The exhaust side second rib 33 extends obliquely rightward
and upward from the boss portion 35 to the boss portion 36. The exhaust side second
rib 33 is connected to the boss portion 35 and the boss portion 36. Thus, the boss
portion 35 and the boss portion 36 are connected by the exhaust side second rib 33.
Accordingly, a load acting on the boss portion 35 is distributed to the boss portion
36 through the exhaust side second rib 33.
[0049] As described above, in this embodiment, the chain casing 20 includes the cylindrical
intake side cylinder portion 23 which bulges in the crank shaft direction and into
which the intake hydraulic control valve 15 is inserted and the cylindrical exhaust
side cylinder portion 24 which bulges in the crank shaft direction and into which
the exhaust hydraulic control valve 16 is inserted. Further, the chain casing 20 includes
the intake side fastening boss portion 25 and the exhaust side fastening boss portion
26 which are arranged below the bulging portion 21 and for attaching the chain casing
20 to the cylinder head 3. Then, the lower portion of the bulging portion 21 is connected
to the upper portions of the intake side cylinder portion 23 and the exhaust side
cylinder portion 24, the upper portion of the intake side fastening boss portion 25
is connected to the lower portion of the intake side cylinder portion 23, and the
upper portion of the exhaust side fastening boss portion 26 is connected to the lower
portion of the exhaust side cylinder portion 24.
[0050] In this way, since the lower portion of the bulging portion 21 is connected to the
upper portions of the cylindrical intake side cylinder portion 23 and the exhaust
side cylinder portion 24, the intake side cylinder portion 23 and the exhaust side
cylinder portion 24 can reinforce the bulging portion 21 and improve the rigidity
of the bulging portion 21.
[0051] Further, since the intake side cylinder portion 23 and the exhaust side cylinder
portion 24 are respectively connected to the intake side fastening boss portion 25
and the exhaust side fastening boss portion 26 having high rigidity, it is possible
to reinforce the lower portions of the intake side cylinder portion 23 and the exhaust
side cylinder portion 24 in the chain casing 20.
[0052] Accordingly, it is possible to suppress the vibration and the deformation particularly
around the bulging portion 21 of the chain casing 20. Further, since the surface rigidity
of the chain casing 20 can be improved, it is possible to effectively block the radiated
sound of the internal combustion engine 1.
[0053] As a result, it is possible to suppress the vibration and the deformation of the
chain casing 20.
[0054] Further, in this embodiment, the intake side cylinder portion 23 and the exhaust
side cylinder portion 24 are arranged side by side at different positions in the crank
shaft direction.
[0055] Accordingly, as compared with a case in which the intake side cylinder portion 23
and the exhaust side cylinder portion 24 are arranged at the same position in the
crank shaft direction, it is possible to decrease the size of the intake side cylinder
portion 23 and the exhaust side cylinder portion 24 in the up to down direction and
to dispose the fastening boss portion at a position closer to the cylinder head cover
4 above the chain casing 20. Thus, since it is possible to arrange the bulging portion
21 and the fastening boss portion at the closer position and to rigidly connect the
bulging portion 21, the cylinder portion, and the fastening boss, it is possible to
improve the rigidity of the chain casing 20 and thus to suppress the vibration and
the deformation of the chain casing 20.
[0056] Further, since the intake side cylinder portion 23 and the exhaust side cylinder
portion 24 are arranged in parallel, it is possible to compactly arrange members such
as the intake side cylinder portion 23 and the exhaust side cylinder portion 24 on
the surface of the chain casing 20 and to avoid a large change in the arrangement
of other members.
[0057] Further, in this embodiment, the exhaust side cylinder portion 24 is disposed closer
to the exhaust side than the intake side cylinder portion 23 when the chain casing
20 is viewed along the crank shaft direction.
[0058] Accordingly, since the chain casing 20 is provided with a step in which the exhaust
side cylinder portion 24 is disposed closer to the exhaust side than the intake side
cylinder portion 23, it is possible to improve the rigidity of the chain casing 20
and to suppress the vibration and the deformation of the chain casing 20.
[0059] Further, since the intake side cylinder portion 23 and the exhaust side cylinder
portion 24 are linearly arranged at the lower portion of the bulging portion 21, it
is possible to suppress the vibration of the bulging portion 21 and to improve the
surface rigidity of the chain casing 20. Therefore, it is possible to effectively
block the radiated sound of the internal combustion engine 1 by the chain casing 20.
[0060] Further, in this embodiment, the chain casing 20 includes the reinforcement rib 28
which is provided below the intake side cylinder portion 23 to extend in the axial
direction of the intake side cylinder portion 23 and the reinforcement rib 28 connects
the intake side cylinder portion 23, the exhaust side cylinder portion 24, and the
intake side fastening boss portion 25.
[0061] Accordingly, since the intake side cylinder portion 23, the exhaust side cylinder
portion 24, and the intake side fastening boss portion 25 are connected by the reinforcement
rib 28 below the bulging portion 21, it is possible to more rigidly reinforce the
lower portion of the bulging portion 21. Accordingly, it is possible to suppress the
vibration and the deformation in the periphery of the bulging portion 21 of the chain
casing 20.
[0062] Further, in this embodiment, the chain casing 20 includes the cylindrical oil passage
forming portion 27 which extends in a direction orthogonal to the crank shaft direction
to pass through the lower portion of the intake side fastening boss portion 25 and
the lower portion of the exhaust side fastening boss portion 26 and the oil passage
forming portion 27 is connected to the lower portion of the intake side fastening
boss portion 25 and the lower portion of the exhaust side fastening boss portion 26.
[0063] Accordingly, since the oil passage forming portion 27 having a cylindrical shape
and high rigidity is connected to the lower portion of the intake side fastening boss
portion 25 and the lower portion of the exhaust side fastening boss portion 26 below
the bulging portion 21, it is possible to reinforce a portion in the vicinity of the
lower portion of the bulging portion 21 in the chain casing 20 and to improve surface
rigidity. Therefore, it is possible to suppress the vibration and the deformation
in the portion in the vicinity of the lower portion of the bulging portion 21 of the
chain casing 20. Further, since the surface rigidity of the chain casing 20 is improved,
it is possible to effectively block the radiated sound of the internal combustion
engine 1 by the chain casing 20.
[0064] While embodiments of this invention have been described, it is apparent that some
artisan could have made changes without departing from the scope of this invention.
It is intended that any and all such modifications and equivalents are involved in
the appended claims.
(DESCRIPTION OF REFERENCE NUMERALS)
[0065] 1 ... Internal combustion engine, 3 ... Cylinder head, 10 ... Timing chain, 11 ...
Variable valve timing mechanism, 15 ... Intake hydraulic control valve, 16 ... Exhaust
hydraulic control valve, 20 ... Chain casing, 21 ... Bulging portion, 23 ... Intake
side cylinder portion, 24 ... Exhaust side cylinder portion, 25 ... Intake side fastening
boss portion, 26 ... Exhaust side fastening boss portion, 27 ... Oil passage forming
portion, 28 ... Reinforcement rib