Technical Field
[0001] The present invention relates to an elevator guide rail installation method and an
elevator guide rail apparatus, and particularly to an elevator guide rail installation
method and an elevator guide rail installation apparatus suitable for fixing a guide
rail for guiding upward and downward movement of a car, a counterweight, and the like,
to a predetermined position of a hoistway, via brackets, using drill screws.
Background Art
[0002] PTL 1 and PTL 2 disclose elevator guide rail fixture apparatuses for fixing a guide
rail for guiding upward and downward movement of a car, a counterweight, and the like
to a predetermined position of a hoistway, via brackets, using drill screws, and that
are capable of reducing a burden of a worker in the installation of the guide rail,
and that is also capable of bearing a horizontal load of an earthquake.
[0003] PTL 1 mentioned above discloses an elevator guide rail fixture apparatus including:
a wall-side rail bracket that is fixed to a wall surface of a hoistway in an elevator;
and a rail-side rail bracket that is disposed overlapping with the wall-side rail
bracket and that is fixed to a guide rail. In a section where the wall-side rail bracket
and the rail-side rail bracket overlap with each other, a first fastening portion
and a second fastening portion are provided. The first fastening portion includes:
a first long hole provided to the wall-side rail bracket and a second long hole provided
on the rail-side rail bracket, via which the rail-side rail bracket and the wall-side
rail bracket are fixed to each other; a bolt passed through the first long hole and
the second long hole; and a nut screwed onto the bolt, with the wall-side rail bracket
and the rail-side rail bracket interposed therebetween. The second fastening portion
is provided as a pair of drill screws by which the rail-side rail bracket and the
wall-side rail bracket are fastened to each other more firmly than the first fastening
portion, and each of the drill screws is disposed outside of the first fastening portion
in the width direction of the guide rail.
[0004] PTL 2 mentioned above discloses an elevator guide rail fixture apparatus including:
a wall-side rail bracket that has a first long hole and that is fixed to a wall surface
of a hoistway in an elevator; a rail-side rail bracket that has a second long hole
in an overlapping section where the rail-side rail bracket overlaps with the wall-side
rail bracket, and by which a car guide rail for guiding a car and a counterweight
guide rail for guiding a counterweight are fixed; and a first fastening portion and
a second fastening portion. The first fastening portion includes a bolt that is movably
passed through the first long hole and the second long hole, and a nut screwed onto
the bolt to hold the wall-side rail bracket and the rail-side rail bracket, the first
fastening portion being provided in a section in which the wall-side rail bracket
and the rail-side rail bracket overlap each other, and holding the rail-side rail
bracket against the wall-side rail bracket at a position within a range across which
the bolt is relatively movable with respect to the first long hole and the second
long hole. The second fastening portion is a drill screw for fixing the rail-side
rail bracket to the wall-side rail bracket, at a stronger force than that exerted
by the first fastening portion, at a position not interfering with the first long
hole, even when the rail-side rail bracket moves to any position within a movable
range of the first fastening portion, with respect to the wall-side rail bracket.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0006] The apparatuses disclosed in PTL 1 and PTL 2 improves the workability with the use
of a drill screw. However, as a precondition for achieving the improvement, the drill
screw needs to be installed straight.
[0007] With a drill screw, usually a gap is ensured between the drill screw and the bracket,
so as to avoid repetitive applications of load. However, if a drill screw is installed
without the use of any particular apparatus, the drill screw may be installed off
the center, or the drill screw may be installed obliquely, so that the drill screw
may become installed with no gap between the drill screw and the bracket, and end
up interfering with the bracket. The drill screw itself may then eventually become
damaged.
[0008] The present invention has been made in consideration of the points described above,
and an object of the present invention is to provide an elevator guide rail installation
method and an elevator guide rail installation apparatus capable of installing a drill
screw without tilt, and of eliminating the risk of the drill screw interfering with
the bracket, and damages of the drill screw itself, even when the drill screw is used
in fixing a wall-side rail bracket to a rail-side rail bracket.
Solution to Problem
[0009] In order to achieve the above object, an elevator guide rail installation method
according to the present invention is an elevator guide rail installation method in
which a guide rail is fixed, via a rail-side rail bracket, to a wall-side rail bracket
fixed to a wall surface of a hoistway in an elevator, and in which the wall-side rail
bracket and the rail-side rail bracket are fastened with a drill screw, the elevator
guide rail installation method characterized in including: installing a guide and
a washer or a spacer between the drill screw and the rail-side rail bracket in a horizontal
direction, the guide and the washer or the spacer having a diameter larger than a
flange portion of the drill screw; and removing the guide after the drill screw is
installed so as to ensure a gap between the rail-side rail bracket and the drill screw
in the horizontal direction.
[0010] In addition, in order to achieve the above object, an elevator guide rail installation
apparatus according to the present invention is characterized in including: a drill
screw that fixes a guide rail, via a rail-side rail bracket, to a wall-side rail bracket
fixed to a wall surface of a hoistway in an elevator; a guide that is disposed between
the drill screw and the rail-side rail bracket in a horizontal direction, that has
a diameter larger than a flange portion of the drill screw, that is removed after
the drill screw is installed, and that ensures a gap between the rail-side rail bracket
and the drill screw in the horizontal direction; and a washer or a spacer that is
disposed between the drill screw and the rail-side rail bracket in the horizontal
direction, and that has a diameter larger than a flange portion of the drill screw.
Advantageous Effects of Invention
[0011] According to the present invention, even when the wall-side rail bracket and the
rail-side rail bracket are fixed using a drill screw, it is possible to install the
drill screw without tilt, and the risk of the drill screw interfering with the bracket
can be eliminated. Therefore, damages of the drill screw itself can be avoided.
Brief Description of Drawings
[0012]
[FIG. 1] FIG. 1 is a diagram illustrating a schematic configuration of an elevator
apparatus for which an elevator guide rail installation method according to a first
embodiment of the present invention is to be used.
[FIG. 2] FIG. 2 is top view of the car, with the building illustrated in FIG. 1 sectioned
horizontally at a position including a car doorway.
[FIG. 3] FIG. 3 is a plan view illustrating how the counterweight-side guide rail
illustrated in FIG. 1 is fixed.
[FIG. 4] FIG. 4 is a partial perspective view illustrating how a rail-side rail bracket,
having a counterweight-side guide rail fixed thereto, is fixed to a wall-side rail
bracket, using drill screws.
[FIG. 5] FIG. 5 is a partial perspective view illustrating the configuration illustrated
in FIG. 4 but viewed from the side of the counterweight-side guide rail.
[FIG. 6] FIG. 6 is a partial perspective view illustrating how the drill screws are
inserted into the respective holes of washers or spacers, in an elevator guide rail
installation method according to the present invention.
[FIG. 7] FIG. 7 is an enlarged exploded perspective view of the portion A in FIG.
6, illustrating how the guide and a washer or a spacer are installed in a pilot hole
formed in the rail-side rail bracket.
[FIG. 8] FIG. 8 is a partial perspective view illustrating a fastened configuration
resultant of the installation carried out in accordance with the elevator guide rail
installation method according to the present invention.
[FIG. 9] FIG. 9 is a partial perspective view, viewed from a direction of the arrow
B in FIG. 8.
[FIG. 10] FIG. 10 is a partial perspective view illustrating a cross section across
the plane C illustrated in FIG. 9.
[FIG. 11] FIG. 11 is a partial perspective view illustrating a configuration with
the guide removed from the state of FIG. 8.
[FIG. 12] FIG. 12 is a plan view illustrating an enlargement of the portion D indicated
in FIG. 11.
[FIG. 13] FIG. 13 is a diagram for explaining the installation process of an elevator
guide rail installation method according to the present invention.
Description of Embodiments
[0013] An elevator guide rail installation method and an elevator guide rail installation
apparatus according to the present invention will now be explained based on an embodiment
illustrated in the drawings. In the drawings, the same reference numerals will be
used for the same components.
[First Embodiment]
[0014] FIG. 1 is a diagram illustrating a schematic configuration of an elevator apparatus
100 for which an elevator guide rail installation method according to a first embodiment
of the present invention is to be used.
[0015] As illustrated in FIG. 1, the elevator apparatus 100 includes a hoistway 1 connecting
stories of a building 2, a plurality of floors 2A provided in the respective stories
of the building 2, and a car 4 that moves through the hoistway 1, and stops at each
of the floors 2A. A car doorway 4A connects the floor 2A and the car 4.
[0016] The car 4 is connected to one end of a main rope (not illustrated), and suspended
in the hoistway 1, and a counterweight 5 counterbalancing the weight of the car 4
is connected to the other end of the main rope. A hoisting machine 3 that winds up
the main rope, and a control panel (not illustrated) for controlling the operation
of the hoisting machine 3 are installed in the upper area of the hoistway 1.
[0017] When the hoisting machine 3 winds up or unwinds the main rope, the car 4 move along
the car-side guide rails 6, 7, and the counterweight 5 move along the counterweight-side
guide rails 8, 9, the guide rails being fixed to the hoistway 1, like a pully bucket
in a water well.
[0018] The counterweight-side guide rail 9 is fixed to the wall surface 1A of the hoistway
1 via first rail brackets 10, using fasteners 16a each of which includes a bolt and
a nut. The counterweight-side guide rail 8 and the car-side guide rail 7 are fixed
to the wall surface 1A of the hoistway 1 via the second rail brackets 11, with fasteners
16b (see FIG. 2). The car-side guide rail 6 is fixed to the wall surface 1A of the
hoistway 1 via third rail brackets 12, using fasteners 16c (see FIG. 2).
[0019] FIG. 2 gives the details of how the car-side guide rails 6 and 7 and the counterweight-side
guide rails 8 and 9 are fixed to the wall surface 1A of the hoistway 1. FIG. 2 is
a horizontal sectional top view of the car 4, with the building 2 sectioned at a position
including the car doorway 4A.
[0020] As illustrated in FIG. 2, the first rail bracket 10 includes a first wall-side rail
bracket 10A and a first rail-side rail bracket 10B. The first rail-side rail bracket
10B holds the counterweight-side guide rail 9, and this first rail-side rail bracket
10B is fixed, via the first wall-side rail bracket 10A, to the wall surface lAd of
the hoistway 1, using the fasteners 16a.
[0021] The second rail bracket 11 includes a second wall-side rail bracket 11A and a second
rail-side rail bracket 11B. The second rail-side rail bracket 11B holds the counterweight-side
guide rail 8 and the car-side guide rail 7, and the second rail-side rail bracket
11B is fixed, via the second wall-side rail bracket 11A, to the wall surface 1Ab of
the hoistway 1, using fasteners 16b.
[0022] Further, the third rail bracket 12 includes a third wall-side rail bracket 12A and
a third rail-side rail bracket 12B. The third rail-side rail bracket 12B holds the
car-side guide rail 6, and the third rail-side rail bracket 12B is fixed, via the
third wall-side rail bracket 12A, to the wall surface 1Ac of the hoistway 1, using
the fasteners 16c.
[0023] In addition, as illustrated in FIG. 3, rail clip bolts 17a and 17b are passed through
the first rail-side rail bracket 10B, and the counterweight-side guide rail 9 is fixed
by nuts 18a and 18b passed through the rail clip bolts 17a and 17b, respectively,
and by rail clips 19a and 19b that tighten from the opposite side of the nuts 18a
and 18b, respectively.
[0024] The first wall-side rail bracket 10A has anchor bolt fixing holes (not illustrated).
By selectively passing anchor bolts 10H1 and 10H2 through the anchor bolt fixing holes,
the first wall-side rail bracket 10A is fixed to the wall surface 1A of the hoistway
1 (see FIG. 3).
[0025] An elevator guide rail installation method and an elevator guide installation apparatus
according to the present embodiment used for the elevator apparatus 100 having such
a structure will now be explained.
[0026] Note that, in the present embodiment, the counterweight-side guide rail 9 will be
explained as an example of the four guide rails, and the explanations of the counterweight-side
guide rail 8 and the car-side guide rails 6 and 7 will be omitted.
[0027] Usually, the counterweight-side guide rail 9 is fixed, via the first rail bracket
10, to the wall surface 1A of the hoistway 1 with the fasteners 16a, as described
above, but the first wall-side rail bracket 10A and the first rail-side rail bracket
10B making up the first rail bracket 10 are fastened with the drill screws 19A and
19B, as well as with the friction fixing bolts 15A and 15B, as be described later.
[0028] As illustrated in FIGS. 4 and 5, each of the first wall-side rail bracket 10A and
the first rail-side rail bracket 10B according to the present embodiment has an L-shaped
cross section. By passing bolts through respective holes 10A5, 10A6, and 10A7 provided
to short-side portion 10A' of the first wall-side rail bracket 10A having an L-shaped
cross section, the first wall-side rail bracket 10A is fixed to the wall surface 1A
in the hoistway 1. The counterweight-side guide rail 9 is fixed to the short-side
portion 10B' of the first rail-side rail bracket 10B having an L-shaped cross section,
and the long-side portion 10A" of the first wall-side rail bracket 10A and the long-side
portion 10B" of the first rail-side rail bracket 10B are fastened to each other with
drill screws 19A and 19B and friction fixing bolts 15A and 15B.
[0029] In other words, in the present embodiment, during an ordinary operation of the car
4, the first wall-side rail bracket 10A and the first rail-side rail bracket 10B serve
to fasten with the frictional force of the friction fixing bolts 15A and 15B. If the
friction fixing bolts 15A and 15B slip at the time of some unordinary event such as
an earthquake, the load is received by the drill screws 19A and 19B.
[0030] In addition, each of the long-side portion 10A" of the first wall-side rail bracket
10A and the long-side portion 10B" of the first rail-side rail bracket 10B according
to the present embodiment are provided with a pair of through holes at a predetermined
interval. By inserting the drill screws 19A and 19B into the through holes, respectively,
with washers interposed therebetween, respectively, the first wall-side rail bracket
10A and the first rail-side rail bracket 10B are fastened to each other.
[0031] Furthermore, in the present embodiment, as illustrated in FIGS. 4 and 5, in each
of the long-side portions 10A" of the first wall-side rail bracket 10A and the long-side
portion 10B" of the first rail-side rail bracket 10B, a plurality of oblong holes
(four oblong holes 10A1, 10A2, 10A3, and 10A4 provided to the long-side portion 10A"
of the first wall-side rail bracket 10A (the oblong holes 10A3 and 10A4 not visible
in FIGS. 4 and 5), and two oblong holes 10B1 and 10B2 provided to the long-side portion
10B" of the first rail-side rail bracket 10B) are disposed between the through-holes
described above. In the present embodiment, the friction fixing bolts 15A and 15B
are inserted into the respective oblong holes 10A3 and 10A4 provided to the long-side
portion 10A" of the first wall-side rail bracket 10A, and also into the respective
oblong holes 10B1 and 10B2 provided to the long-side portion 10B" of the first rail-side
rail bracket 10B, with washers 17A and 17B interposed between the respective friction
fixing bolts 15A and 15B and the first rail-side rail bracket 10B. In this manner,
the first wall-side rail bracket 10A and the first rail-side rail bracket 10B are
fastened to each other, while enabling an adjustment of the position at which the
first wall-side rail bracket 10A and the first rail-side rail bracket 10B are fastened
to each other, by moving the friction fixing bolts 15A and 15B inside the oblong holes
10B1 and 10B2, respectively.
[0032] Meanwhile, as described above, with the drill screws 19A and 19B, a gap is ensured
between each of the drill screws 19A and 19B and the first rail-side rail bracket
10B in the horizontal direction, so as to avoid repetitive applications of load. However,
if the drill screws 19A and 19B are installed without the use of any particular apparatus,
the drill screws 19A and 19B may be installed off the center, or the drill screws
19A and 19B may be installed obliquely, so that each of the drill screws 19A and 19B
may become installed with no gap between the drill screw 19A or 19B and the first
rail-side rail bracket 10B in the horizontal direction, and the drill screw 19A or
19B may end up interfering with the first rail-side rail bracket 10B. The drill screw
19A or 19B themselves may then eventually become damaged.
[0033] Therefore, in the present embodiment, as illustrated in FIGS. 6 to 13, the counterweight-side
guide rail 9 is fixed, via the first rail-side rail bracket 10B, to the first wall-side
rail bracket 10A, and before fastening the first wall-side rail bracket 10A and the
first rail-side rail bracket 10B to each other using the drill screws 19A and 19B,
guides 20A and 20B and washers or spacers 21A and 21B having diameters larger than
those of flange portions 19A1 and 19B1 of the respective drill screws 19A and 19B
(see FIG. 10) are installed between the drill screws 19A and 19B and the first rail-side
rail bracket 10B, respectively, in the horizontal direction, and, after the drill
screws 19A and 19B are installed, the guides 20 A and 20B are then removed. A gap
G (see (d) in FIG. 13) is thus ensured between the first rail-side rail bracket 10B
and each of the drill screws 19A and 19B in the horizontal direction.
[0034] A method for installing the elevator guide rail described above will now be explained
in detail.
[0035] In the present embodiment, in implementing the elevator guide rail installation method,
an elevator guide rail installation apparatus is used, and the elevator guide rail
installation apparatus includes: the drill screws 19A and 19B by which the counterweight-side
guide rail 9 is fixed to the first wall-side rail bracket 10A with the first rail-side
rail bracket 10B therebetween; the guide 20A and the guide 20B that are disposed between
the drill screw 19A and the first rail-side rail bracket 10B and between the drill
screw 19B and the first rail-side rail bracket 10B, respectively, in the horizontal
direction, that have diameter larger than the diameters of the flange portions 19A1
and 19B1 (see FIG. 10) of the drill screws 19A and 19B, respectively, that are removed
after the drill screws 19A and 19B are installed, and that ensures the gaps G between
the first rail-side rail bracket 10B and the drill screws 19A and 19B, respectively,
in the horizontal direction; and washers or spacers 21A and 21B that are disposed
between the drill screw 19A and the first rail-side rail bracket 10B and between the
drill screw 19B and the first rail-side rail bracket 10B, respectively, in the horizontal
direction, and that have diameters larger than the diameters of the flange portions
19A1 and 19B1 of the drill screws 19A and 19B, respectively, in which each of the
guides 20A and 20B has a cylindrical shape an upper portion of which is provided with
a collar 20A1 or 20B1, in which each of the washers or the spacers 21A and 21B has
a doughnut-like shape, and in which the doughnut-shaped washers or spacers 21A and
21B are installed inside cylindrical portions of the collars 20A1 and 20B1 of the
guides 20A and 20B, respectively.
[0036] Using the above-described elevator guide rail installation apparatus, the guide 20A
and the washer or the spacer 21A are installed between the drill screw 19A and the
first rail-side rail bracket 10B, and the guide 20B and the washer or the spacer 21B
are installed between the drill screw 19B and the first rail-side rail bracket 10B,
in the horizontal direction (see (a) of FIG. 13). The guides 20A and 20B and the washer
or the spacers 21A and 21B have diameters larger than the flange portions 19A1 and
19B1 (see FIG. 10) of the drill screws 19A and 19B. After the drill screws 19A and
19B are installed, the guides 20A and 20B are removed (see (d) of FIG. 13), and form
a gap G (see (d) of FIG. 13) between each of the drill screws 19A and 19B and the
first rail-side rail bracket 10B in the horizontal direction.
[0037] Pilot holes 10B3 are formed at predetermined positions of the first rail-side rail
bracket 10B as illustrated in FIG. 7. The cylindrical guides 20A and 20B, each having
the corresponding flange portion 20A1 or 20B1 on the upper part thereof, are then
inserted into the respective pilot holes 10B3. The donut-shaped washers and spacers
21A and 21B are then installed, respectively, inside the cylindrical portions of the
collars 20A1 and 20B1 of the respective guides 20A and 20B, and then the drill screws
19A and 19B are inserted, respectively, into the central holes of the donut-shaped
washers or spacers 21A and 21B (see (a) of FIG. 13) .
[0038] After the drill screws 19A and 19B are inserted into the central holes of the respective
donut-shaped washers or spacers 21A and 21B, holes are drilled into the first wall-side
rail bracket 10A, using the drill screws 19A and 19B, respectively, and the drill
screws 19A and 19B are then inserted into the respective holes, and fasten the first
wall-side rail bracket 10A and the first rail-side rail bracket 10B (see (b) and (c)
of FIG. 13) . After the first wall-side rail bracket 10A and the first rail-side rail
bracket 10B are fastened with each other with the drill screws 19A and 19B, the guides
20A and 20B are pulled out using some predetermined means (e.g., a tool) so as to
ensure the gap G (see (d) of FIG. 13) between the first rail-side rail bracket 10B
and each of the drill screws 19A and 19B in the horizontal direction.
[0039] According to the present embodiment described above, the gap G can be always ensured
between each of the drill screws 19A and 19B and the first rail-side rail bracket
10B, and the guides 20A and 20B and the washers or the spacers 21A and 21B enable
the drill screws 19A and 19B to be driven straightly. Therefore, even if the drill
screws 19A and 19B are driven off the center, it is possible to ensure a gap G by
pulling out each of the guides 20A and 20B. Hence, a long-term load, such as during
that during the normal operation of the elevator apparatus 100, does not affect the
drill screws 19A and 19B. Therefore, it is possible to eliminate the possibility of
the drill screws 19A and 19B themselves becoming damaged.
[0040] Note that the present invention is not limited to the above-explained embodiment,
and includes various modifications thereof.
[0041] For example, the embodiment has been explained above in detail to facilitate understanding
of the present invention, and the present invention is not necessarily limited to
the configuration including all of the elements explained above. Furthermore, a part
of the configuration according to one of the embodiments may be replaced with a configuration
according to another embodiment, and a configuration according to the other embodiment
may be added to the configuration of the one embodiment. In addition, a part of the
configuration according to each of the embodiments may be added to, deleted from,
or replaced with the configuration according to the other embodiments.
Reference Signs List
[0042]
1 hoistway
1A, 1Ab, 1Ac, 1Ad wall surface of hoistway
2 building
2A floor
3 hoisting machine
4 car
4A car doorway
5 counterweight
6, 7 car-side guide rail
8, 9 counterweight-side guide rail
10 first rail bracket
10A first wall-side rail bracket
10A1, 10A2, 10A3, 10A4 oblong hole formed in long-side portion of first wall-side
rail bracket
10A5, 10A6, 10A7 hole formed in short-side portion of first wall-side rail bracket
10A' short-side portion of first wall-side rail bracket
10A" long-side portion of first wall-side rail bracket
10B first rail-side rail bracket
10B1, 10B2 Oblong hole formed on long-side portion of first rail-side rail bracket
10B3 pilot hole formed in first rail-side rail bracket
10B' short-side portion of first rail-side rail bracket
10B" long-side portion of first rail-side rail bracket
10H1, 10H2 anchor bolt
11 second rail bracket
11A second wall-side rail bracket
11B second rail-side rail bracket
12 third rail bracket
12A third wall-side rail bracket
12B third rail-side rail bracket
15A, 15B friction fixing bolt
16a, 16b, 16c fastener
17A, 17B washer
17a, 17b rail clip bolt
18a, 18b nut for rail clip bolt
19A, 19B drill screw
19A1, 19B1 flange portion of drill screw
19a, 19b rail clip
20A, 20B guide
20A1, 20B1 collar of guide
21A, 21B washer or spacer
100 elevator apparatus