[0001] The present invention relates to an edgebanding machine provided with a removing
device for removing machining chips.
Field of invention
[0002] In particular, the present invention relates to the structure of said edgebanding
machine equipped with a removing device for removing machining waste during the finishing
phase of an edging tape applied to a panel, in which said removing device has a structure
designed to reduce the possibility that said machining chips obstruct an aspiration
duct included in said removing device.
Prior art
[0003] An edgebanding machine is designed to apply an edging tape to a panel, work said
edging tape, and remove the machining chips caused by the fact that said edging tape
is subject to machining.
[0004] The edging tape applied by an edgebanding machine to a panel is often a edging tape
made of a plastic material.
[0005] The panel may be a panel made of wood or another material.
[0006] An edgebanding machine comprises an edge banding station and a finisher station.
[0007] The edgebanding station comprises an edgebanding assembly for applying a edging tape
to at least one side of the panel by gluing.
[0008] For example, in the case in which the edgebanding machine is designed to work panels
during the movement of said panels on a work plane, the edgebanding station can comprise
a first plurality of rollers for applying a quantity of glue on at least one lateral
portion of the panel, while the panel moves on the worktable along a feed direction,
as well as a second plurality of rollers for pressing the edging tape on the side
portion of the panel, so that the edging tape is glued to said side portion.
[0009] In general, the edging tape applied to the panel is larger than the thickness of
the panel.
[0010] In other words, the edging tape has one or more portions, which protrude with respect
to the lateral portion of the panel on which the edging tape is applied.
[0011] The finisher comprises a plurality of substations, each of which is equipped with
a respective cutting system.
[0012] Each cutting system comprises a trimming unit, a gleaning unit, a rounding unit,
and an edge scraping group.
[0013] The trimming unit removes an upper portion and/or a lower portion of the edging tape,
which exceeds the thickness of the panel.
[0014] The gleaning unit creates a connection between the edging tape applied to the thickness
of the panel, and the upper surface and/or a connection between the edging tape applied
to the thickness of the panel and the lower surface of the panel.
[0015] The rounding unit rounds off the vertical profile of the edging tape.
[0016] After the operations performed by the trimming unit, the gleaning unit, and the rounding
unit, the surface of the edging tape is not smooth surface.
[0017] In fact, the surface of the edging tape has a plurality of surface irregularities,
typically longitudinal, i.e., arranged along the length of the edging tape.
[0018] The edge scraping group is aimed at finishing the upper-end portion, which defines
the upper edge of the edging tape, and/or the lower-end portion, which defines the
lower edge of the edging tape by eliminating said surface irregularities on said end
portions.
[0019] For this purpose, said edge scraping group is equipped with a cutting element.
[0020] The elimination of these surface irregularities produces machining waste.
[0021] A machining chip has the shape of a filament that is long and thin.
[0022] Furthermore, said filament can be corrugated due to deformations, which occur during
the cutting of the edging tape.
[0023] Said machining chips cause malfunctions to the edgebanding machine.
[0024] For example, the edgebanding machine can jam and it is necessary to stop the edgebanding
machine.
[0025] For this reason, the edge banding machine is equipped with a removing device to remove
the machining chips, positioned near the edge scraping group.
[0026] Said removing device is designed to suck in said machining chips, through a duct,
which is a suction duct, and to cut off said machining chips, by means of cutting
means.
[0027] However, the machining chips tend to get caught at the inlet and/or inside the suction
duct.
[0028] In particular, once a first machining chip has become entangled at the inlet and/or
inside the suction duct, further machining chips become entangled in the first machining
chip and form a bundle, which obstructs the suction duct.
[0029] Consequently, it is necessary to stop the edgebanding machine and remove said machining
chips from the suction duct.
[0030] Various technical solutions are known designed to prevent the suction duct from being
obstructed by machining chips.
[0031] For example, a first known type of technical solution is designed to increase the
suction power with which the machining chips are sucked up.
[0032] A second technical solution is designed to increase the diameter of the intake duct.
[0033] A further technical solution provides at least one cutting device and an impeller
equipped with blades, in which said cutting devices and said impeller are spaced apart
and rotate around the same axis.
[0034] However, these technical solutions have not solved the problem of obstruction of
the suction duct due to machining waste.
[0035] Consequently, a drawback of a known type of edgebanding machine is given by the fact
that, although said edgebanding machine is equipped with a removing device for removing
the machining waste, said edgebanding machine jams due to the machining waste present
in the inlet and/or inside the suction duct, with the consequent loss of time due
to the need to stop the edgebanding machine, and the costs to be incurred for the
maintenance of said edgebanding machine.
Aim of the invention
[0036] The aim of the present invention is to overcome said disadvantage, providing an edgebanding
machine equipped with a removing device for effectively removing machining chips,
having a simple structure and a low manufacturing cost.
[0037] A further aim is to provide an edgebanding machine equipped with a removing device,
in which said removing device is sized to occupy a smaller volume than the volume
of a removing device installed on a known type of edgebanding machine.
Object of the invention
[0038] It is, therefore, specific object of the present invention an edgebanding machine
for applying an edging tape on at least one panel, comprising:
- at least one working group for working a portion of said edging tape or a surface
portion of said panel so that one or more machining chips are created,
- at least one removing device for removing said one or more machining chips by suction,
wherein said removing device is connected to said working group and comprises:
a casing comprising a first wall and a second wall, different from said first wall,
wherein said casing has a first opening, arranged on said first wall, and a second
opening, arranged on said second wall, to be connected in use with a suction device,
one or more blades arranged inside said casing for rotating around a reference axis
in a rotation direction, said reference axis being perpendicular o substantially perpendicular
to said first wall,
at least one cutting element for cutting said one or more machining chips, positioned
on a blade of said one or more blades so that the rotation of said
one or more blades causes the rotation of said at least one cutting element,
wherein
said first opening has a center spaced from said reference axis,
wherein
said removing device is configured in such a way that, when said suction device is
connected to said removing device and is in use, said one or more machining chips
enter said casing through said first opening along a first direction being perpendicular
o substantially perpendicular to said first wall, are cut by said at least one cutting
element and exit from said casing through said second opening along a second direction,
different from said first direction.
[0039] Further preferred embodiments of the edgebanding machine are described in the dependent
claims.
List of attached Figures
[0040] The present invention will be now described, for illustrative but not limitative
purposes, according to its preferred embodiments, with particular reference to the
figures of the enclosed drawings, wherein:
Figure 1 is a schematic view of a first embodiment of an edgebanding machine, according
to the present invention, equipped with a removing device for removing machining chips;
Figure 2 is a detail of the edgebanding machine of Figure 1 to show the compartment
in which the removing device is positioned;
Figure 3 is a front perspective view of a first embodiment of the removing device
of Figure 1 connected to a suction device;
Figure 4 is a rear perspective view of the removing device of Figure 3;
Figure 5 is a front view of the removing device of Figure 3;
Figure 6 is a top view of the removing device of Figure 3;
Figure 7A is an exploded view of the removing device of Figure 3;
Figure 7B is a side view of the removing device of Figure 3;
Figure 7C shows in detail a blade of the removing device;
Figure 8A is a perspective view of the removing device of Figure 3, from which a portion
of the casing of the removing device has been broken away to show the location of
a first duct, through which machining chips may be drawn relative to an reference
axis, around which a plurality of blades rotate;
Figure 8B is a schematic view of the longitudinal section of a wall of the casing
of the removing device of Figure 3;
Figure 9 shows the removing device of Figure 3 in use;
Figure 10 shows a variant of the removing device, in which the cutting elements for
cutting the machining waste are positioned on respective side portions of respective
blades, and each cutting element has a length greater than the length of the side
portion of the respective blade on where it is located;
Figure 11 shows a detail of the variant of the removing device of Figure 10, in which
each cutting element protrudes with respect to a respective lateral portion of a blade
in a radial direction;
Figure 12 is a perspective view of a second embodiment of the edgebanding machine,
in which the removing device is provided with a second duct through which further
machining chips can be sucked;
Figure 13 shows a detail of the removing device of Figure 12 concerning the openings,
at which the first duct and the second duct are positioned;
Figure 14 shows the second duct in detail;
Figure 15 is a front view of the second embodiment of the removing device of Figure
12.
[0041] In the various Figures, similar parts will be indicated with the same reference numbers.
Detailed description of the invention
[0042] With reference to the Figures, a first embodiment of an edgebanding machine 1 is
described for applying a beading tape N to a panel P.
[0043] In particular, in the example described, the edgebanding machine 1 is configured
to apply a beading tape N to a panel P, when said panel P moves on a working plane
along a forward direction.
[0044] Furthermore, in the example described, said panel P is a wooden panel.
[0045] However, said panel can be made of a material other than wood.
[0046] The edgebanding machine 1 includes:
- at least one working group R for working a portion of said edging tape N or a portion
of the surface of said panel P, so that one or more machining chips F are created,
- at least one removing device 2, for removing said one or more machining chips F by
suction, wherein said removing device 2 is connected to said working group R and comprises:
a casing 20, comprising a first wall 21 and a second wall 22, different from said
first wall 21, in which said casing 20 has a first opening 20A,
arranged on said first wall 21, and a second opening 20B, arranged on said second
wall 22, to be connected in use to a suction device 6,
one or more blades 24 arranged inside said casing 20 to rotate around a reference
axis X in a rotation direction D,
at least one cutting element 25 for cutting said one or more machining chips F.
[0047] Said removing device 2 is configured in such a way that, when said suction device
6 is connected to said removing device 2, and is in use, said one or more machining
chips F enter said casing 20, through said first opening 20A of the casing 20, along
a first direction, which is perpendicular or substantially perpendicular to the first
wall 21, are cut by said at least one cutting element 25, and exit from said casing
20, through the second opening 20B along a second direction, different from said first
direction.
[0048] The machining chips F are generated by the need to make a surface of the edging tape
N or a surface of the panel P a smooth surface, free from surface irregularities.
[0049] In the example described, said working group R is an edge scraping group for finishing
a lower end portion, which defines the lower edge of the edging tape N.
[0050] Figure 1 is a schematic view of an edgebanding machine 1 including the removing device
2.
[0051] In particular, a suction device 6 is connected to the removing device 2.
[0052] In the example described, said removing device 2 is connected to said suction device
6 via a tube 61.
[0053] In particular, said duct 61 is a flexible tube.
[0054] However, said tube need not be a flexible tube.
[0055] In an alternative, said removing device 2 can be connected to said suction device
6 via a plurality of ducts connected to each other.
[0056] Figure 2 shows a detail referring to a compartment of the edgebanding machine 1,
in which the removing device 2 is positioned.
[0057] With reference to the casing 20, as already mentioned, said casing 20 comprises a
first wall 21, which is a front wall, and a second wall 22, which is a side wall.
[0058] The first wall 21 has a first surface or internal surface 21A, and a second surface
or external surface 21B, opposite to said first surface 21A.
[0059] The second wall 22 has a first surface or internal surface 22A, and a second surface
or external surface 22B, opposite to said first surface 22A.
[0060] Furthermore, said casing 20 comprises a third wall 23, which is a rear wall.
[0061] The third wall 23 has a first surface or internal surface 23A and a second surface
or external surface 23B, opposite to said first surface 23A.
[0062] The second wall 22 extends from said third wall 23.
[0063] Furthermore, as already mentioned, said casing 20 has a first opening 20A, arranged
on said first wall 21, and a second opening 20B, arranged on said second wall 22,
and said second opening 20B is to be connected in use to said suction device 6.
[0064] With reference to the position of said first opening 20A with respect to the reference
axis X, said first opening 20A has a center A, which is spaced with respect to said
reference axis X.
[0065] In other words, the reference axis X does not pass through the center A of said first
opening 20A.
[0066] Said reference axis X is perpendicular or substantially perpendicular to the first
wall 21 of the casing 20.
[0067] With reference to said one or more blades 24, each blade 24 comprises a respective
first lateral portion 24A facing said first wall 21, in particular, the internal surface
21A of said first wall 21.
[0068] Each blade 24 further comprises a respective second lateral portion 24B, facing the
second wall 22, in particular, the internal surface 22A of said second wall 22, as
well as a respective third lateral portion 24C, facing the third wall 23, in particular
the internal surface 23A of said third wall 23.
[0069] A respective fourth side portion 24D of each blade 24 contacts a housing 29 (in particular
a portion of the outer surface 29A of said housing 29), in which the motor 28 for
rotating the blades 24 is housed, as described further on.
[0070] Each blade 24 further comprises a respective first face 241 and a respective second
face 242, opposite to said first face 242.
[0071] With particular reference to the lateral portions mentioned above, the second lateral
portion 24B is perpendicular to the first lateral portion 24A, the third lateral portion
24C is perpendicular to the second lateral portion 24B, and opposite to the first
lateral portion 24A and the fourth lateral portion 24D is perpendicular to the third
side portion 24C and opposite the second side portion 24B.
[0072] In the first embodiment described, each blade 24 has the shape of a respective rectangle
in a longitudinal section.
[0073] Therefore, a first short side of the rectangle faces the first wall 21 (i.e., the
internal surface 21A of the first wall 21), a first long side of the rectangle faces
the second wall 22 (i.e., the internal surface 22A of the second wall 22), and a second
short side of the rectangle (opposite the first short side) faces the third wall 23
(i.e., the inner surface 23A of the third wall 23).
[0074] The second long side of the rectangle contacts the outer surface 29A of the housing
29, in which the motor 28 is housed, as described further on.
[0075] Consequently, each cutting element 25 is positioned on a respective first short side
of said rectangle.
[0076] In the first embodiment described, the removing device 2 comprises a plurality of
blades 24 and a plurality of cutting elements 25.
[0077] It is preferable that the number of said cutting elements 25 is equal to the number
of said blades 24.
[0078] With reference to said cutting elements 25, each cutting element 25 is positioned
on a respective blade 24.
[0079] In particular, each cutting element 25 is positioned on a first lateral portion 24A
of a respective blade 24.
[0080] Advantageously, since each cutting element 25 is positioned on a respective first
lateral portion 24A of a respective blade 24, the rotation of the blades 24 causes
the rotation of the cutting elements 25.
[0081] The machining chips F are cut by said cutting elements 25, and each machining chip
is divided into a plurality of portions generated by the cut performed by said cutting
elements.
[0082] An advantage due to the presence of a plurality of cutting elements 25 (in particular
a cutting element 25 for each blade 24) is given by the fact that said machining chips
F are shredded and the portions derived from said cut machining chips have reduced
dimensions, so that the second opening 20B of the casing 20 or the outlet duct 31
(mentioned later) is unlikely to be obstructed.
[0083] With particular reference to the suction device 6, said suction device 6 is connected
to the second opening 20B of the casing 20, so that the machining chips F are sucked
up and enter inside the removing device 2.
[0084] Although it is not necessary, the suction device 6 can be included in said edgebanding
machine 1.
[0085] Furthermore, said removing device 2 comprises a first duct 26, which is a first inlet
duct, through which the machining chips F enter the casing 20 by means of suction.
[0086] Said first duct 26 has:
an input 26A for receiving said one or more machining chips F, and
an outlet 26B arranged in correspondence with the first opening 20A of the casing
20, so that said one or more machining chips F enter inside said casing 20.
[0087] Figure 3 shows the removing device 2 and the suction device 6 connected to the removing
device 2.
[0088] In particular, the removing device 2 comprises an outlet duct 31, which is positioned
at the second opening 20B of the casing 20.
[0089] The outlet duct 31 is connected to the suction device 6 through said duct 61, so
that a quantity of air and a quantity of machining chips F come out of the casing
20 of the removing device 2 when the suction device 6 is in use.
[0090] Figures 4 to 6 respectively show a rear perspective view, a front view, and a top
view of the removing device 2.
[0091] Figure 7A is an exploded view of the removing device 2.
[0092] Figure 7B is a side view of the removing device 2 to show the second opening 20B
on the casing 20 of the removing device 2.
[0093] Figure 7C shows a blade 24 in detail.
[0094] As shown in Figure 7A, the first duct 26 is arranged on the casing 20, in such a
way that its outlet 26B is positioned in correspondence with the first opening 20A
of the casing 20.
[0095] The blades 24 of said plurality of blades are arranged radially inside the casing
20.
[0096] The rotation of said blades 24 around said reference axis X (which is perpendicular
or substantially perpendicular to the first wall 21) defines a circumference.
[0097] The second opening 20B of the casing 20 (designed to allow the machining chips to
exit the removing device 2) is arranged on a first plane, perpendicular to said first
wall 21, and the first opening 20A (designed to allow the chips to process entering
the removing device 2 and connected to the first duct 26) is arranged on a second
plane, perpendicular or substantially perpendicular to said first plane.
[0098] In the embodiment described, said casing 20 is shaped in such a way that said second
opening 20B is above said first opening 20A and said reference axis X.
[0099] Furthermore, the rotation direction D of the blades 24 is a clockwise direction.
[0100] However, said casing 20 can be shaped in such a way that said second opening 20B
is below said first opening 20A and said reference axis X, without departing from
the scope of the invention.
[0101] Furthermore, the rotation direction D of the blades 24 can be a counterclockwise
direction.
[0102] As shown in Figures 8A and 8B, the second wall 22 comprises an end portion 223D perpendicular
or substantially perpendicular to the first wall 21 and arranged on a plane perpendicular
to a straight line tangent to the circumference defined by the rotation of said blades
24.
[0103] The second opening 20B of the casing 20 is arranged on said end portion 223D.
[0104] With reference to the shape of the second wall 22, said second wall 22 is shaped
in such a way that a space S, present between the blades 24 and the internal surface
22A of the second wall 22, forms a channel for the passage of the machining chips,
in which the width of said channel tends to increase in the rotation direction D of
said blades 25, and said channel ends on the end portion 223D of the second wall 22
of the casing 20.
[0105] In other words, the channel is formed by the space S present between the circumference
defined by the rotation of the blades 24 and the internal surface 22A of the second
wall 22.
[0106] Advantageously, when the blades 24 rotate in the rotation direction D, the machining
chips F entering the casing 20 are conveyed by the rotation of the blades 24, through
said channel, towards the second opening 20B positioned on said end portion 223D.
[0107] The distance between the blades 24 and the internal surface 22A of the second wall
22 (in particular the distance between the second lateral portion 24B of the blades
24 and the internal surface 22A of the second wall 22) tends to increase along the
rotation direction D of the blades 24.
[0108] Consequently, the width of the space S between the blades 24 and the inner surface
22A of the second wall 22 increases along the rotation direction D of the blades themselves
towards the end portion 223D of the casing 20.
[0109] In particular, the removing device has a radius of curvature CR defined by the distance
between the reference axis X and the internal surface 22A of the second wall 22.
[0110] As shown in particular in Figure 8B, with reference to the shape of the second wall
22, in longitudinal section said second wall 22 comprises not only the end portion
223D but also the following portions arranged in succession:
a first portion 223A having a circular or substantially circular shape, and
a second portion 223B having a curvilinear shape, different from said first curvilinear
portion,
a third portion 223C having a rectilinear shape, wherein said third portion 223C is
arranged between said second portion 223B and said end portion 223D.
[0111] The third portion 223C precedes, in the rotation direction D of the blades, the end
portion 223D, on which the second opening 20B is arranged.
[0112] A fifth portion 223E with a rectilinear shape connects said end portion 223D to the
first portion 223A.
[0113] Since the space S between the blades 24 and the inner surface 22A of the second wall
22 tends to increase in the rotation direction D of the blades 24, the radius of curvature
CR tends to increase in the rotation direction D of the blades 24 from said first
portion 223A to said third portion 223C.
[0114] The space S between the blades 24 and the inner surface 22A of the second wall 22
comprises a plurality of portions:
- a first portion of said space S is present between said first portion 223A of said
second wall 22 and a first portion of said circumference,
- a second portion of said space S is present between said second portion 223B of said
second wall 22 and a second portion of said circumference, wherein said second portion
of said space S is greater in terms of width than said first portion of said space
S, and
- a third portion of said space S is present between a third portion 223C of said second
wall 22 and a third circumference portion, wherein said third portion of said space
S is greater in terms of width than said second portion of said space S.
[0115] Consequently, the width of the channel formed by said space S gradually increases
from the first portion 223A to the third portion 223C of the casing 20.
[0116] With such a shape of the second wall 22 it is possible to obtain a greater suction
effect than with a suction effect of a known type of removing device.
[0117] However, said second wall 22 can have any shape, for example a circular or substantially
circular shape, without departing from the scope of the invention.
[0118] In the first embodiment described, the first lateral portion 24A of each blade 24
has a first length and each cutting element 25 has a second length equal to said first
length, so that each cutting element 25 is completely overlapped on a respective first
lateral portion 24A of a respective blade 24.
[0119] Furthermore, the removing device 2 comprises a motor 28, preferably an electric motor,
for rotating said blades 24 about said reference axis X.
[0120] Said removing device 2 comprises a housing 29, in which said motor 28 is housed,
arranged inside the casing 20 in such a way that said reference axis X passes through
said housing 29.
[0121] In particular, said housing 29 has a center and said reference axis X passes through
said center.
[0122] Advantageously, the fact that the motor 28 is housed in said housing 29 allows the
removing device 2 to have a reduced size compared to a removing device of the known
type.
[0123] Furthermore, as mentioned above, said housing 29 has an outer surface 29A, and the
blades 24 extend from said housing 29 outwards in a radial direction.
[0124] As stated above, each blade 24 has a side portion 24D (i.e., the fourth side portion),
which contacts the outer surface 29A of the housing 29.
[0125] Accordingly, each blade 24 extends from the outer surface 29A of the housing 29 outward,
in a radial direction.
[0126] In the first embodiment described, said housing 29 occupies a substantially central
position with respect to the casing.
[0127] Furthermore, in the first embodiment described, the housing 29 has a cylindrical
shape.
[0128] Figure 9 shows an application example of the removing device 2 of the edgebanding
machine 1.
[0129] In the example described, said machining unit R is an edge scraping group.
[0130] An edging tape N has been applied to a side portion of a panel P and is finished
by means of said edge scraping group R (whose respective cutting element can be seen
in Figure 9) to eliminate the surface irregularities present on the lower end portion
of the edging tape itself.
[0131] In order to eliminate said surface irregularities, said edge scraping group R is
equipped with a cutting element.
[0132] The removal of said surface irregularities by means of said edge scraping group R
creates a machining chip F, which is sucked up by the removing device 2.
[0133] As can be seen from Figure 9, the removing device 2 is positioned close to the edging
tape N applied on the panel P, so that each machining chip F easily enters the removing
device 2 when the suction device 6 is in use.
[0134] In the example described, a suction head 260 is connected to the inlet 26A of the
first duct 26 of the removing device 2 to facilitate the suction of the machining
waste F.
[0135] Figures 10 and 11 show a variant of the edgebanding machine 1, in which the first
length of the first lateral portions 24A of the blades 24 is different from the second
length of the cutting elements 24.
[0136] In particular, the first lateral portion 24A of each blade 24 has a first length
and each cutting element 25 has a second length, greater than said first length, so
that each cutting element 25 is partially superimposed on a respective first lateral
portion 24A of a respective blade 24. A portion of each cutting element 25 protrudes
with respect to the respective first lateral portion 24A of a respective blade 24
in a radial direction.
[0137] Figures 12, 13, 14, and 15 show a second embodiment of the edgebanding machine 1,
in which the casing 20 of the removing device 2 has a third opening 20C arranged on
the first wall 21.
[0138] Said removing device 2 comprises a second duct 27 that is a second inlet duct, through
which one or more further machining chips can enter inside the removing device 2 by
means of suction.
[0139] Said second duct 27 is different from the first duct 26 and comprises:
an input 27A for receiving said one or more further machining chips F,
an outlet 27B arranged in correspondence with said third opening 20C, so that said
one or more further machining chips enter inside said casing 20.
[0140] With reference to the third opening 20C, said third opening 20C has a center C, different
from the center A of the first opening 20A and spaced from said reference axis X.
[0141] In other words, the reference axis X does not pass through the center C of said third
opening 20C.
[0142] Although not shown in the Figures, said second inlet duct can be connected to said
edge scraping group.
[0143] Although not shown in the Figures, said edgebanding machine 1 can comprise a cyclone
separator for separating said one or more machining chips F from a quantity of air.
[0144] Said cyclone separator has at least a first inlet connected to said removing device
2 and a first outlet to be connected in use to the suction device 6.
[0145] In particular, said cyclone separator has a first outlet connected to the outlet
duct 31 of the removing device 2.
[0146] Furthermore, the edgebanding machine 1 can include a container for collecting the
machining chips F.
[0147] In particular, said cyclone separator has a second outlet (different from said first
outlet), and said container has an inlet, connected to said second outlet, for receiving
the machining chips which are separated by a quantity of air through the cyclone separator.
[0148] After the machining chips are separated from said quantity of air by means of the
cyclone separator, said machining chips F fall by gravity inside said container.
Advantages
[0149] Advantageously, the edgebanding machine 1 object of the invention is equipped with
a removing device 2 for effectively removing machining chips.
[0150] The structure of the removing device 2 is simple and is designed for the strong suction
power to be high.
[0151] A further advantage is given by the fact that the removing device 2 has a small size.
[0152] The present invention has been described for illustrative but not limitative purposes,
according to its preferred embodiments, but it is to be understood that modifications
and/or changes can be introduced by those skilled in the art without departing from
the relevant scope as defined in the enclosed claims.
1. Edgebanding machine (1) for applying an edging tape on at least one panel (P), comprising:
- at least one working group (R) for working a portion of said edging tape (N) or
a surface portion of said panel (P), so that one or more machining chips (F) are created,
- at least one removing device (2) for removing said one or more machining chips (F)
by suction, wherein said removing device (2) is connected to said working group (R)
and comprises:
a casing (20) comprising a first wall (21) and a second wall (22), different from
said first wall (21), wherein said casing (20) has a first opening (20A), arranged
on said first wall (21), and a second opening (20B), arranged on said second wall
(22), to be connected in use with a suction device (6),
one or more blades (24) arranged inside said casing (20) for rotating around a reference
axis (X) in a rotation direction (D), said reference axis being perpendicular o substantially
perpendicular to said first wall (21),
at least one cutting element (25) for cutting said one or more machining chips (F),
positioned on a blade (24) of said one or more blades (24), so that the rotation of
said one or more blades (24) causes the rotation of said at least one cutting element
(25),
wherein
said first opening (20A) has a center (A) spaced from said reference axis (X),
wherein
said removing device (2) is configured in such a way that, when said suction device
(6) is connected to said removing device (2) and is in use, said one or more machining
chips (F) enter said casing (20) through said first opening (20A) along a first direction
being perpendicular o substantially perpendicular to said first wall (21), are cut
by said at least one cutting element (4) and exit from said casing (20) trough said
second opening (20B) along a second direction, different from said first direction.
2. Edgebanding machine (1) according to the previous claim, wherein said one or more
blades (24) comprise a respective first side portion (24A) facing said first wall
(21) of said casing (20) and said cutting element (25) is positioned on a first side
portion (24A) of a blade (24) of said one or more blades (24).
3. Edgebanding machine (1) according to the previous claim, wherein said edgebanding
machine (1) comprises a plurality of blades (24) and a plurality of cutting elements
(25) and each cutting element (25) of said plurality of cutting elements (25) is positioned
on a respective first side portion (24A) of a respective blade (24) of said plurality
of blades (24).
4. Edgebanding machine (1) according to any one of the previous claims, wherein said
removing device (2) comprises a first duct (26) having:
an inlet (26A) for receiving said one or more machining chips (F), and
an outlet (26B) arranged on said first opening (20A), so that said one or
more machining chips (F) enter inside said casing (20).
5. Edgebanding machine (1) according to any one of the previous claims, wherein
said one or more blades (24) are arranged radially inside said casing (20), so that
the rotation of said one or more blades (24) defines a circumference,
said second wall (22) comprises an inner surface (22A) as well as an end portion (223D)
perpendicular or substantially perpendicular to said first wall (21) and arranged
on a plane perpendicular to a straight line tangent to a circumference defined by
the rotation of said one or more blades (24), wherein said second opening (20B) is
arranged on said end portion (223D),
said second wall (22) is shaped in such a way that a space (S) present between one
or more blades (24) and said inner surface (22A) forms a channel, wherein the width
of said channel tends to increase in the rotation direction (D) of said one or more
blades (24) and said channel ends on said end portion (223D), so that, when said one
or more blades (24) rotate in said rotation direction (D), said one or more machining
chips (F) that enter inside said casing (20) are conveyed, through said channel, towards
said second opening (20B) of said casing (20).
6. Edgebanding machine (1) according to the previous claim, wherein
said removing device (2) has a radius of curvature (CR) defined by a distance between
said reference axis (X) and said inner surface (22A) of said second wall (22),
wherein
said second wall (22) in longitudinal section comprises in succession:
a first portion (223A) having a circular or substantially circular shape,
a second portion (223B) having a curvilinear shape,
a third portion (223C) having a rectilinear shape, in which said third portion (223C)
is arranged between said second portion (223B) and said end portion (223D);
wherein
said radius of curvature (CR) tends to increase in said direction of rotation (D)
from said first portion (223A) of said second wall (22) to said third portion (223C)
of said second wall (22).
7. Edgebanding machine (1) according to any one of claims 1-6, wherein the respective
first side portion (24A) of each blade (24) has a first length and each cutting element
(25) has a second length equal to said first length, so that each cutting element
(25) is completely overlapped on a respective side portion (24A) of a respective blade
(24).
8. Edgebanding machine (1) according to any one of claims 1-6, wherein the respective
side portion (24A) of each blade (24) has a first length and each cutting element
(25) has a second length greater than said first length, so that a portion of each
cutting element (25) protruding with respect to the respective first side portion
(24A) of a respective blade (24) in a radial direction.
9. Edgebanding machine (1) according to any one of the previous claims, wherein said
removing device (2) comprises a motor (28) for rotating one or more blades (24) around
said reference axis (X).
10. Edgebanding machine (1) according to the previous claim, wherein said removing device
(2) comprises a housing (29) in which said motor (28) is housed, said housing being
arranged inside said casing (20) in such a way that said reference axis (X) passes
through said housing (29).
11. Edgebanding machine (1) according to the previous claim, wherein said one or more
blades (23) extend from said housing (29) outwards in a radial direction.
12. Edgebanding machine (1) according to any one of the previous claims, wherein said
working group (R) is an edge scraping group.
13. Edgebanding machine (1) according to any one of the previous claims, wherein
said edgebanding machine (1) comprises a cyclone separator for separating one or more
machining chips (F) from a quantity of air,
wherein
said cyclone separator has:
at least one inlet for receiving said one or more machining chips, connected to said
removing device (2), and
a first outlet to be connected in use to said removing device (6).
14. Edgebanding machine (1) according to the previous claim, wherein
said cyclone separator has a second outlet
wherein
said edgebanding machine (1) comprises a container for collecting said one or more
machining chips (F), wherein said container has an inlet, connected to said second
outlet of said cyclone separator, so that, when said one or more machining chips (F)
are separated from said quantity of air through said cyclone separator, said one or
more machining chips (F) fall by gravity inside said container.