TECHNICAL FIELD
[0001] The present disclosure relates to a contact system for automatic transfer switch
and an automatic transfer switch including the contact system.
BACKGROUND
[0002] The electrical performance index Icm/Icw of an automatic transfer switch (ATS) is
an index that considers the ability of the product to withstand high currents in the
circuit. At present, there are two main types of failures for this index: fusion welding
and contact burnout.
[0003] The automatic transfer switch with a clamping contact system usually has excellent
performance in short-term current withstand index because of an electric clamping
force formed between clamping contacts. However, there is still room for further improvement
in the short-term current withstand index of the clamping contact system.
[0004] There are also some automatic transfer switches may fail in the short-term current
withstand test and thus results in a greatly reduced short-term current withstand
index of the automatic transfer switches due to the form of its contact structure.
[0005] Therefore, there is a need for a contact system for automatic transfer switch, such
as a clamping contact system, which has improved short-term current withstand index,
can reduce the failure under short-term current withstand working condition, and improve
the stability and reliability of the contact system.
SUMMARY
[0006] The present disclosure aims to overcome at least some of the abovementioned problems
in the prior art.
[0007] According to an aspect of the present disclosure, a contact system for automatic
transfer switch is provided. The contact system includes a first stationary contact,
a second stationary contact and a movable contact, the first stationary contact and
the second stationary contact each include a stationary contact engagement part and
a conductive connection part suitable to be electrically connected with a wire connection
terminal of the automatic transfer switch, the movable contact is movable between
a first contact position and a second contact position, in the first contact position
of the movable contact, the movable contact is in contact with the stationary contact
engagement part of the first stationary contact, and, in the second contact position
of the movable contact, the movable contact is in contact with the stationary contact
engagement part of the second stationary contact, at least one stationary contact
of the first stationary contact and the second stationary contact includes: a first
part, extending in a vertical direction and including a first vertical end and a second
vertical end; and a second part, extending in a horizontal direction and including
a first horizontal end and a second horizontal end, the first vertical end of the
first part meets the first horizontal end of the second part, the stationary contact
engagement part of the at least one stationary contact is at or close to the second
vertical end of the first part, the conductive connection part of the at least one
stationary contact is at or close to the second horizontal end of the second part,
and a chamfered corner is formed at a joint position of the first part and the second
part of the at least one stationary contact.
[0008] According to one or more embodiments of the present disclosure, a dimension of the
chamfered corner in the horizontal direction is 80%-130% of a dimension of the first
part in the horizontal direction.
[0009] According to one or more embodiments of the present disclosure, a dimension of the
chamfered corner in the vertical direction is 80%-130% of a dimension of the second
part in the vertical direction.
[0010] According to one or more embodiments of the present disclosure, the at least one
stationary contact further includes a magnetically conductive block connected to the
chamfered corner, and the magnetically conductive block is formed of a magnetically
conductive material.
[0011] According to one or more embodiments of the present disclosure, a thickness of the
magnetically conductive block is greater than a thickness of the at least one stationary
contact.
[0012] According to one or more embodiments of the present disclosure, the at least one
stationary contact further includes an arc striking corner extending in the horizontal
direction from the second vertical end of the first part, and an extending direction
of the arc striking corner is the same as an extending direction of the second part.
[0013] According to one or more embodiments of the present disclosure, the movable contact
includes a pair of movable contact pieces which are parallel to each other and spaced
apart from each other, in the first contact position of the movable contact, the movable
contact pieces clamp the stationary contact engagement part of the first stationary
contact therebetween, and, in the second contact position of the movable contact,
the movable contact pieces clamp the stationary contact engagement part of the second
stationary contact therebetween.
[0014] According to one or more embodiments of the present disclosure, each of the pair
of movable contact pieces includes a front surface facing the other one of the movable
contact pieces and a back surface opposite to the front surface, and at least one
of the movable contact pieces includes a magnet enhancement piece, and the magnet
enhancement piece is formed of a magnetically conductive material.
[0015] According to one or more embodiments of the present disclosure, the magnet enhancement
piece is a flat plate structure and is arranged on the back surface of at least one
of the movable contact pieces.
[0016] According to one or more embodiments of the present disclosure, the magnet enhancement
piece includes a U-shaped structure, a bottom of the U-shaped structure of the magnet
enhancement piece is arranged on the back surface of at least one of the movable contact
pieces, and two arms of the U-shaped structure of the magnet enhancement piece are
arranged on respective lateral surface of the at least one of the movable contact
pieces.
[0017] According to one or more embodiments of the present disclosure, the at least one
stationary contact includes the first stationary contact and the second stationary
contact.
[0018] According to an aspect of the present disclosure, an automatic transfer switch is
provided. The automatic transfer switch includes one or more contact systems for the
automatic transfer switch as described above.
BRIEF DESCRIPTION OF DRAWINGS
[0019]
Fig. 1 shows a perspective view of an automatic transfer switch according to one or
more embodiments of the present disclosure;
Fig. 2 shows a perspective view of a contact system according to one or more embodiments
of the present disclosure;
Figs. 3A and 3B show front views of a contact system according to one or more embodiments
of the present disclosure, wherein Fig. 3A shows a double separation position where
a movable contact assembly is not in contact with a first stationary contact assembly
and a second stationary contact assembly, and Fig. 3B shows a first contact position
where the movable contact assembly is in contact with the first stationary contact
assembly;
Figs. 4A and 4B show front views of a first stationary contact assembly according
to one or more embodiments of the present disclosure;
Fig. 5A shows a front view of a first stationary contact assembly of an automatic
transfer switch, and Fig. 5B is a front view of a first stationary contact, showing
current in the first stationary contact when the movable contact assembly of the automatic
transfer switch is in contact with the first stationary contact assembly;
Fig. 6A is a partial front view of a contact system according to one or more embodiments
of the present disclosure, showing current in the contact system at a first contact
position of the movable contact assembly;
Fig. 6B shows a schematic diagram of an electromagnetic force (Lorentz force) on the
movable contact assembly in Fig. 6A;
Figs. 7A-7B show a movable contact piece according to one or more embodiments of the
present disclosure; and
Figs. 8A-8B show another movable contact piece according to one or more embodiments
of the present disclosure.
DETAILED DESCRIPTION
[0020] Embodiments of the present disclosure are described in detail below, examples of
which are shown in the accompanying drawings, wherein same or similar reference numerals
indicate same or similar elements or elements with the same or similar functions.
The embodiments described below by reference to the accompanying drawings are exemplary
and are intended only to explain the present disclosure, and cannot be understood
as limitations of the present disclosure.
[0021] Unless otherwise defined, technical terms or scientific terms used here shall have
their ordinary meanings as understood by skilled person in the field to which the
present disclosure belongs. In the description of the present disclosure, it should
be understood that the orientation or positional relationship indicated by the terms
"center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left",
"right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" is based
on the orientation or positional relationship shown in the accompanying drawings,
which is only for the convenience of describing the present disclosure and simplifying
the description, and does not indicate or imply that the referred device or element
must have the specific orientation, and be constructed and operated in the specific
orientation, so it cannot be understood as a limitation to the present disclosure.
In addition, the terms "first" and "second" are only used for descriptive purposes
and cannot be understood as indicating or implying relative importance.
[0022] The present disclosure provides a contact system for automatic transfer switch, which
includes a first stationary contact, a second stationary contact and a movable contact.
The first stationary contact and/or the second stationary contact includes a first
part extending in a vertical direction and a second part extending in a horizontal
direction, and the first part and the second part meet each other end to end. A chamfered
corner is formed at a joint position of the first part and the second part. The inventor(s)
of the present disclosure found that the current in the first part of the stationary
contact extending in the vertical direction generates an electromagnetic field, which
applies an electromagnetic force (Lorentz force) on the current in the movable contact
assembly. This electromagnetic force tends to separate the movable contact assembly
from the stationary contact. In the present disclosure, by forming the chamfered corner
at the joint position of the first part and the second part, the length of the current
section in the first part of the stationary contact is significantly reduced, thereby
significantly reducing the electromagnetic force (Lorentz force) that tends to separate
the movable contact assembly from the stationary contact. Therefore, the short-term
current withstand index of the contact system is improved.
[0023] Furthermore, in some embodiments, the stationary contact assembly includes a magnetically
conductive block connected to the chamfered corner of the stationary contact. The
magnetically conductive block can guide the electromagnetic field or magnetic flux,
so that the magnetic flux is better concentrated in the magnetically conductive block,
thereby reducing the magnetic flux in the movable contact assembly, thus reducing
the electromagnetic force (Lorentz force) that tends to separate the movable contact
assembly from the stationary contact. Therefore, the magnetically conductive block
can further improve the short-term current withstand index of the contact system.
[0024] In addition, in some embodiments, a magnet enhancement piece formed of a magnetically
conductive material is provided on the movable contact. Due to the presence of the
magnet enhancement piece, the electromagnetic field generated by the movable contact
pieces is guided to be better concentrated, so that a pair of movable contact pieces
of the clamping contact system form a greater clamping force on the stationary contact
assembly between the pair of movable contact pieces when there is current on the clamping
contact system. Therefore, the magnet enhancement piece can further improve the short-term
current withstand index of the contact system.
[0025] Fig. 1 shows a perspective view of an automatic transfer switch 10 according to one
or more embodiments of the present disclosure. The automatic transfer switch 10 includes
a plurality of first power input terminals 12a, a plurality of second power input
terminals 12b and a plurality of output terminals 14. The automatic transfer switch
10 also includes a plurality of contact systems 100 (only one contact system is shown
in the figure). The contact system 100 includes a movable contact assembly 110, a
first stationary contact assembly 140 and a second stationary contact assembly 170.
The first stationary contact assembly 140 is electrically connected to a corresponding
one of the first power input terminals 12a, the second stationary contact assembly
170 is electrically connected to a corresponding one of the second power input terminals
12b, and the movable contact assembly 110 is electrically connected to a corresponding
one of the output terminals 14. The movable contact assembly 110 is movable between
a first contact position in contact with the first stationary contact assembly 140
and a second contact position in contact with the second stationary contact assembly
170, so that the automatic transfer switch 10 switches between a first power supply
(not shown) electrically connected to the first power input terminal 12a and a second
power supply (not shown) electrically connected to the second power input terminal
12b. In the embodiment shown in Fig. 1, the automatic transfer switch 10 has four
first power input terminals, four second power input terminals and four output terminals,
and four contact systems (only one contact system is shown in the figure). In other
embodiments according to the present disclosure, the automatic transfer switch can
have any suitable numbers of first power input terminals, second power input terminals,
output terminals and contact systems. In still other embodiments according to the
present disclosure, the automatic transfer switch can have any suitable form and number
of terminals, and is not limited to the form and number of terminals shown in Fig.
1 (the first power input terminals, the second power input terminal and the output
terminal), as long as these terminals of the automatic transfer switch can be properly
connected to the stationary contacts and the movable contact of the contact system.
[0026] Fig. 2 shows a perspective view of the contact system 100. The movable contact assembly
110 of the contact system 100 includes a pair of movable contact pieces 120, a movable
contact actuating device 112 and a movable contact conductive member 114. The movable
contact actuating device 112 drives the pair of movable contact pieces 120 to move.
The movable contact conductive member 114 is electrically connected to the pair of
movable contact pieces 120 of the movable contact assembly 110, for electrically connecting
the pair of movable contact pieces 120 to the output terminals of the automatic transfer
switch 10. The pair of movable contact pieces 120 are parallel to each other and spaced
apart from each other, and define a receiving space therebetween. Upon the movable
contact assembly being in contact with the first stationary contact assembly or the
second stationary contact assembly, the pair of movable contact pieces 120 of the
movable contact assembly clamp the corresponding stationary contact therebetween.
The first stationary contact assembly 140 includes a first stationary contact 150
and a first stationary contact conductive member 142. The first stationary contact
conductive member 142 is electrically connected to the first stationary contact 150,
for electrically connecting the first stationary contact 150 to the corresponding
power input terminal. The second stationary contact assembly 170 includes a second
stationary contact 180 and a second stationary contact conductive member 172. The
second stationary contact conductive member 172 is electrically connected with the
second stationary contact 180, for electrically connecting the second stationary contact
180 to the corresponding power input terminal.
[0027] Figs. 3A and 3B show front views of the contact system 100, wherein Fig. 3A shows
a double separation position where the movable contact assembly 110 is not in contact
with both the first stationary contact assembly 140 and the second stationary contact
assembly 170, and Fig. 3B shows a first contact position where the movable contact
assembly 110 is in contact with the first stationary contact assembly 140. The contact
assembly system 100 also includes a second contact position (not shown) where the
movable contact assembly 110 is in contact with the second stationary contact assembly
170.
[0028] Figs. 4A and 4B show front views of the first stationary contact assembly 140 according
to one or more embodiments of the present disclosure. As shown in the figures, the
first stationary contact 150 includes a first part (vertical extension part) 162 extending
in a vertical direction and a second part (horizontal extension part) 164 extending
in a horizontal direction. A lower end (a first vertical end) of the first part 162
meets a right end (a first horizontal end) of the second part 164 to form a generally
L-shape. The second part 164 includes a conductive connection part 154 arranged at
or close to a left end (a second horizontal end) of the second part 164. The conductive
connection part 154 is connected with the first stationary contact conductive member
142 for electrically connecting the first stationary contact 150 to the corresponding
power input terminal of the automatic transfer switch 10.
[0029] At the first contact position where the movable contact assembly 110 is in contact
with the first stationary contact assembly 140, a first stationary contact engagement
part 152 of the first stationary contact 150 is in contact with and electrically connected
with the pair of movable contact pieces 120 of the movable contact assembly 110. The
first stationary contact engagement part 152 is at or close to an upper end (a second
vertical end) of the first part 162 of the first stationary contact 150. At the first
contact position, the current flows from the corresponding power input terminal of
the automatic transfer switch 10 to the first stationary contact conductive member
142, through the conductive connection part 154 of the first stationary contact 150
and the body of the first stationary contact 150 to the first stationary contact engagement
part 152, and then to the output terminal of the automatic transfer switch 10 through
the movable contact assembly 110.
[0030] As shown in the figure, a chamfered corner 166 is formed at a joint position of the
first part 162 and the second part 164 of the first stationary contact 150. The chamfered
corner 166 has a horizontal dimension D1 and a vertical dimension D2. The first part
162 has a horizontal dimension D3 and the second part 164 has a vertical dimension
D4. In the illustrated embodiment, D1>D3 and D2>D4. In some other embodiments according
to the present disclosure, D1 is 80%-130% of D3, and D2 is 80%-130% of D4.
[0031] As shown, the first stationary contact 150 further includes an arc striking corner
156 extending in a substantially horizontal direction from the upper end (second vertical
end) of the first part 162. An extending direction of the arc striking corner 156
is the same as an extending direction of the second part 164, so that the first part
162, the second part 164 and the arc striking corner 156 of the first stationary contact
150 together form a substantially U-shape. The arc striking corner 156 has a generally
conical shape, and the vertical dimension of the arc striking corner 156 gradually
decreases with the distance from the first part 162.
[0032] Fig. 5A shows a front view of the first stationary contact assembly 240 of the automatic
transfer switch according to a comparative embodiment, and Fig. 5B is a front view
of the first stationary contact 250, showing the current in the first stationary contact
250 when the movable contact assembly of the automatic transfer switch is in contact
with the first stationary contact assembly 240. As shown, the first stationary contact
assembly 240 includes a first stationary contact 250 and a first stationary contact
conductive member 242. The first stationary contact 250 includes a first part 262
extending in the vertical direction and a second part 264 extending in the horizontal
direction. The second part 264 has a conductive connection part 254 at or close to
the left end of the second part 264, and the conductive connection part 254 is connected
with the first stationary contact conductive member 242. The first stationary contact
250 also includes an arc striking corner 256. The main difference between the first
stationary contact assembly 240 and the first stationary contact assembly 140 is that
the first stationary contact 250 does not include the chamfered corner. Other aspects
of the first stationary contact assembly 240 are similar to those of the first stationary
contact assembly 140, and detailed description thereof is omitted herein.
[0033] As shown in Fig. 5B, the current in the first stationary contact 250 includes a current
section p24 in the first part 262 and a current section p28 in the second part 264.
The inventor(s) of the present disclosure found that the electromagnetic field generated
by the current section in the first part 262 of the first stationary contact 250 generates
an electromagnetic force on the movable contact in contact with the first stationary
contact 250, which tend to make the movable contact to be separated from the first
stationary contact 250. when the current in the contact system is large, the movable
contact may be separated from the first stationary contact 250, which results in a
reduced short-term current withstand index of the contact system.
[0034] Fig. 6A is a front view of a part of the contact system 100 according to one or more
embodiments of the present disclosure, showing the current in the contact system 100
at the first contact position of the movable contact assembly 110. As shown in Fig.
6A, the current in the contact system 100 includes a current section p12 in the movable
contact assembly 110, a current section p14 in the first part 162 of the first stationary
contact 150, a current section p16 in a transition part between the first part 162
and the second part 164 of the first stationary contact 150, and a current section
p18 in the second part 164 of the first stationary contact 150. Compared with the
case shown in Fig. 5B, because the first stationary contact 150 includes the chamfered
corner 166 at the joint position of the first part 162 and the second part 164, the
length of the current section p14 in the first part 162 of the first stationary contact
150 is shortened (compared with the current section p24 in Fig. 5B), and the current
section p16 in the transition part is added between the current section p14 in the
first part 162 and the current section p18 in the second part 164, the current section
p16 is inclined to the current section p14.
[0035] In Figs. 5B and 6A, black line segments p24, p28, p12, p14, p16 and p18 are used
to represent the current passing through the first stationary contact 250 and the
first stationary contact 150. This representation is schematic, and the actual current
is not limited to the position shown by the black line segments. For example, the
current sections p14 and p 16 in Fig. 6A roughly correspond to the currents in the
regions indicated by dotted lines p14 and p16 in Fig. 4B, respectively.
[0036] Fig. 6B shows a schematic diagram of the electromagnetic force (Lorentz force) applied
upon the current section p12 (movable contact assembly 110) in Fig. 6A. As shown,
the current section p14 in the first part 162 of the first stationary contact 150
generates an electromagnetic field M14, which generates a clockwise electromagnetic
force (Lorentz force) F upon the current section p12 in the movable contact assembly
110. This clockwise electromagnetic force F tends to separate the movable contact
assembly 110 from the first stationary contact 150. Because the first stationary contact
150 includes the chamfered corner 166, the length of the current section p14 in the
first part 162 of the first stationary contact 150 is significantly shortened compared
with the current section p24 shown in Fig. 5B. Therefore, compared with the comparative
embodiment of Fig. 5B, under the same current, the electromagnetic force of the current
section p14 in the first part 162 of the first stationary contact 150 upon the movable
contact assembly is significantly reduced. This improves the short-term current withstand
index of the contact system 100.
[0037] In addition, the current section p16 of the first stationary contact 150 also generates
an electromagnetic field (not shown). The electromagnetic field generated by the current
section p16 generates a counterclockwise electromagnetic force (Lorentz force, not
shown) upon the current section p12 in the movable contact assembly 110. Therefore,
the current section p16 can partially counteract or cancel the clockwise electromagnetic
force F generated by the current section p14. This further improves the short-term
current withstand index of the contact system 100. Those skilled in the art can understand
that the electromagnetic force of p16 to the movable contact assembly 110 is much
smaller than the electromagnetic force of p14 to the movable contact assembly 110
due to the relatively large distance between p16 and the movable contact assembly
110.
[0038] In one or more embodiments according to the present disclosure, the first stationary
contact assembly 140 includes a magnetically conductive block 168 connected to the
chamfered corner 166. The magnetically conductive block 168 is made of a magnetically
conductive material, which may be, for example, low carbon steel, silicon steel sheet,
etc. Due to the existence of the magnetically conductive block 168, the electromagnetic
field or magnetic flux generated by the first stationary contact 150, for example,
the current section p14 therein, is guided, so as to be more intensively distributed
in the magnetically conductive block 168. Therefore, the electromagnetic field intensity
of the electromagnetic field M14 generated by the current section p14 at the movable
contact assembly 110 decreases, and the electromagnetic force F of the current section
p14 to the movable contact assembly 110 decreases. Because the electromagnetic force
F tends to separate the movable contact assembly 110 from the first stationary contact
150, the contact system 100 can withstand greater current due to the reduction of
the electromagnetic force F, which further improves the short-term current withstand
index of the contact system 100. As shown in the figure, the shape of the magnetically
conductive block 168 basically corresponds to the shape of the chamfered corner 166,
so the magnetically conductive block 168 does not occupy extra space. In one or more
embodiments according to the present disclosure, the magnetically conductive block
168 has an increased thickness, that is, the thickness of the magnetically conductive
block 168 is greater than the thickness of the first stationary contact 150, so that
the electromagnetic field or magnetic flux generated by the current section p14 is
more guided and concentrated in the magnetically conductive block 168. This can further
improve the short-term current withstand index of the contact system 100. As used
herein, the thickness direction of the magnetically conductive block and the stationary
contact refers to the direction of into and out of the paper of Figs. 3A-3B, 4A-4B
and 6A.
[0039] The above describes the contact system 100 of the present disclosure in connection
to the first stationary contact assembly 140 and the movable contact assembly 110.
As shown, the second stationary contact assembly 170 has a structure and operation
similar to that of the first stationary contact assembly 140, and detailed description
thereof is omitted herein.
[0040] In the embodiment shown, the first stationary contact 150 and the second stationary
contact 180 have similar structures, that is, both the first stationary contact 150
and the second stationary contact 180 have chamfered corners and magnetically conductive
blocks connected to the chamfered corners. In other embodiments according to the present
disclosure, only one stationary contact of a pair of stationary contacts of the contact
system may include a chamfered corner and a magnetically conductive block connected
to the chamfered corner. In other embodiments according to the present disclosure,
one or both of the pair of stationary contacts of the contact system may only include
the chamfered corner and not include the magnetically conductive block connected to
the chamfered corner.
[0041] In the illustrated embodiment, the first stationary contact 150 includes a recess
162a in the first part 162. In other embodiments according to the present disclosure,
the recess 162a of the first stationary contact 150 may be omitted, that is, the first
stationary contact 150 may not include a recess 162a.
[0042] The contact system of the embodiment shown in the accompanying drawings is a clamping
contact system, and its movable contact assembly includes a pair of movable contact
pieces. The pair of movable contact pieces are parallel to each other and spaced apart
from each other, and define a receiving space therebetween. When the movable contact
assembly is in contact with the first stationary contact assembly or the second stationary
contact assembly, the pair of movable contact pieces 120 of the movable contact assembly
clamp the corresponding stationary contact therebetween. When there is current in
the clamping contact system, the current flows in the same direction along the pair
of movable contact pieces that are parallel to each other. The current on each movable
contact piece in the pair of movable contact pieces generates an electromagnetic field,
which acts upon the current of the other one of the movable contact pieces, and generates
an electromagnetic force (Lorentz force) that pulls the movable contact pieces toward
each other, so that the movable contact pieces form a greater clamping force on the
stationary contact assembly therebetween. This improves the short-term current withstand
index of the clamping contact system.
[0043] Figs. 7A-7B show a movable contact piece 120 according to one or more embodiments
of the present disclosure. The movable contact piece 120 includes a movable contact
piece body 122 and a magnet enhancement piece 124 disposed on the movable contact
piece body 122. The magnet enhancement piece 124 is made of a magnetically conductive
material, which may be, for example, low carbon steel, silicon steel sheet, etc. Due
to the presence of the magnet enhancement piece 124, when there is current in the
clamping contact system, the electromagnetic field generated by the movable contact
piece 120 is guided to be more concentrated. Therefore, the pair of movable contact
pieces forms a greater clamping force on the stationary contact assembly between the
pair of movable contact pieces. The clamping contact system with the magnet enhancement
piece can increase the contact pressure or force at the moment of closing, avoiding
contact bouncing and pulling arcs that may cause product fusion welding, and further
improve the short-term current withstand index of the clamping contact system. As
shown, the magnet enhancement piece 124 is a flat plate structure, which is arranged
on the back surface of the movable contact piece body 122, that is, the magnet enhancement
piece 124 is on a surface of the movable contact piece 120 facing away from the other
movable contact piece.
[0044] Figs. 8A-8B show a movable contact piece 120' according to another embodiment or
embodiments of the present disclosure. The movable contact piece 120' includes a movable
contact piece body 122' and a magnet enhancement piece 124' arranged on the movable
contact piece body 122'. The difference between the movable contact piece 120' and
the movable contact piece 120 is that the magnet enhancement piece 124 has a flat
structure, while the magnet enhancement piece 124' has a U-shaped structure. The bottom
of the U-shaped structure of the magnet enhancement piece 124' is arranged on the
back surface of the movable contact piece body 122', and the two arms of the U-shaped
structure of the magnet enhancement piece 124' are arranged on the two lateral surfaces
of the movable contact piece body 122'. The U-shaped magnetized plate 124' can better
guide and concentrate the electromagnetic field, so the U-shaped magnetized plate
124' can effectively improve the short-term current withstand index of the clamping
contact system.
[0045] The inventor(s) of the present disclosure performed a short-term current withstand
index experiment for the contact system of the Comparative embodiment and the contact
system of the Experimental embodiment. The contact system of the Comparative embodiment
in this experiment includes the stationary contact assembly as shown in Fig. 5A, while
the contact system of the Experimental embodiment includes the stationary contact
assembly as shown in Fig. 6A. The experimental results are provided as follows.
|
Comparative embodiment |
Experimental embodiment |
Experiment projects |
20kA short-term current withstand experiment |
30 kA short-term current withstand experiment |
Experiment times |
2 times |
3 times |
Experiment results |
Failed twice |
Succeeded three times |
[0046] As seen from the above experimental results, the 20kA short-term current withstand
experiment of the Comparative embodiment (the contact system with the stationary contact
assembly shown in Fig. 5A) failed twice, so its short-term current withstand index
was below 20kA, while the 30kA short-term current withstand experiment of the Experimental
embodiment (the contact system with the stationary contact assembly shown in Fig.
6A) succeeded three times, so its short-term current withstand index was above 30
kA. Therefore, compared with the Comparative embodiment, the short-term current withstand
index of the Experimental embodiment is improved by more than 50%.
[0047] As used herein, the terms indicating directions such as "vertical" and "horizontal"
of the first part and the second part of the stationary contact are based on the orientation
shown in the accompanying drawings (for example, Figs. 3A-3B, 4A-4B and 6A). These
terms are only for the convenience of describing the present disclosure and simplifying
the description, and do not indicate or imply that the first part and the second part
of the stationary contact must have a specific orientation, be constructed and operated
in a specific orientation. As shown in Figs. 3A-3B, 4A-4B and 6A, the first part and
the second part of the stationary contact basically extend in the vertical direction
and the horizontal direction, that is, the first part and the second part are perpendicular
to each other. The "vertical" and "horizontal" of the present disclosure are not limited
to absolute "vertical" and "horizontal" situations. For example, the extending directions
of the first part and the second part of the stationary contact may be within the
range of +/-5 degrees of mutually perpendicular directions. According to other embodiments
of the present disclosure, the extending directions of the first part and the second
part of the stationary contact can be within the range of +/-10 degrees, +/-15 degrees,
or +/-20 degrees of mutually perpendicular directions.
[0048] What has been described above is only exemplary embodiments adopted to illustrate
the principle of the present disclosure, and is not used to limit the protection scope
of the present disclosure. For ordinary skilled in this art, various modifications
and improvements can be made without departing from the spirit and essence of the
present disclosure, and these modifications and improvements are also within the protection
scope of the present disclosure.
1. A contact system for automatic transfer switch, the contact system comprising a first
stationary contact, a second stationary contact and a movable contact, wherein
the first stationary contact and the second stationary contact each comprise a stationary
contact engagement part and a conductive connection part suitable to be electrically
connected to a wire connection terminal of the automatic transfer switch,
wherein the movable contact is movable between a first contact position and a second
contact position, the movable contact being in contact with the stationary contact
engagement part of the first stationary contact in the first contact position of the
movable contact, and the movable contact being in contact with the stationary contact
engagement part of the second stationary contact in the second contact position of
the movable contact,
wherein at least one stationary contact of the first stationary contact and the second
stationary contact comprises:
a first part extending in a vertical direction and comprising a first vertical end
and a second vertical end; and
a second part extending in a horizontal direction and comprising a first horizontal
end and a second horizontal end,
wherein the first vertical end of the first part meets the first horizontal end of
the second part, the stationary contact engagement part of the at least one stationary
contact is at or close to the second vertical end of the first part, the conductive
connection part of the at least one stationary contact is at or close to the second
horizontal end of the second part, and a chamfered corner is formed at a joint position
of the first part and the second part of the at least one stationary contact.
2. The contact system for automatic transfer switch according to claim 1, wherein a horizontal
dimension of the chamfered corner is 80%-130% of a horizontal dimension of the first
part.
3. The contact system for automatic transfer switch according to claim 1, wherein a vertical
dimension of the chamfered corner is 80%-130% of a vertical dimension of the second
part.
4. The contact system for automatic transfer switch according to claim 1, wherein the
at least one stationary contact further comprises a magnetically conductive block
connected to the chamfered corner, and the magnetically conductive block is formed
of a magnetically conductive material.
5. The contact system for automatic transfer switch according to claim 4, wherein a thickness
of the magnetically conductive block is greater than a thickness of the at least one
stationary contact.
6. The contact system for automatic transfer switch according to claim 1, wherein the
at least one stationary contact further comprises an arc striking corner extending
in the horizontal direction from the second vertical end of the first part, and an
extending direction of the arc striking corner is the same as an extending direction
of the second part.
7. The contact system for automatic transfer switch according to any one of claims 1
to 6, wherein the movable contact comprises a pair of movable contact pieces which
are parallel to each other and spaced apart from each other, in the first contact
position of the movable contact, the movable contact pieces clamp the stationary contact
engagement part of the first stationary contact therebetween, and, in the second contact
position of the movable contact, the movable contact pieces clamp the stationary contact
engagement part of the second stationary contact therebetween.
8. The contact system for automatic transfer switch according to claim 7, wherein each
of the pair of movable contact pieces comprises a front surface facing the other one
of the movable contact pieces and a back surface opposite to the front surface, and
at least one of the movable contact pieces comprises a magnet enhancement piece, and
the magnet enhancement piece is formed of a magnetically conductive material.
9. The contact system for automatic transfer switch according to claim 8, wherein the
magnet enhancement piece is a flat plate structure and is arranged on the back surface
of the at least one of the movable contact pieces.
10. The contact system for automatic transfer switch according to claim 8, wherein the
magnet enhancement piece comprises a U-shaped structure, the magnet enhancement piece
includes a bottom arranged on the back surface of at least one of the movable contact
pieces, and two arms each arranged on one respective lateral surface of the at least
one of the movable contact pieces.
11. The contact system for automatic transfer switch according to any one of claims 1
to 6, wherein the at least one stationary contact comprises the first stationary contact
and the second stationary contact.
12. An automatic transfer switch, wherein the automatic transfer switch comprises one
or more contact systems for the automatic transfer switch according to any one of
claims 1 to 11.