[Technical Field]
[0001] The present invention relates to an aerosol generating apparatus having a plurality
of heaters and an aerosol generating article used together therewith. More particularly,
the present invention relates to an aerosol generating apparatus including a plurality
of heaters that are arranged to heat different positions of an aerosol generating
article and can individually control temperature, and an aerosol generating article
used together therewith.
[Background Art]
[0003] In recent years, demand for alternative products that overcome the disadvantages
of traditional cigarettes is increasing. For example, there is an increasing demand
for apparatuses (e.g., cigarette type electronic cigarette) that generate aerosols
by electrically heating a cigarette stick. Accordingly, research Aon an electrically
heated aerosol generating apparatus and a cigarette stick (or aerosol generating article)
applied thereto is being actively conducted.
[0004] Specifically, the electrically heated aerosol generating apparatus and the cigarette
stick applied thereto are being developed in various forms to meet consumer's tastes
by using granules including the corresponding components instead of sheet leaf and
leaf tobacco cut grass as tobacco materials of the cigarette stick, introducing a
separate atomizing unit in the form of a cartridge into the electrically heated aerosol
generating apparatus, and the like. Nevertheless, there is a limit to satisfying various
consumers, such as being able to satisfy only consumers with specific preferences
through the single cigarette stick and the electrically heated aerosol generating
apparatus.
[0005] Accordingly, the present inventor completed the present invention after studying
an electrically heated aerosol generating apparatus capable of generating aerosol
of various components or amounts according to the consumer's preference even for one
cigarette stick.
[Prior Art Document]
[Patent Document]
[Technical Problem]
[0007] The present invention provides an aerosol generating apparatus capable of generating
aerosols of various components or amounts according to consumer's preference for one
aerosol generating article.
[Technical Solution]
[0008] According to a first aspect of the present invention, an aerosol generating apparatus
includes: a housing that forms an accommodation space in which an aerosol generating
article is accommodated; a heater unit that heats an aerosol generating article accommodated
in the accommodating space; and a control unit that adjusts a temperature of the heater
unit, in which the heater unit may include a first heater unit and a second heater
unit disposed to heat different positions of the aerosol generating article, respectively,
and the control unit may control to separately adjust the temperature of the first
heater unit and the second heater unit.
[0009] In an embodiment of the present invention, the aerosol generating article may include
a first filter segment, a second filter segment, and a cavity segment, the cavity
segment may be formed by the first filter segment and the second filter segment, the
cavity segment may be filled with a tobacco granule, and the first filter segment
may be located upstream of the cavity segment and include an aerosol forming agent.
[0010] In an embodiment of the present invention, the first filter segment and the cavity
segment of the aerosol generating article may be accommodated in the accommodation
space of the aerosol generating apparatus, the first heater unit may be located to
heat the first filter segment, and the second heater unit may be located to heat the
cavity segment.
[0011] In an embodiment of the present invention, the first heater unit may be driven in
a smoky mode or a smokeless mode, in the smoky mode, the first heater unit may be
heated to maintain a temperature range of 180°C to 240°C, and in the smokeless mode,
the first heater unit may not be heated.
[0012] In an embodiment of the present invention, the second heater unit may be driven in
one of a strong mode, a medium mode, and a weak mode, in the strong mode, the second
heater unit may be heated to maintain a temperature range of 200°C to 260°C, in the
medium mode, the second heater unit may be heated to maintain a temperature range
of 160°C to 200°C, and in the weak mode, the second heater unit may be heated to maintain
a temperature range of 150°C to 180°C.
[0013] In an embodiment of the present invention, when the temperature of the first heater
unit is less than 100°C, the second heater unit may be driven in the strong mode.
[0014] In an embodiment of the present invention, the first heater unit and the second heater
unit may be driven in a form of being reheated when they are out of a set range after
being initially preheated.
[0015] In an embodiment of the present invention, the aerosol generating apparatus may further
include: a switch that is disposed on an outer wall surface of the housing, in which
the switch may set the smoky mode or the smokeless mode for the first heater unit
and set the strong mode, the medium mode, or the weak mode for the second heater unit.
[Advantageous Effects]
[0016] An aerosol generating apparatus according to an embodiment of the present invention
separately adjusts a first heater unit that may heat a first filter segment capable
of generating an aerosol and a second heater unit that may heat a cavity segment capable
of supplying tobacco components to the aerosol, so for one aerosol generating article,
a large amount of nicotine may be transferred to give a high satisfaction to consumers
who prefer a strong tobacco taste and a small amount of nicotine may be transferred
to give a high satisfaction to consumers who prefer a soft tobacco taste.
[Description of Drawings]
[0017]
FIG. 1 is a diagram schematically illustrating an aerosol generating apparatus to
which an aerosol generating article according to an embodiment of the present invention
is applied, and illustrates that the aerosol generating apparatus operates in a smoky
mode.
FIG. 2 is a diagram schematically illustrating the aerosol generating apparatus to
which the aerosol generating article according to the embodiment of the present invention
is applied, and illustrates that the aerosol generating apparatus operates in a smokeless
mode.
FIG. 3 is a diagram schematically illustrating the aerosol generating article according
to the embodiment of the present invention.
[Best Mode]
[0018] Hereinafter, specific embodiments will be described in detail with reference to the
accompanying drawings. It is to be noted that in giving reference numerals to components
of the respective drawings, the same components will be denoted by the same reference
numerals even though they are illustrated in different drawings. Further, in describing
specific embodiments, well-known constructions or functions will not be described
in detail in the case in which it is determined that they may unnecessarily obscure
the understanding of specific embodiments of the present disclosure.
[0019] In addition, the terms first, second, A, B, (a), (b), and the like may be used in
describing components of specific embodiments. These terms are only for distinguishing
the components from other components, and the nature, sequence, order, or the like
of the components are not limited by the terms. When it is described that any component
is "connected" or "coupled" to another component, it is to be understood that any
component is directly connected or coupled to another component or is connected or
coupled to another component with the other component interposed therebetween.
[0020] Components included in any one specific embodiment and components including common
functions will be described using the same names in other specific embodiments. Unless
described to the contrary, the description described in any one specific embodiment
may be applied to other embodiments, and specific descriptions will be omitted to
the extent of overlapping.
[0021] In this specification, the term "aerosol generating apparatus" refers to an apparatus
capable of generating an aerosol by applying an aerosol generating article to generate
an aerosol that may be directly inhaled into a user's lung through a user's mouth.
An exemplary structure of the aerosol generating apparatus will be described with
reference to FIGS. 1 and 2.
[0022] In this specification, the term "aerosol generating article" refers to an article
capable of generating an aerosol, such as a cigarette or cigar. The aerosol generating
article may include at least one of an aerosol forming agent and an aerosol forming
substrate. The aerosol generating article may include several segments each having
functionality. In general, the aerosol generating article includes a combustion-type
an aerosol generating article that is used by direct fire, a heating-type an aerosol
generating article that is used along with an aerosol generating apparatus, and the
like. In the present invention, the heating-type an aerosol generating article used
along with the aerosol generating apparatus may be preferably applied.
[0023] As used herein, the term "aerosol forming agent" means a substance capable of facilitating
the formation of visible smoke and/or aerosol. Examples of the aerosol generating
material include, but are not limited to, glycerin (GLY), propylene glycol (PG), ethylene
glycol, dipropylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol,
and oleyl alcohol. In the art, the aerosol forming agent may be used interchangeably
with the terms such as a moisturizer and a humectant.
[0024] As used herein, the term "aerosol forming substrate" means a material capable of
forming an aerosol. The aerosol may include volatile compounds. The aerosol forming
substrate may be solid or liquid.
[0025] For example, the solid aerosol forming substrate may include a solid material based
on tobacco raw materials such as planar leaf tobacco, cut filler, and reconstituted
tobacco, and the liquid aerosol forming substrate may include liquid compositions
based on nicotine, tobacco extracts, and/or various flavoring agents. However, it
is not necessarily limited thereto. The aerosol forming substrate may further include
an aerosol forming agent in order to stably form visible smoke and/or aerosol.
[0026] In this specification, the terms "upstream" and "downstream" are terms used to represent
relative positions of segments constituting the aerosol generating article based on
a direction in which a user inhales air using the aerosol generating article. The
aerosol generating article includes an upstream end portion (i.e., a portion through
which air enters) and a downstream end portion (i.e., a portion through which air
exits) opposite thereto. When using the aerosol generating article, a user may bite
the downstream end portion of the aerosol generating article. The downstream end portion
is located downstream of the upstream end portion, while the term "end portion" may
also be described as "distal end."
[0027] In this specification, the term "puff" refers to user's inhalation, and the inhalation
refers to a situation in which air is drawn through a user's mouth or nose into a
user's oral cavity, nasal cavity, or lung.
[0028] In this specification, the term "longitudinal direction" refers to a direction corresponding
to a longitudinal axis of the aerosol generating article.
[0029] The present invention relates to an aerosol generating apparatus, and is intended
to provide an aerosol generating apparatus capable of generating various components
or amounts of aerosol according to consumer's preference even when one aerosol generating
article is applied. In the present specification, in order to help understand the
aerosol generating apparatus, FIGS. 1 and 2 schematically illustrate an exemplary
an aerosol generating apparatus. According to an embodiment of the present invention,
the aerosol generating apparatus 10 includes a housing, heater units 13 and 14, and
a control unit 12. The aerosol generating apparatus 10 may further include a battery
11, and may further include general-purpose components for those skilled in the art
in addition to the above components. For example, the aerosol generating apparatus
10 may further include an input module (e.g., a button, a touchable display, etc.)
for receiving a command from a user, or the like, and an output module (e.g., an LED,
a display, a vibration motor, etc.) for outputting information such as an apparatus
state and smoking information Hereinafter, each component of the aerosol generating
apparatus 10 will be described in detail.
[0030] The housing forms an appearance of the aerosol generating apparatus 10. When forming
the appearance of the aerosol generating apparatus 10, an accommodation space capable
of accommodating the aerosol generating article 20 is formed. The housing may be preferably
formed of a material capable of protecting internal components.
[0031] The heater units 13 and 14 heat the aerosol generating article 20 accommodated in
the accommodation space. Specifically, when the aerosol generating article 20 is accommodated
in the accommodation space of the aerosol generating apparatus 10, the heater unit
13 may heat the aerosol generating article 20 by power supplied from a battery 11.
[0032] The heater units 13 and 14 may be configured in various forms and/or manners.
[0033] The heater units 13 and 14 may be configured to include, for example, an electrical
resistive heating element. For example, the heater unit 13 may include an electrically
insulating substrate (for example, a substrate made of polyimide) and an electrically
conductive track, and include a heating element that generates heat as current flows
through the electrically conductive track. However, the heater unit 13 is not limited
thereto, and the heating element may be applicable without limitation as long as it
may be heated to a desired temperature. Here, the desired temperature may be preset
(for example, when a temperature profile is pre-stored) in the aerosol generating
apparatus 10 or may be set to a desired temperature by a user.
[0034] As another example, the heater units 13 and 14 may be configured to include a heating
element operating in an induction heating method. Specifically, the heater 13 may
include an inductor (e.g., an induction coil) for heating the aerosol generating article
20 by the induction heating method and a susceptor for induction heating by the inductor.
The susceptor may be located inside or outside the aerosol generating article 20.
[0035] As another example, the heater units 13 and 14 may be configured to include a heating
element (hereinafter referred to as an "internal heating element") for internally
heating the aerosol generating article 20 and a heating element (hereinafter referred
to as "external heating element") for externally heating the aerosol generating article
20, or a combination thereof. The internal heating element may have, for example,
a tubular shape, a needle shape, a rod shape, or the like, and may be disposed to
penetrate through at least a portion of an aerosol generating article 20. The external
heating element may be formed in a shape such as a plate shape or a cylinder shape
and may be disposed in a shape that encloses at least a portion of the aerosol generating
article 20. However, the scope of the present disclosure is not limited thereto, and
the shape, number, and arrangement of heating elements may be designed in various
manners.
[0036] According to an embodiment of the present invention, the heater units 13 and 14 include
a first heater unit 13 and a second heater unit 14 disposed to heat different positions
of the aerosol generating article 20, respectively. Since the first heater unit 13
and the second heater unit 14 are located separately, they may come into contact with
the aerosol generating article 10 at different positions. The shapes of the first
heater unit 13 and the second heater unit 13 is not particularly limited as long as
they are located separately. As described above, an internal heating element in the
form of a tubular, needle, rod, etc. and an external heating element in the form of
a plate, cylinder, etc., may be possible, and in the aerosol generating apparatus
10 according to FIGS. 1 and 2, as one specific example, a cylindrical external heating
element is used.
[0037] The battery 11 supplies power used to operate the aerosol generating apparatus 10.
For example, the battery 11 may supply power to allow the heater units 13 and 14 to
heat the aerosol generating article 20, and may supply power required for the control
unit 12 to operate. In addition, the battery 11 may supply power required for electrical
components such as a display (not illustrated), a sensor (not illustrated), and a
motor (not illustrated) installed in the aerosol generating apparatus 10 to operate.
[0038] The control unit 12 may control the overall operation of the aerosol generating apparatus
10. For example, the control unit 12 may control operations of the heater units 13
and 14 and the battery 11, and may also control operations of other components included
in the aerosol generating apparatus 10. The control unit 12 may control the power
supplied by the battery 11, and control a heating temperature or the like of the heater
units 13 and 14. As described above, when the heater unit 13 includes the first heater
unit 13 and the second heater unit 14, the control unit 12 may control to separately
adjust the temperature of the first heater unit and the second heater unit. In addition,
the control unit 12 may determine whether or not the aerosol generating apparatus
10 is in an operable state by confirming a state of each of the components of the
aerosol generating apparatus 10.
[0039] The control unit 12 may be implemented by at least one processor. The control unit
may be implemented as an array of a plurality of logic gates or may be implemented
as a combination of a general-purpose microcontroller and a memory in which a program
executable in the microcontroller is stored. In addition, those skilled in the art
may clearly understand that the control unit 12 may be implemented with other types
of hardware.
[0040] The aerosol generating article 20 applied to the aerosol generating apparatus 10
may have a structure similar to that of a general combustion type cigarette. The aerosol
generating article 20 may be divided into, for example, a first part (e.g., a tobacco
rod) including a tobacco material (or an aerosol forming substrate) and a second part
(e.g., a filter rod) including a filter and the like. The entire first part may be
inserted into the aerosol generating apparatus 10, and the second part may be exposed
to the outside. Alternatively, only a portion of the first portion may be inserted
into the aerosol generating apparatus 10, or the entire first portion and a portion
of the second portion may be inserted. A user may smoke while holding the second part
with his or her mouth.
[0041] In the present specification, in order to help understanding of the aerosol generating
article applied to the aerosol generating apparatus described above, FIG. 3 schematically
illustrates an exemplary aerosol generating article. According to an embodiment of
the present invention, the aerosol generating article 20 includes a first filter segment
21, a second filter segment 23, and a cavity segment 22. The cavity segment 22 is
formed by the first filter segment 21 and the second filter segment 23. The first
filter segment 21, the second filter segment 23, and the cavity segment 22 are components
included in the above-described first part (or tobacco rod), and supply tobacco components
(or smoking flavor components) such as nicotine as the first portion is heated. Regarding
the tobacco component in the first part, the cavity segment 22 may be filled with
tobacco granules 22A, which are tobacco substances in the form of granules. The tobacco
material included in the aerosol generating article according to the present invention
is not limited to tobacco granules, but may be preferably applied in the aerosol generating
apparatus according to the present invention. The first filter segment 21 and the
second filter segment 23 basically have functionality as a filter, but also have a
function of designating a compartment in which the tobacco granules 22A may be retained
without leaking when the tobacco granules 22A are filled in the cavity segment 22.
The first part including the first filter segment 21, the second filter segment 23,
and the cavity segment 22 may be wrapped with a wrapper.
[0042] The first filter segment 21 is a filter segment forming the cavity segment 22 and
may be located upstream of the cavity segment 22. The first filter segment 21 has
a basically similar configuration to the second filter segment 22 to be described
later, but additional functionality is required. The first filter segment 21 may perform
a function of preventing the tobacco granules 22A from falling off. In addition, when
the aerosol generating article 20 is inserted into the aerosol generating apparatus
10, the first filter segment 21 may allow the cavity segment 22 to be disposed at
an appropriate position within the aerosol generating apparatus 10. In addition, the
first filter segment 21 may prevent the tobacco rod from escaping to the outside and
prevent the aerosol liquefied from the tobacco rod from flowing into the aerosol generating
apparatus 10 during smoking.
[0043] According to an embodiment of the present invention, the first filter segment 21
may include a paper material. In other words, the first filter segment 21 may be composed
of a paper filter. It may be preferable that the paper material is arranged in the
longitudinal direction to secure a smooth air flow path. However, it is not limited
thereto. However, the present invention is not limited thereto. A tobacco rod suitable
for the heating type aerosol generating apparatus 10 according to the embodiment of
the present invention may be manufactured. Specifically, the cellulose acetate fibers
may be melted or contracted upon contact with the internal heating element, accelerating
the falling-off phenomenon of the tobacco granules 22A. However, paper materials that
are resistant to heat may greatly mitigate this phenomenon. According to the embodiment
of the present invention, the first filter segment 21 may include a water-resistant
or oil-resistant paper material.
[0044] The second filter segment 23 is a filter segment forming the cavity segment 22 and
may be located downstream of the cavity segment 22. In addition to the cavity forming
function, the first filter segment 21 may further perform functions of filtering,
cooling, and the like an aerosol.
[0045] According to the embodiment of the present invention, the second filter segment 23
may include a paper material. In other words, the second filter segment 23 may be
composed of a paper filter. It may be preferable that the paper material is arranged
in the longitudinal direction to secure a smooth air flow path. However, it is not
limited thereto. However, the present invention is not limited thereto. A tobacco
rod suitable for the heating type aerosol generating apparatus 10 according to the
embodiment of the present invention may be manufactured. Specifically, since the cellulose
acetate fibers melt or shrink when heated above a certain temperature, it is difficult
to apply the cellulose acetate fibers to the portion of the tobacco rod heated by
the heater units 13 and 14. On the other hand, since the paper material is hardly
denatured by heat, the paper material may be easily applied to the tobacco rod portion,
so the tobacco rod suitable for the heating type aerosol generating apparatus 10 may
be manufactured. However, in another embodiment, the second filter segment 23 may
be composed of the cellulose acetate filter. In this case, an improvement effect of
removal ability of the second filter segment 23 may be achieved.
[0046] According to the embodiment of the present invention, the second filter segment 23
may include a water-resistant or oil-resistant paper material. In this case, the problem
(e.g., the problem of reducing the amount of atomization in a smoky mode) that the
smoke component (e.g., moisture, aerosol forming agent component) contained in the
aerosol is absorbed while passing through the second filter segment 23 and the amount
of visible atomization is reduced may be greatly alleviated. For example, when the
first filter segment 23 includes a general paper material, the above-described smoke
component may be absorbed due to the hygroscopicity of the paper material, thereby
reducing the amount of visible atomization. However, when a water-resistant or oil-resistant
paper material is applied, the absorption of the above-described smoke component hardly
occurs, and thus the problem of reducing the amount of atomization may be solved.
[0047] According to an embodiment of the present invention, the suction resistance of the
first filter segment 21 or the second filter segment 23 may be 50mmH
2O/60mm to 150mmH
2O/60mm, preferably 50mmH
2O/60mm to 130mmH
2O/60mm, 50mmH
2O/60mm to 120mmH
2O/60mm, 50mmH
2O/60mm to 110mmH
2O/60mm, 50mmH
2O/60mm to 100mmH
2O/60mm, 50mmH
2O/60mm to 90mmH
2O/60mm, 50mmH
2O/60mm to 100mmH
2O/80mm, or 50mmH
2O/60mm to 70mmH
2O/60mm. Within such a numerical range, appropriate suckability may be ensured. In
addition, the probability of occurrence of a vortex flow in the cavity segment 22
is increased by the appropriate suckability, and accordingly, an effect of uniformly
heating a plurality of tobacco granules 22A may be achieved.
[0048] Meanwhile, physical properties of paper materials included in the first filter segment
21 and the second filter segment 23 may vary.
[0049] According to an embodiment of the present invention, the oil resistance of the paper
material may be 4 or more (i.e., 4 or more in the range of 1 to 12), preferably 5,
6, 7, or 8 or more when measured by 3M Kit Test. Within this numerical range, the
problem (e.g., reducing the amount of visible smoke in the smoky mode) of reducing
the visible amount of smoke (i.e., the amount of visible smoke generated) due to the
moisture absorption of the paper material may be solved.
[0050] According to an embodiment of the present invention, the thickness of the paper material
may be 30 µm to 50 µm, and preferably 33 µm to 47 µm, 35 µm to 45 µm, or 37 µm to
42 µm.
[0051] According to an embodiment of the present invention, the paper material may have
a basis weight of 20 g/m
2 to 40 g/m
2, and preferably 23 g/m
2 to 37 g/m
2, 25 g/m
2 to 35 g/m
2, or 27 g/m
2 to 33 g/m
2.
[0052] According to an embodiment of the present invention, the tensile strength of the
paper material may be 2.5 kgf/15 mm or more, and preferably 2.8 kgf/15 mm, 3.2 kgf/15
mm, or 3.5 kgf/15 mm or more.
[0053] According to an embodiment of the present invention, the elongation of the paper
material may be 0.8% or more, and preferably 1.0%, 1.2% or 1.5% or more.
[0054] According to an embodiment of the present invention, the stiffness of the paper material
may be 100 cm
3 or more, and preferably 120 cm
3, 150 cm
3, or 180 cm
3 or more.
[0055] According to an embodiment of the present invention, the ash content of the paper
material may be 1.5% or less, and preferably 1.2%, 1.0%, or 0.8% or less.
[0056] According to an embodiment of the present invention, the paper width of the paper
material may be 80 mm to 250 mm, preferably 90 mm to 230 mm, 100 mm to 200 mm, 120
mm to 180 mm, or 120 mm to 150 mm. Within this numerical range, it was confirmed that
the first filter segment 21 and the second filter segment 23 had an appropriate suction
resistance and an appropriate amount of atomization was ensured.
[0057] The aerosol generating article 20 according to the embodiment of the present invention
is an article filled with the tobacco granules 22A, and the aerosol generating apparatus
10 may operate to heat the aerosol generating article 20 at a heating temperature
of about 270°C or lower. In this case, no visible smoke may be generated or the generation
of visible smoke may be minimized during smoking. This is because the tobacco granules
22A have a significantly lower content of moisture and/or aerosol forming agent than
the tobacco substances such as cut filler (e.g., leaf tobacco cut filler, sheet leaf
cut filler), thereby reducing the generation of the visible smoke. In addition, this
is because the tobacco granules 22A may exhibit a sufficient smoking flavor even at
a lower heating temperature (e.g., the heating temperature of the cut filler is usually
270°C or higher) than the tobacco substances such as cut filler and sheet leaf (i.e.,
nicotine may be sufficiently transferred), so the heating temperature of the heater
unit 13 may be lowered, and the generation of the visible smoke may be further reduced
as the heating temperature is lowered.
[0058] As described above, when the aerosol generating article 20 includes the tobacco granules
22A as the tobacco material, the generation of aerosol or visible smoke may be reduced,
so a configuration capable of supplementing this is required. With this configuration,
the cartridge including the aerosol forming agent may be added to the aerosol generating
apparatus 10, and in the present invention, this configuration may also be included
in the aerosol generating article 20 instead of the aerosol generating apparatus 10.
[0059] According to the embodiment of the present invention, the first filter segment 21
includes the aerosol forming agent. Considering the flow of the aerosol within the
aerosol generating article 20, in order for the generated aerosol to pass through
the cavity segment 22 including the tobacco granules, the aerosol needs to be generated
upstream of the cavity segment 22, and the first filter segment 21 may be preferable
as a location for generating the aerosol. The aerosol forming agent may be applied
in the form of being impregnated into the paper material constituting the first filter
segment 21. Examples of the aerosol forming agent include, but are not limited to,
glycerin (GLY), propylene glycol (PG), ethylene glycol, dipropylene glycol, diethylene
glycol, triethylene glycol, tetraethylene glycol, and oleyl alcohol.
[0060] Additives commonly used in the art, such as perfumes, flavoring agents, and vitamin
mixtures, may be used together with the aerosol forming agent. The perfume may include
menthol, peppermint, spearmint oil, various fruit flavor components, and the like,
but is not limited thereto. The flavoring agent is a material that may include a component
capable of providing various flavors and savors. The vitamin mixture may be a mixture
of at least one of vitamin A, vitamin B, vitamin C, and vitamin E, but is not limited
thereto.
[0061] The cavity segment 22 is a segment including a cavity, and may be located between
the first filter segment 21 and the second filter segment 23. That is, the cavity
segment 22 may be formed by the first filter segment 21 and the second filter segment
23.
[0062] The cavity segment 22 may be manufactured in various manners. The cavity segment
22 may be manufactured in a form including, for example, a tubular structure such
as a branch pipe. As another example, the cavity segment 22 may be manufactured by
wrapping the cavity formed by the first filter segment 21 and the second filter segment
23 with a wrapper of an appropriate material. However, the cavity segment 22 may be
manufactured in any way without any limitation as long as the cavity segment 22 may
fill the tobacco granules 22. According to an embodiment of the present invention,
the length of the cavity segment 22 may be freely selected within the range of 8 mm
to 12 mm.
[0063] As illustrated in FIG. 3, the cavity segment 22 may be filled with the tobacco granules
22A. Generally, since the tobacco granules 22Ahave significantly less moisture and/or
aerosol forming agent content than other types of tobacco materials (e.g., leaf tobacco
cut filler, sheet leaf, etc.), it is possible to greatly reduce the generation of
the visible smoke, so a separate configuration capable of supplementing the generation
of the aerosol and visible smoke is required. According to the above description,
the first filter segment 21 may also have this configuration. A diameter, a density,
a filling rate, a composition ratio of constituent materials, a heating temperature,
and the like, of the tobacco granules 22 may be various, and may change according
to embodiments.
[0064] According to an embodiment of the present invention, the diameter of the tobacco
granules 22A may be 0.3mm to 1.2mm. Within such a numerical range, proper hardness
and the manufacturing easiness of the tobacco granules 22 may be ensured, and the
probability of occurrence of a vortex flow in the cavity segment 212 may be increased.
[0065] According to an embodiment of the present invention, the size of the tobacco granules
22A may be 15 meshes to 50 meshes, and preferably 15 meshes to 45 meshes, 20 meshes
to 45 mesh, 25 meshes to 45 meshes, or 25 meshes to 40 meshes. Within such a numerical
range, proper hardness and the manufacturing easiness of the tobacco granules 22A
may be ensured, the fall-off phenomenon of the tobacco granules 22A may be minimized,
and the probability of occurrence of a vortex flow in the cavity segment 22 may be
increased.
[0066] According to an embodiment of the present invention, the density of the tobacco granules
22Amay be 0.5g/cm
3 to 1.2g/cm3, and preferably 0.6g/cm
3 to 1.0g/cm
3, 0.7g/cm
3 to 0.9g/cm
3, or 0.6 g/cm3 to 0.8 g/cm
3. Within such a numerical range, proper hardness and the manufacturing easiness of
the tobacco granules 22A may be ensured, and the probability of occurrence of a vortex
flow in the cavity segment 212 may be increased.
[0067] According to an embodiment of the present invention, the hardness of the tobacco
granules 22Amay be 80% or more, preferably 85% or 90% or more, more preferably 91%,
93%, 95%, or 97% or more. Within such a numerical range, the manufacturing easiness
of the tobacco granules 22A may be improved, and a crumbling phenomenon of the tobacco
granules 22A may be minimized, such that the manufacturing easiness of the aerosol
generating article 20 may also be improved. In this specification, the hardness of
the tobacco granules 22A may be a numerical value measured in accordance with the
national standard test method KSM-1802 ("Activated carbon test method"). For details
of a hardness measurement method and the meaning of the measured values, the national
standard KSM-1802 is referred to.
[0068] According to the embodiment of the present invention, the filling ratio of the tobacco
granules 22 of the cavity segment 22 may be 80 vol% or less, and preferably 70 vol%
less, 60 vol%, or 50 vol% or less. Within such a numerical range, the probability
of occurrence of a vortex flow in the cavity segment 22 may be increased. In addition,
the filling rate of the tobacco granules 22A may be preferably 20 vol%, 30 vol%, or
40 vol% in order to ensure an appropriate smoking flavor.
[0069] According to an embodiment of the present invention, the tobacco granules 22A may
include 20 wt% or less of moisture, and preferably 15 wt%, 12 wt%, 10 wt%, 7 wt%,
or 5 wt% or less of moisture. Within such a numerical range, the generation of visible
smoke may be significantly decreased, and a smokeless function of the aerosol generating
apparatus 10 may be easily implemented.
[0070] According to the embodiment of the present invention, the tobacco granules 22A may
include about 10 wt% or less of an aerosol forming agent, and preferably about 7 wt%,
5 wt%, 3 wt%, or 1 wt% of an aerosol forming agent. Alternatively, the tobacco granules
22A may not include the aerosol forming agent. Within such a numerical range, the
generation of visible smoke may be significantly decreased, and a smokeless function
of the aerosol generating apparatus 10 may be easily implemented.
[0071] According to the embodiment of the present invention, a content of nicotine on a
wet basis in the tobacco granules may be about 1.0% to 4.0%, and preferably about
1.5% to 3.5%, 1.8% to 3.0%, or 2.0% to 2.5%. Within such a numerical range, an appropriate
level of smoking flavor may be ensured.
[0072] According to the embodiment of the present invention, a content of nicotine on a
dry basis in the tobacco granules 22Amay be 1.2% to 4.2%, and preferably about 1.7%
to 3.7%, 2.0% to 3.2%, or 2.2% to 2.7%. Within such a numerical range, an appropriate
level of smoking flavor may be ensured.
[0073] According to an embodiment of the present invention, the aerosol generating article
20 further includes a cooling segment 24 and a mouthpiece segment 25. The cooling
segment 24 and the mouthpiece segment 25 are components included in the above-described
second part (or filter rod), and are located downstream of the tobacco rod to perform
the filtering function for the aerosol. The filter rod may include a filter material
such as paper, cellulose acetate fibers, and the like. The filter rod may further
include a wrapper wrapping the filter material.
[0074] The filter rod 22 may be manufactured in various shapes. For example, the filter
rod may be a cylindrical rod or a tubular rod including a hollow therein. In addition,
the filter rod may be a recessed rod. If the filter rod is composed of a plurality
of segments, at least one of the plurality of segments may be manufactured in a different
shape.
[0075] The filter rod may be manufactured to generate flavor. For example, a flavoring solution
may be sprayed into the filter rod 12 or a separate fiber to which a flavoring solution
is applied may be inserted into the filter rod. As another example, the filter rod
may include at least one capsule (not illustrated) containing a flavoring solution.
[0076] The filter rod 12 may include the cooling segment 24 performing the function of cooling
the aerosol and the mouthpiece segment 25 performing the function of filtering the
aerosol. Alternatively, in some cases, the filter rod may further include at least
one segment performing other functions.
[0077] The cooling segment 24 may be manufactured in various forms. The cooling segment
24 may be manufactured in the form of, for example, a paper pipe, a hollow cellulose
acetate filter, a cellulose acetate filter having a plurality of holes, a filter filled
with a polymer material or a biodegradable polymer material, and the like. However,
the cooling segment 24 may be manufactured in any shape without limitation as long
as the cooling segment 24 may perform the function of cooling the aerosol. The polymer
material or biodegradable polymer material may be a woven material of polylactic acid
(PLA), but is not limited thereto.
[0078] The mouthpiece segment 25 may be, for example, a cellulose acetate filter (i.e.,
a filter made of a cellulose acetate fiber), but is not limited thereto. The above
description of the filter rod may also be applied to the mouthpiece segment 25.
[0079] The aerosol generating article 20 may be wrapped with at least one wrapper (not illustrated).
As an example, the aerosol generating article 20 may be wrapped by one wrapper. As
another example, the aerosol generating article 20 may be wrapped in an overlapping
manner by two or more wrappers. For example, the tobacco rod may be wrapped by a first
wrapper and the filter rod may be wrapped by a second wrapper. In addition, the tobacco
rod and the filter rod wrapped by individual wrappers may be coupled to each other,
and the entire aerosol generating article 20 may be rewrapped by a third wrapper.
If each of the tobacco rod 21 or the filter rod 22 is composed of a plurality of segments,
each segment may be wrapped by an individual wrapper. In addition, the entire aerosol
generating article 20 in which segments wrapped by individual wrappers are coupled
to each other may be rewrapped by another wrapper. At least one hole through which
external air is introduced or internal gas is discharged may be formed in the wrapper.
[0080] As illustrated in FIGS. 1 and 2, the first filter segment 21 and the cavity segment
22 of the aerosol generating article 20 are accommodated in the accommodation space
of the aerosol generating apparatus 10, the heater unit 13 may be located to heat
the first filter segment 21, and the second heater unit 14 may be located to heat
the cavity segment 23.
[0081] The first heater unit 13 and the second heater unit 14 may be driven in a form of
being reheated when they are out of a set range after being initially preheated. Hereinafter,
the heating temperature range described above is a range of the temperature profile
to which the above-described heating method is applied, and since the temperature
may gradually drop when not heated, the heater unit is not necessarily driven to be
maintained at a specific temperature. Nevertheless, a certain level of heat may be
applied so that the temperature may be maintained as much as possible within the heating
temperature range.
[0082] The first heater unit 13 that heats the first filter segment 21 may be driven in
a smoky mode or a smokeless mode. According to an embodiment of the present invention,
in the smoky mode, the first heater unit 13 is heated to maintain a temperature range
of 180°C to 240°C, and in the smokeless mode, the first heater unit 13 is not heated.
Specifically, the temperature range may be adjusted to 180°C or higher, 190°C or higher,
or 200°C or higher, or 240°C or lower, 230°C or lower, or 220°C or lower. The temperature
range in the smoky mode is a set temperature such that while a user smokes one aerosol
generating article 20, the supplemented aerosol or visible smoke may be sufficiently
perceived, and the aerosol or visible smoke may be maintained until the smoking ends.
When the above temperature range is exceeded, the aerosol or the visible smoke may
be exhausted before smoking is finished, and then the paper material without the aerosol
forming agent may be directly heated and the smoking taste may be reduced.
[0083] The second heater unit 14 for heating the cavity segment 22 may be driven in one
of a strong mode, a medium mode, and a weak mode. According to an embodiment of the
present invention, in the strong mode, the second heater unit is heated to maintain
a temperature range of 200°C to 260°C, and in the medium mode, the second heater unit
is heated to maintain a temperature range of 160°C to 200°C, and in the weak mode,
the second heater unit is heated to maintain a temperature range of 150°C to 180°C.
Specifically, the temperature range in the strong mode may be adjusted to 200°C or
higher, 250°C or higher, or 210°C or higher, or 260°C or lower, 255°C or lower, or
250°C or lower. The temperature range in the medium mode may be adjusted to 160°C
or higher, 165°C or higher, or 170°C or higher, or 200°C or lower, 195°C or lower,
or 190°C or lower. The temperature range in the weak mode may be adjusted to 150°C
or higher, 155°C or higher, or 160°C or higher, or 180°C or lower, 175°C or lower,
or 170°C or lower.
[0084] The temperature ranges of the strong mode, medium mode, and weak mode are set to
be adjustable according to the user's preference within a range in which tobacco components
such as nicotine are transferred to some extent and problems such as burnt taste due
to overheating do not occur, and in the strong mode, the medium mode, and the weak
mode, the composition of the tobacco components in the aerosol is clearly distinguished,
so a user may implement various smoking sensations even with one aerosol generating
apparatus 10 and aerosol generating article 20. As described above, since the heating
in the aerosol generating apparatus 10 is not continuously performed throughout smoking,
even if the temperature ranges in each mode partially overlap, when considering the
overall temperature profile, each mode is clearly distinguished.
[0085] FIG. 1 illustrates that the aerosol generating apparatus 10 operates in the smoky
mode, and FIG. 2 illustrates that the aerosol generating apparatus 10 operates in
the smokeless mode. When the first heater unit is operated in the smoky mode, the
second heater unit may be driven in all of the strong mode, the medium mode, and the
weak mode, and when the first heater unit is operated in the smokeless mode, the second
heater unit may be driven only in the strong mode. In the smokeless mode, the transfer
amount of the tobacco component from the tobacco material is very low, and the user
may not feel the smoking sensation at all in the medium mode and the weak mode. When
the first heater unit is switched from the smoky mode to the smokeless mode, since
there is a heating temperature of the first heater unit in the smoky mode, when the
first heater unit drops to a temperature of less than 100°C, less than 80°C, or less
than 60°C, if the second heater unit is in the other mode, the second heater unit
is switched to the strong mode.
[0086] According to an embodiment of the present invention, the aerosol generating apparatus
10 further includes a switch that is disposed on an outer wall surface of the housing.
The switch sets the smoky mode or the smokeless mode for the first heater unit and
sets the strong mode, the medium mode, or the weak mode for the second heater unit.
According to the setting of the switch, the control unit may control the temperature
of the first heater unit and the second heater unit.
[0087] As described above, although the embodiments have been described by the limited embodiments
and drawings, various modifications and alternations are possible by those of ordinary
skill in the art from the above description. For example, even though the described
techniques may be performed in a different order than the described method, and/or
components of the described systems, structures, devices, circuits, etc. may be combined
or combined in a different manner than the described method, or replaced or substituted
by other components, appropriate results may be achieved.
[Detailed Description of Main Elements]
[0088]
10: Aerosol generating apparatus
11: Battery
12: Control unit
13: First heater unit
14: Second heater unit
20: Aerosol generating article
21: First filter segment
22: Cavity segment
22A: Tobacco granule
23: Second filter segment
24: Cooling segment
25: Mouthpiece segment