[0001] The present invention relates to a construction kit for construction of a framelike
body, to a body constructed from such a kit and to a cupboard incorporating such a
body.
[0002] Construction kits based on a plug and socket principle exist in a wide variety of
forms and are particularly popular in the field of toys as playthings or educational
and motor-skill aids, especially for the creation of models or other miniature structures
which can be assembled, disassembled and reconfigured. Kits of that kind generally
consist of differently shaped co-operating components made of injection-moulded plastics
material, which allows manufacture of a range of plug-and-socket shapes at low cost
once appropriate moulds have been produced. Construction kits are also used to a lesser
extent to construct utility items, generally of a smaller size and for specific tasks
in areas such as domestic products, horticultural articles, electrical componentry,
etc. In other areas, for example picture frames and furniture, utility items are more
usually of wood or metal and, if assembled from individual components, are constructed
with the use of fasteners, brackets and other connectors. Construction kits, particularly
kits composed of plastics material or metal parts, are accordingly less in evidence
in these areas, but offer scope for inexpensive creation of, for example, housings,
carcasses and other bodies suitable for a range of uses in the field of utility objects.
[0003] A construction kit for constructing a storage cabinet and disclosed in
KR 200473255Y1 is composed of a number of solid panels which can be connected together by plug connectors
at the corners of a four-sided framelike body assembled from the panels. The panels
have, at surfaces forming interior faces if the body, arrays of protruding ribs which
disrupt those faces and effectively limits the body to use as a carcass to accommodates
a storage box insert, drawers or a partitioning insert. The connectors plug into sockets
in the panels and are retained by screws screwed into the solid material of the panels.
The connectors also protrude into the interior of the body in similar manner to the
ribs so that smooth interior faces of the body are provided exclusively by the insides
of the inserted box, drawers or partitioning insert.
[0004] A modular shelving unit disclosed in
KR 20210057407 can be constructed from a kit composed of panels which can be connected in various
framelike arrangements by plug connectors insertable into sockets at the panel ends
and retained by spring-loaded locating pins. The panels, but not the connectors, are
provided with grooves for receiving edges of a backboard. Doors are mounted on the
shelving unit by pivot pins evidently fitting in individual openings in the panel
in specific positions.
[0005] Another such shelving or storage unit is disclosed in
KR 200410531 Y1 and again discloses shelving panels which have sockets and which can be connected
together by plug connectors secured to the panels by pegs. Some of the panels, but
not the connectors, have slots which can locate edges of backboards. The slots are
separate from one another.
[0006] A similar storage unit described in
US 2010/0181881 A1 has casing panels connected by multi-part connectors with detent protrusions detentable
in opening in the panels, the panels being connectible by these to form framelike
bodies of diverse configurations. The bodies accept drawers or have pivoting drawer
flaps, which are retained by pivot pins in individual holes.
[0007] Further,
US 3901372 discloses a kit of panels that can be assembled to create a drawer, the panels being
interconnected by plug connectors. One panel, namely that forming a front wall of
the drawer, is different from the others. The panels, but not the connectors, have
slots for receiving the edges of a drawer floor.
[0008] It is therefore the principal object of the invention to provide a construction kit
capable of constructing a framelike body able to be used as or to form part of a utility
article for various purposes, especially a housing or enclosure such as in the field
of furniture and fittings.
[0009] Other objects and advantages of the invention will be apparent from the following
description.
[0010] According to a first aspect of the present invention there is provided a construction
kit for construction of a framelike body, the kit comprising a plurality of panels
for providing a top wall, a bottom wall and two opposite side walls of the framelike
body and a plurality of corner connectors for connecting the panels together to form
the framelike body, each of the panels defining a socket at each of two mutually opposite
ends thereof and each being dimensioned to have a thickness which is smaller than
a length and a width of the panel and which is the same for all of the panels and
each of the corner connectors having two mutually orthogonal projections each engageable
in a respective one of the sockets so as to connect the panel having that socket to
the corner connector substantially free of play, wherein the panels are connectible
together by the corner connectors so that the perimeter of the framelike body constructed
by the kit contains sides of the panels having the length and width dimensions thereof,
wherein the panels and corner connectors are dimensioned so that the framelike body
is externally bounded by three mutually orthogonal pairs of spaced-apart planar faces,
and wherein the framelike body constructed by the kit is internally bounded by planar
faces and the corner connectors and panels are formed with recesses for providing
a continuous component mounting channel in those internally bounding planar faces
in the vicinity of an intended front face of the framelike body formed by sides of
the panels having the panel thickness and length dimensions.
[0011] A construction kit embodying the present invention has the advantage that it utilises
a convenient plug-together principle to enable quick and simple assembly of the kit
components to realise a framelike body with a format appropriate to, especially, a
housing or enclosure for a cupboard, cabinet or similar cupboard-like unit, the kit
and thus the body being composed of panels and entirely separate corner connectors.
Since the corner connectors are separate from the panels, the latter can be of different
lengths to provide different heights and widths of the body, thus allowing creation
of differently sized bodies for different applications or meeting different requirements.
The kit assembles to construct a body with a perimeter defined by panel width and
length dimensions greater than a panel thickness dimension, which is the same for
all panels, so that the constructed body has a depth - as determined by panel width
- suitable for a housing as distinct from merely a generally flat frame. Bounding
of the framelike body by three pairs of mutually orthogonal closed planar faces results
in a smooth, uninterrupted exterior appropriate to a quality utility article, for
example a wall-mounted cupboard, without the protrusions, openings or other visual
distractions that typically characterise construction kits used in other fields. Further,
this specified configuration of the panels and connectors has the result that the
body constructed by the kit has an encircling, thus continuous, internal channel suitable
for location of hinges, brackets or other mounts suitable for attachment of doors
or other closure elements to close off the framelike body and complete it as, for
example, a cupboard. The mounts can thus be arranged wherever desired along the continuous
channel and at a defined spacing from the front face of the body so that standardised
mounts can be used and can be fitted in a consistent position. Attachment of closure
elements such as doors is thus significantly simplified and the need for adjustment
to achieve alignment may be largely or entirely eliminated, which reduces assembly
time and ensures a factory appearance of the finished product.
[0012] It is advantageous if the recess in each of the panels has the form of a channel
length with a base and with an entry opening which is opposite the base and which
is edged by retaining lips extending longitudinally of the channel length and directed
towards one another. The lips enable captive retention of a mount which may be inserted
into the respective channel length before assembly of the framelike body and which
is fixable in a defined position along the channel by, for example, a clamping or
penetrating screw or similar. Additionally or alternatively, the lips can provide
attachment points for clips, brackets or similar fittings otherwise located outside
the channel or abutments for fittings inserted via the entry opening of the channel
length.
[0013] A particularly simple and economic design of the panels may be achieved in the case
of a kit in which each of the panels is hollow and its sockets are formed by opposite
end sections of the panel interior space. Such a panel configuration is compatible
with manufacture from metal, metal alloy or plastic by extrusion, moulding and/or
casting, especially in the context of a kit in which the panels are aluminium alloy
extrusions providing a desired degree of rigidity and the more intricately shaped
corner connectors are of injection moulded-plastics material and produced with a suitable
mould tool. A hollow panel construction in which the sockets are, in effect, end sections
of an endless cavity has the advantage that the panels can be trimmed or cut to length,
in order to vary the area dimensions of the framelike body, without any consequence
on the presence and size of the sockets. The rigidity of such a panel configuration
can be enhanced if each of the panels has at least one internal reinforcing web parallel
to its two opposite sides with the thickness and length dimensions and if the projections
of the corner connectors have slots respective to and receiving the webs of the panels
when the panels are connected together by the corner connectors. The panel opposite
sides with the width and length dimensions can thus be braced relative to one another
by the webs so that the strength of the panel with respect to, in particular, bending
in its length direction or compression in its thickness direction is increased, which
is conducive to use of a lightweight construction and thus to material saving. For
preference, the webs of each panel then extend over the full distance between the
afore-mentioned mutually opposite ends of the panel and the slots of the projections
of the corner connectors divide each projection into sections separate from one another.
This configuration has the advantage of additionally ensuring particularly secure
interlocking of panels and corner connectors when the projections are received in
the sockets, each section of each projection effectively being located in an individual
socket segment.
[0014] In an extended and developed kit composition, each of the panels for providing the
top wall and the bottom wall is divided into at least two panel sections and the kit
further comprises panel-section connectors for connecting the panel sections together
to form the top wall and the bottom wall. This kit composition imparts an additional
level of flexibility by providing scope for increasing the size of a framelike body
without the use of overly long panels or for realising an oblong body shape with use
of panels of identical length. The method of joining the panel sections and panel-section
connectors can mirror that employed for connecting the panels to the corner connectors,
in which case each of the panel sections preferably defines a socket at each of two
mutually opposite ends thereof and each of the panel-section connectors then has two
mutually oppositely directed projections each engageable in a respective socket of
a panel section to connect that panel section to the panel-section connector substantially
free of play. The panel sections can thus be joined by way of essentially the same
plug-and-socket procedure to achieve quick and simple assembly. The panel-section
connectors can have, in similar manner to the corner connectors, recesses to define
parts of the channel.
[0015] When the kit includes such panel sections and panel-section connectors it can then
have, as an additional feature, at least one further panel for providing an internal
partition wall of the framelike body to extend parallel to the opposite side walls
of the body, the or each further panel being connectible to a respective panel-section
connector of each of the top wall and the bottom wall. The internal partition wall
may impart extra rigidity to a constructed framelike body by resisting any tendency
to lozenge, but primarily serves to divide the body interior space into compartments
to enhance the utility of an article, for example a cupboard, incorporating the body.
The method of connecting the or each further panel to a panel-section connector can
again reflect that employed for connecting the panels to the corner connectors and
also for joining the panel sections and panel-section connectors, for which purpose
the or each further panel can define a socket at each of two mutually opposite ends
thereof and each of the panel-section connectors can have a further projection orthogonal
to its two mutually opposite projections and engageable in a respective socket of
the further panel or a respective one of the further panels so as to connect the further
panel having that socket to the panel-section connector substantially free of play.
Each panel-section connector, which may also have recesses to form parts of the channel
or in this case channels respective to the compartments, then has a dual function
of joining panel sections to form a top wall or bottom wall and connecting a further
panel, which serves as an internal partition wall, to that top or bottom wall. This
dual function is again realised by simple plug-and-socket coupling of the components
concerned.
[0016] In a kit format suitable for construction of a framelike body for specific purposes
each of the panels for providing the top wall and the bottom wall may be divided into
three of the mentioned panel sections, a centre one of the panel sections for the
bottom wall having an aperture to provide a passage between the interior and the exterior
of a framelike body constructed by the kit. The passage can serve as, for example,
a dispenser product outlet in the case of a washroom cabinet incorporating a framelike
body constructed by the kit.
[0017] Creation of a cupboard from a framelike body constructed by the kit may be facilitated
if each of the panels for providing the top and bottom walls has attachment flanges
adjacent to an intended back face of the framelike body formed by sides of the panels
having the thickness and length dimensions thereof. The flanges, preferably as integral
parts of the panels, provide a convenient means of attaching a closure element or
closure elements such as a sheet, plate or panel to form a rear wall of the body.
Additionally or alternatively, the flanges provide fixing points for attaching the
framelike body to a wall surface or similar.
[0018] For preference, the projections are an interference or friction fit in the sockets,
each projection being formed with ribs which extend in a direction of insertion of
the projection into a socket and are frictionally engageable with walls of that socket
to resist withdrawal of the projection from the socket. The ribs need have only a
small depth in order to usefully contribute to the overall firmness of the projection
and socket interengagement and, especially, to enhance resistance to unintended separation
of the connected panels and connectors. However, separation may remain possible through
application of a separating force above a threshold value.
[0019] The invention also embraces, in a second aspect, a construction kit for construction
of a cupboard, the construction kit comprising a kit according to the first aspect
of the invention and supplementary components for supplementing a framelike body constructed
by that kit to create a cupboard, wherein the supplementary components comprise closure
elements for closing the framelike body at intended front and back faces thereof formed
by sides of the panels having the thickness and length dimensions. The construction
kit accordingly provides a knocked-down cupboard and in that state can be stored in
space-saving manner and transported in more compact form than in the case of a fully
constructed cupboard. Depending on the intended use of the cupboard, the closure elements
for closing the framelike body at the intended front face can be doors, especially
swing doors, which in the case of, for example, a washroom cabinet or vanity unit
may be fitted with mirror glass.
[0020] Further, the invention provides in accordance with a third aspect and a fourth aspect
thereof, respectively, a framelike body constructed by a kit according to the first
aspect of the invention and a cupboard constructed by a kit according to the second
aspect of the invention. In the latter case, the closure elements for closing the
framelike body at the intended front face are preferably mounted by mounts fitted
in the channel. Similarly, in a case where the framelike body of the cupboard is constructed
by a kit providing the afore-mentioned panel section with an aperture the cupboard
may include mounting means for mounting a towel dispenser for dispensing towels via
the aperture.
[0021] A preferred embodiment of a kit for constructing a framelike body will now be more
particularly described by way of example with reference to the accompanying drawings,
in which:
- Fig. 1
- is a schematic perspective view of a framelike body which is constructed from a kit
embodying the invention and which is composed of panels and panel connectors, the
body including optional internal partitions shown in dashed lines;
- Fig. 2
- is a diagrammatic perspective view, to reduced scale by comparison with Fig. 1, of
the kit (excluding partitions) from which the framelike body of Fig. 1 has been constructed,
but which is shown here in a separated component state equating with an exploded view
of the body, the kit being extended by supplementary parts, namely doors and back
plates, for construction of a cupboard incorporating the framelike body;
- Fig. 3
- is a perspective view, to enlarged scale by comparison with Fig. 1, of components
of the kit of Fig. 2 present at a bottom lefthand corner of the framelike body;
- Fig. 4
- is a perspective view similar to Fig. 3, but of components of the kit of Fig. 2 present
at a bottom side of the framelike body;
- Fig. 5
- is a schematic sectional view of detail of a cupboard constructed by the extended
kit of Fig. 2, in particular a horizontal section through one of the doors and one
of the side panels and showing hinge mounting of the door on the framelike body; and
- Fig. 6
- is a schematic sectional view of a further detail of a cupboard constructed by the
extended kit of Fig. 2, in particular a vertical section through one of the doors
and the bottom panel and showing releasable retention of the door in a closed state
at the framelike body.
[0022] Referring now to the drawings there is shown In Fig. 1 a framelike body 10 constructed
from a kit 20, which is illustrated in Fig. 2 in a separated state of its basic components
and with supplementary parts. For ease of understanding, the basic kit components
are shown in Fig. 2 in a relationship equating with an exploded view of the body.
For storage or delivery the components may be grouped or packed compactly together.
Construction of the body 10 is achieved by assembly of the kit components as described
further below. It may be the case that if more than one such body 10 is to be constructed
on the same occasion, use is made of components drawn randomly from a larger stock
and therefore representing, in number, elements of several kits 20.
[0023] The composition of the kit 20, i.e. the specific number and form of its components,
is determined by reference to the shape and size of the framelike body 10 to be constructed
from the kit. The body 10 has a square or oblong format with a top wall 11, a bottom
wall 12 and two side walls 13, the designations top, bottom and side referring to
an intended use orientation of the body, especially as the carcass of a wall-mounted
cupboard. As such, the length A and width B of each of the walls are much greater
than the thickness C of that wall, for example a wall width B about ten times the
wall thickness C and a wall length A up to about forty times the wall thickness C;
however, these are merely exemplifying dimensional relationships and actual dimensions
can be selected as desired. The body 10 may optionally also include at least one internal
partition wall 14 parallel to the side walls 13. In the case of the body shown in
Fig. 1, two partition walls 14, indicated by dashed lines, are present.
[0024] The kit 20, as illustrated in Fig. 2 and intended to construct the framelike body
10 of Fig. 1 in a basic form, comprises a top panel 21 for providing the top wall
11, a bottom panel 22 for providing the bottom wall 12 and two side panels 23 for
providing the two side walls 13. If the body 10 includes the partition walls 24, the
kit also includes two further partition panels 24 (not shown in Fig. 2, but part of
one shown in Fig. 4) for providing the partition walls, in which case the top panel
21 and bottom panel 22 are each composed of three length sections 21a or 22a (cf.
Fig. 4) as described further below. The kit further comprises four corner connectors
25 for connecting the top, bottom and side wall panels together in an oblong format
to create the body 10 of Fig. 1. If the kit 20 includes the partition panels 24 and
if the top and bottom panels 21 and 22 are each composed of three panel sections 21a
or 22a, respectively, the kit also includes four panel-section connectors 26 (cf.
Fig. 4) for connecting, firstly, the panel sections together to form the top and bottom
panels and, secondly, the partition panels 24 to the top and bottom panels, as evident
from Fig. 1.
[0025] The lengths and widths of the panels 21 to 23 can be selected in accordance with
the dimensions of the walls 11 to 13 of the body 10 to be constructed, subject to
the provisos that the widths are the same, that the top and bottom panels 21, 22 have
the same length as one another and that similarly the two side panels 23 have the
same length as one another. Further, the panel thickness is the same for all panels
and considerably smaller than the panel length and panel width, in particular with
a proportionality commensurate with the wall thickness C to wall length A and width
B relationships mentioned above in connection with the body 10. The panels 21 to 23
are thus connectible together by the corner connectors 25 so that the perimeter of
the framelike body 10 constructed by the kit is formed by sides of the panels having
the panel length and panel width dimensions A and B.
[0026] The panels 21 to 23 are connectible together by the corner connectors 25 in a plug-and-socket
principle, for which purpose and as indicated in Figs. 3 and 4 each of the panels
defines a socket 27 at each of its two ends and each of the corner connectors (Fig.
3) comprises an elongate square-section block 28 with two mutually orthogonal projections
29 each engageable in a respective one of the sockets 27 so as to connect the panel
having that socket to the connector. The sockets and projections are dimensioned so
that the connection is free of play, in particular so that the projections have an
interference fit in the sockets. This fit is promoted by formation on each projection
29 of integral ribs 30 which extend in the direction of insertion of the projection
into a socket and which frictionally engage walls of that socket to resist withdrawal
of the projection from the socket. The ribs 30 are preferably present on each projection
surface which, when the projection is inserted into a socket, comes into contact with
or into close proximity to a panel surface within the socket.
[0027] A significant aspect of the components of the kit 20 is that the panels 21, 22 and
23 and the corner connectors 25 are dimensioned so that the framelike body 10 constructed
by the kit is externally bounded by three mutually orthogonal pairs of spaced-apart
planar faces, thus a first pair of faces formed at the body by the two mutually remote
surfaces of the top and bottom panels 21 and 22 and by respectively adjoining longitudinal
sides of the corner connectors 25, a second pair of faces formed at the body by the
two mutually remote surfaces of the side panels 23 and by respectively adjoining longitudinal
sides of the corner connectors 25, and a third pair of faces formed at the body by
the two mutually remote thickness/length-dimension surfaces of the panels and associated
end surfaces of the blocks 28 of the corner connectors. This dimensioning of the panels
and corner connectors arises on the one hand from the conforming width and thickness
dimensions B and C of the panels 21 to 23 and on the other hand by a shaping of each
corner connector 25 so that external surfaces of its block 28 flushly align with adjoining
external surfaces of connected ones of the panels forming walls of the body 10. The
alignment is achieved by rebating of the projections 29 relative to the block 28 by
an amount equal to a given wall thickness of the panel sockets, in particular a thickness
which is the same for all panels. When the projections are engaged in the sockets
the rebates at the projections are occupied by the socket walls so that the side and
end surfaces of the blocks 28 are aligned with and provide stepless transitions to
or continuations of respectively adjoining surfaces of the panels. As a consequence,
the perimeter and the front and rear sides of the constructed framelike body 10 are
bounded by planar surfaces and thus have a smooth profile in all directions in correspondence
with, for example, a cupboard carcass constructed from mitred boards, which imparts
the appearance of a quality product not obviously assembled from a kit. The kit 10
is distinguishable on that basis from construction kits in which the presence of components
remains obvious due to surface disruptions at the component transitions.
[0028] With respect to materials, in the described embodiment the panels 21 to 23 are hollow
aluminium alloy extrusions, in which case the sockets 27 are formed by opposite end
sections of the interior space or cavity of the extrusion. The extrusions can be cut
to length to provide required panel dimensions for a specific kit and if required
can be adapted in the field, in particular shortened, to accommodate site conditions.
The presence of the sockets 27 is unaffected by such a change in length of an extrusion.
The corner connectors 25 are, by contrast, injection-moulded components of plastics
material, which allows integral formation of the block 28, projections 29 and ribs
30 in simple manner, together with the mentioned rebates and other shapings referred
to further below.
[0029] As evident in Fig. 4, the rigidity of each of the panels 21 to 23 is enhanced by
provision of internal reinforcing webs 31, in the illustrated embodiment three, parallel
to the two panel sides with the panel length and thickness dimensions A and C, the
webs thus extending between and being connected with the two panel sides having the
panel length and width dimensions A and B. As a consequence of the webs 31, each projection
29 of each corner connector 25 has three slots 32 which each receive a respective
one of the webs of a panel 21, 22 or 23 when the projection is inserted into the socket
27 of that panel. Since the webs of a panel extend over its full length, the slots
32 of a projection 29 divide the projection into three mutually separate sections
29a, which nevertheless constitute and function as a single projection in the context
of a plug-and-socket connection. For reasons explained later, an end one of the sections
29a is rebated at one side to greater extent and consequently narrower than the other
two sections 29a.
[0030] Fig. 4 shows in detail a panel-section connector 26 for connecting together the three
panel sections 21a of the top panel 21 for the top wall 11 or, in the specific case
of Fig. 4, the three panel sections 22a of the bottom panel 22 for the bottom wall
12. In analogous manner to the corner connector 25, the panel-section connector 26
comprises a block 33 similar to the block 28 of the corner connector and two projections
34 for engagement, in similar manner to the projections 29 of the corner connector,
in sockets 27 of the panel sections 21a or 22a to provide a play-free connection,
the panel sections each having a basic construction identical with that of an integral
panel, for example a side panel 23. The projections 34, however, extend in mutually
opposite directions from the block 33 rather than orthogonally as in the case of the
projections 29 of the corner connector 25. Each of the projections 34 has the same
construction as each of the projections 29 and consequently has ribs 35, which correspond
with the ribs 30 and exercise the same function as the latter, and slots 36, which
correspond with the slots 32 and, in similar manner to the latter, divide each projection
34 into three mutually separate sections 34a similar to the sections 29a of a projection
29.
[0031] Also shown in Fig. 4 is part of one of two partition wall panels 24 which will be
present in the kit 20 when intended to construct the framelike body 10 with the two
partition walls 14 shown in dashed lines in Fig. 1; inclusion of the two partition
wall panels depends on the size and intended use of the body. The partition wall panels
24 can be generally the same as the side panels 23 - inclusive of the sockets 27 at
mutually opposite ends of each panel 24 - apart from the specific difference mentioned
further below. The partition wall panels 24 accordingly serve to provide, in the body
10, the internal partition walls 14 extending parallel to the side walls 13 of the
body and are each connectible to a respective panel-section connector 26 of each of
the top wall 11 and bottom wall 12 of the body. For that purpose, each panel-section
connector 26 has a further projection 37 orthogonal to its two mutually opposite projections
34 and engageable in a respective socket 27 of a partition wall panel 24 so as to
connect that panel to the panel-section connector 26 in play-free manner. The configuration
of the further projection 37 of each connector 26 generally corresponds with that
of each the oppositely directed projections 34 of the connector and thus has ribs
38 corresponding with the ribs 35 and slots 39 corresponding with the slots 36. The
slots 39 accordingly divide the further projection 37 into three sections 37a analogously
to the division of the projections 34. However, the projection 37 differs from each
of the projections 34 in that, for the reasons explained further below, the smaller
end one of the sections 37a is rebated at both sides of the block 33 to greater extent
and consequently is narrower than the other two sections 37a.
[0032] Although the three panel sections 21a or 22a making up the panel 21 or 22, respectively,
can be identical apart from, as shown in Fig. 1, a shorter length of the centre panel
section, the centre panel section of the bottom panel 22 can optionally be formed
with an aperture 40 to provide a passage between the interior and the exterior of
the framelike body 10 constructed by the kit 20. The aperture 40, which indicated
by dashed lines in Fig. 1, allows dispensing of a product or an article from within
a cupboard incorporating such a body 10, for example a dispenser mounted in a central
zone of the body 10 between the two partition walls 14.
[0033] A significant feature of the kit 20 and a framelike body constructed therefrom is
an integrated mounting facility for mounting further components on the body, in particular
a body which is internally bounded by planar faces as will be the case when constructed
from the kit comprising panels and corner connectors as shown in the drawings. In
order to realise this facility the panels 21 to 23 are formed with recesses 41 and
the corner connectors 25 with recesses 42 for providing a continuous component mounting
channel (see Fig. 1) in the internally bounding planar faces of the framelike body
in the vicinity of an intended front face of the body, namely a face formed by sides
of the panels 21 to 23 having the panel length and thickness dimensions A and C. The
interiors of recesses 41 are spaced from the intended front face of the body by the
thickness, which is constant, of the panel extrusion material, i.e. the webs of the
extrusion from which the panel is formed. As shown in Figs. 3, 5 and 6, the recess
41 in each of the panels has the form of a channel length with a base and with an
entry opening which is opposite the base and which is edged by retaining lips 43 extending
longitudinally of the channel length and directed towards one another. Similar recesses
for providing continuous component mounting channels of the same kind are formed in
the partition wall panels 24 and the panel-section connectors 26, but with the difference
that the recesses are provided on two opposite sides of each partition wall panel
24 and panel-section connector 26. This is evident from Fig. 4 in the case of the
connector 26; in the case of the panel 24, the recess on the far side of the panel
is not visible. Provision of the recesses 41 on the two opposite sides has the above-mentioned
result that the shorter end section 37a of the projection 37 of the panel-section
connector 26 is narrower than the shorter end section 29a of each projection 29 of
the same connector as well as narrower than its counterpart in the corner connector
25. This narrowness also applies to the associated receiving socket in each partition
wall panel 24.
[0034] Utilisation of the channels formed by, specifically, the recesses 41 is illustrated
in Fig. 5, which is a horizontal (referred to the orientation of the body 10 in Fig.
1) section through one of the side panels 23 and shows a door hinge 44 fixed by screws
(not shown) and located in the channel length associated with that panel, and in Fig.
6, which is a vertical (referred to the same orientation of the body 10) section through
the bottom panel 22 or one of the sections 22a of that panel and shows a door-retaining
spring clip 45 mounted in the channel length associated with that panel or panel section.
The clip 45 is shaped to be engageable around one of the retaining lips 43 and to
be connectible by screws (one indicated by a dashed line in Fig. 6) to the bottom
panel 22 or section 22a thereof.
[0035] Additional details of the functions of the hinge and clip are given further below.
[0036] A further feature of the kit 20 is that each of the panels 21 and 22 for providing
the top and bottom walls 11 and 12 has integral attachment mounting flanges 46 (Fig.
2) adjacent to an intended back face of the framelike body 10 formed by sides of the
panels 21, 22 having the length and thickness dimensions A and C, thus opposite to
the panel sides which are adjacent to the recesses 41. The flanges 46 provide convenient
fixing points for attaching closure elements such as sheets or plates to form a rear
wall of the body 10 or for attaching the framelike body 10 itself to a wall or other
support surface.
[0037] As mentioned further above in connection with the composition of the kit 20 in Fig.
2, the kit may include supplementary components for supplementing a framelike body
constructed by that kit to create a cupboard, especially supplementary components
in the nature of closure elements for closing the body at its intended front and back
faces formed by the sides of the panels 21 to 23 having the length and thickness dimensions
A and C. In the illustrated embodiment the closure elements consist of doors 47 for
closing the body at its intended front face and back plates 48 for closing the body
at its intended back face, in which case the extended kit enables creation of a cupboard,
especially a wall-mounted cupboard suitable for a variety of purposes, for example
a washroom vanity unit. Depending on the cupboard use, the doors 47 can be fitted
with mirror glass. The doors 47 are mounted by hinges, such as the hinges 44 referred
to in connection with Fig. 5, and releasably retained in closed positions by clips,
such as the clips 45 referred to in connection with Fig. 6, for releasable reception
of and resilient engagement with a tongue 49 secured to an intended inside face of
the door 47. It is particularly advantageous that the hinges, clips and any other
such fixing component can be mounted in simple and convenient manner anywhere in the
mounting channel formed by the recesses 41 and 42, whereby the components can be securely
located in defined positions which are consistent with one another and at a constant
spacing from the intended front face of the framelike body. The lips 43 provide locating
abutments for the hinges 44 and attachment points for the clips 45, but the channel
with its lips can be used in a variety of ways for component mounting. An integrated
mounting facility of that kind is entirely absent from prior art construction kits.
The back plates 48 are conveniently attached by securing to the flanges 46, which
are also usable, as indicated further above, for fixing the cupboard unit to a wall
or other support surface.
[0038] If a thus-constructed cupboard is intended to serve as a vanity unit, especially
in a washroom intended for multiple users, the cupboard may additionally include mounting
means for mounting a towel dispenser (not shown) for dispensing towels via the aperture
40 in the centre of the bottom wall 12 of the body 10. A soap dispenser (also not
shown) for dispensing soap via the same aperture could be provided instead of a towel
dispenser. In either case, such a dispenser is readily accessible, for restocking
or replenishing, via the doors 47.
[0039] A construction kit embodying the invention enables quick and simple construction
of a framelike body or a cupboard incorporating such a body, in particular a body
which is adaptable in size and shape and which results in a securely assembled unit
with smooth and uninterrupted exterior surfaces associated with a quality factory
product produced by more expensive construction methods. The kit has the further advantage
of including a component mounting arrangement which significantly enhances the utility
of the kit and a body constructed therefrom.
1. A construction kit (20) for construction of a framelike body (10), the kit comprising
a plurality of panels (21 - 23) for providing a top wall (11), a bottom wall (12)
and two opposite side walls (13) of the framelike body (10)
and a plurality of corner connectors (25) for connecting the panels together to form
the framelike body,
each of the panels (21 - 23) defining a socket (25) at each of two mutually opposite
ends thereof and each being dimensioned to have a thickness (C) which is smaller than
a length (A) and a width (B) of the panel and which is the same for all of the panels
and each of the corner connectors (25) having two mutually orthogonal projections
(29) each engageable in a respective one of the sockets (27) so as to connect the
panel having that socket (27) to the corner connector (25) substantially free of play,
wherein the panels (21 - 23) are connectible together by the corner connectors (25)
so that the perimeter of the framelike body (10) constructed by the kit (20) contains
sides of the panels having the length and width dimensions (A, B) thereof and
wherein the panels (21 - 23) and corner connectors (25) are dimensioned so that the
framelike body (10) is externally bounded by three mutually orthogonal pairs of spaced-apart
planar faces,
characterised in that the framelike body (10) constructed by the kit (20) is internally bounded by planar
faces and the corner connectors (25) and panels (21 - 23) are formed with recesses
(41, 42) for providing a continuous component mounting channel in said internally
bounding planar faces in the vicinity of an intended front face of the framelike body
formed by sides of the panels (21 - 23) having the length and thickness dimensions
(A, C) thereof.
2. A kit (20) according to claim 1, wherein the recess (41) in each of the panels (21-23)
has the form of a channel length with a base and with an entry opening which is opposite
the base and which is edged by retaining lips (43) extending longitudinally of the
channel length and directed towards one another.
3. A kit (20) according to claim 1 or claim 2, wherein each of the panels (21 - 23) is
hollow and its sockets (27) are formed by opposite end sections of the interior space
thereof and wherein each of the panels (21 - 23) has at least one internal reinforcing
web (31) parallel to sides thereof having the length and thickness dimensions (A,
C) and the projections (29) of the corner connectors (25) have slots (32) respective
to and receiving the webs (31) of the panels (21 - 23) when the panels are connected
together by the corner connectors, the webs (31) of each panel (21 -23) preferably
extending over the full distance between said mutually opposite ends of the panel
and the slots (32) of the projections (29) of the corner connectors (25) preferably
dividing each projection into sections (29a) separate from one another.
4. A kit (20) according to any one of the preceding claims, wherein each of the panels
(21, 22) for providing the top wall (11) and the bottom wall (12) is divided into
at least two panel sections (21a, 22a) and the kit (20) further comprises panel-section
connectors (26) for connecting the panel sections (21a, 22a) together to form the
top wall (11) and the bottom wall (12).
5. A kit (20) according to claim 4, wherein each of the panel sections (21a, 22a) defines
a socket (27) at each of two mutually opposite ends thereof and each of the panel-section
connectors (26) has two mutually oppositely directed projections (34) each engageable
in a respective socket (27) of a panel section (21a or 22a) to connect that panel
section to the panel-section connector (26) substantially free of play.
6. A kit (20) according to claim 4 or claim 5, wherein the kit (20) further comprises
at least one further panel (24) for providing an internal partition wall (14) of the
framelike body (10) to extend parallel to the opposite side walls of the body, the
or each further panel (24) being connectible to a respective panel-section connector
(26) of each of the top wall (11) and the bottom wall (12).
7. A kit (20) according to claim 6 when dependent on claim 5, wherein the or each further
panel (24) defines a socket (27) at each of two mutually opposite ends thereof and
each of the panel-section connectors (26) has a further projection (37) orthogonal
to its two mutually opposite projections (34) and engageable in a respective socket
(27) of the further panel (24) or a respective one of the further panels (24) so as
to connect the further panel having that socket to the panel-section connector (26)
substantially free of play.
8. A kit (20) according to any one of claims 4 to 7, wherein each of the panels (21,
22) for providing the top wall (11) and the bottom wall (12) is divided into three
such panel sections (21a, 22a), a centre one of the panel sections for the bottom
wall (12) having an aperture (40) to provide a passage between the interior and the
exterior of a framelike body (10) constructed by the kit (20).
9. A kit (20) according to any one of the preceding claims, wherein each of the panels
(21, 22) for providing the top and bottom walls (11, 12) has attachment flanges (46)
adjacent to an intended back face of the framelike body (10) formed by sides of the
panels (21 - 23) having the length and thickness dimensions (A, C) thereof.
10. A kit (20) according to any one of the preceding claims, wherein the projections (29,
34, 37) are an interference or friction fit in the sockets (27), each projection (29,
34, 37) preferably being formed with ribs (30, 35, 38) which extend in a direction
of insertion of the projection into a socket (27) and are frictionally engageable
with walls of that socket to resist withdrawal of the projection from the socket.
11. A construction kit for construction of a cupboard, comprising a kit (20) according
to any one of the preceding claims and supplementary components for supplementing
a framelike body constructed by that kit to create a cupboard, the supplementary components
comprising closure elements (47, 48) for closing the framelike body (10) at intended
front and back faces thereof formed by sides of the panels (21 -23) having the length
and thickness (A, C) dimensions, the closure elements (47, 48) for closing the framelike
body (10) at the intended front face preferably being doors (47).
12. A framelike body constructed by a kit according to any one of claims 1 to 10.
13. A cupboard constructed by a kit according to claim 11.
14. A cupboard according to claim 13, wherein the closure elements (47) for closing the
framelike body at the intended front face are mounted by mounts (44) fitted in the
channel.
15. A cupboard according to claim 13 or claim 14, wherein the framelike body (10) of the
cupboard is constructed by a kit (20) according to claim 8 and the cupboard includes
mounting means for mounting a towel dispenser for dispensing towels via the aperture.