Technical field
[0001] The present invention relates to a liquid composition as well as to an additive which
once diluted in an aqueous liquid, can result in the liquid composition. It further
relates to a method for fighting a flammable liquid fire with the composition as well
as to a method for protecting from fumes and vapors.
Prior art
[0002] Firefighting products are designed to fight specific types of burning material. For
instance, a firefighting product intended for fighting a non-liquefiable solid fire
is generally not designed to fight a flammable liquid fire and
vice versa. In particular, few flame retardant products intended to fight a non-liquefiable solid
fire, such as the one taught in
WO 2018/134393 A1, are also adapted to fight a flammable liquid fire.
[0003] Indeed, the most common technique known in the art for fighting a flammable liquid
fire consists in mixing water with one or more foaming agents so as to generate a
liquid foam and then spraying this foam on top of the surface of the flammable liquid.
[0004] The foam floats and forms a barrier on top of the flammable liquid. Thus, it prevents
air to reach the flammable liquid which helps extinguishing the fire. Furthermore,
it prevents the vapors emitted by the liquid from being dispersed into the atmosphere.
[0005] Foaming agents adapted to fighting a flammable liquid fire are usually selected based
on the ability to generate a foam:
- having a required expansion rate, generally lower than 20 for having a low expansion
foam, typically between 20 and 200 for having a medium expansion rate, over 200 for
having a high expansion foam,
- presenting a settling rate adapted to the application,
- resistant to contamination and destruction by contacting the flammable liquid,
- resistant to reignition of the flammable liquid, and
- more importantly, being filmogenic, i.e. capable of spreading and forming a film on top of the flammable liquid that allows
the foam to "re-heal".
[0006] Surfactants promoting foams having filmogenic properties are known as AFFF, acronym
of "Aqueous Film Forming Foams". A positive spreading coefficient C (
i.e. C > 0) characterizes a foam having filmogenic properties on a flammable liquid.
[0007] AFFF surfactants known in the art are organic fluorine surfactants such as perfluorooctane
sulfonic acid (PFOS) and perfluorooctanoic acid (PFOA) which have been used for a
long time. However, PFOS and PFOA are harmful to humans and the environment. PFOS
has been banned in the European Union since 2011 while the use of PFOA as a firefighting
agent is still permitted up to 2023 and 2025 under specific conditions.
[0008] Therefore, there is a need for a foaming firefighting product adapted for fighting
a flammable liquid fire and/or containment of fumes and/or vapors, which is capable
to spread such as to form a self-healing fire-resistant foam blanket on top of the
flammable liquid, and which is free of any fluoride surfactant.
Summary of the invention
[0009] The invention relates to an aqueous additive comprising, as weight percentages based
on the total weight of the additive:
water: balance to 100 %,
10% to 30% of a hydroxylated carbon-based component chosen among sucrose, fructose,
glucose, sorbitol, pentaerythritol and its derivatives, maltose, arabinose, glycerol
and its derivatives, and mixtures thereof,
PO43- ions in an amount expressed as a weight content of phosphorus pentoxide P2O5 ranging between 15% and 37%,
2% to 15% of NH4+ ions,
1% to 15% of a non-fluorinated surfactant chosen among an anionic surfactant, a non-ionic
surfactant and mixtures thereof,
7% at most of a corrosion inhibitor,
7 % at most of a stabilizer,
5% at most of a thickening agent, and
3% at most of other components.
[0010] The invention further relates to a liquid composition obtained by diluting the additive
according to invention in an aqueous liquid with a dilution ratio ranging between
1% and 20 %, the dilution ratio being the ratio of the additive volume over the sum
of the aqueous liquid volume and the additive volume. The invention also relates to
a process for preparing the composition according to the invention by diluting the
additive in an aqueous liquid.
[0011] The invention also relates to a liquid composition, notably according to the invention,
comprising as weight percentages based on the total weight of the composition:
water: balance to 100 %,
0.2% to 7% of at a hydroxylated carbon-based component chosen among sucrose, fructose,
glucose, sorbitol, pentaerythritol and its derivatives, maltose, arabinose, glycerol
and its derivatives, and mixtures thereof,
PO43- ions in an amount expressed as a weight content of phosphorus pentoxide P2O5 ranging between 0.2 % and 10%,
0.02% to 4% of NH4+ ions,
0.03% to 3% of a non-fluorinated surfactant chosen among an anionic surfactant, a
non-ionic surfactant and mixtures thereof,
0.6% at most of a corrosion inhibitor,
0.5% at most of a stabilizer,
1.5% at most of a thickening agent,
1% at most of other components.
[0012] Of course, the total sum of the weight percentages of the components of the additive
cannot exceed 100 %, and the total sum of the weight percentages of the components
of the composition cannot exceed 100 %.
[0013] As it will appear in more details through the following description, the inventors
have highlighted that a liquid foam may be generated from the additive and/or the
composition according to the invention, notably by diluting the additive into an aqueous
liquid. The generated foam spreads efficiently on top of the surface of a burning
flammable liquid. It forms a blanket covering substantially entirely the flammable
liquid surface acting as a long-lasting barrier preventing air to reach the flammable
liquid and promoting fire extinction. Furthermore, the inventors have highlighted
that the foam obtained from the additive and the composition of the invention is surprisingly
self-healing. This self-healing property delays of event prevents the flammable liquid
to re-ignite after being extinguished.
[0014] This self-healing behavior has been unexpected as the composition is not adapted
to produce a foam having filmogenic properties, since its spreading coefficient C
is negative. Thus, the invention provides a way to produce a foam having "pseudo-filmogenic"
properties while having a negative spreading coefficient C (
i.e. C < 0).
[0015] To the inventors knowledge, the invention provides for the first time a composition
for fighting a flammable liquid fire free of any fluorinated surfactant which is capable
to produce such a self-healing foam.
Detailed description
[0016] The spreading coefficient C of a foam onto a flammable liquid is defined by the following
relationship

wherein :

is the flammable liquid surface tension ;

is the surface tension of the composition for generating the foam ;

is the interface tension between the composition and the flammable liquid ;
the surface tensions

and

and the interface tension being measured at 20 °C and expressed in mN.m-1.
[0017] Unless otherwise specified, the contents of the various components are given in weight
percentage.
[0018] The surfactant is non-fluorinated,
i.e. it does not contain any carbon-fluorine (C-F) bond. More specifically, the non-fluorinated
surfactant is a non-fluorinated organic surfactant.
[0019] The non-fluorinated surfactant is chosen among an anionic surfactant, a non-ionic
surfactant and mixtures thereof. The document
"Encyclopedia of Chemical Technology, KIRK-OTHMER", volume 22, p. 333-432, 3rd edition,
1979, WILEY, provides some definition of emulsifying properties and functions of surfactants,
in particular p. 347-377 of this reference, for anionic and non-ionic surfactants.
[0020] The non-ionic surfactant may be chosen in the group consisting in alkyl- and polyalkyl-ethers
of polyethylene oxide, oxyalkylenated alcohols, alkyl- and polyalkyl-ethers of polyethylene
oxide, alkyl- and polyalkyl-sorbitan esters, polyoxyethylenated or not, alkyl- and
polyalkyl-sorbitan ethers, polyoxyethylenated or not, alkyl- and polyalkyl-glycosides
or polyglycosides, glycerol esters, polyoxyethylenated or non-polyoxyethylenated glycerol
alkyl and polyalkyl ethers, gemini surfactants, cetyl alcohol, stearyl alcohol, poly(ethylene
glycol)-block-poly(propylene glycol)-block-poly(ethylene glycol) non-ionic tri-block
copolymers, also known as poloxamers, and mixtures thereof.
[0021] Preferably, the non-ionic surfactant is an alkylpolyglucoside, in particular having
a Cn alkyl group with n ranging between 6 and 14, preferably between 8 and 10.
[0022] The anionic surfactants may be chosen in the group consisting in alkyl ether sulphates,
carboxylates, amino acid derivatives, sulphonates, isethionates, taurates, sulphosuccinates,
alkylsulphoacetates phosphates and alkylphosphates, polypeptides, metal salts of C10-C30
fatty acids, in particular C16-C25 fatty acids, in particular metal stearates and
behenates, alkali metal salts of cetylphosphate, and mixtures thereof.
[0023] Preferably, the anionic surfactant is sodium lauryl sarcosinate.
[0024] In some embodiments, the non-fluorinated surfactant comprises at least, or even consists
in the non-ionic surfactant. In other embodiments, the non-fluorinated surfactant
consists in the anionic surfactant.
[0025] Preferably, the hydroxylated carbon-based component comprises sucrose and fructose
and glucose.
[0026] Preferably, the hydroxylated carbon-based component comprises sugar, less than 10
% of the sugar being crystallizable, as percentages by weight based on the sugar weight.
[0027] Preferably, the hydroxylated carbon-based component is derived from a sugar extraction
process of a plant.
[0028] Preferably, the PO
43- and NH
4+ ions are provided in the composition and/or in the additive by ammonium polyphosphate,
preferably by ammonium polyphosphate 10-34-0.
[0029] Preferably, the composition and/or the additive comprise NH
4+ ions in an amount such that the ratio of the weight content of P
2O
5 over the weight content of NH
4+ ions ranges between 3 and 4, preferably equals 3.4.
[0030] The weight content of phosphorus pentoxide P
2O
5 can be measured according to standard ISO 6878:2004. The weight content of NH
4+ ions can be measured by a Kjeldahl-type method according to standard ISO 5663:1984.
[0031] In some embodiment, the additive and/or the composition may comprise the thickening
agent which preferably has thixotropic properties. A composition and/or an additive
showing "thixotropic" rheological behavior has a viscosity which decreases over time
when it is sheared and a viscosity which increases and stabilizes following a rest
period, after said shear stops, to a value less than or equal to its initial value
before said shear. A "thickening agent having thixotropic properties" is suitable
for modifying the rheological behavior of a material to make it thixotropic, possibly
after activation by adding an aqueous liquid.
[0032] Preferably, the thickening agent is chosen among xanthan gum, arabic gum, senegal
gum, diutan gum, agar gum, acacia gum, cellulose ethers and mixtures thereof. Preferably,
the thickening agent is chosen among xanthan gum, diutan gum and mixtures thereof.
[0033] As an alternative, the additive and/or the composition may be free of the thixotropic
agent.
[0034] In some embodiments, the additive and/or the composition may comprise a stabilizer.
The stabilizer is preferably a clay, preferably chosen among bentonite, sepiolite,
montmorillonite, attapulgite and their mixtures. Preferably, the stabilizer is bentonite.
In particular, the additive and/or the composition may comprise the thickening agent
and a clay, which are particularly well adapted to fight a fire of flammable liquid
which is miscible with water, for instance alcohol fires. In particular, the additive
and/or the composition may comprise xanthan gum and bentonite.
[0035] In some other embodiments, the additive and/or the composition may be free of the
stabilizer.
[0036] In some embodiments, the additive and/or the composition may comprise the corrosion
inhibitor. The anti-corrosion agent may be chosen among benzotriazole, C12-C18 film-forming
amines, potassium hexacyanoferrates (II or III) and their mixtures. The corrosion
inhibitor prevents corrosion of the vessel which may contain the additive of the composition.
[0037] In some other embodiments, the additive and/or the composition may be free of the
corrosion inhibitor.
[0038] Typically, the additive and/or the composition are essentially free of any fluorinated
organic compound. In other words, the additive and/or the composition may comprise
one or several components, different from the non-fluorinated surfactant, which comprise
fluorine ions or one or more organic or mineral fluorinated compounds as impurities.
Impurities are inevitable components that are introduced unintentionally with the
raw materials used to manufacture the additive and/or the composition. Notably, the
additive and/or the composition preferably comprise less than 0.03%, preferably less
than 0.003% of their respective weight of fluorine. The fluorine content can be measured
by calcination as for instance detailed in standard NFT90-004.
[0039] The "other components" are components which are different from water, the hydroxylated
carbon-based component, the PO
43- and NH
4+ ions, the non-fluorinated surfactant, the corrosion inhibitor, the stabilizer, and
the thickening agent. For instance, the other components may comprise an antimicrobial
agent, an antifungal agent, a colorant, a non-aqueous solvent, a mineral salt, for
instance NaCl, and mixtures thereof. The other components may comprise impurities.
[0040] The additive and/or the composition according to the invention, in particular the
additive, may advantageously be packaged to be made available to firefighting personnel,
for example in the form of receptacles or cannisters or any other packaging means
that is easily transportable. For example, it may be conveyed to the site of a fire
in a tank towed by a truck.
[0041] The additive and/or the composition may be denser than the flammable liquid they
are intended to fight. Notably, they may present a density greater than 1 kg.dm
-3. In particular, the additive may present a density greater than 1.3 kg.dm
-3.
[0042] Furthermore, the additive is preferably intended, after dilution in an aqueous liquid,
to fighting a fire of a flammable liquid and/or to protect from fumes, notably acidic
fumes, and/or vapors.
[0043] Preferably, the additive has a content by weight of the hydroxylated carbon-based
component which is greater than 15%, even greater than 20%. Preferably, it has a content
by weight of the hydroxylated carbon-based component which is less than 25%.
[0044] The additive preferably has a total content by weight of sucrose, glucose and fructose
which is greater than 15%, even greater than 20% and/or less than 25%.
[0045] The additive is preferably saturated with the hydroxylated carbon-based component,
the PO
43- ions and the NH
4+ ions. In other words, the saturated additive is such that any hydroxylated carbon-based
component and/or component suited to bring PO
43- ions and NH
4+ ions added to the additive cannot dilute into the water contained in the additive.
The person skilled in the art knows routinely how to determine the saturated state
of a solution.
[0046] Notably, the amount of PO
43- ions in the additive can be such that the weight content of phosphorus pentoxide
P
2O
5 is less than or equal to 23%.
[0047] In some preferred embodiments, the additive may comprise the thickening agent. Preferably,
the additive has a content by weight of the thickening agent which is greater than
or equal to 1%, notably greater than or equal to 2%, even greater than 3%.
[0048] The additive may comprise at least 1 % of the corrosion inhibitor.
[0049] The additive may comprise at least 0.4 % of the stabilizer.
[0050] The invention also relates to a process for manufacturing the additive according
to the invention, the method comprising preparing a liquid mixture comprising a raw
material comprising the hydroxylated carbon-based component, ammonium polyphosphate
and the non-fluorinated surfactant.
[0051] Preferably, the raw material comprising the hydroxylated carbon-based component is
a molasse, in particular chosen among a sugarcane molasse, a beet molasse, a date
molasse and mixtures thereof.
[0052] A "Molasse" is a residue of the sugar industry obtained at the end of the sugar crystallization
stage (in particular sucrose, glucose or fructose). The sugar of a molasse is substantially
non-crystallizable and contains glucose and sucrose and fructose. It generally contains
by weight a minimum of 30% carbohydrates, more generally between 40% and 55%, as well
as mineral salts and proteins. The sugar of a carbon-based component is considered
not to be "crystallizable" if it cannot be crystallized by the methods conventionally
used in the sugar industry. Such methods are described for example in the article
"
Extraction of beet sugar", by Alfa ARZATE, of October 27, 2005, published by the Maple
Syrup Research, Development and Technological Transfer Center, or in the article
"The extraction of sugar", by Prof. Mathlouthi and Ms. Barbara Rogé (CEDUS File). Molasses, which still contains sugar, but in a non-crystallizable form, is thus
conventionally considered to be a waste product of this industry.
[0053] As for the liquid composition, preferably, it is intended to fight a fire of a flammable
liquid and/or to protect from fumes, notably acidic fumes, and/or vapors.
[0054] The composition preferably has a content by weight of the hydroxylated carbon-based
component which is greater than 1.0%, even greater than 1.5 %. Preferably, it has
a content by weight of the hydroxylated carbon-based component which is less than
6%.
[0055] The composition preferably has a total content by weight of sucrose, glucose and
fructose which is greater than 1.0%, even greater than 1.5% and/or less than 6%.
[0056] The amount of PO
43- ions in the additive can be such that the weight content of phosphorus pentoxide
P
2O
5 ranges between 0.7% and 2%.
[0057] In some preferred embodiments, the composition may comprise the thickening agent.
Preferably, the composition has a content by weight of the thickening agent which
is greater than or equal to 0.15%. It may have a content by weight of the thickening
agent which is less than or equal to 1%, even less than or equal to 0.5%.
[0058] In some embodiments, the composition is obtained by diluting the additive in an aqueous
liquid. Preferably, the aqueous liquid is freshwater or brackish water.
[0059] The dilution ratio preferably ranges between 2% and 10%. In particular, it may equal
3% or 6%.
[0060] The composition may comprise at least 0.05 % of the corrosion inhibitor.
[0061] The composition may comprise at least 0.005 % of the stabilizer.
[0062] Furthermore, the invention relates to a method for fighting a flammable liquid fire,
the method comprising generating a liquid foam from the composition according to the
invention and contacting the liquid foam with the surface of the flammable liquid
such that the foam spreads on the flammable liquid and forms a pseudo-filmogenic blanket
floating thereon.
[0063] Preferably, the flammable liquid is chosen among flammable liquids miscible with
water, flammable liquids non-miscible with water and mixtures thereof. Such flammable
liquids are defined in EN-1568-1 to EN-1568-4 standards.
[0064] For example, the flammable liquid is non-miscible with water and is chosen in the
group consisting in heptane, diesel, kerosene, vegetable oil, animal oil, mineral
oil and their mixtures. According to another example, the flammable liquid is miscible
with water and is chosen in the group of liquids comprising alcohol groups, ketone
groups, aldehyde groups, ether groups and their mixtures.
[0065] Preferably, for fighting a fire of a flammable liquids which is miscible with water,
the composition comprises the thickening agent, and preferably the stabilizer.
[0066] Preferably, the liquid foam has an expansion rate which is at least 1.0, notably
at least 1.5. Such a minimal expansion rate is optimal for fighting a flammable liquid
fire. Furthermore, it may be of 20 at most, notably 10 at most. A skilled worker knows
how to select and a low-expansion foam generation system to generate a foam having
such a low expansion rate.
[0067] The invention also relates to a method for containment of fumes, notably acidic fumes,
and/or vapors susceptible to be emitted by a material, the method comprising generating
a liquid foam from the composition according to the invention and applying the foam
on the material such as to form a barrier to the fumes and/or vapors.
[0068] Preferably, the liquid foam has an expansion rate which is at least 1.0, notably
at least 1.5. Such a minimal expansion rate is optimal for covering the material and
protecting from fumes. Notably, it favors a low settling rate which prevents water
contained in the foam to drain and contact the material. Furthermore, the expansion
rate may be lower than 20, notably lower than 10.
[0069] Preferably, for optimal containment of fumes and/or vapors, the additive and/or composition
comprise the thickening agent. Preferably, they also comprise the stabilizer.
[0070] The material may comprise components which react with water such as to produce acidic
fumes. For instance, the material may comprise thionyl chloride SOCh. For instance,
the material may be a battery electrolyte, which may decompose into HCl fumes. Advantageously,
the foam according to the invention prevents from adding water onto acid, while forming
a gastight blanket covering the material.
[0071] Preferably, the liquid foam has an expansion rate which is at least 1.0, notably
at least 1.5. Such a minimal expansion rate is optimal for covering the material and
containing fumes and/or vapors. Notably, it favors a low settling rate which prevents
water contained in the foam to drain and contact the material. Furthermore, the expansion
rate may be lower than 20, notably lower than 10.
Figures
[0072] The invention may be better understood from a reading of the following examples,
which are not limiting and given for illustrative purposes only and from the appended
figures, wherein:
- figure 1 is a set of pictures of a spreading test of foam obtained from an example
of the liquid composition according to the invention,
- figure 2 is a set of pictures illustrating the firefighting and self-healing behavior
of a foam obtained from another example of the liquid composition according to the
invention,
- figure 3 is a picture illustrating the location of the foam generator on a tank wall
for large scale testing,
- figure 4 is a set of pictures of extinguishing of an unleaded gasoline 98 fire, a)
20s and b) 62 s after application thereon on the foam of example 13,
- figure 5 is a set of pictures of extinguishing of an unleaded gasoline 98 fire, a)
20s and b) 60 s after application thereon on the foam of example 14,
- figure 6 is a set of pictures of an attempt to re-ignite unleaded gasoline 98 after
application of the example 14 with a tray of gasoline, a) at application of the tray
on the blanket of foam, b) 3s, c) 8s, d) 43s, e) 44s and f) 49s after application
of the tray,
- figure 7 is a set of pictures of extinguishing of an unleaded gasoline 98 fire, a)
65s and b) 180s after application thereon on the foam of example 15, and
- figure 8 is a picture of a tank of unleaded gasoline covered by a film of an example
of the composition according to the invention one week after settlement of the foam.
Examples
[0073] The following raw materials have been used:
- solution of liquid ammonium polyphosphate 10-34-0, referred to below as APP, provided
by the company PRAYON or PHOSAGRO, comprising 34 % of phosphorus pentoxide P2O5,
- beet molasses provided by the company FRANCE MELASSE, comprising 50 % of sugar,
- xanthan gum provided by the company JUNGBUNZLAUER,
- Sodium Lauryl sarcosinate anionic and non-fluorinated surfactant ORAMIX® L30 provided by the company SEPPIC,
- Alkylpolyglucoside non-ionic and non-fluorinated surfactant SIMULSOL® B865 provided by the company SEPPIC,
- clay Sepiolite provided by TOLSA,
- potassium hexacyanoferrate II and III provided by AMPERE,
[0074] The examples followed by an asterix (
∗) refer to examples out of the invention.
[0075] The additives, which formulations are presented in table I, have been prepared in
the following way. The raw materials have been separately weighed and mixed altogether.
Table 1
formulation (wt%) |
Additive |
I∗ |
II∗ |
III∗ |
IV∗ |
V∗ |
VI |
VII |
Molasse |
|
|
|
|
94.0 |
38.8 |
38.0 |
APP solution |
|
22.9 |
95.7 |
91.8 |
|
54.8 |
53.7 |
Surfactant Simulsol® |
100 |
77.1 |
4.3 |
4.2 |
6.0 |
5.0 |
2.4 |
Hexacyanoferrate II |
|
|
|
|
|
0.7 |
0.7 |
Hexacyanoferrate III |
|
|
|
|
|
0.7 |
0.7 |
Xanthan gum |
|
|
|
4.1 |
|
|
4.1 |
Clay |
|
|
|
|
|
|
0.4 |
Properties |
Additive |
I∗ |
II∗ |
III∗ |
IV∗ |
V∗ |
VI |
VII |
Density (kg.dm-3) |
1.147 |
1.207 |
1.378 |
1.382 |
1.371 |
1.377 |
1.398 |
pH |
6.1 |
6.3 |
6.5 |
6.5 |
8.7 |
6.5 |
6.8 |
Viscosity (Cps) at 30 rpm |
6870 |
6777 |
|
|
|
112.0 |
|
Viscosity (Cps) at 60 rpm |
|
|
54.2 |
82.3 |
865 |
115.3 |
385.3 |
[0076] Viscosity has been measured with a Brookfield viscosimeter.
[0077] Compositions have then been prepared in a room at 15°C by diluting the additives
with either freshwater (FW) or brackish water (BW) which temperature has been 20°C.
Brackish water has been prepared comprising for a total of 100 %, 2.5% of NaCl, 1.10%
of MgCl
2.H
2O, 0.16% of CaCl
2.H
2O, 0.40 % of Na
2SO
4, the balance being water.
Laboratory tests
[0078] Foams have been generated from the different compositions and tested at the laboratory.
Table 2 illustrates the properties of the compositions and corresponding foams.

[0079] For examples 1 to 9 and 12, the foam has been produced with a standard UNI 86 type
firefighting hose, with a flow rate of 11.4 l/min and a service pressure of 6.3 ±
3 bar. For examples 10 and 11, the foam has been generated with a EN 1568-3, 2018
hose.
[0080] Measurements of the expansion rate have been performed according to EN 1568-3 and
EN 1568-4 standards, 2018.
[0081] The settling rate has been measured as being the time required for 25 % of the weight
of the foam to have become liquid again.
[0082] To determine whether a foamed composition is adapted to form a film on top a flammable
liquid, a foam is first generated from the exemplary composition with a hose and then
deposited in a container comprising heptane. First, it is observed if a blanket forms
on top of heptane. Then a blanket is brought through a hopper to the surface of the
container. If ignition of heptane is limited in time and the blanket reforms immediately,
the foamed composition is considered as being adapted to form a film.
[0083] To determine whether the composition is versatile, a foam is first generated from
the composition with a hose and then deposited in a container comprising a in water-miscible
liquid, for instance a polar solvent, in the present case acetone. The interface between
the foamed composition and acetone is observed. If polymers are observed which grow
in time, the foamed composition is considered as being versatile.
[0084] The foams obtained with examples 1 and 2 are the result of the mixture of a mere
addition of surfactant to water. They cannot develop any film on top of heptane.
[0085] Replacement of a minor part of surfactant by APP, as in examples 3 and 4, does not
make the foam adapted to form a film on top of heptane.
[0086] The foam of example 6, obtained from additive III, comprising 95.7% of APP solution
and the remainder being surfactant, may form a film on top of heptane. However, its
settling rate is too high for this film to remain on top of heptane during a fire.
Thus, it is not fire-resistant enough.
[0087] Addition of xanthan gum according to additive IV does not result in any film foaming
(see examples 7 and 8).
[0088] The foam of example 9, obtained from example V (comprising 94.0 % of molasse and
6.0% of surfactant) is quickly destroyed and does not form any film or blanket on
the surface of heptane.
[0089] Examples 10 and 11 illustrate the synergetic effect of a foam obtained from a composition
comprising a hydroxylated-carbon based component, ammonium polyphosphate and an un-fluorinated
non-ionic surfactant. The foam obtained by diluting additive VI at a dilution ratio
of 3 % and 6 % respectively is stable in time (the settling rate is greater than 20
minutes) and results in a fire-resistant blanket.
[0090] Furthermore, addition of xanthan gum to the additive (see additive VII) makes the
foam even more stable (no settling being observed after 30 min), film forming and
versatile.
Large scale tests
[0091] The following compositions of table 3 have been prepared.
Table 3
Composition |
Additive |
Dilution ratio (%) |
Dilution water |
13∗ |
I∗ |
1 |
FW |
14 |
VI |
6 |
FW |
15 |
VII |
6 |
FW |
[0092] Foams have been prepared from these liquid compositions examples and have been applied
on a container of unleaded gasoline 98.
[0093] Foam obtained from composition 13 get destroyed as soon as it contacts the gasoline.
[0094] Foams obtained from both compositions 14 and 15 have spread and have been stable
in time and have formed a stable and fire-resistant long-standing blanket on top of
the flammable liquid. This may be observed on figure 1 where the foam has entirely
spread on the flammable liquid surface 40s after having deposited the foam generated
from composition 15.
[0095] Furthermore, as illustrated on figure 2)a), another container containing unleaded
gasoline 98 was ignited and foams obtained from compositions 14 and 15 have been deposited
on top of the firing gasoline.
[0096] Both foams have successfully spread onto the firing gasoline and form a blanket thereon
until the fire has been put out. Figure 2)b) to 2)d) illustrates the evolution of
the gasoline fire 4s, 11s and 15s respectively after the foams have been deposited.
Then after, as illustrated on figure 2e) the blanket was cut through its thickness
to expose the gasoline and a flame has been approached from the gasoline such as to
reignite if (figure 2)e)).
[0097] Both foams have then developed a self-healing behavior, reforming a leaktight blanket
which once again has prevented air to reach the gasoline, as illustrated on figures
2)f) and 2)g). As observed on figures 2)g), after 9s, the fire has been put out again
by the foam self-healing behavior of example 14.
[0098] In addition, foam of example 15 has shown an even better firefighting behavior against
unleaded gasoline 98 than foam of example 14.
[0099] Further, some compositions have been tested at a larger scale at the firefighter
training Center, Civaux France.
[0100] A 1.9m diameter tank has been filled with 90 1 of unleaded gasoline 98.
[0101] The compositions have been prepared on site with a dosing pump injecting the additive
into dilution water.
[0102] The foam has been generated from the composition by a foam generator 5 provided on
a tank wall, as illustrated on figure 3. The flow rate has been 11.4 l/min, such as
to spread 4.5 1.m
-2.min
-1 of foam. The foam generator 5 presents a weir for pouring the foam onto the gasoline
surface. By doing so, the foam deposited has had a low interaction with the flames,
preventing intumescence of the composition. Furthermore, the flow rate of the foam
has been sufficient to push the fire front while it has been spreading on the gasoline
surface.
[0103] For every test, the foam has been deposited onto surface of the flammable liquid
90s after ignition of the latest. Once the fire has been extinguished, one has waited
for 300 s before reignition of the fire.
[0104] Table 4 summarizes the results of the large-scale tests.
Table 4
Example |
13∗ |
14 |
15 |
fire extinguishing duration (s) |
63 |
154 |
210 |
Duration of foam application (s) |
300 |
294 |
286 |
volume of applied composition (1) |
58 |
58 |
53 |
Time for reignition (min) |
4 |
8 |
>45 |
gasoline volume for reignition (1) |
2 |
2 |
5 |
[0105] Example 13
∗, out of the invention, shows that a foam generated from a mere mixture of water and
non-fluorinated surfactant may quickly extinguish a fire, after 63s as observed respectively
on figures 4a) and 4)b). However, once a tray of gasoline on fire is provided on top
of the foam, the latest resists only 4 minutes before the flammable liquid re-ignites.
[0106] As observed on figures 5a) and 5b), the foam of example 14 according to the invention
has generated a blanket on top of the flammable liquid which has extinguished the
fire after 154s. More especially, as compared with the foam of example 13, more time
(8 minutes) has been necessary for the gasoline to re-ignite. Notably, as it can be
observed on figures 6)a) to 6)f), once a tray of gasoline on fire is applied on the
fire and tears the blanket of foam such as to re-ignite the gasoline contained in
the tank underneath, the blanket progressively spreads and reheals such as to entirely
covering the tank of gasoline. This demonstrates the self-healing behavior of the
foam generated from the additive/composition of the invention.
[0107] This self-healing behavior has also been observed when fighting a fire with the foam
of Example 15, obtained from a composition having xanthan gum (see figures 7a) and
7b)). More particularly, said foam has been particularly stable and fire-resistance.
It has prevented any reignition of the fire, after providing 5 liters of gasoline
with the tray and waiting 45 minutes.
[0108] These different tests have highlighted the pseudo-filmogenic behavior of the foams
obtained from the compositions according to the invention.
Comparison of the filmogenic properties
[0109] The following compositions of table 5 have been prepared.
[0110] In table 5, to allow comparison between the different compositions, the total weight
content of components except water is such that it corresponds to a 6% volume dilution
of a corresponding additive into water.
[0111] Furthermore, the surface tension and the interface tension have been measured using
the ring method with a tensiometer manufactured by LAUDA.
[0112] As it can be observed, only composition 22, out of the invention and obtained by
dilution of the AFFF additive Totalon
® BX containing a fluorine-based surfactant, presents positive spreading coefficient
C which characterizes its filmogenic behavior adapted to generate a foam that spreads
on top of heptane or gasoline.
[0113] All other compositions present a spreading coefficient C which is negative. However,
apart from compositions 20 and 21, none of them can form self-healing a blanket of
foam.
[0114] Furthermore, table 6 presents the properties of compositions corresponding to different
dilution ratio of additive they have been obtained from.
[0115] As it can be observed from table 6, compositions 29 to 31 according to the invention
all have a spreading coefficient C which is negative whatever the dilution ratio of
additive VI ranging between 1% and 10%. All these compositions present a pseudo filmogenic
behavior which results in a self-healing foam for fighting a fire.
[0116] As a comparison, compositions 23 to 28 all generate foams which do not spread nor
self-heal preventing re-ignition of a fire. This is notably the case for compositions
26 to 28 which differ from compositions 29 to 32 by being free of any non-ionic surfactant.
[0117] Last, a blanket of foam generated from composition 31 and covering a tank of unleaded
gasoline has been followed in time to observe its evolution.
[0118] As it can be observed on figure 8, one week after the foam has been generated, it
has completely settled. Surprisingly, although the spreading coefficient C of this
composition is negative, a film is observed which covers the entire surface of the
tank and forms a dense blanket on the unleaded gasoline tank.
[0119] As it has been described throughout the present specification, the invention provides
a new additive and a new composition which do not comprise any fluorine-based surfactant
and successfully fight a flammable liquid fire and contain fumes and vapors, by forming
a self-healing fire-resistant foam blanket.
1. Aqueous additive comprising, as weight percentages based on the total weight of the
additive:
water: balance to 100 %,
10% to 30% of a hydroxylated carbon-based component chosen among sucrose, fructose,
glucose, sorbitol, pentaerythritol and its derivatives, maltose, arabinose, glycerol
and its derivatives, and mixtures thereof,
PO43- ions in an amount expressed as a weight content of phosphorus pentoxide P2O5 ranging between 15% and 37%,
2% to 15% of NH4+ ions,
1% to 15% of a non-fluorinated surfactant chosen among an anionic surfactant, a non-ionic
surfactant and mixtures thereof,
7% at most of a corrosion inhibitor,
7% at most of a stabilizer,
5% at most of a thickening agent,
3% at most of other components.
2. The additive according to claim 1, the non-ionic surfactant being chosen among alkyl-
and polyalkyl-ethers of polyethylene oxide, oxyalkylenated alcohols, alkyl- and polyalkyl-ethers
of polyethylene oxide, alkyl- and polyalkyl-sorbitan esters, polyoxyethylenated or
not, alkyl- and polyalkyl-sorbitan ethers, polyoxyethylenated or not, alkyl- and polyalkyl-glycosides
or polyglycosides, glycerol esters, polyoxyethylenated or non-polyoxyethylenated glycerol
alkyl and polyalkyl ethers, gemini surfactants, cetyl alcohol, stearyl alcohol, poly(ethylene
glycol)-block-poly(propylene glycol)-block-poly(ethylene glycol) non-ionic tri-block
copolymers, also known as poloxamers, and mixtures thereof.
3. The additive according to claim 2, the non-ionic surfactant being an alkylpolyglucoside,
in particular having a Cn alkyl group with n ranging between 6 and 14, preferably
between 8 and 10.
4. The additive according to anyone of the preceding claims, the anionic surfactant being
chosen in the group consisting in alkyl ether sulphates, carboxylates, amino acid
derivatives, sulphonates, isethionates, taurates, sulphosuccinates, alkylsulphoacetates
phosphates and alkylphosphates, polypeptides, metal salts of C10-C30 fatty acids,
in particular C16-C25 fatty acids, in particular metal stearates and behenates, alkali
metal salts of cetylphosphate, and mixtures thereof.
5. The additive according to claim 4, the anionic surfactant being sodium lauryl sarcosinate.
6. The additive according to anyone of the preceding claims, the hydroxylated carbon-based
component comprising sucrose and fructose and glucose.
7. The additive according to anyone of the preceding claims, the hydroxylated carbon-based
component comprising sugar, less than 10 % of the sugar being crystallizable, as percentages
by weight based on the sugar weight.
8. The additive according to anyone of the preceding claims, the PO43- and NH4+ ions being provided in the additive by ammonium polyphosphate, preferably by ammonium
polyphosphate 10-34-0.
9. The additive according to anyone of the preceding claims, being saturated with the
hydroxylated carbon-based component, the PO43- ions and the NH4+ ions.
10. The additive according to anyone of the preceding claims, comprising the thickening
agent which is chosen among xanthan gum, arabic gum, senegal gum, diutan gum, agar
gum, acacia gum, cellulose ethers and mixtures thereof, preferably being xanthan gum.
11. Method for manufacturing the additive according to anyone of the preceding claims,
comprising preparing a mixture comprising a raw material comprising the hydroxylated
carbon-based, ammonium polyphosphate and the non-fluorinated surfactant.
12. Liquid composition obtained by diluting the additive according to claims 1 to 10 in
an aqueous liquid with a dilution ratio ranging between 1 and 20, the dilution ratio
being the ratio of the additive volume over the sum of the aqueous liquid volume and
the additive volume, the aqueous liquid being preferably freshwater or brackish water.
13. Liquid composition, notably according to the preceding claim, comprising as weight
percentages based on the total weight of the composition:
water: balance to 100 %,
0.2% to 7% of a hydroxylated carbon-based component chosen among sucrose, fructose,
glucose, sorbitol, pentaerythritol and its derivatives, maltose, arabinose, glycerol
and its derivatives, and mixtures thereof,
PO43- ions in an amount expressed as a weight content of phosphorus pentoxide P2O5 ranging between 0.2 % and 10%,
0.02% to 4 % of NH4+ ions,
0.03% to 3% of a non-fluorinated surfactant chosen among an anionic surfactant, a
non-ionic surfactant and mixtures thereof,
0.6% at most of a corrosion inhibitor,
0.5% at most of a stabilizer,
1.5% at most of a thickening agent,
1% at most of other components.
14. Method of fighting a flammable liquid fire, the method comprising generating a liquid
foam from the composition according to anyone of claims 12 and 13 and contacting the
liquid foam with the surface of the flammable liquid, such that the foam spreads on
the flammable liquid and forms a pseudo-filmogenic blanket floating thereon.
15. Method according to claim 14, the flammable liquid being miscible with water or non-miscible
with water as defined in EN-1568-1 to EN-1568-4 standards.
16. Method for containment of fumes, notably acidic fumes, and/or vapors susceptible to
be emitted by a material, the method comprising generating a liquid foam from the
composition according to anyone of claims 12 and 13, and applying the foam on the
material such as to form a gastight blanket to the fumes and/or vapors.
17. The Method according to anyone of claims 14 to 16, the liquid foam having an expansion
rate of at least 1.0, notably at least 1.5, and notably at most 20, notably at most
10.