FIELD
[0001] The embodiments of the present invention are generally directed toward electrolyzer
systems including solid oxide electrolyzer cells (SOEC) and methods of operating the
same, and more particularly toward installing and maintaining the same.
BACKGROUND
[0002] Solid oxide fuel cells (SOFC) can be operated as an electrolyzer in order to produce
hydrogen and oxygen, referred to as solid oxide electrolyzer cells (SOEC). In SOFC
mode, oxide ions are transported from the cathode side (air) to the anode side (fuel)
and the driving force is the chemical gradient of partial pressure of oxygen across
the electrolyte. In SOEC mode, a positive potential is applied to the air side of
the cell and the oxide ions are now transported from the fuel side to the air side.
Since the cathode and anode are reversed between SOFC and SOEC (i.e. SOFC cathode
is SOEC anode, and SOFC anode is SOEC cathode), the SOFC cathode (SOEC anode) may
be referred to as the air electrode, and the SOFC anode (SOEC cathode) may be referred
to as the fuel electrode. During SOEC mode, water in the fuel stream is reduced (H
2O + 2e→O
2- + H
2) to form H
2 gas and O
2- ions, O
2- ions are transported through the solid electrolyte, and then oxidized on the air
side (O
2- to O
2) to produce molecular oxygen. Since the open circuit voltage for a SOFC operating
with air and wet fuel (hydrogen, reformed natural gas) is on the order of .9 to 1V
(depending on water content), the positive voltage applied to the air side electrode
in SOEC mode raises the cell voltage up to typical operating voltages of 1.1 to 1.3V.
[0003] Rapid and inexpensive installation can help to increase the prevalence of SOFC/SOEC
systems. Installation costs for pour in place custom designed concrete pads, which
generally require trenching for plumbing and electrical lines, can become cost prohibitive.
Installation time also is a problem in the case of most sites since concrete pours
and trenches generally require one or more building permits and building inspector
reviews. Common system installations include construction techniques, such as use
of conduit, hard-piped trenched plumbing with stub-ups, concrete anchors for seismic
tie-down, and the like.
[0004] Furthermore, stationary SOFC/SOEC systems may be installed in location where the
cost of real estate is quite high or the available space is limited (e.g., a loading
dock, a narrow alley, or space between buildings, etc.). SOFC/SOEC system installation
should have a high utilization of available space. When a considerable amount of stand-off
space is required for access to the system via doors and the like, installation real
estate costs can increase significantly.
[0005] When the number of SOFC/SOEC systems to be installed on a site increases, one problem
which generally arises is that stand-off space between these systems is required (to
allow for maintenance of one unit or the other unit). The space between systems is
lost in terms of its potential to be used by the customer of the system.
[0006] In the case of some SOFC system designs, these problems are resolved by increasing
the overall capacity of the monolithic system design. However, this creates new challenges
as the size and weight of the concrete pad required increases. Therefore, this strategy
tends to increase the system installation time. Furthermore, as the minimum size of
the system increases, the fault tolerance of the design is reduced.
[0007] The fuel cell/electrolyzer stacks or columns of the systems are usually located in
hot boxes (i.e., thermally insulated containers). The hot boxes of existing large
stationary fuel cell/electrolyzer systems are housed in cabinets, housings, or enclosures.
The terms cabinet, enclosure, and housing are used interchangeably herein. The cabinets
are usually made from metal. The metal is painted with either automotive or industrial
powder coat paint, which is susceptible to scratching, denting and corrosion. Most
of these cabinets are similar to current industrial HVAC equipment cabinets.
SUMMARY
[0008] Accordingly, the present invention is directed to a modular electrolyzer system that
substantially obviates one or more problems due to limitations and disadvantages of
the related art.
[0009] An object of the present invention is to provide an electrolyzer modular block site
kits for rapid deployment.
[0010] Another object of the present invention is to provide a large site stamp architecture.
[0011] Additional features and advantages of the invention will be set forth in the description
which follows, and in part will be apparent from the description, or may be learned
by practice of the invention. The objectives and other advantages of the invention
will be realized and attained by the structure particularly pointed out in the written
description and claims hereof as well as the appended drawings.
[0012] It is to be understood that both the foregoing general description and the following
detailed description are exemplary and explanatory and are intended to provide further
explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings, which are included to provide a further understanding
of the invention and are incorporated in and constitute a part of this specification,
illustrate embodiments of the invention and together with the description serve to
explain the principles of the invention.
FIG. 1 illustrates a SOFC/SOEC modular system according to an example embodiment of
the present invention.
FIG. 2 illustrates a schematic top view of the pad according to an example embodiment
of the present invention.
FIG. 3 illustrates a modular site kit according to an example embodiment of the present
invention.
FIG. 4 illustrates an implementation of a modular site kit according to an example
embodiment of the present invention.
FIG. 5 illustrates a large site electrolyzer system according to an example embodiment
of the present invention.
FIG. 6 illustrates a servicing aisle according to an example embodiment of the present
invention.
FIG. 7 illustrates a large site electrolyzer system according to another example embodiment
of the present invention.
FIG. 8 illustrates a generator module according to an example embodiment of the present
invention.
FIG.9A illustrates outlet hydrogen product at rear plumbing junction box according
to an example embodiment of the present invention.
FIG.9B illustrates outlet hydrogen product at rear plumbing junction box and steam
inlet at rear plumbing junction box according to an example embodiment of the present
invention.
DETAILED DESCRIPTION OF THE INVENTION
[0014] Reference will now be made in detail to the embodiments of the present invention,
examples of which are illustrated in the accompanying drawings. It is to be understood
that both the foregoing general description and the following detailed description
are examples, and are not restrictive of the invention as claimed.
[0015] FIG. 1 illustrates a SOFC/SOEC modular system 10 according to an example embodiment
of the present invention.
[0016] The modular design of the SOFC/SOEC system 10 provides flexible system installation
and operation. By contrast to prior modular systems, the embodiments use above ground
routing for plumbing and electrical outing to increase the speed of installation and
maintenance, and to reduce cost. In addition, the need of special tradespeople for
installation is reduced. Modules allow scaling of installed generating capacity, reliable
generation of power, flexibility of fuel processing, and flexibility of power output
voltages and frequencies with a single design set. The modular design results in an
"always on" unit with very high availability and reliability, and also provides an
improved means of maintenance and scale-up. The modular design also enables the use
of available fuels and required voltages and frequencies that may vary by customer
and/or by geographic region.
[0017] The SOFC/SOEC modular system 10 includes a housing 14 in which at least one of generator
modules 12 (preferably a plurality, generator module 12 also referred to as "SGM"),
one or more fuel processing modules 16, and one or more power conditioning modules
18 (i.e., electrical output, also referred to a generator module or "SPM") are disposed.
In embodiments, the power conditioning modules 18 are configured to deliver direct
current (DC). In alternative embodiments, the power conditioning modules 18 are configured
to deliver alternating current (AC). In these example embodiments, the power conditioning
modules 18 may include a mechanism to convert DC to AC, such as an inverter. For example,
the system 10 may include any desired number of modules, such as 2-30 generator modules,
3-12 generator modules, 6-12 modules, or other large site configuration of generator
modules.
[0018] The example system 10 of FIG. 1 includes six generator modules 12 (one row of six
modules stacked side to side), one fuel processing module 16, and one power conditioning
module 18 on a pad 20. The housing 14 may include a cabinet to house each module 12,
16, 18. Alternatively, modules 16 and 18 may be disposed in a single cabinet. While
one row of generator modules 12 is shown, the system may include more than one row
of modules 12. For example, the SOFC/SOEC system 10 may include two rows of generator
modules 12 arranged back to back/end to end.
[0019] Each generator module 12 is configured to house one or more hot boxes 13. Each hot
box contains one or more stacks or columns of fuel/eelectrolyzer cells (not shown
for clarity), such as one or more stacks or columns of solid oxide fuel cells having
a ceramic oxide electrolyte separated by conductive interconnect plates. Other fuel
cell types, such as PEM, molten carbonate, phosphoric acid, etc. also may be used.
[0020] The fuel cell stacks may include externally and/or internally manifolded stacks.
For example, the stacks may be internally manifolded for fuel and air with fuel and
air risers extending through openings in the fuel cell layers and/or in the interconnect
plates between the fuel cells.
[0021] Alternatively, the fuel cell stacks may be internally manifolded for fuel and externally
manifolded for air, where only the fuel inlet and exhaust risers extend through openings
in the fuel cell layers and/or in the interconnect plates between the fuel cells,
as described in
U.S. Pat. No. 7,713,649, which is incorporated herein by reference in its entirety. The fuel cells may have
a cross flow (where air and fuel flow roughly perpendicular to each other on opposite
sides of the electrolyte in each fuel cell), counter flow parallel (where air and
fuel flow roughly parallel to each other but in opposite directions on opposite sides
of the electrolyte in each fuel cell) or co-flow parallel (where air and fuel flow
roughly parallel to each other in the same direction on opposite sides of the electrolyte
in each fuel cell) configuration.
[0022] The modular fuel cell system 10 also contains at least one fuel processing module
16. The fuel processing module 16 includes components for pre-processing of fuel,
such as adsorption beds (e.g., desulfurizer and/or other impurity adsorption) beds.
The fuel processing module 16 may be designed to process a particular type of fuel.
For example, the system may include a diesel fuel processing module, a natural gas
fuel processing module, and an ethanol fuel processing module, which may be provided
in the same or in separate cabinets. A different bed composition tailored for a particular
fuel may be provided in each module. The processing module(s) 16 may process at least
one of the following fuels selected from natural gas provided from a pipeline, compressed
natural gas, methane, propane, liquid petroleum gas, gasoline, diesel, home heating
oil, kerosene, JP-5, JP-8, aviation fuel, hydrogen, ammonia, ethanol, methanol, syn-gas,
bio-gas, bio-diesel and other suitable hydrocarbon or hydrogen containing fuels. If
desired, the fuel processing module 16 may include a reformer 17. Alternatively, if
it is desirable to thermally integrate the reformer 17 with the fuel/electrolyzer
cell stack(s), then a separate reformer 17 may be located in each hot box 13 in a
respective generator module 12. Furthermore, if internally reforming fuel/electrolyzer
cells are used, then an external reformer 17 may be omitted entirely.
[0023] The power conditioning module 18 includes components for converting the fuel cell
stack generated DC power to AC power (e.g., DC/DC and DC/AC converters described in
U.S. Pat. No. 7,705,490, incorporated herein by reference in its entirety), electrical connectors for AC
power output to the grid, circuits for managing electrical transients, a system controller
(e.g., a computer or dedicated control logic device or circuit). The power conditioning
module 18 may be designed to convert DC power from the fuel cell modules to different
AC voltages and frequencies. Designs for 208V, 60 Hz; 480V, 60 Hz; 415V, 50 Hz; and
other common voltages and frequencies may be provided.
[0024] The fuel processing module 16 and the power conditioning module 18 may be housed
in one cabinet of the housing 14. If a single input/output cabinet is provided, then
modules 16 and 18 may be located vertically (e.g., power conditioning module 18 components
above the fuel processing module 16 desulfurizer canisters/beds) or side by side in
the cabinet.
[0025] As shown in the example embodiment in FIG. 1, one cabinet 14 is provided for one
row of six generator modules 12, which are arranged linearly side to side on one side
of the input/output module 14. The row of modules may be positioned, for example,
adjacent to a building for which the system provides power (e.g., with the backs of
the cabinets of the modules facing the building wall).
[0026] The linear array of generator modules 12 is readily scaled. For example, more or
fewer generator modules 12 may be provided depending on the power needs of the building
or other facility serviced by the fuel cell system 10. The generator modules 12 and
input/output modules 14 may also be provided in other ratios. For example, in other
exemplary embodiments, more or fewer generator modules 12 may be provided adjacent
to the input/output module 14. Further, the support functions could be served by more
than one input/output module 14 (e.g., with a separate fuel processing module 16 and
power conditioning module 18 cabinets). Additionally, the input/output module 14 is
at the end of the row of generator modules 12, it also can be located in the center
of a row generator modules 12 or other location.
[0027] The SOFC/SOEC modular system 10 may be configured in a way to ease servicing of the
components of the system 10. For example, the routinely or high serviced components
(such as the consumable components) may be placed in a single module to reduce amount
of time required for the service person. For example, a purge gas (optional) and desulfurizer
material for a natural gas fueled system may be placed in a single module (e.g., a
fuel processing module 16 or a combined input/output module 14 cabinet). This can
be the only module cabinet accessed during routine maintenance. Thus, each module
12, 14, 16, and 18 can be serviced, repaired or removed from the system without opening
the other module cabinets and without servicing, repairing or removing the other modules.
In addition, plumbing and electrical components may be disposed above a steel overlay
disposed between the concrete pad and the generator modules 12.
[0028] For example, as described above, the system 10 can include multiple generator modules
12. When at least one generator module 12 is taken off line (i.e., no power is generated
by the stacks in the hot box 13 in the off line module 12), the remaining generator
modules 12, the fuel processing module 16 and the power conditioning module 18 (or
the combined input/output module 14) are not taken off line. Furthermore, the fuel
cell system 10 may contain more than one of each type of module 12, 14, 16, or 18.
When at least one module of a particular type is taken off line, the remaining modules
of the same type are not taken off line.
[0029] Thus, in a system comprising a plurality of modules, each of the modules 12, 14,
16, or 18 may be electrically disconnected, removed from the fuel/electrolzer cell
modular system 10 and/or serviced or repaired without stopping an operation of the
other modules in the system, allowing the fuel cell system to continue to generate
electricity. The entire SOFC/SOEC modular system 10 does not have to be shut down
if one stack of fuel cells in one hot box 13 malfunctions or is taken off line for
servicing.
[0030] The modular system 10 may contain additional modules and components, such as those
described in
U.S. Patent Application Ser. No. 11/656,006, filed on Jan. 22, 2007,
U.S. Patent Application Ser. No. 14/208,190, filed on Mar. 13, 2014, and
U.S. Patent Application Ser. No. 15/061,673, filed on March 4, 2016, each of which is incorporated herein by reference in its
entirety.
[0031] FIG. 2 illustrates a schematic top view of the pad 210 according to an example embodiment
of the present invention.
[0032] Referring to FIG. 2, the pad 210 includes a base 212. The base 212 may be formed
of a concrete or similar material. Alternatively, the base 212 may be made of any
other suitable structural material, such as steel or another metal, and may be pre-cast
as a single body or may be cast in sections. The base 212 may be made by casting the
base material in a patterned mold, removing the cast base 212 from the mold, and then
transporting the base 212 from the location of the mold (e.g., in a base fabrication
facility) to the operation site of the fuel cell system (i.e., where the fuel cell
system will be located to generate power). The base 212 may be configured as a single
piece, or may include multiple connected sections.
[0033] The base 212 may include first and second through holes 214, 216, a drainage recess
218, a wiring recess 220, and a plumbing recess 222. The base 212 may also include
tie-down pockets 224, tie-down inserts 226, and plumbing brackets 228.
[0034] In an example configuration, the drainage recess 218 may extend along the middle
of the base 212, between the rows of modules, and may be configured to collect, for
example, rain or debris collected on the base 212. The tie-down pockets 224 and tie-down
inserts 226 may be configured to secure corresponding modules to the base 212. The
plumbing recess 222 may extend around the perimeter of the base 212. In particular,
the plumbing recess 222 may be formed along the perimeter of base 212 (e.g., or along
three or more edges of the base 212). The wiring recess 220 may extend from the first
through hole 214 to the second through hole 216, and may be generally U-shaped.
[0035] The pad 210 also can include plumbing 230, wiring 232, and a system electrical connection,
such as a bus bar 234. In particular, the wiring 232 may be disposed in the wiring
recess 220 and may be connected to one or more of the modules. For example, the wiring
232 may be connected to the bus bar 234 and each of the generator modules 12. The
bus bar 234 may be connected to the power conditioning module 18. The power conditioning
module 18 may be connected to an external load through the second through hole 216.
The bus bar 234 may be disposed on an edge of the through hole 216, such that the
wiring 232 does not extend across the through hole 216. However, the bus bar 234 may
be disposed on an opposing side of the through hole 216, such that the wiring 232
does extend across the through hole 216, if such a location is needed to satisfy system
requirements.
[0036] The plumbing 230 may be disposed in the plumbing recess 222. The plumbing 230 may
be connected to an external source of water and/or fuel, via the first through hole
214, and may be attached to the plumbing brackets 228. In particular, the plumbing
230 may include a fuel pipe 230A connecting the fuel processing module 16 to the generator
modules 12. The plumbing 230 also may include a water pipe 230B configured to provide
water to the generator modules 12. The plumbing 230 may extend between the plumbing
brackets 228 to the generator modules 12.
[0037] In order to quickly and securely connect individual modules of the modular system
to one another, the embodiments utilize above ground routing that can be installed
quickly and without highly specialized tradespeople. For example, the embodiments
of the present invention utilize site kits for modular blocks (or "Building Blocks"
defined as a generator module and one or more generator modules).
[0038] The electrolyzer system architecture is a modular approach to system construction,
including various functions of the overall system into discrete modules. Each module
is manufactured and installed as a separate module, but then can be connected to one
another at a customer site. In an alternate embodiment, each modular block (e.g.,
one module and one or more generation modules) are preconfigured onto a skid and installed
at the modular block level rather than at a modular level.
[0039] FIG. 3 illustrates a modular site kit 300 according to an example embodiment of the
present invention.
[0040] As illustrated in FIG. 3, the modular site kit includes a steel overlay 340 on a
base (e.g., base 212), a pad plumbing layer 320 (e.g., including piping), an electrical
layer 330 (e.g., including wiring), and a modules layer 310. Here, any required stub-ups
from site utilities for water, fuel, electrical, or controls can be provided at a
single location of the base for the stamp (e.g., a group of modular blocks), reducing
the need to prepare the site for each individual module or modular block that is installed
onsite. In some configurations, for plumbing, additional subassemblies can be added
to route water and gas from the stub-up location to the other modules.
[0041] FIG. 4 illustrates an implementation of a modular site kit 400 according to an example
embodiment of the present invention. As illustrated in FIG. 4, modular site kit 400
includes a steel overlay 440 on a base 412, a plumbing layer 420, and an electrical
layer 430. The modules layer is not illustrated in FIG. 4 so as to better depict the
other components.
[0042] FIG. 5 illustrates a large site electrolyzer system 500 according to an example embodiment
of the present invention.
[0043] The large-site electrolyzer system 500 includes a gas distribution module ("GDM")
550 that is configured to supply a plurality of modular blocks 510, 520, 530, 540
with start-up hydrogen. SOEC and SOFC systems generally require fresh hydrogen gas
for start-up and shutdown. Gas distribution module 550 can further include a pressure
detector, thermal detector, a gas safety shutoff, and a purge gas distributor.
[0044] As discussed above, each modular block incudes one power module ("SPM") and one or
more generator modules ("SGM"), for example. A grouping of modular blocks into a collection
of systems is referred to as a stamp. Thus, large site electrolyzer system 500 is
a stamp. Because hydrogen is a flammable gas that is supplied to each SGM at pressure,
a safe method of shutting off gas to a group of generator modules SGMs is needed if
a safety event is detected. Thus, GDM 550 is configured to shut off hydrogen supplied
to SGMs in the event that a safety event is detected. Safety designs, such as pressure
detection, overpressure protection, and gas safety shutoff are readily applied within
electrolyzer system 500 by GDM 550 and/or the fuel processing module (e.g., 16). In
addition, a stamp level controller can be provided at GDM 550.
[0045] Although the grouping of four modular blocks 510, 520, 530, 540 is an example configuration,
this configuration is an efficient grouping for gas safety. In addition, the grouping
of four modular blocks 510, 520, 530, 540 is efficient for the collection of hydrogen
product within servicing aisle 560. The piping 561 within servicing aisle 560 is configured
to collect hydrogen product for integration with a downstream compression system.
Piping 561 is configured to prevent condensate backflow into the generator modules
SGMs. Condensate management also enables using various monitoring and control devices
as well as piping to return to the water outlet (or BOP1).
[0046] FIG. 6A illustrates a servicing aisle 560 according to an example embodiment of the
present invention. As illustrated in FIG. 6A, piping 561 is accessible in servicing
aisle 560. Piping 561 may be coupled to a rear or upper surface of generator modules
SGMs depending upon design and consideration of space availability. Servicing aisle
560 may have a width of 1 meter or 1.5 meters, for example. If the installation site
cannot accommodate the space of servicing aisle 561, piping 561 can be configured
overhead, as shown in FIG. 6B where servicing aisle is reduced to less than 30 centimeters,
for example. Here, piping 561 is further heated by cathode exhaust of ventilation
module 562, and internal condensate management is not needed. In another example,
piping may be coupled to a rear surface of generator modules SGMs even when piping
561 is disposed overhead the generator modules SGMs. In other words, hydrogen outlet
travels out a rear surface of the SGM and up to collection header piping 561. The
rear surface can be configured with or without a junction box (e.g., 813).
[0047] FIG. 7 illustrates a large site (e.g., a 10-megawatt system) electrolyzer system
700 according to an example embodiment of the present invention. As illustrated in
FIG. 7, electrolyzer system 700 includes a plurality of stamps 710, 720, 730, 740,
750, 760, and 770. In addition, electrolyzer system 700 further includes additional
balance of plant components, such as water source BOP1, hydrogen product collectors
BOP2 (e.g., including piping 561), and hydrogen compression and processing BOP3. Hydrogen
compression and processing BOP3 is functionally configured to supply hydrogen at pressure
to the gas distribution module (e.g., GDM 550) of each respective stamp 710, 720,
730, 740, 750, 760, and 770. Thus, the stamp architecture can be repeated in a large
site layout, using the repeated elements to build up to a large site installation.
[0048] FIG. 8 illustrates a generator module 800 according to an example embodiment of the
present invention.
[0049] As illustrated in FIG. 8, generator module 800 includes electrolyzer compartment
812 and electronics compartment 814. The separate compartments or regions for the
electrolyzer and electronics facilitates the installation of the hydrogen generating
element (i.e., the electrolyzer) as well as the accompanying electronic support systems.
Within the housing of generator module 800, each of the electrolyzer and the electronic
support systems are housed in air-space separated regions.
[0050] Internal physical separation of the electrolyzer compartment 812 and electrolyzer
compartment 814 can be achieved using sheet metal, gaskets, cable glands, and the
like. In some instances, the embodiments achieve and maintain air pressure differential
between the electronics compartment 812 and electrolyzer compartment 814 by using
ventilation fans.
[0051] Within electrolyzer compartment 812 can be rear plumbing junction box 813 that can
be accessed via the servicing aisle (e.g., 560). In addition, hydrogen product can
be outlet via rear plumbing junction box 813, and collected for integration with a
downstream compression system via piping (e.g., piping 561). For example, FIG.9A illustrates
outlet hydrogen product at rear plumbing junction box 813 according to an example
embodiment of the present invention.
[0052] Returning to FIG. 8, generator module 800 supports both internal steam and external
steam configurations. Generator module 800 further supports the capability to switch
between internal and external steam sources. Inlet steam may be supplied at rear plumbing
junction box 813 or another junction box. For example, FIG.9B illustrates outlet hydrogen
product at rear plumbing junction box 813 and steam inlet at rear plumbing junction
box 815 according to an example embodiment of the present invention. Either junction
box 813 or 815 can include a flexible hose for ease of connections. These junction
boxes do not increase the generator module 800 footprint. Steam inlet at rear plumbing
junction box 815 can be capped if not in use.
[0053] Accordingly, safe integration of high voltage power electronics in the same enclosure
as fuel generating/consuming element (i.e., the electrolyzer) is achieved. The embodiments
enable modular install of the enclosure at a site level. Further, the enclosure is
compatible with internal steam or external steam. In addition, the embodiments enable
access and connection points for hydrogen out and the optional steam inlet (e.g.,
external steam) within the modular footprint.
[0054] By utilizing the various embodiments of the invention, the connection configurations
facilitate a repeatable method and location of connecting several hydrogen generation
modules to shared hydrogen collection and shared supply steam. The connection configurations
enable a common service aisle and space for hydrogen collection/steam supply behind
a back to back or linear configuration of hydrogen generation modules. This enables
the site design to easily be scaled with more or fewer hydrogen generation modules.
[0055] It will be apparent to those skilled in the art that various modifications and variations
can be made in the modular electrolyzer system of the present invention without departing
from the spirit or scope of the invention. Thus, it is intended that the present invention
cover the modifications and variations of this invention provided they come within
the scope of the appended claims and their equivalents.
1. A modular electrolyzer system, comprising:
a plurality of generator modules, each of the plurality of generator modules including
a hotbox; and
a gas distribution module configured to supply hydrogen to each of the plurality of
generator modules.
2. The modular electrolyzer system of claim 1, further comprising a base having a steel
overlay wherein plumbing components and electrical components are disposed between
the base and the generator modules.
3. The modular electrolyzer system of claim 1, wherein the gas distribution module supplies
the plurality of generator modules with hydrogen at startup.
4. The modular electrolyzer system of claim 1, wherein the gas distribution module is
configured to detect at least one safety event, and stop supply of hydrogen in response
to the safety event.
5. The modular electrolyzer system of claim 1, wherein the gas distribution module further
includes at least one of a pressure detector, a thermal detector, a gas safety shutoff,
and a purge gas distributor.
6. The modular electrolyzer system of claim 1, wherein at least one generator module
includes an electrolyzer compartment and an electronics compartment.
7. The modular electrolyzer system of claim 1, wherein at least one generator module
includes a hydrogen outlet connection.
8. The modular electrolyzer system of claim 1, wherein at least one generator module
includes a hydrogen outlet connection at a junction box.
9. The modular electrolyzer system of claim 1, wherein at least one generator module
includes a hydrogen outlet connection disposed on an upper surface of the at least
one generator module that is coupled to overhead hydrogen product piping.
10. The modular electrolyzer system of claim 1, wherein at least one generator module
includes a hydrogen outlet connection disposed on a rear surface of the at least one
generator module.
11. The modular electrolyzer system of claim 10, wherein the hydrogen outlet connection
is coupled to overhead hydrogen product piping.
12. The modular electrolyzer system of claim 10, wherein the hydrogen outlet connection
is coupled to hydrogen product piping disposed between rows of the plurality of generator
modules.
13. The modular electrolyzer system of claim 1, wherein at least one generator module
includes a steam inlet connection.
14. The modular electrolyzer system of claim 1, wherein at least one generator module
includes a steam inlet connection at a junction box.
15. The modular electrolyzer system of claim 1, wherein the at least one generator module
is configured to use internal and/or external steam.