TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of laundry equipment, in particular
to a control method for a washing machine.
BACKGROUND
[0002] As a most widely used household appliance in daily life of people, a washing machine
helps people get rid of the trouble of washing clothes and brings great convenience
to people. However, an existing washing machine generally includes an inner drum and
an outer drum, and a plurality of dewatering holes are formed in the wall of the inner
drum. During the washing process, washing water between the inner drum and the outer
drum cannot be used, thus causing waste of this part of washing water, and dirt generated
during the washing process will enter a position between the inner drum and the outer
drum along with a water flow, and is accumulated. With long-term use, the accumulation
of the dirt will affect the washing effect and reduce the user experience.
[0003] In order to solve the above problems, some patents, such as a
Chinese disclosure patent with an application number of 201410215346.3 and a name of a drum washing machine, have also been put forward, the disclosure
relates to a drum washing machine which includes a box body, an inner drum and an
outer drum are arranged in the box body, a door seal is arranged between the outer
drum and the box body, and the inner drum is connected with a driving device. The
inner drum is a non-porous inner drum, the inner drum is a conical drum with a small
diameter at the drum bottom and a large diameter at a drum opening, the drum opening
of the inner drum is folded inwards in an arc shape, a water inlet guide pipe is arranged
on the door seal, one end of the water inlet guide pipe is connected with a washing
water rapid heating device, and the other end of the water inlet guide pipe penetrates
through the door seal and extends into the inner drum. The outer drum is provided
with a water outlet and a water pressure detection device. According to the above
technical solution, the inner drum in the disclosure is a non-porous inner drum, water
feeding of the inner drum is achieved through the water inlet guide pipe arranged
on the door seal, water discharging is achieved in the dewatering process through
the shape of the inner drum itself, and therefore water can be prevented from being
stored between the inner drum and the outer drum, and the washing water consumption
is greatly reduced.
[0004] The above described disclosure provides a drum washing machine with a non-porous
inner drum, solving the problems of waste of water stored between the inner drum and
the outer drum and accumulation of dirt between the inner drum and the outer drum,
however, a conventional washing machine requires some functional elements to be arranged
on the outer drum, reducing the functionality of the washing machine with the non-porous
inner drum. For example, most existing washing machines achieve washing water heating
by providing a heating tube within the outer drum to improve the washing effect, while
the washing machine with the non-porous inner drum cannot be provided with the heating
tube on the outer drum, and thus the washing machine cannot achieve heating washing.
Heating washing is very important to improve the washing effect, and is increasingly
used by a wide range of users.
[0005] In order to solve the problem of heating washing of the washing machine with the
non-porous inner drum,
Chinese disclosure patent Application No. 201811191414. 1, entitled Drum Washing Machine, discloses a drum washing machine including a non-porous
drum without dewatering holes mounted in a housing, wherein a clothes dosing opening
is formed in a side wall of the non-porous drum, and a door body that is reversible
to open and close the clothes dosing opening is arranged on the drum; an outer drum
sleeves the drum, and an electromagnetic heating module is arranged on the outer drum
to heat the inside of the outer drum and transfer the heat to washing water contained
in the drum. By arranging the electromagnetic heating module described above on the
outer drum, the drum inside the outer drum and washing water inside the drum are subjected
to heating treatment with an electromagnetic field, thereby achieving the use purpose
of adjusting the temperature of the washing water inside the drum of the washing machine.
[0006] The above disclosure patent application can achieve heating of washing water in the
drum washing machine with the non-porous inner drum by means of electromagnetic heating,
but a dewatering effect of the non-porous inner drum is not as good as that of a porous
inner drum, resulting in high moisture content of clothes and poor washing effects.
[0007] In view of this, the present disclosure is particularly proposed for how to reduce
the moisture content of clothes washed by the washing machine with the non-porous
inner drum.
SUMMARY
[0008] In order to solve the above problems, the present disclosure aims to provide a control
method for a washing machine with a self-cleaning function which can reduce the water
content of washed clothes, and in particular, the following technical solution is
adopted:
A control method of a washing machine is provided. The washing machine includes a
housing; an inner drum disposed inside the housing and provided with a washing cavity
independently holding washing water; and an electromagnetic heating device disposed
inside the housing, and used for correspondingly heating a side wall of the inner
drum; and the control method includes controlling the electromagnetic heating device
to start heating the inner drum when the washing machine performs a last rinsing program
and/or a dewatering program.
[0009] Further, the dewatering program of the washing machine includes an accelerated dewatering
phase in which a rotating speed of the inner drum gradually increases and a stable
dewatering phase in which a rotating speed of the inner drum remains unchanged, and
the washing machine controls the electromagnetic heating device to start heating the
inner drum at least during the accelerated dewatering phase.
[0010] Further, the washing machine controls the electromagnetic heating device to remain
operated throughout the accelerated dewatering phase and to be turned off when entering
the stable dewatering phase.
[0011] Further, the washing machine controls the electromagnetic heating device to be operated
at intervals at a set time interval during the stable dewatering phase.
[0012] Further, the stable dewatering phase includes a low-speed stable dewatering phase
and a high-speed stable dewatering phase, and the washing machine controls the electromagnetic
heating device to be operated at intervals at a first set time interval T1 during
the low-speed stable dewatering phase and to be operated at intervals at a second
set time interval T2 during the high-speed stable dewatering phase, the second set
time interval T2 being greater than or equal to the first set time interval T 1.
[0013] Further, an electromagnetic heating power of the electromagnetic heating device is
adjustable, and the washing machine controls a heating power of the electromagnetic
heating device during the accelerated dewatering phase to be greater than a heating
power during the stable dewatering phase; and
preferably, the washing machine controls the electromagnetic heating device to heat
the inner drum at a first heating power P1 during the low-speed stable dewatering
phase, heat the inner drum at a second heating power P2 during the accelerated dewatering
phase, and heat the inner drum at a third heating power P3 during the high-speed stable
dewatering, the second heating power P2 being greater than the first heating power
P1 which is greater than or equal to the third heating power P3.
[0014] Further, the last rinsing program of the washing machine includes a rinsing water
inlet phase, a rinsing washing phase, and a rinsing drainage phase, and the washing
machine controls the electromagnetic heating device to be operated at least during
the rinsing drainage phase.
[0015] Further, drainage holes are formed in the side wall of the inner drum, and centrifugal
drainage mechanisms for controlling opening and closing of the drainage holes are
mounted in the drainage holes, the centrifugal drainage mechanisms maintain the drainage
holes in a normally closed condition, and the centrifugal drainage mechanisms enable
the drainage holes to be opened by a centrifugal force from the rotation of the inner
drum when the rotating speed of the inner drum reaches V0; and
when the washing machine performs the last rinsing program, the inner drum is controlled
to rotate at a rotating speed of V0, the washing machine enters the rinsing drainage
phase, the electromagnetic heating device is controlled to be operated, and the electromagnetic
heating device is controlled to be turned off when the inner drum continuously rotates
at the rotating speed of V0 for a set time of T0.
[0016] Further, the electromagnetic heating power of the electromagnetic heating device
is adjustable, and the washing machine controls a heating power of the electromagnetic
heating device during the rinsing drainage phase to be greater than heating powers
during other rinsing phases; and
preferably, the washing machine controls the electromagnetic heating device to heat
the inner drum at a fourth heating power P4 in the rinsing water inlet phase, and
heat the inner drum at a fifth heating power P5 in the rinsing drainage phase, the
fourth heating power P4 being smaller than or equal to the fifth heating power P5.
[0017] Further, the electromagnetic heating power of the electromagnetic heating device
is adjustable, and a main controller of the washing machine stores a correspondence
between a clothes load interval of the washing machine and the electromagnetic heating
power:
when the washing machine detects that a clothes load is in a corresponding clothes
load interval, the washing machine controls the electromagnetic heating device for
heating with an electromagnetic heating power corresponding to this load interval.
[0018] The present disclosure provides a washing machine, which can greatly reduce the washing
water consumption of the washing machine without filling washing/rinsing water between
the inner drum and the outer drum. The possibility of dirt adhesion between the inner
drum and the outer drum is avoided. The user health and the user experience are greatly
improved, and water resources are greatly saved. In addition, the washing machine
of the present disclosure utilizes the electromagnetic heating device to achieve contactless
heating of the inner drum and thereby heat washing water inside the inner drum to
achieve a heating washing function of a washing machine with a non-porous inner drum
to improve the clothes washing effect.
[0019] The control method for the washing machine of the present disclosure includes controlling
the electromagnetic heating device to start heating the inner drum when the washing
machine performs the last rinsing program and/or the dewatering program. In the present
disclosure, thermal dewatering of clothes is achieved, the electromagnetic heating
device heats the inner drum, and the clothes have lower moisture content, which is
convenient for rapid airing/drying in the sun/oven drying, and improves the use experience
of users.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
Fig. 1 is a front view of a washing machine of the present disclosure;
Fig. 2 is a cross-sectional view along a plane X-X of Fig. 1; and
Fig. 3 is another cross-sectional view along the plane X-X of Fig. 1.
[0021] Description of reference signs: 1, housing; 2, door; 3, main controller; 4, outer
drum; 5, inner drum; 6, lifting rib; 7, electromagnetic heating driver; 8, electromagnetic
heating coil; 9, bottom leg; 10, encapsulating structure; 11, drain pipe; 12, magnetic
strip; 13, drainage device; 14, inner drum door; 15, sealed compartment structure;
16, detergent dosing box; 17, upper deck plate; and 18, electromagnetic induction
coil.
DETAILED DESCRIPTION
[0022] A control method for a washing machine of the present disclosure will be described
below in detail in conjunction with the accompanying drawings:
Embodiment 1
[0023] A washing machine in this embodiment includes a housing; an inner drum disposed within
the housing and provided with a washing cavity independently holding washing water;
and an electromagnetic heating device disposed within the housing and used for correspondingly
heating a side wall of the inner drum.
[0024] This embodiment provides a washing machine, which can greatly reduce the washing
water consumption of the washing machine without filling washing/rinsing water between
the inner drum and an outer drum. The possibility of dirt adhesion between the inner
drum and the outer drum is avoided. The user health and the user experience are greatly
improved, and water resources are greatly saved. In addition, the washing machine
in this embodiment utilizes the electromagnetic heating device to achieve contactless
heating of the inner drum and thereby heat washing water inside the inner drum to
achieve a heating washing function of a washing machine with a non-porous inner drum
to improve the clothes washing effect.
[0025] An outer drum is disposed within the housing of the washing machine in this embodiment,
the inner drum is disposed within the outer drum, and the electromagnetic heating
device is disposed on a side wall of the outer drum; or, the housing of the washing
machine in this embodiment is not provided with an outer drum, and the electromagnetic
heating device is directly arranged on the inner wall of the housing, and is opposite
to the side wall of the inner drum.
[0026] A control method for the washing machine in this embodiment includes controlling
the electromagnetic heating device to start heating the inner drum when the washing
machine performs a last rinsing program and/or a dewatering program. This embodiment
achieves thermal dewatering of clothes, the electromagnetic heating device heats the
inner drum, and the clothes have lower moisture content, which is convenient for rapid
airing/drying in the sun/oven drying, and improves the use experience of users.
[0027] Further, the dewatering program of the washing machine in this embodiment includes
an accelerated dewatering phase in which a rotating speed of the inner drum gradually
increases and a stable dewatering phase in which a rotating speed of the inner drum
remains unchanged, and the washing machine controls the electromagnetic heating device
to start heating the inner drum at least during the accelerated dewatering phase.
[0028] When the washing machine in this embodiment performs the dewatering program, the
inner drum rotates centrifugally at a high speed, thus forming a "centrifuge thin
water layer" on the wall of the inner drum, at this time, the electromagnetic heating
device is controlled to start heating the inner drum to achieve a high temperature
of about 100°C for the inner drum, and the wet clothes are heated and dried to reduce
the water content.
[0029] The control method for the washing machine in this embodiment controls the electromagnetic
heating device to start heating the inner drum during the accelerated dewatering phase
of the dewatering program, for example, electromagnetic heating is stopped when the
rotating speed is stabilized at 600 revolutions, and electromagnetic heating is conducted
in the process that the rotating speed starts to increase to 800 revolutions; electromagnetic
heating is stopped when the rotating speed is stabilized at 800 revolutions, and electromagnetic
heating is conducted in the process that the rotating speed starts to increase to
1000 revolutions; electromagnetic heating is stopped when the rotating speed is stabilized
at 1000 revolutions, and electromagnetic heating is conducted in the process that
the rotating speed starts to increase to 1200 revolutions; and electromagnetic heating
is stopped when the rotating speed is stabilized at 1200 revolutions, and electromagnetic
heating is conducted in the process that the rotating speed starts to increase to
1400 revolutions. In the steady state of rotating speed, there are few "centrifugal
thin water layers", which avoids an electromagnetic module heating the inner drum
to too high a temperature to damage the clothes.
[0030] As one implementation of this embodiment, the washing machine controls the electromagnetic
heating device to remain operated throughout the accelerated dewatering phase and
to be turned off when entering the stable dewatering phase.
[0031] As another implementation of this embodiment, the washing machine controls the electromagnetic
heating device to be operated at intervals at a set time interval during the stable
dewatering phase. By means of heating at intervals, energy losses can be avoided and
the water content of the clothes can be reduced to a certain extent due to few "centrifugal
thin water layers" in the stable dewatering phase.
[0032] In particular, the stable dewatering phase includes a low-speed stable dewatering
phase and a high-speed stable dewatering phase, and the washing machine controls the
electromagnetic heating device to be operated at intervals at a first set time interval
T1 during the low-speed stable dewatering phase and to be operated at intervals at
a second set time interval T2 during the high-speed stable dewatering phase, the second
set time interval T2 being greater than or equal to the first set time interval T
1.
[0033] As an implementation of this embodiment, an electromagnetic heating power of the
electromagnetic heating device is adjustable, and the washing machine controls a heating
power of the electromagnetic heating device during the accelerated dewatering phase
to be greater than a heating power during the stable dewatering phase.
[0034] Preferably, the washing machine controls the electromagnetic heating device to heat
the inner drum at a first heating power P1 during the low-speed stable dewatering
phase, heat the inner drum at a second heating power P2 during the accelerated dewatering
phase, and heat the inner drum at a third heating power P3 during the high-speed stable
dewatering, the second heating power P2 being greater than the first heating power
P1 which is greater than or equal to the third heating power P3.
[0035] As one implementation of this embodiment, the last rinsing program of the washing
machine in this embodiment includes a rinsing water inlet phase, a rinsing washing
phase, and a rinsing drainage phase, and the washing machine controls the electromagnetic
heating device to be operated at least during the rinsing drainage phase. In this
embodiment, the electromagnetic heating device is controlled to start heating the
inner drum during rinsing, and the dewatering program is entered after the clothes
is heated to achieve the "thermal dewatering" effect, thereby enhancing the dewatering
effect and further reducing the moisture content of the clothes.
[0036] Further, drainage holes are formed in the side wall of the inner drum, and centrifugal
drainage mechanisms for controlling opening and closing of the drainage holes are
mounted in the drainage holes, the centrifugal drainage mechanisms maintain the drainage
holes in a normally closed condition, and the centrifugal drainage mechanisms enable
the drainage holes to be opened by centrifugal force from the rotation of the inner
drum when the rotating speed of the inner drum reaches V0.
[0037] When the washing machine performs the last rinsing program, the inner drum is controlled
to rotate at a rotating speed of V0, the washing machine enters the rinsing drainage
phase, the electromagnetic heating device is controlled to be operated, and the electromagnetic
heating device is controlled to be turned off when the inner drum continuously rotates
at the rotating speed of V0 for a set time of T0. During the rinsing drainage phase
of the washing machine, a "centrifuge thin water layer" is formed on the wall of the
inner drum, at this time, the electromagnetic heating device is controlled to start
heating the inner drum to achieve a high temperature of about 100°C for the inner
drum, and the wet clothes are heated and dried to further reduce the water content.
[0038] Further, the electromagnetic heating power of the electromagnetic heating device
is adjustable, and the washing machine controls a heating power of the electromagnetic
heating device during the rinsing drainage phase to be greater than heating powers
during other rinsing phases.
[0039] Preferably, the washing machine controls the electromagnetic heating device to heat
the inner drum at a fourth heating power P4 in the rinsing water inlet phase, and
heat the inner drum at a fifth heating power P5 in the rinsing drainage phase, the
fourth heating power P4 being smaller than or equal to the fifth heating power P5.
[0040] As one implementation of this embodiment, the electromagnetic heating power of the
electromagnetic heating device is adjustable, and a main controller of the washing
machine stores a correspondence between a clothes load interval of the washing machine
and the electromagnetic heating power:
when the washing machine detects that a clothes load is in a corresponding clothes
load interval, the washing machine controls the electromagnetic heating device for
heating with an electromagnetic heating power corresponding to this load interval.
Embodiment 2
[0041] As shown in Figs. 1 and 2, this embodiment provides a washing machine, including:
an outer drum 4; an inner drum 5 disposed within the outer drum 4; an electromagnetic
heating coil 8 disposed on the outer drum 4; and an electromagnetic heating driver
7 electrically connected to the electromagnetic heating coil 8, wherein the electromagnetic
heating driver 7 rectifies an alternating current into a direct current, and then
converts the direct current to a high-frequency alternating current; and the electromagnetic
heating driver 7 outputs the high-frequency alternating current to the electromagnetic
heating coil 8, thereby generating a high-frequency alternating magnetic field in
which the inner drum 5 is heated due to an induction eddy current generated by electromagnetic
induction, heating water inside the inner drum 5.
[0042] A heating/drying program of the washing machine in this embodiment is operated, the
current and voltage are converted into a direct current through the electromagnetic
heating driver 7, so that the direct current is converted into a high-frequency alternating
current that exceeds the audio frequency, and the high-frequency alternating current
with a frequency of 0-100 KHz is output onto the electromagnetic heating coil 8, thereby
generating a high-frequency alternating magnetic field; its electromagnetic induction
lines act on the inner drum made of a metal material, a strong eddy current is generated
in the metal inner drum due to electromagnetic induction, the conversion from electric
energy to heat energy is completed when the eddy current flows against the internal
resistance of the inner drum, realizing the heating of the inner drum, and heating
of the water inside the inner drum.
[0043] Preferably, the washing machine in this embodiment is a drum washing machine provided
with a non-porous inner drum of a front-opening structure, and is simple in structure,
and the washing water consumption of the washing machine can be greatly reduced without
filling washing/rinsing water between the inner drum and the outer drum. The possibility
of dirt adhesion between the inner drum and the outer drum is avoided. The user health
and the user experience are greatly improved, and water resources are greatly saved.
[0044] The washing machine in this embodiment employs the non-porous inner drum, the inner
drum independently holds washing water during washing, heating of washing water for
the washing machine provided with the non-porous inner drum cannot achieved by a resistance
wire heating mode of a conventional washing machine, and since the inner drum needs
to rotate during the washing process, it is also not possible to provide a heating
device within the inner drum to heat water inside the inner drum, so for the washing
machine provided with the non-porous inner drum in this embodiment, a side wall of
the inner drum 5 is heated by the electromagnetic heating coil 8, and then the heat
is transferred to washing water inside the inner drum 5, thereby realizing heating
of the washing water.
[0045] In addition, because of a resistance wire heating mode adopted by the existing washing
machine, a resistance wire is immersed in water for direct heating, due to the fact
that the water environment is complex, scales deposit on the resistance wire along
with the increase of time, and the resistance wire is not easy to clean due to the
mounting position, so that the heating efficiency is gradually reduced, and even damage
is caused. In this embodiment, an electromagnetic heating device is adopted to achieve
non-contact heating, so that the above problem can be solved, the service life is
greatly prolonged, and long-term high-efficiency heating can be kept.
[0046] In order to achieve electromagnetic heating, the inner drum in this embodiment is
made of a ferrous material and can cut alternating magnetic lines generated by the
electromagnetic heating coil 8 to generate an alternating current (i.e. an eddy current),
the eddy current enables carriers on the side wall of the inner drum to move irregularly
at a high speed, and the carriers collide and rub against each other to generate thermal
energy to heat the water inside the inner drum.
[0047] As one implementation of this embodiment, the electromagnetic heating coil 8 in this
embodiment is disposed on an inner face of a peripheral side wall of the outer drum
4, the electromagnetic heating coil 8 is encapsulated by an encapsulating structure
10 made of an insulating material, and the encapsulating structure 10 has a connection
structure for connection with the outer drum.
[0048] In this embodiment, the electromagnetic heating coil 8 is a high-frequency resonance
coil that is wound by a copper wire in concentric circles, and the electromagnetic
heating coil 8 is encapsulated by the encapsulating structure 10 to avoid the contact
of water with an electromagnetic induction coil 18, thus improving the reliability
and safety.
[0049] As one implementation of this embodiment, the back of the electromagnetic heating
coil 8 and the back of the electromagnetic induction coil 18 in this embodiment are
provided with a plurality of magnetic strips 12 to absorb magnetic induction lines
and reduce leakage of the magnetic induction lines.
[0050] As one implementation of this embodiment, the washing machine in this embodiment
further includes a resonant circuit electrically connected to the electromagnetic
heating driver, and a temperature detection circuit coupled to the resonant circuit.
In this embodiment, the current of the electromagnetic heating driver 7 is detected
for feedback to determine the temperature of the water inside the inner drum 5 through
the temperature detection circuit.
[0051] As one implementation of this embodiment, the outer drum 4 in this embodiment is
provided with a positioning device, the positioning device is provided with retractable
positioning posts, the inner drum 5 is provided with positioning holes for matching
with the positioning posts, and the positioning posts of the positioning device extend
out and are matched with the positioning holes to lock the inner drum 5. In this embodiment,
the inner drum 5 is locked by the positioning device, in combination with a temperature
measurement method of detecting the current of the electromagnetic heating driver
7 for feedback to determine the temperature of the water inside the inner drum 5,
so that the accuracy of temperature measurement can be improved.
[0052] The drum washing machine in this embodiment is provided with a housing 1 including
an upper deck plate 17, a front panel, a rear panel and a bottom plate. Bottom legs
9 are fixedly mounted on the bottom plate and used for supporting the whole washing
machine. The outer drum 4 is arranged in the housing 1, and the inner drum 5 is coaxially
arranged in the outer drum 4. The outer drum 4 is mainly used for collecting drained
water of the inner drum 5 and drained water caused by high-speed centrifugal dewatering
of the inner drum 5. The inner drum 5 rotates, and preferably, lifting ribs 6 are
arranged to continuously lift clothes, make the clothes drop off and beat the clothes,
so that the clothes are washed conveniently clean. The inner drum 5 is of a non-porous
structure, and the outer drum 4 is provided with a central mounting hole to which
bearings are fixed. An inner drum shaft, which is in tight connection with the inner
drum 5, passes through the bearings shown and is connected with a driving motor. A
drum opening at the front part of the inner drum 5 is provided with an openable/closable
inner drum door 14, thereby realizing that the inner drum 5 is a sealed compartment
structure 15.
[0053] In order to achieve water inlet into the non-porous inner drum in this embodiment,
the driving motor of the drum washing machine in this embodiment is in transmission
connection with the inner drum 5 through the inner drum shaft to drive the inner drum
5 to rotate, a hollow channel communicating with an interior of the inner drum 5 is
formed in the inner drum shaft, and a water inlet pipeline of the washing machine
communicates with the hollow channel of the inner drum shaft.
[0054] In this embodiment, the inner drum 5 is provided with a pressure balancing mechanism
used for communicating the inner drum 5 with the external environment so as to balance
the pressure in the inner drum.
[0055] During water inlet, air in the sealed compartment of the inner drum is pressed and
can overflow through the pressure balancing mechanism to ensure pressure balance.
[0056] When water is suddenly cut off, external atmosphere can quickly enter the sealed
compartment of the inner drum and destroy suck-back, pressure balance is guaranteed,
and washing water is prevented from being sucked into a tap water pipe network.
[0057] In other cases, such as dewatering, the pressure balancing mechanism can also ensure
the pressure balance of the inner drum.
[0058] As one implementation of this embodiment, the pressure balancing mechanism includes
a pressure equalizing hole channel formed in the inner drum 5, and one end, communicating
with the interior of the inner drum 5, of the pressure equalizing hole channel is
arranged at a position, close to a rotating central shaft, of the inner drum 5 and
is always higher than the highest water level position in the inner drum 5.
[0059] Specifically, the pressure equalizing hole channel is formed in the inner drum shaft
and communicates the interior of the inner drum 5 with the external environment, and
the highest water level in the inner drum 5 is lower than the inner drum shaft. Thus,
water in the inner drum 5 can be prevented from flowing out of the pressure equalizing
hole channel.
[0060] The pressure equalizing hole channel in this embodiment includes a first hole channel
section and a second hole channel section, the first hole channel section is parallel
to the hollow channel, one end of the first hole channel section communicates with
the interior of the inner drum, one end of the second hole channel section communicates
with the first hole channel section, and the other end of the second hole channel
section extends to a peripheral wall of the inner drum shaft to communicate with the
interior of the outer drum. Preferably, the second hole channel section is perpendicular
to the first hole channel section to form an L-shaped pressure equalizing hole channel.
[0061] This embodiment provides a front-opening drum washing machine with an inner drum,
wherein the inner drum door 14 is arranged on the inner drum 5, washing in a closed
space of the inner drum 5 is achieved, the possibilities that the clothes in the inner
drum 5 come out, water flows out or is splashed out from the inner drum due to compression
and beating of the clothes, and the dirt is attached between the inner drum and the
outer drum are avoided, and no water exists between the inner and outer drums.
[0062] In this embodiment, the washing machine is provided with a door lock detection device
for detecting whether an inner drum door lock is locked in place, which ensures that
the inner drum door is locked in place, and ensures 100% of locking judgment accuracy.
Due to the fact that the dewatering rotating speed of a drum can reach 1600 revolutions
per minute, if the inner drum door on the inner drum is not locked well, safety accidents
will happen. The safety of the washing machine, the user health and the user experience
are greatly improved.
[0063] In order to achieve drainage of the non-porous inner drum, in this embodiment, drainage
holes are formed in the side wall of the inner drum, a centrifugal drainage mechanism
is mounted in each drainage hole, the centrifugal drainage mechanisms maintain the
drainage holes normally closed to form a non-porous inner drum that holds washing
water independently, the inner drum is controlled to rotate at a high speed when drainage
is desired, the centrifugal drainage mechanisms enable the drainage holes to be opened
under the centrifugal action of high-speed rotation, and washing water is discharged
from the drainage holes. Preferably, the centrifugal drainage mechanisms are disposed
within internal chambers of the lifting ribs 6.
[0064] In this embodiment, the front panel of the housing is provided with a clothes adding
opening and a door 2 mounted at the clothes adding opening to control opening and
closing of the clothes adding opening.
[0065] In this embodiment, a main controller 3 of the washing machine is arranged at the
upper part of the front panel of the housing, and a detergent dosing box 16 for dosing
a detergent is arranged at the upper part of the outer drum 4 in the housing 1.
[0066] In this embodiment, the bottom of the outer drum 4 is connected to a drainage device
13 which is connected to a drain pipe 11 for directing water out of the housing 1.
[0067] This embodiment simultaneously provides a control method for a washing machine. During
the process of heating water inside the inner drum of the washing machine, the temperature
of the water inside the inner drum is determined by calculating the current of the
electromagnetic heating driver 7 through detection analysis for feedback.
[0068] According to the washing machine in this embodiment, washing water is heated by electromagnetic
heating, and by using an integrated resonant circuit, the washing water heating temperature
is measured.
[0069] During electromagnetic heating, the temperature of the electromagnetic heating coil
8 has little change, but the temperature of the wall of the inner drum is consistent
with the water temperature, which causes the temperature of the wall of the inner
drum to rise and the resistance to increase. Its resistance is a variable RT.
[0070] The eddy current in the metal inner drum also affects the electromagnetic heating
coil 8 to form an oscillating circuit together, the electromagnetic heating coil 8
itself has a resistance R, and the eddy current of the metal inner drum also forms
a varying resistance Rx to the electromagnetic heating coil 8. Further, the current
of the electromagnetic heating driver is affected, and the current of the electromagnetic
heating driver is analyzed and calculated for feedback to determine the temperature
of water inside the inner drum.
[0071] Thus, the washing machine in this embodiment utilizes a principle of electromagnetic
heating to determine the temperature of water inside the inner drum 5 by means of
the mutual electromagnetic induction change between the electromagnetic heating coil
8 and the wall of the metal inner drum, thereby reducing arrangement of a temperature
sensor, simplifying the structure of the washing machine and reducing the cost of
the washing machine.
[0072] Further, set current intervals N1, N2,..., Nn of the electromagnetic heating driver
corresponding to set water temperatures T1, T2,..., Tn are stored within the main
controller of the washing machine, and the temperature of the water inside the inner
drum of the washing machine is Tn when a current I, calculated through detection analysis,
of the electromagnetic heating driver is within the set current interval Nn during
the process of heating the water inside the inner drum of the washing machine.
[0073] According to the washing machine in this embodiment, the inner drum is controlled
to rotate during the process of heating water inside the inner drum of the washing
machine. The temperature of the whole surface of the inner drum is uniform by means
of temperature equalization by continuously rotating the inner drum to achieve heat
exchange between the water inside the inner drum and the inner drum, and then the
water inside the inner drum is uniformly heated.
[0074] In order to achieve the temperature measurement of water inside the inner drum, as
one implementation of this embodiment, the inner drum is controlled to rotate during
the process of heating water inside the inner drum of the washing machine, and the
temperature of the water inside the inner drum is determined every other set time
t0 by calculating the current of the electromagnetic heating driver through detection
analysis for feedback. In this way, the temperature measurement is realized synchronously
without affecting the heating process, which is simple and convenient.
[0075] In order to achieve the temperature measurement of water inside the inner drum, as
one implementation of this embodiment, the inner drum is controlled to rotate during
the process of heating the water inside the inner drum of the washing machine, the
inner drum is controlled to stop rotating every other set time t0, the positioning
posts of the positioning device are controlled to extend out and to be matched with
the positioning holes to lock the inner drum, and the temperature of the water inside
the inner drum is determined by calculating the current of the electromagnetic heating
driver through detection analysis for feedback. In this way, after the inner drum
is locked by the positioning device, the temperature measurement is carried out to
avoid current fluctuation and the measurement result is more accurate.
[0076] As one implementation of this embodiment, the washing machine controls and adjusts
a heating power of the electromagnetic heating coil according to the process of heating
the water inside the inner drum.
[0077] In this embodiment, the heating power is adjustable to meet different operating conditions:
variable power electromagnetic heating is performed according the load, the set temperature,
water level and other parameters: for example, high power heating can be carried out
under high water level and multi-load; while low power heating can be carried out
under low water level and small load.
[0078] For another example, in the early stage, when the electromagnetic heating power is
high for operation, and the set temperature is almost reached, low power heating is
performed to achieve accurate temperature heating.
[0079] For another example, a user sets a high temperature of 90°C for boiling and washing
at high temperature, and high-power heating can be used to shorten the time; and the
user sets 30°C for heating washing at low temperature, and low-power electromagnetic
heating may be employed.
[0080] According to the washing machine in this embodiment, there are many methods for adjusting
the electromagnetic heating power, specifically including:
the frequency of excitation pulses is increased by the electromagnetic heating driver
of the washing machine, and the heating power of the electromagnetic heating coil
can be reduced when an operating circuit is in an imbalance state;
or, the washing machine applies excitation pulses through the electromagnetic heating
driver at intervals so that the electromagnetic heating coil intermittently heats
the inner drum, and an interval at which the inner drum is intermittently heated is
controlled to adjust the electromagnetic heating power of the washing machine;
or, the electromagnetic heating driver is a controllable rectifier module, and the
heating power of the electromagnetic heating coil is changed by controlling a voltage
to change a DC output voltage rectified by the controllable rectifier module.
Embodiment 3
[0081] As shown in Figs. 1 and 3, this embodiment provides a washing machine, including:
an outer drum 4; an inner drum 5 disposed within the outer drum 4; an electromagnetic
heating coil 8 disposed on the outer drum 4; and an electromagnetic induction coil
18 disposed on the inner drum 5, and located at a position opposite to the electromagnetic
heating coil 8.
[0082] According to the washing machine in this embodiment, a metal drum wall of the inner
drum 5 is heated through electromagnetic heating by the electromagnetic heating coil
8, and the inner drum 5 heats washing water inside the drum, achieving the heating
washing function of the washing machine. According to the washing machine in this
embodiment, for a heating method using the electromagnetic heating coil 8, the electromagnetic
induction coil 18 is disposed on the inner drum, an alternating magnetic field generated
by the electromagnetic induction coil 18 during heating reacts on the electromagnetic
heating coil 8, because the electromagnetic induction coil 18 is disposed within the
inner drum 5, the temperature rises with the increase of water temperature, an eddy
current within the electromagnetic induction coil 18 of which the temperature rises
changes, and the alternating magnetic field that reacts on the electromagnetic heating
coil 8 changes. The electromagnetic induction coil 18 affects the electromagnetic
heating coil 8 to form an oscillation circuit together, the electromagnetic heating
coil 8 itself has a resistance R, and the electromagnetic induction coil 18 forms
a varying resistance R2 to the electromagnetic heating coil 8; and further, the current
of the electromagnetic heating driver of the electromagnetic heating coil 8 is affected,
and the current of the electromagnetic heating driver is analyzed and calculated for
feedback to determine the temperature of water inside the inner drum 5.
[0083] Thus, the washing machine in this embodiment utilizes a principle of electromagnetic
heating to determine the temperature of water inside the inner drum 5 by means of
the mutual electromagnetic induction change between the electromagnetic heating coil
8 and the electromagnetic induction coil 18, thereby reducing arrangement of a temperature
sensor, simplifying the structure of the washing machine and reducing the cost of
the washing machine.
[0084] Preferably, the washing machine in this embodiment is a drum washing machine provided
with a non-porous inner drum of a front-opening structure, and is simple in structure,
and the washing water consumption of the washing machine can be greatly reduced without
filling washing/rinsing water between the inner drum and the outer drum. The possibility
of dirt adhesion between the inner drum and the outer drum is avoided. The user health
and the user experience are greatly improved, and water resources are greatly saved.
[0085] The washing machine in this embodiment employs the non-porous inner drum, the inner
drum independently holds washing water during washing, heating of washing water for
the washing machine provided with the non-porous inner drum cannot achieved by a resistance
wire heating mode of a conventional washing machine, and since the inner drum needs
to rotate during the washing process, it is also not possible to provide a heating
device within the inner drum to heat water inside the inner drum, so for the washing
machine provided with the non-porous inner drum in this embodiment, a side wall of
the inner drum 5 is heated by the electromagnetic heating coil 8, and then the heat
is transferred to washing water inside the inner drum 5, thereby realizing heating
of the washing water.
[0086] In addition, because of a resistance wire heating mode adopted by the existing washing
machine, a resistance wire is immersed in water for direct heating, due to the fact
that the water environment is complex, scales deposit on the resistance wire along
with the increase of time, and the resistance wire is not easy to clean due to the
mounting position, so that the heating efficiency is gradually reduced, and even damage
is caused. In this embodiment, an electromagnetic heating device is adopted to achieve
non-contact heating, so that the above problem can be solved, the service life is
greatly prolonged, and long-term high-efficiency heating can be kept.
[0087] In order to achieve electromagnetic heating, the inner drum in this embodiment is
made of a ferrous material and can cut alternating magnetic lines generated by the
electromagnetic heating coil 8 to generate an alternating current (i.e. an eddy current),
the eddy current enables carriers on the side wall of the inner drum to move irregularly
at a high speed, and the carriers collide and rub against each other to generate thermal
energy to heat the water inside the inner drum.
[0088] Further, in this embodiment, the electromagnetic heating coil 8 is disposed on a
bottom of a peripheral side wall of the outer drum 4, and the electromagnetic induction
coil 18 is disposed on an inner face of a peripheral side wall of the inner drum 5;
and the electromagnetic induction coil 18 and the electromagnetic heating coil 8 are
in the same radial direction of the outer drum 4 during rotation of the inner drum.
In this way, during the heating process, the inner drum 5 needs to be controlled to
rotate to a position where the electromagnetic induction coil 18 is opposite to the
electromagnetic heating coil 8 to achieve temperature measurement.
[0089] In order to make the electromagnetic induction coil 18 to be positioned at a position
opposite to the electromagnetic heating coil 8 to realize temperature measurement,
in this embodiment, the outer drum 4 is provided with a positioning device, the positioning
device is provided with retractable positioning posts, the inner drum 5 is provided
with positioning holes for matching with the positioning posts; and the electromagnetic
induction coil 18 is opposite to the electromagnetic heating coil 8 when the positioning
posts of the positioning device extend out and are matched with the positioning holes
to lock the inner drum.
[0090] As one implementation of this embodiment, the electromagnetic induction coil 18 in
this embodiment is encapsulated by an encapsulating structure 10 made of an insulating
material, and the encapsulating structure 10 has a connecting structure for connecting
with the inner drum. Further, the electromagnetic heating coil 8 is disposed on the
inner face of the peripheral side wall of the outer drum 4, the electromagnetic heating
coil 8 is encapsulated by an encapsulating structure 10 of an insulating material,
and the encapsulating structure 10 has a connection structure for connection with
the outer drum.
[0091] In this embodiment, the electromagnetic heating coil 8 and the electromagnetic induction
coil 18 are high-frequency resonance coils that are wound by a copper wire in concentric
circles. The electromagnetic induction coil 18 and the electromagnetic heating coil
8 are encapsulated by the encapsulating structure 10 to avoid the contact of water
with the electromagnetic induction coil 18, thus improving the reliability and safety.
[0092] The washing machine in this embodiment further includes an electromagnetic heating
driver 7 electrically connected to the electromagnetic heating coil 8, wherein the
electromagnetic heating driver 7 rectifies an alternating current into a direct current,
and then converts the direct current into a high-frequency alternating current; and
the electromagnetic heating driver 7 outputs the high-frequency alternating current
to the electromagnetic heating coil 8, thereby generating a high-frequency alternating
magnetic field in which the inner drum is heated due to an induction eddy current
generated by electromagnetic induction, heating water inside the inner drum 5.
[0093] As one implementation of this embodiment, the back of the electromagnetic heating
coil 8 and the back of the electromagnetic induction coil 18 in this embodiment are
provided with a plurality of magnetic strips 12 to absorb magnetic induction lines
and reduce leakage of the magnetic induction lines.
[0094] As one implementation of this embodiment, the washing machine in this embodiment
further includes a resonant circuit electrically connected to the electromagnetic
heating driver 7, and a temperature detection circuit coupled to the resonant circuit.
In this embodiment, the current of the electromagnetic heating driver 7 is detected
for feedback to determine the temperature of the water inside the inner drum 5 through
the temperature detection circuit.
[0095] This embodiment simultaneously provides a control method for a washing machine, wherein
the washing machine includes an electromagnetic heating coil 8 and an electromagnetic
heating driver 7 electrically connected to the electromagnetic heating coil 8, and
the control method includes:
controlling the inner drum to be in a position where the electromagnetic induction
coil is opposite to the electromagnetic heating coil during the process of heating
water inside the inner drum of the washing machine, and determining the temperature
of the water inside the inner drum by calculating a current of the electromagnetic
heating driver through detection analysis for feedback.
[0096] A heating/drying program of the washing machine in this embodiment is operated, the
current and voltage are converted into a direct current through the electromagnetic
heating driver 7, so that the direct current is converted into a high-frequency alternating
current that exceeds the audio frequency, and the high-frequency alternating current
with a frequency of 0-100 KHz is output onto the electromagnetic heating coil 8, thereby
generating a high-frequency alternating magnetic field; its electromagnetic induction
lines act on the inner drum made of a metal material, a strong eddy current is generated
in the metal inner drum due to electromagnetic induction, the conversion from electric
energy to heat energy is completed when the eddy current flows against the internal
resistance of the inner drum, realizing the heating of the inner drum, and heating
of the water inside the inner drum.
[0097] According to the washing machine in this embodiment, washing water is heated by electromagnetic
heating, and by using an integrated resonant circuit, the washing water heating temperature
is measured.
[0098] According to the washing machine in this embodiment, the inner drum 5 may be positioned
and locked by the positioning device during heating, so that the electromagnetic induction
coil 18 fixed on the inner surface of the inner drum 5 is opposite to the electromagnetic
heating coil 8 fixed on the outer drum.
[0099] During electromagnetic heating, the temperature of the electromagnetic heating coil
8 has little change, but the temperature of the electromagnetic induction coil 18
on the inner surface of the inner drum is consistent with the water temperature, which
causes the temperature of the electromagnetic induction coil 18 to rise and the resistance
to increase. Its resistance is a variable R1.
[0100] The electromagnetic induction coil 18 in turn affects the electromagnetic heating
coil 8 to form an oscillation circuit together, the electromagnetic heating coil 8
itself has a resistance R, and the electromagnetic induction coil 18 forms a varying
resistance R2 to the electromagnetic heating coil 8. Further, the current of the electromagnetic
heating driver 7 is affected. The current of the electromagnetic heating driver 7
is analyzed and calculated for feedback to determine the temperature of water inside
the inner drum.
[0101] Further, set current intervals N1, N2,..., Nn of the electromagnetic heating driver
corresponding to set water temperatures T1, T2,..., Tn are stored within a main controller
of the washing machine, and the temperature of the water inside the inner drum of
the washing machine is Tn when a current I, calculated through detection analysis,
of the electromagnetic heating driver is within the set current interval Nn during
the process of heating the water inside the inner drum of the washing machine.
[0102] According to the washing machine in this embodiment, the inner drum is controlled
to rotate during the process of heating water inside the inner drum of the washing
machine. The temperature of the whole surface of the inner drum is uniform by means
of temperature equalization by continuously rotating the inner drum to achieve heat
exchange between the water inside the inner drum and the inner drum, and then the
water inside the inner drum is uniformly heated.
[0103] Thus, in order to achieve temperature measurement during the heating process, for
the washing machine in this embodiment, the inner drum is controlled to stop rotating
every other set time t0, the electromagnetic induction coil is controlled to be opposite
to the electromagnetic heating coil when the positioning posts of the positioning
device extend out and are matched with the positioning holes to lock the inner drum,
and the temperature of the water inside the inner drum is determined by calculating
the current of the electromagnetic heating driver through detection analysis for feedback.
[0104] As one implementation of this embodiment, the washing machine controls and adjusts
a heating power of the electromagnetic heating coil according to the process of heating
the water inside the inner drum.
[0105] In this embodiment, the heating power is adjustable to meet different operating conditions:
variable power electromagnetic heating is performed according the load, the set temperature,
water level and other parameters: for example, high power heating can be carried out
under high water level and multi-load; while low power heating can be carried out
under low water level and small load.
[0106] For another example, in the early stage, when the electromagnetic heating power is
high for operation, and the set temperature is almost reached, low power heating is
performed to achieve accurate temperature heating.
[0107] For another example, a user sets a high temperature of 90°C for boiling and washing
at high temperature, and high-power heating can be used to shorten the time; and the
user sets 30°C for heating washing at low temperature, and low-power electromagnetic
heating may be employed.
[0108] The above description is only preferred embodiments of the present disclosure, and
is not intended to limit the present disclosure in any way. Although the present disclosure
has been disclosed in the preferred embodiments, it is not intended to limit the present
disclosure. Any technician familiar with this patent can make some changes or modifications
to equivalent embodiments with equivalent changes by using the above-mentioned suggestive
technical contents without departing from the scope of the technical solution of the
present disclosure. However, any simple amendments, equivalent changes and modifications
made to the above embodiments according to the technical essence of the present disclosure
without departing from the contents of the technical solution of the present disclosure
are still within the scope of the solution of the present disclosure.