FIELD OF THE INVENTION
[0001] This invention relates to a cleaning element for attaching to a cleaner head, a cleaner
head to which such a cleaning element is attachable, and a wet cleaning apparatus
comprising the cleaner head and the cleaning element. The cleaning element, cleaner
head and wet cleaning apparatus can be used, for example, for cleaning a floor, an
indoor surface or a window.
BACKGROUND OF THE INVENTION
[0002] Wet cleaning apparatuses, for example wet mopping devices, are known which remove
water from a surface to be cleaned. Such wet cleaning apparatuses can also apply cleaning
liquid, e.g. water, to the surface to be cleaned, and then remove the liquid, e.g.
with a suitable cloth.
[0003] Some wet cleaning apparatuses have powered pick-up functionality for removing the
water from the surface to be cleaned. Wet vacuum cleaners, for instance, may pick
up liquid by generating sufficient airspeed (e.g. at least 10 m/s) and/or brushpower
to exert enough shear force on liquid droplets to cause them to enter the device.
Typical power consumption values for such vacuum cleaners are relatively high, for
example in the order of several hundred watts.
[0004] A further challenge can arise when the wet cleaning apparatus is arranged to deliver
cleaning liquid as well as pick up the liquid using suction. Providing both functionalities
can, in at least some designs, risk that the cleaning liquid is used inefficiently.
[0005] When, for example, a replaceable/detachable cleaning material, e.g. a cleaning fabric,
is included in the wet cleaning apparatus, it may be challenging for the user to (re-)attach
the cleaning material to the wet cleaning apparatus, e.g. to a cleaner head included
in the wet cleaning apparatus, in a reliable manner.
SUMMARY OF THE INVENTION
[0006] The invention is defined by the claims.
[0007] According to examples in accordance with an aspect of the invention there is provided
a cleaning element for attaching to a cleaner head, which cleaner head has a structured
portion and at least one dirt inlet, the cleaning element comprising: a cleaning material
for contacting a surface to be cleaned, the cleaning material comprising a liquid
pick-up zone alignable with, so as to cover, the at least one dirt inlet, and a cleaning
liquid application zone adjacent the liquid pick-up zone for applying cleaning liquid
to the surface to be cleaned; a plurality of guiding elements cooperable with the
structured portion to join and align the cleaning element with the cleaner head; and
a fastener for securing the aligned cleaning element to the cleaner head, the fastener
being spaced apart from the plurality of guiding elements across the cleaning material.
[0008] Cleaning elements which are attachable and detachable from a cleaner head offer several
advantages, in particular the capability to remove the cleaning element for washing
after use and/or replacement when the cleaning material, e.g. cleaning fabric, has
become overly worn. However, challenges have been encountered when designing such
a cleaning element for a cleaner head having at least one dirt inlet for receiving
dirty liquid when suction is applied to the at least one dirt inlet. In particular,
alignment of the liquid pick-up zone of the cleaning material with the at least one
dirt inlet, such that the liquid passes through the liquid pick-up zone to reach the
at least one dirt inlet, has been found difficult to reliably achieve by conventional
cleaning element attachment methods.
[0009] The use of a plurality, in other words more than one, guiding element may assist
to minimise the risk of misalignment of the cleaning element with respect to the cleaner
head. Moreover, the fastener being provided across the cleaning material from the
plurality of guiding elements means that the cleaning element can be straightforwardly
secured to the cleaner head via the fastener following alignment and joining of the
cleaning element to the cleaner head via the guiding elements.
[0010] In some embodiments, the cleaning element is elongated so as to define a length of
the cleaning element, with the plurality of guiding elements being arranged along
the length. Such a lengthways arrangement of the plurality of guiding elements may
assist alignment of the cleaning element with respect to the cleaner head (the structured
portion of the latter correspondingly being provided along its length).
[0011] In such embodiments, each of the liquid pick-up zone and the cleaning liquid application
zone may be elongated so as to each longitudinally extend parallel with the length
of the cleaning element.
[0012] In some embodiments, the plurality of guiding elements comprises, or is defined by,
a plurality of pockets. In such embodiments, each of the plurality of pockets is arranged
to receive and engage a tooth of a plurality of teeth included in the structured portion
of the cleaner head. The plurality of pockets may represent a particularly convenient
way of providing the plurality of guiding elements, and may assist to minimise unwanted
movement of the cleaning element with respect to the cleaner head in widthways, lengthways
and depth directions.
[0013] The fastener may be configured to secure the cleaning element to the cleaner head
in widthways, lengthways and depth directions.
[0014] In some embodiments, the fastener is arranged on an upper side of the cleaning element
facing away from the surface to be cleaned. In such embodiments, the guiding elements,
e.g. pockets, may also be provided on the upper side of the cleaning element. Thus,
the cleaning element can be advantageously aligned with and secured to the cleaner
head while the underside of the cleaning element remains in contact with the surface
to be cleaned.
[0015] Alternatively or additionally, the fastener may comprise a hooks-loops fastener,
e.g. Velcro
®, portion. The hooks-loops fastener portion may, for example, be in the form of a
hooks-loops fastener, e.g. Velcro
®, strip extending along the length of the cleaning element. An advantage of such a
hooks-loops fastener portion is that the aligned cleaning element and cleaner head
can be secured together in a straightforward manner by pressing the hooks-loops fastener
portion against a complementary loops-hooks fastener portion provided on the cleaner
head.
[0016] More generally, the alignment provided by the guiding elements in combination with
predetermined positioning of the fastener based on the alignment may mean that the
securement via the fastener can be made without requiring visual alignment of the
fastener with a complementary cleaner head fastener.
[0017] For example, each of the pockets may have a length corresponding to the length of
the base of the teeth, be sufficiently wide for full insertion of the teeth into the
pockets, and have a depth selected for restricting movement of the teeth in the pockets
in the depth direction.
[0018] Thus full insertion of the teeth into the pockets may effectively provide a signal
to the user that the cleaning element is properly aligned with the cleaner head.
[0019] In other words, when the teeth are inserted, e.g. slid, all the way into the pockets,
this may provide a tactile signal to the user that alignment in the widthways direction
is correct. At the same time, the pockets may hold the teeth in the depth direction.
Moreover, by the maximum length of each of the teeth corresponding to the maximum
length of each of the pockets, when the teeth are fully inserted, e.g. slid, all the
way into the pockets, the cleaning element may be aligned relative to the cleaner
head in the lengthways direction.
[0020] In some embodiments, the cleaning element comprises a protrusion arranged to protrude
from a periphery of the cleaning element such as to enable a user to trap the protrusion
against the surface to be cleaned and thereby immobilise the cleaning element for
said joining and alignment with the cleaner head.
[0021] In such embodiments, the periphery from which the protrusion protrudes may be spaced
apart from the plurality of guiding elements across the cleaning material. In this
manner, the trapping of the protrusion against the surface to be cleaned can assist
to avoid that the cleaning element is pushed away when the cleaning element is being
aligned with and joined to the cleaner head, for instance when the teeth of the structured
portion are being inserted into the pockets of the cleaning element.
[0022] In some embodiments, the cleaning material in the cleaning liquid application zone
comprises tufts formed from fibers, and a backing layer supporting the tufts. Such
tufts can assist the cleaning material to follow the contours of the surface to be
cleaned and/or may assist the cleaning material to retain dirt particles whilst also
minimising the risk of scratching the surface to be cleaned.
[0023] In some embodiments, the cleaning material has, at least in the liquid pick-up zone,
a limiting pore diameter as measured using ASTM F316 - 03, 2019, Test A equal to or
greater than 15 µm.
[0024] Such a limiting pore diameter equal to or greater than 15 µm may assist to maintain
a relatively large underpressure in the covered dirt inlet(s) whilst ensuring that
pores are sufficiently large for efficient liquid transport therethrough.
[0025] In some embodiments, the cleaning material has, at least in the liquid pick-up zone,
a limiting pore diameter as measured using ASTM F316 - 03, 2019, Test A equal to or
less than 105 µm. This upper limit for the limiting pore diameter may assist to ensure
that sufficient underpressure in the dirt inlet(s) is maintainable by the cleaning
material in the liquid pick-up zone covering the dirt inlet(s).
[0026] In some embodiments, the cleaning material in the liquid pick-up zone comprises a
woven fabric. Such a woven fabric may assist to maintain the above-mentioned underpressure
in the dirt inlet(s).
[0027] For example, the woven fabric can be configured, in particular via the tightness
of its weave, to satisfy the above ranges for the limiting pore diameter.
[0028] In some embodiments, the cleaning liquid application zone comprises a first applicator
portion and a second applicator portion, with the liquid pick-up zone being arranged
between the first applicator portion and the second applicator portion. Thus, the
cleaning element, when attached to the cleaner head, can be moved in opposite directions
with the liquid pick-up zone drying the surface to be cleaned initially wetted by
the first applicator portion during movement in a first direction and initially wetted
by the second applicator portion during movement in a second direction opposite to
the first direction.
[0029] In some embodiments, the cleaning material is thinner in the liquid pick-up zone
than in the cleaning liquid application zone. This may assist alignment and joining
of the cleaner head with the cleaning element.
[0030] In some embodiments, the first and second applicator portions are both thicker than
the liquid pick-up zone. This may make for an uneven landing space for a protruding
element of the cleaner head on the upper side of the cleaning element, which may encourage
the cleaner head to rotate such as to cause the structured portion to land on the
upper side of the cleaning element in readiness for cooperation with the guiding elements.
[0031] According to another aspect there is provided a cleaner head to which a cleaning
element having a plurality of guiding elements and a liquid pick-up zone is attachable,
wherein the cleaner head comprises: at least one dirt inlet for receiving dirty liquid
when suction is applied to the at least one dirt inlet, the at least one dirt inlet
being alignable with, so as to be coverable by, the liquid pick-up zone; a structured
portion having a plurality of guiding members, each of the plurality of guiding members
being cooperable with one of the plurality of guiding elements to join and align the
cleaner head with the cleaning element; and a cleaner head fastener for securing the
aligned cleaner head to the cleaning element, the cleaner head fastener being spaced
apart from the plurality of guiding members across the cleaner head.
[0032] The use of a plurality, in other words more than one, guiding member may assist to
minimise the risk of misalignment of the cleaner head with respect to the cleaning
element. Moreover, the cleaner head fastener being provided across the cleaner head
from the plurality of guiding members means that the cleaner head can be straightforwardly
secured to the cleaning element via the cleaner head fastener following alignment
and joining of the cleaner head to the cleaning element via the guiding members.
[0033] In some embodiments, the guiding members comprise, or are defined by, a plurality
of teeth, with each tooth of the plurality of teeth being arranged to be received
in and engage a pocket of a plurality of pockets included in the plurality of guiding
elements. The plurality of teeth may represent a particularly convenient way of providing
the plurality of guiding members of the structured portion, and may assist to minimise
unwanted movement of the cleaner head with respect to the cleaning element in widthways,
lengthways and depth directions.
[0034] In some embodiments, each tooth of the plurality of teeth tapers with extension away
from the cleaner head.
[0035] Such tapering can assist location of the tooth in the respective pocket of the cleaning
element.
[0036] Each tooth may have a base arranged proximal to a main body of the cleaner head,
with the tooth extending from the base to a tip of the tooth distal from the main
body of the cleaner head.
[0037] In embodiments in which the tooth tapers with extension away from the cleaner head,
i.e. away from the main body of the cleaner head, the tapering may mean that the tip
is shorter than the base.
[0038] This tapering may, for instance, result in each of the teeth having a trapezoid shape
in plan. Alternatively or additionally, the base and the tip may be connected by one
or more curved sections, e.g. a pair of curved sections which curve inwardly towards
each other, whose curvature means that the tip is shorter than the base.
[0039] In some embodiments, the cleaner head comprises a protruding element alignable with
and protrudable into the liquid pick-up zone of the cleaning material in the direction
of the surface to be cleaned.
[0040] In some embodiments, the protruding element is centrally arranged in the cleaner
head between a rearward portion and a forward portion of the cleaner head to enable
rocking of the cleaner head on the protruding element in a backwards direction to
bring the rearward portion closer to and the forward portion further from the surface
to be cleaned, and in a forwards direction to bring the forward portion closer to
and the rearward portion further from the surface to be cleaned.
[0041] The above-described first applicator portion may be arranged adjacent the forward
portion when the cleaning element is attached to the cleaner head. The second applicator
portion may accordingly be arranged adjacent the rearward portion. Thus, rocking on
the protruding element in the forwards direction may bring the first applicator portion
to and space the second applicator portion apart from the surface to be cleaned, and
rocking on the protruding element in the backwards direction may bring the second
applicator portion to and space the first applicator portion apart from the surface
to be cleaned.
[0042] In this way, re-wetting of the surface to be cleaned by the second applicator portion
during forwards pushing of the cleaner head and cleaning element across the surface
to be cleaned may be minimised. Similarly, re-wetting of the surface to be cleaned
by the first applicator portion during backwards pulling of the cleaner head and cleaning
element across the surface to be cleaned may be minimised.
[0043] The cleaner head fastener may be configured to secure the cleaner head to the cleaning
element in widthways, lengthways and depth directions.
[0044] In some embodiments, the cleaner head fastener comprises a loops-hooks fastener,
e.g. Velcro
®, portion. The loops-hooks fastener portion may, for example, be in the form of a
loops-hooks fastener, e.g. Velcro
®, strip extending along the length of the cleaner head.
[0045] An advantage of such a loops-hooks fastener portion is that the aligned cleaning
element and cleaner head can be secured together in a straightforward manner by pressing
the loops-hooks fastener portion against a complementary hooks-loops fastener portion
provided on the cleaning element.
[0046] In some embodiments, the cleaner head fastener is arranged on the underside of the
cleaner head facing the surface to be cleaned. Accordingly, when the fastener of the
cleaning element comprises the hooks-loops fastener portion on the upper side of cleaning
element, securing of the aligned cleaning element to the cleaner head can be achieved
by simply pressing the underside of the cleaner head, including the loops-hooks fastener
portion, onto the upper side of the cleaning element.
[0047] In at least some embodiments, the cleaner head comprises at least one cleaning liquid
outlet through which cleaning liquid is deliverable.
[0048] In some embodiments, the at least one cleaning liquid outlet is arranged on the underside
of the cleaner head facing the surface to be cleaned and is alignable with, so as
to be coverable by, the cleaning liquid application zone.
[0049] Alternatively or additionally, the cleaner head may comprise a porous material covering
each of the at least one dirt inlet. In such embodiments, the liquid pick-up zone
of the cleaning element may align with, and in at least some cases contact, the porous
material.
[0050] The porous material covering each of the at least one dirt inlet may assist to maintain
an underpressure in the dirt inlet(s) with or without constant flow being applied
thereto, for instance by an underpressure generator, e.g. pump, fluidly connected
to the dirt inlet(s).
[0051] According to a further aspect there is provided a wet cleaning apparatus comprising
the cleaning element as described herein, and the cleaner head as described herein.
[0052] In some embodiments, the wet cleaning apparatus comprises an underpressure generator
for supplying suction to the at least one covered dirt inlet.
[0053] In some embodiments, the underpressure generator is configured to supply the suction
by providing a flow through the liquid pick-up zone in the range of 15 to 2000 cm
3/minute, more preferably 80 to 750 cm
3/minute, even more preferably 100 to 300 cm
3/minute, and most preferably 150 to 300 cm
3/minute.
[0054] Such a flow, i.e. flow rate, may capitalise on the underpressure-maintaining capability
of the liquid pick-up zone and may ensure sufficient liquid pick-up whilst limiting
energy consumption.
[0055] The underpressure generator may be configured to provide a pressure difference between
an inside of the wet cleaning apparatus and atmospheric pressure for drawing fluid
through the liquid pick-up zone and into the at least one dirt inlet, wherein the
pressure difference is in a range of 2000 Pa to 13500 Pa.
[0056] The underpressure generator may, for example, be or comprise a positive displacement
pump, such as a peristaltic pump. Such a positive displacement pump can assist to
maintain the underpressure in the dirt inlet(s) after the underpressure generator
has been deactivated, e.g. switched off, because the pump design inherently restricts
backflow from the pump outlet. This, in turn, may alleviate problematic liquid release
from the liquid pick-up zone, for instance following cleaning of the surface to be
cleaned and/or during stowing of the wet cleaning apparatus in a storage area after
use.
[0057] The wet cleaning apparatus may include a dirty liquid collection tank. In such embodiments,
the underpressure generator may be arranged to draw liquid from the at least one dirt
inlet to the dirty liquid collection tank.
[0058] Alternatively or additionally, the wet cleaning apparatus may comprise a cleaning
liquid supply for supplying cleaning liquid for delivery towards the surface to be
cleaned via the at least one cleaning liquid outlet. Such a cleaning liquid supply
may, for example, comprise a cleaning liquid reservoir and a delivery arrangement,
e.g. a delivery arrangement comprising a pump, for transporting the cleaning liquid
to and through the at least one cleaning liquid outlet.
[0059] The cleaning liquid supply and the at least one cleaning liquid outlet may be configured
to provide a continuous delivery of the cleaning liquid towards the surface to be
cleaned. Such continuous delivery may, for instance, be provided at the same time
as underpressure generator is supplying suction to the at least one dirt inlet.
[0060] The cleaning liquid supply and the underpressure generator may, for instance, be
configured such that the flow of the cleaning liquid delivered through the at least
one cleaning liquid outlet is equal to or lower than the flow provided through the
liquid pick-up zone to the at least one dirt inlet by the underpressure generator.
This may assist to ensure that the surface to be cleaned does not become excessively
wet with the cleaning liquid. For example, the flow of cleaning liquid may be in the
range of 20 to 60 cm
3/minute, and the flow provided by the underpressure generator may be in the range
of 40 to 2000 cm
3/minute, more preferably 80 to 750 cm
3/minute, even more preferably 100 to 300 cm
3/minute, and most preferably 150 to 300 cm
3/minute.
[0061] More generally, the wet cleaning apparatus may be or comprise, for example, a wet
mopping device, a window cleaner, a sweeper, or a wet vacuum cleaner, such as canister-type,
stick type, or upright type wet vacuum cleaner. The wet cleaning apparatus may in
some examples be or comprise a robotic wet vacuum cleaner or a robotic wet mopping
device configured to autonomously move the cleaner head on the surface to be cleaned,
such as the surface of a floor. Particular mention is made of a wet mopping device.
[0062] In a particular non-limiting example, the wet cleaning apparatus is a battery-powered
(or battery-powerable) wet cleaning apparatus, such as a battery-powered (or battery-powerable)
wet mopping device, in which the underpressure generator, e.g. pump, is powered (or
powerable) by a battery electrically connected (or connectable) thereto. Particular
mention is made of this example due to the power consumption-reducing effect which
can be provided by the liquid pick-up zone covering the dirt inlet(s) to which the
suction of the underpressure generator is provided.
[0063] Embodiments described herein in relation to the cleaning element and the cleaner
head may be applicable to the wet cleaning apparatus, and embodiments described herein
in relation to the wet cleaning apparatus may be applicable to the cleaning element
and the cleaner head.
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Examples of the invention will now be described in detail with reference to the accompanying
drawings, in which:
FIG. 1A schematically depicts a cleaning element attached to, and properly aligned
with, a cleaner head;
FIG. 1B schematically depicts a cleaning element attached to, but improperly aligned
with, a cleaner head;
FIG. 1C schematically depicts a cleaning element partially detached from a cleaner
head;
FIGs. 2A to 2E provide views of a cleaning element according to an example;
FIGs. 3A to 3D provide views of a cleaner head according to an example;
FIG. 4 provides a schematic cross-sectional view of an attachable member according
to an example;
FIG. 5 provides a schematic cross-sectional view of an attachable member according
to another example;
FIGs. 6A to 6C provide views of an exemplary wet cleaning apparatus comprising a cleaning
element and a cleaner head to which the cleaning element is attached;
FIG. 7 schematically depicts a method of attaching a cleaning element to a cleaner
head;
FIG. 8 schematically depicts an exemplary wet cleaning apparatus in the form of a
wet vacuum cleaner; and
FIG. 9 schematically depicts an exemplary wet cleaning apparatus in the form of a
robotic wet vacuum cleaner.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0065] The invention will be described with reference to the Figures.
[0066] It should be understood that the detailed description and specific examples, while
indicating exemplary embodiments of the apparatus, systems and methods, are intended
for purposes of illustration only and are not intended to limit the scope of the invention.
These and other features, aspects, and advantages of the apparatus, systems and methods
of the present invention will become better understood from the following description,
appended claims, and accompanying drawings. It should be understood that the Figures
are merely schematic and are not drawn to scale. It should also be understood that
the same reference numerals are used throughout the Figures to indicate the same or
similar parts.
[0067] Provided is a cleaning element for attaching to a cleaner head, which cleaner head
has a structured portion and at least one dirt inlet. The cleaning element comprises
a cleaning material for contacting a surface to be cleaned. The cleaning material
comprises a liquid pick-up zone alignable with, so as to cover, the at least one dirt
inlet, and a cleaning liquid application zone adjacent the liquid pick-up zone. The
cleaning liquid application zone is for applying cleaning liquid to the surface to
be cleaned. The cleaning element comprises a plurality of guiding elements cooperable
with the structured portion to join and align the cleaning element with the cleaner
head. The cleaner head further comprises a fastener for securing the aligned cleaning
element to the cleaner head. The fastener is spaced apart from the plurality of guiding
elements across the cleaning material. Further provided is the cleaner head having
the structured portion and the at least one dirt inlet, and a wet cleaning apparatus
comprising the cleaning element and the cleaner head.
[0068] Cleaning elements which are attachable and detachable from a cleaner head offer several
advantages, in particular the capability to remove the cleaning element for washing
after use and/or replacement when the cleaning material, e.g. cleaning fabric, has
become overly worn. However, challenges have been encountered when designing such
a cleaning element for a cleaner head having at least one dirt inlet for receiving
dirty liquid when suction is applied to the at least one dirt inlet. In particular,
alignment of the liquid pick-up zone of the cleaning material with the at least one
dirt inlet, such that the liquid passes through the liquid pick-up zone to reach the
at least one dirt inlet, has been found difficult to reliably achieve by conventional
cleaning element attachment methods.
[0069] Conventional attachment solutions employing, for example, a pair of Velcro
® strips extending across opposing longitudinally extending edges of an upper side
of the cleaning element facing away from the surface to be cleaned have been found
to preclude proper alignment of the cleaning element with respect to the cleaner head
after the connection has been established. Accordingly, any misalignment (if observed
by the user) may require the user to disconnect the cleaning element from the cleaner
head, try to re-align the cleaning element relative to the cleaner head by eye, and
then re-connect the cleaner head. Such a trial-and-error process can be burdensome
for the user. Moreover, if the misalignment is not observed by the user, the performance
may not be optimal, e.g. leaving unwanted water stripes on the surface to be cleaned.
[0070] Other conventional solutions employing, for example, a pair of pockets opposing each
other on the upper side of the cleaning element with the cleaner head having a folding
mechanism for enabling portions of the cleaner head to be located in the pockets have
been found to introduce alignment and securement difficulties. Moreover, such a folding
mechanism may be difficult to combine with, for instance, parts within the cleaner
head for fluidly connecting the dirt inlet(s) to an underpressure generator.
[0071] FIG. 1A schematically depicts a cleaning element 100 attached to a cleaner head 102.
The cleaning element 100 comprises a cleaning material including a liquid pick-up
zone 104 for aligning with dirt inlet(s) (not visible in FIG. 1A) included in the
cleaner head 102.
[0072] The cleaning material, e.g. cleaning fabric, further comprises a cleaning liquid
application zone 106A, 106B adjacent the liquid pick-up zone 104. In some embodiments,
such as that shown in FIG. 1A, the cleaning liquid application zone 106A, 106B comprises
a first applicator portion 106A and a second applicator portion 106B, with the liquid
pick-up zone 104 being arranged between the first applicator portion 106A and the
second applicator portion 106B.
[0073] FIG. 1A schematically depicts proper alignment of the liquid pick-up zone 104 with
the dirt inlet(s) such that, when the wet cleaning apparatus 100, 102 comprising the
cleaning element 100 attached to the cleaner head 102 is moved over the surface to
be cleaned in the direction 108, the first applicator portion 106A wets the surface
(see the circled part 110 in FIG. 1A) to be cleaned and the liquid pick-up zone 104
subsequently dries the surface to be cleaned (see the circled part 112 in FIG. 1A).
[0074] Movement of the wet cleaning apparatus 100, 102 in a direction opposite to the direction
108 may cause the second applicator portion 106B to wet the surface to be cleaned,
with the liquid pick-up zone 104 subsequently drying the surface to be cleaned.
[0075] In such embodiments, the cleaner head 102 may comprise a protruding element 107 alignable
with and protrudable into the liquid pick-up zone 104 of the cleaning material in
the direction of the surface to be cleaned.
[0076] As shown for the non-limiting example depicted in FIG. 1A, the protruding element
107 may be centrally arranged in the cleaner head 102 between the first applicator
portion 106A and the second applicator portion 106B to enable rocking on the protruding
element 107 in a backwards direction to bring the first applicator portion 106A to
and space the second applicator portion 106B apart from the surface to be cleaned,
and in a forwards direction to bring the second applicator portion 106B to and space
the first applicator portion 106A apart from the surface to be cleaned.
[0077] In this way, re-wetting of the surface to be cleaned by the second applicator portion
106B during backwards pulling of the cleaner head 102 and cleaning element 100 across
the surface to be cleaned, in the direction 108, may be minimised. Similarly, re-wetting
of the surface to be cleaned by the first applicator portion 106A during forwards
pushing of the cleaner head 102 and cleaning element 100 across the surface to be
cleaned may be minimised.
[0078] FIG. 1B schematically depicts local misalignment of the cleaning element 100 with
respect to the cleaner head 102 such that the liquid pick-up zone 104 is improperly
aligned with the dirt inlet(s). This may mean that when the wet cleaning apparatus
100, 102 is moved over the surface to be cleaned in the direction 108, the first applicator
portion 106A wets the surface (see the circled part 110 in FIG. 1B) to be cleaned
but the liquid pick-up zone 104 subsequently provides insufficient drying of the surface
to be cleaned (see the circled part 112 in FIG. 1B).
[0079] FIG. 1C schematically depicts local separation of the cleaning element 100 from the
cleaner head 102 such that the second applicator portion 106B becomes detached from
the cleaner head 102. This may mean that when the wet cleaning apparatus 100, 102
is moved over the surface to be cleaned in the direction 108, the first applicator
portion 106A wets the surface (see the circled part 110 in FIG. 1C) to be cleaned,
the liquid pick-up zone 104 subsequently dries the surface to be cleaned (see the
circled part 112 in FIG. 1B), but the detached second applicator portion 106B wets
the surface to be cleaned again (see the circled part 114 in FIG. 1C). This may leave
undesirable wet strips on the surface to be cleaned, and risk defeating the purpose
of including the dirt inlet(s) in the cleaner head 102 for drying the surface to be
cleaned.
[0080] To mitigate the risk of such misalignment and detachment issues being encountered,
the present disclosure provides a cleaning element 100 comprising a plurality of guiding
elements cooperable with a structured portion, e.g. a structured periphery, of the
cleaner head 102 to join and align the cleaning element 100 with the cleaner head
102, with the cleaning element 100 further comprising a fastener for securing the
aligned cleaning element to the cleaner head. The fastener is spaced apart from the
plurality of guiding elements across the cleaning material.
[0081] The use of a plurality, in other words more than one, guiding element may assist
to minimise the risk of misalignment of the cleaning element 100 with respect to the
cleaner head 102. Moreover, the fastener being provided across the cleaning material
from the plurality of guiding elements means that the cleaning element 100 can be
straightforwardly secured to the cleaner head 102 via the fastener following alignment
and joining of the cleaning element 100 to the cleaner head 102 via the guiding elements.
[0082] In some embodiments, such as that shown in FIGs. 2A to 2E, the plurality of guiding
elements 116A, 116B, 116C, 116D comprises, or is defined by, a plurality of pockets.
In such embodiments, each of the plurality of pockets is arranged to receive and engage
a tooth of a plurality of teeth included in the structured portion (not visible in
FIGs. 2A to 2E) of the cleaner head 102. The plurality of pockets may represent a
particularly convenient way of providing the plurality of guiding elements 116A, 116B,
116C, 116D, and may assist to minimise unwanted movement of the cleaning element 100
with respect to the cleaner head 102 in widthways, lengthways and depth directions.
[0083] Four pockets are included in the cleaning element 100 shown in FIGs. 2A to 2E. This
has been found to balance ease of manufacture with minimising the risk of misalignment
of the cleaning element 100 with respect to the cleaner head 102. In other non-limiting
examples, the cleaning element 100 comprises two, three, five, six, seven, eight,
nine, ten or more pockets.
[0084] The alignment provided by the guiding elements 116A, 116B, 116C, 116D in combination
with predetermined positioning of the fastener based on the alignment may mean that
the securement via the fastener can be made without requiring visual alignment of
the fastener with a complementary cleaner head fastener.
[0085] For example, each of the pockets may have the same length as the length of the base
of the teeth, be sufficiently wide for full insertion of the teeth into the pockets,
and have a depth selected for restricting movement of the teeth in the pockets in
the depth direction.
[0086] Thus full insertion of the teeth into the pockets may effectively provide a signal
to the user that the cleaning element 100 is properly aligned with the cleaner head
102.
[0087] In other words, when the teeth are inserted, e.g. slid, all the way into the pockets,
this may provide a tactile signal to the user that alignment in the widthways direction
is correct. At the same time, the pockets may hold the teeth in the depth direction.
Moreover, by the maximum length of each of the teeth corresponding to the maximum
length of each of the pockets, when the teeth are fully inserted, e.g. slid, all the
way into the pockets, the cleaning element 100 may be aligned relative to the cleaner
head 102 in the lengthways direction.
[0088] In some embodiments, such as that depicted in FIGs. 2A to 2E, the cleaning material
comprises a folded over portion 118A defined by folding of the cleaning material onto
an upper side thereof facing away from the surface to be cleaned.
[0089] In such embodiments, the pockets may be provided between the folded over portion
118A and the upper side of the cleaning material. This may make the guiding elements
116A, 116B, 116C, 116D relatively straightforward to manufacture.
[0090] The folded over portion 118A may, for instance, be attached, e.g. stitched, to the
upper side of the cleaning material between the pockets. Thus, attachment of the folded
over portion 118A to the upper side of the cleaning material may define the pockets.
[0091] In some embodiments, the cleaning material comprises a further folded over portion
118B opposing the folded portion 118A across the cleaning material. The further folded
over portion 118B may, similarly to the folded portion 118A, be defined by folding
of the cleaning material onto an upper side thereof facing away from the surface to
be cleaned.
[0092] In some embodiments, such as that shown in FIG. 2E, the cleaning material in the
cleaning liquid application zone 106A, 106B comprises tufts 120 formed from fibers,
and a backing layer 122 supporting the tufts 120. Such tufts 120 can assist the cleaning
material to follow the contours of the surface to be cleaned and/or may assist the
cleaning material to retain dirt particles whilst also minimising the risk of scratching
the surface to be cleaned.
[0093] The backing layer 122 can be formed of any suitable backing fabric material, such
as polyester.
[0094] The tufts 120 can, for example, be formed from polyamide and/or polyester fibers.
[0095] In embodiments in which the cleaning material comprises the folded over portion 118A
and/or the further folded over portion 118B defined by folding of the cleaning material
onto the upper side thereof facing away from the surface to be cleaned, the folded
over portion 118A and/or the further folded over portion 118B may include the backing
layer 122 and tufts 120.
[0096] In such embodiments, the tufts 120 may also be provided along, e.g. so as to laterally
protrude from, a fold or folds of the cleaning element 100 where the folded portion
118A and/or the further folded portion 118B folds back onto the upper side of the
cleaning material. This may assist the cleaning element 100 to, for instance, apply
cleaning liquid to a corner located between a floor and a wall extending perpendicularly
with respect to the floor.
[0097] Alternatively or additionally, the cleaning liquid application zone 106A, 106B may
comprise the first applicator portion 106A and the second applicator portion 106B
described above in relation to FIGs. 1A to 1C, with the liquid pick-up zone 104 being
arranged between the first applicator portion 106A and the second applicator portion
106B.
[0098] In such embodiments, the cleaning material in at least one, and preferably both,
of the first applicator portion 106A and the second applicator portion 106B may comprise
the tufts 120 formed from fibers, and a backing layer 122 supporting the tufts 120.
An example of this is shown in FIG. 2E.
[0099] In some embodiments, the cleaning material in the cleaning liquid application zone
106A, 106B is deformable to bring part of the cleaning material in the cleaning liquid
application zone 106A, 106B into contact with the cleaning material in the liquid
pick-up zone 104.
[0100] Such deformability of the cleaning material in the cleaning liquid application zone
106A, 106B may enable some of the cleaning liquid to be transferred from the cleaning
material in the cleaning liquid application zone 106A, 106B to the cleaning material
in the liquid pick-up zone 104 in a controlled manner. In this way, excessive wetting
of the surface to be cleaned, for instance by dripping of the cleaning liquid from
the cleaning liquid application zone 106A, 106B onto the surface to be cleaned, may
be minimised. Alternatively or additionally, by the cleaning material in the cleaning
liquid application zone 106A, 106B deforming such that at least part of the cleaning
material in the cleaning liquid application zone 106A, 106B contacts the cleaning
material in the liquid pick-up zone 104, the latter may be rinsed, e.g. cleaned
in situ, with cleaning liquid from the former.
[0101] In at least some embodiments, the cleaning material in the cleaning liquid application
zone 106A, 106B is configured to deform upon contact with the surface to be cleaned
and/or upon being wetted by liquid, e.g. water.
[0102] Such wetting can be as a result of the cleaning liquid delivered to the cleaning
liquid application zone 106A, 106B from cleaning liquid outlet(s) included in the
cleaner head 102 and/or due to liquid being present on the surface to be cleaned.
[0103] In embodiments in which the cleaning material in the cleaning liquid application
zone 106A, 106B comprises the tufts 120 formed from fibers, and the backing layer
122 supporting the tufts, such tufts 120 may be deformable to contact the cleaning
material in the liquid pick-up zone 104, e.g. upon contact with the surface to be
cleaned and/or upon being wetted by liquid, e.g. water.
[0104] While the tufts 120 maintain contact with the cleaning material in the liquid pick-up
zone 104, the cleaning liquid can be transferred via the tufts 120 from the cleaning
material in the cleaning liquid application zone 106A, 106B to the cleaning material
in the liquid pick-up zone 104.
[0105] A key purpose of the liquid pick-up zone 104 of the cleaning material may be to assist
to maintain an underpressure in the dirt inlet(s) covered by the liquid pick-up zone
104 when the cleaning element 100 is aligned with the cleaner head 102.
[0106] ASTM F316 - 03, 2019, Test A provides a bubble point pressure measurement. Whilst
this standard method was developed for nonfibrous membrane filters, the procedure
can be replicated for the cleaning material, and in particular for the liquid pick-up
zone 104 thereof, according to the present disclosure.
[0107] The bubble point test for determining the limiting pore diameter, in other words
maximum pore size, is, in summary, performed by prewetting a sample of the cleaning
material, increasing the pressure of gas upstream of the sample at a predetermined
rate, and watching for gas bubbles downstream to indicate the passage of gas through
the maximum diameter pores of the sample.
[0108] In common with the membrane filters described in ASTM F316 - 03, 2019, Test A, the
cleaning material in the liquid pick-up zone may (at least to an approximation) have
discrete pores extending from one side of the liquid pick-up zone 104 to the other,
similarly to capillary tubes. The bubble point test is based on the principle that
a wetting liquid is held in these capillary pores by capillary attraction and surface
tension, and the minimum pressure required to force liquid from these pores is a function
of pore diameter. The pressure at which a steady stream of bubbles appears in this
test is termed the "bubble point pressure".
[0109] It is noted that ASTM F316 - 03, 2019, Test A is based on an approximation of the
pores as capillary pores having circular cross-sections, and hence the limiting pore
diameter should be regarded as merely an empirical estimate of the maximum pore diameter
based on this premise.
[0110] The testing apparatus mandated in ASTM F316 - 03, 2019, Test A was replicated, as
was the test procedure.
- 1. The sample of the cleaning material, e.g. taken from the liquid pick-up zone 104,
(2 inch (50.8 mm) diameter; held in a circular holder such as to have an open/active
area having a diameter of 47 mm) is wetted completely by floating it on a pool of
the liquid (noting that a vacuum chamber may be used to assist in wetting the sample,
if necessary). For water-wettable samples, the sample is placed in water and soaked
fully.
- 2. The wet sample was placed in the filter holder of the test apparatus.
- 3. A fine (100 by 100) mesh is placed onto the sample; the fine mesh being a first
part of the 2-ply construction mandated by the standard.
- 4. The second part of the 2-ply construction, in the form of a perforated metal component
to add rigidity, is placed on the fine mesh.
- 5. A support ring is placed onto the stack and secured in place using bolts. A slight
gas pressure can be applied at this point to eliminate possible liquid backflow.
- 6. The perforated metal component is covered with 2 to 3 mm of test liquid (Type IV
water as mandated by the standard when the sample is wettable with water).
- 7. The gas pressure is then raised and the lowest pressure at which a steady stream
of bubbles rises from the central area of the reservoir is recorded (see Fig. 5 of
ASTM F316 - 03, 2019, Test A; noting that bubbles observed at the edge of the reservoir
are neglected for the bubble point determination).
[0111] It was found suitable to first raise the pressure relatively quickly, e.g. at about
200 Pa/second, to roughly determine the bubble point. Pressure was then relieved from
the sample to allow the water to run back into the sample. The pressure was then raised
to roughly 80% of the expected pressure value, maintained at the 80% level for about
15 seconds (to ensure all "free" water is pressed out of the sample), and then raised
again at a lower rate of ≤ 50 Pa/second until the constant flow of bubbles was observed.
[0112] The limiting pore diameter, d, is then determined from the recorded bubble point
pressure, p, using equation 1 of ASTM F316 - 03, 2019, Test A: d = Cγ/p, where γ is
the surface tension in mM/m (72.75 for distilled water at 20°C), and C is 2860 when
p is in Pa. Results for various cleaning material samples are provided in Table A.
Table A
Cleaning material sample number |
Sample description |
Bubble point pressure by ASTM F316 - 03, 2019, Test A/ Pa |
Limiting pore diameter by ASTM F316 - 03, 2019/ µm |
1 |
Supplier: A Cloth 1 |
3145 |
66 |
2 |
Supplier: B Cloth 1 |
6130 |
34 |
3 |
Supplier: C Cloth 1 |
4405 |
47 |
4 |
Supplier: D Cloth 1 |
5975 |
35 |
5 |
Supplier: D Cloth 2 |
2115 |
98 |
6 |
Supplier: D Cloth 3 |
5165 |
40 |
7 |
Supplier E Cloth 1 |
7225 |
29 |
8 |
b2 |
5240 |
40 |
9 |
21 |
6360 |
33 |
10 |
31 |
7430 |
28 |
11 |
41 |
7265 |
29 |
12 |
WSC |
9635 |
22 |
13 |
Beer filter "25 µm" |
3940 |
53 |
14 |
Beer filter "3 µm" |
7760 |
27 |
15 |
Beer filter "0.9 µm" |
12840 |
16 |
16 |
Beer filter "0.25 µm" |
28755 |
7 |
17 |
Beer filter "10 µm" |
4635 |
45 |
[0113] In some embodiments, the cleaning material has, at least in the liquid pick-up zone
104, a limiting pore diameter as measured using ASTM F316 - 03, 2019, Test A equal
to or greater than 15 µm.
[0114] Such a limiting pore diameter equal to or greater than 15 µm may assist to maintain
a relatively large underpressure in the dirt inlet(s) of the cleaner head 102 whilst
ensuring that pores are sufficiently large for efficient liquid transport therethrough.
[0115] In some embodiments, the cleaning material has, at least in the liquid pick-up zone
104, a limiting pore diameter as measured using ASTM F316 - 03, 2019, Test A equal
to or less than 105 µm. This upper limit for the limiting pore diameter may assist
to ensure that sufficient underpressure is maintainable by the cleaning material in
the liquid pick-up zone 104.
[0116] As noted above, ASTM F316 - 03, 2019, Test A assumes cylindrical pores. Purely for
the purposes of explanation/illustration (hence should not be regarded as limiting
values provided herein for the limiting pore diameter from ASTM F316 - 03, 2019, Test
A), it is noted that the limiting pore diameter can be adjusted with a Tortuoise factor
(TF), which is an empirical factor derived for solid wire filters, to compensate for
non-roundness of the pores. The 1.3 to 1.65 spread for the TF suggested in ASTM E3278
- 21 (see section 4.2.1 of that standard) may result in an approximately 27% pore
size spread. For illustrative purposes only, Table B shows the above-described limiting
pore diameter endpoints when adjusted using the TF. Note that the limiting pore diameter
from ASTM F316 - 03, 2019, Test A provides a measure of the largest pore size for
particles to pass through, hence the TF can compensate for the fact that a "triangular"
pore can only let a spherical particle through which is significantly smaller than
the surface of the triangle.
Table B
Bubble point pressure by ASTM F316 - 03, 2019, Test A/ Pa |
Limiting pore diameter by ASTM F316 - 03, 2019/ µm |
Compensated limiting pore diameter (using ASTM E3278 - 21)/µm |
TF = 1.3 |
TF = 1.65 |
2000 |
104 |
80 |
63 |
13500 |
15 |
11.5 |
9 |
[0117] In some embodiments, such as that shown in FIG. 2E, the cleaning material in the
liquid pick-up zone 104 comprises a woven fabric 124A, 124B. Such a woven fabric 124A,
124B may assist to maintain the above-described underpressure in the dirt inlet(s)
of the cleaner head 102.
[0118] For example, the woven fabric, and in particular a woven microfiber fabric, can be
configured, in particular via the tightness of its weave, to satisfy the above ranges
for the limiting pore diameter.
[0119] It is noted that the term "woven microfiber fabric" as used herein may refer to a
fabric formed of synthetic fibers, with the fabric being formed of threads whose titre
is less than 1 decitex.
[0120] Such woven microfiber fabrics can comprise, for example, polyester fibers, polyamide
fibers, and combinations of polyester and polyamide fibers.
[0121] The woven microfiber fabric may, for example, be a microfiber chamois.
[0122] In other examples, the cleaning material in the pick-up zone 104 is or comprises
a natural chamois, e.g. made from a chamois, deer, goat or sheep hide.
[0123] In some embodiments, such as that shown in FIG. 2E, the woven fabric 124A, 124B comprises
a plurality of woven fabric layers, e.g. a plurality of woven microfiber fabric layers.
[0124] Stacking a plurality of woven fabric layers 124A, 124B in this manner may assist
maintenance of the underpressure in the dirt inlet(s).
[0125] A first woven fabric layer 124A, e.g. a first woven microfiber fabric layer 124A,
may, for example, be arranged such as to be closest to the dirt inlet(s) when the
cleaning element 100 is attached to the cleaner head 102, with a second woven fabric
layer 124B, e.g. a second woven microfiber fabric layer 124B, being arranged on the
first woven fabric layer 124A such that the first woven fabric layer 124A is between
the second woven fabric layer 124B and the dirt inlet(s).
[0126] The plurality of woven fabric layers 124A, 124B can be attached to each other in
any suitable manner, for example via heat sealing, such as ultrasonic welding.
[0127] Adjacent woven fabric layers 124A, 124B may be attached, e.g. heat sealed, to each
other around peripheries of the woven fabric layers 124A, 124B. In this manner, the
risk of the attachment, e.g. heat seal, between such adjacent woven fabric layers
124A, 124B interfering with the passage of liquid in the liquid pick-up zone 104 towards
the dirt inlet(s) may be minimised.
[0128] In embodiments in which the cleaning material in the cleaning liquid application
zone 106A, 106B comprises tufts 120 formed from fibers, with a backing layer 122 supporting
the tufts 120, the backing layer 122 may be mounted on the woven fabric 124A, 124B.
[0129] In the non-limiting example shown in FIG. 2E, the backing layer 122 is mounted on
the second woven fabric layer 124B.
[0130] In some embodiments, such as that shown in FIGs. 2A to 2E, the cleaning element 100
is elongated so as to define a length 126 of the cleaning element 100, with the plurality
of guiding elements being arranged along the length 126. Such a lengthways arrangement
of the plurality of guiding elements may assist alignment of the cleaning element
100 with respect to the cleaner head 102 (the structured portion, e.g. structured
periphery, of the latter correspondingly being provided along its length).
[0131] In such embodiments, each of the liquid pick-up zone 104 and the cleaning liquid
application zone 106A, 106B may be elongated so as to each longitudinally extend parallel
with the length 126 of the cleaning element 100.
[0132] More generally, the cleaning element 100 comprises the above-mentioned fastener for
securing the aligned cleaning element 100 to the cleaner head 102, with the fastener
being spaced apart from the plurality of guiding elements across the cleaning material.
[0133] The fastener may be configured to secure the cleaning element 100 to the cleaner
head 102 in widthways (y), lengthways (x) and depth (z) directions.
[0134] In some embodiments, such as that shown in FIGs. 2A to 2E, the fastener 128 comprises,
or is defined by, a hooks-loops fastener, e.g. Velcro
®, portion. The hooks-loops fastener portion may, for example, be in the form of a
hooks-loops fastener, e.g. Velcro
®, strip extending along the length 126 of the cleaning element 100. An advantage of
such a hooks-loops fastener portion is that the aligned cleaning element 100 and cleaner
head 102 can be secured together in a straightforward manner by pressing the hooks-loops
fastener portion against a complementary loops-hooks fastener portion provided on
the cleaner head 102.
[0135] In other non-limiting examples, the fastener 128 comprises a hole or button for securing
to a complementary button or hole included in the cleaner head 102. Such a hole/button
may, similarly to the hooks-loops fastener portion, secure the cleaning element 100
to the cleaner head 102 in widthways (y), lengthways (x) and depth (z) directions.
[0136] In some embodiments, such as that shown in FIGs. 2A to 2E, the fastener 128 is arranged
on the upper side of the cleaning element 100 facing away from the surface to be cleaned.
In such embodiments, the guiding elements 116A, 116B, 116C, 116D, e.g. pockets, may
also be provided on the upper side of the cleaning element 100. Thus, the cleaning
element 100 can be advantageously aligned with and secured to the cleaner head 102
while the underside of the cleaning element 100 remains in contact with the surface
to be cleaned.
[0137] In embodiments in which the fastener 128 comprises the hooks-loops fastener portion
on the upper side of cleaning element 100, securing of the aligned cleaning element
100 to the cleaner head 102 can be achieved by simply pressing the underside of the
cleaner head 102 onto the upper side of the cleaning element 100.
[0138] More generally, the fastener 128 may be spaced apart from the plurality of guiding
elements across a width 130 of the cleaning element 100, with the width 130 extending
perpendicularly with respect to the length 126 of the cleaning element 100.
[0139] In some embodiments, such as that shown in FIGs. 2A to 2E, the cleaning element 100
comprises a protrusion 132 arranged to protrude from a periphery of the cleaning element
100 such as to enable a user to trap the protrusion 132 against the surface to be
cleaned and thereby immobilise the cleaning element 100 for the joining and alignment
with the cleaner head 102.
[0140] In such embodiments, the periphery from which the protrusion 132 protrudes may be
spaced apart from the plurality of guiding elements 116A, 116B, 116C, 116D across
the cleaning material. In this manner, the trapping of the protrusion 132 against
the surface to be cleaned can assist to avoid that the cleaning element 100 is pushed
away when the cleaning element 100 is being aligned with and joined to the cleaner
head 102, e.g. via the pockets of the cleaning element 100 receiving and engaging
teeth included in the structured portion, e.g. structured periphery, of the cleaner
head 102.
[0141] The user may, for example, trap the protrusion 132 against the surface to be cleaned
by pressing down against the protrusion 132 with their foot.
[0142] FIGs. 3A to 3D provide views of a cleaner head 102 to which a cleaning element 100,
e.g. the cleaning element 100 described herein in relation to FIGs. 2A to 2C, having
a plurality of guiding elements is attachable.
[0143] Such a cleaning element 100 may also have a cleaning material having liquid pick-up
zone 104, e.g. a liquid pick-up zone adjacent a cleaning liquid application zone 106A,
106B, as previously described.
[0144] The cleaner head 102 has at least one dirt inlet for receiving dirty liquid when
suction is applied to the at least one dirt inlet. The at least one dirt inlet is
alignable with, so as to be coverable by, the liquid pick-up zone 104 of the cleaning
element 100.
[0145] The cleaner head 102 comprises a structured portion 134, e.g. a structured periphery,
having a plurality of guiding members 136A, 136B, 136C, 136D, with each of the plurality
of guiding members 136A, 136B, 136C, 136D being cooperable with one of the plurality
of guiding elements 116A, 116B, 116C, 116D to join and align the cleaner head 102
with the cleaning element 100. The cleaner head 102 further comprises a cleaner head
fastener 144 for securing the aligned cleaner head 102 to the cleaning element 100.
The cleaner head fastener 144 is spaced apart from the plurality of guiding members
136A, 136B, 136C, 136D across the cleaner head 102.
[0146] In some embodiments, such as that shown in FIGs. 3A to 3D, the guiding members 136A,
136B, 136C, 136D comprise, or are defined by, a plurality of teeth, with each tooth
of the plurality of teeth being arranged to be received in and engage a pocket of
a plurality of pockets included in, or defining, the plurality of guiding elements
116A, 116B, 116C, 116D. The plurality of teeth may represent a particularly convenient
way of providing the plurality of guiding members 136A, 136B, 136C, 136D of the structured
portion 134, and may assist to minimise unwanted movement of the cleaner head 102
with respect to the cleaning element 100 in widthways (y), lengthways (x) and depth
(z) directions.
[0147] Four teeth are included in the cleaner head 102 shown in FIGs. 3A to 3D. This has
been found to balance ease of manufacture with minimising the risk of misalignment
of the cleaner head 102 with respect to the cleaning element 100. In other non-limiting
examples, the structured portion 134 comprises two, three, five, six, seven, eight,
nine, ten or more teeth.
[0148] In some embodiments, each tooth of the plurality of teeth tapers with extension away
from the cleaner head 102. Such tapering can assist location of the tooth in the respective
pocket of the cleaning element 100.
[0149] Each tooth may have a base arranged proximal to a main body of the cleaner head 102,
with the tooth extending from the base to a tip of the tooth distal from the main
body of the cleaner head 102.
[0150] In embodiments in which the tooth tapers with extension away from the cleaner head
102, i.e. away from the main body of the cleaner head 102, the tapering may mean that
the tip is shorter than the base.
[0151] This tapering may, for instance, result in each of the teeth having a trapezoid shape
in plan. Alternatively or additionally, the base and the tip may be connected by one
or more curved sections, e.g. a pair of curved sections which curve inwardly towards
each other, whose curvature means that the tip is shorter than the base.
[0152] In some embodiments, and as briefly described above in relation to FIGs. 1A to 1C,
the cleaner head 102 comprises a protruding element 107 alignable with and protrudable
into the liquid pick-up zone 104 of the cleaning material in the direction of the
surface to be cleaned.
[0153] In some embodiments, and as best shown in FIGs. 3C and 3D, the protruding element
107 is centrally arranged in the cleaner head 102 between a rearward portion 138 and
a forward portion 140 of the cleaner head 102 to enable rocking of the cleaner head
102 on the protruding element 107 in a backwards direction to bring the rearward portion
138 closer to and the forward portion 140 further from the surface to be cleaned,
and in a forwards direction to bring the forward portion 140 closer to and the rearward
portion 138 further from the surface to be cleaned.
[0154] The above-described first applicator portion 106A may be arranged adjacent the forward
portion 140 when the cleaning element 100 shown in FIGs. 2A to 2E is attached to the
cleaner head 102 shown in FIGs. 3A to 3D. The second applicator portion 106B may accordingly
be arranged adjacent the rearward portion 138. Thus, rocking on the protruding element
107 in the forwards direction may bring the first applicator portion 106A to and space
the second applicator portion 106B apart from the surface to be cleaned, and rocking
on the protruding element 107 in the backwards direction may bring the second applicator
portion 106B to and space the first applicator portion 106A apart from the surface
to be cleaned.
[0155] In some embodiments, the cleaning material is thinner in the liquid pick-up zone
104 than in the cleaning liquid application zone 106A, 106B. This may assist alignment
and joining of the cleaner head 102 with the cleaning element 100, particularly when
the cleaner head 102 includes the protruding element 107, and the cleaning material
comprises the first applicator portion 106A and the second applicator portion 106B
with the liquid pick-up zone 104 being between the first applicator portion 106A and
the second applicator portion 106B and being aligned with the protruding element 107.
[0156] In such embodiments, the first and second applicator portions 106A, 106B being thicker
than the liquid pick-up zone 104 may make for an uneven landing space for the protruding
element 107 of the cleaner head 102 on the upper side of the cleaning element 100.
This may encourage the cleaner head 102 to rotate such as to assist the guiding members
136A, 136B, 136C, 136D, e.g. teeth, of the structured portion 134 to land on the upper
side of the cleaning element 100 in readiness for cooperation with the guiding elements
116A, 116B, 116C, 116D, e.g. pockets, of the cleaning element 100.
[0157] In some embodiments, the cleaner head 102 is elongated so as to define a length 142
of the cleaner head 102, with the structured portion 134 being arranged along the
length 142. Such a lengthways arrangement of structured portion 134 may assist alignment
of the cleaning element 100 with respect to the cleaner head 102 (the guiding elements
116A, 116B, 116C, 116D of the former correspondingly being provided along its length
126).
[0158] More generally, the cleaner head 102 comprises the above-mentioned cleaner head fastener
144 for securing the cleaner head 102 to the aligned cleaning element 100, with the
cleaner head fastener 144 being spaced apart from the plurality of guiding members
136A, 136B, 136C, 136D across the cleaner head.
[0159] The cleaner head fastener 144 may be configured to secure the cleaner head 102 to
the cleaning element 100 in widthways (y), lengthways (x) and depth (z) directions.
[0160] In some embodiments, such as that shown in FIGs. 3A to 3D, the cleaner head fastener
144 comprises, or is defined by, a loops-hooks fastener, e.g. Velcro
®, portion. The loops-hooks fastener portion may, for example, be in the form of a
loops-hooks fastener, e.g. Velcro
®, strip extending along the length 142 of the cleaner head 102. An advantage of such
a loops-hooks fastener portion 144 is that the aligned cleaning element 100 and cleaner
head 102 can be secured together in a straightforward manner by pressing the loops-hooks
fastener portion against a complementary hooks-loops fastener portion provided on
the cleaning element 100.
[0161] In other non-limiting examples, the cleaner head fastener 144 comprises a hole or
button for securing to a complementary button or hole included in the cleaning element
100. Such a hole/button may, similarly to the loops-hooks fastener portion, secure
the cleaner head 102 to the cleaning element 100 in widthways (y), lengthways (x)
and depth (z) directions.
[0162] In some embodiments, such as that shown in FIGs. 3A to 3D, the cleaner head fastener
144 is arranged on the underside of the cleaner head 102 facing the surface to be
cleaned. Accordingly, when the fastener 128 of the cleaning element 100 comprises
the hooks-loops fastener portion on the upper side of cleaning element 100, securing
of the aligned cleaning element 100 to the cleaner head 102 can be achieved by simply
pressing the underside of the cleaner head 102 onto the upper side of the cleaning
element 100.
[0163] More generally, the cleaner head fastener 144 may be spaced apart from the plurality
of guiding members 136A, 136B, 136C, 136D, e.g. teeth, of the structured portion 134
across a width 146 of the cleaner head 102, with the width 146 extending perpendicularly
with respect to the length 142 of the cleaner head 102.
[0164] In at least some embodiments, the cleaner head 102 comprises at least one cleaning
liquid outlet 148 through which cleaning liquid is deliverable.
[0165] In some embodiments, the at least one cleaning liquid outlet 148 is arranged on the
underside of the cleaner head 102 facing the surface to be cleaned and is alignable
with, so as to be coverable by, the cleaning liquid application zone 106A, 106B.
[0166] It is noted that the at least one cleaning liquid outlet 148 need not to be provided
on the underside of the cleaner head 102, and may alternatively be provided elsewhere
in the cleaner head 102 provided that the cleaning liquid can be delivered via the
cleaning liquid outlet(s) 148 to reach the surface to be cleaned.
[0167] The cleaning liquid can comprise, or consist of, water. Hence, the cleaning liquid
can be an aqueous cleaning liquid. In some non-limiting examples, the cleaning liquid
is an aqueous detergent solution.
[0168] The cleaner head 102 may comprise a plurality of cleaning liquid outlets 148 arranged
along the length 142 of the underside of the cleaner head 102.
[0169] In some embodiments, the at least one cleaning liquid outlet 148 comprises a first
plurality of cleaning liquid outlets 148 arranged along the length 142 of the cleaner
head 102 and being alignable with the first applicator portion 106A included in the
cleaning liquid application zone 106A, 106B, and a second plurality of cleaning liquid
outlets 148 arranged along the length 142 of the cleaner head 102 and being alignable
with the second applicator portion 106B included in the cleaning liquid application
zone 106A, 106B.
[0170] In such embodiments, the first applicator portion 106A may be arranged to apply cleaning
liquid delivered from the first plurality of cleaning liquid outlets 148 to the surface
to be cleaned, and the second applicator portion 106B may be arranged to apply cleaning
liquid delivered from the second plurality of cleaning liquid outlets 148 to the surface
to be cleaned.
[0171] In some embodiments, the cleaner head 102 comprises a cleaning liquid distribution
strip 150A comprising at least some of the cleaning liquid outlets 148.
[0172] The cleaning liquid distribution strip 150A may comprise a channel which can be supplied
with the cleaning liquid, e.g. from a suitable cleaning liquid reservoir (not visible
in FIGs. 3A to 3D) via one or more inlets. The inlet(s) may be provided at or proximal
to an end or both ends of the cleaning liquid distribution strip 150A, however it
is also conceivable that the inlet is provided in a central position along the length
of the cleaning liquid distribution strip 150A.
[0173] The cleaning liquid may exit the cleaning liquid distribution strip 150A via apertures
in the cleaning liquid distribution strip 150A which define the cleaning liquid outlets
148. Such apertures may be dimensioned such that passage of the cleaning liquid, e.g.
aqueous cleaning liquid, through the apertures is restricted, due to the surface tension
of the cleaning liquid, while the channel is being filled, but with passage of the
cleaning liquid through all of the apertures of the cleaning liquid distribution strip
150A at the same time being permitted once the channel has been filled. This may enable
relatively uniform wetting of the surface to be cleaned across the length 142 of the
cleaner head 102.
[0174] To this end, each cleaning liquid outlet 148 may have, for example, a diameter less
than 1 mm, for example a diameter in the range of 0.1 to 1 mm, preferably 0.1 to 0.8
mm, most preferably 0.1 to 0.5 mm, such as about 0.3 mm.
[0175] The cleaning liquid distribution strip 150A can be formed of any suitable material,
such as a metal, a metal alloy, e.g. stainless steel, and/or a polymer. Forming the
cleaning liquid distribution strip 150A from a polymer can make the cleaning liquid
distribution strip 150A more lightweight and/or cheaper to manufacture.
[0176] In some embodiments, the cleaner head 102 comprises the cleaning liquid distribution
strip 150A arranged to deliver cleaning liquid in the rearward portion 138 and a further
cleaning liquid distribution strip 150B whose further apertures define cleaning liquid
outlets 148 which deliver the cleaning liquid in the forward portion 140.
[0177] Both the cleaning liquid distribution strip 150A and the further cleaning liquid
distribution strip 150B may longitudinally extend parallel with the length 142 of
the cleaner head 102, as best shown in FIG. 3C.
[0178] In embodiments in which the cleaning element 100 comprises the first applicator portion
106A and the second applicator portion 106B, the first applicator portion 106A may
be arranged to apply cleaning liquid delivered from the further cleaning liquid distribution
strip 150B to the surface to be cleaned, and the second applicator portion 106B may
be arranged to apply cleaning liquid delivered from the cleaning liquid distribution
strip 150A to the surface to be cleaned.
[0179] The dirt inlet(s) can be provided in the cleaner head 102 in any suitable manner.
In some embodiments, each of the at least one dirt inlet is defined by an opening
of a tube or tubes fluidly connected or connectable to an underpressure generator
(not visible).
[0180] Any suitable number of dirt inlets can be contemplated, such as one, two, three,
four, five, six, or more.
[0181] In some embodiments, the at least one dirt inlet comprises a plurality of dirt inlets
arranged along the length 142 of the cleaner head 102.
[0182] When a plurality of dirt inlets are included in the cleaner head 102, these may,
for instance, have the same dimensions as each other.
[0183] Alternatively or additionally, when a plurality, e.g. a pair, of dirt inlets is employed,
the dirt inlets may be spaced relative to each other along the length 142 of the cleaner
head 102 such as to provide relatively uniform suction along the length 142 of the
cleaner head 102. For example, the distance along the length 142 between a centre
position of the cleaner head 102 and a centre of one dirt inlet of a pair of dirt
inlets may be the same, or substantially the same, as the distance along the length
between the centre position and a centre of the other dirt inlet of the pair of dirt
inlets.
[0184] Should a single dirt inlet be employed, this may be arranged in a central position
of the cleaner head 102 to provide a relatively symmetrical suction profile along
the length 142 of the cleaner head 102.
[0185] More generally, the cleaner head 102 may comprise a porous material 152 covering
each of the at least one dirt inlet.
[0186] The porous material 152 covering each of the at least one dirt inlet may assist to
maintain an underpressure in the dirt inlet(s) with or without constant flow being
applied thereto, for instance by an underpressure generator, e.g. pump, fluidly connected
to the dirt inlet(s).
[0187] Similarly to the liquid pick-up zone 104 of the cleaning material, the surface tension
of the liquid retained in the pores of the porous material 152 can assist to maintain
the underpressure. This surface tension can be overcome, meaning that the air-liquid
surface is removed, at a point (or points) on the exterior of the porous material
152 which come into contact with liquid, causing liquid to be transported through
the porous material 152 in the direction of the dirt inlet(s).
[0188] In some embodiments, a limiting pore diameter of the porous material 152 as measured
using ASTM F316 - 03, 2019, Test A is equal to or greater than 15 µm.
[0189] Such a limiting pore diameter equal to or greater than 15 µm may assist to maintain
a relatively large underpressure whilst ensuring that pores are sufficiently large
for efficient liquid transport therethrough.
[0190] In some embodiments, a limiting pore diameter of the porous material 152 as measured
using ASTM F316 - 03, 2019, Test A is equal to or less than 105 µm. This upper limit
for the limiting pore diameter may assist to ensure that sufficient underpressure
is maintainable by the porous material 152.
[0191] Bacteria tends to be characterized by having a relatively small size. For example,
an Escherichia coli cell, which can be regarded as an "average" sized bacterium, is
about 2 µm long and 0.5 µm in diameter.
[0192] Thus, porous materials 152 and cleaning materials (at least in the liquid pick-up
zone 104) whose pore size is larger than 2 µm may permit such bacteria to pass therethrough.
In this way, bacteria can be removed from the surface to be cleaned.
[0193] Depending on the cleaning material (in the liquid pick-up zone 104) and the porous
material 152 selected, up to 99.9% of bacteria can be drawn therethrough, away from
the surface to be cleaned.
[0194] The porous material 152 can comprise one or more of a porous fabric, a porous plastic,
and a foam.
[0195] Such a porous plastic may, for example, take the form of a sintered mesh of plastic
granules.
[0196] In embodiments in which the porous material 152 includes such a porous plastic, one
or more further porous material layers, e.g. comprising a porous fabric, such as a
woven porous fabric, may be arranged on an external surface of the porous plastic.
Such further porous material layer(s) may be more wettable by water than the porous
plastic and thus more appropriate for being closer to the surface to be cleaned when
wetted by water.
[0197] Particular mention is made of the porous material comprising a woven fabric, and
most preferably a woven microfiber fabric. Such a woven microfiber fabric may facilitate
attainment of the requisite underpressure in the wet cleaning apparatus.
[0198] Such a woven fabric, and in particular such a woven microfiber fabric, can be configured,
in particular via the tightness of its weave, to satisfy the above ranges for the
limiting pore diameter, as previously described in respect of the cleaning material
(at least) in the liquid pick-up zone 104.
[0199] Specifications of a particularly suitable woven fabric are provided in Table C as
an illustrative non-limiting example.
Table C
Characteristic |
Specification |
Fabric set |
- plain weave |
Density |
- > 60 yarns/cm in warp |
- > 60 yarns/cm in weft |
Basis weight |
- ∼200 g/m2 |
Composition |
- Polyester 80%, Polyamide 20% |
Warp yarn |
- Low twist yarn of Polyester filamentary fibres of ∼ 18 µm diameter, preferred of
edged cross-section. |
- Yarn count: of 60-70 filamentary fibres in cross-section, low twist. |
Weft yarn |
- Low twists yarn of Polyester/Polyamide microfibers (pie cross-section). Fibre cross-section
of up to 16 µm |
- Yarn count: of ∼ 100 microfibres in cross-section, low twisted. |
Permeability |
- 15 L/h/cm2 |
[0200] In some embodiments, the porous material 152 comprises a porous material layer sealingly
attached to the at least one dirt inlet.
[0201] Such sealing attachment can assist to maintain an underpressure in the covered dirt
inlet(s) because loss of the underpressure via leakage between the dirt inlet(s) and
the porous material layer is minimised or prevented.
[0202] The sealing attachment can be implemented in any suitable manner, such as by gluing
or welding the porous material layer around each of the at least one dirt inlet, for
example gluing and/or welding the porous material layer to the above-mentioned tube(s)
around the opening(s) defining the dirt inlet(s).
[0203] Particular mention is made of sealingly attaching the porous material layer to the
dirt inlet(s) by heat sealing, for example ultrasonic welding. This has been found
to provide a particularly airtight seal in a straightforward manner which assists
to maintain the underpressure in the dirt inlet(s).
[0204] A liquid pick-up region of the porous material layer may be delimited by sealing
attachment of the porous material layer around the, e.g. each of the, at least one
dirt inlet.
[0205] In some embodiments, the liquid pick-up region is arranged relative to the at least
one cleaning liquid outlet 148 such as to allow the cleaning liquid to bypass, e.g.
pass around a periphery of, the liquid pick-up region to reach, or at least be directed
towards, the surface to be cleaned.
[0206] This may enable the cleaning liquid to be used more efficiently. This is because
the cleaning liquid has a greater chance of reaching the surface to be cleaned, e.g.
via the above-described cleaning liquid application zone 106A, 106B.
[0207] In other examples, the porous material 152 can be attached, e.g. against the cleaner
head 102 or a component of the cleaner head 102, around the dirt inlet(s) at least
partly by being sucked thereagainst by the flow provided by an underpressure generator.
[0208] In some embodiments, the porous material 152 comprises, in addition to the porous
material layer, one or more further porous material layers.
[0209] By the porous material 152 comprising a stack of porous material layers in this manner,
a greater underpressure may be maintainable in the dirt inlet(s).
[0210] In such embodiments, the one or more further porous material layers may be arranged
on an external surface of the porous material layer, with an external surface of the
further porous material layer furthest from the at least one dirt inlet in a thickness
direction of the porous material being adjacent to, e.g. contacting, the liquid pick-up
zone 104 of the cleaning material of the cleaning element 100.
[0211] In some embodiments, the porous material 152, or the combination of the cleaning
material in the liquid pick-up zone 104 and the porous material 152, has a thickness
of less than or equal to 10 mm, more preferably less than or equal to 5 mm, and most
preferably less than or equal to 3 mm. Such a maximum thickness may contribute to
minimising of flow resistance through the porous material 152 or, as the case may
be, through the combination of the cleaning material in the liquid pick-up zone 104
and the porous material 152.
[0212] The thickness of the porous material 152 or the combination of the cleaning material
in the liquid pick-up zone 104 and the porous material 152 can be determined by using
a 0.01 mm precision gauge and two ground metal plates (with the upper plate by which
the normal pressure is applied being 70 mm x 30 mm, and the lower plate on which the
sample is supported having a larger area than the 70 mm x 30 mm surface of the upper
plate for ease of alignment) for receiving the sample therebetween. The arrangement
is configured to apply a pressure normal to the sample of the porous material (70
mm x 30 mm) of 864.2 N/m
2. The relevant measurement parameters are provided in Table D:
Table D
Metal plate parameters |
Length |
70 mm |
Area of sample |
2100 mm2 |
Width |
30 mm |
Total mass |
185 g |
mass |
85 g |
Total force |
1.81 N |
|
Fn (gauge force) |
100 g |
Pressure |
864.2 N/m2 |
[0213] The thickness of several samples was determined using this method, and the data are
provided in Table E:
Table E
Porous material sample number |
Porous material sample description |
Number of layers in porous material sample |
Thickness of porous material sample/mm |
Thickness of single layer of porous material sample/mm |
18 |
Supplier F |
1 |
0.6 |
0.6 |
19 |
2 |
1.23 |
0.63 |
20 |
3 |
1.87 |
0.64 |
21 |
4 |
2.42 |
0.55 |
22 |
Supplier A; Cloth 2; two layers pre-glued to each other |
2 |
1.26 |
0.63 |
23 |
4 |
2.55 |
0.645 |
24 |
6 |
3.83 |
0.64 |
25 |
8 |
5.08 |
0.625 |
26 |
10 |
6.35 |
0.635 |
27 |
12 |
7.62 |
0.635 |
[0214] The porous material 152 and/or the cleaning material in the liquid pick-up zone 104
may be particularly susceptible to wear, and such wear can risk compromising underpressure-maintaining/liquid
pick-up performance. Accordingly, the porous material 152 and/or the cleaning material
in the liquid pick-up zone 104 can comprise a plurality of differently coloured layers
which layers are progressively worn by use such that the colour of the porous material
152 and/or the cleaning material in the liquid pick-up zone 104 serves as a wear indicator.
[0215] It is noted that the cleaner head 102 can be attached or may be attachable to a suitable
handle (not visible) to assist moving the cleaner head 102. To this end, the cleaner
head 102 may comprise a coupling point 154 to which such a handle may be coupled,
e.g. pivotably coupled.
[0216] In some embodiments, the cleaner head 102 comprises an elastomeric material (not
visible in FIGs. 3A to 3D) on which the porous material 152 is arranged.
[0217] The resilient deformation of such an elastomeric material may lessen the risk of
damage to the porous material 152 should, for example, a relatively hard protrusion
be present on the surface to be cleaned which comes into contact with the porous material
152. Alternatively or additionally, the elastomeric material may assist the porous
material 152 to follow any contours of the surface to be cleaned, e.g. for the purpose
of minimising the risk of liquid stripes being left on the surface to be cleaned.
[0218] The elastomeric material can, for instance, be or comprise silicone rubber. Other
elastomeric materials, such as a polydiene, e.g. polybutadiene, a thermoplastic elastomer,
and so on, can also be contemplated for inclusion in, or defining of, the elastomeric
material.
[0219] Alternatively or additionally, the elastomeric material can be less than 50 Shore
A, preferably less than 20 Shore A, most preferably less than 10 Shore A.
[0220] In a non-limiting example, the elastomeric material is 4 Shore A silicone rubber.
[0221] In embodiments in which the cleaner head 102 comprises the above-described protruding
element 107, the protruding element 107 may comprise the elastomeric material.
[0222] Alternatively or additionally, the cleaner head 102 may comprise a support 166, e.g.
a rigid support 166, and the protruding element 107 is mounted via attachment to the
support 166.
[0223] In some embodiments, the at least one dirt inlet comprises, or is defined by, one
or more channels extending through the elastomeric material.
[0224] The elastomeric material may comprise a curved surface on which the porous material
152 is arranged. In such embodiments, the porous material may follow the curvature
of the curved surface.
[0225] Such a curved, e.g. rounded, surface of the elastomeric material may assist to minimise
the area of the liquid pick-up region which approaches the surface to be cleaned,
thereby assisting to minimise resistance to motion across the surface to be cleaned.
[0226] In some embodiments, the porous material layer is sealingly attached to the elastomeric
material. The porous material layer may, for example, be sealingly attached to the
elastomeric material via heat sealing.
[0227] In some embodiments, the cleaner head 102 comprises an impermeable portion to which
the porous material layer is sealingly attached, with the at least one dirt inlet
being defined by an aperture or apertures provided in the impermeable portion and/or
being defined between the impermeable portion and the porous material layer.
[0228] In some embodiments, the at least one dirt inlet is exposed to a cavity between the
porous material layer and the impermeable portion, with a liquid transporting support
structure being arranged in the cavity, and providing one or more flow paths in the
liquid pick-up region between the porous material layer and the at least one dirt
inlet.
[0229] The liquid transporting support structure may provide one or more flow paths in the
liquid pick-up region between the porous material layer and the at least one dirt
inlet.
[0230] The porous material layer, e.g. a woven fabric, and/or the impermeable portion, e.g.
a polymer film, may be pliable such that an underpressure may cause the porous material
layer and the impermeable portion to be drawn towards each other. This may risk restriction
of passage of liquid from the porous material layer to the at least one dirt inlet.
The liquid transporting support structure may assist to ensure that, in spite of such
drawing of the porous material layer and the impermeable portion towards each other,
liquid can still be transported from the porous material layer, and in particular
pores of the porous material layer, to the at least one dirt inlet.
[0231] The liquid transporting support structure can, for example, comprise one or more
mesh layers.
[0232] More generally, the present disclosure provides an attachable (and/or detachable)
member 156 per se. The attachable member 156 may be suitable for attaching to the
cleaner head 102.
[0233] In at least some embodiments, such as that shown in FIGs. 4 and 5, the attachable
member 156 comprises the porous material layer 158; and at least one dirt inlet 160
to which an underpressure generator is fluidly connectable when the attachable member
156 is attached to the cleaner head 102, with a liquid pick-up region of the porous
material layer 158 being delimited by sealing attachment of the porous material layer
158 around the at least one dirt inlet 160.
[0234] Such an attachable member 156 may enable replacement of the porous material layer
158 without requiring re-sealing of the porous material layer 158 to the dirt inlet(s)
160.
[0235] In some embodiments, the attachable member 156 comprises the elastomeric material
162 on which the porous material layer 158 is arranged. In this particular example,
the porous material layer 158 is sealingly attached to a support member 168 included
in the attachable member 156 via seals 164, e.g. heat seals.
[0236] In this manner, the porous material layer 158 is sealingly attached to the dirt inlet(s)
160, which dirt inlet(s) 160 is or are, in this example, defined in, i.e. delimited
by, the elastomeric material 162. In this particular example, the dirt inlets 160
are in the form of channels extending through the elastomeric material 162.
[0237] The attachable member 156 can be attached, e.g. detachably coupled, to the support
166, e.g. the rigid support 166, included in the cleaner head 102 in any suitable
manner, such as by the attachable member 156, e.g. the support member 168 thereof,
having a ridge member which push-fits into a slot defined in the support 166, or by
the support 166 having such a ridge member which push-fits into a slot defined in
the attachable member 156, e.g. in the support member 168.
[0238] A further porous material layer 170 is also included in the attachable member 156
in the example shown in FIGs. 4 and 5. It is noted that the process of heat sealing,
e.g. via ultrasonic welding, the porous material layer 158 to the plastic support
member 168 also results in the further porous material layer 170 becoming adhered
to the porous material layer 158.
[0239] The examples shown in FIGs. 4 and 5 differ from each other in that the liquid transporting
support structure 172 shown in FIG. 4 is defined by a surface pattern arranged on
and/or in the surface of the elastomeric material 162, whereas the liquid transporting
support structure 172 shown in FIG. 5 is in the form of a mesh layer.
[0240] The present disclosure further provides a wet cleaning apparatus comprising the cleaning
element 100 as described herein and the cleaner head 102 as described herein.
[0241] FIGs. 6A to 6C provide views of such a wet cleaning apparatus comprising the cleaning
element 100 as described above in respect of FIGs. 2A to 2E and the cleaner head 102
as described above in respect of FIGs. 3A to 3D to which the cleaning element 100
is attached.
[0242] FIG. 7 schematically depicts a method of attaching a cleaning element 100 having
a cleaning material to a cleaner head 102. The method comprises cooperating 174 a
plurality of guiding elements 116A, 116B, 116C, 116D of the cleaning element 100 with
a structured portion 134 of the cleaner head 102 to join and align the cleaning element
100 with the cleaner head 102, and securing 176 the aligned cleaning element 100 to
the cleaner head 102 using a fastener 128 included in the cleaning element 100, with
the fastener 128 being spaced apart from the plurality of guiding elements 116A, 116B,
116C, 116D across the cleaning material.
[0243] While the cleaning element 100 and the cleaner head 102 are being aligned in step
174, it is noted that the "triangular" shape of the cleaner head 102, resulting from
the protruding element 107 in this non-limiting example, may preclude securing of
the fastener 128 to the cleaner head 102 while the cooperating 174 is taking place.
Thus, a portion of the cleaner head 102 is free to touch and slide over the cleaning
element 100 to facilitate the alignment.
[0244] Only when the cleaning element 100 and the cleaner head 102 are fully aligned with
each other may the user either decide to gently tap the cleaner head 102, tilting
it backwards and connect the fasteners 128, 144, e.g. Velcro
® strips, to fully fixate the cleaning element 100 to the cleaner head 102, or implement
this automatically by the first mopping stroke as this will also tilt the cleaner
head 102 backwards to secure the cleaning element 100 to the cleaner head 102.
[0245] It is noted that the cleaning element 100 can be detached from the cleaner head 102,
e.g. to enable washing of the cleaning element 100 and/or replacement of the cleaning
element 100 when the cleaning material has become overly worn, by unfastening the
fastener 128, followed by disengaging the plurality of guiding elements 116A, 116B,
116C, 116D of the cleaning element 100 from the structured portion 134 of the cleaner
head 102.
[0246] Once attached, the cleaner head 102 and cleaning element 100 can be moved across
the surface to be cleaned at a certain speed. This behaviour can be approximated using
the following Bernoulli equation:

where ρ is the density of the fluid, υ is the fluid flow speed, P is the pressure,
h is the elevation above a reference plane, in this case the floor, and g is the acceleration
due to gravity.
[0247] The above Bernoulli equation can be re-written for the pressure underneath the liquid
pick-up zone 104:

[0248] For a speed of 1.5 m/s, ΔP = 1125 Pa; for a speed of 3.16 m/s, ΔP = 5000 Pa.
[0249] This indicates that at higher velocities, more liquid will be left on the floor,
since at higher velocities the floor will be pulling harder at the liquid, and this
has been observed with cleaner heads 102 and cleaning elements 100 according to the
present disclosure.
[0250] The liquid pick-up performance of an exemplary wet cleaning apparatus whose cleaning
element 100 is moved at 1.5 m/s across the surface to be cleaned with different dirt
inlet underpressures was evaluated. The results are presented in the Table F.
Table F
Underpressure/Pa |
Performance |
<2000 |
Really wet floor; No noticeable pick-up performance |
3000 |
Basic water pick-up, but still a quite wet floor |
5000 |
Good setting: a fairly dry floor |
>=7000 |
Optimal performance: almost dry floor |
[0251] In at least some embodiments, the wet cleaning apparatus comprises an underpressure
generator for supplying suction to the at least one covered dirt inlet.
[0252] The underpressure generator may, for example, be or comprise a positive displacement
pump, such as a peristaltic pump. Such a positive displacement pump can assist to
maintain the underpressure in the dirt inlet(s) after the underpressure generator
has been deactivated, e.g. switched off, because the pump design inherently restricts
backflow from the pump outlet. This, in turn, may alleviate problematic liquid release
from the liquid pick-up zone, for instance following cleaning of the surface to be
cleaned and/or during stowing of the wet cleaning apparatus in a storage area after
use.
[0253] In some embodiments, the underpressure generator is configured to provide a pressure
difference between an inside of the wet cleaning apparatus and atmospheric pressure
for drawing fluid through the liquid pick-up zone and, when present, the porous material
152 and into the at least one dirt inlet 160, wherein the pressure difference is in
a range of 2000 Pa to 13500 Pa.
[0254] Both endpoints of the 2000 Pa to 13500 Pa range for the pressure difference are purposively
selected.
[0255] The 2000 Pa lower limit reflects that the cleaner head 102 and cleaning element 100
will typically be moved over a surface to be cleaned, e.g. a floor, and as the speed
of the cleaner head 102 and cleaning element 100 over the floor increases, the concomitant
drop in static pressure means that liquid is pulled towards the floor. Such behaviour
can be approximated by a Bernoulli equation, as described above.
[0256] Referring to Table F above, it has been found that below 2000 Pa, too much liquid
may remain on the surface to be cleaned when the cleaner head 100 is moved thereon
at a typical speed.
[0257] The 2000 Pa minimum underpressure is correspondingly set according to a minimum typical
speed with which a user moves the cleaner head 102 and cleaning element 100 over the
surface to be cleaned, thereby to ensure that the underpressure is sufficient to pull
liquid into the inside of the wet cleaning apparatus without requiring that the user
has to significantly slow or cease movement of the cleaner head 102 and cleaning element
100 over the surface to be cleaned in order for the liquid to be picked up.
[0258] The 13500 Pa upper limit is defined for the purpose of ensuring that liquid transport
through the liquid pick-up zone 104 and, when present, the porous material 152 is
sufficiently rapid.
[0259] There is a trade-off between the magnitude of the underpressure which can be maintained
and flow resistance through the liquid pick-up zone 104 and, when present, the porous
material 152. The flow resistance may determine the rate at which liquid can pass
through the liquid pick-up zone 104 and, when present, the porous material 152. This
trade-off is reflected in the selection of the 13500 Pa upper limit of the range.
[0260] In some embodiments, the pressure difference is 5000 Pa to 9000 Pa, and most preferably
7000 Pa to 9000 Pa. These ranges may reflect particularly enhanced liquid pick-up
observed during movement of the cleaner head 100 and cleaning element 102, combined
with relatively low flow resistance through the liquid pick-up zone 104 and, when
present, the porous material 152.
[0261] The pressure difference can be directly and positively verified in a given wet cleaning
apparatus in which the cleaning element 100 is attached to the cleaner head 102 by,
for example, drilling a hole in a tube of the wet cleaning apparatus which is fluidly
connected with the dirt inlet(s) 160 and using the hole to couple to a pneumatic pressure
sensor itself having a tube with a membrane covering an end thereof; the sensor being
thus connected using an airtight connection. The sensor may be arranged to avoid disturbing
the flow, hence the skilled person will arrange the sensor to avoid, for instance,
creating a bypass flow. No flow may be towards or from the sensor: only pressure is
transmitted. In this way, the flow of the appliance may never be compromised (hence
may remain at the set level in spite of the sensor installation).
[0262] As a potential alternative to drilling such a hole, the above-mentioned tube of the
wet cleaning apparatus can be cut into two, and a T-shape connector installed in an
airtight manner therebetween in order to install the sensor.
[0263] A further advantage of the liquid pick-up principle described herein may be the lower
power consumption, particularly in examples in which the underpressure generator is
powered.
[0264] A conventional vacuum cleaner that is capable of picking up water needs to generate
significant airspeed and/or brushpower in order to generate enough shear force on
water droplets to cause them to enter the vacuum cleaner. Typical power consumption
values for such vacuum cleaners are several hundred watts.
[0265] The following calculation illustrates the relatively low mechanical power needed
for liquid, e.g. water, pick-up according to the present disclosure.

where P is the mechanical power in watts; Φ is the fluid flow in m
3/s; and ΔP is the underpressure in the dirt inlet(s) 160 in Pa.
[0266] Taking, for instance, an underpressure of 5000 Pa, and a fluid flow of 100 cm
3/minute, the power is 8.3*10
-3 watts.
[0267] Should the underpressure generator be powered using, for instance, a conventional
battery providing a runtime of 28 minutes in a wet cleaning apparatus whose mechanical
power consumption is around 50 watts, the runtime in the present case would be 168000
minutes, in other words more than 100 days.
[0268] A powered wet cleaning apparatus having the cleaner head 102 and cleaning element
100 according to the present disclosure may therefore only rarely require recharging
of its battery (in examples in which such a battery is included to power the wet cleaning
apparatus), and/or may be made more lightweight, due to the minimal battery capacity
needed for, for example, a 1 hour runtime. Regarding the latter, it is noted that
a battery for a conventional handheld wet cleaning apparatus may weigh around 0.5
kg, and may thus contribute significantly to the overall weight of the wet cleaning
apparatus.
[0269] In some embodiments, the underpressure generator is configured to supply suction
by providing a flow rate through the cleaning material in the liquid pick-up zone
104 and, when present, the porous material 152 which is less than or equal to 2000
cm
3/minute.
[0270] Such a flow rate may be significantly lower than for the conventional wet vacuum
cleaners mentioned above. Since power is equal to flow rate multiplied by the pressure
difference, by combining this maximum 2000 cm
3/minute flow rate with the above-described maximum 13500 Pa pressure difference as
a maximum power consumption scenario, the power consumption of the wet cleaning apparatus
may be minimised. This may enable the wet cleaning apparatus to made relatively compact,
e.g. using a smaller battery, and/or to have a relatively long runtime.
[0271] Alternatively or additionally, the underpressure generator may be configured to supply
suction by providing a flow rate through the liquid pick-up zone 104 of the cleaning
material and, when present, the porous material 152 which is equal to or greater than
15 cm
3/minute. This may contribute to the pick-up of liquid from the surface to be cleaned
being sufficiently rapid. The 15 cm
3/minute lower limit may, in some embodiments, be set to equal or exceed a flow rate
of a cleaning liquid from cleaning liquid outlet(s) 148 included in the cleaner head
102.
[0272] In some embodiments, the underpressure generator is configured to provide a flow
rate through the liquid pick-up zone 104 and, when present, the porous material 152
which is equal to or greater than 40 cm
3/minute. As well as contributing to efficient liquid pick-up, this 40 cm
3/minute may, in some embodiments, be set to equal or exceed a flow rate of a cleaning
liquid from cleaning liquid outlet(s) 148 included in the cleaner head 102, with the
minimum cleaning liquid flow rate being set to ensure plentiful supply of the cleaning
liquid to the surface to be cleaned.
[0273] The underpressure generator may be configured to provide a flow rate through the
liquid pick-up zone 104 of the cleaning material and, when present, the porous material
152 in the range of 80 to 750 cm
3/minute, even more preferably 100 to 300 cm
3/minute, and most preferably 150 to 300 cm
3/minute. Such a flow rate may capitalise on the underpressure-maintaining capability
of the liquid pick-up zone 104 and, when present, the porous material 152, and may
ensure sufficient liquid pick-up whilst limiting energy consumption.
[0274] The wet cleaning apparatus may also include a dirty liquid collection tank. In such
embodiments, the underpressure generator may be arranged to draw liquid from the at
least one dirt inlet 160 to the dirty liquid collection tank.
[0275] In such embodiments, the dirty liquid collection tank can be arranged in any suitable
manner relative to, e.g. upstream or downstream of, the underpressure generator.
[0276] In some embodiments, the wet cleaning apparatus comprises a cleaning liquid supply
for supplying cleaning liquid to the cleaner head 102 for delivery towards the surface
to be cleaned via the at least one cleaning liquid outlet(s) 148. Such a cleaning
liquid supply may, for example, comprise a cleaning liquid reservoir and a delivery
arrangement, e.g. a delivery arrangement comprising a pump, for transporting the cleaning
liquid to and through the at least one cleaning liquid outlet 148.
[0277] In some embodiments, the above-mentioned handle may support or include at least part
of the underpressure generator fluidly connected to the at least one dirt inlet 160
and/or the dirty liquid collection tank. Alternatively or additionally, at least part
of the cleaning liquid supply, e.g. the cleaning liquid reservoir and/or the delivery
arrangement, may be supported by or included in the handle.
[0278] The cleaning liquid supply and the at least one cleaning liquid outlet 148 may be
configured to provide a continuous delivery of the cleaning liquid towards the surface
to be cleaned.
[0279] The underpressure generator may be configured to provide suction to the at least
one dirt inlet 160 at the same time as, in other words simultaneously to, the cleaning
liquid supply supplying the cleaning liquid to and through the at least one cleaning
liquid outlet 148.
[0280] The cleaning liquid supply and the underpressure generator may, for instance, be
configured such that the flow of the cleaning liquid delivered through the at least
one cleaning liquid outlet 148 is equal to or lower than the flow provided through
the liquid pick-up zone 104 and, when present, the porous material 152 to the at least
one dirt inlet 160 by the underpressure generator. This may assist to ensure that
the surface to be cleaned does not become excessively wet with the cleaning liquid.
For example, the flow of cleaning liquid may be in the range of 20 to 60 cm
3/minute, and the flow provided by the underpressure generator may be in the range
of 40 to 2000 cm
3/minute, more preferably 80 to 750 cm
3/minute, even more preferably 100 to 300 cm
3/minute, and most preferably 150 to 300 cm
3/minute.
[0281] If a positive displacement pump is employed as the underpressure generator, at 1
or 2 liter/minute flows, such a pump may become relatively bulky and noisy, hence
lower flow rates may assist in keeping the wet cleaning apparatus relatively small,
quiet and lightweight.
[0282] In principle, a flow rate of the underpressure generator which is equal to the flow
rate of the cleaning liquid provided by the cleaning liquid supply may suffice.
[0283] However, this may risk relatively significant disturbance to the system's equilibrium
(requisite underpressure) if, for instance, a spill of water is encountered by the
liquid pick-up zone 152. For example, a 50 cm
3 puddle of water encountered by the wet cleaning apparatus having a cleaning liquid
flow rate of 40 cm
3/minute and a flow rate provided by the underpressure generator of 50 cm
3/minute may mean that it would take about 5 minutes to take in all the water (resulting
in a 5 minute drop in underpressure, hence a 5 minute period in which the floor stays
significantly more wet (because the puddle keeps on being spread). On the other hand,
a 250 cm
3/minute flow rate provided by the underpressure generator may reduce this to a 14
second period. The flow rate provided by the underpressure generator being above the
flow rate of the cleaning liquid provided by the cleaning liquid supply may permit
the system to revert to equilibrium more quickly after such a disturbance.
[0284] More generally, the wet cleaning apparatus may be or comprise, for example, a wet
mopping device, a window cleaner, a sweeper, or a wet vacuum cleaner, such as canister-type,
stick type, or upright type wet vacuum cleaner.
[0285] In a particular non-limiting example, the wet cleaning apparatus is a battery-powered
(or battery-powerable) wet cleaning apparatus, such as a battery-powered (or battery-powerable)
wet mopping device, in which the underpressure generator, e.g. pump, is powered (or
powerable) by a battery electrically connected (or connectable) thereto. Particular
mention is made of this example due to the above-described power consumption-reducing
effect which can be provided by the liquid pick-up zone 104 and, when present, the
porous material 152 covering the dirt inlet(s) 160 to which the suction of the underpressure
generator is provided.
[0286] FIG. 8 schematically depicts an exemplary wet cleaning apparatus 178 in the form
of a wet vacuum cleaner. In this non-limiting example, the wet cleaning apparatus
178 comprises the above-described dirty liquid collection tank 180, and the cleaning
liquid reservoir 182. The cleaner head 102 and cleaning element 100 included in the
wet vacuum cleaner can be moved over the surface to be cleaned, in this example assisted
by the wheels 184 included in the wet vacuum cleaner.
[0287] The wet cleaning apparatus 178 may in some examples be or comprise a robotic wet
vacuum cleaner or a robotic wet mopping device configured to autonomously move the
cleaner head 102 and cleaning element 100, e.g. in a single cleaning direction, on
the surface to be cleaned, such as the surface of a floor.
[0288] FIG. 9 schematically depicts an exemplary wet cleaning apparatus 178 in the form
of a robotic wet vacuum cleaner. The robotic wet vacuum cleaner may move autonomously
on the surface to be cleaned, e.g. via automated control over the wheels 184.
[0289] The cleaning liquid stored in the cleaning liquid reservoir 182 can be delivered
to the surface to be cleaned, and liquid can be picked up via the covered dirt inlet(s)
160 of the cleaner head 102 and collected in the dirty liquid collection tank 180,
during autonomous movement of the robotic wet vacuum cleaner. The underpressure generator
and/or the cleaning liquid supply may also be under automated control.
[0290] Other variations to the disclosed embodiments can be understood and effected by those
skilled in the art in practicing the claimed invention, from a study of the drawings,
the disclosure, and the appended claims. In the claims, the word "comprising" does
not exclude other elements or steps, and the indefinite article "a" or "an" does not
exclude a plurality. The mere fact that certain measures are recited in mutually different
dependent claims does not indicate that a combination of these measures cannot be
used to advantage. Any reference signs in the claims should not be construed as limiting
the scope.