Technical Field
[0001] The present invention relates to an inhaler device, an electromagnetic induction
source, a manufacturing method for an electromagnetic induction source, and a system.
Background Art
[0002] An inhaler device that generates a substance to be inhaled by a user, such as an
electronic tobacco and a nebulizer, is widely used. For example, an inhaler device
uses a substrate including an aerosol source for generating an aerosol, a flavor source
for imparting a flavor component to the generated aerosol, and the like, to generate
an aerosol with the imparted flavor component. The user is able to taste a flavor
by inhaling the aerosol with the imparted flavor component, generated by the inhaler
device. An action that the user takes to inhale an aerosol is also referred to as
puff or puff action below.
[0003] An inhaler device of a type using an external heat source, such as a heating blade,
has been the mainstream so far. However, in recent years, an induction heating-type
inhaler device that generates an aerosol by inductively heating a susceptor with an
electromagnetic induction source configured as a coil, as described in Patent Literature
1 below, has become a focus of attention.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0005] However, Patent Literature 1 describes that an existing coil is used as an electromagnetic
induction source but does not describe improvement in the technology of an electromagnetic
induction source itself at all.
[0006] The present invention is contemplated in view of the above problem, and it is an
object of the present invention to provide a mechanism related to an electromagnetic
induction source compatible with an induction heating-type inhaler device.
Solution to Problem
[0007] To solve the above problem, an aspect of the present invention provides an inhaler
device. The inhaler device includes a power supply that supplies electric power, a
container capable of accommodating a substrate containing an aerosol source and a
susceptor in thermal proximity to the aerosol source in an internal space, and an
electromagnetic induction source that generates a varying magnetic field in the internal
space by using electric power supplied from the power supply. The electromagnetic
induction source includes a plurality of coil sheets laminated, and one or more connecting
portions. Each of the coil sheets has a board, a through-hole extending through the
board in a lamination direction, and a conductor having a first end and a second end
as both ends and disposed on or in the board so as to surround the through-hole. The
connecting portion electrically connects the second end of the conductor disposed
on or in the coil sheet located on an upper side in the lamination direction with
the first end of the conductor disposed on or in the coil sheet located on a lower
side in the lamination direction, of two of the coil sheets adjacent in the lamination
direction. The first end of the conductor disposed on or in the coil sheet located
on an uppermost side in the lamination direction and the second end of the conductor
disposed on or in the coil sheet located on a lowermost side in the lamination direction
are electrically connected to the power supply.
[0008] The plurality of coil sheets may be disposed such that the through-holes are lined
up in the lamination direction.
[0009] The electromagnetic induction source may include one or more first seals. The first
seal may seal a gap between two of the coil sheets adjacent in the lamination direction
on a side closer to the through-holes than the conductors.
[0010] The electromagnetic induction source may include one or more second seals. The second
seal may seal a gap between two of the coil sheets adjacent in the lamination direction
on a side farther from the through-holes than the conductors.
[0011] The container may be disposed in a space formed by the plurality of through-holes
lined up in the lamination direction.
[0012] The container may be made up of the plurality of through-holes lined up in the lamination
direction and the one or more first seals.
[0013] The conductor may have a plurality of electrically conducting paths between the first
end and the second end.
[0014] The plurality of electrically conducting paths may be disposed in parallel so as
to be spaced apart from each other in a direction orthogonal to the lamination direction.
[0015] The first end may be exposed from the board to the upper side in the lamination direction,
and the second end may be exposed from the board to the lower side in the lamination
direction.
[0016] Two of the coil sheets adjacent in the lamination direction may be disposed such
that the second end of the conductor disposed on or in the coil sheet located on the
upper side in the lamination direction and the first end of the conductor disposed
on or in the coil sheet located on the lower side in the lamination direction substantially
overlap each other in the lamination direction.
[0017] To solve the above problem, another aspect of the present invention provides an electromagnetic
induction source that generates a varying magnetic field by using electric power supplied.
The electromagnetic induction source includes a plurality of coil sheets laminated,
and one or more connecting portions. Each of the coil sheets has a board, a through-hole
extending through the board in a lamination direction, and a conductor having a first
end and a second end as both ends and disposed on or in the board so as to surround
the through-hole. The connecting portion electrically connects the second end of the
conductor disposed on or in the coil sheet located on an upper side in the lamination
direction with the first end of the conductor disposed on or in the coil sheet located
on a lower side in the laminating direction, of two of the coil sheets adjacent in
the lamination direction. The first end of the coil sheet located on an uppermost
side in the lamination direction and the second end of the coil sheet located on a
lowermost side in the lamination direction are electrically connected to a power supply
that supplies electric power
[0018] To solve the above problem, another aspect of the present invention provides a manufacturing
method for manufacturing an electromagnetic induction source that generates a varying
magnetic field by using electric power supplied. The manufacturing method includes
forming a plurality of coil sheets each of which includes a board, a through-hole
extending through the board in a lamination direction, and a conductor having a first
end and a second end as both ends and disposed on or in the board so as to surround
the through-hole, laminating the plurality of coil sheets in the lamination direction,
and electrically connecting the second end of the conductor disposed on or in the
coil sheet located on an upper side in the lamination direction with the first end
of the conductor disposed on or in the coil sheet located on a lower side in the lamination
direction by a connecting portion, of two of the coil sheets adjacent in the lamination
direction, for all combinations of two of the coil sheets adjacent in the lamination
direction.
[0019] To solve the above problem, another aspect of the present invention provides a system.
The system includes an inhaler device and a substrate. The substrate contains an aerosol
source. The inhaler device includes a power supply that supplies electric power, a
container capable of accommodating the substrate and a susceptor in thermal proximity
to the aerosol source, and an electromagnetic induction source that generates a varying
magnetic field in the internal space by using electric power supplied from the power
supply. The electromagnetic induction source includes a plurality of coil sheets laminated,
and one or more connecting portions. Each of the coil sheets has a board, a through-hole
extending through the board in a lamination direction, and a conductor having a first
end and a second end as both ends and disposed on or in the board so as to surround
the through-hole. The connecting portion electrically connects the second end of the
conductor disposed on or in the coil sheet located on an upper side in the lamination
direction with the first end of the conductor disposed on or in the coil sheet located
on a lower side in the lamination direction, of two of the coil sheets adjacent in
the lamination direction. The first end of the conductor disposed on or in the coil
sheet located on an uppermost side in the lamination direction and the second end
of the conductor disposed on or in the coil sheet located on a lowermost side in the
lamination direction are electrically connected to the power supply.
Advantageous Effects of Invention
[0020] As described above, according to the present invention, a mechanism related to an
electromagnetic induction source compatible with an induction heating-type inhaler
device is provided.
Brief Description of Drawings
[0021]
[FIG. 1] FIG. 1 is a schematic diagram that schematically illustrates a configuration
example of an inhaler device.
[FIG. 2] FIG. 2 is a perspective view that schematically illustrates an example of
the configuration of an electromagnetic induction source according to a present embodiment.
[FIG. 3] FIG. 3 is an exploded perspective view that schematically illustrates an
example of the configuration of the electromagnetic induction source according to
the present embodiment.
[FIG. 4] FIG. 4 is a top view that illustrates an example of the configuration of
a coil sheet according to the present embodiment.
[FIG. 5] FIG. 5 is a sectional view that illustrates an example of a cross section
of the electromagnetic induction source according to the present embodiment, taken
along the line A-A in FIG. 2.
[FIG. 6] FIG. 6 is a sectional view that illustrates an example of a cross section
of the electromagnetic induction source according to the present embodiment, taken
along the line B-B in FIG. 2.
[FIG. 7] FIG. 7 is a flowchart that illustrates an example of the flow of a manufacturing
method for manufacturing the electromagnetic induction source according to the present
embodiment.
[FIG. 8] FIG. 8 is a sectional view that illustrates an example of a cross section
of an electromagnetic induction source according to a first modification, taken along
the line A-A in FIG. 2.
[FIG. 9] FIG. 9 is a sectional view that illustrates another example of a cross section
of the electromagnetic induction source according to the first modification, taken
along the line A-A in FIG. 2.
[FIG. 10] FIG. 10 is a top view that illustrates an example of the configuration of
a coil sheet according to a second modification.
[FIG. 11] FIG. 11 is a top view that illustrates an example of two coil sheets adjacent
in a lamination direction of a plurality of coil sheets included in an electromagnetic
induction source according to a third modification.
[FIG. 12] FIG. 12 is a sectional view that illustrates part of a cross section of
the electromagnetic induction source according to the third modification, taken along
the line C-C in FIG. 11.
Description of Embodiments
[0022] Hereinafter, a preferred embodiment of the present invention will be described in
detail with reference to the attached drawings. In the specification and the drawings,
like reference signs denote structural elements having substantially the same functionalconfigurations,
and the description will not be repeated.
< 1. Configuration Example of Inhaler Device>
[0023] An inhaler device according to the present configuration example generates an aerosol
by heating a substrate containing an aerosol source by means of induction heating
(IH). Hereinafter, the present configuration example will be described with reference
to FIG. 1.
[0024] FIG. 1 is a schematic diagram that schematically illustrates a configuration example
of an inhaler device. As illustrated in FIG. 1, an inhaler device 100 according to
the present configuration example includes a power supply 111, a sensor 112, a notifier
113, a memory 114, a communicator 115, a controller 116, a susceptor 161, an electromagnetic
induction source 162, and a holder 140. A user inhales in a state where a stick substrate
150 is held by the holder 140. Hereinafter, structural elements will be sequentially
described.
[0025] The power supply 111 stores electric power. The power supply 111 supplies electric
power to the structural elements of the inhaler device 100. The power supply 111 can
be a rechargeable battery, such as a lithium ion secondary battery. The power supply
111 may be charged when connected to an external power supply with a universal serial
bus (USB) cable or the like. Alternatively, the power supply 111 may be charged with
a wireless power transmission technology in a state not connected to a power transmitting
device. Other than the above, only the power supply 111 may be allowed to be removed
from the inhaler device 100 or may be allowed to be replaced with a new power supply
111.
[0026] The sensor 112 detects various items of information regarding the inhaler device
100. The sensor 112 outputs the detected information to the controller 116. In an
example, the sensor 112 is a pressure sensor, such as a capacitor microphone, a flow
sensor, or a temperature sensor. When the sensor 112 detects a numeric value resulting
from user's inhalation, the sensor 112 outputs, to the controller 116, information
indicating that the user has inhaled In another example, the sensor 112 is an input
device that receives information input by the user, such as a button and a switch.
Particularly, the sensor 112 can include a button for instructions to start or stop
generating an aerosol. The sensor 112 outputs, to the controller 116, information
input by the user. In another example, the sensor 112 is a temperature sensor that
detects the temperature of the susceptor 161. The temperature sensor, for example,
detects the temperature of the susceptor 161 in accordance with an electric resistance
value of the electromagnetic induction source 162. The sensor 112 may detect the temperature
of the stick substrate 150 held by the holder 140 in accordance with the temperature
of the susceptors 161.
[0027] The notifier 113 notifies the user of information. In an example, the notifier 113
is a light-emitting device, such as a light emitting diode (LED). In this case, the
notifier 113 emits light in a different pattern of light, for example, when the state
of the power supply 111 is a charging required state, when the power supply 111 is
in being charged, or when there is an abnormality in the inhaler device 100. The pattern
of light here is a concept including color, the timing to turn on or off, and the
like. The notifier 113 may be a display device that displays an image, a sound output
device that outputs sound, or a vibration device that vibrates, in addition to or
instead of the light-emitting device. Other than the above, the notifier 113 may notify
information indicating that the user is allowed to inhale. The information indicating
that the user is allowed to inhale is notified when the temperature of the stick substrate
150 heated by electromagnetic induction reaches a predetermined temperature.
[0028] The memory 114 stores various items of information for the operation of the inhaler
device 100. The memory 114 is, for example, a non-volatile storage medium, such as
a flash memory. An example of the pieces of information stored in the memory 114 is
information regarding an operating system (OS) of the inhaler device 100, such as
the content of control over various structural elements by the controller 116. Another
example of the items of information stored in the memory 114 is information regarding
user's inhalation, such as the number of times of inhalation, inhalation time, and
an accumulated inhalation time period.
[0029] The communicator 115 is a communication interface for transmitting and receiving
information between the inhaler device 100 and another device. The communicator 115
performs communication that conforms with any wired or wireless communication standard.
A wireless local area network (LAN), a wired LAN, Wi-Fi (registered trademark), Bluetooth
(registered trademark), or the like can be adopted as such a communication standard.
In an example, the communicator 115 transmits information regarding user's inhalation
to a smartphone in order to display the information regarding user's inhalation on
the smartphone. In another example, the communicator 115 receives new information
on the OS from a server in order to update the information on the OS, stored in the
memory 114.
[0030] The controller 116 functions as an arithmetic processing unit and a control unit
and controls the overall operations in the inhaler device 100 in accordance with various
programs. The controller 116 includes an electronic circuit, such as a central processing
unit (CPU) and a microprocessor. The controller 116 may further include a read only
memory (ROM) that stores programs and arithmetic parameters to be used, and a random
access memory (RAM) that temporarily stores variable parameters as needed. The inhaler
device 100 executes various pieces of processing in accordance with control by the
controller 116. Feeding of electric power from the power supply 111 to another structural
element, charging of the power supply 111, detection of information by the sensor
112, notification of information by the notifier 113, storing and reading of information
by the memory 114, and transmitting and receiving of information by the communicator
115 each are an example of the pieces of processing to be controlled by the controller
116. Other pieces of processing to be executed by the inhaler device 100, such as
input of information to each structural element and processing based on information
output from each structural element, are controlled by the controller 116.
[0031] The holder 140 has an internal space 141. The holder 140 holds the stick substrate
150 while accommodating part of the stick substrate 150 in the internal space 141.
The holder 140 has an opening 142 that allows the internal space 141 to communicate
with outside. The holder 140 holds the stick substrate 150 that is inserted into the
internal space 141 through the opening 142. For example, the holder 140 is a tubular
body having the opening 142 and a bottom 143 at the ends, and defines the columnar
internal space 141. The holder 140 can be formed such that the inside diameter is
smaller than the outside diameter of the stick substrate 150 in at least part of the
tubular body in the height direction of the tubular body. The holder 140 can hold
the stick substrate 150 such that the stick substrate 150 inserted in the internal
space 141 is pressed from the outer circumference. The holder 140 also has the function
to define a flow path for air passing through the stick substrate 150. An air inlet
hole that is an inlet for air into the flow path is disposed at, for example, the
bottom 143. On the other hand, an air outlet hole that is an outlet for air from the
flow path is the opening 142.
[0032] The stick substrate 150 is a stick member. The stick substrate 150 includes a substrate
151 and an inhalation port 152.
[0033] The substrate 151 includes an aerosol source. When the aerosol source is heated,
the aerosol source is atomized to generate an aerosol. The aerosol source may be,
for example, a substance derived from tobacco, such as a processed substance obtained
by forming shredded tobacco or tobacco raw material into a granular form, a sheet
form, or a powder form. The aerosol source may contain a substance not derived from
tobacco and made from a plant other than tobacco (for example, mint, a herb, or the
like). In an example, the aerosol source may contain a flavor component, such as menthol.
When the inhaler device 100 is a medical inhaler, the aerosol source may contain a
medicine for a patient to inhale. The aerosol source is not limited to a solid and
may be, for example, a liquid, such as polyhydric alcohol and water. Examples of the
polyhydric alcohol include glycerine and propylene glycol. At least part of the substrate
151 is accommodated in the internal space 141 of the holder 140 in a state where the
stick substrate 150 is held by the holder 140.
[0034] The inhalation port 152 is a member to be held in a mouth of the user during inhalation.
At least part of the inhalation port 152 protrudes from the opening 142 in a state
where the stick substrate 150 is held by the holder 140. When the user inhales with
the inhalation port 152 protruding from the opening 142 in his or her mouth, air flows
into the holder 140 through the air inlet hole (not illustrated). Air flowing in passes
through the internal space 141 of the holder 140, that is, passes through the substrate
151, and reaches the inside of the mouth of the user together with an aerosol that
is generated from the substrate 151.
[0035] The stick substrate 150 further includes the susceptor 161. The susceptor 161 produces
heat by electromagnetic induction. The susceptor 161 is made of a conductive raw material,
such as a metal. In an example, the susceptor 161 is pieces of metal. The susceptor
161 is disposed in proximity to the aerosol source. In the example illustrated in
FIG. 1, the susceptor 161 is included in the substrate 151 of the stick substrate
150.
[0036] Here, the susceptor 161 is disposed in thermal proximity to the aerosol source. The
state where the susceptor 161 is in thermal proximity to the aerosol source means
that the susceptor 161 is disposed at a position where heat generated at the susceptor
161 is transferred to the aerosol source. For example, the susceptor 161 is included
in the substrate 151 together with the aerosol source and surrounded by the aerosol
source. With this configuration, heat generated from the susceptor 161 can be efficiently
used to heat the aerosol source.
[0037] The susceptor 161 may be untouchable from outside of the stick substrate 150. For
example, the susceptor 161 may be distributed in a central part of the stick substrate
150 but does not need to be distributed near the outer circumference of the stick
substrate 150.
[0038] The electromagnetic induction source 162 causes the susceptor 161 to produce heat
by electromagnetic induction. The electromagnetic induction source 162 is, for example,
a coiled conductive wire wound around the outer circumference of the holder 140. When
the electromagnetic induction source 162 is supplied with alternating current from
the power supply 111, the electromagnetic induction source 162 generates a magnetic
field. The electromagnetic induction source 162 is disposed at a position where the
internal space 141 of the holder 140 overlaps the generated magnetic field. Thus,
when the magnetic field is generated in a state where the stick substrate 150 is held
by the holder 140, eddy current is generated in the susceptor 161, and Joule heat
is generated. Subsequently, the aerosol source included in the stick substrate 150
is heated and atomized by the Joule heat to generate an aerosol. In an example, when
the sensor 112 detects that predetermined user input is performed, electric power
may be supplied to generate an aerosol. When the temperature of the stick substrate
150 inductively heated by the susceptor 161 and the electromagnetic induction source
162 reaches a predetermined temperature, the user is allowed to inhale. After that,
when the sensor 112 detects that the predetermined user input is performed, supply
of electric power may be stopped. In another example, in a period during which the
sensor 112 detects that the user has inhaled, electric power may be supplied to generate
an aerosol.
[0039] FIG. 1 shows an example in which the susceptor 161 is included in the substrate 151
of the stick substrate 150; however, the present configuration example is not limited
to this example. For example, the holder 140 may have the function of the susceptor
161. In this case, eddy current is generated in the holder 140 by the magnetic field
generated by the electromagnetic induction source 162, and Joule heat is generated.
Subsequently, the aerosol source included in the stick substrate 150 is heated and
atomized by the Joule heat to generate an aerosol.
[0040] In terms of the point that an aerosol can be generated by combining the inhaler device
100 with the stick substrate 150, a combination of the inhaler device 100 with the
stick substrate 150 may be regarded as one system.
<2. Induction Heating>
[0041] Induction heating will be described in detail below.
[0042] Induction heating is a process of causing a varying magnetic field to enter a conductive
physical object to heat the physical object. A magnetic field generator that generates
a varying magnetic field and a conductive heated object that is heated when exposed
to a varying magnetic field relate to induction heating. An example of the varying
magnetic field is an alternating magnetic field. The electromagnetic induction source
162 illustrated in FIG. 1 is an example of the magnetic field generator. The susceptor
161 illustrated in FIG. 1 is an example of the heated object.
[0043] When a varying magnetic field is generated from the magnetic field generator in a
state where the magnetic field generator and the heated object are disposed in a relative
position such that the varying magnetic field generated from the magnetic field generator
enters the heated object, eddy current is induced in the heated object. When the eddy
current flows through the heated object, Joule heat according to the electrical resistance
of the heated object is generated to heat the heated object. Such heating is also
referred to as Joule heating, ohmic heating, or resistance heating.
[0044] The heated object may have magnetism. In this case, the heated object is further
heated by magnetic hysteresis heating. Magnetic hysteresis heating is a process of
causing a varying magnetic field to enter a magnetic object to heat the object. When
a magnetic field enters a magnetic substance, magnetic dipoles contained in the magnetic
substance are aligned along the magnetic field. Therefore, when a varying magnetic
field enters a magnetic substance, the orientations of the magnetic dipoles change
with the varying magnetic field applied. With such reorientation of the magnetic dipoles,
heat is generated in the magnetic substance, and the heated object is heated.
[0045] Magnetic hysteresis heating typically occurs at a temperature lower than or equal
to a Curie point and does not occur at a temperature exceeding the Curie point. A
Curie point is a temperature at which a magnetic substance loses its magnetic properties.
For example, when the temperature of a heated object having a ferromagnetism at a
temperature lower than or equal to a Curie point exceeds the Curie point, a reversible
phase transition from ferromagnetism to paramagnetism occurs in the magnetism of the
heated object. When the temperature of the heated object exceeds the Curie point,
magnetic hysteresis heating does not occur any more, so the rate of increase in temperature
reduces.
[0046] The heated object is desirably made of a conductive material. The heated object is
further desirably made of a material having ferromagnetism. This is because, in the
latter case, heating efficiency can be increased by a combination of resistance heating
and magnetic hysteresis heating. For example, the heated object is made of one or
more raw materials selected from a raw material group consisting of aluminum, iron,
nickel, cobalt, conductive carbon, copper, stainless steel, and the like.
[0047] In both resistance heating and magnetic hysteresis heating, heat is not generated
by heat conduction from an external heat source but generated in the heated object.
Therefore, a steep increase in temperature and a uniform heat distribution in the
heated object can be implemented. This can be implemented by appropriately designing
the material and shape of the heated object and the magnitude and orientation of the
varying magnetic field. In other words, a steep increase in temperature and a uniform
heat distribution in the stick substrate 150 can be implemented by appropriately designing
the distribution of the susceptor 161 included in the stick substrate 150. Therefore,
it is possible to shorten time for preheating, and it is also possible to improve
the quality of a flavor tasted by the user.
[0048] Since induction heating directly heats the susceptor 161 included in the stick substrate
150, it is possible to efficiently heat the substrate as compared to when the stick
substrate 150 is heated from the outer circumference or the like with an external
heat source. When heating using an external heat source is performed, the external
heat source is inevitably higher in temperature than the stick substrate 150. On the
other hand, when induction heating is performed, the electromagnetic induction source
162 does not become higher in temperature than the stick substrate 150. Therefore,
the temperature of the inhaler device 100 can be maintained at low temperatures as
compared to when an external heat source is used, so it is a great benefit in relation
to user's safety.
[0049] The electromagnetic induction source 162 generates a varying magnetic field by using
electric power supplied from the power supply 111. In an example, the power supply
111 may be a direct current (DC) power supply. In this case, the power supply 111
supplies alternating-current power to the electromagnetic induction source 162 via
a DC/AC (alternate current) inverter In this case, the electromagnetic induction source
162 can generate an alternating magnetic field.
[0050] The holder 140 is an example of a container capable of accommodating the stick substrate
150 and the susceptor 161 in the internal space 141. The electromagnetic induction
source 162 generates a varying magnetic field in the internal space 141 by using electric
power supplied from the power supply 111. The susceptor 161 produces heat when a varying
magnetic field enters the susceptor 161. The electromagnetic induction source 162
illustrated in FIG. 1 is a solenoid-type coil. The solenoid-type coil is disposed
such that a conductive wire covers the outer circumference of the holder 140. When
current is applied to the solenoid-type coil, a magnetic field is generated in a central
space surrounded by the coil, that is, the internal space 141 of the holder 140. As
illustrated in FIG. 1, in a state where the stick substrate 150 is held by the holder
140, the susceptor 161 is surrounded by the coil. Therefore, the varying magnetic
field generated from the electromagnetic induction source 162 enters the susceptor
161 to inductively heat the susceptor 161.
<3. Technical Features>
[0051] A coil that is an electromagnetic induction source can be a bottleneck for reducing
the size of an induction heating-type inhaler device. This is because the coil increases
in length in a winding shaft direction and, as a result, the coil occupies a not small
area of an inhaler device. On the other hand, it is presumably possible to reduce
the size of the coil by shortening a conductive wire that is a coil. However, if the
length of a conductive wire is shortened, it may be difficult to generate a sufficiently
strong magnetic field for inductively heating a susceptor because the number of turns
of the coil cannot be ensured.
[0052] A method of manufacturing a coil by winding a conductive wire around a cylindrical
winding shaft presumably has a limit from various viewpoints, such as size reduction
and precision.
[0053] The present embodiment provides a mechanism of making the electromagnetic induction
source 162 by laminating boards each provided with an annular conductive wire track.
(1) Configuration of Electromagnetic Induction Source 162
[0054] Hereinafter, the configuration of the electromagnetic induction source 162 according
to the present embodiment will be described with reference to FIGS. 2 to 6.
[0055] FIG. 2 is a perspective view that schematically illustrates an example of the configuration
of the electromagnetic induction source 162 according to the present embodiment. FIG.
3 is an exploded perspective view that schematically illustrates an example of the
configuration of the electromagnetic induction source 162 according to the present
embodiment. FIG. 4 is a top view that illustrates an example of the configuration
of a coil sheet 10 according to the present embodiment. FIG. 5 is a sectional view
that illustrates an example of a cross section of the electromagnetic induction source
162 according to the present embodiment, taken along the line A-A in FIG. 2. FIG.
6 is a sectional view that illustrates an example of a cross section of the electromagnetic
induction source 162 according to the present embodiment, taken along the line B-B
in FIG. 2.
[0056] As illustrated in FIGS. 2 and 3, the electromagnetic induction source 162 includes
a plurality of the coil sheets 10 laminated and one or more connecting portions 50.
In the example illustrated in FIGS. 2 and 3, the electromagnetic induction source
162 includes four coil sheets 10 (10A to 10D) and three connecting portions 50 (50A
to 50C). Of course, the number of the coil sheets 10 and the number of the conductors
40 are not limited to this example. The lamination direction is a direction in which
the coil sheets 10 are laminated. In the lamination direction, one side is also referred
to as upper side, and the other side is also referred to as lower side. In the specification,
it is assumed that the electromagnetic induction source 162 is assembled to the inhaler
device 100 such that the upper side in the lamination direction is a side closer to
the opening 142 and the lower side in the lamination direction is a side farther from
the opening 142.
[0057] In the specification and the drawings, elements each having substantially the same
functional configuration can be distinguished from one another by suffixing different
alphabets to the same reference signs. For example, a plurality of elements each having
substantially the same functional configuration is distinguished from one another
like coil sheets 10A, 10B, 10C where necessary. However, when a plurality of elements
each having substantially the same functional configuration does not need to be distinguished
from one another, only the same reference sign is assigned. When, for example, the
coil sheets 10A, 10B, 10C do not need to be distinguished from one another, the coil
sheets 10A, 10B, 10C are simply referred to as coil sheets 10.
[0058] As illustrated in FIG. 4, the coil sheet 10 has a board 20, a through-hole 30 extending
through the board 20 in the lamination direction, and the conductor 40.
[0059] The board 20 is a sheet-shaped member. For example, the board 20 is made of a flexible
material having electrical insulation properties. The board 20 is formed in any shape
according to the shape of a housing that is a re-outer casing of the inhaler device
100, the shape of a component to be stored around the electromagnetic induction source
162, and the like. In other words, the board 20 is not limited to a square shape illustrated
in FIG. 4 and can be any shape, such as a circular shape. The shape of each of the
plurality of boards 20 laminated may be different from each other.
[0060] The conductor 40 is made of any conductor, such as copper. The conductor 40 may be
formed by applying conductive ink on the board 20 and curing the conductive ink. Examples
of the conductive ink include ink containing any conductive substance, such as silver
nanoparticles. Other than the above, the conductor 40 may be formed by using a method,
such as vapor deposition and sputtering. The conductor 40 has a first end 41 and a
second end 42 as both ends. The conductor 40 is disposed on the board 20 so as to
surround the through-hole 30. In the example illustrated in FIG. 4, the conductor
40 has an annular electrically conducting path 43 with one intermittent part.
[0061] The connecting portion 50 is disposed between two coil sheets 10 adjacent in the
lamination direction. The connecting portion 50 electrically connects the second end
42 of the conductor 40 disposed on the coil sheet 10 located on the upper side in
the lamination direction with the first end 41 of the conductor 40 disposed on the
coil sheet 10 located on the lower side in the lamination direction, of two of the
coil sheets 10 adjacent in the lamination direction. The connecting portion 50 is
made of any conductor, such as copper. In the example illustrated in FIG. 3, the connecting
portion 50A connects the second end 42A of the conductor 40A disposed on the coil
sheet 10A with the first end 41B of the conductor 40B disposed on the coil sheet 10B.
The connecting portion 50B connects the second end 42B of the conductor 40B disposed
on the coil sheet 10B with the first end 41C of the conductor 40C disposed on the
coil sheet 10C. The connecting portion 50C connects the second end 42C of the conductor
40C disposed on the coil sheet 10C with the first end 41D of the conductor 40D disposed
on the coil sheet 10D. With this configuration, the plurality of annular electrically
conducting paths 43 respectively provided in the plurality of laminated coil sheets
10 can be connected to each other by the connecting portion 50 at the intermittent
part to form a single coil.
[0062] The first end 41 of the conductor 40 disposed on the coil sheet 10 located on the
uppermost side in the lamination direction and the second end 42 of the conductor
40 disposed on the coil sheet 10 located on the lowermost side in the lamination direction
are electrically connected to the power supply 111. In the example illustrated in
FIGS. 2 and 3, the first end 41A of the conductor 40A disposed on the coil sheet 10A
and a second the second end 42B of the conductor 40D disposed on the coil sheet 10D
are electrically connected to the power supply 111. With this configuration, the electromagnetic
induction source 162 can generate a varying magnetic field by using alternating-current
power supplied from the power supply 111.
[0063] A board with no conductor 40 may be disposed on a further upper side of the coil
sheet 10 located on the uppermost side in the lamination direction. In this case,
the conductor 40 provided in the coil sheet 10 located on the uppermost side in the
lamination direction can be protected by being covered with the board.
[0064] As shown in FIG. 3, the plurality of coil sheets 10 is disposed such that the through-holes
30 are lined up in the lamination direction. In other words, in a state where the
plurality of coil sheets 10 is laminated, the through-holes 30 respectively formed
in the coil sheets 10 are disposed so as to be lined up with one another in plan view.
With this configuration, it is possible to form a space 31 surrounded by the laminated
through-holes 30. In a state where the electromagnetic induction source 162 is assembled
to the inhaler device 100, the stick substrate 150 is inserted in the space 31 formed
by the laminated through-holes 30 as illustrated in FIG. 2.
[0065] The holder 140 may be disposed in the space 31 formed by the plurality of through-holes
30 lined up in the lamination direction. For example, the holder 140 formed in a cylindrical
shape is disposed so as to be fitted to the space 31 formed in a cylindrical shape.
In this case, the stick substrate 150 is inserted into the holder 140 from the upper
side toward the lower side in the lamination direction. On the other hand, the stick
substrate 150 is removed from the holder 140 from the lower side toward the upper
side in the lamination direction.
[0066] The shape of each through-hole 30 is typically a circular shape illustrated in FIG.
3. Alternatively, the shape of each through-hole 30 may be selectively formed according
to the outer shape of the holder 140 disposed in the space 31.
[0067] As illustrated in FIG. 6, the first end 41 is exposed from the board 20 to the upper
side in the lamination direction. On the other hand, the second end 42 is exposed
from the board 20 to the lower side in the lamination direction. Specifically, while
the whole of the conductor 40 is disposed on the board 20, the second end 42 extends
through the board 20. With this configuration, of two of the coil sheets 10 adjacent
in the lamination direction, the second end 42 of the conductor 40 disposed on the
upper-side coil sheet 10 and the first end 41 of the conductor 40 disposed on the
lower-side coil sheet 10 can be easily connected by the connecting portion 50 with
a further shorter distance.
[0068] As described above, according to the present embodiment, the electromagnetic induction
source 162 is formed by laminating the plurality of coil sheets 10 and connecting
the ends of the conductors 40 respectively disposed on two of the coil sheets 10 adjacent
in the lamination direction with the connecting portion 50. Therefore, by reducing
the thickness of each coil sheet 10 or reducing the thickness of each conductor 40,
the size of the electromagnetic induction source 162 can be easily reduced while the
number of turns of a coil is maintained to maintain sufficient heating capability.
(2) Manufacturing Method for Electromagnetic Induction Source 162
[0069] FIG. 7 is a flowchart that illustrates an example of the flow of a manufacturing
method for manufacturing the electromagnetic induction source 162 according to the
present embodiment. Steps of the manufacturing method illustrated in this flow are,
for example, performed by various manufacturing apparatuses deployed in a factory.
A manufacturing apparatus that is an entity to perform each step may be different
step by step. One step may be performed by a plurality of types of manufacturing apparatuses.
[0070] As illustrated in FIG. 7, initially, the manufacturing apparatus forms the plurality
of coil sheets 10 (step S102). At this time, the manufacturing apparatus forms each
of the plurality of coil sheets 10 by providing the through-hole 30 in the board 20
and disposing the conductor 40 having the first end 41 and the second end 42 as both
ends so as to surround the through-hole 30. Through this step, for example, the coil
sheet 10A to the coil sheet 10D described with reference to FIGS. 2 to 6 are formed.
[0071] Subsequently, the manufacturing apparatus laminates the plurality of coil sheets
10 in the lamination direction (step S104). At this time, the manufacturing apparatus
disposes the plurality of coil sheets 10 such that the through-holes 30 respectively
formed in the coil sheets 10 are lined up in the lamination direction. Through this
step, for example, the coil sheet 10A to the coil sheet 10D are laminated as illustrated
in FIG. 2 and the like.
[0072] The manufacturing apparatus electrically connects the second end 42 of the conductor
40 disposed on the coil sheet 10 located on the upper side in the lamination direction
with the first end 41 of the conductor 40 disposed on the coil sheet 10 located on
the lower side in the lamination direction, of two of the coil sheets 10 adjacent
in the lamination direction for all the combinations of two of the coil sheets 10
adjacent in the lamination direction (step S106). Through this step, for example,
for each of the combination of the coil sheet 10A and the coil sheet 10B, the combination
of the coil sheet 10B and the coil sheet 10C, and the combination of the coil sheet
10C and the coil sheet 10D, the mutual conductors 40 are electrically connected. As
a result, the electromagnetic induction source 162 illustrated in FIG. 2 and the like
is manufactured.
[0073] With the manufacturing method described above, the electromagnetic induction source
162 according to the present embodiment is manufactured. With the manufacturing method,
the electromagnetic induction source 162 can be manufactured by simply laminating
the coil sheets 10 and electrically connecting the conductors 40 adjacent in the lamination
direction. Therefore, in comparison with a method of manufacturing a coil by winding
a conductive wire around a cylindrical winding shaft, a coil can be manufactured easily
and precisely.
<4. Modifications>
(1) First Modification
[0074] The present modification is an example in which a seal that fills the gap between
two of the coil sheets 10 adjacent in the lamination direction is disposed. The present
modification will be described with reference to FIGS. 8 and 9.
First Example
[0075] FIG. 8 is a sectional view that illustrates an example of a cross section of the
electromagnetic induction source 162 according to the present modification, taken
along the line A-A in FIG. 2. As illustrated in FIG. 8, the electromagnetic induction
source 162 may include one or more first seals 61 (61A to 61C). The first seal 61
seals the gap between two of the coil sheets 10 adjacent in the lamination direction
on a side closer to the through-holes 30 than the conductors 40. For example, the
first seal 61 may be formed in an annular shape to couple the through-holes 30 respectively
formed in two of the coil sheets 10 adjacent in the lamination direction. With this
configuration, it is possible to prevent foreign matter, such as an aerosol generated
from the stick substrate 150, from flowing from the inside of the through-hole 30
to the conductor 40 side. Thus, the degradation of the conductor 40 can be prevented.
[0076] The space 31 formed by the plurality of through-holes 30 lined up in the lamination
direction and the one or more first seals 61 may function as the internal space 141
of the holder 140. In other words, the holder 140 may be made up of the plurality
of through-holes 30 lined up in the lamination direction and the one or more first
seals 61. With this configuration, an additional holder 140 does not need to be disposed
in the space 31, so the size of the inhaler device 100 can be further reduced.
Second Example
[0077] FIG. 9 is a sectional view that illustrates an example of a cross section of the
electromagnetic induction source 162 according to the present modification, taken
along the line A-A in FIG. 2. As illustrated in FIG. 9, the electromagnetic induction
source 162 may include one or more second seals 62 (62A to 62C). The second seal 62
seals the gap between two of the coil sheets 10 adjacent in the lamination direction
on a side farther from the through-holes 30 than the conductors 40. For example, the
first seal 61 is formed in an annular shape and disposed so as to cover the outer
circumference of the conductor 40. With this configuration, it is possible to prevent
foreign matter, such as dust and water droplets, from flowing from the outside of
the electromagnetic induction source 162 to the conductor 40 side. Thus, the degradation
of the conductor 40 can be prevented.
Supplement
[0078] The electromagnetic induction source 162 may have both the first seal 61 and the
second seal 62.
(2) Second Modification
[0079] The present modification is an example in which a plurality of the electrically conducting
paths 43 is provided in the conductor 40. The present modification will be described
with reference to FIG. 10.
[0080] FIG. 10 is a top view that illustrates an example of the configuration of the coil
sheet 10 according to the present modification. As illustrated in FIG. 10, the conductor
40 may have a plurality of electrically conducting paths 43 between the first end
41 and the second end 42. In the example illustrated in FIG. 10, the conductor 40
has two electrically conducting paths 43, that is, an electrically conducting path
43-1 and an electrically conducting path 43-2. The plurality of electrically conducting
paths 43 may be disposed in parallel so as to be spaced apart in a direction orthogonal
to the lamination direction. In the example illustrated in FIG. 10, each of the electrically
conducting path 43-1 and the electrically conducting path 43-2 is formed in an annular
shape and disposed in parallel in a radial direction of the through-hole 30. With
this configuration, it is possible to increase the magnetic flux strength of a varying
magnetic field that is generated from the electromagnetic induction source 162 by
increasing the amount of current passing through the electromagnetic induction source
162. Thus, it is possible to further rapidly increase the temperature of the susceptor
161.
(3) Third Modification
[0081] The present modification is an example in which the length of the connecting portion
50 is set to the shortest length by shifting the positions of the conductors 40 between
two coil sheets 10 to be laminated. The present modification will be described with
reference to FIGS. 11 and 12.
[0082] FIG. 11 is a top view that illustrates an example of two coil sheets 10 adjacent
in the lamination direction of the plurality of coil sheets 10 included in the electromagnetic
induction source 162 according to the present modification. It is assumed that the
coil sheet 10B is laminated under the coil sheet 10A. FIG. 12 is a sectional view
of the coil sheet 10A and the coil sheet 10B of a cross section of the electromagnetic
induction source 162 according to the present modification, taken along the line C-C
in FIG. 11.
[0083] As illustrated in FIGS. 11 and 12, two of the coil sheets 10 adjacent in the lamination
direction are disposed such that the second end 42A of the conductor 40A disposed
on the coil sheet 10A located on the upper side in the lamination direction and the
first end 41B of the conductor 40B disposed on the coil sheet 10B located on the lower
side in the lamination direction substantially overlap in the lamination direction.
In other words, in a state where the coil sheet 10A and the coil sheet 10B are laminated,
the second end 42A and the first end 41B are disposed so as to overlap each other
in plan view. Here, the phrase "substantially overlap in the lamination direction"
means that at least part of the second end 42A and at least part of the first end
41B overlap in the lamination direction. With this configuration, the first end 41B
is located directly below the second end 42A. Therefore, in the present modification,
in comparison with the example illustrated in FIG. 6, the length of the connecting
portion 50 can be shortened. In the present modification, the second end 42A and the
first end 41B can be further easily connected by, for example, welding. Therefore,
in the present modification, in comparison with the example illustrated in FIG. 6,
the electromagnetic induction source 162 can be easily manufactured.
<5. Supplement>
[0084] The preferred embodiment of the present invention has been described in detail with
reference to the attached drawings; however, the present invention is not limited
to those examples. It is obvious that persons having ordinary skill in the art in
the field of technology to which the present invention belongs can conceive of various
modifications or alterations within the scope of the technical idea recited in the
claims, and these can also be naturally interpreted as belonging to the technical
scope of the present invention.
[0085] For example, in the above embodiment, an example in which the conductor 40 is disposed
on the board 20 has been described; however, the present invention is not limited
to this example. The conductor 40 may be embedded in the board 20. Even in this case,
the first end 41 may be exposed from the board 20 to the upper side in the lamination
direction, and the second end 42 may be exposed from the board 20 to the lower side
in the lamination direction.
[0086] For example, in the above embodiment, an example in which the susceptor 161 is pieces
of metal has been described; however, the present invention is not limited to this
example. For example, the susceptor 161 may be formed in a long shape, such as a rod
shape, a cylinder shape, and a sheet shape. In this case, the susceptor 161 is desirably
disposed at the center of the substrate 151 along the longitudinal direction of the
substrate 151. With this configuration, since the susceptor 161 that emits high heat
as a result of induction heating is disposed at the center of the substrate 151, it
is possible to generate an aerosol in a short period of time from the start of heating.
Of course, the susceptors 161 respectively formed in multiple types of shape may be
mixedly included in the substrate 151.
[0087] For example, in the above embodiment, an example in which the susceptor 161 is included
in the substrate 151 has been described; however, the present invention is not limited
to this example. In other words, the susceptor 161 can be disposed at any position
at which the susceptor 161 is in thermal proximity to the aerosol source. In an example,
the susceptor 161 may be formed in a blade shape and disposed so as to protrude from
the bottom 143 of the holder 140 into the internal space 141. When the stick substrate
150 is inserted into the holder 140, the stick substrate 150 is inserted such that
the blade-shaped susceptor 161 sticks into the substrate 151 from an end of the stick
substrate 150 in an insertion direction. In another example, the susceptor 161 may
be disposed at an inner wall of the holder 140, forming the internal space 141.
[0088] For example, in the above embodiment, an example in which one electromagnetic induction
source 162 is assembled to the inhaler device 100 has been described; however, the
present invention is not limited to this example. A plurality of the electromagnetic
induction sources 162 may be assembled to the inhaler device 100.
[0089] For example, in the above embodiment, an example in which the electromagnetic induction
source 162 is assembled to the inhaler device 100 such that the upper side in the
lamination direction is a side closer to the opening 142 and the lower side in the
lamination direction is a side farther from the opening 142 has been described; however,
the present invention is not limited to this example. For example, the electromagnetic
induction source 162 may be assembled to the inhaler device 100 such that the upper
side in the lamination direction is a side farther from the opening 142 and the lower
side in the lamination direction is a side closer to the opening 142. In this case,
the conductor 40 located on the side closest to the opening 142 (that is, in the lowest
layer) is covered with the board 20 when viewed from the opening 142 side, so the
conductor 40 can be protected.
[0090] A series of pieces of processing, executed by the devices, described in the specification,
may be implemented by any one of software, hardware, and a combination of software
and hardware. Programs that are components of software are prestored in, for example,
storage media (non-transitory media) provided inside or outside the devices. The programs
are, for example, loaded onto a RAM when a computer that controls the devices described
in the specification runs the programs and are run on a processor, such as a CPU.
Examples of the storage media include a magnetic disk, an optical disk, a magneto-optical
disk, and a flash memory. The computer programs may be distributed via, for example,
a network, without using storage media.
[0091] Pieces of processing described by using the flowchart and the sequence diagram in
the specification may be not necessarily executed in order as illustrated. Some processing
steps may be executed in parallel. An additional processing step may be adopted, and
part of the processing steps may be omitted.
[0092] The following configurations also belong to the technical scope of the present invention.
- (1) An inhaler device includes
a power supply that supplies electric power,
a container capable of accommodating a substrate containing an aerosol source and
a susceptor in thermal proximity to the aerosol source in an internal space, and
an electromagnetic induction source that generates a varying magnetic field in the
internal space by using electric power supplied from the power supply, wherein
the electromagnetic induction source includes
a plurality of coil sheets laminated, and
one or more connecting portions,
each of the coil sheets has
a board,
a through-hole extending through the board in a lamination direction, and
a conductor having a first end and a second end as both ends and disposed on or in
the board so as to surround the through-hole,
the connecting portion electrically connects the second end of the conductor disposed
on or in the coil sheet located on an upper side in the lamination direction with
the first end of the conductor disposed on or in the coil sheet located on a lower
side in the lamination direction, of two of the coil sheets adjacent in the lamination
direction, and
the first end of the conductor disposed on or in the coil sheet located on an uppermost
side in the lamination direction and the second end of the conductor disposed on or
in the coil sheet located on a lowermost side in the lamination direction are electrically
connected to the power supply.
- (2) In the inhaler device according to the above (1),
the plurality of coil sheets is disposed such that the through-holes are lined up
in the lamination direction.
- (3) In the inhaler device according to the above (2),
the electromagnetic induction source includes one or more first seals, and
the first seal seals a gap between two of the coil sheets adjacent in the lamination
direction on a side closer to the through-holes than the conductors.
- (4) In the inhaler device according to the above (2) or (3),
the electromagnetic induction source includes one or more second seals, and
the second seal seals a gap between two of the coil sheets adjacent in the lamination
direction on a side farther from the through-holes than the conductors.
- (5) In the inhaler device according to any one of the above (2) to (4),
the container is disposed in a space formed by the plurality of through-holes lined
up in the lamination direction.
- (6) In the inhaler device according to the above (3),
the container is made up of the plurality of through-holes lined up in the lamination
direction and the one or more first seals.
- (7) In the inhaler device according to any one of the above (1) to (6),
the conductor has a plurality of electrically conducting paths between the first end
and the second end.
- (8) In the inhaler device according to the above (7),
the plurality of electrically conducting paths is disposed in parallel so as to be
spaced apart from each other in a direction orthogonal to the lamination direction.
- (9) In the inhaler device according to any one of the above (1) to (8),
the first end is exposed from the board to the upper side in the lamination direction,
and
the second end is exposed from the board to the lower side in the lamination direction.
- (10) In the inhaler device according to any one of the above (1) to (8),
two of the coil sheets adjacent in the lamination direction are disposed such that
the second end of the conductor disposed on or in the coil sheet located on the upper
side in the lamination direction and the first end of the conductor disposed on or
in the coil sheet located on the lower side in the lamination direction substantially
overlap each other in the lamination direction.
- (11) An electromagnetic induction source that generates a varying magnetic field by
using electric power supplied includes a plurality of coil sheets laminated, and
one or more connecting portions, wherein
each of the coil sheets has
a board,
a through-hole extending through the board in a lamination direction, and
a conductor having a first end and a second end as both ends and disposed on or in
the board so as to surround the through-hole,
the connecting portion electrically connects the second end of the conductor disposed
on or in the coil sheet located on an upper side in the lamination direction with
the first end of the conductor disposed on or in the coil sheet located on a lower
side in the lamination direction, of two of the coil sheets adjacent in the lamination
direction, and
the first end of the coil sheet located on an uppermost side in the lamination direction
and the second end of the coil sheet located on a lowermost side in the lamination
direction are electrically connected to a power supply that supplies electric power
- (12) A manufacturing method for manufacturing an electromagnetic induction source
that generates a varying magnetic field by using electric power supplied includes
forming a plurality of coil sheets each of which includes a board, a through-hole
extending through the board in a lamination direction, and a conductor having a first
end and a second end as both ends and disposed on or in the board so as to surround
the through-hole,
laminating the plurality of coil sheets in the lamination direction, and
electrically connecting the second end of the conductor disposed on or in the coil
sheet located on an upper side in the lamination direction with the first end of the
conductor disposed on or in the coil sheet located on a lower side in the lamination
direction by a connecting portion, of two of the coil sheets adjacent in the lamination
direction, for all combinations of two of the coil sheets adjacent in the lamination
direction.
- (13) A system includes an inhaler device and a substrate, wherein
the substrate contains an aerosol source,
the inhaler device includes
a power supply that supplies electric power,
a container capable of accommodating the substrate and a susceptor in thermal proximity
to the aerosol source in an internal space, and
an electromagnetic induction source that generates a varying magnetic field in the
internal space by using electric power supplied from the power supply,
the electromagnetic induction source includes
a plurality of coil sheets laminated, and
one or more connecting portions,
each of the coil sheets has
a board,
a through-hole extending through the board in a lamination direction, and
a conductor having a first end and a second end as both ends and disposed on or in
the board so as to surround the through-hole,
the connecting portion electrically connects the second end of the conductor disposed
on or in the coil sheet located on an upper side in the lamination direction with
the first end of the conductor disposed on or in the coil sheet located on a lower
side in the lamination direction, of two of the coil sheets adjacent in the lamination
direction, and
the first end of the conductor disposed on or in the coil sheet located on an uppermost
side in the lamination direction and the second end of the conductor disposed on or
in the coil sheet located on a lowermost side in the lamination direction are electrically
connected to the power supply.
Reference Signs List
[0093]
- 100
- inhaler device
- 111
- power supply
- 112
- sensor
- 113
- notifier
- 114
- memory
- 115
- communicator
- 116
- controller
- 140
- holder
- 141
- internal space
- 142
- opening
- 143
- bottom
- 150
- stick substrate
- 151
- substrate
- 152
- inhalation port
- 161
- susceptor
- 162
- electromagnetic induction source
- 10
- coil sheet
- 20
- board
- 30
- through-hole
- 31
- space
- 40
- conductor
- 41
- first end
- 42
- second end
- 43
- electrically conducting path
- 50
- connecting portion
- 61
- first seal
- 62
- second seal
1. An inhaler device comprising:
a power supply that supplies electric power;
a container capable of accommodating a substrate containing an aerosol source and
a susceptor in thermal proximity to the aerosol source in an internal space; and
an electromagnetic induction source that generates a varying magnetic field in the
internal space by using electric power supplied from the power supply, wherein
the electromagnetic induction source includes
a plurality of coil sheets laminated, and
one or more connecting portions,
each of the coil sheets has
a board,
a through-hole extending through the board in a lamination direction, and
a conductor having a first end and a second end as both ends and disposed on or in
the board so as to surround the through-hole,
the connecting portion electrically connects the second end of the conductor disposed
on or in the coil sheet located on an upper side in the lamination direction with
the first end of the conductor disposed on or in the coil sheet located on a lower
side in the lamination direction, of two of the coil sheets adjacent in the lamination
direction, and
the first end of the conductor disposed on or in the coil sheet located on an uppermost
side in the lamination direction and the second end of the conductor disposed on or
in the coil sheet located on a lowermost side in the lamination direction are electrically
connected to the power supply.
2. The inhaler device according to claim 1, wherein
the plurality of coil sheets is disposed such that the through-holes are lined up
in the lamination direction.
3. The inhaler device according to claim 2, wherein
the electromagnetic induction source includes one or more first seals, and
the first seal seals a gap between two of the coil sheets adjacent in the lamination
direction on a side closer to the through-holes than the conductors.
4. The inhaler device according to claim 2 or 3, wherein
the electromagnetic induction source includes one or more second seals, and
the second seal seals a gap between two of the coil sheets adjacent in the lamination
direction on a side farther from the through-holes than the conductors.
5. The inhaler device according to any one of claims 2 to 4, wherein
the container is disposed in a space formed by the plurality of through-holes lined
up in the lamination direction.
6. The inhaler device according to claim 3, wherein
the container is made up of the plurality of through-holes lined up in the lamination
direction and the one or more first seals.
7. The inhaler device according to any one of claims 1 to 6, wherein
the conductor has a plurality of electrically conducting paths between the first end
and the second end.
8. The inhaler device according to claim 7, wherein
the plurality of electrically conducting paths is disposed in parallel so as to be
spaced apart from each other in a direction orthogonal to the lamination direction.
9. The inhaler device according to any one of claims 1 to 8, wherein
the first end is exposed from the board to the upper side in the lamination direction,
and
the second end is exposed from the board to the lower side in the lamination direction.
10. The inhaler device according to any one of claims 1 to 8, wherein
two of the coil sheets adjacent in the lamination direction are disposed such that
the second end of the conductor disposed on or in the coil sheet located on the upper
side in the lamination direction and the first end of the conductor disposed on or
in the coil sheet located on the lower side in the lamination direction substantially
overlap each other in the lamination direction.
11. An electromagnetic induction source that generates a varying magnetic field by using
electric power supplied, the electromagnetic induction source comprising:
a plurality of coil sheets laminated; and
one or more connecting portions, wherein
each of the coil sheets has
a board,
a through-hole extending through the board in a lamination direction, and
a conductor having a first end and a second end as both ends and disposed on or in
the board so as to surround the through-hole,
the connecting portion electrically connects the second end of the conductor disposed
on or in the coil sheet located on an upper side in the lamination direction with
the first end of the conductor disposed on or in the coil sheet located on a lower
side in the lamination direction, of two of the coil sheets adjacent in the lamination
direction, and
the first end of the coil sheet located on an uppermost side in the lamination direction
and the second end of the coil sheet located on a lowermost side in the lamination
direction are electrically connected to a power supply that supplies electric power.
12. A manufacturing method for manufacturing an electromagnetic induction source that
generates a varying magnetic field by using electric power supplied, the manufacturing
method comprising:
forming a plurality of coil sheets each of which includes a board, a through-hole
extending through the board in a lamination direction, and a conductor having a first
end and a second end as both ends and disposed on or in the board so as to surround
the through-hole;
laminating the plurality of coil sheets in the lamination direction; and
electrically connecting the second end of the conductor disposed on or in the coil
sheet located on an upper side in the lamination direction with the first end of the
conductor disposed on or in the coil sheet located on a lower side in the lamination
direction by a connecting portion, of two of the coil sheets adjacent in the lamination
direction, for all combinations of two of the coil sheets adjacent in the lamination
direction.
13. A system comprising an inhaler device and a substrate, wherein
the substrate contains an aerosol source,
the inhaler device includes
a power supply that supplies electric power,
a container capable of accommodating the substrate and a susceptor in thermal proximity
to the aerosol source in an internal space, and
an electromagnetic induction source that generates a varying magnetic field in the
internal space by using electric power supplied from the power supply,
the electromagnetic induction source includes
a plurality of coil sheets laminated, and
one or more connecting portions,
each of the coil sheets has
a board,
a through-hole extending through the board in a lamination direction, and
a conductor having a first end and a second end as both ends and disposed on or in
the board so as to surround the through-hole,
the connecting portion electrically connects the second end of the conductor disposed
on or in the coil sheet located on an upper side in the lamination direction with
the first end of the conductor disposed on or in the coil sheet located on a lower
side in the lamination direction, of two of the coil sheets adjacent in the lamination
direction, and
the first end of the conductor disposed on or in the coil sheet located on an uppermost
side in the lamination direction and the second end of the conductor disposed on or
in the coil sheet located on a lowermost side in the lamination direction are electrically
connected to the power supply.