TECHNICAL FIELD
[0001] The present invention relates to a purifier for purification processing in milling
of grains.
BACKGROUND
[0002] Conventionally, a device (which is commonly referred to as a purifier) is known to
be used for purification processing in milling of grains such as wheat (see Patent
Document 1 listed below, for example). For example, in milling of wheat, wheat kernels
undergo processes of sorting, conditioning, and braking to form semi-products called
stock. The stock is then sifted and fed to a purifier. In the purifier, the stock
is separated into endosperm particles called semolina and epidermal fragments called
bran.
[0003] More specifically, the purifier includes: a sieving part configured to sift a processing
target while carrying the processing target on a sieving screen in a predetermined
direction; a plurality of straightening chambers disposed above the sieving part and
in communication with interior of the sieving part, and separated so as to be lined
up in the predetermined direction; and a plurality of air flow regulating valves respectively
disposed in the plurality of straightening chambers. Each of the air flow regulating
valves regulates flow rate of air passing through the sieving screen and flowing upward
in the corresponding straightening chamber. Once the stock is fed onto the sieving
screen in a vibrational state, the stock is carried on the screen in the predetermined
direction. At this time, the semolina, which is relatively heavy, sequentially falls
through the sieving screen; whereas the bran, which is relatively light, floats up
by air flow flowing upward in the straightening chambers (hereinafter referred to
as upward air flow) and then is suctioned. The mesh size of the sieving screen gradually
increases towards the downstream side. Therefore, the smaller the particle size of
the semolina is, the earlier the semolina particle falls through the screen. This
enables the purifier to grade the semolina according to the particle size at the same
time as removing the bran.
[0004] In such a purifier, if the upward air flow has insufficient strength, the bran may
fail to float upward. This may prevent precise removal of the bran. On the other hand,
if the upward air flow has excessive strength, the semolina of relatively small particle
size and already granulated wheat may float upward and be suctioned together with
the bran. This may result in reduced milling yield. Therefore, in such a purifier,
it is desirable to adjust an opening degree of each air flow regulating valve and
thereby regulate the strength of upward air flow within an appropriate range.
[0005] In a conventional purifier, an operator uses a knob mechanically connected to such
an air flow regulating valve to manually adjust the opening degree of the air flow
regulating valve while visually checking circumstance within the straightening chamber
from an inspection window.
PRIOR ART DOCUMENT
Patent Document
SUMMARY
[0007] The above-described conventional purifier still has room for improvement with regard
to its operability or purification performance. For example, the strength of upward
air flow and the behavior of stock on the sieving screen may vary depending on various
operating conditions (e.g., particle size of stock to be processed, flow rate of air,
specifications of the sieving screen, ambient environment, and so on). Therefore,
manually adjusting the opening degree of the air flow regulating valve may require
a seat-of-the-pants skill for fine adjustment. This causes great variability of purification
precision and milling yield between a skilled operator and an unskilled operator.
In addition, even a skilled operator may require great effort and time to make such
fine adjustment according to given operating condition. A purifier of improved operability
and purification performance is thus desired.
Solution to Problem
[0008] The present invention is proposed to solve at least a part of the above-mentioned
problems, and can be implemented in the following aspects, for example.
[0009] According to a first aspect of the present invention, a purifier is provided. The
purifier includes: a sieving part including a sieving screen and configured to sift
a processing target while carrying the processing target on the sieving screen in
a predetermined direction; a plurality of straightening chambers disposed above the
sieving part and in communication with interior of the sieving part, and separated
from each other so as to be lined up in the predetermined direction; a plurality of
air flow regulating valves respectively provided in the plurality of straightening
chambers, and each configured to regulate flow rate of air passing through the sieving
screen and flowing upward in the corresponding straightening chamber; a plurality
of motors configured to respectively drive the plurality of air flow regulating valves
to control opening degrees of the plurality of air flow regulating valves; and a controller
configured to control the plurality of motors.
[0010] According to this purifier, the opening degrees of the plurality of air flow regulating
valves may be respectively adjusted by the controller controlling the plurality of
motors. A greater degree of freedom is thus allowed in the design of purifier compared
to the conventional purifier in which the opening degree of each air flow regulating
valve is adjusted by manual manipulation of the knob. This allows for implementation
of various aspects as illustrated below and thus provides a purifier with improved
operability or purification performance.
[0011] According to a second aspect of the present invention, in the first aspect, the purifier
includes an inspection window from which interior of each of the plurality of straightening
chambers is viewable. The controller includes a plurality of user interfaces arranged
near the inspection window at locations respectively corresponding to the plurality
of air flow regulating valves. Each of the user interfaces is configured to be operable
to change the opening degree of the corresponding air flow regulating valve. According
to this aspect, an operator can adjust the opening degrees of the plurality of air
flow regulating valves as in the conventional purifier, by manipulating the plurality
of user interfaces while viewing the interiors of the plurality of straightening chambers
from the inspection window. In addition, the arrangement of the plurality of user
interfaces at the locations respectively corresponding to the plurality of air flow
regulating valves enables an operator to know easily and intuitively which air flow
regulating valve is being adjusted.
[0012] According to a third aspect of the present invention, in the second aspect, the controller
includes a plurality of individual controllers configured to respectively control
the plurality of motors. The plurality of individual controllers include the plurality
of user interfaces, respectively. According to this aspect, the layout of wiring can
be simpler compared to the design in which a single controller is electrically connected
directly to the plurality of user interfaces as well as to the plurality of motors.
[0013] According to a fourth aspect of the present invention, in any one of the first to
third aspects, the controller includes an operation panel configured to enable an
operator to set the opening degree of each of the plurality of air flow regulating
valves by controlling each of the plurality of motors. According to this aspect, the
operator can manipulate the plurality of motors collectively with no need for staying
in front of the plurality of straightening chambers.
[0014] According to a fifth aspect of the present invention, in any one of the first to
fourth aspects, the controller is configured to be operable in a first operation mode.
The controller is configured to, in the first operation mode,: acquire first linked
information in which factor information related to a factor influential to purification
precision is linked to opening degree information representing the opening degree
of each of the plurality of air flow regulating valves; when a new operation of the
purifier is performed, acquire information corresponding to the factor information
serving as an operation condition of the new operation; and determine the opening
degree of each of the plurality of air flow regulating valves in the new operation
based on the first linked information and the acquired information corresponding to
the factor information. According to this aspect, the desired corresponding relationship
between the factor information serving as the operation condition and the opening
degree of each of the air flow regulating valves can be preset as the first linked
relationship, so that when the new operation of the purifier is performed, the opening
degree of each of the air flow regulating valves suitable for the operation condition
of the new operation can be automatically determined based on the first linked relationship.
This eliminates the necessity for a skillful operator to operate the purifier. The
information corresponding to the factor information may be input into the controller
by an operator or may be acquired by a sensor of the purifier. The first linked information
may be read from a storage device of the controller or may be acquired from an external
device via electric communication. The first linked relationship may be determined
experimentally in the stage of purifier fabrication.
[0015] According to a sixth aspect of the present invention, in the fifth aspect at least
including the second aspect, the controller is configured to, in a case where the
new operation of the purifier is performed through a manipulation using the user interfaces,
update the first linked information based on a combination of the information corresponding
to the factor information which is acquired in relation to the new operation, and
history of the opening degree of each of the plurality of air flow regulating valves
during the new operation. According to this aspect, the history of the opening degree
of each of the air flow regulating valves at the time the opening degrees of the plurality
of air flow regulating valves are adjusted manually by a skilled operator using the
user interfaces can be reflected in the first linked information and be used as desired
opening degrees when the information corresponding to the factor information which
is acquired in relation to the new operation matches the operation condition. For
example, the combination mentioned above may be overwritten as the first linked information
related to the corresponding factor information, or may be added as an option available
as the first linked information.
[0016] According to a seventh aspect of the present invention, in any one of the first to
sixth aspects, the controller is configured to output operation history information
of the purifier that includes the opening degree of each of the plurality of air flow
regulating valves. The operation history information may be output to a storage medium,
a communication interface, or a printing device. The operation history information
may include the factor information at the time of operation or may include operator
identification information input into the controller by an operator. According to
this aspect, an operator can cause the operation history information to be output
and review its contents so as to be utilized in future operation of the purifier.
For example, based on a relationship between milling yield separately acquired and
the operation history information, the opening degree of each of the air flow regulating
valves can be reviewed for improvement of milling field. In a case where the seventh
aspect is combined with the fifth or sixth aspect, the first linked information may
be corrected based on the relationship between the separately acquired milling yield
and the operation history information.
[0017] According to an eighth aspect of the present invention, in any one of the first to
seventh aspect, the purifier includes a plurality of static pressure sensors respectively
disposed within the plurality of straightening chambers. Each of the plurality of
static pressure sensors is configured to detect static pressure in the corresponding
straightening chamber. Since static pressure correlates with flow rate, this aspect
enables an operator to grasp the flows of air in the plurality of straightening chambers
based on the results of static pressure detection. This allows for finer adjustment
of the opening degree of each of the plurality of air flow regulating valves, thus
resulting in improved purification performance.
[0018] According to a ninth aspect of the present invention, in the eighth aspect, the controller
is configured to indicate results of detection by the plurality of static pressure
sensors on a real-time basis. According to this configuration, an operator can estimate
flow rates of air in the plurality of straightening chambers by checking the results
of detection by the static pressure sensors. Further, in a case where the ninth aspect
is combined with the second or fourth aspect, an operator can manually adjust the
opening degree of each of the plurality of air flow regulating valves while referring
to the results of detection by the static pressure sensors. The indication may, for
example, be presented on the user interfaces in the second aspect, or may alternatively
or additionally be presented on a screen of the operation panel in the fourth aspect.
[0019] According to a tenth aspect of the present invention, in the eighth or ninth aspect,
the controller is configured to be operable in a second operation mode in which operations
of the plurality of motors are automatically controlled based on the results of detection
by the plurality of static pressure sensors and a target static pressure value individually
set for each of the plurality of straightening chambers. According to this aspect,
the flow rate of air in each of the plurality of straightening chambers is controlled
automatically to an appropriate value. This eliminates the necessity for a skilled
operator to operate the purifier. Moreover, even in a case where the flow rates of
air in the plurality of straightening chambers change due to change of property of
stock, uneven distribution of stock on the sieving screen, increase or decrease of
stock supply, or the like, the opening degrees of the air flow regulating valves can
be adjusted such that the flow rates of air therein return to the suitable range.
[0020] According to an eleventh aspect of the present invention, in the tenth aspect, the
controller is configured to, in the second operation mode,: acquire second linked
information in which factor information related to a factor influential to purification
precision is linked to the target static pressure value; when a new operation of the
purifier is performed, acquire information corresponding to the factor information
serving as an operation condition of the new operation; and determine the target static
pressure value in the new operation based on the second linked information and the
acquired information corresponding to the factor information. According to this aspect,
the desired corresponding relationship between the factor information serving as the
operation condition and the target static pressure value can be preset as the second
linked relationship, so that when the new operation of the purifier is performed,
the target static pressure value suitable for the operation condition of the new operation
can be determined based on the second linked relationship. The information corresponding
to the factor information may be input to the controller by an operator or may be
acquired by a sensor of the purifier. The second linked information may be read from
a storage device of the controller or may be acquired from an external device via
electric communication. The second linked relationship may be determined experimentally
in the stage of purifier fabrication.
[0021] According to a twelfth aspect of the present invention, in the eleventh aspect, the
controller is configured to, in a case where the new operation of the purifier is
performed through a manipulation using the user interfaces, update the second linked
information based on a combination of the information corresponding to the factor
information which is acquired in relation to the new operation, and the results of
detection by the plurality of static pressure sensors which are acquired during the
new operation. According to this aspect, the history of the static pressure value
of each of the plurality of straightening chambers at the time the opening degrees
of the plurality of air flow regulating valves are adjusted manually by a skilled
operator by using the user interfaces can be reflected in the second linked information
and be used as desired target static pressure values when the information corresponding
to the factor information which is acquired in relation to the new operation matches
the operation condition. For example, the combination mentioned above may be overwritten
as the second linked information related to the corresponding factor information,
or may be added as an option available as the second linked information.
[0022] According to a thirteenth aspect of the present invention, in the twelfth aspect,
the second linked information is a prediction model that takes the factor information
as its explanatory variable and the target static pressure value as its object variable.
The controller is configured to update the prediction model through learning by artificial
intelligence. According to the aspect, purification performance can be enhanced further.
For a new operation in which the opening degrees of the plurality of air flow regulating
valves are adjusted manually by a skilled operator, the combination of the information
corresponding to the factor information which is acquired in relation to the new operation,
and the results of detection of the static pressure sensors which are acquired during
the new operation may be collected as learning data.
[0023] According to a fourteenth aspect of the present invention, in any one of the eighth
to thirteenth aspects, the controller is configured to output the operation history
information of the purifier that includes the results of detection by the plurality
of static pressure sensors. According to this aspect, effects similar to those of
the seventh aspect can be obtained. For example, based on the relationship between
the separately acquired milling yield and the operation history information, the target
static pressure values can be reviewed for improvement of milling field.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
FIG. 1 is a perspective view of a purifier according to a first embodiment of the
present invention.
FIG. 2 is a front view of the purifier.
FIG. 3 is a schematic view that shows the internal structure of the purifier.
FIG. 4 is a control block diagram of the purifier.
FIG. 5 is a block diagram that shows the outline framework of an individual controller
and an operation panel.
FIG. 6 is a diagram that shows an example of a user interface from which the opening
degree of an air flow regulating valve can be manually manipulated.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] FIG. 1 is a perspective view of a purifier 10 as an embodiment of the present invention.
FIG. 2 is a front view of the purifier 10. FIG. 3 is a schematic view that shows the
internal structure of the purifier 10. In the following description, the purifier
10 is described as being used in milling of wheat. Note that, however, the purifier
10 may be used in milling of any other grain (for example, soba, soya bean, adzuki
bean, coffee bean, corn, and the like). As shown in FIG. 1, the purifier 10 is configured
to have two systems: an A system and a B system. The A system and the B system have
identical configurations. Components of the purifier 10 discussed below are provided
for each of the A and B systems, except for an operation panel 200 which is shared
by both systems.
[0026] As schematically shown in FIG. 3, the purifier 10 includes a feed port 15 for feeding
stock, a sieving part 40, and a plurality of straightening chambers 20. The sieving
part 40 is in communication with the feed port 15. The stock fed from the feed port
15 is fed to the sieving part 40. Sieving screens 41, 42, and 43 are disposed in the
sieving part 40. Each of the sieving screens 41, 42, and 43 is inclined such that
the screens are located at vertically lower positions toward the opposite side from
the feed port 15 in the longitudinal direction of the sieving screens 41, 42, and
43. In the present embodiment, the sieving part 40 has a three-layered structure including
the sieving screens 41, 42, and 43 arranged in the vertical direction; however, alternatively,
the number of layers of the layered structure may be any number equal to or greater
than one. The number of layers of the sieving part 40 may be changed by removing some
of the sieving screens 41, 42, and 43 or by adding one or more sieving screens according
to the desired level of purification performance.
[0027] As shown in FIG. 3, each of the sieving screens 41, 42, and 43 is configured to be
vibratable in a front-rear direction (the longitudinal direction of the sieving screens
41, 42, and 43). The vibration allows the stock fed from the feed port 15 to be carried
on the sieving screens 41, 42, and 43 in the longitudinal direction of the sieving
screens 41, 42, and 43 (more specifically, in a direction away from the feed port
15). As such, the sieving part 40 is configured to sift the stock while carrying it
on the sieving screens 41, 42, and 43 in the longitudinal direction. The mesh size
of each of the sieving screens 41, 42, and 43 is set so as to gradually increase towards
the downstream side in the direction in which the stock is carried. Specifically,
the sieving screen 41 is configured to have a plurality of sieving screen sections
arranged in the longitudinal direction such that the further the section is towards
the downstream side, the smaller the mesh size of the section is. The same applies
to the sieving screens 42 and 43.
[0028] As shown in FIGS. 1 and 3, a collecting gutter 51 and a collecting gutter 53 are
disposed below the sieving part 40. The collecting gutters 51 and 53 are provided
to collect semolina that falls sequentially through the mesh of the sieving screen
41, the mesh of the sieving screen 42, and the mesh of the sieving screen 43. The
collecting gutter 51 includes a discharge port 52 at its lower edge, and the collecting
gutter 53 includes a discharge port 54 at its lower edge. A plurality of switching
valves (not shown) are disposed between the sieving part 40 and the collecting gutters
51, 53. The arrangement allows the destination of semolina falling from the sieving
part 40 to be switched between the collecting gutter 51 and the collecting gutter
53 at each of multiple locations in the longitudinal direction (the locations where
the switching valves are placed).
[0029] As shown in FIG. 3, the downstream ends of the sieving screens 41, 42, and 43 terminate
within a discharge gutter 55. A discharge port 56 is formed at a lower part of the
discharge gutter 55. As shown in FIGS. 2 and 3, the discharge port 56 is separated
into three sections such that semolina that reaches and falls from downstream ends
of the sieving screens 41, 42, and 43 without falling through the meshes of the sieving
screens 41, 42, and 43 can be discharged separately from each other.
[0030] As shown in FIG. 3, the plurality of straightening chambers 20 are disposed above
the sieving part 40. The number of the straightening chamber 20 may be set freely;
16 straightening chambers 20 are provided for each system in the example shown in
FIG. 3. The plurality of straightening chambers 20 are separated by straightening
plates 21 so that the plurality of straightening chambers 20 are lined up in the longitudinal
direction of the sieving screens 41, 42, and 43. The plurality of straightening chambers
20 are in communication with interior of the sieving part 40. On their upper sides,
the plurality of straightening chambers 20 are connected to one end of a main duct
22. Although not shown, interior of the main duct 22 is separated into an A-system-dedicated
region and a B-system-dedicated region. A suction fan (not shown) is connected to
the other end of the main duct 22. The suction fan is activated while sifting is ongoing
in the sieving part 40. This produces air flow flowing upward from underside of the
sieving part 40 through the meshes of the sieving screens 41, 42, and 43, and further
flowing upward in the plurality of straightening chambers 20 (herein referred to as
upward air flow). In the end, the air flow is suctioned into the main duct 22.
[0031] As shown in FIG. 3, the same number of air flow regulating valves 30 (hereinafter
simply referred to as valves 30) as the straightening chambers 20 are provided within
the plurality of straightening chambers 20, respectively. That is, one valve 30 is
provided for each straightening chamber 20. Each valve 30 is configured to regulate
its opening degree so as to adjust the flow rate of the upward air flow in the corresponding
straightening chamber 20. Further, air flow regulating valves 31 (hereinafter simply
referred to as valves 31) are provided within the main duct 22. Each valve 31 is configured
to regulate its opening degree so as to adjust the flow rate of air in the main duct
22 and in the plurality of straightening chambers 20. One valve 31 is provided for
each of the A-system-dedicated region and the B-system-dedicated region.
[0032] In the purifier 10 described above, stock undergoes purification processing as described
below. Firstly, while a vibration generator 44 is in activation and the air in the
sieving part 40 is being suctioned through the main duct 22, stock is fed into the
feed port 15. The stock fed into the feed port 15 is fed onto the sieving screen 41
and carried in the downstream direction toward the discharge gutter 55 with the help
of the inclination of the sieving screen 41 and the vibration generated by the vibration
generator 44. At this time, semolina, which is relatively heavy, falls through the
mesh of the sieving screen 41 onto the sieving screen 42. Since the mesh size of the
sieving screen 41 increases towards the downstream side, the smaller the particle
size of semolina is, the earlier (that is, at a position closer to the upstream side)
the semolina particle passes through the mesh of the sieving screen 41.
[0033] Further, when the stock is carried on the sieving screen 41, bran, which is relatively
light, floats up by the upward air flow described above. The bran is then suctioned
into the main duct 22 together with the air and collected by the collecting device
(not shown) such as a bag filter.
[0034] The semolina that falls onto the sieving screen 42 is then carried on the sieving
screen 42 towards the downstream side. The smaller the particle size of semolina is,
the earlier the semolina particle passes through the mesh of the sieving screen 42
and falls onto the sieving screen 43. Similarly, the semolina that falls onto the
sieving screen 43 is carried on the sieving screen 43 towards the downstream side.
The smaller the particle size of semolina is, the earlier the semolina particle passes
through the mesh of the sieving screen 43 and falls onto the collecting gutter 51
or the collecting gutter 53. As a result, the semolina of relatively small particle
size is collected in the collecting gutter 51 and discharged from the discharge port
52. Also, the semolina of relatively large particle size is collected in the collecting
gutter 53 and discharged from the discharge port 54.
[0035] The semolina of large particle size that do not fall through the meshes of the sieving
screens 41, 42, or 43 is guided to the discharge gutter 55 and discharged from the
discharge port 56. At this time, the semolina that has reached the end of the sieving
screen 41, the semolina that has reached the end of the sieving screen 42, and the
semolina that has reached the end of the sieving screen 43 are separated from each
other. This results in semolina being graded according to its particle size at the
same time as bran is being removed from stock.
[0036] In such purification processing by the purifier 10, the flow rate of the upward air
flow passing through the sieving screen 41 and the straightening chambers 20 can greatly
affect purification performance. Therefore, in the present embodiment, the purifier
10 includes various configurations for adequately controlling the flow rate of the
upward air flow passing through the sieving screen 41 and the straightening chambers
20 by adjusting the opening degree of each of the valves 30, 31. The following describes
such configurations.
[0037] FIG. 4 is a control block diagram of the purifier 10. Although only the configuration
of the A system is shown in detail in FIG. 4, the B system also includes an identical
configuration to the A system. As shown in FIG. 4, the purifier 10 includes the same
number of the motors 80 as the valves 30 disposed in the plurality of straightening
chambers 20. That is, one motor 80 is provided for each valve 30. Each motor 80 is
configured to drive the corresponding valve 30 and thereby control the opening degree
of the valve 30. The purifier 10 further includes, in each of the A system and the
B system, a motor 81 configured to drive the valve 31 and thereby control the opening
degree of the valve 31. In the present embodiment, the motors 80, 81 are servo motors.
The use of servo motors allows for precise control of the opening degrees of the valves
30, 31. Note that, however, any other type of motors may alternatively be used for
the motors 80, 81, such as stepping motors, for example.
[0038] As shown in FIG. 4, the purifier 10 includes the same number of individual controllers
100 as the motors 80 and the same number of individual controllers 101 as the motors
81 (that is, one controller 101 for each system). The plurality of individual controllers
100 are electrically connected to the plurality of motors 80, respectively, and each
individual controller 100 controls the corresponding motor 80. Similarly, each individual
controller 101 is electrically connected to and controls the corresponding motor 81.
[0039] As shown in FIG. 4, the purifier 10 includes the same number of static pressure sensors
90 as the straightening chambers 20. That is, one static pressure sensor 90 is provided
for each straightening chamber 20. Each static pressure sensor 90 is disposed within
the corresponding straightening chamber 20 and detects static pressure within the
corresponding straightening chamber 20. Each static pressure sensor 90 is electrically
connected to the corresponding individual controller 100 so that the result of detection
by the static pressure sensor 90 is output to the corresponding individual controller
100. The purifier 10 further includes one static pressure sensor 91 for each system
in the main duct 22. Each static pressure sensor 91 is connected to the corresponding
individual controller 101 so that the result of detection by the static pressure sensor
91 is output to the individual controller 101.
[0040] As shown in FIGS. 2 and 4, the purifier 10 includes the operation panel 200 configured
to manipulate and control constituent devices of the purifier 10 in a collective manner.
As shown in FIG. 2, the operation panel 200 is disposed in an upper and front part
of the purifier 10. As shown in FIG. 4, the operation panel 200 is electrically connected
to the plurality of individual controllers 100 and the individual controllers 101.
In the present embodiment, they are connected in a daisy chain mode which allows for
simplified wiring. The mode of communication can be CAN (Controller Area Network)
or Serial Communication (e.g., RS485), for example. When controlling the motors 80,
the operation panel 200 controls each target motor 80 through the individual controller
100 corresponding to the target motor 80. Similarly, the operation panel 200 controls
each target motor 81 through the individual controller 101 corresponding to the target
motor 81.
[0041] As shown in FIG. 1, the purifier 10 includes an inspection window 60. The inspection
window 60 is made of a transparent member and is disposed at a location that enables
an operator to view interiors of the plurality of straightening chambers 20 from the
inspection window 60. For example, the operator can visually check circumstance inside
each of the straightening chambers 20: whether the flow rate of air in the straightening
chamber 20 is maintained at a suitable level and thus bran has been removed adequately
therefrom, or the flow rate of air is too large such that semolina of relatively small
particle size and already granulated wheat have been suctioned together with bran
(which will result in reduced milling yield), or the flow rate of air is too small
such that bran has not floated up (which will result in reduced purification precision).
Alternatively, the operator can visually check the opening degrees of the valves 30.
[0042] As shown in FIG.1, the same number of user interfaces 130 as the valves 30 (that
is, the same number of user interfaces 130 as the straightening chambers 20) are disposed
near the inspection window 60. That is, one user interface 130 is provided for each
valve 30. Each user interface 130 is a component of each individual controller 100
and is configured to enable an operation of changing the opening degree of the corresponding
valve 30. An operator can easily adjust the opening degrees of the plurality of valves
30 by manipulating the user interfaces 130 while checking circumstances within the
straightening chambers 20 from the inspection window 60.
[0043] Each individual controller 100 including the user interface 130 is connected to the
corresponding motor 80 via a cable. This allows each user interface 130 to be disposed
at a location different from the corresponding motor 80. In other words, the user
interface 130 can be located at any location. In this embodiment, this advantageously
allows the user interfaces 130 to be located adjacent to and below the inspection
window 60. Therefore, an operator's arm manipulating the user interfaces 130 is located
below the inspection window 60, which prevents the arm from interrupting the operator's
sight to the inspection window 60. This makes the inspection window 60 and then the
circumstances within the straightening chambers 20 to be easily viewable.
[0044] Further, the plurality of user interfaces 130 are arranged at locations respectively
corresponding to the plurality of valves 30. Specifically, the plurality of user interfaces
130 are lined up in the longitudinal direction (in other words, in the direction in
which stock is carried) similarly to the plurality of valves 30, and each user interfaces
130 is at the same location as the corresponding valve 30 in the longitudinal direction.
This enables an operator to know easily and intuitively which valve is being adjusted.
[0045] FIG. 6 is a diagram that shows an example of the user interface 130. The user interface
130 includes a close button 131 and an open button 132. Once an operator presses the
close button 131, the corresponding valve 30 operates in a close direction. Once an
operator presses the open button 132, the corresponding valve 30 operates in an open
direction. The opening degree of the valve 30 is changed either stepwise or steplessly,
according to the length of time in which the close button 131 or the open button 132
is held down or the number of times that the button is pressed.
[0046] In the present embodiment, the user interface 130 has a function of indicating the
opening degree of the corresponding valve 30. In the example shown in FIG. 6, an opening
degree indicator 133 can be used to indicate the opening degree of the corresponding
valve 30. The opening degree indicator 133 is in the form of 11 LEDs and indicates
the opening degree of the corresponding valve 30 in a range from 0% denoted by "close"
to 100% denoted by "open" with 10% increments. More specifically, the opening degree
indicator 133 is configured such that only one LED that corresponds to the opening
degree of the corresponding valve 30 as instructed by the close button 131 or the
open button 132 lights up. FIG. 6 shows a state in which the LED that corresponds
to the opening degree of 30% is lighted up. Such an opening degree indicating function
enables an operator to regulate the flow rates of air in the plurality of straightening
chambers 20 while referring to the indications of the opening degrees, and thus allows
for improved user-friendliness.
[0047] In the present embodiment, the user interface 130 further has a static pressure indicating
function for indicating the result of detection by the corresponding static pressure
sensor 90 (that is, the static pressure sensor 90 disposed within the straightening
chamber 20 in which the corresponding valve 30 is disposed) on a real-time basis.
In the example shown in FIG. 6, the value detected by the corresponding static pressure
sensor 90 is indicated numerically by a static pressure indicator 134. Since the flow
rate of air in each straightening chamber 20 correlates with the static pressure therein,
such static pressure indicating function enables an operator to grasp the flow of
air in the corresponding straightening chamber 20 based on the result of detection
by the static pressure sensor 90. Therefore, operator can adjust the opening degree
of the valve 30 more finely by manipulating the close button 131 and the open button
132 while visually checking the circumstance in the corresponding straightening chamber
20 from the inspection window 60 and also quantitatively grasping the flow of air
in the straightening chamber 20 based on the result of detection by the corresponding
static pressure sensor 90.
[0048] As shown in FIG. 2, the same number of user interfaces 135 as the valves 31 (that
is, two in total, with one for each of the A and B systems) are disposed near the
operation panel 200. Each user interface 135 is configured to enable an operation
of changing the opening degree of the corresponding valve 31. The user interface 135
has an identical configuration to the user interface 130. The user interface 135 for
the A system has an operation function and an opening degree indicating function in
relation to the valve 31 disposed in the A-system-dedicated region of the main duct
22 as well as a static pressure indicating function in relation to the static pressure
sensor 91 disposed in the A-system-dedicated region. Similarly, the user interface
135 for the B system has the similar functions but in relation to the valve 31 and
the static pressure sensor 91 disposed in the B-system-dedicated region. The two user
interfaces 135 are disposed at locations corresponding to the two valves 31, respectively.
That is, the user interface 135 for the A system is disposed on the A-system's side
and the user interface 135 for the B system is disposed on the B-system's side.
[0049] FIG. 5 is a block diagram that shows the schematic framework of the plurality of
individual controllers 100 and the operation panel 200. As shown in FIG. 5, the individual
controller 100 includes a controller 110, a memory 120, and the user interface 130
described above. Upon receiving an opening degree-setting command for the valve 30
(a command for setting the valve 30 to a predetermined opening degree) from the user
interface 130 at the start of operation or during the operation of the purifier 10,
the controller 110 sends a control signal to the motor 80 to adjust the opening degree
of the valve 30 as instructed by the opening degree-setting command.
[0050] The controller 110 stores, in the memory 120 as operation history information of
the purifier 10, the opening degree of the valve 30 set in such a manner. The opening
degree of the valve 30 may be acquired from the user interface 130 or may be acquired
from the motor 80. Further, the controller 110 receives a detected value of static
pressure from the static pressure sensor 90 during the operation of the purifier 10
and stores the value in the memory 120 as operation history information of the purifier
10. In the present embodiment, the opening degree and the detected static pressure
value stored in the memory 120 are in the form of time-series data, respectively.
Note that, however, a statistical value (e.g., mean value) may alternatively be stored
for simplification.
[0051] The controller 110 includes an overcurrent monitor circuit. Upon detecting overcurrent,
the circuit sends a predetermined signal to the operation panel 200. Therefore, in
a case where the opening degree of the valve 30 fails to be set as instructed by the
opening degree-setting command due to clogging of stock or the like, the operation
panel 200 can be informed of the issue.
[0052] Although not shown, the individual controller 101 also has identical configuration
and functions to the individual controller 100 described above.
[0053] The operation panel 200 includes a controller 210, a memory 220, an operation-and-display
part 230, an external storage device 240, and a communication interface 250. In the
present embodiment, the operation-and-display part 230 is in the form of a touch-sensitive
screen. The operation-and-display part 230 is configured to display a user interface
for setting the opening degree of each of the valves 30, 31.
[0054] In response to a opening degree-setting command for each of the valves 30 input by
an operator, the controller 210 sends the opening degree-setting command to the corresponding
individual controller 100. Each individual controller 100, upon receiving the opening
degree-setting command, controls the corresponding motor 80 to adjust the opening
degree of the corresponding valve 30 as instructed by the opening degree-setting command.
The operation panel 200 is thus configured to manipulate each of the valves 30 by
controlling the motors 80 through the individual control devices 100. Similarly, the
operation panel 200 is also configured to manipulate each of the valves 31 by controlling
the motors 81 through the individual control devices 101. In short, an operator can
manipulate the valves 30, 31 either individually through the individual controllers
100, 101, respectively, or collectively through the operation panel 200. Further,
by establishing communication between the operation panel 200 and an external device
(for example, central operation panel) through the communication interface 250, the
motors 80, 81 can also be controlled by the external device through the operation
panel 200.
[0055] The operation-and-display part 230 further includes opening degree indicating function
for collectively indicating the opening degree of each of the valves 30, 31 and static
pressure indicating function for collectively indicating the results of detection
by the respective static pressure sensors 90, 91 on a real-time basis. Therefore,
an operator can grasp, all at once, the opening degrees of all the valves 30, 31 disposed
in the straightening chambers 20 or the main duct 22 as well as the flows of air in
all the plurality of the straightening chambers 20 and the main duct 22. This enables
an operator to easily find any unsuitable opening degree or flow rate. Therefore,
an operator can collectively manipulate the motors 80 with no need for staying in
front of the valves 30 (in other words, with no need for facing the user interfaces
130).
[0056] Further, the controller 210 is configured to acquire, from each of the individual
controllers 100, the operation history information (that is, the history of the opening
degree of the corresponding valve 30 and the history of the detected static pressure
value of the corresponding static pressure sensor 90) stored in the memory 120 and
store the information into the memory 220. Similarly, the controller 210 is configured
to acquire, from each of the two individual controllers 101, the operation history
information (that is, the history of the opening degree of the corresponding valve
31 and the history of the detected static pressure value of the corresponding static
pressure sensor 91) stored in the memory and store the information into the memory
220. These pieces of operation history information are linked to and stored with identification
information of the valves 30, 31.
[0057] Further, the controller 210 is capable of outputting the operation history information
stored in the memory 220 to various destinations according to the type of operation
on the operation-and-display part 230. For example, the controller 210 may output
the operation history information to the operation-and-display part 230. That is,
the controller 210 may display the operation history information on the screen. Alternatively,
the controller 210 may output the operation history information to the external storage
device 240. The external storage device 240 may be any type of removable storage medium
(e.g., USB memory, SD card, and the like). Alternatively, the controller 210 may output
the operation history information to the communication interface 250. That is, the
controller 210 may send the operation history information to other device (for example,
central operation panel, personal computer, printing device, and the like) via the
communication interface 250. According to these configurations, an operator can cause
the operation history information to be output and review its contents so as to be
utilized in future operation of the purifier 10. For example, based on a relationship
between the operation history information and milling yield (which is separately calculated)
in the operation of the purifier 10 from which the operation history information is
acquired, the opening degree of each of the valves 30, 31 or the static pressure values
in the straightening chambers 20 and the main duct 22 can be reviewed for improvement
of milling yield.
[0058] The operation-and-display part 230 may be configured to, in a case where the valves
30, 31 are manually manipulated by an operator by using the user interfaces 130, 135,
receive input of identification information (for example, name, or identification
number assigned to each operator) of the operator before the start of operation, during
the operation, or after the operation of the purifier 10. In this case, the controller
210 may store the identification information of the operator in the memory 120 as
a part of the operation history information. That is, the memory 120 may link the
history of the opening degree of each of the valves 30, 31 and the history of the
detected static pressure value of each of the static pressure sensors 90, 91 to the
operator who engages in the operation from which these histories are obtained, and
memorize them. This enhances user's convenience when outputting and reviewing of the
operation history information.
[0059] Further, the controller 210 may store factor information related to the operation
in the memory 120 as a part of the operation history information. That is, the memory
120 may link the history of the opening degree of each of the valves 30, 31 and the
history of the detected static pressure value of each of the static pressure sensors
90, 91 to the factor information related to the operation from which these histories
are obtained and memorize them. The factor information is information that relates
to a factor(s) influential to purification precision.
[0060] The factor information may include the type of processing target. The type of processing
target may include at least one of information related to difference in a breed variety
and information related to difference in a preceding process. The difference in a
breed variety refers to whether stock is hard-type wheat or soft-type wheat, for example.
The difference in a preceding process refers to the difference in the number of stages
of braking in a process preceding the purification, for example. Further, the factor
information may include at least one of the property and the flow rate of processing
target. The property of processing target may include at least one of the water content
and the range of particle size.
[0061] Further, the factor information may also include feature quantity of the sieving
screen of the sieving part 40. The feature quantity of the sieving screen may include
the mesh size (which may include at least one of a pattern in which the mesh size
changes in a direction in which the processing target flows, and a combination of
mesh sizes of equal to or more than two sieving screens layered in the vertical direction).
Further, the feature quantity of the mesh may include at least one of frequency of
vibration, amplitude of vibration, and an angle of inclination of the mesh. The factor
information may further include quality required for the product. The factor information
may further include ambient environment at the time of processing. The ambient environment
may include at least one of the ambient temperature and the humidity.
[0062] Such factor information may be input by an operator via the operation-and-display
part 230. The input may be performed in such a manner that the operation-and-display
part 230 displays multiple options on the screen and receives selection of one of
the options. Alternatively, the factor information may be automatically acquired by
a sensor of the purifier 10. For example, in a case where the factor information includes
the ambient temperature and the humidity, the pieces of information may be automatically
acquired by a temperature sensor and a humidity sensor, respectively.
[0063] Such factor information can be considered as operation condition influential to purification
performance. The desired opening degree of each of the valves 30, 31 or the desired
values of static pressure in the straightening chambers 20 and the main duct 22 may
vary depending on such an operation condition. Therefore, including the factor information
in the operation history information to be output enables the desired opening degree
or the desired values of static pressure to be reviewed easily according to the operation
condition.
[0064] Further, once an abnormality is detected in any of the individual controllers 100,
101, the controller 210 receives a signal representing the abnormality from the individual
controller 100 or 101 and notifies an operator of the abnormality. The abnormality
to be notified may be an overload of any of the motors 80, 81. Alternatively, the
abnormality to be notified may be that a value detected by at least one of the static
pressure sensors 90, 91 is not within a predetermined range. The notification may
be in various forms including displaying a sign on the screen of the operation-and-display
part 230, beeping out an alarm, putting on a light, and the like. According to such
a configuration, in an event that the flow rate in any of the straightening chambers
20 falls outside a suitable range, an operator can notice the event and remove the
cause quickly.
[0065] In addition to being manually operable using the user interfaces 130, 135 or the
operation-and-display part 230, the purifier 10 is also configured to be automatically
operable. The following describes automatic operation of the purifier 10. The purifier
10 is configured to be automatically operable in a first operation mode or a second
operation mode.
[0066] The first operation mode is a mode in which the opening degree of each of the valves
30, 31 is determined based on given operation condition. In the first operation mode,
the opening degrees of the valves 30, 31 are determined based on first linked information
221 (see FIG. 5) stored in the memory 220 of the operation panel 200. In an alternative
embodiment, the first linked information 221 may be acquired from other device through
the communication interface 250.
[0067] The first linked information 221 is information in which the factor information described
above is linked to opening degree information representing the opening degree of each
of the valves 30, 31. The factor information herein may be at least one of the various
specific examples described above or any combination thereof. The opening degree information
represents the desired opening degree of each of the valves 30, 31 when the factor
information linked to the opening degree information is given as an operation condition
and the purifier 10 is operated in this operation condition. The desired opening degree
of each of the valves 30, 31 may be set as a fixed numerical value or as time-series
data that varies with time. The first linked information 221 may be determined experimentally
in the stage of purifier fabrication.
[0068] One typical example of the first linked information 221 is a reference table in which
the contents of the factor information and the opening degree information are linked
to each other and stored. The reference table includes multiple pieces of combined
unit data. The combined unit data refers to a type of data in which a piece of opening
degree information is assigned to every specific content of the factor information
(in a case where there are multiple kinds of factor information, a piece of opening
degree information is assigned to every combination of specific contents of the respective
kinds of factor information). For example, suppose that there are two kinds of factor
information, with one kind of factor information A including specific contents of
a1 or a2 and the other kind of factor information B including specific contents of
b1 or b2. In this case, four pieces of combined unit data are prepared for four combinations
of the specific contents of the respective kinds of the factor information, and are
respectively assigned with four pieces of opening degree information, as represented
by (Factor information A = a1, Factor information B = b 1, Opening degree information
C = c1), (Factor information A = a2, Factor information B = b1, Opening degree information
C = c2), (Factor information A = a1, Factor information B = b2, Opening degree information
C = c3), and (Factor information A= a2, Factor information B = b2, Opening degree
information C = c4). Note that, however, the first linked information 221 is not limited
to the form of reference table but may be implemented in any other form. For example,
the first linked information 221 may be in the form of a function that takes contents
of factor information as its independent variable.
[0069] In a case where the purifier 10 is operated in the first operation mode, the controller
210 of the operation panel 200 first acquires an operation condition regarding the
coming operation (hereinafter referred to as new operation). The operation condition
acquired here corresponds to the factor information. For example, in a case where
the first linked information 221 includes the type and the property of processing
target, the controller 210 acquires the type and the property of the processing target
used in the new operation.
[0070] The acquirement of the operation condition may alternatively be performed by receiving
the operation condition input by an operator's manipulation on the operation-and-display
part 230 of the operation panel 200. In this case, the operation-and-display part
230 may display multiple options for each operation condition and receive selection
of one of the options. The operation condition may alternatively be acquired automatically
from a sensor of the purifier 10, if it is available from such a sensor. Alternatively,
the operation condition may be acquired from other device via the communication interface
250.
[0071] Next, the controller 210 determines the opening degree of each of the valves 30,
31 in the new operation based on the acquired operation condition and the first linked
information 221. For example, in a case where the first linked information 221 is
a reference table, the controller 210 refers to the first linked information 221 and
determines the opening degree of each of the valves 30, 31 that is linked to the factor
information congruent with the acquired operation condition as the opening degree
of each of the valves 30, 31 in the new operation. Then, the controller 210 controls
the motors 80, 81 via the individual controllers 100, 101 to adjust each of the valves
30, 31 to the determined opening degree. According to the first operation mode, each
of the valves 30, 31 can be set automatically to the opening degree suitable for the
operation condition, thus allowing for automatic operation of the purifier 10. Therefore,
the flow rates of air in the plurality of straightening chambers 20 can be regulated
adequately without relying on the operator's skill. This results in stabilization
of purification precision and milling yield.
[0072] The controller 210 may be configured to, upon receiving a command to manipulate one
of the valves 30, 31 through the user interface 130, 135 or through the operation-and-display
part 230 while the purifier 10 is operated in the first operation mode, change the
opening degree of the corresponding valve based on the command. According to this
configuration, an operator can correct the valve opening degree as needed, while checking
the circumstance in the straightening chamber 20 from the inspection window 60. Further,
the purifier 10 can first be operated in a state where each of the valves 30, 31 is
roughly set to its suitable opening degree through the first operation mode, and then
be finely regulated through manual manipulation. In this case, the opening degrees
of the valves 30, 31 can be manually regulated in a shorter time than in the case
where the opening degrees need to be manually regulated from scratch.
[0073] In place of or in addition to setting the first linked information 221 experimentally
in advance, in a case where a new operation of the purifier 10 is performed through
a manipulation using the user interfaces 130, 135, the first linked information 221
may be updated based on the combination of the acquired operation condition described
above (that is, the information corresponding to the factor information of the first
linked information 221) and the history of the opening degree of each of the valves
30, 31 during the new operation. A command as to whether or not to update the information
may be received through the operation-and-display part 230. According to this configuration,
the history of the opening degrees of the valves 30, 31 at the time the opening degrees
are regulated manually by a skilled operator by using the user interfaces 130, 135
can be recorded, so that such opening degree regulations done by the skilled operator
can be reproduced when the purifier 10 is to be operated in an identical or similar
operation condition.
[0074] For example, in a case where the first linked information 221 is a reference table,
among the first linked information 221 previously stored in the memory 220, the combined
unit data in which the factor information having identical contents to the acquired
operation condition described above is linked to its corresponding opening degree
information may be overwritten with and replaced by the combination described above.
That is, the history of the opening degree of each of the valves 30, 31 may become
new opening degree information linked to the factor information having identical contents
to the acquired operation condition.
[0075] Alternatively, the combined unit data that includes the acquired operation condition
as the factor information and the history of the opening degree of each of the valves
30, 31 as the opening degree information may be added to the first linked information
221 as an option available for selection on the operation-and-display part 230.
[0076] According to the first operation mode described above, the valves 30, 31 can be adjusted
to the suitable opening degrees (specifically, the opening degrees experimentally
set as suitable or the opening degrees that a skilled operator may set) only by simple
manipulation such as inputting operation condition into the operation-and-display
part 230 or selecting operation condition displayed on the screen of the operation-and-display
part 230.
[0077] The second operation mode is a mode in which target static pressure values in the
plurality of straightening chambers 20 and the main duct 22 are determined from given
operation condition, and the opening degree of each of the valves 30, 31 is controlled
based on the target static pressure values and results of detection by the static
pressure sensors 90, 91. In the second operation mode, the target static pressure
values in the plurality of straightening chambers 20 and the main duct 22 are determined
based on second linked information 222 (see FIG. 5) stored in the memory 220 of the
operation panel 200. In an alternative embodiment, the second linked information 222
may be acquired from other device through the communication interface 250.
[0078] The second linked information 222 is information in which the factor information
described above and the target static pressure value in each of the straightening
chambers 20 and the main duct 22 are linked to each other. The factor information
herein may be at least one of the various specific examples described above or any
combination thereof. The target static pressure value represents the desired value
of static pressure in each of the straightening chambers 20 and the main duct 22 when
the factor information linked to the target static pressure value is given as an operation
condition and the purifier 10 is operated in the operation condition. Since the static
pressure correlates with the flow rate as described above, the desired static pressure
value can be considered as the desired flow rate. The target static pressure value
may be set as a fixed numerical value or as time-series data that varies with time.
[0079] The second linked information 222, in the present embodiment, is a prediction model
that takes the factor information as its explanatory variable and the target static
pressure value for each of the straightening chambers 20 and the main duct 22 as its
object variable. The second linked information 222 can be created by multiple regression
analysis, for example. The second linked information 222 may be determined experimentally
in the stage of purifier fabrication.
[0080] In a case where the purifier 10 is operated in the second operation mode, the controller
210 of the operation panel 200 first acquires an operation condition regarding the
new operation. The operation condition acquired here is information corresponding
to the factor information, as in the first operation mode. The operation condition
may be acquired in a manner similar to the first operation mode. Next, the controller
210 determines the target static pressure value for each of the straightening chambers
20 and the main duct 22 in the new operation based on the acquired operation condition
and the second linked information 222. That is, the controller 210 applies the acquired
operation condition to the prediction model to determine the target static pressure
value.
[0081] Then, the controller 210 controls the motors 80, 81 through the individual controllers
100, 101 based on the results of detection by the static pressure sensors 90, 91 and
the determined target static pressure values and thereby adjusts the opening degree
of each of the valves 30, 31. In this procedure, the controller 210 may feedback-control
the motors 80, 81 such that the results of detection by the static pressure sensors
90, 91 approach the target static pressure values. Alternatively, the controller 210
may control the motors 80, 81 such that the result of detection by each of the static
pressure sensors 90, 91 fall within a predetermined range including the target static
pressure value.
[0082] According to the second operation mode, the target static pressure value can be automatically
determined for each of the straightening chambers 20 and the main duct 22, thus allowing
for automatic operation of the purifier 10 based on the determined target static pressure
values. Therefore, the flow rates of air in the plurality of straightening chambers
20 can be regulated adequately without relying on the operator's skill. Moreover,
even in a case where the flow rates of air in the straightening chambers 20 and the
main duct 22 change due to change of stock property, uneven distribution of stock
on the sieving screens 41, 42, and 43, increase or decrease of stock supply, or the
like during the operation of the purifier 10, the opening degrees of the valves 30,
31 can be adjusted such that the flow rates of air therein return to the suitable
range.
[0083] The controller 210 may update the second linked information 222 based on a combination
of the operation condition at the time a new operation of the purifier 10 is performed
though a manipulation using the user interfaces 130, 135 (that is, the information
corresponding to the factor information of the second linked information 222), and
the results of detection by the static pressure sensors 90, 91 during the new operation.
[0084] For example, the controller 210 may be configured to update the second linked information
222 (that is, the prediction model) through learning by artificial intelligence. More
specifically, for a new operation in which the opening degrees of the valves 30, 31
are regulated manually by a skilled operator by using the user interfaces 130, 135,
a combination of the operation condition (that is, the information corresponding to
the factor information) in the new operation, and the results of detection by the
static pressure sensors 90 which are acquired during the new operation may be collected
as learning data. A command as to whether or not to update the learning data in the
new operation may be received through the operation-and-display part 230.
[0085] For each operation done, the controller 210 may receive, through the operation-and-display
part 230, at least one actual measured value of an actual measured value of purification
precision and an actual measured value of milling yield. In this case, the controller
210 may link operation history information for the operation done and the received
at least one actual measured value to each other, store them together into the memory
120, and learn the target static pressure values by which the richest reward can be
obtained in the given operation condition (that is, information corresponding to the
factor information) by using the received actual measured value of purification precision
or milling yield as the reward. Such control using artificial intelligence allows
for further improvement of purification performance.
[0086] Similar to the first operation mode, upon receiving a command to manipulate one of
the valves 30, 31 through the user interfaces 130, 135 or through the operation-and-display
part 230 while the purifier 10 is in automatic operation in the second operation mode,
the controller 210 may be configured to change the opening degree of the corresponding
valve based on the manipulation command.
[0087] In an alternative embodiment, each of the user interfaces 130, 135 may include a
button that allows for switching between automatic operation in the second operation
mode and manual operation using the close button 131 and the open button 132. This
enables an operator to, while the valves 30, 31 are basically in automatic operation,
manually correct only the opening degree(s) of the valve(s) that requires correction
among the valves 30, 31 by checking the circumstances within the straightening chambers
20 from the inspection window 60. The configuration successfully reduces burden on
an operator.
[0088] In a further alternative embodiment, the second linked information 222 may be a reference
table similar to the first linked information 221. In this case, the second linked
information 222 may also be updated based on a combination of the operation condition
at the time a new operation of the purifier 10 is performed through the manipulation
using the user interfaces 130, 135 (that is, information corresponding to the factor
information of the second linked information 222), and the results of detection by
the static pressure sensors 90, 91 during the new operation. As with the first linked
information 221, the updating may be done by overwriting the combined unit data or
by adding an option available for selection on the operation-and-display part 230.
[0089] Having described the embodiments of the present invention, the above-described embodiments
are intended to only facilitate the understanding of the present invention, and are
not intended to limit the present invention thereto. The present invention can be
modified or improved without departing from the spirit thereof, and includes equivalents
thereof. Further, each of the elements described in the claims and the specification
can be combined in any manner or omitted in any manner within a range that allows
it to remain capable of achieving at least a part of the above-described objects or
bringing about at least a part of the above-described advantageous effects.
[0090] For example, the individual controllers 100, 101 may be omitted. In this case, the
user interfaces 130, 135 may be connected directly to the operation panel 200, and
the operation panel 200 may directly control the motors 80, 81. Alternatively, only
the motors 80 but not the motors 81, of the motors 80, 81, may be controlled in the
first or second mode.
DESCRIPTION OF THE REFERENCE NUMERALS
[0091] 10: purifier, 15: feed port, 20: straightening chamber, 21: straightening plate,
22: main duct, 30: air flow regulating valve for straightening chamber, 31: air flow
regulating valve for main duct, 40: sieving part, 41, 42, 43: sieving screen, 44:
vibration generator, 51, 53: collecting gutter, 52, 54: discharge port, 55: discharge
gutter, 56: discharge port, 60: inspection window, 80, 81: motor, 90, 91: static pressure
sensor, 100, 101: individual controller, 110: controller, 120: memory, 130: user interface,
131: close button, 132: open button, 133: opening degree indicator, 134: static pressure
indicator, 135: user interface, 200: operation panel, 210: controller, 220: memory,
221: first linked information, 222: second linked information, 230: operation-and-display
part, 240: external storage device, 250: communication interface.
1. A purifier comprising:
a sieving part including a sieving screen and configured to sift a processing target
while carrying the processing target on the sieving screen in a predetermined direction;
a plurality of straightening chambers disposed above the sieving part and in communication
with interior of the sieving part, and separated from each other so as to be lined
up in the predetermined direction;
a plurality of air flow regulating valves respectively provided in the plurality of
straightening chambers, each of the plurality of air flow regulating valves being
configured to regulate flow rate of air passing through the sieving screen and flowing
upward in the corresponding straightening chamber;
a plurality of motors configured to respectively drive the plurality of air flow regulating
valves to control opening degrees of the plurality of air flow regulating valves;
and
a controller configured to control the plurality of motors.
2. The purifier according to claim 1, further comprising an inspection window from which
interior of each of the plurality of straightening chambers is viewable,
wherein the controller includes a plurality of user interfaces arranged near the inspection
window at locations respectively corresponding to the plurality of air flow regulating
valves, each of the plurality of user interfaces being configured to be operable to
change the opening degree of the corresponding air flow regulating valve.
3. The purifier according to claim 2, wherein the controller includes a plurality of
individual controllers configured to respectively control the plurality of motors,
and
the plurality of individual controllers include the plurality of user interfaces,
respectively.
4. The purifier according to any one of claims 1 to 3, wherein the controller includes
an operation panel configured to enable an operator to set the opening degree of each
of the plurality of air flow regulating valves by controlling each of the plurality
of motors.
5. The purifier according to any one of claims 1 to 4, wherein the controller is configured
to be operable in a first operation mode;
the controller is configured to, in the first operation mode,:
acquire first linked information in which factor information related to a factor influential
to purification precision is linked to opening degree information representing the
opening degree of each of the plurality of air flow regulating valves;
when a new operation of the purifier is performed, acquire information corresponding
to the factor information serving as an operation condition of the new operation;
and
determine the opening degree of each of the plurality of air flow regulating valves
in the new operation based on the first linked information and the acquired information
corresponding to the factor information.
6. The purifier according to claim 5 at least dependent from claim 2, wherein the controller
is configured to, in a case where the new operation of the purifier is performed through
a manipulation using the user interfaces, update the first linked information based
on a combination of the information corresponding to the factor information which
is acquired in relation to the new operation, and history of the opening degree of
each of the plurality of flow regulating valves during the new operation.
7. The purifier according to any one of claims 1 to 6, wherein the controller is configured
to output operation history information of the purifier that includes the opening
degree of each of the plurality of air flow regulating valves.
8. The purifier according to any one of claims 1 to 7, further comprising a plurality
of static pressure sensors respectively disposed within the plurality of straightening
chambers,
wherein each of the plurality of static pressure sensors is configured to detect static
pressure in the corresponding straightening chamber.
9. The purifier according to claim 8, wherein the controller is configured to be indicate
results of detection by the plurality of static pressure sensors on a real-time basis.
10. The purifier according to claim 8 or 9, wherein the controller is configured to be
operable in a second operation mode in which operations of the plurality of motors
are automatically controlled based on the results of detection by the plurality of
static pressure sensors and a target static pressure value individually set for each
of the plurality of straightening chambers.
11. The purifier according to claim 10, wherein the controller is configured to, in the
second operation mode,:
acquire second linked information in which factor information related to a factor
influential to purification precision is linked to the target static pressure value;
when a new operation of the purifier is performed, acquire information corresponding
to the factor information serving as an operation condition of the new operation;
and
determine the target static pressure value in the new operation based on the second
linked information and the acquired information corresponding to the factor information.
12. The purifier according to claim 11 at least dependent from claim 2, wherein the controller
is configured to, in a case where the new operation of the purifier is performed though
a manipulation using the user interfaces, update the second linked information based
on a combination of the information corresponding to the factor information which
is acquired in relation to the new operation, and the results of detection by the
plurality of static pressure sensors which are acquired during the new operation.
13. The purifier according to claim 12, wherein the second linked information is a prediction
model that takes the factor information as its explanatory variable and the target
static pressure value as its object variable, and
the controller is configured to update the prediction model through learning by artificial
intelligence.
14. The purifier according to any one of claims 8 to 13, wherein the controller is configured
to output operation history information of the purifier that includes the results
of detection by the plurality of static pressure sensors.