TECHNICAL FIELD
[0001] The present disclosure relates to the field of heating-not-burning smoke-forming
devices, and in particular to a heater assembly and an aerosol-forming device.
BACKGROUND
[0002] As an alternative to cigarettes, e-cigarettes are safe, can be conveniently used,
healthy, and environmentally friendly. Therefore, the e-cigarettes, such as heating-not-burning
e-cigarettes, also known as heating-not-burning aerosol-forming devices, are increasingly
popular.
[0003] A heating-not-burning aerosol-forming device in the art may heat substrates in a
tubular peripheral heating manner or in a central embedding heating manner. The tubular
peripheral heating manner refers to a heating rod or a flat blade surrounding an outside
of an aerosol-forming substrate (such as tobacco) to heat the aerosol-forming substrate.
The central embedding heating manner refers to the heating rod or flat blade being
inserted into the aerosol-forming substrate to heat the aerosol-forming substrate.
The heater assembly may be easily manufactured and may be used easily, and therefore,
the heater assembly is widely used. A heater assembly in the art may be manufactured
by configuring a ceramic or an insulated metal as a substrate, printing or coating
at least one resistor heating circuit on the substrate, and performing a high temperature
treatment to fix the resistor heating circuit on the substrate.
[0004] However, the resistor heating circuit on the heater assembly in the art, heating
line is a thin film that is printed or coated on a substrate at a later stage. In
the process of inserting the heater assembly into the aerosol-forming substrate for
a plurality of times, after being heated to a high temperature, the substrate may
be curved, and the resistor heating circuit may fall off from the substrate easily,
and the stability is poor. Further, in the process of heating, the resistor heating
circuit contacts only the aerosol-forming substrate located on a side of the substrate
arranged with the resistor heating circuit, but does not contact the aerosol-forming
substrate located on an opposite side of the substrate. Therefore, the aerosol-forming
substrate may not be heated uniformly.
SUMMARY OF THE DISCLOSURE
[0005] The present disclosure provides a heater assembly and an aerosol-forming device to
solve the technical problems that the resistor heating circuit may fall off from the
substrate easily when the heater assembly in the art being heated to a high temperature,
the heater assembly has a poor stability, and the aerosol-forming substrate may not
be heated by the resistor heating circuit uniformly.
[0006] According to an aspect, a heater assembly is provided and includes a heating body.
The heating body is configured to be inserted into and to heat an aerosol-forming
substrate. The heating body includes a first segment portion and a second segment
portion spaced apart from the first segment portion, the second segment portion is
connected to an end of the first segment portion. At least a portion of the first
segment portion and at least a portion of the second segment portion are configured
to be inserted into the aerosol-forming substrate and to generate heat, when being
supplied with power, to heat the aerosol-forming substrate.
[0007] According to another aspect, an aerosol-forming device is provided and includes:
a housing, the heater assembly according to the above aspect, and a power supply assembly.
The heater assembly and the power supply assembly are arranged inside the housing;
the power supply assembly is connected to the heater assembly and is configured to
supply power to the heater assembly.
[0008] According to the present disclosure, a heater assembly and an aerosol-forming device
are provided. The heater assembly includes the heating body configured to be inserted
and heat the aerosol-forming substrate, the heating body includes a first extension
and a second extension. The second extension is spaced apart from the first extension
and is connected to an end of the first extension. Both the first extension and the
second extension are configured to be at least partially insert into the aerosol forming
substrate and generate heat to heat the aerosol forming substrate when being supplied
with power. Compared to the heating body in the art, which is screen printed on a
ceramic substrate, the heating body of the present disclosure can be directly and
independently inserted into the aerosol-forming substrate. When the temperature is
excessively high, the heating body may not fall off from the substrate, failure of
the heater assembly may not be caused, the stability of the heater assembly may be
improved significantly. Further, since the heating body is directly inserted and heats
the aerosol-forming substrate, the uniformity that the aerosol-forming substrate is
heated by the heating body is greatly improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
FIG. 1a is a structural schematic view of a heater assembly according to a first embodiment
of the present disclosure.
FIG. 1b is a structural schematic view of a heater assembly according to a second
embodiment of the present disclosure.
FIG. 1c is a schematic view of a heater assembly inserted in to an aerosol-forming
substrate according to an embodiment of the present disclosure.
FIG. 2 is an exploded view of the structure shown in FIG. 1b.
FIG. 3a is a structural schematic view of a heater assembly according to a third embodiment
of the present disclosure.
FIG. 3b is a schematic view of a heater assembly inserted in to an aerosol-forming
substrate according to another embodiment of the present disclosure.
FIG. 4 is an exploded view of the structure shown in FIG. 3a.
FIG. 5 is a plane view of a heater assembly according to an implementation of the
present disclosure.
FIG. 6 is a plane view of a heater assembly according to another implementation of
the present disclosure.
FIG. 7 is a plane view of a heater assembly according to still another implementation
of the present disclosure.
FIG. 8 is a schematic view showing a size of a heater plate according to an implementation
of the present disclosure.
FIG. 9 is a schematic view showing a size of a heater stick according to an implementation
of the present disclosure.
FIG. 10a is a schematic view showing electrodes arranged on two opposite surfaces
of a heating body according to an embodiment of the present disclosure.
FIG. 10b is a schematic view of a heater stick according to an embodiment of the present
disclosure.
FIG. 10c is a schematic view of a heater assembly, viewed from an E direction, according
to an embodiment of the present disclosure.
FIG. 11 is a side view of a heater assembly according to an embodiment of the present
disclosure.
FIG. 12 is a schematic view showing locations of a heater plate where a first heat
region and a second heat region are located according to an embodiment of the present
disclosure.
FIG. 13 is a schematic view showing locations of the heater stick where the first
heat region and the second heat region are arranged according to an embodiment of
the present disclosure.
FIG. 14 is a structural schematic view of the heating body being assembled with the
mounting base according to an embodiment of the present disclosure.
FIG. 15 is a schematic view of a fixing sleeve according to an embodiment of the present
disclosure.
FIG. 16 is a schematic view of a fixing sleeve according to another embodiment of
the present disclosure.
FIG. 17 is a schematic view of a heater assembly including a fixing sleeve according
to an embodiment of the present disclosure.
FIG. 18 is a schematic view of the structure shown in FIG. 17 before being assembled.
FIG. 19 is a schematic view of a heater assembly including a fixing sleeve according
to another embodiment of the present disclosure.
FIG. 20 is a schematic view of the structure shown in FIG. 19 before being assembled.
FIG. 21 is a schematic view of a mounting base according to an embodiment of the present
disclosure.
FIG. 22 is a schematic view of a mounting base being assembled with the heater plate
according to an embodiment of the present disclosure.
FIG. 23 is a schematic view of a mounting base being assembled with the heater stick
according to an embodiment of the present disclosure.
FIG. 24 is a schematic view of a mounting base being assembled with the heater stick
according to another embodiment of the present disclosure.
FIG. 25 is a front view of a mounting base being assembled with a heater assembly
according to an embodiment of the present disclosure.
FIG. 26 is a schematic view of an aerosol-forming device according to an embodiment
of the present disclosure.
DETAILED DESCRIPTION
[0010] Technical solutions in the embodiments of the present disclosure will be clearly
and completely described below by referring to the accompanying drawings of the embodiments.
Obviously, the described embodiments are only some of but not all of the embodiments
of the present disclosure. Based on the embodiments of the present disclosure, all
other embodiments obtained by any ordinary skilled person in the art without creative
work shall fall within the scope of the present disclosure.
[0011] Terms "first", "second", and "third" in the present disclosure are used for descriptive
purposes only, and shall not be interpreted as indicating or implying relative importance
or implicitly specifying the number of an indicated technical feature. Therefore,
a feature defined by the terms "first", "second", and "third" may explicitly or implicitly
include at least one such feature. In the description of the present disclosure, "a
plurality of" means at least two, such as two, three, and so on, unless otherwise
expressly and specifically limited. All directional indications (such as up, down,
left, right, forward, backward ......) in the present disclosure are used only to
explain relative positions and movements of components in a particular attitude (the
attitude shown in the corresponding drawing). When the particular attitude is changed,
the directional indications may be changed accordingly. Terms "include", "have", and
any variation thereof, are intended to cover non-exclusive inclusion. For example,
a process, a method, a system, a product or an apparatus including a series of operations
or units is not limited to the listed operations or units, but may further include
operations or units that are not listed, or may include other may or units that are
inherently included in the process, the method, the product or the apparatus.
[0012] The term "embodiments" may indicate that a particular feature, a structure or a property
described in one embodiment may be included in at least one embodiment of the present
disclosure. Presence of the term in various sections in the specification does not
necessarily mean a same embodiment or a separate or an alternative embodiment that
is mutually exclusive with other embodiments. It shall be understood, both explicitly
and implicitly, by any ordinary skilled person in the art that the embodiments described
herein may be combined with other embodiments.
[0013] The present disclosure will be described in detail below by referring to the accompanying
drawings and embodiments.
[0014] As shown in FIGs. 1a to 4, FIG. 1a is a structural schematic view of a heater assembly
according to a first embodiment of the present disclosure; FIG. 1b is a structural
schematic view of the heater assembly according to a second embodiment of the present
disclosure; FIG. 1c is a schematic view of the heater assembly inserted in to the
aerosol-forming substrate according to an embodiment of the present disclosure; and
FIG. 2 is an exploded view of the structure shown in FIG. 1b; FIG. 3a is a structural
schematic view of the heater assembly according to a third embodiment of the present
disclosure; FIG. 3b is a schematic view of the heater assembly inserted in to an aerosol-forming
substrate according to another embodiment of the present disclosure; and FIG. 4 is
an exploded view of the structure shown in FIG. 3a. In the present embodiment, a heater
assembly 10 is provided and is configured to be inserted into and heat an aerosol
forming substrate 102. For example, in a specific embodiment, the heater assembly
10 may be configured to be inserted into tobacco to heat tobacco, and the following
embodiments will be described by taking the tobacco as an example of the aerosol-forming
substrate 102. It is understood that in this embodiment, the aerosol forming substrate
102 may be tobacco.
[0015] In detail, the above-mentioned heater assembly 10 includes a heating body 11. In
an embodiment, the heating body 11 may be a self-supporting structure. That is, the
heating body 11 may be configured independently without any other carrier. Compared
to the resistor heating circuit in the art, which is formed by being screen-printed
or coated on the substrate, in the present disclosure, the self-supporting structure
of the heating body 11 may be directly and independently inserted into the aerosol-forming
substrate 102. Further, when the heating body 11 is heated to reach a high temperature,
the resistor heating circuit may not fall off from the substrate, and the stability
of the heater assembly 10 may be improved significantly. Since the heating body 11
is the self-supporting structure, the heating body is not required to engage with
the substrate. Two opposite surfaces of the heating body 11 may directly contact the
tobacco, such that a high energy utilization rate is achieved, the tobacco may be
heated more uniformly, the pre-defined temperature field can be achieved, and especially,
when the device is initiated at a low pressure, a power may be controlled and determined
in real time.
[0016] The heating body 11 may be made of conductive ceramics. Compared to the heating body
in the art made of metals, the heating body 11 made of conductive ceramics has a high
conductive efficiency, and the heat generated by heating may be uniformly distributed
on the heating body. Further, a power of the heating body 11 made of conductive ceramics
may be adjusted between 3 watts and 4 watts, a conductive efficiency of the heating
body 11 made of conductive ceramics may be in a range of 1
∗10
-4 to 1
∗10
-6 ohms. A strength of the heating body 11 made of conductive ceramics against bending
may be greater than 40MPa. A fire-resistance of the heating body 11 made of conductive
ceramics may be higher than 1200°C. In addition, the heating body 11 made of conductive
ceramics may have a full starting voltage.
[0017] In detail, an electromagnetic heating wavelength of the heating body 11 generated
by the ceramic is a mid-infrared wavelength, allowing the tobacco oil to be atomized
easily and providing an improved taste. In addition, the ceramic used to make the
heating body 11 is oxide ceramic, and a microcrystalline structure of the ceramic
is stable at high temperatures. Since the oxide ceramic is highly resistant to fatigue,
has a high strength, and has a high density, harmful heavy metal volatilization and
dust may be avoided, significantly increasing the service life of the heating body
11.
[0018] The heating body 11 may be an entire sheet of ceramics, such that an area of the
highest temperature hot spot may be reduced, a risk of fatigue cracking and an increase
in the resistance due to the fatigue may be eliminated, and the heating body 11 may
have better consistency. Further, since the ceramic heating material has a high strength,
and the microcrystalline structure of the ceramic heating material provides smoothness,
the surface of the heating body 11 may be cleaned easily, and substrates may not be
adhered to the surface of the heating body. In addition, the heating body 11 may be
produced by performing a ceramic production process. The ceramic production process
includes raw material mixing, forming and sintering, and a cutting process. The ceramic
production process may be simple and may be controlled easily, and costs of the ceramic
production process may be low. Therefore, the ceramic production process may be promoted
for batch manufacturing, and economic benefits may be improved.
[0019] In detail, the heating body 11 made of the conductive ceramic includes a main component
and a crystalline component. The main component is configured to conduct electricity
and to allow the conductive ceramic of the heating body 11 to generate a certain resistance.
The main component may specifically be one or more of manganese, strontium, lanthanum,
tin, antimony, zinc, bismuth, silicon, and titanium. The crystalline component, i.e.,
the main material of the ceramic, is configured to form the shape and the structure
of the conductive ceramic. The crystalline component may specifically be one or more
of lanthanum manganate, lanthanum strontium manganate, tin oxide, zinc oxide, antimony
oxide, bismuth oxide, silicon oxide, and yttrium oxide. In other embodiments, the
heating body 11 may be made of a ceramic alloy made of metal alloys, or a ceramic
alloy made of iron-silicon alloys or iron-silicon-aluminum alloys.
[0020] In detail, as shown in FIG. 1a, in an embodiment, the heater assembly 10 specifically
includes a first segment portion 111 and a second segment portion 112 connected to
the first segment portion 111. In specific embodiments, each of at least a portion
of the first segment portion 111 and at least a portion of the second segment portion
112 is inserted into the aerosol-forming substrate 102 for generating heat, when being
conducted with power, to heat the aerosol-forming substrate 102. the first segment
portion 111 and the second segment portion 112 may be independently and directly inserted
into the aerosol-forming substrate 102. However, the resistor heating circuit in the
art, which is screen-printed or coated to the substrate, may be inserted into the
aerosol-forming substrate 102 via the substrate, and may not be independently inserted
into the aerosol-forming device. Further, the first segment portion 111 and the second
segment portion 112 of the present disclosure may not fall off from the substrate
when being heated to high temperatures, and failure of the heater assembly may not
be caused, such that stability of the heater assembly 10 may be improved significantly.
[0021] In detail, two opposite surfaces of the portion of the first segment portion 111
inserted into aerosol-forming substrate 102 and two opposite surfaces of the portion
of the second segment portion 112 inserted into aerosol-forming substrate 102 and
both contact the aerosol-forming substrate 102.
[0022] It is understood that, since the heating body 11 of the present disclosure is directly
inserted into the aerosol-forming substrate 102, the substrate or other base plates
may not be required. Therefore, at least two opposite surfaces of the first segment
portion 111 and at least two opposite surfaces of the second segment portion 112 of
the heating body 11 directly contact the aerosol-forming substrate 102, such that
utilization of the generated heat may be improved significantly, and a heating efficiency
is improved significantly
[0023] In another embodiment, as shown in FIG. 1b and FIG. 3a, the heater assembly 30 further
includes a third segment portion 113 which may be entirely inserted into and heat
the aerosol-forming substrate 102. Specifically, in the present embodiment, the first
segment portion 111 and the second segment portion 112 are arranged side by side and
are spaced apart from each other. An end of the first segment portion 111 near the
second segment portion 112 and an end of the second segment portion 112 near the first
segment portion 111 are connected with each other by the third segment portion 113.
The end of the first segment portion 111 near the second segment portion 112 and the
end of the second segment portion 112 near the first segment portion 111 refer to
ends that firstly contact and are inserted into the aerosol-forming substrate 102.
It is understood that the first segment portion 111, the second segment portion 112
and the third portion 113 cooperatively form a substantially U-shaped structure. In
a specific embodiment, the first segment portion 111, the second segment portion 112
and the third segment portion 113 are conductive ceramics, and are sintered and configured
as an integral one-piece structure. Specifically, a substrate plate for forming the
heating body 11 may be cut by laser, and a cut-groove 114 is generated, such that
the substrate having the first segment portion 111, the second segment portion 112
and the third segment portion 113 is obtained. It can be understood that the heating
body 11 may also be configured by sintered directly.
[0024] In detail, shapes of the first segment portion 111, the second segment portion 112,
and the third segment portion 113 are not limited herein and may be determined according
to actual demands. In detail, the first segment portion 111 and the second segment
portion 112 may be elongated, and a width of the third segment portion 113 decreases
from an end near the first segment portion 111 to an end away from the first segment
portion 111, such that a tip is formed, enabling the heating body 11 to be inserted
into the tobacco easily. In the present embodiment, the first segment portion 111
and the second segment portion 112 are rectangular cubes, and the third segment portion
113 is substantially V-shaped. In other embodiments, the third segment portion 113
may be U-shaped or isosceles trapezoidal, or may be in another shape which has a width
decreasing along the direction from the end near the first segment portion 111 and
the second segment portion 112 to the end away from the first segment portion 111
and the second segment portion 112. In the present implementation, the cut-groove
114 is a rectangle having a uniform width, or a convex leading arc is formed at an
end of the rectangle near the third segment portion 113. In detail, the cut-groove
114 is axial symmetric. A length direction of the cut-groove 114 is parallel to a
direction of a central axis of the cut-groove 114. The first segment portion 111 and
the second segment portion 112 are parallel to and spaced apart from each other, and
are arranged side by side. Length directions of the first segment portion 111 and
the second segment portion 112 are parallel to the direction of the central axis of
the cut-groove 114. Each of a width direction of the first segment portion 111, a
width direction of the second segment portion 112, and a width direction of the third
segment portion 113 is perpendicular to the direction of the central axis of the cut-groove
114. The heating body 11 is symmetrical about the central axis of the cut-groove 114.
That is, each of the first segment portion 111, the second segment portion 112, and
the third segment portion 113 is symmetrical about the central axis of the cut-groove
114. In this way, corresponding positions of the first segment portion 111, the second
segment portion 112, and the third segment portion 113, which are arranged on two
opposite sides of the cut-groove 114, in the width direction may have a same temperature,
such that the smoke may have a better taste for the user.
[0025] In other embodiments, as shown in FIG. 5, FIG. 5 is a plane view of the heater assembly
according to an implementation of the present disclosure.
[0026] The first segment portion 111 and the second segment portion 112 are arranged side
by side. However, the cut-groove 114 may be centrosymmetric, and the width of the
cut-groove 114 may decrease in a direction from the end away from the third segment
portion 113 to the end near the third segment portion 113. Correspondingly, an outer
edge of the first segment portion 111 and an outer edge of the second segment portion
112 are parallel to each other. A width of the first segment portion 111/the second
segment portion 112 may increase in the direction from the end away from the third
segment portion 113 to the end near the third segment portion 113. In this way, a
resistance at the end away from the third segment portion 113 may be increased slightly
to be balanced with a resistance of the third segment portion 113 (which has a relatively
large resistance), such that the entire heater assembly may generate heat uniformly.
[0027] In other implementations, as shown in FIG. 6, FIG. 6 is a plane view of the heater
assembly according to another implementation of the present disclosure. The cut-groove
114 may be centrosymmetric. The width of the cut-groove 114 may increase in the direction
from the end away from the third segment portion 113 to the end near the third segment
portion 113. Correspondingly, the outer edge of the first segment portion 111 and
the outer edge of the second segment portion 112 are parallel to each other. The width
of the first segment portion 111/the second segment portion 112 may decrease in the
direction from the end away from the third segment portion 113 to the end near the
third segment portion 113. In this way, a resistance near an upper end of the heating
body 11 may be higher, meeting the requirements that high temperatures are more concentrated
at a middle-upper portion of the heating body 11.
[0028] In other implementations, as shown in FIG. 7, FIG. 7 is a plane view of the heater
assembly according to still another implementation of the present disclosure. The
first segment portion 111 and the second segment portion 112 are rectangular, but
are not arranged side by side. The first segment portion 111 and the second segment
portion 112 are not parallel to each other, and there is a certain angle between the
first segment portion 111 and the second segment portion 112, such as 3 degrees to
10 degrees. In this case, the cut-groove 114 may be centrosymmetric, and the width
of the cut-groove 114 may decrease in the direction from the end away from the third
segment portion 113 to the end near the third segment portion 113.
[0029] In an embodiment, as shown in FIG. 8, FIG. 8 is a schematic view showing a size of
the heater plate according to an embodiment of the present disclosure. The heating
body 11 may be configured as a plate as shown in FIG. 8 and may be a heater plate
made of conductive ceramic. In the present embodiment, a spacing between the first
segment portion 111 and the second segment portion 112 is less than one tenth of the
width of the entire heating body 11. The spacing L1 between the first segment portionlll
and second segment portion 112 may be in a range of 0.25 mm to 0.35 mm in order to
ensure the strength of the heating body 11 while avoiding short circuits.
[0030] In detail, a resistivity of the ceramic used for making the heater plate may be 5
∗10
-5 ohms, a design power of the ceramic may be 2 watts, and a resistance of the ceramic
may be 0.71 ohms. Specifically, the heater plate may be formed by single-strip being
connected in series (a cut-groove 114 defined in the middle). That is, the first segment
portion 111, the third segment portion 113, and second segment portion 112 are arranged
in sequence and are connected in series with each other. The thickness H1 of the heater
plate may be 0.5 mm, and the total length L2 of the heater plate may be 18 mm. Each
of the length L3 of the first segment portion 111 and the length L3 of the second
segment portion 112 may be 16 mm. It shall be understood that the effective length
of the single strip of the heating body 11 may be 32.0 mm. The length of the third
segment portion 113 of the heating body 11 may be 2 mm. Specifically, the width W1
of the heater plate may be 4.0 mm; specifically, an error of each dimension of the
heater plate is not greater than 0.05 mm. Each of two opposite surfaces of the plate-shaped
heating body 11 may be configured to contact and heat the aerosol-forming substrate
102.
[0031] In another embodiment, as shown in FIG. 5 and FIG. 9, FIG. 9 is a schematic view
showing a size of a heater stick according to an implementation of the present disclosure.
The heating body 11 may alternatively be a stick and may be a heater stick made of
conductive ceramic. In the present embodiment, the spacing L4 between the first segment
portion 111 and the second segment portion 112 is less than one third of the diameter
ϕ of the entire heater stick. The spacing L4 may specifically be in a range from 0
mm to 1 mm, and may preferably be 0.3mm or 0.4mm. Specifically, in the present embodiment,
a support ceramic 14 is arranged between the first segment portion 111 and the second
segment portion 112 to increase the strength of the heating body 11. In this way,
while the heating body 11 is being inserted into the tobacco, the heating body 11
may be inserted more smoothly into the tobacco, and the probability of the heating
body 11 being forced to be bent may be reduced. Specifically, the support ceramic
14 may be bonded to the first segment portion 111 and the second segment portion 112
by a glass ceramic 15, such that a bonding force there between may be improved. In
the present embodiment, the support ceramic 14 may be made of ceramic materials such
as zirconia, zirconia toughened, alumina material, and so on.
[0032] In detail, a resistivity of the ceramic materials for making the heater stick may
be 3*10-5 ohms; a design power of the heater stick may be in a range of 3W to 4W,
such as 3.3W specifically; and a resistance of the heater stick may be in a range
of 0.3ohms to 1ohm, such as 0.5ohms. In detail, the heater stick may be formed by
single-strip being connection in series. That is, the first segment portion 111, the
third segment portion 113, and the second segment portion 112 are arranged in sequence
and are connected in series. The diameter ϕ of the heater stick may be in a range
of 2 mm to 5 mm, specifically 3 mm. The length L5 of the heater stick may be in a
range of 18 mm to 22 mm, specifically 19.7 mm. Each of the length L6 of the first
segment portion111 and the length L6 of the second segment portion 112 may be in a
range of 12 mm to 18 mm, specifically 16 mm. It shall be understood that the effective
length of a single strip of the heating body 11 may be in a range of 30 mm to 35 mm,
specifically 32.0 mm. The length of the third segment portion 113 may be in a range
of 2 mm to 5 mm, specifically 3.7 mm. In detail, the length L7 of the support ceramic
14 disposed between the first segment portion 111 and the second segment portion 112
may be in a range of 12 mm to 18 mm, specifically 17 mm. The width W2 of the support
ceramic 14 may be the same as the diameter ϕ of the heater stick and may be in a range
of 2 mm to 5 mm, specifically 3 mm. The thickness H2 of the support ceramic 14 may
be slightly less than the spacing between the first segment portion 111 and the second
segment portion 112. Specifically, the thickness H2 may be in a range of 0.8 mm to
1.2 mm, such as 0.9 mm, allowing the glass ceramic 15 to be arranged easily.
[0033] In a specific embodiment, as shown in FIGs. 1b to 4, the heater assembly 10 further
includes two electrodes 12, one of the two electrodes 12 is arranged on the first
segment portion 111, and the other one of the two electrodes 12 is arranged on the
second segment portion 112. While the device is in use, each of the two electrodes
12 is electrically connected to the power supply assembly through an electrode lead,
allowing the heating body 11 to be electrically connected to the power supply assembly.
In detail, as shown in FIG. 1b and FIG. 2, the two electrodes 12 are arranged on the
end of the first segment portion 111 away from the third segment portion 113 and on
the end of the second segment portion 112 away from the third segment portion 113,
respectively; and sides of the ends where the two electrodes 12 are arranged face
a same direction. The two electrodes 12 are formed by coating a conductive silver
paste on an outer surface of a lower end of the conductive ceramic. In detail, each
of the two electrodes 12 is substantially semi-cylindrical, and the two electrodes
12 extend from two ends of a cross section of the heating body 11 to the cut-groove
114. In this way, a contact area of the conductive ceramic may be increased as much
as possible to reduce a contact resistance. Further, by having a larger contact area,
the electrode lead may be soldered easily. Compared to the heating circuit in the
art, which is in a small size and is formed by screen-printing or coating, for the
heater assembly 10 of the present disclosure, a contact resistance between the electrodes
and the heating circuit is high, the contact area between the heating body 11 of the
present disclosure and the electrodes 12 may be increased significantly, such that
the contact resistance may be reduced, and the heating body 11 may be sued more stably.
[0034] In a specific embodiment, as shown in FIG. 10a, FIG. 10a is a schematic view showing
electrodes arranged on two opposite surfaces of the heating body according to an embodiment
of the present disclosure. When the heating body 11 is configured as the heater plate,
each of two opposite surfaces of the first segment portion 111 and each of two opposite
surfaces of the second segment portion 112 is arranged with one electrode 12. That
is, one of the two electrodes 12 is arranged on each of a first surface C at the end
of the first segment portion 111 and a second surface D opposite to the first surface
C of the first segment portion 111, and the other one of the two electrodes 12 is
arranged on each of a first surface C at the end of the second segment portion 112
and a second surface D opposite to the first surface C of the second segment portion
112. When two electrode leads are connected, one of the two electrode leads is a Y-shaped
electrode lead and may be connected to the one of the two electrodes 12 arranged on
the two surfaces of the first segment portion 111, and the other one of the two electrode
leads is a Y-shaped electrode lead and may be connected to the other one of the two
electrodes 12 arranged on the two surfaces of the second segment portion 112. When
the heating body 11 is the heater stick, as shown in FIG. 10b, FIG. 10b is a schematic
view of a heater stick according to an embodiment of the present disclosure. Each
of the two electrodes 12 may extend to the inner wall surface corresponding to the
cut-groove 114. In detail, the first segment portion 111 of the heater stick has a
first inner surface 111a and a first outer surface 111b. The second segment portion
112 has a second inner surface 112a and a second outer surface 112b. The electrode
12 arranged on the first segment portion 111 extends from the first outer surface
111a to the first inner surface 111b. The electrode 12 arranged on the second segment
portion 112 extends from the second outer surface 112a to the second inner surface
112b. By arranging the electrodes 12 on two surfaces of the heating body 11, soldering
may be performed easily, the heating body 11 may have a lower resistance and may generate
relatively less heat when being conducted, such that the heating body 11 may be prevented
from being damaged effectively. In addition, the two surfaces of the conductive ceramic
may be conducted at the same time, a same electrical potential may be generated, conductive
components of the two surfaces may generate a uniform electric field, and a better
heating effect may be achieved.
[0035] In the present implementation, the cut-groove 114 extends through first surface C
and second surface D. Further, as shown in FIG. 10c, FIG. 10c is a schematic view
of the heater assembly, viewed from an E direction, according to an embodiment of
the present disclosure. Specifically, in the thickness direction of the heating body
11, each of an edge of the first segment portion 111, an edge of the second segment
portion 112, and an edge of the third segment portion 113 extends from a surface parallel
to the middle of the first surface C and the second surface D towards the first surface
C and the second surface D to form a guiding surface 118. The guiding surface 118
may specifically be a guiding inclined surface (see FIG. 10c) or an arc. In this way,
the heating body 11 may be inserted into the tobacco easily, a resistance while inserting
may be reduced, and the heating body 11 may be protected better.
[0036] In a specific embodiment, the electrodes 12 may be formed on two ends of the first
segment portion 111 and on two ends of the second segment portion 112 by coating,
in order to improve bonding strength between the electrodes 12 and the heating body
11, such that stability of the connection between the electrode leads connected to
the electrodes 12 and the heating body 11 may be improved. It is understood that the
ceramic has a microporous structure. The microporous structure of the ceramic enables
the bonding between the formed electrodes 12 and the heating body 11 to be strong
when the thickness of the coating is large. In this way, the bonding between the electrodes
12 and the heating body 11 is improved significantly. Specifically, the above-mentioned
coating material may be the silver paste. It can be understood that the electrodes
12 may be formed by depositing a metal film, such as depositing a metal material having
a resistivity greater than 1
∗10
-6 ohms, such as gold, platinum, copper, and so on.
[0037] In a specific embodiment, as shown in FIG. 11, FIG. 11 is a side view of the heater
assembly according to an embodiment of the present disclosure. A surface of the heating
body 11 may be coated with a protective layer 115. The protective layer 15 covers
the two electrodes 12, preventing an oil, which is generated while the aerosol-forming
substrate 102 is being heated, from damaging or contaminating the two electrodes 12
and the heating body 11. Specifically, the protective layer 115 may be a vitreous
glaze layer.
[0038] In detail, as shown in FIG. 12 and FIG. 13, FIG. 12 is a schematic view showing locations
of a heater plate where a first heat region and a second heat region are located according
to an embodiment of the present disclosure; and FIG. 13 is a schematic view showing
locations of the heater stick where the first heat region and the second heat region
are arranged, according to an embodiment of the present disclosure. The heating body
11 includes a first heat region A and a second heat region B connected to the first
heat region A. The first heat region A is a main atomization region and is inserted
into the tobacco to heat the tobacco. An atomization temperature on the first heat
region A is concentrated within a range of 280°C to 350°C, and the concentrated area
occupies more than 75% of an area of the atomization region. The second heat region
B is a main mating section of the heating body 11 and has a temperature below 150°C.
In an embodiment, the length of the first heat region A of the heater stick may be
14.5 mm, and the length of the second heat region B of the heater stick may be 5.2
mm.
[0039] In a specific embodiment, for the first heat region A and the second heat region
B of each of the first segment portion 111 and the second segment portion 112, only
the majority of the first heat region A is inserted into the aerosol-forming substrate
102, and a small portion of the first heat region A and the entire second heat region
B are disposed out of the aerosol-forming substrate 102. Alternatively, for the first
heat region A and the second heat region B of each of the first segment portion 111
and the second segment portion 112, the entire first heat region A is inserted into
the aerosol-forming substrate 102, and the second heat region B is disposed out of
aerosol-forming substrate 102. Alternatively, for the first heat region A and the
second heat region B of each of the first segment portion 111 and the second segment
portion 112, the entire first heat region A and a small portion of the second heat
region B are inserted into the aerosol-forming substrate 102, and only the majority
of the second heat region B is disposed out of the aerosol-forming substrate 102.
[0040] In a specific embodiment, the two electrodes 12 are specifically disposed at the
second heat region B of the heating body 11 to reduce the atomization temperature
of the ceramic heating body 11 disposed at the second heat region B. In the present
embodiment, a ratio of the heating temperature of the first heat region A to the heating
temperature of the second heat region B of the heating body 11 is greater than 2.
[0041] In a specific embodiment, a resistivity of the material of the portion of the heating
body 11 disposed at the second heat region B is less than a resistivity of the material
of the portion of the heating body 11 disposed at the first heat region A, such that
the temperature of the first heat region A is greater than the temperature of the
second heat region B of the heating body 11. At the same time, since different heat
regions are configured with materials of different resistivities, temperatures of
the different heat regions may be regulated based on a difference in the resistivities.
Specifically, a major component of the ceramic material of the portion of the heating
body 11 disposed at the first heat region A may be the same as a major component of
the ceramic material of the portion of the heating body 11 disposed at the second
heat region B, and the first heat region A and the second heat region B may be configured
as an integral one-piece structure. However, a proportion or other components of the
ceramic materials of the portion of the heating body 11 disposed at the first heat
region A may be different from a proportion or other components of the ceramic materials
of the portion of the heating body 11 disposed at the second heat region B. In this
way, the resistivity of the portion of the heating body 11 disposed at the first heat
region A is different from the resistivity of the portion of the heating body 11 disposed
at the second heat region B. Compared to technical solutions in the art where the
first heat region and the second heat region being made of different conductive materials,
such as an aluminum film and a gold film, splicing two different conductive materials
may prevent a conductive body made of the first heat region A and the second heat
region B of the heating body 11 from being broken.
[0042] In another embodiment, as shown in FIG. 12, the width or/and the thickness of the
portion of the first segment portion 111 of the heating body 11 disposed at the second
heat region B is greater than the width or/and the thickness of the portion of the
first segment portion 111 of the heating body 11 disposed at the first heat region
A, and the width or/and the thickness of the portion of the second segment portion
112 of the heating body 11 disposed at the second heat region B is greater than the
width or/and the thickness of the portion of the second segment portion 112 of the
heating body 11 disposed at the first heat region A, such that the temperature of
the first heat region A is greater than the temperature of the second heat region
B of the heating body 11. In the present embodiment, the widened portion of the second
heat region B of the heating body 11 is snapped within the mounting base 20, such
that a position the mounting base 20 may be limited by the widened portion of the
heating body 11. It this way, the mounting base 20 may be prevented from being displaced
relative to the heating body 11 while being inserted and taken out, and the stability
of the connection between the electrode leads and the electrodes 12 may not be affected.
[0043] Of course, in other embodiments, as shown in FIG. 14, FIG. 14 is a structural schematic
view of the heating body being assembled with the mounting base according to an embodiment
of the present disclosure. The material may be controlled to allow the temperature
of the first heat region A to be greater than the temperature of the second heat region
B of the heating body 11. For example, a conductive component may be added to a lower
part of the heating body 11, such that the lower part has a lower resistance and reaches
a lower temperature when being heated. Therefore, in the present embodiment, the width
and/or the thickness of the first segment portion 111 disposed at the second heat
region B is equal to the width and/or the thickness of the first segment portion 111
disposed at the first heat region A, and the width and/or the thickness of the second
segment portion 112 disposed at the second heat region B is equal to the width and/or
the thickness of the second segment portion 112 disposed at the first heat region
A, such that the heating body 11 may be processed easily, and the problem that the
widened portion is adhered with tobacco or tobacco oil may be avoided.
[0044] While the device is in use, the heater assembly 10 is inserted into the tobacco.
After the power is supplied, the heater assembly 10 starts operating, the tobacco
is heated, and smokes are generated.
[0045] According to the present embodiment, the heater assembly 10 includes the heating
body 11. The heating body 11 includes the first segment portion 111 and the second
segment portion 112 spaced apart from the first segment portion 111. At least a portion
of the first segment portion 111 and at least a portion of the second segment portion
112 are configured to be inserted into the aerosol-forming substrate 102 and to generate
heat, when being conducted, to heat the aerosol-forming substrate 102. Compared to
the heating body in the art, which is screen-printed or coated on the substrate, the
heating body 11 of the present disclosure may be directly and independently inserted
into the aerosol-forming substrate 102, and when the heater assembly is heated to
a high temperature, the heating body 11 may not fall of from the ceramic substrate,
and failure of the heater assembly may not be caused, the stability of the heater
assembly 10 may be improved. At the same time, since the heating body 11 is a self-supporting
structure, the heating body 11 may not be engaged with the substrate, two opposite
surfaces of the heating body 11 may directly contact the aerosol-forming substrate
102, such that the heater assembly 10 may heat the aerosol-forming substrate 102 more
uniformly.
[0046] In an embodiment, as shown in FIGs. 15 to 20, FIG. 15 is a schematic view of a fixing
sleeve according to an embodiment of the present disclosure; FIG. 16 is a schematic
view of the fixing sleeve according to another embodiment of the present disclosure;
FIG. 17 is a schematic view of the heater assembly including the fixing sleeve according
to an embodiment of the present disclosure; FIG. 18 is a schematic view of the structure
shown in FIG. 17 before being assembled; FIG. 19 is a schematic view of the heater
assembly including the fixing sleeve according to another embodiment of the present
disclosure; and FIG. 20 is a schematic view of the structure shown in FIG. 19 before
being assembled.
[0047] That is, the heater assembly 10 further includes the fixing sleeve 13. The fixing
sleeve 13 sleeves the outside of the heating body 11 to increase a resistance of the
heating body 11 against fatigue, thereby increasing the service life of the heater
assembly 10. Specifically, the fixing sleeve 13 may be made of metal, such as steel.
A thickness of a wall the fixing sleeve 13 may be in a range of 0.1 mm to 0.5 mm.
[0048] Specifically, when the heating body 11 is the heater plate, a specific structure
of the fixing sleeve 13 may be seen in FIG. 15. A structure of a product formed by
the fixing sleeve 13 sleeving the plate-shaped heating body 11 can be seen in FIG.
17. An exploded view of the product can be seen in FIG. 18. Specifically, the fixing
sleeve 13 is also plate-shaped. An end of the fixing sleeve 13 defines an opening,
and the other end of the fixing sleeve 13 is closed. The closed end of the fixing
sleeve 13 forms the tip, and each of two opposite side walls of the opening end of
the fixing sleeve 13 has a notch 131. The two electrodes 12 are arranged on side surfaces
of the first segment portion 111 and the second segment portion 112 respectively away
from the cut-groove 114 and are exposed through two notches 131 to be connected to
the electrode leads 23.
[0049] When the heating body 11 is the heater stick, a specific structure of the fixing
sleeve 13 can be seen in FIG. 16. A structure of the product formed by the fixing
sleeve 13 sleeving the stick-shaped heating body 11 can be seen in FIG. 19, and an
exploded view of the product can be seen in FIG. 20. Specifically, the fixing sleeve
13 is stick-shaped. An end of the fixing sleeve 13 defines an opening, and the other
end of the fixing sleeve 13 is closed. The closed end of the fixing sleeve 13 forms
the tip, and each of two opposite side walls of the opening end of the fixing sleeve
13 has a notch 131. The two electrodes 12 are arranged on side surfaces of the first
segment portion 111 and the second segment portion 112 respectively away from the
cut-groove 114 and are exposed through two notches 131 to be connected to the electrode
leads 23
[0050] Specifically, as shown in FIG. 20, an insulating medium layer 24 is disposed between
the heating body 11 and the fixing sleeve 13 to strengthen bonding between the fixing
sleeve 13 and the heating body 11 and to prevent short circuits. Specifically, the
insulating medium layer 24 may be coated on the outer surface of the heating body
11 or the inner surface of the fixing sleeve 13, based on a coating processing. The
thickness of the coating can be in a range from 0.05 mm to 0.1 mm. In a specific embodiment,
the insulating medium layer 24 is coated on the surface of the heating body 11 and
exposes the cut-groove 114 and the electrodes 12.
[0051] Specifically, the length of the fixing sleeve 13 is the same as or less than the
length of the heating body 11. It shall be understood that since the fixing sleeve
13 has the tip, the third segment portion 113 may not have a tip, such that the heating
body 11 may be machined easily. In other embodiments, the longitudinal length of the
fixing sleeve 13 is less than the length of the heating body 11. That is, the portion
arranged with the electrodes 12 is not sleeved by the fixing sleeve 13. In this way,
two surfaces of the heating body 11 can be fixed directly to the mounting base 20,
and the first segment portion 111 and the second segment portion 112, which are inserted
into the tobacco, are reinforced and may not be deformed or broken.
[0052] As shown in FIGs. 21 to 24, FIG. 21 is a schematic view of the mounting base according
to an embodiment of the present disclosure; FIG. 22 is a schematic view of the mounting
base being assembled with the heater plate according to an embodiment of the present
disclosure; FIG. 23 is a schematic view of the mounting base being assembled with
the heater stick according to an embodiment of the present disclosure; and FIG. 24
is a schematic view of the mounting base being assembled with the heater stick according
to another embodiment of the present disclosure. That is, in the present embodiment,
the heater assembly 10 is arranged on the mounting base 20 when being in use to form
a heater mechanism. Further, the mounting base 20 is fastened with the heater assembly
10, such that the heater assembly 10 is mounted in a body of the aerosol-forming device
by the mounting base 20. In detail, when the heating body 11 is the heater plate,
a structure of a product formed by the mounting base 20 being assembled with the heating
body 11 can be seen in FIG. 22. When the heating body 11 is the heater stick, and
when the fixing sleeve 13 does not sleeve the outside of the heating body 11, a structure
of a product formed by the mounting base 20 being assembled with the heating body
11 can be seen in FIG. 23. When the fixing sleeve 13 is arranged at the outside of
the heating body 11, the mounting base 20 may be arranged on the heating body 11 or
on the fixing sleeve 13, according to actual situations. For example, when the length
of the fixing sleeve 13 is the same as the length of the heating body 11, the mounting
base 20 may sleeve the fixing sleeve 13, as shown in FIG. 24. When the length of the
fixing sleeve 13 is less than the length of the heating body 11, the end of the heating
body 11 coated with the electrodes 12 is exposed out of the fixing sleeve 13. The
mounting base 20 is fixed to the end of the heating body 11 exposed out of the fixing
sleeve 13, i.e., fixed to the second heat region B of the heating body 11. Further,
the mounting base 20 abuts against the end of the fixing sleeve 13 near the mounting
base 20. Preferably, when the end of the heating body 11 coated with electrodes 12
is exposed out of the fixing sleeve 13, the mounting base 20 is fixed to the opening
end of the fixing sleeve 13, and that is, the mounting base20 is inserted into the
opening end of the fixing sleeve 13, and the end of the body 11 coated with the electrodes
12 passes through the mounting base 20.
[0053] In detail, the mounting base 20 may be made of an organic or an inorganic material
having a melting point of greater than 160°C, such as PEEK. The mounting base 20 may
be adhered to the heater assembly 10 by an adhesive, and the adhesive may be a glue
resistant to high temperatures.
[0054] In an embodiment, as shown in FIG. 21 and FIG. 22, the mounting base 20 includes
a mounting body 21 with a through hole 22. The heating body 11 is inserted in the
through hole 22 to be mounted on the mounting base 20. In a specific embodiment, the
portion of the heating body 11 corresponding to the second heat region B is inserted
in the through hole 22. Specifically, the side wall of the through hole 22 is provided
with a reserved slot 211. The electrode lead 23 passes through the reserved slot 211
to be inserted to the inside of the mounting base 20 to be connect with the electrode
12 on the heating body 11. Further, the mounting body 21 is arranged with at least
two fastening portions 24, and the mounting base 20 is fixed to the housing of the
aerosol-forming device by the fastening portions 24.
[0055] In an embodiment, as shown in FIG. 25, FIG. 25 is a front view of the mounting base
being assembled with the heater assembly according to an embodiment of the present
disclosure. When the heater assembly 10 is fixed to the mounting base 20 (as shown
in FIG. 25) through the heating body 11. A first fastening structure 116 is arranged
on each of a partial surface of the first segment portion 111 configured to be inserted
into the mounting base 20 and a partial surface of the second segment portion 112
configured to be inserted into the mounting base 20 of the heating body 11. A second
fastening structure 117 is arranged in the through hole 22 of the mounting base 20
at a position corresponding to the first fastening structure 116. The mounting base
20 is fixed to the heating body 11 by fastening the first fastening structure 116
with the second fastening structure 117, such that stability of the connection between
the mounting base 20 and the heating body 11 is improved. When the fixing sleeve 13
of the heater assembly 10 is fixed to the mounting base 20, the first fastening structure
116 may be arranged on the surface of a part of the fixing sleeve 13 inserted into
the mounting base 20 to be fastened with the second fastening structure 117 arranged
in the mounting base 20, such that fixation between the fixing sleeve 13 and the mounting
base 20 is achieved. The first fastening structure 116 may be a plurality of protrusions
(or recesses), and the second fastening structure 117 may be a plurality of recesses
(or protrusions) engaging with the first fastening structure 116.
[0056] The heater assembly 10 provided in the present embodiment may directly take the self-supporting
ceramic heater plate (or heater stick) to generate heat. Further, the heating body
11 may be arranged as single-strip connected in series based on locations where the
electrodes are arranged and requirements about resistance values. In addition, the
heating body 11 is made of ceramic. Compared to the resistor heating circuit in the
art, which is formed by coating a metal heating material on the substrate, two sides
of the heating body made of ceramic may contact and heat the tobacco simultaneously,
such that the tobacco may be heated more uniformly and stably.
[0057] As shown in FIG. 26, FIG. 26 is a schematic view of an aerosol-forming device according
to an embodiment of the present disclosure. In the present embodiment, an aerosol-forming
device 100 is provided and includes a housing 101, and the heater assembly 10 arranged
inside the housing 101, a mounting base 20 arranged inside the housing, and a power
supply assembly 30 arranged inside housing 101.
[0058] The heater assembly 10 is arranged on the mounting base 20 and is mounted on the
inner wall of the housing 101 through the mounting base 20. Specific structures and
functions of the heater assembly 10 and the mounting base 20 may be referred to the
description of the heater assembly 10 in the above embodiments. The power supply assembly
30 is connected to the heater assembly 10 and is configured to supply power to the
heater assembly 10. Further, in an embodiment, the power supply assembly 30 may be
a rechargeable lithium-ion battery.
[0059] The aerosol-forming device 100 in the present embodiment is arranged with the heater
assembly 10, and the heater assembly 10 is inserted into and heat the tobacco. The
heater assembly 10 includes the heating body 11. The heating body 11 includes the
first segment portions 111 and the second segment portion 112 spaced apart from the
first segment portion 111. Both the first segment portion 111 and the second segment
portion 112 are at least partially inserted into the aerosol forming medium 102 and
may generate heat, when being supplied with power, to heat the aerosol forming medium
102. Compared to the heating body in the art, which is screen-printed on the substrate,
the heating body 11 of the present disclosure can be directly and independently inserted
into the aerosol-forming substrate 102. Further, when the temperature is excessively
high, the heating body may not fall off from the substrate, failure of the heater
assembly may not be caused, and the stability of the heater assembly 10 may be improved
significantly. In addition, since the heating body 11 is the self-supporting structure
and is not required to be engaged with the substrate, the entire surface of the heating
body 11 directly contacts the aerosol-forming substrate 102, such that the heater
assembly 10 may heat the substrate more uniformly.
[0060] The above description shows only embodiments of the present disclosure and does not
limit the scope of the present disclosure. Any equivalent structure or equivalent
process transformation performed based on the description and the accompanying drawings
of the present disclosure, applied directly or indirectly in other related fields,
shall be equally covered by the scope of the present disclosure.
1. A heater assembly, comprising a heating body, wherein,
the heating body is configured to be inserted into and to heat an aerosol-forming
substrate;
the heating body comprises a first segment portion and a second segment portion spaced
apart from the first segment portion, the second segment portion is connected to an
end of the first segment portion; and
at least a portion of the first segment portion and at least a portion of the second
segment portion are configured to be inserted into the aerosol-forming substrate and
to generate heat when being supplied with power, to heat the aerosol-forming substrate.
2. The heater assembly according to claim 1, wherein two opposite surfaces of the portion
of the first segment portion inserted into the aerosol-forming substrate and two opposite
surfaces of the portion of the second segment portion inserted into the aerosol-forming
substrate are configured to contact the aerosol-forming substrate.
3. The heater assembly according to claim 1, wherein the first segment portion and the
second segment portion are arranged side by side and are spaced apart from each other;
the heater connection further comprises a third segment portion, the entire third
segment portion is configured to be inserted into and to heat the aerosol-forming
substrate; and
an end of the first segment portion near the second segment portion and an end of
the second segment portion near the first segment portion are connected with each
other through the third segment portion.
4. The heater assembly according to claim 3, further comprising two electrodes, wherein
one of the two electrodes is arranged on an end of the first segment portion away
from the third segment portion; and the other one of the two electrodes is arranged
on an end of the second segment portion away from the third segment portion.
5. The heater assembly according to claim 4, wherein the heating body is a heater plate
made of conductive ceramic; and a spacing between the first segment portion and the
second segment portion is in a range of 0.25 mm to 0.35 mm.
6. The heater assembly according to claim 4, wherein the heating body is a heater stick
made of conductive ceramic; and a spacing between the first segment portion and the
second segment portion of the heater stick is in a range from 0 to 1 mm.
7. The heater assembly according to claim 6, wherein a support ceramic is arranged between
the first segment portion and the second segment portion; and the support ceramic
is bonded to the first segment portion and the second segment portion by a glass ceramic.
8. The heater assembly according to claim 1, wherein the heating body comprises a main
component and a crystalline component; the main component is one or more of manganese,
strontium, lanthanum, tin, antimony, zinc, bismuth, silicon, and titanium; and the
crystalline component is one or more of lanthanum manganate, lanthanum strontium manganate,
tin oxide, zinc oxide, antimony oxide, bismuth oxide, silicon oxide, and yttrium oxide.
9. The heater assembly according to claim 1, further comprising a fixing sleeve, sleeving
the outside of the heating body.
10. The heater assembly according to claim 9, wherein the fixing sleeve is made of metal;
and an insulating medium layer is disposed between the heating body and the fixing
sleeve.
11. The heater assembly according to claim 9, wherein a first fastening structure is arranged
on each of a surface of a portion of the first segment portion configured to be inserted
into a mounting base and a surface of a portion of the second segment portion configured
to be inserted into the mounting base; or
first fastening structure is arranged on a surface of a portion of the fixing sleeve
configured to be inserted into the mounting base.
12. The heater assembly according to claim 4, further comprising a protective layer, which
is coated on a surface of the heating body and covers the two electrodes.
13. The heater assembly according to claim 12, wherein the protective layer is a vitreous
glaze layer.
14. The heater assembly according to claim 5, wherein one of the two electrodes is arranged
on each of a first surface of the first segment portion and a second surface of the
first segment portion opposite to the first surface; and the other one of the two
electrodes is arranged on each of a first surface of the second segment portion and
a second surface of the second segment portion opposite to the first surface.
15. The heater assembly according to claim 6, wherein the first segment portion has a
first inner surface and a first outer surface, the second segment portion has a second
inner surface and a second outer surface;
one of the two electrodes arranged on the first segment portion extends from the first
outer surface to the first inner surface; and
the other one of the two electrodes arranged on the second segment portion extends
from the second outer surface to the second inner surface.
16. The heater assembly according to claim 4, wherein the heating body comprises a first
heat region and a second heat region connected to the first heat region; and
a ratio of a heating temperature of the first heat region to a heating temperature
of the second heat region of the heating body is greater than 2; and
the two electrodes are disposed at the second heat region.
17. The heater assembly according to claim 16, wherein the width or/and the thickness
of the portion of the first segment portion and the second segment portion disposed
at the second heat region is equal to the width or/and the thickness of the portion
of the first segment portion and the second segment portion disposed at the first
heat region.
18. The heater assembly according to claim 16, wherein the width or/and the thickness
of the portion of the first segment portion and the second segment portion disposed
at the second heat region is greater than the width or/and the thickness of the portion
of the first segment portion and the second segment portion disposed at the first
heat region, allowing a temperature of the first heat region of the hating body is
greater than a temperature of the second heat region of the hating body.
19. The heater assembly according to claim 16, wherein the heating body is an integral
one-piece structure, the resistivity of the material of portions of the first segment
portion and the second segment portion disposed at the second heat region is different
from the resistivity of the material of portions of the first segment portion and
the second segment portion disposed at the first heat region, allowing temperature
of the first heat region of the hating body is greater than a temperature of the second
heat region of the hating body.
20. An aerosol-forming device, comprising: a housing, the heater assembly according to
claim 1, and a power supply assembly, wherein the heater assembly and the power supply
assembly are arranged inside the housing; the power supply assembly is connected to
the heater assembly and is configured to supply power to the heater assembly.