Technical Field
[0001] The present invention relates to a washing machine.
Background Art
[0002] In general, with respect to a vertical type washing and drying machine, a rotary
blade is arranged at the bottom part of the inner tub storing clothes, and washing
is effected by rotating the rotary blade forwardly and reversely in a state of storing
water in the inner tub and an outer tub that supports rotation of the rotary blade.
Also, in a drying step after completing dehydration by rotating the inner tub at a
high speed, hot air heated by a heater is blown to the clothes by a blower fan. Moisture
included in the clothes evaporates by the hot air, air including the moisture is introduced
to a circulation path, and the moisture is removed by a dehumidification mechanism
arranged in the circulation path.
[0003] For example, in order to dry clothes effectively, in PTL 1, it is disclosed that
the drying step is divided into three of 1, 2, and 3, an operation of rotating the
inner tub at a high speed (approximately 700 r/min) and blowing hot air to the clothes
while removing moisture of the clothes by a centrifugal force is executed for minimum
20 minutes, an operation of blowing hot air while rotating the inner tub at a low
speed (approximately 35 r/min) is executed for minimum 10 minutes in the second drying
step, and an operation of blowing hot air while reversing the stirring blade and stirring
the clothes is executed sequentially in the third drying step.
[0004] Also, in PTL 2, it is disclosed that, in the drying step, a washing-cum-dehydrating
tub is rotated for one minute at a high speed (300 r/min) to spread clothes to produce
a hole at the center of the washing-cum-dehydrating tub, the washing-cum-dehydrating
tub is rotated thereafter for 14 minutes at a low speed (150 r/min) to dry the clothes,
and lastly a step of repeating two times an operation of rotating only the rotary
blade alternately seven times to allow the clothes to change places is arranged.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0006] In the vertical type washing and drying machines as described above, a step is arranged
that clothes within the inner tub are moved to the outer peripheral side by high speed
rotation of the tub and are thereafter rotated at a low speed for some time to proceed
with drying. Therefore, with respect to the clothes moved to the outer.peripheral
side and stacked by high speed rotation, drying proceeds with the clothes stacked,
and the folding line generated by stacking may possibly be attached as wrinkles.
[0007] The present invention is to solve the problem of the prior arts described above,
and its object is to provide a washing machine improving the drying efficiency, suppressing
wrinkles, and giving excellent finishing condition of drying.
Solution, to Problem
[0008] In order to achieve the object described above, the washing machine of the present
invention includes an outer tub housed in a housing, an inner tub housed in the outer
tub, a rotary blade rotatably provided on an inner bottom part of the inner tub, a
driving part for rotatably driving the inner tub and the rotary blade, a drying part
that is housed in the housing and blows drying air from above the inner tub toward
the outside of a lower central part of the inner tub, and a control part for controlling
a washing step, a rinsing step, a dehydration step, and a drying step, wherein the
drying step has a first drying step of moving laundry in the inner tub to an outer
peripheral side of the inner tub, and a second drying step of diffusing the laundry
on the outer peripheral side of the inner tub into the inner tub after the first drying
step; and the first drying step and the second drying step are taken as one cycle
and are repeatedly executed.
Advantageous Effects of Invention
[0009] According to the present invention, it is possible to provide a washing machine improving
the drying efficiency, suppressing wrinkles, and giving excellent finishing condition
of drying.
Brief Description of Drawings
[0010]
Figure 1 is an outer appearance perspective view showing a washing and drying machine
of a first example.
Figure 2 is a vertical sectional view of the washing and drying machine shown in Figure
1.
Figure 3 is an outer appearance perspective view showing a rotary blade related to
the first example.
Figure 4 is a block diagram of a control device related to the first example.
Figure 5 is a flowchart showing a part of a control process of the washing and drying
machine of the first example.
Figure 6 is a flowchart showing a part of the control process of the washing and drying
machine of the first example.
Figure 7 is a flowchart showing a part of the control process of the washing and drying
machine of the first example.
Figure 8 is a schematic drawing showing operations of the first tub rotation, the
second tub rotation, and the rotary blade rotation related to the first example.
Figure 9 is a time chart showing operations of the first tub rotation, the second
tub rotation, and the rotary blade rotation related to the first example.
Figure 10 is a time chart showing an intermittent rotating operation in the second
tub rotation related to the first example.
Figure 11 is a schematic drawing showing operations of the first tub rotation, the
second tub rotation, and the rotary blade rotation related to a second example.
Figure 12 is a time chart showing operations of the first tub rotation, the second
tub rotation, and the rotary blade rotation related to the second example.
Figure 13 is a schematic drawing showing an effect of the difference of the tub rotation
direction related to the second example.
Figure 14 is a time chart showing a case of executing the tub rotation direction related
to the second example in both of the forward and reverse directions.
Figure 15 is a time chart showing a case of executing the tub rotation direction related
to the second example in both of the forward and reverse directions.
Figure 16 is a time chart showing a case of executing the tub rotation direction related
to the second example in both of the forward and reverse directions.
Figure 17 is a schematic drawing showing a case of tilting a blow-out part related
to the second example to blow the air.
Description of Embodiments
[0011] Although explanation will be hereinafter given in detail with respect to embodiment
examples of the present invention using the drawings, the present invention is not
limited to the examples described below and also includes various modifications and
applications in its scope within the technical gist of the present invention.
[Example 1]
[0012] Figure 1 is an outer appearance perspective view of a washing and drying machine
100 which is a washing machine, and Figure 2 is a vertical sectional view of the washing
and drying machine 100. Figure 3 is an outer appearance perspective view showing a
configuration of a rotary blade. The washing and drying machine 100 includes a housing
1 that configures an outer frame, and incorporates a power switch 5 and a detergent/finishing
agent container 28 on the front side of a top cover 2 located in the upper part of
the housing 1 and components related to water feeding and drying such as a water feeding
solenoid valve 4, a heater 20, and a blower fan 19 in the rear part. Also, the housing
1 is provided with an outer lid 3 to cover a clothes inlet 2a. A grip 3a and an operation
panel 8 are arranged on the front side of the outer lid 3, the operation panel 8 including
an operation switch 6 and an indicator 7, and the outer lid 3 is configured to be
folded at the center and opened as shown in a two-dot chain line of Figure 2 when
the grip 3a is pulled upward. Also, the operation panel 8 is electrically connected
to a control device 14 that is arranged in the bottom part of the housing 1.
[0013] An inner tub 9 of a washing-cum-dehydrating tub housed in an outer tub 10 and storing
clothes 56 includes a number of small through holes 9a for passing water and air in
the outer peripheral wall, includes multiple through holes 9b for passing water and
air in the bottom wall of the inner tub 9, includes a fluid balancer 9c in the upper
edge part of the inner tub 9, and is provided with a rotary blade 11 rotatably arranged
in the inner bottom part of the inner tub 9 and mixing the clothes 56. A gentle tilted
surface 11h and a bump part 11a repeatedly applying an upward component force to the
clothes 56 fed onto the rotary blade 11 by being rotated are formed in the rotary
blade 11, and a number of small through holes 11c for passing water and air are arranged
in the tilted surface 11h. The inner tub 9 and the rotary blade 11 are rotatably driven
respectively independently or integrally by a drive mechanism which is a driving part
configured of a clutch mechanism 12 and a washing and dehydration drive motor 13.
[0014] An outer tub 10 housed in the housing 1 and including the inner tub 9 in the inside
hangs down at the generally central part of the housing 1 with four orientations of
the outer tub 10 engaged with four support bars through buffer devices (not illustrated)
to be supported evenly, the support bars being locked to corner plates (not illustrated)
arranged at four corner parts of the upper end part of the outer frame of the housing
1 and being suspended. A drive mechanism is attached below the outer tub 10.
[0015] The drive mechanism which is a driving part incorporates the washing and dehydration
drive motor 13, the clutch mechanism 12, and a planetary gear reduction mechanism,
the washing and dehydration drive motor 13 utilizing an inverter drive motor or a
reversible rotation type condenser split-phase single phase induction motor. By controlling
the washing and dehydration drive motor 13 and the clutch mechanism 12, the drive
mechanism has a drive function of a washing drive mode and a dehydration drive mode,
the washing drive mode having the rotary blade 11 repeatedly and reversibly rotated
in a state that the inner tub 9 is stopped or released to be capable of freely rotating,
and the dehydration drive mode being the inner tub 9 and the rotary blade 11 rotated
integrally in the same direction. A vibration sensor 27 for detecting vibration of
the outer tub 10 at the time of washing or dehydration is provided on the outer side
of the side surface of the outer tub 10.
[0016] Also, an air trap 21a is arranged on the bottom surface of the outer tub 10, the
pressure inside the trap 21a is transmitted to a water level sensor 21 through a tube
21b, and the water level of the water stored within the outer tub 10 is detected.
[0017] A clothes inlet 31a is provided at a portion of approximately 2/3 from the front
side of a tub cover 31 arranged in the upper surface of the outer tub 10, and a feed
water inlet (not illustrated) and a circulation water inlet 33 are arranged in a rear
surface 31b. Also, a detergent/finishing agent inlet 28a is arranged in front of the
tub cover 31. An inner lid 23 is attached to be openable/closable by a hinge 23b so
as to cover the clothes inlet 31a. Lock (not illustrated) of the inner lid 23 is released
by holding a grip 23a upward and the inner lid 23 opens as shown by a single dot chain
line in the drawing, and the inner lid 23 is locked by pressing the grip 23a downward.
A blow-out part 54 guiding the hot air into the inner tub 9 is provided in the rear
surface 31b, and the upstream side of the blow-out part 54 is connected to the heater
20 through a bellows tube 29b. Also, the downstream side of the blow-out part 54 is
arranged with the end part being directed toward the outer periphery bottom part of
the inner tub 9, and the drying air is blown targeting the outer periphery bottom
part of the inner tub 9.
[0018] Further, in order to make getting in/out of the clothes 56 smooth, it is preferable
to widen the clothes inlet 31a, and therefore the blow-out part 54 is disposed on
the outer peripheral side of the inner tub 9.
[0019] The drying mechanism which is a drying part housed in the housing 1, blows out the
drying air to the outside of the lower central part of the inner tub 9 from the upper
part of the inner tub 9, and dries the clothes 56 is configured of the blower fan
19, the heater 20, a drying duct 22, and a dehumidification mechanism 22a. The drying
duct 22 connects a water and air passing port 10b and the blow-out part 54. with each
other. In the middle of the drying duct 22, the dehumidification mechanism 22a, a
lint filter (not illustrated), the blower fan 19, the heater 20, and a temperature
sensor 26 are arranged. When the blower fan 19 is operated and the heater 20 is energized,
the hot air passes through the bellows tube 29b, is blown into the inner tub 9 from
the blow-out part 54, and heats the clothes 56, and the moisture evaporates. The hot
and humid air goes out to the outer tub 10 through the through holes 9a, 9b, is aspired
to the drying duct 22 from the water and air passing port 10b, is cooled and dehumidified
by cooling water flowing down through the dehumidification mechanism 22a to become
dry cold air, is reheated by the heater 20, and circulates so as to blow into the
inner tub 9. Also, with respect to the air cooled and dehumidified within the drying
duct 22, the lint is collected by the lint filter (not illustrated). Further, during
drying, a water discharging solenoid valve 15 is opened, and the cooling water flowing
down through the dehumidification mechanism 22a and the moisture obtained in dehumidification
are discharged to the outside through a water discharge hose 24.
[0020] The bellows tubes 29a, 29b, 29c, 29d, 29e, and 29f made of rubber are used for connecting
the outer tub 10 and the tub cover 31 deflecting by vibration with the drying duct
22, the water feeding solenoid valve 4, a circulation pump 16, and the like arranged
on the fixed side (the outer frame 1, the top cover 2, and the like).
[0021] The water feeding solenoid valve 4 uses a four-spool valve in the present example
so that water feeding can be executed in four directions. The first one is the washing
water feeding solenoid valve, is connected to the feed water inlet, and feeds water
into the inner tub 9. The second one is the detergent water feeding solenoid valve,
and is connected to the detergent feeding chamber of the detergent/finishing agent
container 28. The third one is the finishing agent water feeding solenoid valve, and
is connected to the finishing agent feeding chamber of the detergent/finishing agent
container 28. The detergent/finishing agent container 28 continues to the detergent/finishing
agent inlet 28a, and the detergent and the finishing agent are fed into the outer
tub 10. The fourth one is connected to the dehumidification mechanism 22a which will
be described below.
[0022] A circulation pipe 17 for the washing water connects the water and air passing port
10b arranged at the outer tub bottom part and the circulation water inlet 33 with
each other. In the middle of the circulation pipe 17, the circulation pump 16 and
a foreign object trap 18 arranged at the machine body bottom part are provided, and
the water discharge hose 24 is connected to the foreign object trap 18 through the
water discharging solenoid valve 15. When the circulation pump 16 is operated, the
washing water within the outer tub 10 is conveyed from the water and air passing port
10b arranged at the outer tub bottom part to the upper part of the outer tub 10 passing
through the circulation pipe 17, enters a circulation water cover 30 disposed on the
inner tub 9 side of the rear surface 31b from the circulation water inlet 33 of the
rear surface 31b of the tub cover 31, and is scattered into the inner tub 9 from a
nozzle 34.
[0023] Figure 4 is a block diagram of the control part of the washing and drying machine
100. A microcomputer 40 is connected to an operation button input circuit 41, the
water level sensor 21, the temperature sensor 26, and the vibration sensor 27, the
operation button input circuit 41 being connected to respective switches 6a such as
the operation switch 6, and receives various information signals in the button operation
of the user, the washing step, and the drying step. An output from the microcomputer
40 is connected to drive circuits 42, is connected to the water feeding solenoid valve
4, the clutch mechanism 12, the water discharging solenoid valve 15, the circulation
pump 16, the washing and dehydration drive motor 13 which is a motor, the blower fan
19, the heater 20, and the like, and controls opening/closing, rotation, and energization
of them. Also, the microcomputer 40 is connected to a seven-segment light emitting
diode display 25, the display 7 of the light emitting diode and the like, and a buzzer
43 for notifying the user of the operation state of the washing machine.
[0024] The microcomputer 40 which is the control part starts up when the power switch 5
is pressed and the power is fed, and executes basic control process programs of the
washing step, rinsing step, dehydration step, and drying step as shown in Figure 5
and Figure 6. Its control flow will be hereinafter explained. First, the washing and
dehydration step will be explained.
<<Step S101>>
[0025] State confirmation and initial setting of the washing and drying machine are executed.
<<Step S102>>
[0026] The display 7 of the operation panel 8 is lit and displayed, and the washing course
is set according to the command input from the operation switch 6. In a state that
there is no command input, a standard washing course or the washing course executed
last time is automatically set.
<<Step S103>>
[0027] The command input from the switch 6a of the start in the operation switch 6 of the
operation panel 8 is monitored, and the process is branched.
<<Step S104>>
[0028] The detergent amount detection process is executed. This detergent amount detection
is executed as follows: the washing and dehydration drive motor 13 and the clutch
mechanism 12 in the drive mechanism are controlled so that the cloth amount of the
clothes 56 is detected based on the rotational load amount applied to the rotary blade
11 when the rotary blade 11 is rotated in one direction is a state the inner tub 9
is stopped in the dry cloth state before feeding the washing water; and an adequate
amount of the detergent (detergent amount) is obtained based on the detected cloth
amount.
[0029] The detergent amount is obtained by referring to the comparison table of the cloth
amount and the detergent amount having been set beforehand. In concrete terms, in
the configuration of using an inverter driving motor as the washing and dehydration
drive motor 13, detection of the cloth amount is executed by detecting the attained
rotation speed when energized for a predetermined time so as to rotate the washing
and dehydration drive motor 13. In the configuration of using a condenser split-phase
single phase induction motor as the washing and dehydration drive motor 13, detection
of the cloth amount is executed by detecting the idling rotation speed reduction characteristic
after the power is cut off in a state of energizing the washing and dehydration drive
motor 13 so as to be accelerated to the saturated rotation speed. Also, the preferable
detergent amount is obtained by referring to the comparison table of the cloth amount
and the detergent amount set beforehand.
[0030] The washing water amount is set so as to be stored in the bottom part of the outer
tub 10 while keeping the water level not exceeding the rotary blade 11 when the cloth
amount is within a predetermined cloth amount range (adequate amount). Also, based
on the detection result (cloth amount), the washing time is obtained and set. When
cloth amount detection is not executed, the standard washing time is set.
<<Step S105>>
[0031] The detergent amount having been obtained is displayed on the seven-segment light
emitting diode display 25 of the operation panel 8.
<<Step S106>>
[0032] The detergent water feeding solenoid valve is opened, and detergent water feeding
is executed to the detergent feeding chamber of the detergent/finishing agent container
28. The user feeds the powder detergent and the liquid detergent of a displayed amount
to the detergent feeding chamber of the detergent/finishing agent container 28, and
thereafter operates to close the outer lid 3. The powder detergent and the liquid
detergent fed to the detergent feeding chamber where the detergent feeding water is
flowing pass through the detergent/finishing agent inlet 28a along with the water
of the detergent water feeding, and fall down to the bottom part of the outer tub
10.
<<Step S107>>
[0033] Water feeding is stopped when the water is fed to the detergent dissolving water
level. The detergent dissolving water level is one that is set so that the water amount
becomes sufficient for mixing the water fed and the detergent at the bottom of the
inner tub 9 when the inner tub 9 is rotated in the detergent dissolving step (Step
S108) hereinafter and the water surface becomes lower than the height of the lower
surface of the rotary blade 11 (the clothes 56 do not become wet before dissolving
the detergent).
<<Step S108>>
[0034] By rotating the inner tub 9 and the rotary blade 11 integrally in one direction at
a low speed, detergent dissolving is executed in which the detergent-dissolving water,
the powder detergent, and the liquid detergent fed to the bottom part of the outer
tub 10 are mixed at the bottom surface of the inner tub 9 and washing water having
high detergent concentration is formed.
<<Step S109>>
[0035] Prewashing is executed. In the prewashing, mixing of rotating the rotary blade 11
forward and reverse in a state of stopping the inner tub 9 is executed intermittently,
and the detergent water of the bottom part of the outer tub 10 is poured onto the
clothes 56 from the nozzle 34 by operating the circulation pump 16 while the rotary
blade 11 is rotated forward and reverse. At this time, since the detergent water having
high concentration is scattered to the clothes 56, the detergent water penetrates
the clothes 56 evenly by the penetration action of the detergent. The detergent water
having high concentration penetrated in the clothes 56 has high dissolving capacity
of oil, dissolves fat and oil smear such as the sebum smear, and has a significant
effect of allowing the smear to float from the clothes 56, and high washing capacity
is secured. Next, while the rotary blade 11 and the circulation pump 16 are stopped,
the detergent water feeding solenoid valve and the washing water feeding solenoid
valve are opened referring to the detection signal of the water level sensor 21 to
feed the water so that the water level does not exceed the set water level. By repeating
this operation plural number of times, prewashing is executed so that the clothes
56 are adapted to the washing water and are dispersed onto the rotary blade 11.
<<Step S110>>
[0036] Main washing is executed. In this main washing, first, detection of the clothes amount
is executed by a method similar to the method described above, and the washing time
having been set is corrected and set. Thereafter, mixing where the circulation pump
16 is operated while the rotary blade 11 is rotated forward and reverse with the inner
tub 9 stopped and the washing water stored in the bottom part of the outer tub 10
is poured to the clothes 56 from the nozzle 34 to effect washing water circulation
as well as cloth detangling mixing where the rotary blade 11 is rotated forward and
reverse with the operation of the circulation pump 16 and the circulation of the washing
water stopped are repeated. By forward and reverse rotation of the rotary blade 11,
the clothes 56 switch places in the circumferential direction and the radial direction
within the inner tub 9 and are washed evenly. Lastly, homogenization mixing of rotating
the rotary blade 11 forward and reverse is executed with the operation of the circulation
pump 16 and the circulation of the washing water stopped and the main washing time
is finished.
<<Step S111>>
[0037] The first storage rinsing is executed. In this storage rinsing, first, the water
discharging solenoid valve 15 is opened and the washing water stored at the bottom
part of the outer tub 10 is discharged, the inner tub 9 and the rotary blade 11 are
thereafter rotated integrally in one direction, and the washing water included in
the clothes 56 is centrifugally dehydrated. The rotation speed of the inner tub 9
and the rotary blade 11 at the time of the washing water dehydration is set similarly
to the rotation speed in the final dehydration described below (approximately 1,100
r/min), and a dehydration operation is executed so as to achieve a high dehydration
rate.
[0038] Thereafter, while the water discharging solenoid valve 15 is closed and the inner
tub 9 and the rotary blade 11 are rotated integrally in one direction at a low speed,
the washing water feeding solenoid valve is opened, and the tap water is fed from
the watering port so as to be poured to the clothes 56 on the rotary blade 11.
[0039] Next, rinsing water feeding is executed so that the water level of the bottom part
of the outer tub 10 does not exceed the set water level with the rotation of the inner
tub 9 and the rotary blade 11 stopped.
[0040] Next, similarly to the press washing mixing in the main washing, rinsing water circulating
mixing rinsing is executed in which the circulation pump 16 is operated while the
rotary blade 11 is rotated forward and reverse in a state of stopping the inner tub
9, and the washing water stored in the bottom part of the outer tub 10 is circulated
so as to be poured from the nozzle 34 to the clothes 56 on the rotary blade 11. Next,
the water is fed so that the water level does not exceed the set water level while
detecting the water level of the rinsing water stored in the bottom part of the outer
tub 10 with the rotation of the rotary blade 11 and the operation of the circulation
pump 16 stopped.
[0041] Next, rinsing water circulating mixing rinsing is executed in which the circulation
pump 16 is operated while the rotary blade 11 is rotated forward and reverse with
the inner tub 9 stopped, and the rinsing water stored in the bottom part of the outer
tub 10 is circulated, so as to be poured from the nozzle 34 to the clothes 56 on the
rotary blade 11. Similarly to the time of washing, since the clothes 56 within the
inner tub 9 switch places in the circumferential direction and the radial direction,
the rinsing water is poured to the clothes 56 evenly, and the detergent portion is
diluted.
[0042] Thereafter, homogenization mixing is executed in which rotation of the rotary blade
11 forward and reverse is continued with the operation of the circulation pump 16
and the circulation of the rinsing water stopped.
<<Step S112>>
[0043] The second storage rinsing is executed. In this second storage rinsing, control is
added for introducing the soft finishing agent within the soft finishing agent feeding
chamber to the bottom part of the outer tub 10 by opening the soft finishing agent
water feeding solenoid valve and feeding the water to the soft finishing agent feeding
chamber in the detergent/finishing agent container 28. Operation other than that is
executed similarly to the first storage rinsing.
<<Step S113>>
[0044] The final dehydration process is executed. Final dehydration is executed so that
the drive mechanism is operated to rotate the inner tub 9 and the rotary blade 11
integrally in one direction at a high speed with the water discharging solenoid valve
15 kept open, and the clothes 56 within the inner tub 9 is centrifugally dehydrated.
At this time, the rotation speed of the inner tub 9 is increased stepwise from the
low speed rotation for the clothes 56 to start to move, namely the first revolution
speed allowing the clothes which is the laundry to be moved to the outer peripheral
side of the inner tub 9, and the clothes 56 within the inner tub 9 are moved slowly
to the outer peripheral side. Thus, the clothes 56 are pressed to the wall evenly
without deviation, and the dehydration efficiency improves. In concrete terms, dehydration
is started from approximately 140 r/min, the speed is increased therefrom gradually,
the clothes 56 are attached eventually to the wall surface of the inner tub 9 at high
speed rotation of approximately 1,100 r/min, namely the second revolution speed that
is faster than the first revolution speed of removing the moisture from the clothes
which are the laundry, and the water included in the clothes 56 is removed. The revolution
speed of at least two kinds of the first revolution speed and the second revolution
speed is arranged in the dehydration step.
[0045] Also, the operation time of this final dehydration is set to the time with which
a desired dehydration rate can be obtained.
[0046] Also, the revolution speed of the first tub rotation operation of the drying step
is set to be higher than the first revolution speed of the dehydration step.
<<Step S114>>
[0047] Whether the washing and drying course has been set is confirmed, and the process
is branched. When the washing and drying course has not been selected, washing is
completed, and this control flow is finished. On the other hand, when the washing
and drying course has been selected, the process enters the drying step. Figure 7
is the control flow of this drying step. This control flow will be hereinafter explained.
<<Step S200>>
[0048] In the drying step, in order to further execute dehydration of the clothes 56, the
inner tub 9 is rotated at a high speed. Also, when sufficient dehydration has been
executed in the past washing step, this step can be omitted.
<<Step S201>>
[0049] Step S201 is a process for executing Step S200 for a predetermined time, and the
dehydration step is executed until determined specific time elapses. When sufficient
dehydration was executed in the past washing step, this step can also be omitted.
<<Step S202>>
[0050] The blower fan 19 is operated, and the drying air is blown to the clothes 56 within
the inner tub 9 from the blow-out part 54. At this time, in order to highly obtain
a force for pushing out the clothes 56 and stretching wrinkles, it is preferable to
allow the air of the highest possible speed to directly hit the clothes 56. Therefore,
in the present example, the air with the air volume of 2.3 m
3/min and the speed of approximately 120 m/s or more is blown to the clothes 56 within
the inner tub 9 at the outlet of the blow-out part 54 by rotating the impeller of
the blower fan 19 at a high speed of approximately 26,000 r/min. At this time, the
air is compressed within the blower fan 19, compression heat is thereby generated,
and the air with the temperature sufficient to heat and dry the clothes 56 is blown
into the inner tub 9 from the blow-out part 54 even when the heater 20 is not energized.
[0051] Also, at this time, the blow-out part 54 is directed to the outer periphery bottom
part of the inner tub 9, and blows drying air 51 of high speed to the outer periphery
bottom part.
<<Step S203>>
[0052] Concentration blow drying which is a feature of the present invention is executed.
Concentration blow drying includes two steps of a clothes concentration step of the
first drying step and a clothes diffusion step of the second drying step, and these
two steps as one cycle are executed repeatedly. In the clothes concentration step
of the first drying step, the clothes 56 which are the laundry are collected (moved)
to the outer peripheral side of the inner tub 9 by rotation of the inner tub 9 at
a high speed. In the clothes diffusion step of the second drying step, after the clothes
concentration step of the first drying step, the clothes 56 which are the laundry
collected to the outer peripheral side of the inner tub 9 are diffused to the inside
of the inner tub, namely a heap of the clothes 56is broken by blowing the drying air
51 to the clothes 56, and the clothes 56 are spread to the central part within the
inner tub 9. Thus, the clothes 56 are collected to the outer peripheral side of the
inner tub 9, and the clothes 56 are repeatedly dispersed to the inside of the inner
tub 9 while being hit by the drying air 51 thereafter to be pushed out, and therefore
drying proceeds while the clothes 56 are not fixed to one attitude and the wrinkles
are stretched by the air.
[0053] In the present example, as this clothes concentration step of the first drying step,
the first tub rotation operation is effected in which the inner tub 9 and the rotary
blade 11 are rotated integrally at a high speed and the clothes 56 are moved to the
outer peripheral side of the inner tub 9. Also, as the clothes diffusion step of the
second drying step, two operations of the second tub rotation operation and the rotary
blade rotation operation are effected. In the second tub rotation operation, the inner
tub 9 and the rotary blade 11 are rotated integrally at a low speed, and the clothes
56 are spread by a force of the air. In the rotary blade rotation operation, only
the rotary blade 11 is rotated after the second tub rotation operation, or more specifically,
the rotary blade 11 is rotated relatively to the inner tub 9, and a heap of the clothes
56 is entirely disintegrated and flattened.
[0054] Figure 8 is a schematic drawing showing these three operations, and shows the first
tub rotation operation (a), the second tub rotation operation (b), and the rotary
blade rotation operation (c) respectively. Figure 9 is a time chart expressing these
three operations. These three operations will be hereinafter explained.
[0055] First, the first tub rotation operation which is the cloths concentration step is
executed. In the first tub rotation operation, the inner tub 9 and the rotary blade
11 are integrally rotated in a forward direction 70a at a predetermined revolution
speed which is a high speed here to apply a centrifugal force 71 to the clothes 56
on the rotary blade 11. Thus, the clothes 56 are lifted up while moving to the outer
peripheral side of the inner tub 9, and a heap of the clothes 56 is formed along the
outer peripheral side of the inner tub 9. At this time, when the rotation speed of
the inner tub 9 is slow, namely when the centrifugal force 71 applied to the clothes
56 is weak, the clothes 56 do not move, or moving to the outer peripheral side takes
time, and the clothes 56 cannot be moved effectively to the outer peripheral side
of the inner tub 9. Therefore, it is preferable that the rotation speed of the inner
tub 9 is set higher than a rotation speed with which the clothes 56 just starts to
move namely the rotation speed of the slow speed rotation executed in the dehydration
step described above (Step S113) .
[0056] . On the other hand, when the rotation speed of the inner tub 9 is too fast or the
rotation time is too long, since the clothes 56 are pressed strongly to the wall surface
of the inner tub 9, wrinkles are attached strongly to the clothes 56, and the finishing
degree degrades. Therefore, it is preferable that the rotation speed and the rotation
time of the inner tub 9 are fast and short to some degree. Although an optimum rotation
speed and rotation time of the inner tub 9 differ according to the inside diameter
of the inner tub 9 and the cloth amount of the clothes 56, when the diameter of the
inner tub 9 is approximately 520 mm and the cloth amount is approximately 2 kg or
less, if the rotation speed of the inner tub 9 is 150 to 500 r/min and the rotation
time is 15 to 40 seconds, the clothes 56 can be collected to the outer peripheral
side without being pressed to the wall surface of the inner tub 9.
[0057] Next, the process shifts to the clothes diffusion step. In the clothes diffusion
step, the second tub rotation operation and the rotary blade rotation operation are
executed, and a heap of the clothes 56 is flattened while blowing the drying air 51
to the clothes 56 collected to the outer peripheral side of the inner tub 9 by the
clothes concentration step, pushing out the clothes 56 by a force of the air, and
allowing the clothes 56 to switch places by mixing, and thereby the clothes 56 are
moved from the outer peripheral side of the inner tub 9 to the central side.
[0058] First, the second tub rotation operation will be explained. In the second tub rotation
operation, the inner tub 9 and the rotary blade 11 are rotated integrally to a forward
direction 70b at a speed slower than the predetermined revolution speed of the first
tub rotation operation. Here, the reason for decelerating the rotation speed of the
inner tub 9 is to allow a force 72 for pushing out the clothes 56 to be applied effectively
by extending the time the clothes 56 receive the air on the downstream side of the
drying air 51. Thus, unlike the first tub rotation operation, it is possible to stretch
wrinkles of the clothes 56 and to blow the clothes 56 upward to be spread into the
inner tub 9 by a force of the air without moving the clothes 56 to the outer peripheral
side of the inner tub 9.
[0059] Therefore, the rotation speed of the inner tub 9 in the second tub rotation operation
is preferable to be slow. In concrete terms, it is preferable to be 35 r/min or less.
Also, by taking a long rotation time, the clothes 56 can be pushed out and the wrinkles
can be stretched, and therefore the rotation time is preferable to be taken longer
than the rotation time of the first tub rotation operation at a minimum (the execution
time of the first tub rotation operation is shorter than the execution time of the
second tub rotation operation).
[0060] However, when.the drying air 51 continues to be blown for a certain time, the upper
surface side of the clothes 56 is entirely stretched, and the wrinkle stretching effect
saturates. Also, since the lower surface side of the clothes 56 is hardly hit by the
air and hardly dried, uneven drying and reattaching of wrinkles are caused. Therefore,
it is preferable that the process proceeds to the next rotary blade rotation operation
without taking too much of the time for the second tub rotation operation. In the
case of the present example, when the rotation time is within 60 to 180 seconds, the
air can be blown to the clothes 56 without causing uneven drying while sufficiently
stretching the upper face side of the clothes 56.
[0061] Also, as the velocity of the drying air 51 blown to the clothes 56 is higher, a stronger
force for pushing out the clothes can be secured, and the clothes 56 can be moved
more easily. Therefore, in order to blow the drying air 51 to the clothes 56 suppressing
drop of the velocity of the drying air 51, it is preferable to blow the drying air
51 from the possibly shortest distance from the clothes 56 and directly. Accordingly,
it is preferable that the blow-out part 54 is arranged right above the clothes 56
collected by the first tub rotation operation, namely the outer peripheral side of
the inner tub 9.
[0062] Also, when the drying air 51 is blown toward the central part, the air does not hit
the clothes 56, and movement of the clothes deteriorates; Therefore, it is preferable
to blow the air targeting the generally vertically downward part and the vicinity
thereof. As described above, since the clothes inlet 31a can be arranged widely when
the blow-out part 54 is disposed on the outer peripheral side of the inner tub 9,
it is effective to arrange the blow-out part 54 on the outer peripheral side in that
respect as well.
[0063] Further, although the inner tub 9 is rotated continuously and the air is blown to
the clothes 56 in the present example, it is also possible to arrange a stopping time
for rotation of the inner tub 9 to effect intermittent rotation.
[0064] Although Figure 10 is a time chart showing a case of rotating the inner tub 9 intermittently
in the second tub rotation operation, by arranging the stopping time of the tub thus,
the clothes 56 stays on the downstream side of the drying air 51, and the time for
receiving the air can be secured further, therefore the force 72 for pushing out the
clothes is applied more, and the wrinkles can be stretched effectively.
[0065] Lastly, the rotary blade rotation operation will be explained. In the rotary blade
rotation operation, mixing is executed and the clothes 56 are allowed to switch places
while rotating the rotary blade only in both forward and reverse directions 73 and
flattening entirety of the clothes 56 with the inner tub 9 stopped. In the first tub
rotation operation described above and the second tub rotation operation, the drying
air 51 is blown concentrically to the upper surface side of the clothes 56, and the
air hardly hits the lower surface side. Therefore, by mixing the clothes 56 regularly
and allowing the clothes 56 to switch places vertically, it is possible to blow the
drying air 51 to the entirety of the clothes 56 to stretch the wrinkles and to suppress
uneven drying of the clothes. At this time, when mixing is strengthened by extending
the rotation time of the rotary blade 11 and increasing the number of times of mixing,
the clothes 56 are easily allowed to switch places vertically by rotation of one turn.
On the other hand, however, the clothes 56 facing the rotary blade 11 are dragged,
and twisting and tangling of the clothes are liable to occur. Therefore, it is preferable
to suppress the rotation time of the rotary blade 11 and the number of times of mixing,
to suppress twisting and tangling of the clothes by weak mixing, and to allow the
clothes to switch places vertically. In other words, the execution time of the rotary
blade rotation operation is made shorter than the execution time of the first tub
rotation operation and the second tub rotation operation.
[0066] For example, in the case of 2 kg of the clothes amount, when the rotation time is
0.5 to 1.0 second and the number of times of mixing is within the range of two to
eight reciprocations, the clothes can be allowed to switch places while comparatively
suppressing twisting and tangling of the clothes. Also, even when the clothes 56 are
not allowed to switch places vertically, while the cycle of the clothes concentration
step and the clothes diffusion step is executed repeatedly, the clothes 56 are allowed
gradually to switch places vertically, and therefore the drying air 51 can be blown
to the entirety of the clothes 56 without any problem.
[0067] Also, when the rotary blade 11 is rotated, since the clothes 56 are lifted up by
the gentle tilted surface 11h of the rotary blade 11, the distance of the blow-out
part 54 and the clothes 56 is reduced. Therefore, since the velocity of the drying
air 51 blown to the clothes 56 increases, the stronger force 72 for pushing out the
clothes 56 can be obtained, and the wrinkles generated during drying are reduced further.
[0068] Further, although the inner tub 9 is stopped in the rotary blade rotation operation
in the present example, the present invention is not limited to it. For example, it
is also possible to open the clutch mechanism 12 and to rotate only the rotary blade
11 with the inner tub 9 being freely rotatable.
[0069] Here, the time incurred for one cycle of the clothes concentration step and the clothes
diffusion step will be explained.
[0070] In the present invention, with respect to the clothes 56, it is repeated to move
to the outer peripheral side of the inner tub 9 by the clothes concentration step
and to move to the central part of the inner tub 9 by the clothes diffusion step.
At this time, when the time of the clothes concentration step or the clothes diffusion
step is long and drying proceeds while the clothes 56 remain unmoved within the inner
tub 9, folding and twisting are generated in the clothes 56 and the clothes 56 are
dried as they are, therefore these folding and twisting are attached as wrinkles,
and the finishing condition degrades. Therefore, it is preferable that the clothes
56 within the inner tub 9 are moved constantly and are dried changing the shape.
[0071] Therefore, in the present example, assuming that the time over which the drying degree
of the clothes (= weight of dried cloth/weight of wet cloth × 100) rises by 1% is
T, the cycle of the clothes concentration step and the clothes drying step is executed
within the time T. The execution time of one cycle is made shorter than the time over
which the drying degree of the clothes 56 which are the laundry changes by 1%. In
other words, when variation of the drying degree is within 1%, wrinkling caused by
folding and twisting are not attached to the clothes 56, and therefore wrinkling is
suppressed and the finishing condition of the clothes improves by changing the shape
of the clothes 56 finely.
[0072] Also, it is a matter of course that the time T changes according to the clothes amount
of the inner tub 9. When the clothes amount is 2 kg, the drying time is 120 minutes,
and the drying degree of the clothes after the final dehydration is approximately
65%. Therefore, when the drying time of 120 minutes is divided by the balance of 35%,
the time T is obtained which is equivalent to approximately four minutes. Also, when
the clothes, amount is large, the drying time becomes long, and therefore the time
T obviously becomes long. However, at any rate, it is preferable that the time incurred
for one cycle is made T or less.
[0073] Thus, the first tub rotation operation of bringing the clothes 56 to the outer peripheral
side of the inner tub 9, the second tub rotation operation of moving the clothes 56
to the central part of the inner tub 9 while blowing the drying air 51 to the clothes
56 to push out the clothes 56, and the rotary blade rotation operation of flattening
the clothes 56 and allowing the clothes 56 to switch places are executed within the
time T when wrinkling of the clothes 56 is not fixed, and they are repeated. Thus,
the drying air 51 is blown to the clothes 56 with the upper surface thereof allowed
to switch places constantly. That is to say, since the drying air 51 comes to be blown
to the clothes 56 evenly, the temperature of the clothes rises while the wrinkles
are stretched as a whole.
<<Step S204>>
[0074] Executed until the lapse time from the start of drying becomes a given time or until
the rate of the temperature change becomes a predetermined value while step S203 is
executed monitoring the temperature of the hot air by the temperature sensor 26-.
These given time and determined value of the temperature change are set to timing
when the drying degree of the clothes exceeds 90%. The reason of doing so is that,
when the drying degree of the clothes becomes 90% or more, wrinkling of the clothes
is fixed and the wrinkles cannot be removed in the steps thereafter. Therefore, it
becomes important to sufficiently push out the clothes and stretch the wrinkles before
the drying degree becomes 90% (Step S203). In other words, in the steps thereafter,
even when some twisting and tangling may occur in the sleeve and the body, the degree
of wrinkling is weak, and drying of the clothes proceeds while keeping excellent finishing
condition.
[0075] Also, at the time of actual drying, since the clothes with different material and
thickness are dried simultaneously, the time when the drying degree becomes 90% also
differs according to the cloth. Therefore, in the present example, the time when the
drying degree of a thin cotton cloth where the wrinkles are caused most easily becomes
approximately 80 to 85% is set. In other words, one cycle is executed until the drying
degree of the clothes which are the laundry reaches at least 80%. Also, since the
time when the drying degree reaches 90% differs according to the clothes amount, it
is a matter of course that the time should be set according to the clothes amount.
[0076] Also, since the temperature of the clothes 56 is raised evenly and uneven temperature
and uneven drying are reduced in Step S203, there is also an advantage that detection
of the temperature change is stabilized. Thus, precise and fine control is enabled.
<<Step S205>>
[0077] Simultaneously with energization of the heater 20, the impeller of the blower fan
19 is rotated at a speed lower than the revolution speed of Step S202. In the case
of the present example, the impeller of the blower fan 19 is rotated at a low speed
of approximately 15,000 r/min. Here, the reason of reducing the revolution speed of
the fan is not to exceed an allowable electric current value.
<<Step S206>>
[0078] By rotating the inner tub 9 and the rotary blade 11 integrally or executing forward
and reverse rotation of the rotary blade 11 with the inner tub 9 stopped, finishing
drying is executed in which the entirety of the clothes 56 is heated while being mixed.
As described above, since the drying degree of the clothes 56 exceeds 90%, even when
the clothes may be caught by rotation of the rotary blade 11 and some twisting may
occur in a sleeve and a body, the degree of wrinkling is weak, and drying of the clothes
proceeds while keeping excellent finishing condition.
<<Step S207>>
[0079] Executed monitoring the temperature of the hot air by the temperature sensor 26,
and it is determined that drying has finished when the rate of the temperature change
has become the predetermined value. When the clothes 56 are not dry, the inner tub
9 and the rotary blade 11 are rotated as per Step S206, and determination of Step
S207 is executed again.
<<Step S208>>
[0080] After the heater 20 is turned off, the blower fan 19 is turned off further, rotation
of the inner tub 9 and the rotary blade 11 is stopped, and the drying step is finished.
[0081] As described above, according to the present example, in the drying step, until the
drying degree of the clothes becomes 90% or more and the finishing condition is fixed,
the first tub rotation operation of bringing the clothes 56 to the outer peripheral
side of the inner tub 9, the second tub rotation operation of blowing the drying air
51 to the clothes 56 to push out the clothes 56, and the rotary blade rotation operation
of mixing the clothes 56 to promote to allow the clothes 56 to switch places are executed
repeatedly, the drying air 51 is blown to the clothes 56 while suppressing twisting
and tangling of the clothes, and therefore clothes having excellent finishing condition
and less uneven drying can be provided to the user.
[0082] Further, although explanation has been made using the heater 20 as a thermal source
in the present example, even when the thermal source is one using a heat pump, a similar
effect can be secured.
[Example 2]
[0083] Next, the second example will be explained using Figure 11 and Figure 12. Figure
11 is a schematic drawing expressing three steps executed in Step S203, and shows
the first tub rotation operation (a), the second tub rotation operation (b), and the
rotary blade rotation operation (c) respectively. Also, Figure 12 is a time chart
showing these three operations.
[0084] With respect to the configurations common to the first example, duplicated explanation
will be omitted. The point different from the first example is that only the second
tub rotation operation is executed in the clothes diffusion step in Step S203 of the
drying step.
[0085] According to the second example, the first tub rotation operation is executed in
the clothes concentration step, the second tub rotation operation is executed in the
clothes diffusion step, they are executed by several cycles, the rotary blade rotation
operation is thereafter executed, and execution frequency of the rotary blade rotation
operation is reduced compared to the first example. When the velocity of the drying
air 51 blown to the clothes 56 is comparatively high and the clothes amount is small,
since the clothes 56 can be blown upward by a force of the air, even when the rotary
blade rotation operation is not executed in every cycle, the clothes 56 are mixed
little by little, end an effect of allowing the clothes 56 to switch places in the
vertical direction can be secured. Thus, since occurrence of twisting and tangling
of the clothes caused by rotation of the rotary blade 11 can be suppressed, the clothes
with better finishing condition can be provided.
[0086] In the case of the present example, the air having the air amount of 2.3 m
3/min and the velocity of approximately 120 m/s at the outlet of the blow-out part
54 is blown. At this time, the clothes 56 can be pushed out and the wrinkles can be
stretched when the rotation speed of the inner tub 9 in the second tub rotation operation
is 35 r/min or less. However, when the rotation speed of the inner tub 9 in the second
tub rotation operation is 20 r/min or less, the clothes 56 are not only pushed out
but can be blown upward. The reason is that the time the clothes 56 stay on the downstream
side of the drying air 51 becomes long, and the clothes 56 easily receive the force
of the air.
[0087] Also, when the clothes amount is small, namely when the clothes amount is 1 kg for
example, the clothes are mixed sufficiently by a force of the air even when the rotary
blade rotation operation is not executed. However, when the clothes amount becomes
2 kg or larger, there is a case that the air does not reach the lower surface side
which is close to the rotary blade 11 and the clothes are not mixed sufficiently.
Therefore, according to the present example, the rotary blade rotation operation is
arranged every 10 cycles. Thus, uneven drying is suppressed which results in shortening
of the drying time.
[0088] Also, according to the present example, since shifting from the tub rotation operation
to the rotary blade rotation operation and shifting from the rotary blade rotation
operation to the tub rotation operation are suppressed to the minimum, the number
of times of switching of the clutch mechanism 12 of the driving part can also be suppressed
to the minimum, and the wear can be suppressed.
[0089] Also, in the first tub rotation operation and the second tub rotation operation,
the rotation direction of the inner tub 9 is not limited to the forward direction
of 70a and 70b, and the inner tub 9 may be rotated in both of forward and reverse
directions. Figure 13 is a schematic drawing showing that the movement of the clothes
differs according to the difference in the rotation direction of the inner tub 9.
As shown in Figure 13, in a case that clothes 56A overlap on top of clothes 56B, when
the inner tub 9 is rotated in the forward direction (Figure 13(a)), the force 72 for
pushing out the clothes is applied to the direction of lifting the clothes 56A to
promote movement of the clothes. However, when the inner tub 9 is rotated in the reverse
direction (Figure 13(b)), since the force of the air is applied to the direction of
pressing the clothes 56A to the clothes 56B, the clothes hardly move. Therefore, by
moving the inner tub 9 in both directions, the clothes can be blown upward easily,
and the clothes can be mixed more.
[0090] For example, Figure 14 is a time chart of a case of rotating the inner, tub 9 in
both of forward and reverse directions in the first tub rotation operation and the
second tub rotation operation, and the clothes can be mixed effectively by rotating
the inner tub 9 in this way. Also, it is a matter of course that rotation in both
of forward and reverse directions may be executed in either one of the first tub rotation
operation and the second tub rotation operation.
[0091] . For example, Figure 15 is a time chart of a case that the inner tub 9 is rotated
in both of the forward and reverse directions in the second tub rotation operation.
By doing so, since switching of the rotation direction is not required in the first
tub rotation operation where the revolution speed is comparative high, the torque
applied to the driving part is reduced, and the wear can be suppressed.
[0092] Also, Figure 16 shows a time chart of a case of switching the direction of the tub
rotation at every cycle. By doing so, since the number of times for switching the
operation direction is reduced further, wear of the driving part can be suppressed
further. Also, the way of moving in the first tub rotation operation and the first
tub rotation operation is not limited to the above, and it is a matter of course that
they can be combined.
[0093] Further, the revolution speed of the first tub rotation operation and the second
tub rotation operation in each cycle is made constant in the present example, the
present invention is not limited it, and it is also possible to change the revolution
speed in each cycle. For example, the revolution speed of the first tub rotation operation
may be increase gradually in each cycle. When drying proceeds and the clothes 56 become
light in weight, a centrifugal force applied to the clothes 56 becomes weak. Therefore,
by increasing the revolution speed gradually, the clothes 56 are easily moved to the
outer peripheral side.
[0094] Further, although the drying air 51 is blown to the generally vertically downward
direction along which the drying air 51 can hit the clothes 56 with the shortest distance
in the present example, the blowing direction is not limited to the generally vertically
downward direction. For example, Figure 17 is a schematic drawing showing a case of
tilting the blow-out part and blowing the drying air 51 toward the peripheral direction
of the inner tub 9. Thus, by blowing the drying air 51 so as to become the opposing
air against the moving direction of the clothes 56, the air blown to the clothes 56
becomes relatively fast, a stronger force for mixing and pushing out the clothes 56
can be secured, therefore the drying efficiency improves, and the wrinkles are reduced.
Reference Signs List
[0095]
- 1
- housing,
- 2
- top cover,
- 2a
- clothes inlet,
- 3
- outer lid,
- 8
- operation panel,
- 9
- inner tub,
- 10
- outer tub,
- 11
- rotary blade,
- 12
- clutch mechanism,
- 13
- washing and dehydration drive motor,
- 14
- control device,
- 15
- water discharging solenoid valve,
- 16
- circulation pump,
- 19
- blower fan,
- 20
- heater,
- 22
- drying duct,
- 23
- inner lid,
- 24
- water discharge hose,
- 26
- temperature sensor,
- 27
- vibration sensor,
- 31
- tub cover,
- 33
- circulation water inlet,
- 34
- nozzle,
- 40
- microcomputer,
- 42
- drive circuit,
- 51
- drying air,
- 54
- blow-out part,
- 56, 56A, 56B
- clothes,
- 70, 70a, 70b
- forward direction,
- 71, 71a, 71b
- centrifugal force,
- 72
- pushing out force,
- 73
- both forward and reverse directions,
- 100
- washing and drying machine