[Technical Field]
[0001] This invention relates to an internal combustion engine.
[Background of the Invention]
[0002] JP 2006-118497 A describes an arrangement structure of a solenoid valve including a first solenoid
valve which controls hydraulic oil supplied to an intake valve phase changing means
for changing a rotation phase of an intake valve cam shaft and a second solenoid valve
which controls hydraulic oil supplied to an exhaust valve phase changing means for
changing a rotation phase of an exhaust valve cam shaft. In
JP 2006-118497 A, the first solenoid valve and the second solenoid valve are provided in a timing
chain cover disposed at an end portion of an engine.
[Prior Art]
[Patent Literature]
[Summary of the Invention]
[Problem to be solved by the Invention]
[0004] However, in the technique described in Patent Literature 1, since the first solenoid
valve and the second solenoid valve are arranged to protrude from an end portion of
the timing chain cover to the outside, there is concern that a portion of the first
solenoid valve or the second solenoid valve exposed to the outside may be damaged
by collision with foreign matter such as flying stones flying from a road surface.
[0005] This invention has been made in view of the above-described circumstances and an
object of this invention is to provide an internal combustion engine capable of protecting
a portion of a hydraulic control valve exposed to the outside from foreign matter
such as flying stones flying from below.
[Means to solve the problem]
[0006] According to aspects of this invention, there is provided an internal combustion
engine including: a variable valve timing mechanism configured by winding a timing
chain thereon; a hydraulic control valve controlling hydraulic oil supplied to the
variable valve timing mechanism; and a chain casing fixed to a cylinder head to cover
the timing chain and the variable valve timing mechanism, wherein the chain casing
includes a bulging portion bulging in a crank shaft direction and covering the variable
valve timing mechanism and a cylindrical cylinder portion attaching the hydraulic
control valve thereto, wherein the hydraulic control valve includes a small diameter
portion inserted from one end portion of the cylinder portion in an axial direction
to the cylinder portion and a large diameter portion exposed from one end portion
of the cylinder portion in the axial direction, wherein the internal combustion engine
is mounted on a vehicle so that center lines of a plurality of cylinders are inclined
with respect to an up to down direction of the vehicle, wherein the cylinder portion
is adjacently formed below the bulging portion, wherein the other end portion of the
cylinder portion in the axial direction is disposed below one end portion of the cylinder
portion in the axial direction, and wherein the chain casing includes a connection
rib formed on the side of the other end portion of the cylinder portion in the axial
direction to connect the other end portion of the cylinder portion in the axial direction
to the bulging portion.
[Effect of the Invention]
[0007] In this way, according to this invention, it is possible to provide an internal combustion
engine capable of protecting a portion of a hydraulic control valve exposed to the
outside from foreign matter such as flying stones flying from below.
[Brief description of figures]
[0008]
[Fig. 1] Fig. 1 is a front view of an internal combustion engine according to an embodiment
of this invention.
[Fig. 2] Fig. 2 is a perspective view of a chain casing and a hydraulic control valve
of the internal combustion engine according to an embodiment of this invention.
[Fig. 3] Fig. 3 is a perspective view of a chain casing of the internal combustion
engine according to an embodiment of this invention.
[Fig. 4] Fig. 4 is a front view of the chain casing and the hydraulic control valve
of the internal combustion engine according to an embodiment of this invention.
[Embodiment(s) of the Invention]
[0009] An internal combustion engine according to embodiments of this invention is an internal
combustion engine including: a variable valve timing mechanism configured by winding
a timing chain thereon; a hydraulic control valve controlling hydraulic oil supplied
to the variable valve timing mechanism; and a chain casing fixed to a cylinder head
to cover the timing chain and the variable valve timing mechanism, wherein the chain
casing includes a bulging portion bulging in a crank shaft direction and covering
the variable valve timing mechanism and a cylindrical cylinder portion attaching the
hydraulic control valve thereto, wherein the hydraulic control valve includes a small
diameter portion inserted from one end portion of the cylinder portion in an axial
direction to the cylinder portion and a large diameter portion exposed from one end
portion of the cylinder portion in the axial direction, wherein the internal combustion
engine is mounted on a vehicle so that center lines of a plurality of cylinders are
inclined with respect to an up to down direction of the vehicle, wherein the cylinder
portion is adjacently formed below the bulging portion, wherein the other end portion
of the cylinder portion in the axial direction is disposed below one end portion of
the cylinder portion in the axial direction, and wherein the chain casing includes
a connection rib formed on the side of the other end portion of the cylinder portion
in the axial direction to connect the other end portion of the cylinder portion in
the axial direction to the bulging portion.
[0010] Accordingly, the internal combustion engine according to an embodiment of this invention
can protect a portion exposed to the outside of the hydraulic control valve from foreign
matter such as flying stones flying from below.
[Embodiments]
[0011] Hereinafter, an internal combustion engine according to an embodiment of this invention
will be described with reference to the drawings. Figs. 1 to 4 are diagrams showing
the internal combustion engine according to an embodiment of this invention.
[0012] In Figs. 1 to 4, the display in the up, down, front, rear, right, and left directions
shows the up, down, front, rear, right, and left when mounted on the vehicle. Further,
the display of the AB direction, the CD direction, and the EF direction is based on
the case in which the internal combustion engine separated from the vehicle is upright
so that the cylinder head is located right above the crank shaft. The AB direction,
the CD direction, and the EF direction are directions orthogonal to each other and
the EF direction coincides with the front to rear direction of the vehicle equipped
with the internal combustion engine.
[0013] First, a configuration will be described. In Fig. 1, an internal combustion engine
1 mounted on the vehicle includes a cylinder block 2. The cylinder block 2 is provided
with a crank shaft 2A and the crank shaft 2A extends in the EF direction.
[0014] The cylinder block 2 is provided with three cylinders (not shown) arranged in the
EF direction and the cylinder extends in the AB direction. The internal combustion
engine 1 of this embodiment is an FR (front engine-rear drive) type vertical engine.
Additionally, the internal combustion engine 1 is not limited to an in-line engine
and may be, for example, a V-type engine. Then, the number of cylinders is not limited
to three.
[0015] A cylinder head 3 is provided at the end portion of the cylinder block 2 in the A
direction. The cylinder head 3 includes an intake port (not shown) which takes air,
an exhaust port 3B which discharges an exhaust gas, an intake valve, and an exhaust
valve (not shown). The exhaust port 3B opens to a side wall of the cylinder head 3
in the D direction. The intake port opens to a side wall of the cylinder head 3 in
the C direction.
[0016] A cylinder head cover 4 is installed at the end portion of the cylinder head 3 in
the A direction. An oil pan 5 is installed at the end portion of the cylinder block
2 in the B direction and the oil pan 5 stores lubricating oil of the internal combustion
engine 1.
[0017] The internal combustion engine 1 is installed below a floor panel of a driver seat
on the front part of the vehicle (not shown). Thus, the vehicle equipped with the
internal combustion engine 1 is a so-called cab-over type vehicle in which a driver
seat is disposed above the internal combustion engine 1. The internal combustion engine
1 is installed in the vehicle so that the center line C of the cylinder is inclined
in the left to right direction with respect to the up to down direction of the vehicle.
[0018] An undercover 1A is provided below the internal combustion engine 1. The undercover
1A extends in the horizontal direction and covers the internal combustion engine 1
from below. A bottom surface 5A of the oil pan 5 is located at the bottom portion
of the internal combustion engine 1 in a vehicle mounted state. This bottom surface
5A is inclined with respect to the left to right direction of the internal combustion
engine 1 itself to extend in parallel to the undercover lAin the vehicle mounted state.
[0019] In this way, the internal combustion engine 1 is mounted on the front part of the
vehicle in a largely inclined posture. Therefore, in the vehicle mounted state, the
side surface (intake side) of the internal combustion engine 1 in the C direction
faces the upper side of the vehicle and the side surface (exhaust side) of the internal
combustion engine 1 in the D direction faces the lower side of the vehicle.
[0020] The internal combustion engine 1 includes a variable valve timing mechanism 11 on
which a timing chain 10 is wound and the cylinder head cover 4 which is connected
to the cylinder head 3. Further, the internal combustion engine 1 includes an intake
hydraulic control valve 15 and an exhaust hydraulic control valve 16 each having a
cylindrical shape and serving as an intake hydraulic control valve controlling hydraulic
oil supplied to the variable valve timing mechanism 11.
[0021] The internal combustion engine 1 includes a chain casing 20 and this chain casing
20 is fixed to the side surface of the cylinder head 3. The chain casing 20 covers
the timing chain 10 and the variable valve timing mechanism 11. The variable valve
timing mechanism 11 includes an intake side variable valve timing mechanism 12 which
is disposed on the side of the intake port and an exhaust side variable valve timing
mechanism 13 which is disposed on the side of the exhaust port 3B.
[0022] The internal combustion engine 1 includes an oil pan 5 which is provided on the side
opposite to the cylinder head 3 with respect to the chain casing and is connected
to the cylinder head 3 through the cylinder block 2, an intake port which is provided
in the cylinder head 3 and takes air, and an exhaust port 3B which is provided on
the side opposite to the intake port with respect to the chain casing and discharges
an exhaust gas.
[0023] The chain casing 20 is provided with a bulging portion 21 which covers the variable
valve timing mechanism 11. The bulging portion 21 bulges in the crank shaft direction.
Here the crank shaft direction is the axial direction of the crank shaft 2A. In this
embodiment, the bulging portion 21 bulges toward the outside of the chain casing 20
(the front side in the vehicle mounted state). The bulging portion 21 is formed at
the end portion on the side of the cylinder head cover 4 (the end portion in the A
direction) of the chain casing 20. The intake hydraulic control valve 15 and the exhaust
hydraulic control valve 16 are arranged closer to the oil pan 5 than the bulging portion
21 of the chain casing 20.
[0024] Further, the internal combustion engine 1 includes an oil pump 6 and the oil pump
6 pressure-feeds oil stored in the oil pan 5 to a lubrication required portion and
the variable valve timing mechanism 11. The oil pump 6 is provided around the crank
shaft 2A.
[0025] Here, in this embodiment, the direction of the cylinder head cover 4 with respect
to the chain casing 20 and the direction of the oil pan 5 are defined as the AB direction,
the direction of the intake port with respect to the chain casing 20 and the direction
of the exhaust port 3B are defined as the CD direction, and the outward direction
of the chain casing 20 (the front side in the vehicle mounted state) and the inward
direction (the rear side in the vehicle mounted state) are defined as the EF direction.
[0026] The intake hydraulic control valve 15 is disposed on the side of the intake port
in the CD direction. The exhaust hydraulic control valve 16 is disposed on the side
of the exhaust port 3B in the CD direction.
[0027] In Figs. 2 and 4, the chain casing 20 is provided with a cylindrical intake side
cylinder portion 23 to which the intake hydraulic control valve 15 is attached and
a cylindrical exhaust side cylinder portion 24 to which the exhaust hydraulic control
valve 16 is attached. The intake side cylinder portion 23 and the exhaust side cylinder
portion 24 extend in the CD direction. The exhaust side cylinder portion 24 constitutes
the cylinder portion and the first cylinder portion of this invention. The intake
side cylinder portion 23 constitutes the second cylinder portion of this invention.
[0028] The intake side cylinder portion 23 and the exhaust side cylinder portion 24 are
adjacently formed below the bulging portion 21. In a state in which the internal combustion
engine 1 is mounted on the vehicle, the other end portion 23D (the end portion in
the D direction. See Fig. 4) of the intake side cylinder portion 23 in the axial direction
is disposed below one end portion 23C of the intake side cylinder portion 23 in the
axial direction (the end portion in the C direction. See Fig. 4). Similarly, the other
end portion 24D of the exhaust side cylinder portion 24 in the axial direction (the
end portion in the D direction. See Fig. 4) is disposed below one end portion 24C
of the exhaust side cylinder portion 24 in the axial direction (the end portion in
the C direction. See Fig. 4).
[0029] In Figs. 1 and 4, the intake hydraulic control valve 15 includes a small diameter
portion 15B (see Fig. 1) which is inserted from one end portion 23C of the intake
side cylinder portion 23 in the axial direction (see Fig. 4) into the intake side
cylinder portion 23 and a large diameter portion 15A (see Fig. 1) which is exposed
from one end portion 23C of the intake side cylinder portion 23 in the axial direction
(see Fig. 4). Similarly, the exhaust hydraulic control valve 16 includes a small diameter
portion 16B (see Fig. 1) which is inserted from one end portion 24C of the exhaust
side cylinder portion 24 in the axial direction (see Fig. 4) into the exhaust side
cylinder portion 24 and a large diameter portion 16A (see Fig. 1) which is exposed
from one end portion 24C of the exhaust side cylinder portion 24 in the axial direction
(see Fig. 4).
[0030] In Fig. 3, the intake side cylinder portion 23 is provided with an accommodation
hole 23A accommodating the small diameter portion 15B of the intake hydraulic control
valve 15. The exhaust side cylinder portion 24 is provided with an accommodation hole
24A accommodating the small diameter portion 16B of the exhaust hydraulic control
valve 16.
[0031] In Fig. 1, the chain casing 20 is provided with an oil pump accommodation portion
29 which accommodates the oil pump 6. The intake side cylinder portion 23, the exhaust
side cylinder portion 24, and the oil pump accommodation portion 29 are integrally
formed with each other.
[0032] The oil pump accommodation portion 29 is a flat portion which does not bulge in the
direction of the crank shaft in the chain casing 20. The oil pump accommodation portion
29 is disposed below the bulging portion 21 and is continuous to the lower portion
of the bulging portion 21.
[0033] Since the oil pump accommodation portion 29 has a flat shape rather than a bulging
shape like the bulging portion 21, the rigidity thereof is inferior to that of the
bulging portion 21 as it is. Here, in this embodiment, the rigidity of the portion
provided with the intake side cylinder portion 23 and the exhaust side cylinder portion
24 of the oil pump accommodation portion 29 is improved. Further, since it is preferable
to compactly arrange the intake side cylinder portion 23 and the exhaust side cylinder
portion 24 in the AB direction, the intake side cylinder portion 23 and the exhaust
side cylinder portion 24 are arranged to be offset in the CD direction and the EF
direction.
[0034] A connector (not shown) for electrically controlling the intake hydraulic control
valve 15 and the exhaust hydraulic control valve 16 is connected to the side of the
intake port of the large diameter portions 15A and 16A in the CD direction. A connection
port of each connector faces the outside (front side) of the chain casing 20 in the
EF direction.
[0035] Here, since the internal combustion engine 1 of this embodiment is mounted on the
vehicle in a largely inclined posture, the uppermost portions of the intake hydraulic
control valve 15 and the exhaust hydraulic control valve 16 in the up to down direction
of the vehicle are located below the uppermost portion of the cylinder head cover
4 in the up to down direction of the vehicle in the vehicle mounted state. Further,
a connector (not shown) of the end portion on the side of the intake port of the large
diameter portion 16A of the exhaust hydraulic control valve 16 in the CD direction
is disposed at a position which is on the lower side in the up to down direction of
the vehicle and on the side of the cylinder head cover 4 with respect to a connector
(not shown) of the end portion on the side of the intake port of the large diameter
portion 15A of the intake hydraulic control valve 15 in the CD direction.
[0036] Accordingly, the connector of the large diameter portion 16A of the exhaust hydraulic
control valve 16 is disposed between the connector of the large diameter portion 15A
of the intake hydraulic control valve 15 and the cylinder head cover 4 and below the
uppermost portions of both the intake hydraulic control valve 15 and the cylinder
head cover 4 in the up to down direction of the vehicle. Therefore, it is possible
to suppress foreign matter such as dust from settling and accumulating on the connector
of the large diameter portion 16A of the exhaust hydraulic control valve 16 without
disposing the exhaust hydraulic control valve 16 inside the cylinder head cover 4.
[0037] The intake hydraulic control valve 15 and the exhaust hydraulic control valve 16
are respectively inserted in the D direction from the end portions of the intake side
cylinder portion 23 and the exhaust side cylinder portion 24 in the C direction (the
upper side in the vehicle mounted state). Therefore, since the insertion directions
of the intake hydraulic control valve 15 and the exhaust hydraulic control valve 16
are the same as each other, the insertion work can be facilitated.
[0038] Further, since the intake hydraulic control valve 15 is disposed above the intake
side cylinder portion 23 and the exhaust hydraulic control valve 16 is disposed above
the exhaust side cylinder portion 24 in the vehicle mounted state, it is possible
to prevent a foreign mater from entering the intake hydraulic control valve 15 and
the exhaust hydraulic control valve 16 even when the foreign matter or the like mixed
with the hydraulic oil precipitates.
[0039] In Fig. 3, the edge portion of the chain casing 20 is provided with a plurality of
cylinder head fastening portions 41 and 42 and the cylinder head fastening portions
41 and 42 respectively include fastening holes 41A and 42A for fastening the oil pump
accommodation portion 29 to the cylinder head 3. The cylinder head fastening portions
41 and 42 are adjacent to each other in the AB direction. The portion provided with
the cylinder head fastening portions 41 and 42 of the chain casing 20 is a portion
having a large wall thickness and high strength.
[0040] In Figs. 3 and 4, the accommodation hole 23A of the intake side cylinder portion
23 and the accommodation hole 24A of the exhaust side cylinder portion 24 are arranged
on either the side of the intake port or the side of the exhaust port 3B in the CD
direction and open to either the side of the intake port or the side of the exhaust
port 3B. That is, the accommodation hole 23A of the intake side cylinder portion 23
and the accommodation hole 24A of the exhaust side cylinder portion 24 are arranged
in the same direction in the CD direction and open in the same direction. In this
embodiment, the accommodation hole 23A of the intake side cylinder portion 23 and
the accommodation hole 24A of the exhaust side cylinder portion 24 are arranged on
the side of the intake port and open to the side of the intake port.
[0041] In Fig. 3, an axis 23R of the accommodation hole 23A of the intake side cylinder
portion 23 and an axis 24R of the accommodation hole 24A of the exhaust side cylinder
portion 24 are arranged at different positions in the EF direction.
[0042] Specifically, the axis 23R is disposed on the inside of the chain casing 20 in relation
to the axis 24R in the EF direction. The axis 23R and the axis 24R are parallel to
each other. Accordingly, since the casting pins forming the accommodation holes 23A
and 24A can be extracted in the same direction, it is possible to manufacture the
chain casing 20 from a simple mold structure and to further shorten the distance between
the intake side cylinder portion 23 and the exhaust side cylinder portion 24 in the
CD direction (the direction of the axes 23R and 24R).
[0043] In Fig. 1, at least a part of the intake side cylinder portion 23 and the exhaust
side cylinder portion 24 overlaps in the AB direction.
[0044] In Fig. 3, the chain casing 20 includes a wall-shaped connection portion 43. The
connection portion 43 extends in the EF direction and connects the end portion on
the side of the exhaust port 3B (the other end portion 23D shown in Fig. 4) of the
intake side cylinder portion 23 in the CD direction to the end portion on the side
of the intake port (one end portion 24C shown in Fig. 4) of the exhaust side cylinder
portion 24 in the CD direction. Additionally, the connection portion 43 also extends
in the AB direction. Thus, the connection portion 43 connects the intake side cylinder
portion 23 and the exhaust side cylinder portion 24 in the EF direction and the AB
direction.
[0045] In Fig. 3, the chain casing 20 includes a cylindrical oil gallery portion 27 and
an oil passage (not shown) through which hydraulic oil flows is formed inside the
oil gallery portion 27.
[0046] The oil gallery portion 27 extends in the CD direction. The chain casing 20 includes
a wall portion 21A extending in the EF direction and continuous to the oil pump accommodation
portion 29 and this wall portion 21A is provided at the end portion on the side of
the oil pan 5 in the bulging portion 21 in the AB direction. The intake side cylinder
portion 23 and the exhaust side cylinder portion 24 are arranged between the oil gallery
portion 27 and the wall portion 21A in the AB direction.
[0047] Additionally, in order to suppress the vibration of an intake manifold (not shown)
connected to the intake port of the cylinder head 3 from being transmitted to the
chain casing 20, it is preferable to improve the rigidity of the portion in the vicinity
of the intake manifold in the chain casing 20. Here, the intake port and the intake
manifold connected to the intake port are arranged between the cylinder head fastening
portion 41 and the cylinder head fastening portion 42 in the AB direction. Accordingly,
since it is possible to set the distance between the cylinder head fastening portion
41 and the cylinder head fastening portion 42 to a minimum distance, it is possible
to improve the rigidity of the portion in the vicinity of the cylinder head fastening
portions 41 and 42 in the chain casing 20. Further, it is possible to suppress the
vibration of the portion in the vicinity of the cylinder head fastening portions 41
and 42 in the chain casing 20.
[0048] The chain casing 20 includes an intake side fastening boss portion 25 and an exhaust
side fastening boss portion 26 for attaching the chain casing 20 to the cylinder head
3. The intake side fastening boss portion 25 and the exhaust side fastening boss portion
26 are arranged in the vicinity of the bulging portion 21 in the B direction.
[0049] The end portion of the bulging portion 21 in the B direction is connected to the
end portions of the intake side cylinder portion 23 and the exhaust side cylinder
portion 24 in the A direction. The end portion of the intake side fastening boss portion
25 in the A direction is connected to the end portion of the intake side cylinder
portion 23 in the B direction. The end portion of the exhaust side fastening boss
portion 26 in the A direction is connected to the end portion of the exhaust side
cylinder portion 24 in the B direction. The end surface of the cylinder head 3 in
the A direction forms a planar joint surface extending in the CD direction and the
EF direction and is joined to the cylinder head cover 4.
[0050] The intake hydraulic control valve 15, the exhaust hydraulic control valve 16, the
intake side cylinder portion 23, and the exhaust side cylinder portion 24 extend in
the CD direction. Further, the intake hydraulic control valve 15 and the intake side
cylinder portion 23 are arranged side by side in the EF direction with respect to
the exhaust hydraulic control valve 16 and the exhaust side cylinder portion 24.
[0051] The intake side fastening boss portion 25 and the exhaust side fastening boss portion
26 are arranged side by side in the CD direction. The intake side fastening boss portion
25 and the exhaust side fastening boss portion 26 are formed to protrude in the E
direction (forward in the vehicle mounted state) in relation to the intake side cylinder
portion 23.
[0052] The intake side cylinder portion 23 and the exhaust side cylinder portion 24 are
arranged side by side at different positions in the crank shaft direction. The intake
side cylinder portion 23 and the exhaust side cylinder portion 24 are arranged in
parallel in the crank shaft direction so that a part thereof overlaps in the crank
shaft direction. In this embodiment, the exhaust side cylinder portion 24 is disposed
adjacent to the front side of the intake side cylinder portion 23.
[0053] Further, when the chain casing 20 is viewed along the crank shaft direction (see
Fig. 4), the exhaust side cylinder portion 24 is disposed to be offset to the exhaust
side (the D direction) in relation to the intake side cylinder portion 23. In this
embodiment, the exhaust side cylinder portion 24 is disposed adjacently to the side
of the D direction of the intake side cylinder portion 23. Thus, the exhaust side
cylinder portion 24 is adjacently disposed in the E direction and the D direction
of the intake side cylinder portion 23.
[0054] Thus, the intake side cylinder portion 23 is adjacently formed above the exhaust
side cylinder portion 24 to be parallel to the axial direction of the exhaust side
cylinder portion 24 and to be located at a position different from the exhaust side
cylinder portion 24 in the axial direction.
[0055] In Figs. 3 and 4, the oil gallery portion 27 extends in a direction orthogonal to
the crank shaft direction through the end portion of the intake side fastening boss
portion 25 in the B direction and the end portion of the exhaust side fastening boss
portion 26 in the B direction. The oil gallery portion 27 is connected to the end
portion of the intake side fastening boss portion 25 in the B direction and the end
portion of the exhaust side fastening boss portion 26 in the B direction.
[0056] The chain casing 20 includes a reinforcement rib 28 formed below the intake side
cylinder portion 23. The reinforcement rib 28 extends in the axial direction of the
intake side cylinder portion 23. The reinforcement rib 28 connects the intake side
cylinder portion 23, the exhaust side cylinder portion 24, and the intake side fastening
boss portion 25.
[0057] Specifically, the reinforcement rib 28 extends in the axial direction of the exhaust
side cylinder portion 24 from one end portion 24C of the exhaust side cylinder portion
24 in the axial direction to at least a position above the large diameter portion
along the end portion on the side opposite to the bulging portion 21 (the end portion
in the B direction) in the exhaust side cylinder portion 24. The reinforcement rib
28 connects one end portion 24C of the exhaust side cylinder portion 24 in the axial
direction to one end portion 23C of the intake side cylinder portion 23 in the axial
direction. Specifically, the reinforcement rib 28 extends to one end portion 23C of
the intake side cylinder portion 23 in the axial direction and connects one end portion
24C of the exhaust side cylinder portion 24 to a boss portion 34 formed at one end
portion 23C of the intake side cylinder portion 23.
[0058] The chain casing 20 includes the boss portion 34 formed at the end portion of the
intake side cylinder portion 23 in the C direction and the B direction. The boss portion
34 is provided in the B direction of the bulging portion 21. A leg portion 15C of
the intake hydraulic control valve 15 is fastened to the boss portion 34. The leg
portion 15C extends in the E direction and the B direction at the end portion of the
large diameter portion 15A of the intake hydraulic control valve 15 in the D direction.
[0059] The chain casing 20 includes a boss portion 35 on the side of the A direction of
the end portion of the exhaust side cylinder portion 24 in the C direction. The boss
portion 35 is provided in the bulging portion 21. A leg portion 16C of the exhaust
hydraulic control valve 16 is fastened to the boss portion 35. The leg portion 16C
extends in the E direction and the A direction at the end portion of the large diameter
portion 16A of the exhaust hydraulic control valve 16 in the D direction.
[0060] An extension rib 31, a connection rib 32, and an upper rib 33 are formed on the surface
of the chain casing 20. The extension rib 31, the connection rib 32, and the upper
rib 33 protrude in the E direction.
[0061] A boss portion 37 which extends in the E direction is formed in the vicinity of the
end portion of the bulging portion 21 of the chain casing 20 in the D direction. A
boss portion 36 which extends in the E direction is formed at the end portion of the
chain casing 20 in the A direction.
[0062] The extension rib 31 extends upward from the boss portion 34 formed at one end portion
23C of the intake side cylinder portion 23 in the axial direction. The reinforcement
rib 28 is connected to the extension rib 31. The extension rib 31 extends from the
boss portion 34 to the vicinity of the cylinder head fastening portion 42 of the end
portion of the chain casing 20 in the C direction. The extension rib 31 reinforces
the boss portion 34 by distributing the load acting on the boss portion 34 to the
end portion of the chain casing 20 in the C direction.
[0063] The connection rib 32 is provided at a position on the side of the other end portion
24D of the exhaust side cylinder portion 24 in the axial direction in the chain casing
20 and in the vicinity of the end portion of the bulging portion 21 in the D direction.
The connection rib 32 extends from the end portion of the exhaust side cylinder portion
24 in the D direction to the boss portion 37 in the A direction and the D direction.
The connection rib 32 connects the other end portion 24D of the exhaust side cylinder
portion 24 in the axial direction to the bulging portion 21. Specifically, the connection
rib 32 connects the other end portion 24D of the exhaust side cylinder portion 24
to the boss portion 37 formed in the bulging portion 21.
[0064] Thus, the exhaust side cylinder portion 24 and the boss portion 37 are connected
by the connection rib 32. Accordingly, a load acting on the exhaust side cylinder
portion 24 is distributed to the chain casing 20 through the boss portion 37.
[0065] The upper rib 33 is provided in the vicinity of the end portion of the chain casing
20 in the A direction. The upper rib 33 extends from the boss portion 35 to the boss
portion 36 in the A direction and the C direction. The upper rib 33 is connected to
the boss portion 35 and the boss portion 36. Thus, the boss portion 35 and the boss
portion 36 are connected by the upper rib 33. Accordingly, the load acting on the
boss portion 35 is distributed to the boss portion 36 through the upper rib 33. Further,
the reinforcement rib 38 is connected to the boss portion 35 and the reinforcement
rib 38 extends from the boss portion 35 in the D direction. The load acting on the
boss portion 35 is also distributed to the portion in the vicinity of the boss portion
35 of the bulging portion 21 in the D direction by the reinforcement rib 38.
[0066] As described above, in this embodiment, the exhaust side cylinder portion 24 is adjacently
formed below the bulging portion 21. Further, the other end portion 24D of the exhaust
side cylinder portion 24 in the axial direction is disposed below one end portion
24C of the exhaust side cylinder portion 24 in the axial direction. Then, the chain
casing 20 includes the connection rib 32 which is formed on the side of the other
end portion 24D of the exhaust side cylinder portion 24 in the axial direction to
connect the other end portion 24D of the exhaust side cylinder portion 24 in the axial
direction to the bulging portion 21.
[0067] Accordingly, when foreign matter such as flying stones flows from the road surface
below the vehicle toward the exhaust hydraulic control valve 16 along the arrow A
(see Fig. 4), foreign matter collides with the wall portion 21A of the bulging portion
21 or the connection rib 32 and falls without colliding with the exhaust hydraulic
control valve 16. Thus, it is possible to protect the large diameter portion 16A which
is a portion of the exhaust hydraulic control valve 16 exposed to the outside from
foreign matter such as flying stones flying from below.
[0068] Further, in this embodiment, the chain casing 20 includes the reinforcement rib 28
which extends in the axial direction of the exhaust side cylinder portion 24 from
one end portion 24C of the exhaust side cylinder portion 24 in the axial direction
to at least a position above the large diameter portion along the end portion on the
side opposite to the bulging portion 21 in the exhaust side cylinder portion 24.
[0069] Accordingly, the large diameter portion 16A of the exhaust hydraulic control valve
16 exposed from the exhaust side cylinder portion 24 to the outside can be surrounded
from below by the reinforcement rib 28, the exhaust side cylinder portion 24, and
the bulging portion 21. Therefore, when foreign matter such as flying stones flies
from the road surface below the vehicle toward the exhaust hydraulic control valve
16 along the arrow B (see Fig. 4), foreign matter collides with the bulging portion
21 or the connection rib 32 and falls without colliding with the exhaust hydraulic
control valve 16. Thus, it is possible to more effectively protect the large diameter
portion 16A of the exhaust hydraulic control valve 16 exposed from the exhaust side
cylinder portion 24 to the outside from foreign matter such as flying stones. Additionally,
the intake side fastening boss portion 25 is connected to the lower surface of the
reinforcement rib 28 and the intake side fastening boss portion 25 has a dimension
(height) larger than that of the reinforcement rib 28 in the E direction. Therefore,
it is also possible to more effectively protect the large diameter portion 16A from
foreign matter such as flying stones by the intake side fastening boss portion 25.
[0070] Further, in this embodiment, the chain casing 20 includes the intake side cylinder
portion 23 adjacently formed above the exhaust side cylinder portion 24 to be parallel
to the axial direction of the exhaust side cylinder portion 24 and to be located at
a position different from the exhaust side cylinder portion 24 in the axial direction.
Then, the reinforcement rib 28 connects one end portion 24C of the exhaust side cylinder
portion 24 in the axial direction to one end portion 23C of the intake side cylinder
portion 23 in the axial direction.
[0071] Accordingly, since foreign matter such as flying stones flying from the lower side
of the vehicle collides with the reinforcement rib 28, it is possible to effectively
protect the large diameter portion 15A of the intake hydraulic control valve 15 exposed
from the intake side cylinder portion 23 to the outside.
[0072] Further, since the exhaust side cylinder portion 24 and the intake side cylinder
portion 23 are connected by the reinforcement rib 28, it is possible to reinforce
the exhaust side cylinder portion 24 and the intake side cylinder portion 23 by more
firmly connecting them and to suppress the vibration or deformation of the exhaust
side cylinder portion 24 and the intake side cylinder portion 23.
[0073] Further, in this embodiment, the reinforcement rib 28 extends to one end portion
23C of the intake side cylinder portion 23 in the axial direction. Then, the chain
casing 20 includes the extension rib 31 which is connected to the reinforcement rib
28 and extends upward from one end portion 23C of the intake side cylinder portion
23 in the axial direction.
[0074] Accordingly, the large diameter portion 15A of the intake hydraulic control valve
15 inserted into the intake side cylinder portion 23 is surrounded from below by the
bulging portion 21, the reinforcement rib 28, and the extension rib 31. Therefore,
it is possible to more effectively protect the large diameter portion 15A of the intake
hydraulic control valve 15 exposed from the intake side cylinder portion 23 to the
outside from foreign matter such as flying stones.
[0075] While embodiments of this invention have been described, it is apparent that some
artisan could have made changes without departing from the scope of this invention.
It is intended that any and all such modifications and equivalents are involved in
the appended claims.
(DESCRIPTION OF REFERENCE NUMERALS)
[0076] 1 ... Internal combustion engine, 3 ... Cylinder head, 11 ... Variable valve timing
mechanism, 15 ... Intake hydraulic control valve, 15A ... Large diameter portion,
15B ... Small diameter portion, 16 ... Exhaust hydraulic control valve, 16A ... Large
diameter portion, 16B ... Small diameter portion, 20 ... Chain casing, 21 ... Bulging
portion, 23 ... Intake side cylinder portion (second cylinder portion), 23A ... Accommodation
hole, 24 ... Exhaust side cylinder portion (cylinder portion, first cylinder portion),
24A ... Accommodation hole, 24C ... One end portion, 24D ... Other end portion, 28
... Reinforcement rib, 31 ... Extension rib, 32 ... Connection rib