Technical field
[0001] The present invention is in the field of packaging, and more specifically relates
to a product casing that comprises a tearing zone with embossed structures that enables
tamper-evidence. In a preferred realisation, the tamper-evidence may also generate
an audible signal at a time of first opening of the product casing.
Background
[0002] There is a need in the packaging industry to guarantee to a consumer that a packaged
product has not been tampered with before the consumer unpacks the product for the
first time. This need extends to packaging for all kinds of products including foods,
e.g., chocolate, caviar, and nuts, hardware products, e.g., jewellery, electronical
products, spare parts for the car industry, and smoking articles, e.g., cigarettes
and cigars.
[0003] In an example taken from the tobacco industry, international publication
WO 2021/122559 A1 discloses a packaging for smoking articles that comprises a packaging body and a
lid attached to it via a first attachment section. The lid is further attached to
the packaging body in a second attachment section wherein the second attachment section
comprises an inner surface and an outer surface facing the inner surface. The second
attachment section is breakable and comprises at least a first and a second breaking
line, wherein one breaking line extends from the inner surface towards the outer surface
without reaching the outer surface and another breaking line extends from the outer
surface towards the inner surface without reaching the inner surface. The second attachment
section has a predetermined width from the inner surface to the outer surface and
both the first and second breaking lines and/or cut extends at least over 50% of that
width. The second attachment enables a tamper-evidence means, which can make the need
for outer overwrapping materials superfluous.
[0004] The present invention aims at solving the problem of providing an alternative to
the tamper-evidence means known from prior art.
[0005] The present invention further aims at providing a tamper-evidence means that further
enables a characteristic and determined sensorial experience being conveyed a consumer
at the first opening of a packaged product that is protected by the tamper-evidence
means.
Summary of invention
[0006] In one aspect the invention provides a tamper-evidence for a product casing, comprising
the product casing made from a packaging material; at least a first longitudinally
shaped tearing zone comprising structures embossed in the packaging material, the
at least one first longitudinally shaped tearing zone being located on a surface of
the product casing and defining a delimitation of a lid area on the surface of the
product casing; an opening strip made of a foil material, the opening strip being
configured to adhere on the packaging material of substantially the entire lid area,
to cover the at least one first longitudinally shaped tearing zone in order to seal
it, and to produce a tearing of the packaging material corresponding to the at least
one first longitudinally shaped tearing zone on the product casing and a removing
from the product casing of packaging material of the lid area, as an effect of the
opening strip being pulled away from the product casing.
[0007] In a preferred embodiment, the tamper-evidence further comprises a second longitudinally
shaped tearing zone parallel to the first longitudinally shaped tearing zone, and
wherein the lid area is delimited by the first and second longitudinally shaped tearing
zones and a border of the packaging material.
[0008] In a further preferred embodiment, the opening strip is further configured to also
adhere to the at least one longitudinally shaped tearing zone.
[0009] In a further preferred embodiment, the opening strip comprises a boundary zone that
extends beyond the at least one longitudinally shaped tearing zone over a border zone
of the packaging material separated from the lid area by the longitudinally shaped
tearing zone, and is configured to removably adhere to the border zone by means of
a re-sealable adhering system.
[0010] In a further preferred embodiment, the product casing is contained in a product box,
the product box comprising a hinged lid covering the lid area when closed, and where
the opening strip is attached at one of its borders to the hinged lid and configured
to be pulled away from the product casing when the hinged lid is opened.
[0011] In a further preferred embodiment, the tamper-evidence further comprises glue configured
to realise the adhering of the opening strip on the packaging material.
[0012] In a further preferred embodiment, the embossed structures are laid out in sequence
in at least one groove extending in the longitudinal direction of the longitudinally
shaped tearing zone, the groove having a depth of at least a half of a thickness of
the packaging material.
[0013] In a further preferred embodiment, the embossed structures are shapes that protrude
in the packaging material in a direction away from the opening strip.
[0014] In a further preferred embodiment, the embossed structures are openings pierced through
the packaging material.
[0015] In a further preferred embodiment, the structures embossed are at least in part positioned
in the tearing zone to be aligned with a periodicity in a range from 0,5 mm to 5 mm,
hence being configured to produce an audible sound of determined frequency when the
opening strip is being pulled away from the product casing.
[0016] In a further preferred embodiment, the opening strip further comprises a grip element
configured to be seized to pull the opening strip away from the product casing.
Brief description of the figures
[0017] The invention will be better understood through the detailed description of preferred
embodiments of the invention, and in reference to the figures, wherein
figures 1A to 1C contain an example of realisation of a tamper-evidence according to the invention,
in which an opening strip comprises a boundary zone that extends beyond a tearing
zone;
figures 2A to 2D contain a further example of realisation of the tamper-evidence according to the
invention, comprising two parallel longitudinally shaped tearing zones;
figure 3 contains a view of a cigarettes box in a closed state;
figure 4 contains a view of a cigarettes box in through-view with a tamper-evidence according
to an example of the invention;
figure 5 contains a view of a cigarettes box with a specific example realisation of the tamper-evidence,
in which the opening strip of an innerliner is attached to the lid of the cigarettes
box, according to the invention;
figure 6 contains a view from the tamper-evidence illustrated in figures 2A to 2D, further
configured to produce an audible effect when the opening strip is pulled, according
to an example embodiment of the invention;
figures 7A and 7B show examples of embossing tools used to produce embossing structures in tearing
zones according to examples of the invention;
figures 8A to 8D show examples of surface distributions of embossing structures for longitudinally
shaped tearing zones according to example embodiments of the invention;
figures 9A and 9B schematically illustrate an example embodiment of longitudinally shaped tearing zones
and an opening strip, comprising linearly aligned embossed structures according to
the invention;
figures 10A to 10C schematically illustrate a further example embodiment of longitudinally shaped tearing
zones and an opening strip, comprising each a plurality of linearly aligned embossed
structures according to the invention;
figures 11A and 11B show an example embossing device comprising two rollers, the latter of the figures
containing an exploded view of a cassette assembly, to be used to create longitudinally
shaped tearing zones according to the invention; and
figure 12 illustrates schematically a further example of packaging material from a product
casing, being embossed to obtain a longitudinally shaped tearing zone, by means of
a pair of embossing rollers.
[0018] Same references will be used to reference identical or similar features illustrated
throughout the figures.
Detailed description of preferred embodiments of the invention
[0019] Figure
1A contains an example of realisation of a tamper-evidence according to the invention.
In this example a cigarettes box
100 is used, but any other type of packaging, such as for example any one of those mentioned
herein above in the
background chapter, may be considered instead while adapted in its configuration as appropriate,
to package the product being considered.
[0020] The cigarettes box
100 comprises a box lid
101 illustrated here in an open position. The box lid
101 is configured to rotate from a closed position (not shown in figure
1A) to the open position, and vice-versa by rotating around a fold
102 indicated by an arrow in figure
1A, operated in a back-side of the cigarettes box
100 not visible in figure
1A. The cigarettes box
100 contains a product casing
103, e.g., an innerliner, snuggly fitted into an inside of the cigarettes box
100 and configured to protect the product, in this case a plurality of tobacco products,
e.g., cigarettes, which are not shown in figure
1A. The product casing
103 may comprise a packaging material. An opening strip
104 covers an access to the product protected by the product casing
103, i.e., the opening strip
104 is in a closed position. The opening strip
104 comprises a foil material which renders it flexible in order to adapt around the
shape of at least a part of the product casing
103, in this particular case from a top side
107 to a front side
106 of the product casing
103. The opening strip
104 may comprise an optional grip element
105 configured to be seized to pull the opening strip
104 away from the product casing
103 such to access to the product protected by the product casing
103. Figure
1B illustrates an example in which the opening strip
104 is in an opened position as an effect of the opening strip
104 having been pulled away from the product casing
103. The product
108 protected by the product casing
103 may be accessed by a consumer (consumer not illustrated in the figure) in this configuration.
A piece
109 of packaging material from the product casing
103 is removed from a lid area
110 of the product casing
103. The piece
109 adheres to an inner side of the opening strip
104. The piece
109 of packaging material was teared from the product casing
103 along a longitudinally shaped tearing zone
111 located on a surface of the product casing
103 and defining a delimitation of the lid area
110 on the surface of the product casing
103. The piece
109 of packaging material may comprise a part
112 of the longitudinally shaped tearing zone
111. The longitudinally shaped tearing zone
111 comprises structures embossed in the packaging material, which are not represented
in figure
1B for a better readability but will be described and explained in the course of the
following description and figures. At this point it can be said that the longitudinally
shaped tearing zone
111 is subjected to an irreversible tearing at the time of opening of the opening strip
104. If it is un-teared, i.e., before the opening of the opening strip
104, it constitutes a proof a non-tampering with the product casing
103.
[0021] Figure
1C illustrates a further view of a top part of the cigarettes box
100 with the product casing
103 and the opening strip
104. The figure further shows the longitudinally shaped tearing zone
111 represented in a broken line to show that it is seen in transparency through the
opening strip
104. The longitudinally shaped tearing zone
111 is part of the product casing
103 and may generally not be noticed or seen when the opening strip
104 covers it. However, the opening strip
104 is configured to cover the longitudinally shaped tearing zone in order to seal it,
i.e., to render it impermeable when the opening strip
104 is in the closed position on the product casing
103.
[0022] Figure
2A contains a further example of realisation of the tamper-evidence according to the
invention. The cigarettes box
100 again contains the product casing
103, e.g., an innerliner. A longitudinally shaped opening strip
200 made of foil material, with an optional grip element
201, runs on a surface of the product casing
103 corresponding to the lid area of the product casing
103. The lid area is not visible in figure
2A since it is covered by the longitudinally shaped opening strip
200. The latter is configured to adhere on the packaging material of substantially the
entire lid area. A torn-away part, in a piece
203 of the lid area
202 of which is illustrated in figure
2B where the longitudinally shaped opening strip
200 was already partly pulled away from the product casing
103. Also, and similar as in figure
1B, the piece
203 of packaging material from the product casing
103 is removed from the lid area
202 of the product casing
103. The piece
203 adheres to an inner side of the opening strip
200. The piece
203 of packaging material was teared from the product casing
103 along longitudinally shaped tearing zones
204 and
205 located on a surface of the product casing
103 and defining a delimitation of the lid area
202 on the surface of the product casing
103. The piece
203 of packaging material may comprise parts
206 and
207 of the longitudinally shaped tearing zones
204 and 205. The lid area
202 may extend to surround the whole perimeter of the product casing
103, such that when the opening strip
200 is entirely pulled away from the product casing
103, an upper part
208 of packaging material from the product casing
103 becomes separated from the product casing
103. The longitudinally shaped tearing zones
204 and
205 may be substantially parallel to each other, and the lid area
202 is delimited by both longitudinally shaped tearing zones
204 and
205 and a border of the packaging material (not shown in figures
2A and
2B).
[0023] Figure
2C shows the cigarettes box
100 after the opening strip
200 has been entirely pulled away from the product casing
103, and the upper part
208 separated from the product casing
103. This reveals the product
108 inside of the product casing
103.
[0024] Figure
2D illustrates a further view of a top part of the cigarettes box
100 with the product casing
103 and the opening strip
200. The figure further shows the longitudinally shaped tearing zones
204 and
205 represented in broken lines to indicate that they are seen in transparency through
the opening strip
200. The longitudinally shaped tearing zones
204 and
205 are part of the product casing
103 and may generally not be noticed or seen when the opening strip
200 covers them. However, the opening strip
200 is configured to cover the longitudinally shaped tearing zones
204 and
205 in order to seal them, i.e., to render them impermeable when the opening strip
200 is in the closed position on the product casing
103. In a preferred embodiment the opening strip
200 is further configured to also adhere to the longitudinally shaped tearing zones
204 and
205.
[0025] Figure
3 illustrates the cigarettes box
100 with the box lid
101 is the closed position.
[0026] Figure
4 illustrates the same cigarettes box as in figure
3, with a part of the box lid
101, a part of the opening strip
104, and a part of the lid area (known with reference
109 in figure
1B), or more precisely a part of the piece
109 of packaging material intentionally erased in order to see what is under them, i.e.,
the product
108 protected by the product casing
103. Figure
4 further shows the longitudinally shaped tearing zone
111.
[0027] Figure
5 illustrates a further embodiment of the tamper-evidence for the product casing
103, which is similar to that illustrated in figures
1A to
1C, except that a border side
500 of the opening strip
104 is fixed to the box lid
101 and configured such that when the box lid
101 is rotated from the closed position (such as seen in figure
3) to its open position, the opening strip
104 is pulled away from the product casing
103. The figure
5 also illustrates optional boundary zones
501 on the opening strip
104 which are configured to extend beyond the longitudinally shaped tearing zone
111 over a border zone of the packaging material separated from the lid area by the longitudinally
shaped tearing zone
111, when the opening strip
104 is in the closed position, to removably attach to the border zone on the product
casing
103, i.e., by means of a re-sealable adhering system, thereby preserving the freshness
of the product
108 when the opening strip
104 is in the closed position. This optional feature may also be furnished on the opening
strip illustrated in figures
1A to
1C.
[0028] In a preferred embodiment, the tamper-evidence may comprise glue which is configured
to realise the adhering of the opening strip on the packaging material.
[0029] In a preferred embodiment, illustrated schematically in figure 6, the pulling away
of the opening strip
200 may cause a determined sound to be generated as the tearing zone becomes teared.
This is realised by placing the embossed structures along the longitudinally shaped
tearing zone with such spacing that, when the opening strip is being pulled away with
common speeds (e.g., typically from 0,1 m/s to 1,0 m/s), sounds with low and medium
frequencies (e.g., typically from 50 Hz to 500 Hz) are produced in the process of
the mechanically breaking of the packaging material between the embossed structures
constituting the longitudinally shaped tearing zone. This is illustrated by an ear
and a sound wavefront symbol pointing to the point of tearing on the product casing
103.
[0030] Figures
7A and
7B show examples of embossing tools used to produce embossed structures in longitudinally
shaped tearing zones according to examples of the invention. In this example the embossing
tools comprise a pair of embossing rollers.
[0031] Looking first at figure
7A this schematically illustrates an embossing device
700 comprising a first embossing tool
701 and a second embossing tool
702 configured to emboss packaging material
703 from a product casing (the product casing as such is not illustrated in figure
7A but is known with reference
103 from previously discussed figures). As can be seen in the magnified view, the first
embossing tool
701 carries at least a patrix-type embossing structure
704 which extends from a first mean surface
706 of the first embossing tool
701. The second embossing tool
702 comprises at a corresponding matrix-type embossing structure
705 which recesses from a second mean surface
707 of the second embossing tool
702. The embossing structures
704 and
705 are illustrated at a time of embossing an embossed structure
708 into the packaging material, the embossed structure
708 being intended for a longitudinally shaped tearing zone of the product casing (not
shown in figure
7A). It becomes obvious by looking at figure
7A that the packaging material is being compressed to obtain the embossed structure
708. In the production process of the tearing zone, the embossing tools comprise a plurality
of embossing structures laid out to obtain the tearing zones as appropriate (this
is not illustrated in figure
7A).
[0032] Looking now at figure
7B this schematically illustrates an embossing device
715 comprising a third embossing tool
709 and a fourth embossing tool
710 configured to emboss packaging material
703 from the product casing. The third embossing tool
709 carries at least a patrix-type embossing structure
711 which extends from a third mean surface
712 of the third embossing tool
709. The fourth embossing tool
710 presents a flat fourth mean surface
713 of the fourth embossing tool
710. The embossing structure
711 and the fourth flat surface are illustrated at a time of embossing an embossed structure
714 into the packaging material, the embossed structure being intended for a longitudinally
shaped tearing zone of the product casing (not shown in figure
7B). It becomes obvious by looking at figure
7B that the packaging material is being compressed to obtain the embossed structure
714, which may result in a piercing of the packaging material
703, i.e., a hole being operated through the packaging material
703. In the production process of the longitudinally shaped tearing zone, the embossing
tools comprise a plurality of embossing structures laid out to obtain the longitudinally
shaped tearing zones as appropriate (this is not illustrated in figure
7B).
[0033] Figures
8A to
8D show examples of surface distributions of embossed structures
800 and
801 in tearing zones. The tearing zones as such are not illustrated. It is understood
that the embossed structures are comprised in packaging material of a product casing
in each case.
[0034] In figure
8A the embossed structures
800 are represented as dots but may well adopt any discrete geometrical shape. The embossed
structures
800 are distributed in parallel grid lines
g1, g2, g3, g4 and
g5, represented in dotted lines, in which they are periodically distanced from each other
by a distance
p. The parallel grid lines
g1, g2, g3, g4 and
g5 are distant amongst each other by a grid line distance
d. Each embossed structure
800 has a length
I along its grid line, and a width
w.
[0035] In figure
8B the embossed structures
801 are distributed in further parallel grid lines
j1, j2, j3, ... represented in dotted lines, in which they are periodically distanced from each
other by a distance
p1. From one grid line to the next, for example from line
j1 to line
j2, the embossed structures are shifted by a distance

. The parallel grid lines
j1, j2, j3 are distanced amongst each other by a first grid line distance
d1. Each embossed structure
801 has a length
l1 corresponding to the distance

along its grid line, and a width
w1.
[0036] In figure
8C the embossed structures
800 are also distributed in parallel grid lines, which are not represented for a better
readability, in which they are periodically distanced from each other by a distance
p2. From one grid line to the next the embossed structures are shifted by a distance

.
[0037] In figure
8D the embossed structures
801 are also distributed in parallel gridlines, in which they are periodically distanced
from each other to form straight continuous lines. This example illustrates the particular
case, in which the period
p and the length are equal, so that the embossed structures form continuous grooves
of a width
w. The lines (i.e., the embossed grooves) are distant from one another by the distance
d.
[0038] Figures
9A and
9B schematically illustrate an example embodiment of longitudinally shaped tearing zones
and an opening strip, comprising linearly aligned embossing structures. In this sense,
figure
9A shows the cigarettes box
100 with an opening strip
900 already partly pulled away from the product casing
103. The enlarged view on the right-hand side of the figure is a top view on the packaging
material of the product casing
103 including a cross-section line A-A, and more precisely shows parts of longitudinally
shaped tearing zones
901 and
902 in the product casing
103, delimitating a lid area
909. Each longitudinally shaped tearing zone
901 and
902 comprises embossed structures
903 aligned inside the respective longitudinally shaped tearing zone along straight lines
904 and
905 represented in dotted lines. The embossed structures
903 are each oval shaped with a length
I and a width
w, while being periodically spaced by a periodic distance
p. From one longitudinally shaped tearing zone to the other the embossed structures
are shifted by a distance

.
[0039] Figure
9B shows a cross section through the opening strip
900 and the product casing
103 at the section A-A. It further shows a cross-section through an embossed structure
903, and a connection operated by glue
906 between the product casing
103 and the opening strip
900. A void space
907 may occur between the product casing
103 and the opening strip
900 at a part of the longitudinally shaped tearing zone where there is no embossing structure.
Optional sealing material
908 may be used to seal the product casing
103 and the opening strip
900 outside of the lid area
909.
[0040] Figures
10A to
10C schematically illustrate example embodiments of longitudinally shaped tearing zones
and an opening strip, comprising linearly aligned embossed structures. In this sense,
figure
10A shows the cigarettes box
100 with an opening strip
1000 already partly pulled away from the product casing
103. The enlarged view on the right-hand side of the figure is a top view on the packaging
material of the product casing
103 including the cross-section line B-B, and more precisely shows parts of longitudinally
shaped tearing zones
1001 and
1002 in the product casing
103 delimitating a lid area
1009. Each longitudinally shaped tearing zone comprises embossed structures
1003 aligned inside the respective longitudinally shaped tearing zone along respectively
a plurality of straight lines
1004 and
1005 represented in dotted lines. The embossed structures
1003 are each oval shaped with a length
l and a width
w, while being periodically spaced on their grid line by a periodic distance
p. From one line to the other in each of the longitudinally shaped tearing zones the
embossed structures are shifted by a distance

, whereas the individual lines of the plurality of straight lines
1004 and
1005 are separated by a distance
p/4.
[0041] Figure
10B shows a cross section through the opening strip
1000 and the product casing
103 along the line B-B. It further shows a cross-section through embossed structures
1003, and a connection operated by glue
1006 between the product casing
103 and the opening strip
1000. Void spaces
1007 may occur between the product casing
103 and the opening strip
1000 at a part of the longitudinally shaped tearing zone where there is no embossing structure.
Optional sealing material
1008 may be used to seal the product casing
103 and the opening strip
900 outside of the lid area
1009.
[0042] Figures
11A and
11B show an example embossing device
1100 comprising a first and a second roller respectively
1101 and
1102, wherein figure
11A shows an assembled view while the other figure, i.e.,
11B shows an exploded view of a cassette assembly
1103, to be used to emboss the structures in longitudinally shaped tearing zones of a product
casing
103's packaging material, according to the invention. The first roller
1101 is held in a bracket
1104 which enables to separately remove the first roller
1101 from the cassette assembly
1103, while the second roller
1102 is held in its own bracket
1105 which also enables to separately remove the second roller
1102 from the cassette assembly
1103.
[0043] Each first and second embossing roller
1101 and
1102 works as an embossing tool, such as for example the embossing tools illustrated partially
in figures
7A and
7B. The product casing
103 is then embossed in a nip
1106 that is adjusted between the two rollers at the time of embossing.
[0044] Figure
12 illustrates schematically a further example of packaging material that may be a barrier
paper from the product casing
103 being embossed to obtain a longitudinally shaped tearing zone
1200, by means of a pair of embossing rollers
1201 and
1202. The product casing
103 is being embossed in a nip
1203 between the rollers. The enlarged view at the upper left of the figure illustrates
an example of embossing structures on the rollers, i.e., a patrix-type embossing structure
1204 on the second roller
1202 and a corresponding matrix-type embossing structure
1205 that result in an embossed structure in the product casing 103, located in the longitudinally
shaped tearing zone
1200. Note that the latter is U-shaped on the product casing
103 and results from embossing structures located on respective rollers in a corresponding
embossing U-shape
1206 represented in a dotted line. The enlarged view on the bottom left of the figure
schematically shows that the longitudinally shaped tearing zone comprises two lines
1207 of embossed structures
1208, which incidentally are oval shaped. The enlarged view of the upper right of the figure
illustrates that a determined structure, a preferred example for embossing packaging
materials such as barrier papers without diminishing their barrier functions, may
be embossed in the product casing
103 outside of the longitudinally shaped tearing zone
1200. This may result in for example a honeycomb type topography
1209 as that illustrated in the lower right part of the figure.
[0045] In the examples of embossed structures in the longitudinal shaped tearing zones given
herein above, the length of the embossing structures, their width, the periodic distance
between them, the line distance when several parallel grid lines are filed with embossed
structures and a gap
p - l between two consecutive embossed structures may for example be in the following ranges:
Parameter |
Range of measures |
length (l, l1) |
0,5 to 5,0 mm |
width (w, w1) |
0,1 to 1,0 mm |
period (p) |
0,5 to 5,0 mm |
line distance (d) |
0,1 to 1,0 mm |
Gap (p - l) |
0,05 to 0,5 mm |
[0046] In preferred embodiments, the packaging material is any one of the items in the list
comprising
- a barrier-paper sheet with a grammage roughly between 40 g/m2 and 100 g/m2 and a thickness equal or greater than 50 µm and equal or less than 150 µm, comprising
a paper-based packaging sheet material containing at least a protective layer of another
material (e.g., lacquers, varnishes, or water-based, solvent-based, vacuum deposition
or hot-melt coatings) preferably on its surface, in order to provide moisture, oxygen,
heat, aroma, etc. barrier effect;
- a paper sheet with a grammage equal or greater than 30 g/m2 and equal or less than 150 g/m2 and a thickness equal or greater than 40 µm and equal or less than 180 µm;
- a metal foil with a thickness equal or greater than 10 µm and equal or less than 80
µm;
- a laminate that comprises paper and a plastic film, and has a grammage equal or greater
than 20 and equal or less than 90 g/m2;
- a metallized paper or metallized plastic film, each with a grammage equal or greater
than 30 and equal or less than 100 g/m2;
- a metallized plastic film with a thickness equal or greater than 6 µm and equal or
less than 125 µm.
[0047] The person skilled in the art may use for the glues
906 (as in figure
9B) and
1006 (as in figure
10B) for instance the polyurethane-resin based adhesive disclosed in the publication
WO1992018577 or a commercially available water-based acrylic emulsion.
[0048] Alternatively, for the optional sealing materials
908 (as in figure
9B) and
1008 (as in figure
10B) the person skilled in the art can use a generally low tack, removable adhesive,
for example a synthetic semi-pressure sensitive hotmelt adhesive such as PRIMAGRIP
38-638, or a water-based polyethylene adhesive such as TOBACOLL ZD 4404-01, both available
from Henkel & Cie AG.