BACKGROUND
Field of the Disclosure
[0001] The present disclosure relates generally to a sole structure for an article of footwear
with holes or recesses to provide enhanced flexibility characteristics, including
an article of footwear having an upper and a sole structure. The sole structure includes
a midsole and an outsole. The sole structure also includes a number of sole elements,
some of which are recesses to provide the sole structure with areas of increased flexibility,
and others of which are bumps or protrusions to provide traction in addition to providing
areas of the sole that are firm and more supportive. Additionally, the sole structure
defines a bottom surface that includes a thickest portion disposed along a medial
side of a forefoot portion, which extends lower than the remaining portion of the
forefoot section, and which can provide additional support to help to reduce pronation.
Description of the Background
[0002] Many conventional shoes or other articles of footwear generally comprise an upper
and a sole attached to a lower end of the upper. Conventional shoes further include
an internal space
(i.e., a void or cavity) which is created by interior surfaces of the upper and sole that
receives a foot of a user before securing the shoe to the foot. The upper generally
extends upward from the sole and defines an interior cavity that completely or partially
encases a foot. In most cases, the upper extends over instep and toe regions of the
foot, and across medial and lateral sides thereof. Many articles of footwear may also
include a tongue that extends across the instep region to bridge a gap between edges
of medial and lateral sides of the upper, which define an opening into the cavity.
The tongue may also be disposed below a lacing or other closure system and between
medial and lateral sides of the upper, to allow for adjustment of shoe tightness.
The tongue may further be manipulable by a user to permit entry or exit of a foot
from the internal space or cavity. In addition, the lacing system may allow a user
to adjust certain dimensions of the upper or the sole, thereby allowing the upper
to accommodate a wide variety of foot types having varying sizes and shapes.
[0003] The upper may comprise a wide variety of materials, which may be chosen based on
one or more intended uses of the shoe. The upper may also include portions comprising
varying materials specific to a particular area of the upper. For example, added stability
may be desirable at a front of the upper or adjacent a heel region so as to provide
a higher degree of resistance or rigidity. In contrast, other portions of a shoe may
include a soft woven textile to provide an area with stretch-resistance, flexibility,
air-permeability, or moisture-wicking properties.
[0004] The sole is attached to a lower surface or boundary of the upper and is positioned
between the upper and the ground. As a result, the sole typically provides stability
and cushioning to the user when the shoe is being worn. In some instances, the sole
may include multiple components, such as an outsole, a midsole, and an insole. The
outsole may provide traction to a bottom surface of the sole, and the midsole may
be attached to an inner surface of the outsole and may provide cushioning or added
stability to the sole. For example, a sole may include a particular foam material
that may increase stability at one or more desired locations along the sole or a foam
material that may reduce stress or impact energy on the foot or leg when a user is
running, walking, or engaged in another activity.
[0005] Sole assemblies generally extend between a ground surface and the upper. In some
examples, the sole assembly includes an outsole that provides abrasion-resistance
and traction with the ground surface. The outsole may be formed from rubber or other
materials that impart durability and wear-resistance, as well as enhancing traction
with the ground surface.
[0006] However, while many currently available shoes have varying features related to the
above-noted properties, many shoes, including athletic shoes, and even more so running
shoes, have sole structures that lack sufficient support to aid in stability while
also maintaining adequate flexibility to promote the natural movement of a foot of
a user, for example, while running or engaging in other strenuous athletic activities.
This can be especially problematic for individuals who suffer from pronation and supination,
which results in the foot rolling inward and outward, respectively, during normal
motion of the foot. Such pronation and supination can result in injuries if not compensated
for.
[0007] Therefore, articles of footwear having features that aid in both stability and flexibility
along both the upper and sole structure thereof are desired. These and other deficiencies
with the prior art are outlined in the following disclosure.
SUMMARY
[0008] A number of advantages of the articles of footwear described herein will be apparent
to those having ordinary skill in the art. For example, the various components that
comprise the sole structure, in particular, a plurality of sole elements including
openings or recesses for increasing flexibility and protrusions for increasing traction
and support.
[0009] According to an aspect of the disclosure, an article of footwear can include an upper
and a sole structure that can be coupled to the upper. The sole structure can extend
through each of a forefoot region, a midfoot region, and a heel region, from a heel
end to a toe end, and between a lateral side and a medial side. The sole structure
can include a midsole coupled to the upper and an outsole coupled with the midsole,
opposite the upper. The midsole can include a first plurality of protrusions and a
first plurality of recesses, which can be disposed along each of the lateral side
and the medial side of the midsole. At least a portion of the first plurality of recesses
can extend along a bottom surface of the sole structure. The outsole can include a
second plurality of protrusions disposed along a medial half of the forefoot region,
a second plurality of recesses disposed along a medial half of the forefoot region,
and a third plurality of recesses extending through each of the midfoot region and
the heel region.
[0010] In some embodiments, the first plurality of protrusions can be configured as elongate
protrusions that extend in a heel-to-toe direction. The first plurality of recesses
are arranged to form a plurality of curvilinear rows that extend in a heel to toe
direction. The recesses of the first plurality of recesses can be shaped to define
a gradient that transitions from a first shape at a heel end to a second shape at
the toe end.
[0011] In some embodiments, at least one of the second plurality of recesses can extend
through the outsole and into the midsole. The protrusions of the second plurality
of protrusions can be shaped to define a gradient that transitions from a first shape
at the toe end, to a second shape at the heel end. In some cases, the gradient can
further include a third shape between the first shape and the second shape. As one
particular example, the first shape can be a first teardrop shape that is oriented
with a pointed end oriented closer to the toe end than is a rounded end, the second
shape can be a second teardrop shape that is oriented with a pointed end oriented
closer to the heel end than is a rounded end, and the third shape can be a rounded
triangular shape with a pointed end oriented closer to the toe end than is a flat
end.
[0012] In some embodiments, the second plurality of protrusions and the second plurality
of recesses can be arranged to form a first plurality transverse arcuate rows. The
outsole can include a third plurality of protrusions that can be arranged to form
a second plurality transverse arcuate rows that alternate with the first plurality
transverse arcuate rows. The protrusions of the third plurality of protrusions can
be shaped to define a first gradient and a second gradient. The first gradient can
transition from a first shape at the toe end to a second shape proximate a widest
portion of the sole structure. The second gradient can transition from a third shape
proximate the widest portion of the sole structure to a fourth shape at about the
midfoot region. The first shape can be a first rounded shape, the second shape can
be a first rounded triangular shape with a pointed end oriented toward the toe end,
the third shape can be a second rounded triangular shape with a pointed end oriented
toward the heel end, and the fourth shape can be a second rounded shape.
[0013] According to another aspect of the disclosure, a sole structure for an article of
footwear can include a midsole having a first layer coupled to a second layer. The
midsole can include a first plurality of plurality of protrusions disposed along each
of a lateral side and a medial side of the midsole, a first plurality of recesses
disposed along each of the lateral side and the medial side of the midsole, and a
second plurality of recesses is disposed along a bottom surface of the sole structure.
At least one of the second plurality of recesses can extend through the second layer
to expose the first layer. The sole structure can further include an outsole coupled
to the midsole along the second layer to define the bottom surface. The outsole can
extend throughout a forefoot region from a toe end to a midfoot region, and can narrow
at the midfoot region to form a J-shaped portion that can extend across a lateral
half of the midfoot region to wrap around a periphery of a heel region to terminate
along a medial periphery of the heel region adjacent the midfoot region. The outsole
can include a second plurality of protrusions disposed along a medial half of the
forefoot region, a third plurality of recesses disposed along a medial half of the
forefoot region, and a third plurality of protrusions disposed along the J-shaped
portion.
[0014] In some embodiments, the at least one of the third plurality of recesses can extend
through the outsole and the second layer of the midsole to expose the first layer
of the midsole.
[0015] According to yet another aspect of the disclosure, a sole structure for an article
of footwear can include a plurality of sole elements, including recesses and protrusions,
that are arranged on the sole structure to provide a plurality of zones. The plurality
of zones can include a first zone positioned in a heel region and surrounding a first
impact region, a second zone positioned between a thinnest portion of the sole structure
in a midfoot region and a widest portion of the sole structure in a forefoot region,
and a third zone positioned in the forefoot region and surrounding a toe off region.
The first zone can be configured to provide greater cushioning and relative traction
than the second zone, and the second zone can be configured to provide greater cushioning
than the third zone. The third zone can be configured to provide greater relative
traction than the second zone.
[0016] In some embodiments, the first zone can include a first plurality of protrusions
along a bottom surface and a first plurality of recesses along each of a lateral side
and a medial side of the sole structure. The second zone can include a second plurality
of protrusions and a second plurality of recesses along the bottom surface, which
can have a larger average cross-sectional area than the first plurality of protrusions.
The third zone can include a third plurality of protrusions that can have a lower
average cross-sectional area than the second plurality of protrusions and the second
plurality of recesses.
[0017] In some embodiments, the plurality of zones can further include a fourth zone extending
along a lateral half of the forefoot region and a fifth zone extending along a medial
half of the forefoot region. The fourth zone can be configured to have greater flexibility
than the fifth zone.
[0018] An article of footwear, as described herein, may have various configurations. The
article of footwear may have an upper that is coupled with sole structure. The sole
structure may include a midsole that is coupled with an outsole. A plurality of sole
elements may be disposed on the midsole and the outsole. The plurality of sole elements
may include both a plurality of recesses and a plurality of protrusions.
[0019] In other embodiments, a sole structure for an article of footwear may include a midsole
and an outsole coupled with the midsole. The outsole may include a plurality of recesses
and a plurality of protrusions. The plurality of recesses may be disposed in a central
portion of a heel region, a midfoot region, and a forefoot region proximate a lateral
side. The plurality of protrusions is disposed around a periphery of the heel region,
along the center of the midfoot region, and throughout a forefoot region.
[0020] In other embodiments, an article of footwear may include an upper and a sole structure
coupled with the upper. The sole structure can further include a midsole and an upper
coupled with the midsole. The midsole may have a first plurality of protrusions and
a first plurality of recesses. The first plurality of protrusions may be configured
as curvilinear ridges that are disposed along each of a lateral side and a medial
side of the midsole. The first plurality of recesses may be configured as teardrop
shaped recesses that are disposed along each of the lateral side and the medial side
of the midsole. The outsole may include a second plurality of protrusions and a second
plurality of recesses. The second plurality of protrusions may be disposed around
a periphery of the heel region, along the center of the midfoot region, and throughout
a forefoot region. The second plurality of recesses may be disposed in a central portion
of a heel region, a midfoot region, and a forefoot region proximate a lateral side.
[0021] Other aspects of the articles of footwear described herein, including features and
advantages thereof, will become apparent to one of ordinary skill in the art upon
examination of the figures and detailed description herein. Therefore, all such aspects
of the articles of footwear are intended to be included in the detailed description
and this summary.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
- FIG. 1
- is a bottom and lateral isometric exploded view of a sole structure for an article
of footwear according to aspects of the disclosure;
- FIG. 2
- is a top and medial isometric exploded view of the sole structure of FIG. 1;
- FIG. 3
- is a bottom view of the sole structure of FIG. 1;
- FIG. 4
- is a lateral side view of the sole structure of FIG. 1;
- FIG. 5
- is a medial side view of the sole structure of FIG. 1;
- FIG. 6
- is a cross-sectional view of the sole structure taken along line VI-VI of FIG. 3;
- FIG. 7
- is a cross-sectional view of the sole structure taken along line VII-VII of FIG. 3;
- FIG. 8
- is a bottom and lateral isometric exploded view of another sole structure for an article
of footwear according to aspects of the disclosure;
- FIG. 9
- is a top and medial isometric exploded view of the sole structure of FIG. 8;
- FIG. 10
- is a bottom view of the sole structure of FIG. 8;
- FIG. 11
- is a lateral side view of the sole structure of FIG. 8;
- FIG. 12
- is a medial side view of the sole structure of FIG. 8;
- FIG. 13
- is a cross-sectional view of the sole structure taken along line XIII-XIII of FIG.
10;
- FIG. 14
- is a cross-sectional view of the sole structure taken along line XIV-XIV of FIG. 10;
- FIG. 15
- is a bottom view of an outsole for use with a sole structure for an article of footwear
according to aspects of the disclosure;
- FIG. 16
- is a lateral side partial view of an article of footwear according to aspects of the
disclosure;
- FIG. 17
- is a medial side partial view of the article of footwear of FIG. 16;
- FIG. 18
- is a bottom view of the article of footwear of FIG. 16;
- FIG. 19
- is a lateral side view of an article of footwear according to aspects of the disclosure;
- FIG. 20
- is a medial side view of the article of footwear of FIG. 19;
- FIG. 21
- is a bottom view of the article of footwear of FIG. 19;
- FIG. 22
- is a lateral side view of an article of footwear according to aspects of the disclosure;
- FIG. 23
- is a medial side view of the article of footwear of FIG. 22;
- FIG. 24
- is a bottom view of the article of footwear of FIG. 22;
- FIG. 25
- is a cross-sectional view of the article of footwear taken along line XXV-XXV of FIG.
24; and
- FIG. 26
- is a cross-sectional view of the article of footwear taken along line XXVI-XXVI of
FIG. 24.
DETAILED DESCRIPTION
[0023] The following discussion and accompanying figures disclose various embodiments or
configurations of a shoe having an upper and a sole structure. Although embodiments
are disclosed with reference to a sports shoe, such as a running shoe, tennis shoe,
basketball shoe, etc., concepts associated with embodiments of the shoe may be applied
to a wide range of footwear and footwear styles, including basketball shoes, cross-training
shoes, football shoes, golf shoes, hiking shoes, hiking boots, ski and snowboard boots,
soccer shoes and cleats, walking shoes, and track cleats, for example. Concepts of
the shoe may also be applied to articles of footwear that are considered non-athletic,
including dress shoes, sandals, loafers, slippers, and heels.
[0024] The term "about," as used herein, refers to variations in the numerical quantity
that may occur, for example, through typical measuring and manufacturing procedures
used for articles of footwear or other articles of manufacture that may include embodiments
of the disclosure herein; through inadvertent error in these procedures; through differences
in the manufacture, source, or purity of the ingredients used to make the compositions
or mixtures or carry out the methods; and the like. Throughout the disclosure, the
terms "about" and "approximately" refer to a range of values ± 5% of the numeric value
that the term precedes.
[0025] Further, as used herein, unless otherwise defined or limited, directional terms are
used for convenience of reference for discussion of particular figures or examples.
For example, references to "downward," or other directions, or "lower" or other positions,
may be used to discuss aspects of a particular example or figure, but do not necessarily
require similar orientation or geometry in all installations or configurations.
[0026] The terms first, second, third, etc. may be used herein to describe various elements,
components, regions, layers and/or sections. These elements, components, regions,
layers and/or sections should not be limited by these terms. These terms may be only
used to distinguish one element, component, region, layer, or section from another
region, layer, or section. Terms such as "first," "second," and other numerical terms
do not imply a sequence or order unless clearly indicated by the context. Thus, a
first element, component, region, layer, or section discussed below could be termed
a second element, component, region, layer, or section without departing from the
teachings of the example configurations.
[0027] The present disclosure is directed to an article of footwear or specific components
of the article of footwear, such as an upper or a sole or sole structure. The upper
may comprise a knitted component, a woven textile, a non-woven textile, leather, mesh,
suede, or a combination of one or more of the aforementioned materials. The knitted
component may be made by knitting of yarn, the woven textile by weaving of yarn, and
the non-woven textile by manufacture of a unitary non-woven web. Knitted textiles
include textiles formed by way of warp knitting, weft knitting, flat knitting, circular
knitting, or other suitable knitting operations. The knit textile may have a plain
knit structure, a mesh knit structure, or a rib knit structure, for example. Woven
textiles include, but are not limited to, textiles formed by way of any of the numerous
weave forms, such as plain weave, twill weave, satin weave, dobbin weave, jacquard
weave, double weaves, or double cloth weaves, for example. Non-woven textiles include
textiles made by air-laid or spun-laid methods, for example. The upper may comprise
a variety of materials, such as a first yarn, a second yarn, or a third yarn, which
may have varying properties or varying visual characteristics.
[0028] In some embodiments, the upper may comprise an inner layer and an outer layer, which
may provide a mixture of stretch and stability. The inner layer and the outer layer
may be attached to one another by stitching, an adhesive, welding, or other connection
methods as are known in the art. The inner layer may be made of material that allows
the upper to stretch in multiple directions, for example, a 4-way stretch material,
so that the upper is both snug and comfortable, and can conform to the foot of a user.
In addition to providing the upper with a layer that is flexible and can better conform
to a foot of a user, the inner layer may provide for a more comfortable upper that
reduces friction or other rubbing between the foot of a user and the upper. The outer
layer is made from a resilient woven material, which may resist stretching. The outer
layer may contain a number of holes that may have a rounded (
e.g., ellipsoidal) perimeter. The size and spacing of the hole may be varied to provide
the upper with some areas that are more flexible, such as in the forefoot, and other
areas which provide more support such as in the heel. Further, the orientation of
the holes may be varied to allow the upper to stretch or flex to a greater degree
in some directions, while providing lower flexion and/or increased support and stability
in others.
[0029] The upper may include a heel cup coupled to and substantially surrounding the heel
of a user. The heel cup is a rigid or semi-rigid structure that may provide additional
support for the foot of a user. The heel cup may be made of a plastic, for example,
TPU, or a composite material. In some cases, the heel cup is transparent or translucent.
[0030] In addition, the present disclosure relates to an article of footwear having a sole
structure attached to the upper. The sole structure includes a midsole that may be
attached to the upper, an outsole attached below the midsole and defining a bottom
of the article of footwear, and a number of sole elements. In some embodiments, the
midsole and the outsole may be a unitary body made from a foam or a rubber material,
which cushion the user's foot as it impacts the ground and gives the user traction.
In other embodiments, the midsole and the outsole may constitute different components
which may be co-molded or adhered together by a glue or other adhesive. The midsole
may be made of a foam material, such as EVA, to provide cushioning, and the outsole
may be a rubber material to increase traction and durability. In some cases, the midsole
can be a multi-density midsole with two or more layers having different densities
to provide tuned cushioning characteristics. The midsole may vary in thickness, for
example, by providing a thickest portion along a medial side of a forefoot region
to reduce and/or prevent pronation. Additionally, the outsole may be formed from one
or more outsole sections, which can be received within a corresponding recess formed
in a bottom of the midsole.
[0031] The sole elements may be provided in any of the midsole, outsole, or both. Some of
the sole elements are recesses that can reduce weight and increase flexibility of
the sole structure, while other sole elements are protrusions that can increase traction,
firmness, and support. The recesses may be disposed anywhere along the outsole and
midsole; however, it may be preferable to include recesses in any or all of a lateral
side of a forefoot region, lateral and/or medial sides of a midfoot, and generally
throughout a heel region to allow the foot of a user to move in a more natural way
by providing regions of increased flexibility and cushioning. Similarly, while the
protrusions may be disposed anywhere across the outsole and midsole, it may be preferable
to provide protrusions throughout and along a bottom surface of an outsole. In this
way, traction can be increased while also providing firmer and more supportive regions
where the user's heel first contacts the ground, and where the user toes-off, or pushes
off.
[0032] With regard to the recesses, the size of the recesses may be varied in depth and
width/length (
e.g., a cross-sectional area perpendicular to the depth), and the spacing between recesses
may also be varied. Deeper and wider
(i.e., with a large cross-sectional area) recesses provide greater flexibility and weight
reduction, while shallower and narrower
(i.e., with a comparatively small cross-sectional area) recesses provide flexibility and
weight reduction to a lesser extent. Similarly, by spacing the recesses closer together,
greater flexibility and weight reduction can be achieved as compared to a similar
portion of the sole that does not contain any recesses, while spacing the recesses
farther apart can achieve a slightly firmer and stiffer region that still maintains
some increased flexibility. The recesses may be located in both the midsole and the
outsole and may extend onto the medial and lateral sides of the outsole. Further,
some of the recesses may extend through the outsole and into the midsole, and the
recesses may be provided in one or more groups. For example, groups may be delineated
by recesses disposed within a certain region of a shoe (
e.g., a forefoot region, a midfoot region, a heel region, a lateral side, or a medial side),
or separated by an intervening structure (
e.g., an outsole or a portion thereof). Alternatively or additionally, groups may be
defined as recesses that are adjacent to one another and that have similar depths,
widths, or spacing between adjacent recesses. In one aspect, groups may be defined
as recesses or protrusions having generally the same shape as one another and/or generally
the same size and/or generally the same orientation.
[0033] With regard to the protrusions, the protrusions can be varied in both height and
width/length (
e.g., cross-sectional area), and the spacing between protrusions may also be varied.
By adjusting the size of and spacing between protrusions, the sole structure can be
made more or less firm. For example, the spacing between protrusions may be decreased
to increase firmness in some areas of the sole structure as compared to similar areas
of the sole without any protrusions, while the spacing may be increased in other areas
of the sole structure to increase firmness to a lesser extent. Additionally, while
protrusions may be primarily located on the outsole adjacent the bottom surface, they
may also extend onto any part of the midsole, including the lateral and medial sides
of the midsole.
[0034] FIGS. 1-7 depict an exemplary embodiment of an article of footwear 100 including
an upper 102
(see FIG. 6) and a sole structure 104. As will be discussed in further detail below, the
upper 102 is coupled with the sole structure 104 and together with the sole structure
104 defines an interior cavity 106
(see FIG. 6) into which a foot of a user may be inserted. The upper 102 may also include
an insole 108 (shown in phantom in FIG. 6) positioned within the interior cavity 106
that may be connected to or in contact with an interior surface of the article of
footwear 100. The insole 108 may directly contact a user's foot while the article
of footwear 100 is being worn. In some embodiments, an upper may include a liner (not
shown) that makes the article of footwear 100 more comfortable to wear, for example,
by reducing friction between the foot of user and the article of footwear 100 when
the article of footwear 100 is being worn, and/or providing moisture wicking properties.
The liner may line the entire interior cavity 106 or only a portion of the interior
cavity 106. In other embodiments, a binding (not shown) may surround the opening of
the interior cavity 106 to secure the liner to the upper 102 and/or to provide an
aesthetic element on the article of footwear 100. Furthermore, the sole structure
104 includes a midsole 112, an outsole 114 coupled to and disposed generally below
the midsole 112, which defines a bottom surface 116 of the article of footwear 100
that is configured to contact the ground, and a plurality of sole elements 118.
[0035] For reference, the article of footwear 100 generally defines a forefoot region 120,
a midfoot region 122, and a heel region 124. The forefoot region 120 generally corresponds
with portions of the article of footwear 100 that encase portions of the foot that
include the toes, the ball of the foot, and joints connecting the metatarsals with
the toes or phalanges. In addition, the forefoot region 120 defines a toe-off region
120a disposed along the bottom surface 116, which generally corresponds with the portions
of the article of footwear 100 that are in contact with the ground as the user pushes
off to take a step. The midfoot region 122 is proximate and adjoining the forefoot
region 120, and generally corresponds with portions of the article of footwear 100
that encase the arch of a foot, along with the bridge of a foot. The heel region 124
is proximate and adjoining the midfoot region 122 and generally corresponds with portions
of the article of footwear 100 that encase rear portions of the foot, including the
heel or calcaneus bone, the ankle, or the Achilles tendon. The heel region 124 further
defines a first impact region 124a proximate the bottom surface 116, and disposed
on the lateral periphery of the heel region 124 adjacent the heel end 134.
[0036] For reference, the article of footwear 100 also defines a lateral side 126
(see FIGS. 1, 3, and 4), and a medial side 128
(see FIGS, 1, 3, and 5). Further, the article of footwear 100 defines a longitudinal axis
130
(see FIG. 3) that extends from a toe end 132, located at a distal end of the forefoot
region 120, to a heel end 134, located at a distal end of the heel region opposite
the toe end 132. The longitudinal axis 130 defines a middle of the article of footwear
100 with the lateral side 126 extending from one side of the longitudinal axis 130
and the medial side 128 extending from the other. Put another way, the lateral side
126 and the medial side 128 adjoin one another along the longitudinal axis 130. In
particular, the lateral side 126 corresponds to an outside portion of the article
of footwear 100 and the medial side 128 corresponds to an inside portion of the article
of footwear 100. As such, left and right articles of footwear have opposing lateral
126 and medial 128 sides, such that the medial sides 128 are closest to one another
when a user is wearing the article of footwear 100, while the lateral sides 126 are
defined as the sides that are farthest from one another while being worn.
[0037] The forefoot region 120, the toe-off region 120a, the midfoot region 122, the heel
region 124, the first impact region 124a, the medial side 128, and the lateral side
126 are intended to define boundaries or areas of the article of footwear 100, and
collectively span an entire length of the article of footwear 100, from the toe end
132 to the heel end 134. It should be appreciated that aspects of the disclosure may
refer to portions or elements that are coextensive with one or more of the forefoot
region 120, the midfoot region 122, the heel region 124, the medial side 128, or the
lateral side 126. The forefoot region 120 extends from the toe end 132 to a widest
portion 136 of the article of footwear 100
(i.e., a distance between the medial side 128 and the lateral side 126 of the sole structure
104). The midfoot region 122 extends from the widest portion 136 to a thinnest portion
138 of the article of footwear 100
(i.e., a distance between the medial side 128 and the lateral side 126 of the sole structure
104). The heel region 124 extends from the thinnest portion 138 to the heel end 134
of the article of footwear 100.
[0038] With reference to FIGS. 1, 3, and 4, the lateral side 126 begins where the toe end
132 intersects the longitudinal axis 130 and bows outward
(i.e., away from the longitudinal axis 130) along the forefoot region 120 toward the midfoot
region 122. At the widest portion 136, the lateral side 126 bows inward
(i.e., toward the longitudinal axis 130) toward the thinnest portion 138, entering the midfoot
region 122. Upon reaching the thinnest portion 138, the lateral side 126 bows outward
and extends into the heel region 124. The lateral side 126 then bows back inward toward
the heel end 134 and terminates where the heel end 134 intersects with the longitudinal
axis 130.
[0039] With continued reference to FIGS. 1, 3, and 5, the medial side 128 begins where the
toe end 132 intersects the longitudinal axis 130 and bows outward
(i.e., away from the longitudinal axis 130) along the forefoot region 120 toward the midfoot
region 122. At the widest portion 136, the medial side 128 bows inward
(i.e., toward the longitudinal axis 130) toward the thinnest portion 138, entering the midfoot
region 122. Upon reaching the thinnest portion 138, the medial side 128 bows outward
and extends into the heel region 124. The medial side 128 then bows back inward toward
the heel end 134 and terminates where the heel end 134 intersects with the longitudinal
axis 130.
[0040] It should be understood that numerous modifications may be apparent to those skilled
in the art in view of the foregoing description, and individual components thereof,
may be incorporated into numerous articles of footwear. Accordingly, aspects of the
article of footwear 100 and components thereof, may be described with reference to
general areas or portions of the article of footwear 100, with an understanding the
boundaries of the forefoot region 120, the midfoot region 122, the heel region 124,
the toe-off region 120a, the first impact region 124a, the lateral side 126, and/or
the medial side 128 as described herein may vary between articles of footwear. Furthermore,
aspects of the article of footwear and individual components thereof, may also be
described with reference to exact areas or portions of the article of footwear 100
and the scope of the appended claims herein may incorporate the limitations associated
with these boundaries of the forefoot region 120, the midfoot region 122, the heel
region 124, the toe-off region 120a, the first impact region 124a, the lateral side
126, and/or the medial side 128 discussed herein.
[0041] An upper is configured to at least partially enclose the foot of a user and may be
made from one or more materials. As shown in FIG. 6, the upper 102 is disposed above
and is coupled to the sole structure 104. The upper 102 extends along the entirety
of each of the medial 128 and lateral 126 sides, as well as extending over the top
of the forefoot region 120 and around the heel region 124. An upper can be formed
from one or more layers. For example, many conventional uppers are formed from multiple
elements (
e.g., textiles, polymer foam, polymer sheets, leather, and synthetic leather) that are
joined through bonding or stitching at a seam. In various embodiments, a knitted component
may incorporate various types of yarn that may provide different properties to an
upper. In other embodiments, the upper may incorporate multiple layers of different
materials, each having different properties, for example, increased breathability
or moisture wicking.
[0042] A number of other features may also be coupled to or included in an upper to provide
or enhance certain properties of the upper. For example, an upper can include a tongue
(not shown) that may include a tongue lining and/or a foam pad to increase comfort.
The tongue may be a separate component that is attached to the upper or it may be
integrally formed with one or more layers of the upper. Additionally, an upper can
also include a tensioning system (not shown) that allows a user to adjust the upper
to fit a foot of a user. The tensioning system can extend through a midfoot region
and/or a forefoot region of the upper and may be attached to the upper by an attachment
structure. For example, an upper may include a plurality of holes (e.g., punch holes)
and/or eyelets that are configured to slidably receive laces so that the user can
secure (
e.g., by tightening and tying the laces) the article of footwear to a foot. In other
embodiments, a tensioning system may be another laceless fastening system known in
the art.
[0043] The upper 102 is joined with the sole structure 104, which extends between the upper
102 and the ground. The sole structure 104 includes the midsole 112, the outsole 114,
and the plurality of sole elements 118. In other embodiments, a sole structure may
also include one or more other components, which may include a lasting board, a plate,
or a strobel board (not shown), that are disposed between a midsole and an upper.
Additionally, in some cases, a sole structure can further include a heel cup that
couples with the upper in the heel region via an adhesive or stitching and provides
additional support to a heel of a user. More specifically, a heel cup may be made
from a rigid or semi-rigid material, for example TPU or a composite that allows the
heel cup to flex or give as needed when a user is running or engaging in other activities,
but otherwise provide more rigid support to the heel of a user. In some embodiments,
a heel cup can be made of a translucent or clear TPU and may be used to enhance the
aesthetic appeal.
[0044] For example, as can be seen in FIGS. 1, 2, and 4-6, the sole structure 104 includes
a heel cup 150 that surrounds an outer periphery of the heel region 124 of the upper
102. The heel cup 150 includes a lateral leg 150a disposed along the lateral side
126 of the heel region 124 of the upper 102 and a medial leg 150b disposed along the
medial side 128 of the heel region 124 of the upper 102. The lateral leg 150a and
the medial leg 150b are adjoined with one another at the heel end 134 of the upper
102, with both lateral leg 150a and the medial leg 150b extending forward from the
heel end 134 to respective distal ends disposed adjacent the midfoot region 122. In
other embodiments, the lateral leg 150a and/or the medial leg 150b may extend into
the midfoot region 122 and/or the forefoot region 120. Both the lateral leg 150a and
the medial leg 150b include an apex located proximate an ankle of a user when the
article of footwear 100 is worn, thereby providing increased support for the ankle.
The lateral leg 150a and the medial leg 150b slope downward and rearward toward the
heel end 134 from the respective apexes to form a saddle at the heel end 134 of the
upper 102, where the lateral leg 150a and medial leg 150b connect. Further, each of
the lateral leg 150a and the medial leg 150b extend downward and forward from the
respective apexes, coming to points adjacent the midfoot region 122.
[0045] The midsole 112 is defined as the portion of the sole structure 104 that extends
between the upper 102 and the outsole 114. That is, the midsole 112 is coupled with
the upper 102 at an upper surface of the midsole 112 and is coupled with the outsole
114 on a lower surface of the midsole 112, opposite the upper 102. The midsole 112
extends along the length of the sole structure 104, throughout a forefoot region 120,
a midfoot region 122, and a heel region 124. Additionally, the midsole 112 extends
across the width of the sole structure 104 from a lateral side 126 to a medial side
128. In this way, the midsole 112 acts to cushion a user from the impact caused by
the user's foot striking the ground. Put another way, the midsole 112 absorbs the
impact resulting from a foot of a user coming into contact with the ground. To provide
the desired cushion characteristics, the thickness of the midsole 112
(e.g., a dimension taken along direction that is normal to the bottom surface 116) can be
varied, with thicker regions providing greater cushioning and stability, and thinner
regions providing lesser cushioning and greater flexibility.
[0046] For example, the midsole 112 may be thickest in the heel region 124 to provide increased
cushion in that area, where a user's foot first contacts the ground. The midsole 112
then may become thinner in a tapered fashion as the midsole 112 extends forward in
the direction taken from the heel end 134 to the toe end 132. More specifically, the
thickness of the midsole 112 combined with the thickness of the outsole 114 defines
a stack height, which, taken in the heel region 124, can range from about 15 mm to
about 30 mm. The thickness of the midsole 112 and the outsole 114 can then be gradually
reduced going from the heel region 124 to the forefoot region 120, where the stack
height may range from about 6 mm to about 22 mm. In a preferred embodiment, the stack
height may be about 27 mm in the heel region 124 and gradually taper to about 18 mm
in the forefoot region 120.
[0047] Similarly, a portion of a forefoot region may be thicker than a remaining portion
of the forefoot region to help reduce pronation and/or supination. For example, in
the present embodiment, the midsole 112 includes a thickened strip 152
(see FIGS. 1 and 7) that runs along an outer periphery of the medial side 128 of the forefoot
region 120
(e.g., from a midfoot region 122 to the toe end 132). More specifically, the thickened strip
152 defines a flattened area that extends from a lateral edge of the forefoot region
120 toward the medal side 128. Proximate a central portion of a lateral half of the
forefoot region 120, thickened strip 152 gradually thins to form a sloped area that
extends between the flattened area of the thickened strip 152 and the remaining portion
of the forefoot region 120. As a result of this additional thickness, the thickened
strip 152 causes the outsole to extend lower
(e.g., to be disposed further away from the upper 102) along the periphery of the medial
side 128, as compared with the remaining portion of the forefoot region 120. Further,
the thickened strip 152 has the effect of raising the medial side 128 to cause the
foot of a user to roll toward the lateral side 126, thereby counteracting any pronation
that a user may have.
[0048] In other embodiments, the thickened strip 152 may alternatively be disposed along
an outer periphery of the lateral side 126 of the forefoot region 120 to counteract
any supination that a user may have. Similarly, the thickened strip 152 may extend
into any of the forefoot region 120, the midfoot region 122, and/or the heel region
124, including, for example, extending along only along a portion of an outer periphery
of the medial side 128 of the forefoot region 120, or along other portions of the
sole structure 104. In addition to counteracting pronation/supination, the thickened
strip 152 can additionally provide increased cushioning. In yet other embodiments,
a thickened strip may not be present so that the sole structure is substantially flat
along the direction extending between the lateral and medial sides, which may be beneficial
for users without a neutral step
(i.e., without pronation or supination).
[0049] Additionally, the density and material of a midsole may be changed to provide greater
or lesser cushioning. For example, a midsole can be configured as a multi-layer or
multi-density midsole. Looking to FIGS. 6 and 7 in particular, the midsole 112 is
configured as a dual-density midsole having a first or inner layer 112a with a low
density to increase impact absorption and a second or outer layer 112b with a comparatively
higher density to provide increased stability and support. In the present embodiment,
the first layer 112a and the second layer 112b are each made of an EVA foam, but they
may alternatively be made of different materials. Each of the first layer 112a and
the second layer 112b extend throughout the forefoot region 120, the midfoot region
122, and the heel region 124, although other configurations are possible. For example,
the first layer 112a may be comprised of multiple, separate portions. The first layer
112a is disposed within a cavity 154
(see FIG. 2) of the second layer 112b so that the first layer 112a is surrounded along
each of the lateral side 126, the medial side 128, and a lower surface by the second
layer 112b. The first layer 112a and the second layer 112b can be co-molded or coupled
together by an adhesive, and together define an upper midsole recess 156
(see FIG. 2) that is configured to receive and couple with the upper 102. Additionally,
the relative thicknesses of the first layer 112a and the second layer 112b can be
varied to achieve the desired balance of support and cushioning. In the present embodiment,
the first layer 112a and the second layer 112b have similar thicknesses in the forefoot
region 120, while the first layer 112a has a greater thickness than the second layer
112b in both the midfoot region 122 and the heel region 124.
[0050] As shown in FIG. 1, in some embodiments, the second layer 112b may further define
a lower midsole recess 158 that is configured to receive and couple with the outsole
114. The lower midsole recess 158 is shaped to correspond with the shape of the outsole
114, and therefore may be comprised of one or more recesses. Additionally, the lower
midsole recess 158 has a depth
(e.g., a dimension taken normal to the bottom surface 116) that is less than a corresponding
thickness of the outsole 114, so that the outsole 114 can make initial contact with
the ground instead of the midsole 112. Furthermore, in some embodiments, the lower
midsole recess 158 can include a depression 160 to help secure and align the outsole
114 within the lower midsole recess 158. Here, the depression 160 is configured as
a wavy, curvilinear depression that is disposed within the forefoot region 120 and
extends generally along the longitudinal axis 130 from the toe end 132 to the midfoot
region 122, although other configurations are also possible. Where a lower midsole
recess 158 is not present, the outsole 114 may instead be attached to a lower surface
of the midsole 112
(e.g., the second layer 112b of the midsole 112).
[0051] An outsole can have a variety of shapes to provide a sole structure of an article
of footwear with areas of increased traction and stability. With additional reference
to FIGS. 2 and 3, in the present embodiment, the outsole 114 is a single element that
extends along the sole structure 104 from the toe end 132 to the heel end 134 to define
the bottom surface 116. More specifically, moving from the toe end 132 to the heel
end 134, the outsole 114 extends substantially across the entirety of the forefoot
region 120. That is, the outsole 114 widens with the forefoot region 120 from the
toe end 132 to the widest portion 136 and then narrows with the forefoot region 120
to the midfoot region 122. Upon reaching the midfoot region 122, the outsole 114 angles
across the midfoot region 122 towards the lateral side 126 of the heel region 124,
while also narrowing so that a thinnest portion of the outsole 114 corresponds with
the thinnest portion 138 of the sole structure 104. The outsole 114 narrows at a faster
rate than the sole structure 104 as a whole so that the outsole 114 is disposed substantially
along a lateral half of the midfoot region 122. Upon reaching the heel region 124
at a forwardmost
(i.e., a portion that is closest to the toe end 132) lateral periphery, the outsole 114
wraps rearward around a periphery of the heel region 124 from the lateral side 126,
across the heel end 134, and forward along the medial periphery of the heel region
124, where it terminates adjacent the midfoot region 122. In this way, the midfoot
and heel portions of the outsole 114 form a J-like shape. In other embodiments, an
outsole may be comprised of multiple portions that are disposed in select areas, for
example, a periphery of a heel region and a forefoot or toe-off region.
[0052] In some embodiments, an outsole can include one or more locking or locating structures
to help attach and/or locate the outsole onto a midsole. For example, as shown in
FIG. 2, the outsole 114 includes an upper ridge 162 on an upper surface 164 of the
outsole 114 that is configured to be received within the depression 160 of the midsole
112. Accordingly, the upper ridge 162 is a wavy, curvilinear ridge that is disposed
within the forefoot region 120 and extends generally along the longitudinal axis 130
from the toe end 132 to the midfoot region 122.
[0053] Additionally, an outer edge of an outsole can have a variety of profiles, for example,
wavy portions, straight portions, and/or curvilinear portions, amongst others. In
the present embodiment, the outsole 114 has a predominantly smooth outer edge 166,
except for a wavy portion 166a that is disposed along the lateral side 126 of the
forefoot region 120.
[0054] Furthermore, the outsole 114 defines a thickness (
e.g., a dimension taken normal to the bottom surface 116), which can be varied to provided
increased stability and wear resistance. For example, in some embodiments, it may
be desirable that an outsole have an increased thickness in a heel region where the
outsole first contacts the ground and/or in a toe-off region to increase longevity
of the outsole. Conversely, it may be desirable to reduce the thickness of an outsole
along a lateral side of a forefoot region and/or through a midfoot region to balance
traction and stability with flexibility to allow for a more natural movement of the
foot of a user.
[0055] Moreover, an outsole can include one or more grooves in the bottom surface to increase
traction and to provide increased and directional flexibility (
e.g., a groove extending from a lateral side to a medial side can increase flexibility
perpendicularly to the groove). In the present embodiment, the outsole 114 includes
a plurality of parallel, arcuate transverse grooves 168 in the forefoot region 120,
which curve away from the toe end 132 and extend between the lateral side 126 and
the medial side 128. Each of the plurality of transverse grooves 168 has a depth of
approximately 0.5 mm, but the depth may be greater or lesser in other embodiments.
Additionally, the outsole 114 has a longitudinal groove 170 that corresponds with
the upper ridge 162 and the depression 160. Accordingly, the longitudinal groove 170
is a wavy, curvilinear groove that is disposed within the forefoot region 120 and
extends generally along the longitudinal axis 130 from the toe end 132 to the midfoot
region 122. In some embodiments, additional grooves can be used, for example, to create
one or more symbols, words, logos, and/or trademarks.
[0056] As mentioned above, a sole structure, including both a midsole and an outsole, can
include sole elements to provide the sole structure with zones of varying stability,
traction, and flexibility. Such sole elements can include both recesses and protrusions,
which may be subdivided into different groups based on various factors, for example,
shape, size, depth, spacing, location, and/or orientation. In this way, the sole elements
can be arranged to tune the flexibility and stability characteristics of a sole structure
for a specific activity, such as running or hiking. For example, including recesses
can reduce weight while increasing flexibility, while including protrusions can increase
stability and traction.
[0057] For example, with reference to FIG. 4 in particular, the sole structure 104 includes
sole elements 118, and, more specifically, a first or lateral side group of protrusions
172 and a first or lateral side group of recesses 174 disposed along the lateral side
126 of the midsole 112. The first group of protrusions 172 are configured as a plurality
of rounded, linear ridges, which extend diagonally downward
(i.e., from the upper 102 towards the outsole 114) and forward
(i.e., from the heel end 134 to the toe end 132) in both the heel region 124 and the midfoot
region 122. The first group of protrusions 172 are further arranged to form substantially
parallel and curvilinear rows that extend along the lateral side 126 of the midsole
112 in the forefoot region 120. Additionally, the first group of protrusions 172 are
arced along their respective lengths
(e.g., a dimension taken along the protrusion from a rearmost portion or heel end to a forwardmost
portion or toe end) to form apexes that can range between 1 mm and 10 mm in height
(e.g., a direction normal surface of the midsole 112), although other configurations (
e.g., non-arced protrusions) are possible. In the present embodiment, the protrusions
in the first group of protrusions 172 have apexes that are approximately 2 mm in height.
[0058] The first group of recesses 174 are similarly arranged to form substantially parallel
and curvilinear rows between the respective rows of the first group of protrusions
172. The first group of recesses 174 are generally tear or rain drop shaped near the
heel end 134, with the pointed end being disposed closer to the heel end 134 than
the rounded end, and gradually become more elongated
(i.e., ellipsoidal) and spaced apart moving toward the toe end 132. That is, the shapes
of the recesses in the first group of recesses 174 define a gradient, in which the
recesses have a first shape at the heel end 134, which gradually transitions to have
a second shape at the toe end 132. For example, as show in FIG. 4, first group of
recesses 174 defines a gradient over which the first group of recesses 174 transitions
from a teardrop shape at the heel end 134 to an ellipsoidal shape at the toe end 132.
[0059] Additionally, the first group of recesses 174 vary in depth between about 2 mm and
about 3 mm and the cross-sectional area of the respective recesses narrows or becomes
smaller along the depth so that the bottom or inner portion of the recess is smaller
than the exterior opening. More specifically, the first group of recesses 174 is comprised
of a plurality of sub-groups, namely, a first portion 174a, a second portion 174b,
a third portion 174c and a fourth portion 174d. The first portion 174a includes teardrop-shaped
recesses and extends from the heel end 134 and along the heel region 124 and into
a lower half of the midfoot region 122. The recesses in the first portion 174a have
depths of approximately 3 mm, lengths ranging between about 3 mm and about 10 mm,
and widths ranging between about 2 mm and about 5 mm, although other configurations
are possible. The second portion 174b includes teardrop-shaped recesses in an upper
half of the midfoot region 122 and generally ellipsoidal recesses extending into the
forefoot region 120 proximate the widest portion 136. The recesses in the second portion
174b have depths of approximately 2 mm, lengths ranging between about 3 mm and about
8 mm, and widths ranging between about 2 mm and about 3 mm, although other configurations
are possible. The spacing between the respective recesses in the second portion 174b
gradually increases moving from the heel end 134 toward the toe end 132. The third
portion 174c includes ellipsoidal recesses that are disposed generally around the
widest portion. The recesses in the third portion 174c have depths of approximately
3 mm, lengths ranging between about 3 mm and about 5 mm, and widths ranging between
about 2 mm and about 3 mm, although other configurations are possible. The recesses
in the third portion 174c become more elongated and spaced apart moving from the heel
end 134 to the toe end 132. The fourth portion 174d includes ellipsoidal recesses
that are disposed between the third portion 174c (
i.e., proximate the widest portion) and the toe end 132 in the forefoot region 120. The
recesses in the fourth portion 22d have depths of approximately 2 mm, lengths ranging
between about 3 mm and about 10 mm, and widths ranging between about 0.5 mm and about
1 mm, although other configurations are possible.
[0060] The arrangement of the first group of recesses 174 impart the sole structure 104
with areas of differing stability, flexibility, and cushioning. For example, in the
heel region 124, the relatively close spacing, and increased depth and size of the
first portion 174a of recesses reduces weight while also increasing cushioning. In
the midfoot region 122, the mixture of recesses from the first portion 174a and the
shallower recesses of the second portion 174b gives a balance of flexibility and stability.
Furthermore, in the midfoot region 122 and the forefoot region 120, respectively,
the second portion 174b and the fourth portion 174d provide increased stability and
reduced cushioning for improved energy transfer during toe off, while the third portion
174c provides increased flexibility and cushioning near the ball of a user's foot
to allow for a more natural feel. In other embodiments, the first group of recesses
174 may include more or fewer portions, which can also have different characteristics
(
e.g., size, spacing, depth, etc.) to impart the sole structure 104 with differing stability
and flexibility.
[0061] Turning briefly to FIG. 5, the medial side 128 of the sole structure 104 also has
sole elements 118, including a second group of protrusions 176 and a second group
of recesses 178. Each of the second group of protrusions 176 and the second group
of recesses 178 are similar to the first group of protrusions 172 and the first group
of recesses 174, respectively. That is, the second group of protrusions 176 is like
the first group of protrusions 172 and the second group of recesses 178 is like the
first group of recesses 174, but substantially mirrored over the longitudinal axis
130 to follow the contours of the midsole 112 on the medial side 128. More specifically,
with regard to the second group of recesses 178, the second group of recesses 178
includes a fifth portion 178a, a sixth portion 178b, a seventh portion 178c, and an
eighth portion 178d, which correspond with the first portion 174a, the second portion
174b, the third portion 174c, and the fourth portion 174d, respectively. In other
embodiments, the lateral side 126 and the medial side 128 may not be substantial mirror
images of one another.
[0062] With reference now to FIG. 3, the sole structure 104 includes additional sole elements
118 disposed along the bottom surface 116 and throughout each of the forefoot region
120, the midfoot region 122, and the heel region 124. In particular, the sole structure
104 includes a third group of protrusions 180, a fourth group of protrusions 182,
and a third group of recesses 184 within the forefoot region 120 and extending partially
into the midfoot region 122. Such an arrangement allows for a more stable and tractive
medial forefoot to improve toe-off, while also allowing a lateral forefoot to remain
comparatively more flexible, which can provide the article of footwear 100 with a
more natural feel by allowing the foot of a user to move more naturally.
[0063] The third group of protrusions 180 are arranged and spaced apart along each of the
transverse grooves 168 of the outsole 114 to form rows extending from the toe end
132 towards the heel end 134. Moving from the toe end 132 to the heel end 134, the
third group of protrusions 180 gradually changes to define a gradient in which the
shape of the third group of protrusions 180 transitions from having a first, rounded
cross-sectional shape at the toe end 132 to having a second, rounded triangular shape
near the widest portion 136, and then to having a third, rounded shape proximate the
midfoot region 122. More specifically, proximate the widest portion 136, the rounded
triangular-shaped protrusions of the third group of protrusions 180 flip from having
a point oriented toward the toe end 132 and a flat side oriented toward the heel end
134, to having a flat side oriented toward the toe end 132 and a point oriented toward
the heel end 134.
[0064] Correspondingly, put another way, the third group of protrusions 180 can define a
first gradient from the toe end 132 to about the widest portion 136 and a second gradient
from about the widest portion 136 to about the midfoot region 128. Within the first
gradient, the shape of the third group of protrusions 180 transitions from having
a first, ellipsoidal cross-sectional shape at the toe end 132 to having a second,
rounded triangular shape near the widest portion 136, with a point oriented toward
the toe end 132. The second gradient can be the reverse of the first gradient so that,
within the second gradient, the shape of the third group of protrusions 180 transitions
from having a third, rounded triangular shape near the widest portion 136, with a
point oriented toward the heel end 134, to a fourth, ellipsoidal cross-sectional shape
at the toe end 132 at about the midfoot region 128. In other embodiments, the second
gradient may not be the reverse of the first gradient.
[0065] Additionally, the third group of protrusions 180 have heights
(e.g., a dimension taken normal to the bottom surface 116) of approximately 2 mm, and lengths
(e.g., a largest dimension) and widths
(e.g., a largest dimension taken perpendicular to the length) that range between about 2
mm and about 4 mm, although other configurations are possible.
[0066] The fourth group of protrusions 182 are arranged and spaced apart between each of
the transverse grooves 168 of the outsole 114 to form rows extending from the toe
end 132 towards the heel end 134. In particular, the fourth group of protrusions 182
includes a first portion 182a that extends along a medial half
(e.g., on a medial side of the longitudinal groove 170) of the forefoot region 120 and a
second portion 182b that extends from the lateral half
(e.g., on the lateral side 126 of the longitudinal groove 170) of toe end 132 and along
a peripheral strip to the midfoot region 122. Moving from the toe end 132 to the heel
end 134, the fourth group of protrusions 182 gradually changes to define a gradient
in which the shape of the fourth group of protrusions 182 transitions from having
a first, teardrop shape at the toe end 132, with a pointed end oriented closer the
toe end 132 than is a rounded end, to having a second, rounded triangular shape at
the widest portion 136, with a flat side oriented toward the heel end 134 and a point
oriented toward the toe end 132, and then to having a third, teardrop shape proximate
the midfoot region 122, with a rounded end oriented closer the toe end 132 than is
a pointed end. The fourth group of protrusions 182 have heights
(e.g., a dimension taken normal to the bottom surface 116) of approximately 2 mm and are
generally larger in cross-sectional area than the third group of protrusions 180,
with lengths (
e.g., a largest dimension) and widths
(e.g., a largest dimension taken perpendicular to the length) that range between about 3
mm and about 6 mm, although other configurations are possible. Additionally, the fourth
group of protrusions 182 are more closely spaced as compared to the third group of
protrusions 180. Furthermore, each of the protrusions in the fourth group of protrusions
182 has a flat top with a longitudinal cut running along its length to further increase
traction.
[0067] The third group of recesses 184 are disposed within a central portion of the lateral
half of the forefoot region 120 so that they are surrounded on all sides by the fourth
group of protrusions 182. Additionally, a third group of recesses 184 are arranged
and spaced apart between each of the transverse grooves 168 of the outsole 114, similar
to the fourth group of protrusions 182, thereby forming rows with the fourth group
of protrusions 182 that extend from the toe end 132 towards the heel end 134. Likewise,
the third group of recesses 184 change in shape and size in a manner similar to the
fourth group of protrusions 182. That is, moving from the toe end 132 to the heel
end 134, the third group of recesses 184 gradually changes from having a rounded triangular
shape with a flat side oriented toward the heel end 134 and a pointed end oriented
toward the toe end 132 to having a teardrop shape with a rounded end oriented closer
the toe end 132 than a pointed end. The third group of recesses 184 includes a first
or medial portion 184a with depths
(e.g., a dimension taken normal to the bottom surface 116) of approximately 0.5 mm to extend
partially into the outsole 114 and a second or lateral portion 184b with depths of
approximately 40 mm to extend completely through the second layer 112b of the midsole
112, thereby exposing the first layer 112a. The cross-sectional areas of the third
group of recesses 184 are similar to that of the fourth group of protrusions 182 with
lengths
(e.g., a largest dimension) and widths
(e.g., a largest dimension taken perpendicular to the length) that range between about 3
mm and about 6 mm, although other configurations are possible.
[0068] With continued reference to FIG. 3, the sole structure 104 also includes a fifth
group of protrusions 186 and a sixth group of protrusions 188 disposed along the outsole
114 in each of the midfoot region 122 and the heel region 124
(i.e., the J-shaped portion of the outsole 114), which can increase traction and stability
when a user's heel first contacts the ground during a step. Additionally, the sole
structure 104 includes a fourth group of recesses 190 disposed within the medial half
of the outsole 114 and proximate the heel end 134. Such recesses can help to provide
increased cushioning as the user's weight is transferred to the heel region 124 of
the article of footwear 100 during a step.
[0069] The fifth group of protrusions 186 may have a teardrop shape with a rounded end oriented
closer the toe end 132 than a pointed end and are arranged to form rows that extend
diagonally rearward from the lateral side 126 to the medial side 128 along the bottom
surface 116. The fifth group of protrusions 186 have heights
(e.g., a dimension taken normal to the bottom surface 116) of approximately 2 mm, with lengths
(e.g., a largest dimension) and widths
(e.g., a largest dimension taken perpendicular to the length) that range between about 3
mm and about 6 mm, although other configurations are possible. It is appreciated that
the protrusions in the fifth group of protrusions 186 generally reduce in cross-sectional
area
(i.e., reduce in length and/or width) moving from the toe end 132 to the heel end 134.
[0070] The sixth group of protrusions 188 are configured as rounded bumps and are arranged
to form diagonal rows that extend between the corresponding rows formed by the fifth
group of protrusions 186. However, some of the rows only extend along a portion of
the outsole 114 between the lateral side 126 and the medial side 128. The sixth group
of protrusions 188 have heights
(e.g., a dimension taken normal to the bottom surface 116) of approximately 2 mm, with lengths
(e.g., a largest dimension) and widths
(e.g., a largest dimension taken perpendicular to the length) of approximately 2 mm, although
other configurations are possible.
[0071] The fourth group of recesses 190 are configured as rounded holes extending along
rows that are generally aligned with the rows of the sixth group of protrusions 188.
The fourth group of recesses 190 have depths
(e.g., a dimension taken normal to the bottom surface 116) of approximately 4 mm to extend
through the outsole 114 to the midsole 112, with lengths
(e.g., a largest dimension) and widths
(e.g., a largest dimension taken perpendicular to the length) of approximately 2 mm, although
other configurations are possible.
[0072] Still referring to FIG. 3, the bottom surface 116 of the sole structure 104 further
includes a fifth group of recesses 192 and a sixth group of recesses 194 disposed
in and along the exposed portions of the midsole 112
(i.e., the portions of the midsole 112 along the bottom surface 116 that are not covered
by the outsole 114). The recesses in each of the fifth group of recesses 192 and the
sixth group of recesses 194 are arranged to form rows that, in conjunction with the
fifth group of protrusions 186, extend rearward and diagonally across from the lateral
side 126 to the medial side 128. Additionally, both the fifth group of recesses 192
and the sixth group of recesses 194 have teardrop shapes similar to the fifth group
of protrusions 186, with a rounded end oriented closer the toe end 132 than a pointed
end. Furthermore, the sizes of the individual recesses of both the fifth group of
recesses 192 and the sixth group of recesses 194 are configured so that, in conjunction
with the fifth group of protrusions 186, the size of the respective recesses and protrusions
increases along the rows from the lateral side 126 to the longitudinal axis 130 before
once again reducing in size moving toward the medial side 128.
[0073] More specifically, the fifth group of recesses 192 extends inward toward the longitudinal
axis 130 and rearward toward the heel end 134 from the medial side 128 of the midfoot
region 122 and into the heel region 124. Put another way, the fifth group of recesses
192 fill the gap between the legs of the "J" formed by the outsole 114 in the midfoot
region 122 and the heel region 124. The fifth group of recesses 192 includes two sub-groups,
namely, a medial or first portion 192a that is disposed closer to the medial side
128 than a central or second portion 174b. The recesses of the first portion 192a
have depths
(e.g., a dimension taken normal to the bottom surface 116) of approximately 3 mm, lengths
(e.g., a largest dimension) ranging between about 3 mm and about 6 mm, and widths
(e.g., a largest dimension taken perpendicular to the length) ranging between about 2 mm
and about 4 mm, although other configurations are possible. The recesses of the second
portion 192b are generally larger than the recesses of the first portion 192a, having
depths of approximately 8 mm to 10 mm to extend through the second layer 112b of the
midsole 112 to expose the first layer 112a, lengths ranging between about 4 mm and
about 8 mm, and widths ranging between about 3 mm and about 6 mm, although other configurations
are possible.
[0074] The sixth group of recesses 194 is disposed along the bottom surface 116 within the
midfoot region 122 and extends inward to a lateral edge of the outsole 114 from the
lateral side 126. The sixth group of recesses 194 are similar in size to the first
portion 192a of the fifth group of recesses 192, with depths of approximately 3 mm,
lengths ranging between about 3 mm and about 6 mm, and widths ranging between about
2 mm and about 4 mm, although other configurations are possible.
[0075] It is appreciated that, while the above description refers to multiple groups of
both recesses and protrusions, such distinctions between groups are used for convenience
only and one or more groups can be considered together to form different groups not
expressly discussed above. For example, the first group of recesses 174 and the sixth
group of recesses 194 can be considered as a single, lateral midsole group, the second
group of recesses 178 and the fifth group of recesses 192 can be considered as a single,
medial midsole group. Likewise, all of the groups of protrusions may be considered
as single group of protrusions.
[0076] As mentioned above, sole elements can be arranged to impart a sole structure with
zones of differing traction, flexibility, and stability. For example, referring again
to FIG. 3, the sole structure 104 can define a first zone 195 disposed generally within
the heel region 124, and more specifically, around the area of first impact 124a,
a second zone 196 disposed generally within the midfoot region 122 and the forefoot
region 120 (e.g., to extend generally between the thinnest potion 138 and the widest
portion 136), and a third zone 197 disposed generally within the forefoot region 120,
and more specifically, around the area of toe-off region 120a. The zones can include
various combinations or subsets of the sole elements 118, as generally described above,
as can impart the zones with specific properties (e.g., performance characteristics).
[0077] The first zone 195 can include large recesses 174, 178 (e.g., a first plurality of
recesses) along the sides of the midsole 112 (see FIGS. 4 and 5), which have lower
aspect ratios as compared with recesses in the other zones, to enhance cushioning
to absorb energy from impact with the ground. Additionally, the first zone 195 also
may include many smaller protrusions 186, 188 (e.g., a first plurality of protrusions)
along the outsole 114 to provide increased traction. The protrusions in the first
zone 195 can have a high aspect ratio as compared with protrusions in other zones,
which may allow the protrusions 186, 188 to flex more easily, and in some cases, along
a particular direction.
[0078] The second zone 196 can include comparatively smaller and more elongated recesses
174, 178 (e.g., a second plurality of recesses) along the sides of the midsole 112
(see FIGS. 4 and 5), which have high aspect ratios, as compared with recesses in the
other zones. The more elongated recess 174, 178 in the second zone 196 can result
in lower cushioning and greater stability as compared with the first zone 195. Additionally,
the second zone 196 can include comparatively larger protrusions 182 and recesses
184 (e.g., a second plurality of protrusions and a third plurality of recesses) along
the bottom surface 116. That is, the protrusions 182 and recess 184 have a greater
average cross sectional area than the protrusions 186, 188 in the first zone 185,
and can have comparatively lower aspect ratios to further enhance stability.
[0079] The larger protrusions 182 and recesses 184 can result in lower relative traction
in the second zone 196, as compared with the first zone 195. That is, for a given
contact patch of a predefined area, the first zone 195 may exhibit increased traction
as compared with the second zone 196. Accordingly, in some cases, smaller protrusions
180 can be interspersed amongst the larger protrusions 182, as may provide increased
traction as compared with only providing the larger protrusions 182. Accordingly,
the protrusions 180 can increase the relative traction provided within the second
zone 196. The protrusions 180 can have an average cross-sectional area that is less
than the protrusions 182 and recesses 184, and possibly less than the protrusions
186 in the first zone 196.
[0080] The third zone 197 can include smaller and more elongated recesses 174, 178 (e.g.,
a fourth plurality of recesses) along the sides of the midsole 112 (see FIGS. 4 and
5), which have comparatively higher aspect ratios to reduce cushioning and improve
energy transfer to the ground. Additionally, the third zone 197 can include smaller
protrusions 182 (e.g., a third plurality of protrusions). The protrusions 182 in the
third zone 197 can have a lower average cross-sectional area than the protrusions
182 and recess 184 in the second zone 196, and can have a comparatively higher aspect
ratios, as may provide for more efficient transfer of energy to the ground during
toe-off and increase traction. Accordingly, the third zone 197 can provide increased
relative traction and lesser cushioning than the second zone 196. Further, the third
zone 197 can provide and lesser cushioning and similar traction as compared with the
first zone 195. In other embodiments, traction within the third zone 197 may be greater
or lesser than in the first zone 195.
[0081] Similar principles can be applied to other areas of the sole structure 104 to provide
additional zones with particular properties. For example, the sole structure 104 can
include a fourth zone 198 along the lateral side 126 of the forefoot region 120 and
a fifth zone 199 along the medial side 128 of the forefoot region 120. The fourth
zone 198 can include recesses 184 and protrusions 182b (e.g., a fifth plurality of
recesses and a fourth plurality of protrusions) to provide enhanced flexibility. The
fifth zone 199 can include primarily protrusions 182 (e.g., a fifth plurality of protrusions)
for enhanced traction and stability.
[0082] FIGS. 8-14 depict another exemplary embodiment of an article of footwear 200 having
an upper 202 that is coupled above a sole structure 204, which extends between the
upper 202 and the ground. The article of footwear 200 is similar to the article of
footwear 100, with like numerals referring to like features, except as otherwise indicated
below. In particular, the sole structure 204 extends between a toe end 232 and a heel
end 234, and defines a forefoot region 220, a midfoot region 222, a heel region 224,
a lateral side 226, and a medial side 228. The sole structure 204 includes a midsole
212 that is coupled with the upper 202 at an upper surface of the midsole 212 and
is coupled with an outsole 214 on a lower surface of the midsole 212, which defines
a bottom surface 216 of the sole structure 204.
[0083] As shown in FIGS. 13 and 14, the midsole 212 is a dual density midsole 212 comprised
of a first or inner layer 212a having a first density, which is disposed within a
cavity of a second or outer layer 212b having a second density that is greater than
the first density. The first layer 212a is thicker than the second layer 212b throughout
the forefoot region 220, the midfoot region 222, and the heel region 224. The second
layer 212b defines a lower midsole recess 258 that is configured to receive and couple
with the outsole 214.
[0084] In the present embodiment, the outsole 214 includes a predominantly wavy outer edge
266, except for smooth curvilinear portions 266a, 266b disposed along the medial side
228 of the forefoot region 220 and the heel region 224, respectively. Additionally,
the outsole 214 includes a plurality of parallel, arcuate transverse grooves 268 that
curve away from the toe end 232 and extend between the lateral side 226 and the medial
side 228, and a longitudinal groove 270 configured as a wavy, curvilinear groove that
is disposed within the forefoot region 220 and extends generally along the longitudinal
axis 230 from the toe end 232 to the midfoot region 222.
[0085] The sole structure 204 further includes a plurality of sole elements 218 arranged
similarly to the sole elements 118. Referring to FIG. 11 in particular, the lateral
side 226 of the midsole 212 includes a first group of protrusions 272 and a first
group of recesses 274. The first group of protrusions 272 are configured as ridges
that are arranged to form a plurality of parallel, curvilinear rows. The first group
of recesses 274 are configured as a plurality of teardrop-shaped recesses that are
oriented so that a pointed end is disposed closer to the heel end 234 than a rounded
end, and which are arranged to form substantially parallel and curvilinear rows between
the respective rows of the first group of protrusions 272. The first group of recesses
274 includes a first portion 274a, a second portion 274b, a third portion 274c and
a fourth portion 274d, some of which include deeper recesses as compared to the previous
embodiment to provide increased flexibility and cushioning. In particular, the first
portion 274a is similar to the first portion 174a but includes a ninth or central
sub-portion 274e disposed within and substantially surrounded by the remainder of
the first portion 274a. The ninth portion 274e includes a deeper set of recesses with
depths of approximately 25 mm so that the recesses extend through the second layer
212b of the midsole 212 to expose the first layer 212a. The sizes of recesses of the
ninth portion 274e are similar to the corresponding recesses in the first portion
174a. Likewise, the recesses of the third portion 274c are all approximately 15 mm
deep so that the recesses extend through the second layer 212b of the midsole 212
to expose the first layer 212a.
[0086] Turning briefly to FIG. 12, the medial side 228 of the sole structure 204 also has
sole elements 218, including a second group of protrusions 276 and a second group
of recesses 278. Each of the second group of protrusions 276 and the second group
of recesses 278 are similar to the first group of protrusions 272 and the first group
of recesses 274, respectively. That is, the second group of protrusions 276 is like
the first group of protrusions 272, and the second group of recesses 278 is similar
to the first group of recesses 274, but substantially mirrored over the longitudinal
axis 230 to follow the contours of the midsole 212 on the medial side 228. More specifically,
with regard to the second group of recesses 278, the second group of recesses 278
includes a fifth portion 278a, a sixth portion 278b, a seventh portion 278c, an eighth
portion 278d, and a tenth portion 278e which correspond with the first portion 274a,
the second portion 274b, the third portion 274c, the fourth portion 274d, and the
ninth portion 274e respectively. In other embodiments, the lateral side 226 and the
medial side 228 may not be substantial mirror images of one another.
[0087] Referring now to FIG. 10, the sole structure 204 includes additional sole elements
218 disposed along the bottom surface 216 and throughout each of the forefoot region
220, the midfoot region 222, and the heel region 224. The sole elements 218 along
the bottom surface 216 are substantially similar in size and shape to the corresponding
sole elements 218 of the previous embodiment, except that the spacing between the
respective elements is decreased so that a greater number of sole elements 218 are
present. In particular, the sole structure 204 includes a third group of protrusions
280, a fourth group of protrusions 282, and a third group of recesses 284 within the
forefoot region 220 and extending partially into the midfoot region 222 (while third
and fourth groups of protrusions 280, 282 are depicted as recesses in FIG. 8, they
alternatively may comprise protrusions, similar to third and fourth groups of protrusions
180, 182 shown in FIG. 1). Likewise, the sole structure 204 further includes a fifth
group of protrusions 286 (while the fifth group of protrusions 286 are depicted as
recesses, they, too may alternatively comprise protrusions), a fourth group of recesses
290, a fifth group of recesses 292, and a sixth group of recesses 294. However, in
this aspect, the sole structure 204 may not include a sixth group of protrusions.
[0088] Rather, in place of the sixth group of protrusions, the sole structure 204 may include
a seventh group of recesses 288 configured as round holes. The seventh group of recesses
288 are arranged similarly to the sixth group of recesses 194 in that they form rows
that extend diagonally rearward from the lateral side 226 to the medial side 228 along
the bottom surface 216, between the corresponding rows formed by the fifth group of
protrusions 286. Additionally, the seventh group of recesses 288 are similarly sized,
having lengths
(e.g., a largest dimension) and widths
(e.g., a largest dimension taken perpendicular to the length) of approximately 2 mm. However,
instead of protruding away from the outsole 214, the seventh group of recesses 288
extend partially into the outsole 214, with depths
(e.g., a dimension taken normal to the bottom surface 216) of approximately 2 mm.
[0089] Correspondingly, similar to above, sole elements can be arranged to impart a sole
structure with zones of differing traction, flexibility, and stability. For example,
referring again to FIG. 10, the sole structure 204 can define a first zone 295 disposed
generally within the heel region 224 to provide enhanced cushioning and traction,
and more specifically, a second zone 296 disposed generally within the midfoot region
222 and the forefoot region 220 to provide enhanced stability, and a third zone 297
disposed generally within the forefoot region 220 provide for more efficient transfer
of energy to the ground during toe-off and enhanced traction, a fourth zone 298 along
the lateral side 226 of the forefoot region 220 to provide enhanced flexibility, and
a fifth zone 299 along the medial side 228 of the forefoot region 220 to provide enhanced
traction and stability. Here, the recesses 288 can provide for further cushioning
in the first zone 295.
[0090] FIG. 15 depicts another embodiment of an outsole 314, which can be incorporated into
an article of footwear having an upper and a midsole (e.g., articles of footwear 100,
200). For example, the outsole 314 is similar to the outsole 214, with like numerals
referring to like features, except as otherwise indicated below, and, therefore, can
be used with the sole structure 204 of the article of footwear 200. In particular,
the outsole 314 includes sole elements 318 but does not include any protrusions. Rather,
in place of each of the third group of protrusions 280, the fourth group of protrusions
282, and the fifth group of protrusions 286, the outsole includes a seventh group
of recesses 380, an eighth group of recesses 382, and a ninth group of recesses 386,
respectively. That is, the seventh group of recesses 380, eighth group of recesses
382, and ninth group of recesses 386 are similarly shaped to the corresponding groups
of protrusions but extend partially into the outsole 314. In this case, each of the
seventh group of recesses 380, eighth group of recesses 382, and ninth group of recesses
386 have depths
(e.g., a dimension taken normal to the bottom surface 316) of approximately 2 mm, although
other configurations are possible. Additionally, with regard to the eighth group of
recesses 382, each recess includes a ridge extending from a toe end 332 to a heel
end 334, which effectively divides each of the recesses into a lateral half and a
medial half.
[0091] By replacing protrusions with recesses, a lighter, more flexible sole structure can
be provided, which can also provide enhanced stability. For example, referring back
to FIG. 10, by replacing the outsole 214 with the outsole 314, stability can be maintained
within the second zone 296, while also providing increased flexibility in the fourth
zone 298.
[0092] FIGS. 16-18 depict another embodiment of a sole structure 404, which is configured
to couple to an upper 402 (shown in phantom) of an article of footwear 400 so that
the sole structure 404 extends between the upper 402 and the ground. The sole structure
404 is similar to previously described sole structures (
e.g., sole structures 104 and 204), with like numerals referring to like features, except
as otherwise indicated below. In particular, the sole structure 404 includes a plurality
of sole elements 418 configured as recesses and protrusions. Additionally, the sole
structure 404 extends between a toe end 432 and a heel end 434, and defines a forefoot
region 420, a midfoot region 422, a heel region 424, a lateral side 426, and a medial
side 428. Furthermore, the sole structure 404 includes a midsole 412 that is configured
to couple to the upper 402 along an upper surface of the midsole 412 and to an outsole
414 along a lower surface of the midsole 412, which defines a bottom surface 416 of
the sole structure 404. The sole structure 404 further includes a heel cup 450.
[0093] However, in the present embodiment, the midsole 412 is configured as a single density
midsole having a single foam component that extends between the upper 402 and the
outsole 414. Additionally, with particular reference to FIG. 16, the midsole 412 includes
sole elements 418 configured as a first or lateral side group of protrusions 472 and
a first or lateral side group of recesses 474 that are disposed along the lateral
side of the midsole 412. The first group of protrusions 472
(e.g., a first sub-group of first protrusions) are configured as a plurality of rounded,
linear ridges, which extend diagonally downward
(i.e., from the upper 402 towards the outsole 414) and forward
(i.e., from the heel end 434 to the toe end 432) in both the heel region 424 and the midfoot
region 422. The first group of protrusions 472
(e.g., a second sub-group of first protrusions) are further arranged to form substantially
parallel and curvilinear rows that extend along the lateral side 426 of the midsole
412 in the forefoot region 420.
[0094] The first group of recesses 474 are similarly arranged to form substantially parallel
and curvilinear rows between the respective rows of the first group of protrusions
472. The first group of recesses 474 are generally tear or rain drop shaped near the
heel end 434, with the pointed end being disposed closer to the heel end 434 than
the rounded end, and gradually become more elongated
(i.e., ellipsoidal) and spaced apart moving toward the toe end 432. Additionally, the first
group of recesses 474 vary in depth between about 0.5 mm and about 2 mm and the cross-sectional
area of the respective recesses narrows or becomes smaller along the depth so that
the bottom or inner portion of the recess is smaller than the exterior opening.
[0095] More specifically, the first group of recesses 474 includes a plurality of sub-groups,
namely, a first portion 474a and a second portion 474b. The first portion 474a includes
teardrop-shaped recesses that become more elongated (e.g., ellipsoidal) and as the
first portion 474a extends from the heel end 434 and along the heel region 424 and
into a lower half of the midfoot region 422. The recesses in the first portion 474a
have depths of approximately 2 mm, lengths ranging between about 3 mm and about 10
mm, and widths ranging between about 2 mm and about 5 mm, although other configurations
are possible. The second portion 474b includes teardrop-shaped recesses in an upper
half of the midfoot region 422 that gradually become generally ellipsoidal recesses
extending into and throughout the forefoot region 420 to the toe end 32. The recesses
in the second portion 474b have depths of approximately 1.5 mm, lengths ranging between
about 3 mm and about 8 mm, and widths ranging between about 2 mm and about 3 mm, although
other configurations are possible. The spacing between the respective recesses in
the second portion 474b gradually increases moving from the heel end 434 toward the
toe end 432.
[0096] The midsole 412 also includes additional sole elements 418 disposed along the medial
side 428 of the midsole 412. Specifically, with reference to FIG. 17, the midsole
412 includes including a second group of protrusions 476 and a second group of recesses
478. The second group of protrusions 476 is arranged and configured to be substantially
similar to the first group of protrusions 472. Likewise, the second group of recesses
478 are arranged in a manner similar to that of the first group of protrusions 476.
Specifically, the second group of recesses 478 includes a third portion 478a extending
substantially throughout the heel region 424 and into a bottom half of the midfoot
region 422 and the forefoot region 420, proximate a widest portion 436, and a fourth
portion 478b extending from an upper half of the heel region 424, and through the
midfoot region 422 and the forefoot region 420 to the toe end 432. The third portion
478a of recesses is generally disposed below the fourth portion 478b of recesses (
e.g., closer to the outsole 414), except in a rear half
(e.g., a half closest to the heel end 434) of the heel region 424 where only recesses of
the third portion 478a are provided, and in a front half of the forefoot region 420
(e.g., a half closest to the toe end 432) where only recesses of the fourth portion 478b
are disposed. Additionally, the recesses of the third and fourth portions 478a, 478b
are comparatively more ellipsoidal and elongated, and the relative spacing between
adjacent recesses is generally greater than on the lateral side 426, particularly
in the longitudinal direction (
e.g., along a longitudinal axis 430, see FIG. 18).
[0097] Referring now to FIG. 18, the outsole 414 is shaped similarly to the outsoles of
previously discussed embodiments (e.g., outsoles 114, 214, 314) but includes a predominately
wavy outer peripheral edge. The outsole 414 includes a plurality of parallel, arcuate
transverse grooves 468 in the forefoot region 420 that extend between the lateral
side 426 and the medial side 428, and that curve away from the toe end 432. Additionally,
the outsole 414 includes a curvilinear, longitudinal groove 470 within the forefoot
region 420, which extends generally along the longitudinal axis 430 from the toe end
432 to the midfoot region 422. Further, the outsole 414 includes yet additional sole
elements 418 disposed along the bottom surface 416.
[0098] Specifically, outsole 414 includes a third group of protrusions 480 and a fourth
group of protrusions 482 disposed throughout a medial half 420a of the of the forefoot
region 420
(e.g., a portion of the forefoot region 420 extending from the longitudinal groove 470 to
the medial side 428), similar to the third and fourth groups of protrusions 180, 182.
However, the third and fourth groups of protrusions 480, 482 are formed by recessing
the medial half 420a of the forefoot region 420 of the outsole 414 to define each
of the projections of the third and fourth groups of protrusions 480, 482. That is,
the medial half 420a of the outsole 414 is recessed to form the third and fourth groups
of protrusions 480, 482 so that a distal end
(e.g., a surface at a distal end) defines the bottom surface 416 of the outsole 414. Accordingly,
the third and fourth groups of protrusions 480, 482 are approximately uniform in height,
for example, between about 1 mm and about 10 mm, and more specifically, approximately
3 mm. Additionally, each of the fourth group of protrusions 480 defines a cut extending
through the protrusion in a longitudinal direction, effective splitting each protrusion
in half.
[0099] Along a lateral half 420b of the forefoot region 420
(e.g., a portion of the forefoot region 420 extending from the longitudinal groove 470 to
the lateral side 426) the outsole 414 further includes a third group of recesses 484,
which are arranged and shaped in a manner similar to that of the recesses 380, 382,
384. The third group of recesses 484 extend partially into the midfoot region 422.
The third group of recesses 484 include a first or central portion 484a that does
not extend along an outer edge of the outsole 414, and a second portion 484b that
extends throughout the lateral half 420b of the forefoot region 420. The recesses
of the first portion 484a are approximately 5 mm deep and extend through the outsole
414 and into the midsole 412. The recesses of the second portion 484b are approximately
1 mm to 2 mm deep and extend partially into the outsole 414. A portion or all of the
recesses of the second portion 484b can have a longitudinal ridge protruding from
a bottom of a respective recess toward the bottom surface 416. The ridge may or may
not extend to the bottom surface 416.
[0100] The midfoot and heel regions 422, 424 of the outsole 414 further include a fourth
group of recesses 486, which are arranged and shaped similarly to the combination
of the fifth and sixth groups of protrusions 186, 188, and the fourth group of recesses
190. However, in the present embodiment each of the recesses of the fourth group of
recesses 486 have a depth of approximately 1 mm to 2 mm to extend partially into the
outsole 414.
[0101] With continued reference to FIG. 18, the portions of the midsole 412 that are exposed
along the bottom surface 416 can also include sole elements 418. Specifically, the
midsole 412 further includes a fifth group of recesses 492
(e.g., a bottom medial group) and a sixth group of recesses 494
(e.g., a bottom lateral group) disposed in and along the exposed portions of the midsole
412. The recesses in each of the fifth group of recesses 492 and the sixth group of
recesses 494 are arranged and shaped similarly to the fifth and sixth groups of recesses
192, 194, respectively, but have approximately uniform depths that can range between
about 0.5 mm and about 3 mm. In the present embodiment, the recesses in each of the
fifth group of recesses 492 and the sixth group of recesses 494 have depths of approximately
2 mm. In that regard, the recesses in each of the fifth group of recesses 492 and
the sixth group of recesses 494 may also be considered as part of the first portion
474a of the first group of recesses 474 and the third portion 478a of the second group
of recesses 478, respectively. That is, the first portion 474a of the first group
of recesses 474 may wrap around the medial side 428 of the midsole 412 to form the
fifth group of recesses 492 and the third portion 478a of the second group of recesses
478 may wrap around the lateral side 426 of the midsole 412 to form the sixth group
of recesses 494.
[0102] Similar to above, sole elements can be arranged to impart a sole structure with zones
of differing traction, flexibility, and stability. For example, still referring to
FIG. 18, the sole structure 404 can define a first zone 495 disposed generally within
the heel region 424 to provide enhanced cushioning and traction, and more specifically,
a second zone 496 disposed generally within the midfoot region 422 and the forefoot
region 420 to provide enhanced stability, and a third zone 497 disposed generally
within the forefoot region 420 provide for more efficient transfer of energy to the
ground during toe-off and enhanced traction, a fourth zone 498 along the lateral side
426 of the forefoot region 420 to provide enhanced flexibility, and a fifth zone 499
along the medial side 428 of the forefoot region 420 to provide enhance traction and
stability.
[0103] Turning now to FIGS. 19-21, another exemplary embodiment of an article of footwear
500 is illustrated. The article of footwear is similar in some respects to previously
described articles of footwear (
e.g., articles of footwear 100, 200, 400), with like numerals referring to like features,
except as otherwise indicated below. In particular, the article of footwear 500 has
an upper 502 that is coupled above a sole structure 504, which extends between the
upper 502 and the ground.
[0104] The sole structure 504 extends between a toe end 532 and a heel end 534, and defines
a forefoot region 520, a midfoot region 522, a heel region 524, a lateral side 526,
and a medial side 528. Additionally, the sole structure 504 includes midsole 512 that
is configured to couple to the upper 502 at an upper surface of the midsole 512 and
to couple to an outsole 514 on a lower surface of the midsole 512, which defines a
bottom surface 516 of the sole structure 504. The sole structure 504 further includes
a plurality of sole elements 518 and a heel cup 550.
[0105] In the present embodiment, the midsole 512 is configured as a dual-density midsole
having a single foam component that extends between the upper 502 and the outsole
514. More specifically, the midsole 512 includes a first layer 512a having a first
density and a second layer 512b having a second density, which is disposed below the
first layer 512a. Accordingly, the first layer 512a couples to the upper 502 and the
second layer 512b couples to the outsole 514. The first layer 512a and the second
layer 512b are co-molded and coextensive with one another to form a single foam component
that extends throughout the forefoot region 520, the midfoot region 522, and the heel
region 524, between toe end 532 and the heel end 534, and between the lateral and
medial sides 526, 528. Correspondingly, each of the first layer 512a and the second
layer 512b are exposed along an outer periphery of the midsole 512. Additionally,
the relative thickness of each of the first layer 512a and the second layer 512b can
be selected to provide more or less support in specific regions of the article of
footwear. This effect can be further enhanced through the inclusion of sole elements
518, which can also affect the amount of support and flexibility of the sole structure
504.
[0106] In the regard, each of the lateral side 526 and the medial side 528 of the midsole
512 includes sole elements 518 arranged similarly to that of the midsole 412. Specifically,
as illustrated in FIG. 19, the lateral side 526 of the midsole 512 includes a first
group of protrusions 572 and a first group of recesses 574. The first group of recesses
574 is comprised of a plurality of sub-groups, namely, a first portion 574a and a
second portion 574b. Likewise, as illustrated in FIG. 20, the medial side 528 of the
midsole 512 includes a second group of protrusions 576 and a second group of recesses
578. The second group of recesses 578 includes a plurality of sub-groups, namely,
a third portion 578a and a fourth portion 578b.
[0107] Referring now to FIG. 21, the outsole 514 also include sole elements 518 arranged
along the bottom surface 516. Additionally, similar to previously discussed embodiments,
the outsole 514 includes a plurality of parallel, arcuate transverse grooves 568 in
the forefoot region 520, along with a curvilinear, longitudinal groove 570 that extends
generally along the longitudinal axis 530 from the toe end 532 to the midfoot region
422. The groove 570 defines a boundary between a medial half 520a and a lateral half
520b of the forefoot region 520. The medial half 520a includes a third group of protrusions
580 and a fourth group of protrusions 582, which are formed and arranged similarly
to the third group of protrusions 480 and the fourth group of protrusions 482, respectively.
[0108] The lateral half 520b includes a third group of recesses 584 that extend in the forefoot
region 520 from the toe end 532 and into the midfoot region 522. The third group of
recesses 584 are shaped and arranged similarly to the groups of recesses 380, 382,
384, and includes a number of sub-groups or portions having differing depths. In particular,
recesses of a first portion 584a of the third group of recesses 584 have depths of
approximately 0.5 mm to 2 mm, and are disposed generally throughout the lateral half
520b of the forefoot region 520. Additionally, recesses of a second portion 584b of
the third group of recesses 584 have depths of approximately 1.5 mm to 10 mm to extend
through the outsole 514 to expose, and in some cases extend into, the second layer
512b of the midsole 512. The recesses of the second portion 584b are generally disposed
proximate a lateral side of the outsole 514 and along the groove 570. Further, the
recesses of a third portion 584c of the third group of recesses 584 have depths of
approximately 5 mm to 50 mm, or more specifically, approximately 5 mm to 25, or approximately
5 mm to 10 mm, to extend through both the outsole 514 and the second layer 512b of
the midsole 512 to expose, and in some cases extend into, the first layer 512a of
the midsole 512. The third portion 512c is generally centrally disposed within the
lateral half 520b of the forefoot region 520. In other embodiments, the various recesses
of the third group of recesses 584 can be arranged differently. Relatedly, the midfoot
and heel regions 522, 524 of the outsole 514 further include a fourth group of recesses
586, which are similar to the fourth group of recesses 486.
[0109] With continued reference to FIG. 21, the portions of the midsole 512 that are exposed
along the bottom surface 516 can also include sole elements 518. Specifically, the
midsole 512 further includes a fifth group of recesses 592
(e.g., a bottom medial group) and a sixth group of recesses 594
(e.g., a bottom lateral group) disposed in and along the exposed portions of the midsole
512. Similar to the fifth group of recesses 192, the fifth group of recesses 592 includes
two sub-groups, namely, a medial or first portion 592a that is disposed closer to
the medial side 528 than a central or second portion 574b. The recesses of the first
portion 592a have depths of approximately 0.5 mm to 3 mm. The recesses of the second
portion 592b have depths of approximately 8 mm to 50 mm, or more specifically, approximately
5 mm to 25, or approximately 5 mm to 10 mm, to extend into the second layer 512b or
through the second layer 512b of the midsole 512 to expose the first layer 512a. The
sixth group of recesses 594 are similar to the sixth group of recesses 494.
[0110] Similar to above, sole elements can be arranged to impart a sole structure with zones
of differing traction, flexibility, and stability. For example, still referring to
FIG. 21, the sole structure 504 can define a first zone 595 disposed generally within
the heel region 524 to provide enhanced cushioning and traction, and more specifically,
a second zone 596 disposed generally within the midfoot region 522 and the forefoot
region 520 to provide enhanced stability, and a third zone 597 disposed generally
within the forefoot region 520 provide for more efficient transfer of energy to the
ground during toe-off and enhanced traction, a fourth zone 598 along the lateral side
526 of the forefoot region 520 to provide enhanced flexibility, and a fifth zone 599
along the medial side 528 of the forefoot region 520 to provide enhance traction and
stability.
[0111] Turning now to FIGS. 22-26, another exemplary embodiment of an article of footwear
600 is illustrated. The article of footwear is similar in many respects to previously
described articles of footwear (
e.g., articles of footwear 100, 200, 400), with like numerals referring to like features,
except as otherwise indicated below. In particular, the article of footwear 600 has
an upper 602 that is coupled above a sole structure 604, which extends between the
upper 602 and the ground. The sole structure 604 extends between a toe end 632 and
a heel end 634, and defines a forefoot region 620, a midfoot region 622, a heel region
624, a lateral side 626, and a medial side 628. Additionally, the sole structure 604
includes midsole 612 that is configured to couple to the upper 602 at an upper surface
of the midsole 612 and to couple to an outsole 614 on a lower surface of the midsole
612, which defines a bottom surface 616 of the sole structure 604. The sole structure
604 further includes a plurality of sole elements 618 and a heel cup 650.
[0112] Similar to midsoles 112, 212, the midsole 612 is a dual density midsole 612 comprised
of a first or inner layer 612a having a first density, which is disposed within a
cavity of a second or outer layer 612b having a second density that is greater than
the first density. In some cases, the first layer 612a can be configured as a drop-in
insert (see FIG. 25). Each of the lateral side 626 and the medial side 628 of the
midsole 612
(e.g., the exposed surfaces of the second midsole layer 612b) include sole elements 618
arranged similarly to that of previously described midsoles 412, 512. Specifically,
as illustrated in FIG. 22, the lateral side 626 of the midsole 612 includes a first
or lateral side group of protrusions 672 and a first or lateral side group of recesses
674. The first group of recesses 674 is comprised of a plurality of sub-groups, namely,
a first portion 674a and a second portion 674b. Likewise, as illustrated in FIG. 23,
the medial side 628 of the midsole 612 includes a second group of protrusions 676
and a second group of recesses 678. The second group of recesses 678 includes a plurality
of sub-groups, namely, a third portion 678a and a fourth portion 678b.
[0113] Referring now to FIG. 24, the outsole 614 also includes sole elements 618 arranged
along the bottom surface 616. Additionally, the outsole 614 includes a pair of parallel,
curvilinear grooves 670a, 670b that extend generally along the longitudinal axis 630
from the toe end 632 to the midfoot region 622, forming a curvilinear ridge 670c therebetween.
The grooves 670a, 670b define a boundary between a medial half 620a and a lateral
half 620b of the forefoot region 620. Also, similar to previously discussed embodiments,
the outsole 614 includes a plurality of parallel, arcuate transverse grooves 668 in
the forefoot region 620, however, the grooves 668 only extend along the medial half
620a of the forefoot region 620. The medial half 620a includes a third group of protrusions
680 and a fourth group of protrusions 682, which are formed and arranged similarly
to the third group of protrusions 480, 580 and the fourth group of protrusions 482,
582, respectively.
[0114] The lateral half 620b includes a third group of recesses 684 that extend along the
lateral half 620b of the forefoot region 620 from the toe end 632 and into the midfoot
region 622. The third group of recesses 684 includes a number of sub-groups or portions
having differing depths. In particular, recesses of a first portion 684a of the third
group of recesses 684 have depths of approximately 0.5 mm to 2 mm, and are disposed
generally throughout the lateral half 620b of the forefoot region 620, similar to
the recesses 584. Further, the recesses of a second portion 684b of the third group
of recesses 684 have depths of approximately 5 mm to 50 mm, or more specifically,
approximately 5 mm to 25, or approximately 5 mm to 10 mm, to extend through both the
outsole 614 and the second layer 612b of the midsole 612 to expose, and in some cases
extend into, the first layer 612a of the midsole 612. The recesses of the second portion
684b are generally centrally disposed within the lateral half 620b of the forefoot
region 620 to form a longitudinally oriented row, which can be curved. In other embodiments,
the various recesses of the third group of recesses 684 can be arranged differently.
Additionally, the recesses of the second portion 684b generally have a larger cross-sectional
area
(e.g., an area normal to the depth), with lengths
(e.g., a largest dimension) and widths
(e.g., a largest dimension taken perpendicular to the length) that range between about 10
mm and about 30 mm, although other configurations are possible.
[0115] With continued reference to FIG. 24, the portions of the midsole 612 that are exposed
along the bottom surface 616 can also include sole elements 618. Specifically, the
midsole 612 further includes a fifth group of recesses 692
(e.g., a bottom medial group) and a sixth group of recesses 694
(e.g., a bottom lateral group) disposed in and along the exposed portions of the midsole
612. The fifth group of recess 692 includes two sub-groups, namely, a medial or first
portion 692a that is disposed closer to the medial side 628 than a central or second
portion 674b. The recesses of the first portion 692a are similar to the first portion
592a of the midsole 512 discussed above. The recesses of the second portion 692b sized
and shaped similarly to the recesses of a second portion 684b of the third group of
recesses 684 (e.g., the teardrop-shaped recess) and are arranged generally in a line
along the longitudinal axis 630. The sixth group of recesses 694 are similar to the
sixth group of recesses 494.
[0116] Similar to above, sole elements can be arranged to impart a sole structure with zones
of differing traction, flexibility, and stability. For example, still referring to
FIG. 24, the sole structure 604 can define a first zone 695 disposed generally within
the heel region 624 to provide enhanced cushioning and traction, and more specifically,
a second zone 696 disposed generally within the midfoot region 622 and the forefoot
region 620 to provide enhanced stability, and a third zone 697 disposed generally
within the forefoot region 620 provide for more efficient transfer of energy to the
ground during toe-off and enhanced traction, a fourth zone 698 along the lateral side
626 of the forefoot region 620 to provide enhanced flexibility, and a fifth zone 699
along the medial side 628 of the forefoot region 620 to provide enhance traction and
stability. Within the fourth zone 698, the increase size of the recesses 684 can reduce
weight while increasing flexibility and stability.
[0117] Any of the embodiments described herein may be modified to include any of the structures
or methodologies disclosed in connection with different embodiments. For example,
certain features and combinations of features that are presented with respect to particular
embodiments in the discussion above can be utilized in other embodiments and in other
combinations, as appropriate. Similarly, materials or construction techniques, other
than those disclosed above, may be substituted or added in some embodiments according
to known approaches. Further, the present disclosure is not limited to articles of
footwear of the type specifically shown. Still further, aspects of the articles of
footwear of any of the embodiments disclosed herein may be modified to work with any
type of footwear, apparel, or other athletic equipment.
[0118] As noted previously, it will be appreciated by those skilled in the art that while
the disclosure has been described above in connection with particular embodiments
and examples, the disclosure is not necessarily so limited, and that numerous other
embodiments, examples, uses, modifications and departures from the embodiments, examples
and uses are intended to be encompassed by the claims attached hereto.
INDUSTRIAL APPLICABILITY
[0119] Numerous modifications to the present invention will be apparent to those skilled
in the art in view of the foregoing description. Accordingly, this description is
to be construed as illustrative only and is presented for the purpose of enabling
those skilled in the art to make and use the invention. The exclusive rights to all
modifications which come within the scope of the appended claims are reserved.