Technical Field
[0001] The present disclosure related to a classifier, a power plant, and a method for operating
a classifier.
Background Art
[0002] In the related art, solid fuel (carbon-containing solid fuel) such as coal or biomass
fuel is crushed by a pulverizer (mill) into fine powder within a predetermined particle
size range and supplied to a combustion device. In the mill, the solid fuel such as
coal or biomass fuel put into a crushing table is sandwiched and crushed between the
crushing table and a crushing roller, and the pulverized fuel within a predetermined
particle size range (fineness), of the solid fuel crushed into fine powder (hereinafter,
the crushed solid fuel is referred to as "crushed fuel"), is sorted in a classifier
by a carrier gas (primary air) that is supplied from an outer periphery of the crushing
table, and transported to a boiler to be burned in a combustion device. In a thermal
power plant, steam is generated by heat exchange with a combustion gas produced by
burning pulverized fuel in a boiler, and a steam turbine is rotationally driven by
the steam to rotationally drive a generator connected to the steam turbine, whereby
electric power generation is performed.
[0003] As one of the classifiers that are provided in the mill, for example, a rotary classifier
is known. The rotary classifier has a plurality of blades that are disposed at equal
intervals in the circumferential direction around a rotational axis. The rotary classifier
is a device that performs classification by causing coarse powder fuel (crushed fuel
larger than a predetermined particle size), which is large in weight and on which
a centrifugal force acts greatly, to repel to the outer periphery side of the blade,
and causing pulverized fuel (crushed fuel smaller than a predetermined particle size),
which is small in weight and on which a transport force due to an air flow of primary
air acts greatly, to pass to the inner periphery side of the blade, when the crushed
fuel passes between the plurality of blades that rotate around the rotational axis.
[0004] Further, the rotary classifier has a main body portion that rotates around the rotational
axis. The main body portion holds the upper and lower sides of the blade, so that
the blade can revolve around the rotational axis. The main body portion is held by
bearings and rotated at a predetermined rotation speed by a power source such as a
motor. By changing the rotation speed, the force acting on the crushed fuel can be
adjusted to obtain a predetermined fineness (classification performance).
[0005] In general, the blade of the rotary classifier has a flat plate shape. However, for
the purpose of improving classification performance (the performance of repelling
coarse powder fuel to the outer periphery side of the blade and passing pulverized
fuel between the blades) or the like, there is a case where the blade of the rotary
classifier is made in a shape that is not a simple flat plate shape (for example,
PTL 1).
[0006] In PTL 1, there is described a rotary classifier in which an angle with a direction
of a rotation radius is large at an upstream end (an inlet end) of each of a plurality
of classifying blades rotating around a vertical axis and the angle is small at a
downstream end (an outlet end). That is, in PTL 1, there is described a rotary classifier
in which a classifying blade is bent.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0008] The classifying blade (blade) described in PTL 1 has a shape that is bent such that
an inlet side portion (an outer portion in the radial direction) and an outlet side
portion (an inner portion in the radial direction) have different angles (angles with
respect to the radial direction). In general, a particle size range of the crushed
fuel that can be repelled toward the outer periphery side changes according to the
angle of the blade. Therefore, in the blade described in PTL 1, there is a case where
crushed fuel having a particle size of an intermediate degree, which is repelled to
the outer periphery side at the inlet side portion of the blade but cannot be repelled
to the outer periphery side at the outlet side portion, collides with the blade. In
this case, the result of classification is greatly different between a case of colliding
with the outlet side portion and a case of colliding with the inlet side portion.
[0009] Whether to collide with the inlet side portion of the blade or to collide with the
outlet side portion is determined by an intrusion position of the crushed fuel into
the rotary classifier. Specifically, in a case of intruding into the rotary classifier
from a distant place in the radial direction of the blade, the crushed fuel collides
with the outlet side portion, and in a case of intruding into the rotary classifier
from a near place in the radial direction of the blade, the crushed fuel collides
with the inlet side portion.
[0010] In this manner, in the device described in PTL 1, in a case where crushed fuel having
a particle size of an intermediate degree intrudes into the rotary classifier from
a distant place of the blade and collides with the inlet side portion of the blade,
the collided crushed fuel is repelled to the outer periphery side to be returned to
a crushing part (a crushing table). On the other hand, in a case where crushed fuel
having a particle size of an intermediate degree intrudes into the rotary classifier
from a near place of the blade and collides with the outlet side portion of the blade,
the collided crushed fuel passes to the inner periphery side and is led to a boiler.
Since it is difficult to control the intrusion position of the crushed fuel into the
rotary classifier, in the device described in PTL 1, with respect to the crushed fuel
having a particle size of an intermediate degree, whether it collides with the inlet
side portion and is repelled to the outer periphery side or it collides with the outlet
side portion and passes to the inner periphery side is random with respect to the
particle size. That is, even if it is the crushed fuel having the same particle size,
a case where it is classified (a case where it is repelled to the outer periphery
side) and a case where it is not classified (a case where it is repelled to the inner
periphery side) occur. Therefore, there is a possibility that the classification of
the crushed fuel according to a target particle size may not be performed with high
accuracy, that is, the classification performance may decrease.
[0011] In particular, since the larger the angle difference between the inlet side portion
and the outlet side portion, the larger the particle size range in which whether or
not to be classified becomes random with respect to the particle size, a decrease
in classification performance is remarkable. Further, even if the rotation speed of
the blade is changed, a problem of a decrease in classification performance cannot
be solved only by changing the upper limit or lower limit of the particle size range
in which whether or not to be classified becomes random with respect to the particle
size.
[0012] The present disclosure has been made in view of such circumstances, and has an object
to provide a classifier, a power plant, and a method for operating a classifier, in
which it is possible to improve classification performance. Solution to Problem
[0013] In order to solve the above problems, a classifier, a power plant, and a method for
operating a classifier of the present disclosure adopt the following means.
[0014] A classifier according to an aspect of the present disclosure is a classifier that
classifies particles introduced along with a carrier gas into particles larger than
a predetermined particle size and particles equal to or smaller than the predetermined
particle size, the classifier including: a plurality of blades that extend in an up-down
direction and are disposed side by side in a circumferential direction on a virtual
circle centered on a central axis extending in the up-down direction, and to which
the particles are introduced along with the carrier gas heading from an outer side
in a radial direction to an inner side, in which the blade has a collision surface
with which the introduced particles collide, and which repels the particles larger
than the predetermined particle size, among the collided particles, in an outward
direction in the radial direction, and repels the particles equal to or smaller than
the predetermined particle size in an inward direction in the radial direction, and
in the collision surface, an angle formed by a tangent line to the virtual circle
and a normal line to the collision surface is larger on an outer side in the radial
direction than on an inner side in the radial direction.
[0015] A method for operating a classifier according to an aspect of the present disclosure
is a method for operating a classifier that classifies particles introduced along
with a carrier gas into particles larger than a predetermined particle size and particles
equal to or smaller than the predetermined particle size, in which the classifier
includes a plurality of blades that extend in an up-down direction and are disposed
side by side in a circumferential direction on a virtual circle centered on a central
axis extending in the up-down direction, and to which the particles are introduced
along with the carrier gas heading from an outer side in a radial direction to an
inner side, the blade has a collision surface with which the introduced particles
collide, and which repels the particles larger than the predetermined particle size,
among the collided particles, in an outward direction in the radial direction, and
repels the particles equal to or smaller than the predetermined particle size in an
inward direction in the radial direction, and in the collision surface, an angle formed
by a tangent line to the virtual circle and a normal line to the collision surface
is larger on an outer side in the radial direction than on an inner side in the radial
direction, the method including: a step of classifying the particles into the particles
larger than the predetermined particle size and the particles equal to or smaller
than the predetermined particle size by the blade.
Advantageous Effects of Invention
[0016] According to the present disclosure, it is possible to improve classification performance.
Brief Description of Drawings
[0017]
Fig. 1 is a configuration diagram showing a solid fuel crushing device and a boiler
according to an embodiment of the present disclosure.
Fig. 2 is a vertical sectional view showing a rotary classifier according to the embodiment
of the present disclosure.
Fig. 3 is a horizontal sectional view showing the rotary classifier according to the
embodiment of the present disclosure.
Fig. 4 is a horizontal sectional view showing a blade according to the embodiment
of the present disclosure.
Fig. 5 is a graph showing the relationship between an outward force and passage characteristic
of the blade, which acts on crushed fuel, and a distance from a blade inlet in the
embodiment of the present disclosure.
Fig. 6 is a graph showing classification performance of the rotary classifier according
to the embodiment of the present disclosure.
Fig. 7 is a diagram showing a modification example of the blade according to the embodiment
of the present disclosure.
Fig. 8 is a diagram showing a modification example of the blade according to the embodiment
of the present disclosure.
Fig. 9 is a diagram showing a modification example of the blade according to the embodiment
of the present disclosure.
Fig. 10 is a diagram showing a modification example of the blade according to the
embodiment of the present disclosure.
Fig. 11 is a sectional view taken along line XI-XI of Fig 10 and viewed in the direction
of an arrow.
Fig. 12 is a sectional view taken along line XII-XII of Fig 10 and viewed in the direction
of an arrow.
Fig. 13 is a diagram showing a modification example of the rotary classifier according
to the embodiment of the present disclosure.
Fig. 14 is a diagram showing a modification example of the blade according to the
embodiment of the present disclosure.
Fig. 15 is a diagram showing a blade according to a comparative example of the present
disclosure.
Fig. 16 is a diagram showing the blade according to the comparative example of the
present disclosure.
Fig. 17 is a graph showing the relationship between an outward force and passage characteristic
of the blade, which acts on crushed fuel, and a distance from a blade inlet in the
comparative example of the present disclosure.
Fig. 18A is a graph showing the relationship between a size of crushed fuel passing
through a flat plate-shaped blade and the passage characteristic.
Fig. 18B is a graph showing the relationship between the size of the crushed fuel
passing through the flat plate-shaped blade and the distance from the blade inlet.
Fig. 19 is a schematic diagram showing a classification effect in an air flow.
Fig. 20 is a graph showing the relationship between a particle size of crushed fuel
that collides with the blade and the distance from the blade inlet.
Fig. 21 is a graph showing classification performance of a rotary classifier according
to the comparative example of the present disclosure.
Fig. 22 is a diagram showing a blade according to a comparative example of the present
disclosure.
Fig. 23 is a graph showing the relationship between an outward force and passage characteristic
of the blade, which acts on crushed fuel, and a distance from a blade inlet in the
comparative example of the present disclosure.
Fig. 24 is a graph showing classification performance of a rotary classifier according
to the comparative example of the present disclosure.
Description of Embodiments
[0018] Hereinafter, an embodiment of the present disclosure will be described with reference
to the drawings. A power plant 1 according to the present embodiment includes a solid
fuel crushing device 100 and a boiler 200.
[0019] In the following description, upper indicates a vertically upper side, and "upper"
in an upper portion, an upper surface, or the like indicates a portion on the vertically
upper side. Further, similarly, "lower" indicates a portion on the vertically lower
side, and a vertical direction is not exact and includes an error.
[0020] The solid fuel crushing device 100 of the present embodiment is a device that crushes
solid fuel (carbon-containing solid fuel) such as coal or biomass fuel, as an example,
to generate pulverized fuel, and supplies the pulverized fuel to a burner (a combustion
device) 220 of the boiler 200.
[0021] Although the power plant 1 that includes the solid fuel crushing device 100 and the
boiler 200 shown in Fig. 1 includes a single solid fuel crushing device 100, a system
may be adopted in which a plurality of solid fuel crushing devices 100 are provided
respectively corresponding to a plurality of burners 220 of a single boiler 200.
[0022] The solid fuel crushing device 100 of the present embodiment includes a mill(a pulverizer)
10, a coal feeder (a fuel feeder) 20, an air blowing part (a carrier gas supply part)
30, a state detecting part 40, and a control unit (determination unit) 50.
[0023] The mill 10 that crushes solid fuel such as coal or biomass fuel to be supplied to
the boiler 200 into pulverized fuel, which is finely powdered solid fuel, may be of
a type of crushing only coal, a type of crushing only biomass fuel, or a type of crushing
biomass fuel together with coal.
[0024] Here, the biomass fuel is a renewable organic resource derived from living organisms,
and is, for example, thinned wood, waste wood, driftwood, grass, waste, sludge, tires,
recycled fuel (pellets or chips) made using these as raw materials, or the like. However,
it is not limited to those presented here. Since the biomass fuel takes in carbon
dioxide during a growth process of biomass, it is considered to be carbon-neutral
because it does not emit carbon dioxide that is a global warming gas.
[0025] The mill 10 includes a housing 11, a crushing table (a rotary table) 12, a crushing
roller 13, a drive unit 14, a mill motor 15 that is connected to the drive unit 14
and rotationally drives the crushing table 12, a rotary classifier 16, a fuel supply
part 17, and a classifier motor 18 that rotationally drives the rotary classifier
16.
[0026] The housing 11 is a casing that is formed in a tubular shape extending in the vertical
direction and accommodates the crushing table 12, the crushing roller 13, the rotary
classifier 16, and the fuel supply part 17.
[0027] The fuel supply part 17 is mounted to a central portion of a ceiling portion 42 of
the housing 11. The fuel supply part 17 is for supplying the solid fuel introduced
from a bunker 21 into the housing 11, and is disposed along an up-down direction at
a center position of the housing 11, and a lower end portion thereof extends to the
inside of the housing 11.
[0028] The drive unit 14 is installed in the vicinity of a bottom surface portion 41 of
the housing 11, and the crushing table 12 that is rotated by a driving force that
is transmitted from the mill motor 15 connected to the drive unit 14 is disposed to
be rotatable.
[0029] The crushing table 12 is a circular member when viewed in a plan view, and is disposed
such that the lower end portion of the fuel supply part 17 faces it. The upper surface
of the crushing table 12 may have, for example, an inclined shape in which a central
portion is low and it becomes higher toward the outer side to form a shape in which
an outer peripheral portion is bent upward. The fuel supply part 17 supplies solid
fuel (in the present embodiment, for example, coal or biomass fuel) from above toward
the crushing table 12 below, and the crushing table 12 crushes the supplied solid
fuel between itself and the crushing roller 13.
[0030] When the solid fuel is introduced from the fuel supply part 17 toward a substantially
central region of the crushing table 12, the solid fuel is led toward the outer periphery
side of the crushing table 12 by a centrifugal force due to the rotation of the crushing
table 12, and is sandwiched and crushed between the crushing table 12 and the crushing
roller 13. The crushed solid fuel is blown upward by a carrier gas (hereinafter referred
to as primary air) introduced from a carrier gas flow path 100a (hereinafter referred
to as a primary air flow path), and is led to the rotary classifier 16.
[0031] A discharge outlet (not shown) that allows the primary air flowing in from the primary
air flow path 100a to flow out to a space above the crushing table 12 in the housing
11 is provided at the outer periphery of the crushing table 12. A swirl blade (not
shown) is installed at the discharge outlet to impart a swirling force to the primary
air blown out from the discharge outlet. The primary air with the swirling force applied
thereto by the swirl blade becomes an air flow having a swirling velocity component,
and transports the solid fuel crushed on the crushing table 12 to the rotary classifier
16 on the upper side in the housing 11. The solid fuel larger than a predetermined
particle size, of the crushed solid fuel, is classified by the rotary classifier 16,
or falls to be returned to the crushing table 12 without reaching the rotary classifier
16 and crushed between the crushing table 12 and the crushing roller 13 again.
[0032] The crushing roller 13 is a rotating body that crushes the solid fuel supplied from
the fuel supply part 17 to the crushing table 12. The crushing roller 13 is pressed
against the upper surface of the crushing table 12 and crushes the solid fuel in cooperation
with the crushing table 12.
[0033] Although in Fig. 1, only one crushing roller 13 is shown as a representative, a plurality
of crushing rollers 13 are disposed at constant intervals in a circumferential direction
so as to press the upper surface of the crushing table 12. For example, three crushing
rollers 13 are disposed at equal intervals in the circumferential direction at angular
intervals of 120° on an outer peripheral portion. In this case, the portions (pressing
portions) where the three crushing rollers 13 are in contact with the upper surface
of the crushing table 12 are equidistant from a rotation center axis of the crushing
table 12.
[0034] The crushing roller 13 can be swung up and down by a journal head 45 and is supported
to be movable toward and away from the upper surface of the crushing table 12. When
the crushing table 12 rotates in a state where an outer peripheral surface of the
crushing roller 13 is in contact with the solid fuel on the upper surface of the crushing
table 12, the crushing roller 13 receives a rotational force from the crushing table
12 and rotates together with the crushing table 12. When the solid fuel is supplied
from the fuel supply part 17, the solid fuel is pressed and crushed between the crushing
roller 13 and the crushing table 12.
[0035] A support arm 47 of the journal head 45 is supported by a support shaft 48 along
a horizontal direction at its intermediate portion such that the crushing roller 13
can swing in the up-down direction with the support shaft 48 as a center at a side
surface portion of the housing 11. Further, a pressing device 49 is provided at an
upper end portion of the support arm 47 on the vertically upper side. The pressing
device 49 is fixed to the housing 11 and applies a load to the crushing roller 13
through the support arm 47 or the like so as to press the crushing roller 13 against
the crushing table 12.
[0036] The drive unit 14 is a device that transmits a driving force to the crushing table
12 and rotates the crushing table 12 around the central axis thereof. The drive unit
14 is connected to the mill motor 15 and transmits the driving force of the mill motor
15 to the crushing table 12.
[0037] The rotary classifier 16 is provided at an upper portion of the housing 11 and has
a hollow and substantially inverted conical outer shape. The rotary classifier 16
has, at positions on an outer periphery thereof, a plurality of blades 60 extending
in the up-down direction. The blades 60 are provided at predetermined intervals (equal
intervals) around a central axis C of the rotary classifier 16.
[0038] The rotary classifier 16 is a device that classifies the solid fuel (hereinafter,
the crushed solid fuel is referred to as "crushed fuel") crushed by the crushing table
12 and the crushing roller 13 into fuel larger than a predetermined particle size
(for example, a range of 70 to 100 um in coal) (hereinafter, the crushed fuel exceeding
a predetermined particle size will be referred to as "coarse powder fuel") and fuel
equal to or smaller than the predetermined particle size (hereinafter, the crushed
uel equal to or smaller than the predetermined particle size will be referred to as
"pulverized fuel"). The rotary classifier 16, which classifies the solid fuel by rotation,
is also called a rotary separator, and is provided with a rotational driving force
by the classifier motor 18 that is controlled by the control unit 50 to rotate around
the fuel supply part 17 with a cylindrical shaft 71 (refer to Fig. 2) extending in
the up-down direction of the housing 11 as a center. Details of the rotary classifier
16 will be described later.
[0039] As the classifier, a fixed classifier having a fixed hollow inverted conical casing
and a plurality of fixed swirl blades instead of the blades 60 at positions on an
outer periphery of the casing may be used.
[0040] The large-diameter coarse powder fuel of the crushed fuel that reaches the rotary
classifier 16 is knocked down by the blade 60 due to the relative balance between
a centrifugal force generated by the rotation of the blade 60 and a centripetal force
caused by the primary air flow, and returned to the crushing table 12 to be crushed
again, and the pulverized fuel is led to an outlet port 19 in the ceiling portion
42 of the housing 11. The pulverized fuel classified by the rotary classifier 16 is
discharged together with the primary air from the outlet port 19 to a pulverized fuel
supply flow path 100b and supplied to the burner 220 of the boiler 200. The pulverized
fuel supply flow path 100b is also called a pulverized coal pipe in a case where the
solid fuel is coal.
[0041] The fuel supply part 17 is mounted such that the lower end portion thereof extends
to the inside of the housing 11 along the up-down direction so as to penetrate the
ceiling portion 42 of the housing 11, and supplies the solid fuel introduced from
the upper portion of the fuel supply part 17 to the substantially central region of
the crushing table 12. The fuel supply part 17 is supplied with the solid fuel from
the coal feeder 20.
[0042] The coal feeder 20 includes a transport part 22 and a coal feeder motor 23. The transport
part 22 is, for example, a belt conveyor, and transports the solid fuel discharged
from a lower end portion of a downspout 24 directly below the bunker 21 to the upper
portion of the fuel supply part 17 of the mill 10 by a driving force from the coal
feeder motor 23, and introduces the solid fuel into the fuel supply part 17.
[0043] Normally, the primary air for transporting the pulverized fuel to the burner 220
is supplied to the inside of the mill 10, and the pressure of the primary air is higher
than the pressure in the coal feeder 20 or the bunker 21. The downspout 24, which
is a pipe extending in the up-down direction directly below the bunker 21, holds fuel
in a layered state inside, and due to the solid fuel layer laminated in the downspout
24, sealing is secured such that the primary air and pulverized fuel on the mill 10
side do not flow back to the bunker 21 side.
[0044] The amount of solid fuel that is supplied to the mill 10 is adjusted, for example,
by the moving speed of the belt conveyor of the transport part 22.
[0045] The air blowing part 30 is a device that blows the primary air for drying the crushed
fuel and transporting it to the rotary classifier 16 to the inside of the housing
11.
[0046] In order to appropriately adjust the flow rate and temperature of the primary air
that is blown to the inside of the housing 11, in the present embodiment, the air
blowing part 30 includes a primary air fan (PAF) 31 and a hot gas flow path 30a, a
cold gas flow path 30b, a hot gas damper 30c, and a cold gas damper 30d.
[0047] In the present embodiment, the hot gas flow path 30a supplies part of the air (outside
air) sent from the primary air fan 31 as a hot gas heated by passing through a heat
exchanger 34 such as an air preheater, for example. The hot gas damper 30c is provided
on the downstream side of the hot gas flow path 30a. The degree of opening of the
hot gas damper 30c is controlled by the control unit 50. The flow rate of the hot
gas that is supplied from the hot gas flow path 30a is determined by the degree of
opening of the hot gas damper 30c.
[0048] The cold gas flow path 30b supplies part of the air sent from the primary air fan
31 as a cold gas having room temperature. The cold gas damper 30d is provided on the
downstream side of the cold gas flow path 30b. The degree of opening of the cold gas
damper 30d is controlled by the control unit 50. The flow rate of the cold gas that
is supplied from the cold gas flow path 30b is determined by the degree of opening
of the cold gas damper 30d.
[0049] In the present embodiment, the flow rate of the primary air is the sum of the flow
rate of the hot gas that is supplied from the hot gas flow path 30a and the flow rate
of the cold gas that is supplied from the cold gas flow path 30b, and the temperature
of the primary air is determined by the mixing ratio or the like of the hot gas that
is supplied from the hot gas flow path 30a and the cold gas that is supplied from
the cold gas flow path 30b, and is controlled by the control unit 50.
[0050] Further, a portion of a combustion gas discharged from the boiler 200 through a gas
recirculation fan (not shown) may be led to the hot gas that is supplied from the
hot gas flow path 30a to form a mixture, thereby adjusting oxygen concentration of
the primary air that is blown to the inside of the housing 11 from the primary air
flow path 100a.
[0051] In the present embodiment, the state detecting part 40 of the mill 10 transmits measured
or detected data to the control unit 50. The state detecting part 40 of the present
embodiment is, for example, differential pressure measuring means, and measures the
differential pressure between the pressure at a portion where the primary air flows
from the primary air flow path 100a to the inside of the housing 11, and the pressure
at the outlet port 19 where the primary air and the pulverized fuel are discharged
from the inside of the housing 11 to the pulverized fuel supply flow path 100b, as
differential pressure in the mill 10. The increase or decrease in the differential
pressure in the mill 10 corresponds to the increase or decrease in the amount of crushed
fuel circulating between the vicinity of the rotary classifier 16 inside the housing
11 and the vicinity of the crushing table 12 due to the classification effect of the
rotary classifier 16. That is, since the amount of pulverized fuel that is discharged
from the outlet port 19 can be adjusted with respect to the amount of solid fuel that
is supplied to the mill 10 by adjusting the rotational frequency of the rotary classifier
16 according to the differential pressure in the mill 10, the amount of pulverized
fuel corresponding to the amount of solid fuel supplied to the mill 10 can be stably
supplied to the burner 220 provided in the boiler 200 within a range in which the
particle size of the pulverized fuel does not affect the combustibility of the burner
220.
[0052] Further, the state detecting part 40 of the present embodiment is, for example, temperature
measuring means, and detects the temperature of the primary air that is supplied to
the inside of the housing 11 (the temperature of the primary air at a mill inlet)
or the temperature of the primary air from the space above the crushing table 12 inside
the housing 11 to the outlet port 19, and controls the air blowing part 30 so as not
to exceed an upper limit temperature. The upper limit temperature is determined in
consideration of the possibility of ignition of the solid fuel, or the like. The primary
air is cooled by transporting the crushed fuel while drying it inside the housing
11, and the temperature of the primary air at the outlet port 19 is, for example,
in a range of about 60 to 90 degrees.
[0053] The control unit 50 is a device that controls each part of the solid fuel crushing
device 100.
[0054] The control unit 50 may transmit a drive instruction to, for example, the mill motor
15 to control the rotation speed of the crushing table 12.
[0055] The control unit 50 can transmit a drive instruction to, for example, the classifier
motor 18 to control the rotation speed of the rotary classifier 16, thereby adjusting
the classification performance, and stably supply the pulverized fuel to the burner
220 by optimizing the differential pressure in the mill 10, that is, the amount of
crushed fuel circulating inside the mill 10 within a predetermined range. The classification
performance is performance necessary for classification, such as a classification
characteristic, a passage characteristic, and classification accuracy, which will
be described later.
[0056] Further, the control unit 50 can transmits a drive instruction to, for example, the
coal feeder motor 23 of the coal feeder 20 to adjust the amount of solid fuel (coal
feed amount) that is supplied to the fuel supply part 17 by being transported by the
transport part 22.
[0057] Further, the control unit 50 can transmit an opening degree instruction to the air
blowing part 30 to control the degrees of opening of the hot gas damper 30c and the
cold gas damper 30d, thereby adjusting the flow rate and temperature of the primary
air. Specifically, the control unit 50 controls the degrees of opening of the hot
gas damper 30c and the cold gas damper 30d such that the flow rate of the primary
air that is supplied to the inside of the housing 11 and the temperature of the primary
air at the outlet port 19 become predetermined values set corresponding to the coal
feed amount for each type of solid fuel.
[0058] The control unit 50 is composed of, for example, a CPU (Central Processing Unit),
a RAM (Random Access Memory), a ROM (Read Only Memory), a computer-readable storage
medium, and the like. Then, a series of processing for realizing various functions
is stored in a storage medium or the like in the form of a program, as an example,
and the CPU reads out this program to a RAM or the like, and executes processing for
information processing and calculation, whereby various functions are realized. As
the program, a form installed in advance in a ROM or other storage medium, a form
of being provided in a state where it is stored in a computer-readable storage medium,
a form of being delivered via wired or wireless communication means, or the like may
be applied. The computer-readable storage media is a magnetic disk, a magneto-optical
disk, a CD-ROMs, a DVD-ROMs, a semiconductor memory, or the like. Further, the HDD
may be replaced with a solid state disk (SSD) or the like.
[0059] Next, the boiler 200 that perform combustion using the pulverized fuel that is supplied
from the solid fuel crushing device 100 to generate steam will be described. The boiler
200 includes a furnace 210 and the burner 220.
[0060] The burner 220 is a device that forms a flame by burning pulverized fuel by using
primary air containing the pulverized fuel that is supplied from the pulverized fuel
supply flow path 100b and secondary air that is supplied by heating air (outside air)
sent from a forced draft fan (FDF) 32 in the heat exchanger 34. The combustion of
the pulverized fuel is performed in the furnace 210, and a high-temperature combustion
gas is discharged to the outside of the boiler 200 after passing through a heat exchanger
(not shown) such as an evaporator, a superheater, or an economizer.
[0061] The combustion gas discharged from the boiler 200 flows through a flue 36. The combustion
gas flowing through the flue 36 is denitrated by a denitration device 35. The denitration
device 35 is for supplying a reducing agent such as ammonia or urea water, which has
an action to reduce nitrogen oxides, into the flow path through which the combustion
gas flows, and removing or reducing the nitrogen oxides in the combustion gas by promoting
the reaction between the nitrogen oxides in the combustion gas supplied with the reducing
agent and the reducing agent by the catalytic action of a denitration catalyst installed
in the denitration device 35. The denitrated combustion gas is subjected to heat exchange
between the air sent from the primary air fan 31 and the air sent from the forced
draft fan 32 in the heat exchanger 34 such as an air preheater, for example, is subjected
to predetermined processing by an environmental device (an electric dust collector,
a desulfurizer, or the like) (not shown) through an induced draft fan (IDF) 33, and
is led to a chimney (not shown) to be discharged to the outside air. The air sent
from the primary air fan 31 and heated by the combustion gas in the heat exchanger
34 is supplied to the hot gas flow path 30a described above.
[0062] Feed water to each heat exchanger of the boiler 200 is heated in an economizer (not
shown), and then further heated by an evaporator (not shown) and a superheater (not
shown) to generate high-temperature and high-pressure steam, and the steam is sent
to a steam turbine (not shown), which is a power generation part, to rotationally
drive the steam turbine, and to rotationally drive a generator (not shown) connected
to the steam turbine to generate electric power, whereby the power plant 1 is configured.
[0063] Next, details of the rotary classifier 16 will be described. In the following description,
the "circumferential direction" and the "radial direction" mean a "circumferential
direction" and a "radial direction" when the central axis C is the center.
[0064] The rotary classifier 16 is provided at the upper portion of the housing 11, as shown
in Fig. 1. The rotary classifier 16 rotates around the central axis C extending in
the up-down direction, as shown in Fig. 2. In the present embodiment, the rotary classifier
16 rotates clockwise when viewed from a plan view, as shown by an arrow A1 in Figs.
2 and 3. The rotation direction of the rotary classifier 16 is a direction opposite
to the swirling direction of the primary air which is formed by the swirl blades installed
at the discharge outlet. The rotary classifier 16 is provided with a rotational driving
force by a motor (not shown). The rotational frequency of the motor is controlled
by the control unit 50.
[0065] As shown in Fig. 2, the rotary classifier 16 has a main body portion 70 having a
hollow and substantially inverted conical outer shape. An inner space S1 is formed
inside the main body portion 70. The main body portion 70 has, in an integrated manner,
the cylindrical shaft 71 covering the fuel supply part 17 and extending along the
central axis C, an upper end portion 72 extending in the radial direction from the
upper end of the cylindrical shaft 71, and a lower end portion 73 extending in the
radial direction from the lower end of the cylindrical shaft 71. The upper end portion
72 defines the upper end of the inner space S1. Further, the lower end portion 73
defines the lower end of the inner space S1.
[0066] Further, the rotary classifier 16 has a plurality of blades 60 provided at positions
on the outer periphery of the main body portion 70. Each blade 60 extends in the up-down
direction. Each blade 60 is a plate-shaped member. Each blade 60 is fixed to the upper
end portion 72 at the upper end thereof. Further, each blade 60 is fixed to the lower
end portion 73 at the lower end thereof. Each blade 60 is inclined such that the lower
end side is closer to the central axis C than the upper end side is. The upper end
portion 72 is formed with an opening 72a to which the outlet port 19 (refer to Fig.
1) is connected.
[0067] As shown in Fig. 3, the plurality of blades 60 are providedin parallel around the
central axis C of the rotary classifier 16 at predetermined intervals (equal intervals).
Specifically, the blades 60 are disposed side by side at predetermined intervals on
a virtual circle V centered on the central axis C. Further, each blade 60 is disposed
so as to be inclined at a predetermined angle with respect to the radial direction
when viewed from in a plan view. Further, a gap is formed between the blades 60 adjacent
to each other in the circumferential direction. The gap makes the inner space S1 with
respect to the plurality of blades 60 and an outer space S2 with respect to the blades
60 communicate with each other. The crushed fuel is led to each blade 60 along with
the primary air heading from the outer side in the radial direction to the inner side.
[0068] Each blade 60 has a collision surface 61 that is a surface on the front side in the
rotation direction, and a back surface 65 that is a surface on the rear side in the
rotation direction.
[0069] As shown in Fig. 3, the crushed fuel that includes the pulverized fuel B2 and coarse
powder fuel B1 collides with the collision surface 61. A radially outward force (a
centrifugal force and a collision force, hereinafter referred to as an outward force)
shown by an arrow A2 and a radially inward force (a centripetal force due to the flow
of the primary air, hereinafter referred to as inward force) shown by an arrow A3
act on the crushed fuel that collides with the collision surface 61. Since the coarse
powder fuel B1 is large in weight, a strong outward force A2 acts on the coarse powder
fuel B1 that collides with the collision surface 61 due to the influence of a centrifugal
force. In this way, the coarse powder fuel B1 is repelled to the outer side of the
blade 60 (the outer space S2 side) as shown by an arrow A4 against the inward force
A3. On the other hand, since the pulverized fuel B2 is small in weight, the centrifugal
force acting on the pulverized fuel B2 that collides with the collision surface 61
is relatively weak. In this way, since the force acting on the pulverized fuel B2
is dominated by the inward force shown by the arrow A3, the pulverized fuel B2 is
led to the inner side of the blade 60 (the inner space S1 side) as shown by an arrow
A5.
[0070] The rotary classifier 16 classifies the coarse powder fuel B1 and the pulverized
fuel B2, based on this principle.
[Cross-sectional Shape of Blade]
[0071] Next, the shape of each blade 60 will be described using the cross-sectional shape
in the up-down direction (the cross-sectional shape when cut along a plane (a horizontal
plane) orthogonal to the up-down direction). In the following description, in a case
where the term "cross-sectional shape" is simply used, it means a cross section (blade
cross section) when the blade is cut along the horizontal plane.
[0072] Each blade 60 has a uniform shape along the up-down direction. That is, each blade
60 has the same cross-sectional shape at any position in the up-down direction.
[0073] As shown in Fig. 4, each blade 60 has the collision surface 61 and the back surface
65 on the side opposite to the collision surface 61, as described above.
[0074] The back surface 65 is a flat surface.
[0075] The collision surface 61 has a curved surface 62 disposed on the outer side in the
radial direction, and a flat surface 63 disposed on the inner side in the radial direction
with respect to the curved surface 62. The curved surface 62 and the flat surface
63 are smoothly connected at a boundary point D. The boundary point D is provided
substantially at the center in the radial direction of the collision surface 61.
[0076] The curved surface 62 is provided on the outer side of the boundary point D in the
radial direction. The curved surface 62 is curved so as to protrude to the front side
in the rotation direction (refer to the arrow A1 in Fig. 3) . The curved surface 62
is curved such that the plate thickness decreases toward the outer side in the radial
direction from the boundary point D. Specifically, the curved surface 62 is curved
such that the plate thickness becomes zero at the outer end in the radial direction
of the blade 60. That is, the curved surface 62 and the back surface 65 are connected
at the outer end in the radial direction of the blade 60. With this configuration,
the outer end in the radial direction of the blade 60 has an acute angle. Therefore,
the outer end in the radial direction of the blade 60 may be covered with a cover
or the like to prevent cuts.
[0077] Further, in the curved surface 62, an angle formed by a tangent line L1 to the virtual
circle V and a normal line L2 to the collision surface 61 (hereinafter referred to
as an "inclination angle θ") is larger on the outer side in the radial direction than
on the inner side in the radial direction. That is, as shown in Fig. 4, the curved
surface 62 is curved such that an inclination angle θ3 at a point P3 outside a point
P2 in the radial direction is larger than an inclination angle θ2 at the point P2.
[0078] The curved surface shape of the curved surface 62 is determined by a required classification
characteristic. For example, as described in the present embodiment, the curved surface
shape of the curved surface 62 has preferably a shape in which a radius of curvature
is largest at the connection portion with the flat surface 63 and the farther away
from the flat surface 63 (toward the outer side in the radial direction), the smaller
the radius of curvature is. However, the curved surface 62 may have a constant curvature.
Further, for example, the shape may be an arc shape, a shape of a part of an ellipse,
or a parabolic shape. The classification characteristic is an index indicating how
difficult it is for the crushed fuel to pass (be repelled to the outer periphery side
of the blade 60), and is a value that increases as the crushed fuel becomes difficult
to pass.
[0079] The flat surface 63 is inclined at a predetermined angle with respect to the radial
direction. Further, an inclination angle θ1 of the flat surface 63 is smaller than
the inclination angle (for example, the inclination angle θ2 or the inclination angle
θ3) of the curved surface 62.
[0080] The virtual circle V is a virtual circle centered on the central axis C, and is also
a rotation trajectory of any point in the blade cross section of the blade 60.
[Blade Processing Method]
[0081] Next, a method for processing the blade 60 will be described.
[0082] The method for processing the blade 60 is not particularly limited. For example,
the blade 60 having a curved surface portion on the collision surface 61 may be processed
by cutting a flat plate-shaped material.
[0083] Further, a curved surface portion may be formed on the collision surface of the blade
by wear associated with the use of the rotary classifier 16 by appropriately selecting
the material and hardness of the flat plate-shaped blade in consideration of a difference
in wear rate according to the portion of the blade. That is, in a case where it is
assumed that the contact frequency with the crushed particles and the wear rate increase
toward the outer periphery in the radial direction of the blade, for example, if the
surface hardness of the collision surface of the flat plate-shaped blade is uniform,
a reduction in plate thickness due to wear increases toward the outer periphery side
in the radial direction and a curved surface portion is formed according to use.
[0084] Further, it is preferable to appropriately select the material or hardness of the
blade 60 such that the curved surface portion is maintained by the wear of the blade
60 according to the use of the rotary classifier 16. By doing so, the maintenance
frequency of the blade 60 can be reduced.
[Classification Performance]
[0085] Next, the classification performance of the rotary classifier will be described.
[0086] First, the classification performance of the rotary classifier 16 provided with a
flat plate-shaped blade 60X according to a comparative example will be described using
Figs. 15 to 21. The flat plate-shaped blade 60X is inclined at a predetermined angle
with respect to the radial direction when viewed in a horizontal cross section.
[0087] First, the passage characteristic of the flat plate-shaped blade 60X at each position
in the radial direction of the blade 60X shown by G4 in Fig. 17 is obtained. The passage
characteristic is an index indicating how easily the crushed fuel passes through the
classifier (a value that increases as it easily passes through the inner periphery
side of the blade 60), and will be described in detail later.
[0088] Fig. 17 shows the relationship between each position in the radial direction (a horizontal
axis) of the blade 60X, the outward force (a left vertical axis) acting on the crushed
fuel, and the passage characteristic (a right vertical axis) of the crushed fuel.
The horizontal axis of the graph in Fig. 17 represents a distance from an inlet (an
outer end in the radial direction) of the blade 60X. That is, the horizontal axis
represents a position in the radial direction of the blade 60X, the left end of the
horizontal axis represents the outer end in the radial direction of the blade 60X
(the outer end of the blade 60X on the outer space S2 side), and the right end represents
the inner end in the radial direction of the blade 60X (the outer end of the blade
60X on the inner space S1 side). Further, the outward force acting on the crushed
fuel includes a force due to a centrifugal force and a force due to collision. The
passage characteristic is positively correlated with the inward forces acting on the
crushed fuel, and that is, it is negatively correlated with the outward forces (centrifugal
force + collision force).
[0089] G1 in Fig. 17 shows an outward force F3 (refer to Fig. 16) acting on the crushed
fuel when the crushed fuel collides with the blade 60X. Further, G2 shows an outward
force F5 (refer to Fig. 16) acting by a centrifugal force acting on the crushed fuel.
The outward force F3 acting on the crushed fuel due to collision and the outward force
F5 due to the centrifugal force acting on the crushed fuel are obtained as follows.
[0090] As shown in Fig. 15, in a case where the crushed fuel that includes the pulverized
fuel B2 and the coarse powder fuel B1 collides with the flat plate-shaped blade 60X,
the coarse powder fuel B1 is repelled to the outer side of the blade 60X (the outer
space S2 side), as shown by an arrow A6. On the other hand, the pulverized fuel B2
is repelled to the inner side of the blade 60X (the inner space S1 side), as shown
by an arrow A7.
[0091] As shown in Fig. 16, the force with which the crushed fuel collides with the rotating
blade 60X is shown by an arrow F1. The force shown by the arrow F1 is decomposed into
a force (arrow F2) acting in the vertical direction to the collision surface of the
blade 60X and a force (arrow F3) acting in parallel along the collision surface of
the blade 60X. The force acting in the vertical direction is canceled out by the action
of a normal force (arrow F4) from the blade 60X. Since a counteracting force does
not act on the force acting in parallel, the outward force F3 of the blade 60X acts
on the colliding crushed fuel. That is, the outward force F3 due to the collision
acts.
[0092] In Fig. 16, an arrow F5 shows the outward force in the radial direction along the
collision surface of blade 60X due to a centrifugal force, and an arrow F6 shows the
inward force in the radial direction along the collision surface of blade 60X due
to the flow of the primary air. The outward force F3 is obtained by the following
expression (1).
[Expression 1]
Here, F1: force with which the crushed fuel collides with the rotating blade 60X
Θ: angle formed by the direction (refer to the arrow F1) in which the force with which
the crushed fuel collides with the rotating blade 60X acts and the direction (refer
to the arrow F2) of the force acting in the vertical direction
[0093] In actual use conditions, the frictional force generated between the crushed fuel
and the blade 60X is small compared to other forces, and therefore, it is ignored
in the calculation.
[0094] In this manner, the outward force F5 of the blade 60X acts as the inclination of
the blade 60X with respect to the radial direction increases. Further, the blade 60X
has a flat plate shape. Therefore, in the blade 60X, the angle θ is constant at any
point in the radial direction. Therefore, as shown by G1 in Fig. 17, the blade 60X
has a constant outward force F5 at any point in the radial direction.
[0095] Further, the crushed fuel colliding with the blade 60X is applied with the centrifugal
force F5 by the blade 60X. The centrifugal force F5 is obtained from the following
expression (2).
[Expression 2]
Here, m: mass of crushed fuel
r: rotation radius at collision position
ω: angular velocity of the blade 60X
[0096] Therefore, the centrifugal force F5 acting on the crushed fuel colliding with the
blade 60X having the same rotation speed is determined by the mass of the crushed
fuel and the rotation radius of the collision position.
[0097] Further, the pulverized fuel B2 is small in mass. Further, as will be described later,
the pulverized fuel B2 collides with the inner side in the radial direction of the
blade 60X, that is, the portion having a small rotation radius, so that the centrifugal
force F5 acting on the pulverized fuel B2 is reduced. Therefore, when the inward force
F6 in the radial direction due to the flow of the primary air overcomes the centrifugal
force F5, the pulverized fuel B2 moves to the inner side of the blade 60X in the radial
direction.
[0098] On the other hand, the coarse powder fuel B1 is large in mass. Further, as will be
described later, the coarse powder fuel B1 collides with the outer side in the radial
direction of the blade 60X, that is, the portion having a large rotation radius, so
that the centrifugal force F5 acting on the coarse powder fuel B1 increases. Therefore,
when the centrifugal force F5 overcomes the inward force F6 in the radial direction
due to the flow of the primary air, the coarse powder fuel B1 is repelled to the outer
side of the blade 60X in the radial direction.
[0099] From the above, as shown by G2 in Fig. 17, the force due to the centrifugal force
F5 has a linear function, and thus becomes a straight line that slopes downward to
the right.
[0100] Further, G3 in Fig. 17 shows the outward force by the sum of the outward force F5
due to the centrifugal force and the outward force F3 due to collision. As described
above, if the blade 60X has a flat plate shape, the outward force F3 due to collision
is constant, and therefore, as shown by G3 in Fig. 17, the outward force (centrifugal
force + collision force) becomes a straight line that slopes downward to the right.
[0101] The passage characteristic shown by G4 in Fig. 17 is in an inversely proportional
relationship (negative correlation) to the outward force (centrifugal force + collision
force). Therefore, as shown by G4, the passage characteristic is a straight line that
slopes upward to the right, whose slope is opposite to that of G3, which shows the
outward force (centrifugal force + collision force).
[0102] In this way, the passage characteristic of the flat plate-shaped blade 60X is obtained.
[0103] Here, the passage characteristic shown in Fig. 17 shows, that is, the mass of a single
crushed fuel that can pass. If the density of the crushed fuel is constant, this shows
the volume of the crushed fuel, that is, the size of the crushed fuel. Therefore,
as shown by G5a in Fig. 18A, the passage characteristic and the size of the crushed
fuel that passes are in a proportional relationship (positive correlation). Further,
as shown by G4 in Fig. 17, the passage characteristic is proportional to the distance
from the outer end side of the blade 60X. From this, as shown by G5b in Fig. 18B,
the size of the crushed fuel that passes is also proportional to the distance from
the outer end side of the blade 60X. Fig. 18A is a graph showing the relationship
between the size of the crushed fuel passing through the blade 60X and the passage
characteristic. Fig. 18B is a graph showing the relationship between the size of the
crushed fuel passing through the blade 60X and the distance from the inlet of the
blade 60X.
[0104] Next, the classification effect by the flow of the primary air will be described
using Figs. 19 and 20.
[0105] First, the crushed fuel is crushed on the crushing table 12 of the mill 10 and airflow-transported
to the rotary classifier 16 by the primary air (carrier gas) that is blown from the
periphery of the crushing table 12. As described above, at this time, an air flow
E (the flow of the primary air) is a flow that rises while swirling inside the housing
11, and as shown in Fig. 19, the air flow E reaches the rotary classifier 16 from
the outer periphery side of the blade in the direction opposite to the rotation direction
A1 of the blades 60X.
[0106] The course of the air flow E reaching the side surface portion of the blade 60X is
sharply bent toward the flow path between the blades 60X adjacent to each other, as
shown in Fig. 19. At this time, the pulverized fuel B2, which is light in mass and
is small in inertia, easily changes the course along with the air flow E. On the other
hand, the coarse powder fuel B1, which is heavy in mass and is large in inertia, is
difficult to change the course. Due to this characteristic, as shown in Fig. 19, the
pulverized fuel B2 passes through the inner periphery side of the curve of the air
flow, and the coarse powder fuel B1 passes through the outer periphery side of the
curve of the air flow. In this way, rough classification by the air flow is performed.
As a result of the rough classification, the proportion of the pulverized fuel B2
colliding with the outlet side (the inner side in the radial direction) of the blade
60X and the proportion of the coarse powder fuel B1 colliding with the inlet side
(the outer side in the radial direction) of the blade 60X increases. The distribution
of the crushed fuel at this time generally depends on the inertial force of the crushed
fuel. That is, due to the relationship of F (force) = m (mass) · a (acceleration),
in a case where the same fluid force is applied from the air flow of the primary air,
greater acceleration is generated at lighter particles (pulverized fuel B2). Further,
since the movement distance of an object that is applied with constant acceleration
is X = a (acceleration) · t (time)
2, the distribution of particles colliding with the blade 60X generally has a curvilinear
distribution close to a quadratic function, as shown in Fig. 20. Fig. 20 is a graph
showing the relationship between the particle size of the crushed fuel colliding with
the blade 60X and the distance from the inlet of the blade 60X. However, since the
starting point at which the crushed fuel starts to change a direction toward the blade
60X depends on the flight trajectory of the particles, due to this variation, the
distribution characteristic becomes a broad distribution with a certain width. In
this manner, the size of the particle of the crushed fuel that collides with each
position in the radial direction of the blade 60X (hereinafter referred to as "collision
particle size distribution") falls within a range shown by hatching in Fig. 20. In
the above description, a case of colliding with the flat plate-shaped blade 60X has
been described. However, the size of the particle of the crushed fuel that collides
with the blade 60X does not change according to the shape of the blade. Therefore,
for example, even in a case of colliding with the blade 60 provided with the curved
surface 62 described in the present embodiment, the colliding particle size distribution
becomes the distribution shown in Fig. 20.
[0107] Next, the passage characteristic of the entire rotary classifier 16 provided with
the flat plate-shaped blades 60X (that is, the classification performance of the rotary
classifier 16) will be described using Fig. 21. In the graph of Fig. 21, the left
vertical axis represents the particle size of the crushed fuel that collides with
the blade 60X, and the right vertical axis represent the particle size of the crushed
fuel that passes through the blade 60X. Further, the horizontal axis represents the
distance from the inlet (outer end) of the blade 60X.
[0108] The passage characteristic of the entire rotary classifier 16 in this description
is derived from the size of the crushed fuel passing through the blades 60X shown
by G5b in Fig. 18B and the crushed fuel distribution shown in Fig. 20. In Fig. 21,
the particle size of the crushed fuel at which G5b showing the size of the crushed
fuel passing through the blade 60X and the upper edge line of the collision particle
size distribution intersect each other is set as a target particle size of the rotary
classifier 16. The target particle size is the upper limit value of the particle size
of the crushed fuel that is to pass through the rotary classifier 16 and be discharged
from the mill 10 (supplied to the burner 220 of the boiler 200).
[0109] In Fig. 21, the region below G5b, which shows the size of the crushed fuel passing
through the upper edge line of the collision particle size distribution and the blade
60X, is the region of the crushed fuel that passes through the rotary classifier 16.
That is, the region below a dashed line G6 is the region of the crushed fuel that
passes through the rotary classifier 16. The passage characteristic on the blade inlet
side (outer end side) where the coarse powder fuel is abundant is relatively low (that
is, it is difficult to pass), and conversely, the passage characteristic on the blade
outlet side (inner end side) where the pulverized fuel is abundant is relatively high
(that is, it easily passes). In this way, the coarse powder fuel is not allowed to
pass, and the pulverized fuel can be allowed to pass. Therefore, the classification
effect can be obtained efficiently.
[0110] Next, the classification performance of the rotary classifier 16 having a bent plate-shaped
blade 60Y according to a comparative example will be described using Figs. 22 to 24.
As shown in Fig. 22, the bent plate-shaped blade 60Y has a plate-shaped outer portion
60Ya and a plate-shaped inner portion 60Yb that are connected to form an angular bent
point H. The blade 60Y has different inclination angles with respect to the radial
direction between the outer portion 60Ya and the inner portion 60Yb. Further, the
blade 60Y has a larger inclination angle at the outer portion 60Ya than at the inner
portion 60Yb. In this description, an example in which the inclination angle of the
inner portion 60Yb is the same as the inclination angle of the blade 60X described
above will be described.
[0111] As shown in Fig. 22, even in a case where the crushed fuel that includes the pulverized
fuel B2 and the coarse powder fuel B1 collides with the bent plate-shaped blade 60Y,
the coarse powder fuel B1 is repelled to the outer side of the blade 60Y (the outer
space S2 side), as shown by an arrow A8. On the other hand, the pulverized fuel B2
is repelled to the inner side of the blade 60Y (the inner space S1 side), as shown
by an arrow A9.
[0112] The blade 60Y has different inclination angles with respect to the radial direction
between the outer portion 60Ya and the inner portion 60Yb. This means that the directions
of the collision forces of the crushed fuel colliding with the blade 60Y are different.
Therefore, the outward force (the force that is calculated by the above expression
(1); refer to F3 in Fig. 16) acting on the crushed fuel that collides with the inner
portion 60Yb having a small inclination angle is small, and the outward force acting
on the particles colliding with the outer portion 60Ya having a large inclination
angle is large.
[0113] Therefore, as shown by G7 in Fig. 23, in the outer portion 60Ya of the blade 60Y,
an outward force due to the collision force becomes larger, and in the inner portion
60Yb, an outward force due to the collision force becomes smaller. G2 in Fig. 23 shows
an outward force due to the centrifugal force acting on the crushed fuel, similar
to Fig. 17. Further, G8 shows an outward force by the sum of the outward force due
to the centrifugal force and the outward force due to the collision force. As shown
by G7, since the outward force due to the collision force greatly changes at the bent
point H, G8 also greatly changes at the bent point H. In the following description,
the portion where the outward force greatly changes is referred to as a "stepped portion".
Further, the passage characteristic shown by G9 in Fig. 23 is in an inversely proportional
relationship (negative correlation) to the outward force (centrifugal force + collision
force). Further, hatching K1 in Fig. 23 shows a region where a passage characteristic
can be reduced as compared with the flat plate-shaped blade 60X. In this manner, in
the outer portion 60Ya with which the coarse powder fuel B1 easily collide, the passage
characteristic (the inward force) can be reduced, so that it can be seen that the
passage of the coarse powder fuel B1 can be suppressed more than in the flat plate-shaped
blade 60X.
[0114] Next, the passage characteristic of the entire rotary classifier 16 provided with
the bent plate-shaped blade 60Y (that is, the classification performance of the rotary
classifier 16) will be described using Fig. 24. The passage characteristic of the
entire rotary classifier 16 in this description is derived from G10, which shows the
size of the crushed fuel passing through the blade 60Y based on G9 in Fig. 23, and
the collision particle size distribution shown in Fig. 20.
[0115] In Fig. 24, the region below G11 shown by a dashed line is a region of the crushed
fuel that passes through the rotary classifier 16. As shown by hatching K2, the passage
characteristic at the outer portion 60Ya is reduced compared to a case where the flat
plate-shaped blade 60X is adopted. Further, the passage characteristic is extremely
reduced in a region where the particle size is large, in particular, a region where
the proportion of the particles equal to or smaller than the target particle size
is very small. In this way, it is possible to suppress the passage of the coarse powder
fuel and improve the classification performance.
[0116] On the other hand, with respect to the region of hatching K3, the crushed fuel is
repelled to the outer periphery side by the blade 60Y even though it is within the
range of the collision particle size distribution and is equal to or smaller than
the target particle size. Therefore, it can be seen that the classification performance
is reduced (the pulverized fuel that does not need to be classified and should be
passed is repelled to the outer periphery side), compared to a case where the flat
plate-shaped blade 60X is adopted.
[0117] Further, there is a stepped portion in the classification characteristic, and whether
or not the crushed fuel in a particle size range J corresponding to the stepped portion
passes through the blade 60Y depends on the collision position. Therefore, whether
or not the particles are classified is random with respect to the particle size. Therefore,
there is a problem that part of the pulverized fuel that should pass through the rotary
classifier 16 is repelled by the blade 60Y, and thus the classification performance
is lowered.
[0118] The repelled pulverized fuel is returned to the crushing table 12 and crushed again.
Since the pulverized fuel that has already become finer is further crushed, in addition
to the occurrence of waste of the crushing power, there is a problem that the returned
pulverized fuel acts as a solid lubricant, so that slip vibration due to causing the
crushing roller 13 to slip on the crushing table 12 easily occurs in the mill 10.
[0119] Next, the classification performance of the rotary classifier 16 provided with the
blade 60 having the curved surface 62 according to the present embodiment will be
described using Figs. 5 and 6. In this description, an example in which the inclination
angle of the flat surface 63 is the same as the inclination angle of the blade 60X
described above will be described.
[0120] In the curved surface 62, it is assumed that the inclination angle changes continuously.
Therefore, as shown by G20 in Fig. 5, the outward force due to the collision force
also changes smoothly. Specifically, the curved surface 62 has a larger inclination
angle on the outer side in the radial direction than on the inner side in the radial
direction. Therefore, the outward force due to the collision force increases toward
the outer side in the radial direction. Further, G21 showing the outward force by
the sum of the outward force due to the centrifugal force and the outward force due
to the collision force also changes smoothly such that the outward force increases
toward the outer side in the radial direction. G2 in Fig. 5 shows the outward force
due to the centrifugal force acting on the crushed fuel, similar to Fig. 17 and the
like. Further, the passage characteristic shown by G22 in Fig. 5 is in an inversely
proportional relationship (negative correlation) to the outward force (centrifugal
force + collision force). Therefore, similar to G21, G22 also changes smoothly. Further,
hatching K4 in Fig. 5 shows a region where the passage characteristic can be reduced
more than in the flat plate-shaped blade 60X. In this manner, since the passage characteristic
(the inward force) can be reduced on the outer side in the radial direction, with
which the coarse powder fuel B1 easily collides, a situation where the coarse powder
fuel B1 passes more than in the flat plate-shaped blade 60X can be suppressed.
[0121] Next, the passage characteristic of the entire rotary classifier 16 provided with
the blade 60 according to the present embodiment (that is, the classification performance
of the rotary classifier 16) will be described using Fig. 6. The passage characteristic
of the entire rotary classifier 16 in this description is derived from G23, which
shows the size of the crushed fuel passing through the blades 60 based on G22 in Fig.
5, and the collision particle size distribution shown in Fig. 20.
[0122] In Fug. 6, the region below a dashed line G24 is the region of the crushed fuel passing
through the rotary classifier 16. As shown by hatching K5 and hatching K6, the passage
characteristic is reduced on the curved surface 62, compared to a case where the flat
plate-shaped blade 60X is adopted. Further, as shown by the hatching K6, the passage
characteristic is reduced on the curved surface 62, compared to a case where the bent
plate-shaped blade 60Y is adopted. Further, the passage characteristic is extremely
reduced in a region where the particle size is large, in particular, a region where
the proportion of the particles equal to or smaller than the target particle size
is very small. In this way, it is possible to further suppress the passage of the
coarse powder fuel and improve the classification performance.
[0123] In this manner, by suppressing the passage of the coarse powder fuel, it is possible
to suppress the coarse powder fuel equal to or larger than the target particle size
from being supplied to the burner 220. In this way, the amount of crushed fuel that
is not completely burned in the burner 220 (unburned crushed fuel) can be reduced,
and an unburned content in the ash discharged from the boiler 200 can be reduced.
Further, since the unburned content in the ash can be reduced, the amount of air that
is supplied to the boiler 200 can be reduced (low air ratio combustion is possible),
and the amount of nitrogen oxides that are produced can also be suppressed. Therefore,
an environmental load can be reduced. Further, the amount of reducing agent (ammonia
or the like) that is used in the denitration device 35 can be reduced, and thus the
running cost can be reduced.
[0124] On the other hand, with respect to the region of hatching K7, the crushed fuel is
repelled to the outer periphery side by the blade 60Y even though it is within the
range of the collision particle size distribution and is equal to or smaller than
the target particle size. The region where the classification performance is lowered
can be reduced compared to a case where the bent plate-shaped blade 60Y is adopted
(refer to the hatching K3 in Fig. 24). Therefore, a decrease in classification performance
can be suppressed.
[0125] In this manner, by suppressing the recirculation of the pulverized fuel B2, it is
possible to suppress the re-crushing of the pulverized fuel B2. In this way, a reduction
in the crushing power of the mill 10 can be achieved. Further, slip vibration in the
mill 10 due to the returned pulverized fuel acting as a lubricant can be made difficult
to occur.
[0126] Further, by adopting a structure in which the inclination angle is changed by the
curved surface 62, the stepped portion that occurs in a case where the bent plate-shaped
blade 60Y is adopted is eliminated. In this way, the region where whether or not the
particles are classified is random with respect to the particle size can be eliminated,
so that the classification performance can be improved.
[0127] In the present embodiment, in addition to improvement in the classification performance
described above, the following operation and effects are obtained.
[0128] In the present embodiment, the curved surface 62 is formed on the outer side in the
radial direction of the blade 60. In such a curved surface tip type blade 60, even
if the blade 60 wears due to collision with the crushed fuel during use of the rotary
classifier 16, the curved surface shape is generally maintained. That is, in the curved
surface tip type blade 60, the blade 60 can have a self-shaping property in which
it wears to reduce a length in the radial direction. This has a trend that the outer
side of the blade 60 tends to be rougher and wear is promoted due to a large quantity
of heavier particles colliding with the outer side at high speed, and therefore, by
appropriately manufacturing the material and hardness of the blade 60, the curved
surface shape of the curved surface 62 of the blade 60 can be maintained for a long
period of time, and the performance thereof can be maintained.
[0129] Further, in the present embodiment, the collision surface 61 has the curved surface
62 and the flat surface 63. Since the flat surface 63 is easier to be manufactured
than the curved surface 62, the blade 60 can be more easily manufactured compared
to a case where the entire collision surface 61 is the curved surface 62.
[0130] Further, in general, the inner side in the radial direction of the collision surface
61 is greatly affected by the force of the primary air (that is, the force heading
from the outer side of the blade 60 in the radial direction to the inner side of the
blade 60 in the radial direction), and therefore, the influence of the outward force
due to the collision force of the crushed fuel is reduced. In the present embodiment,
the flat surface 63 is formed on the inner side in the radial direction. In this way,
a decrease in classification performance can be suppressed compared to a case where
the flat surface 63 is formed on the outer side in the radial direction.
[0131] The boundary point D, which is the boundary between the curved surface 62 and the
flat surface 63, may be on the inner side in the radial direction with respect to
a point L where G23 showing the size of the crushed fuel passing through the blade
60 in Fig. 6 and the upper edge line of the collision particle size distribution intersect
each other. With such a configuration, the entire surface of the flat surface 63 can
be made to be a region where the influence of the outward force due to the collision
force is small, and therefore, a decrease in classification performance due to the
formation of the flat surface 63 can be further suppressed.
[0132] Further, in the present embodiment, the length in the circumferential direction (the
length in the plate thickness direction) of the blade 60 becomes shorter toward the
outer side in the radial direction. In this way, since the plate thickness of the
blade 60 can be reduced, it is possible to make it difficult for a tool or the like
to interfere with an adjacent blade or the like when mounting the blade 60. Therefore,
the work of mounting the blade 60 can be facilitated.
[0133] The present disclosure is not limited to the above embodiments, and can be appropriately
modified within a scope which does not depart from the gist of the present disclosure.
[0134] For example, in the embodiment described above, the mill of the present disclosure
is used. However, as the solid fuel, biomass fuel or PC (petroleum coke) fuel generated
during petroleum refining may be used, and a combination of these fuel may be used.
[0135] Further, in the above embodiment, an example in which the classifier of the present
disclosure is applied to a mill that crushes solid fuel has been described. However,
the present disclosure is not limited to this. For example, the classifier of the
present disclosure may be applied to crushing devices that crush ore.
[0136] Further, in the blade 60, the length in the radial direction of the blade 60 is reduced
with wear. Therefore, it is desirable to set a replacement reference by the length
in the radial direction. Along with this, the blade 60 may be provided with detection
means for detecting the length in the radial direction, and this detection means may
be used as a wear detection sensor.
[0137] The blade 60 is preferably detachably fixed to the main body portion 70 with bolts
or the like such that it can be replaced when worn. However, in a case where the blade
60 is made of a material with sufficient wear resistance, it may be fixed by welding
or the like. It is desirable that a mounting surface and a bolt seating surface where
the blade 60 is mounted to the main body portion 70 are provided on the flat surface
63 of the blade 60. However, the mounting surface or the like may be provided on the
curved surface 62. In a case where the mounting surface or the like is provided on
the curved surface 62, a counterbore or the like may be provided, or the seating surface
may be formed using a washer or the like that matches the curvature.
[Modification Examples of Blade]
[0138] Further, the present disclosure is not limited to the shape of the blade 60 described
above. In the following, modification examples of the blade 60 will be described using
the drawings.
[Modification Example 1]
[0139] As shown in Fig. 7, the blade may be manufactured by laminating a plurality of thin
plate members in the plate thickness direction. A blade 60A is formed by stacking
thin plate members (60Aa, 60Ab, and 60Ac) having different lengths in the radial direction.
Each plate member may be made of the same material, or may be made of a different
material. In a case where the plate materials are formed of different materials, each
plate member may be disposed such that plate members formed of a material having higher
wear resistance are disposed from the collision surface 61 side toward the back surface
65 side. By doing so, the self-shaping property can be exhibited more suitably.
[Modification Example 2]
[0140] Further, as shown in Fig. 8, the blade may have a constant length in the circumferential
direction (plate thickness) over the entire area in the radial direction. In a blade
60B, the curved surface 62 is formed on the collision surface 61 by bending a flat
plate-shaped blade. In this manner, in the present modification example, the blade
60B having a curved surface can be formed simply by bending, so that the blade 60B
can be easily manufactured.
[0141] Further, since the length in the circumferential direction (plate thickness) of the
blade 60B is constant over the entire area in the radial direction, the length in
which wear is allowable is increased over the entire area in the radial direction.
Therefore, the durability of the blade 60B can be improved.
[Modification Example 3]
[0142] Further, as shown in Fig. 9, the blade may have a plurality of recessed portions
80 formed in the curved surface 62. A blade 60C has a constant length in the circumferential
direction (plate thickness) over the entire area in the radial direction, and the
plurality of recessed portions 80 are formed in the curved surface 62. As an example
of the recessed portion 80, for example, a dimple can be given.
[0143] The blade 60C has a self-lining structure configured due to the plurality of recessed
portions 80. The recessed portion 80 is formed to have a radius of curvature sufficiently
small compared to the radius of curvature of the curved surface 62. That is, the recessed
portion 80 has a size to the extent that does not affect a trend of the shape of the
curved surface 62. Specifically, for example, in a case where the radius of curvature
R of the curved surface 62 is 100, when the radius of curvature R of the recessed
portion 80 is about 10 or less, the trend of the shape of the curved surface 62 is
not affected.
[0144] In the self-lining structure, the recessed portions 80 are formed in the curved surface
62, so that the crushed fuel enters the recessed portions 80. In this way, the surface
of the curved surface 62 is covered with the crushed fuel. Due to the crushed fuel
covering the surface of the curved surface 62, contact between the flowing crushed
fuel and the curved surface 62 is suppressed. Therefore, wear of the curved surface
62 can be suppressed.
[0145] Even if waves are formed instead of the recessed portions 80, the same effect can
be obtained.
[0146] Further, the recessed portions 80 or the waves may be provided not only on the curved
surface 62 but also on the flat surface 63, and by providing them on the collision
surface 61, wear can be suppressed.
[Modification Example 4]
[0147] Further, in the above embodiment, an example in which the blade 60 has a uniform
shape in the up-down direction has been described. However, the present disclosure
is not limited to this. For example, as shown in Fig. 10, the cross-sectional shape
of a blade 60D may smoothly change in the up-down direction. That is, as shown in
Fig. 10, the cross-sectional shape of the upper portion (refer to Fig. 11) of the
blade 60D and the cross-sectional shape of the lower portion (refer to Fig. 12) may
be different. Specifically, in the example shown in Fig. 10, the blade 60D has a curved
surface in which the cross-sectional shape in the upper portion is smaller than the
cross-sectional shape in the lower portion. This is because, as shown in Fig. 2 or
the like, the blade 60D is inclined such that the upper portion is further away from
the central axis C than the lower portion is, so that a centrifugal force R1 (refer
to Fig. 2) acting on the upper portion is greater than a centrifugal force R2 (refer
to Fig. 2) acting on the lower portion. In the upper portion where an acting centrifugal
force is strong, even if the curved surface 62 is made small to make it difficult
to repel the crushed fuel to the outer side in the radial direction, it is possible
to sufficiently repel the crushed fuel to the outer side in the radial direction.
On the other hand, in the lower portion where an acting centrifugal force is weak,
the curved surface 62 is made large to make it easier to repel the crushed fuel to
the outer side in the radial direction, so that it is possible to sufficiently repel
the crushed fuel to the outer side in the radial direction. Therefore, in the example
shown in Fig. 10, even in a case where the blade 60D is inclined with respect to the
up-down direction, an aspect in which the crushed fuel is repelled to the outer side
in the radial direction can be made uniform in the up-down direction.
[0148] As shown in Fig. 13, in the case of a rotary classifier 16A in which a blade 60E
extends along the up-down direction (that is, in a case where it is not inclined),
since a centrifugal force R3 acting on the blade 60E does not change in the up-down
direction, the shape may be uniform in the up-down direction as shown in Fig. 14.
By making the shape uniform in the up-down direction, the structure can be simplified,
so that it can be easily manufactured.
[0149] Further, the blade may have a rectangular cross-sectional shape without forming curved
surfaces at the upper end portion and the lower end portion which are fixed to the
upper end portion 72 and the lower end portion 73 of the main body portion 70. By
doing so, the surface of the blade which is fixed to the main body portion 70 can
be increased compared to a case where the curved surface is formed. Therefore, the
blade can be firmly fixed.
[0150] Further, the curved surface 62 does not need to be a perfect curved surface, and
a curved surface may be formed digitally by combining planes with minute angle differences
or by combining thin layers in a stepwise manner. Further, depending on the required
classification performance, a flat surface may be inserted into the tip of the curved
surface 62 or a part of the middle of the curved surface 62.
[0151] The classifier, the power plant, and the method for operating a classifier according
to the embodiments described above are understood as follows, for example.
[0152] A classifier according to an aspect of the present disclosure is a classifier (16)
that classifies particles introduced along with a carrier gas into particles larger
than a predetermined particle size and particles equal to or smaller than the predetermined
particle size, the classifier (16) including a plurality of blades (60) that extend
in an up-down direction and are disposed side by side in a circumferential direction
on a virtual circle (V) centered on a central axis (C) extending in the up-down direction,
and to which the particles are introduced along with the carrier gas heading from
an outer side in a radial direction to an inner side, in which the blade (60) has
a collision surface (61) with which the introduced particles collide, and which repels
the particles larger than the predetermined particle size, among the collided particles,
in an outward direction in the radial direction, and repels the particles equal to
or smaller than the predetermined particle size in an inward direction in the radial
direction, and in the collision surface (61), an angle formed by a tangent line to
the virtual circle (V) and a normal line to the collision surface (61) is larger on
an outer side in the radial direction than on an inner side in the radial direction.
[0153] In general, in the blade of the classifier, the crushed solid fuel (hereinafter referred
to as "crushed fuel") having a larger particle size tends to easily collide with the
outer side in the radial direction, and the crushed fuel having a smaller particle
size tends to easily collide with the inner side in the radial direction. Further,
the greater the angle formed by the tangent line to the virtual circle and the normal
line to the collision surface (hereinafter referred to as an "inclination angle"),
the more strongly the crushed fuel is repelled to the outer side in the radial direction.
[0154] In the above configuration, the collision surface of the blade has a larger inclination
angle on the outer side in the radial direction than on the inner side in the radial
direction. That is, a shape is formed in which a force that repels the crushed fuel
to the outer side in the radial direction is strong on the outer side in the radial
direction, with where the crushed fuel having a large particle size easily collides.
Therefore, the crushed fuel having a large particle size can be strongly repelled
to the outer side in the radial direction. On the other hand, the collision surface
of the blade has a small inclination angle on the inner side in the radial direction
than on the outer side in the radial direction. That is, a shape is formed in which
a force that repels the crushed fuel to the outer side in the radial direction is
weak on the inner side in the radial direction, with where the crushed fuel having
a small particle size easily collides. Therefore, the crushed fuel having a small
particle size is easily led to the inner side in the radial direction along with the
carrier gas heading from the outer side in the radial direction to the inner side
in the radial direction. In this way, the crushed fuel having a small particle size
can be repelled to the inner side in the radial direction.
[0155] In this manner, since the crushed fuel having a large particle size is easily repelled
to the outer side in the radial direction and the crushed fuel having a small particle
size is easily repelled to the inner side in the radial direction, the classification
performance of the classifier can be improved.
[0156] Further, in the classifier according to an aspect of the present disclosure, the
collision surface (61) has a curved surface (62) curved to protrude, and in the curved
surface (62), the angle formed by the tangent line to the virtual circle (V) and the
normal line to the collision surface (61) is larger on the outer side in the radial
direction than on the inner side in the radial direction.
[0157] For example, in a case where the blade has a bent plate shape in which a flat plate-shaped
outer portion and a flat plate-shaped inner portion having different inclination angles
are connected, whether the crushed fuel collides with the outer portion and is repelled
to the outer side of the blade or the crushed fuel collides with the inner portion
and is repelled to the inner side of the blade is determined according to an intrusion
position of the crushed fuel. Therefore, even if it is the crushed fuel having the
same particle size, a case where it is classified (a case of being repelled to the
outer side) or a case where it is not classified (a case of being repelled to the
outer side) occur according to the intrusion position. Therefore, there is a possibility
that the classification performance may decrease.
[0158] On the other hand, in the above configuration, the collision surface is curved. In
this way, it is possible to reduce s region that depends on an intrusion position.
Therefore, the classification performance can be improved.
[0159] Further, in the above configuration, the curved surface of the blade has a larger
inclination angle on the outer side in the radial direction than on the inner side
in the radial direction. That is, a shape is formed in which a force that repels the
crushed fuel to the outer side in the radial direction is strong on the outer side
in the radial direction, with where the crushed fuel having a large particle size
easily collides. Therefore, the crushed fuel having a large particle size can be strongly
repelled to the outer side in the radial direction. On the other hand, the curved
surface of the blade has a small inclination angle on the inner side in the radial
direction than on the outer side in the radial direction. That is, a shape is formed
in which a force that repels the crushed fuel to the outer side in the radial direction
is weak on the inner side in the radial direction, with where the crushed fuel having
a small particle size easily collides. Therefore, the crushed fuel having a small
particle size is easily led to the inner side in the radial direction along with the
carrier gas heading from the outer side in the radial direction to the inner side
in the radial direction. In this way, the crushed fuel having a small particle size
can be repelled to the inner side in the radial direction.
[0160] In this manner, since in the curved surface, the crushed fuel having a large particle
size is easily repelled to the outer side in the radial direction and the crushed
fuel having a small particle size is easily repelled to the inner side in the radial
direction, the classification performance of the classifier can be improved.
[0161] The curved surface includes a polygonal surface formed by combining planes having
a minute angle difference, or a stepped surface formed by laminating thin layers with
end portions shifted.
[0162] Further, in the classifier according to an aspect of the present disclosure, the
collision surface (61) has the curved surface (62) and a flat surface (63) disposed
on the inner side in the radial direction with respect to the curved surface (62).
[0163] In the above configuration, the collision surface has the curved surface and the
flat surface. Since the flat surface is easier to be manufactured than the curved
surface, the blade can be manufactured more easily compared to a case where the entire
surface of the collision surface is a curved surface.
[0164] Further, in general, the inner side in the radial direction of the collision surface
is greatly affected by the force of the carrier gas (that is, the force heading from
the outer side in the radial direction to the inner side), and therefore, the influence
of a repelling force in the outward direction by the inclination angle is reduced.
In the above configuration, since the flat surface is formed on the inner side in
the radial direction, a decrease in classification performance due to forming the
flat surface can be suppressed.
[0165] Further, in the classifier according to an aspect of the present disclosure, a length
in the circumferential direction of the blade (60) becomes shorter toward the outer
side in the radial direction.
[0166] In the above configuration, the length in the circumferential direction (the length
in the plate thickness direction) of the blade becomes shorter toward the outer side
in the radial direction. In this way, since the plate thickness of the blade can be
reduced, it is possible to make it difficult for a tool or the like to interfere with
an adjacent blade or the like when mounting the blade. Therefore, the work of mounting
the blade can be facilitated.
[0167] Further, in the classifier according to an aspect of the present disclosure, a length
in the circumferential direction of the blade (60) is constant over an entire area
in the radial direction.
[0168] In the above configuration, the length in the circumferential direction (the length
in the plate thickness direction) of the blade is constant over the entire area in
the radial direction. In this way, for example, the blade having the curved surface
can be manufactured by bending a flat plate-shaped blade. Therefore, the blade can
be manufactured easily.
[0169] Further, since the length in the circumferential direction (the length in the plate
thickness direction) of the blade is constant over the entire area in the radial direction,
a length in which wear is allowable increases. Therefore, durability of the blade
can be improved.
[0170] Further, in the classifier according to an aspect of the present disclosure, a plurality
of recessed portions are formed in the collision surface (61).
[0171] In the above configuration, the plurality of recessed portions are formed in the
collision surface. That is, a self-lining structure is configured by the plurality
of recessed portions. In this way, the crushed fuel enters the recessed portions,
so that the crushed fuel covers the surface of the collision surface. The contact
between the flowing crushed fuel and the collision surface is suppressed by the crushed
fuel covering the surface of the collision surface. Therefore, wear of the collision
surface can be suppressed.
[0172] Further, a power plant according to an aspect of the present disclosure includes:
the classifier (16) according to any one of the above; a boiler (200) that burns crushed
solid fuel equal to or smaller than a predetermined particle size classified by the
classifier (16); and a power generation part that generates electric power by using
steam produced by the boiler (200).
[0173] Further, a method for operating a classifier according to an aspect of the present
disclosure is a method for operating a classifier (16) that classifies particles introduced
along with a carrier gas into particles larger than a predetermined particle size
and particles equal to or smaller than the predetermined particle size, in which the
classifier (16) includes a plurality of blades (60) that extend in an up-down direction
and are disposed side by side in a circumferential direction on a virtual circle (V)
centered on a central axis extending in the up-down direction, and to which the particles
are introduced along with the carrier gas heading from an outer side in a radial direction
to an inner side, the blade (60) has a collision surface (61) with which the introduced
particles collide, and which repels the particles larger than the predetermined particle
size, among the collided particles, in an outward direction in the radial direction,
and repels the particles equal to or smaller than the predetermined particle size
in an inward direction in the radial direction, and in the collision surface (61),
an angle formed by a tangent line to the virtual circle (V) and a normal line to the
collision surface (61) is larger on an outer side in the radial direction than on
an inner side in the radial direction, the method including: a step of classifying
the particles into the particles larger than the predetermined particle size and the
particles equal to or smaller than the predetermined particle size by the blade (60).
Reference Signs List
[0174]
- 1:
- power plant
- 10:
- mill
- 11:
- housing
- 12:
- crushing table
- 13:
- crushing roller
- 14:
- drive unit
- 15:
- mill motor
- 16:
- rotary classifier
- 17:
- fuel supply part
- 18:
- classifier motor
- 19:
- outlet port
- 20:
- coal feeder
- 21:
- bunker
- 22:
- transport part
- 23:
- coal feeder motor
- 24:
- downspout
- 30:
- air blowing part
- 30a:
- hot gas flow path
- 30b:
- cold gas flow path
- 30c:
- hot gas damper
- 30d:
- cold gas damper
- 31:
- primary air fan
- 32:
- forced draft fan
- 34:
- heat exchanger
- 35:
- denitration device
- 36:
- flue
- 40:
- state detecting part
- 41:
- bottom surface portion
- 42:
- ceiling portion
- 45:
- journal head
- 47:
- support arm
- 48:
- support shaft
- 49:
- pressing device
- 50:
- control unit
- 60:
- blade
- 61:
- collision surface
- 62:
- curved surface
- 63:
- flat surface
- 65:
- back surface
- 70:
- main body portion
- 71:
- cylindrical shaft
- 72:
- upper end portion
- 73:
- lower end portion
- 80:
- recessed portion
- 100:
- solid fuel crushing device
- 100a:
- primary air flow path
- 100b:
- pulverized fuel supply flow path
- 200:
- boiler
- 210:
- furnace
- 220:
- burner