BACKGROUND
[0001] The invention concerns the pressure-set sludge collection tank adapted to containing
a barrel, such as a standard 208L (55 gallon) steel oil barrel. The invention is particularly
suitable for use in the drainage systems that drain the rinsing air belts of engines,
such as of the two-stroke crosshead kind. This is also referred to as" Scavenge air
space" or "piston underside space". The invention is also suitable for use in the
drainage systems that drain from the flushing air tank of the engines, also referred
to as "scavenge air receiver". The invention can be used both as retrofitting on existing
engines and installations, as well as for installation on new engines and installations.
The invention can be used both for pressure-set and for pressure less (open) sinks
and piping systems.
[0002] The present invention is especially relevant to be used in relation to engines on
a ship but is not limited thereto.
[0003] It is known from e.g. two-stroke engines of the crosshead type that during operation
varying amounts of the medium called sludge is generated. The medium consists mainly
of lubricating oil mixed with solid particles in the form of unburned particles. These
solid or sluggishly liquid constituents tend to precipitate / precipitate and accumulate
by gravity at the bottom of pipes and containers, as well as tanks. This settles relatively
quickly, layer upon layer, a relative heavy and solid material. The built-up material
has almost the consistency of hard stamped soil. The phenomenon occurs because the
flowing part of the medium (the oil) has a significant lower density than the solid
particles of the sludge.
[0004] It is known that the medium from the engine (mixture of lubricating oil and heavy
solid particles) is passed through a falling pipe to an intermediate tank. This tank
is usually referred to as a "Scavenging air drain tank". This tank usually has a volume
of approx. 500 - 2000L and is characterized by be designed to withstand overpressure
corresponding to the purge air pressure of the engine (typically 0,2-4 bar). Air pressure
from the engine (purge air) finds its way through sludge drain pipes and pressurizes
the tank during engine operation. An example of such a system is shown in document
US 6 058 917 A.
[0005] The purpose of the tank is partly to collect and retain the medium's solid particles
(sludge) and partly to function as a kind of observation tank where the daily drained
volumes can be measured by sounding the tank. Furthermore, this tank is often provided
with a level alarm which gives an alarm if the tank is filled above a desired level.
This intermediate tank often is emptied daily by manually opening a valve to form
a pipe connection from the bottom of the intermediate tank to a larger storage tank.
The medium thus flows from the intermediate tank to the storage tank via gravity and
positive pressure difference.
[0006] With this well-known and widely used system, regular manual cleaning thus is required
of the intermediate tank. The intermediate tank must simply be opened by removing
a manhole cover to the tank. This is followed by a cumbersome and dirty manual excavation
of the tank by hand. Excavation of solid particles (sludge) usually takes place using
different manufactured shovels and scrapers. The sludge is dug into buckets, which
are usually hoisted by hand up to the nearest deck (when on a ship). Here the sludge
is often poured into open 208L steel barrels. After the excavation is completed, the
tank is manually cleaned with cloths. It is often necessary to crawl into the tank
to achieve sufficient cleaning. The manual excavation and cleaning are associated
with potential harmful work. The working positions are also often uncomfortable and
incorrect by today's standards. This excavation of the intermediate tank often takes
place at an interval of 2-4 weeks. The regular excavation is necessary to ensure the
proper functioning of the system. If the excavation is not carried out in time, the
sludge will reach a level where the pipe connection to the larger storage tank may
clog. Then it becomes necessary to separate and clean both the intermediate tank and
pipe connections.
[0007] A distinction is made between the liquid part of the medium (lubricating oil) and
the solid constituents (sludge). Both parts are transported for processing at approved
companies. The lubricating oil often has a value and a payment often is received as
it can be used relatively easily for other purposes.
[0008] On the other hand, a high price is to be paid for the solid particles (sludge) by
weight, as it is cumbersome to handle, and an efficient separation between sludge
and lubricating oil therefore is an advantage to avoid high taxes are not to be paid
for an unnecessarily high content of lubricating oil in the sludge.
[0009] Sludge may be drained (see e.g. the published patent application
WO2018/233789) and feed into a barrel. Standard barrels like the 208L (55 gallon) steel oil barrels,
are not designed or constructed to withstand significantly under- or over-pressure.
These standard barrels can therefore not withstand the overpressure (usually 0.2-4
bar) which occurs in the e.g. drainage systems on two-stroke engines of crosshead
type. It is therefore not possible to connect a standard barrel directly to the drainage
system allowing solid particles to settle in the barrel. It is therefore an object
of the present invention to avoid deformation and damage or even bursting of the barrel
SUMMARY OF THE INVENTION
[0010] The object of the invention is to prevent dirty manual excavation of the intermediate
tank, as well as safe efficient separation of the lubricating oil and the heavy solid
particles. This is achieved by the invention, where the relatively heavy particles
settle directly in the transport barrel used for further transport of the solid. The
invention results in drastic savings in man-hours used for manual cleaning.
[0011] In addition, the invention could lead to a significant saving compared to consumption
of cleaning chemicals and diesel oil consumed in connection with manual cleaning tanks
and pipes. Furthermore, the invention prevents clogging of pipe systems from intermediate
tank for storage tank. In addition, counteracting sludge precipitation in the large
and hard-to-reach storage tanks. Unwanted precipitation / precipitation in these storage
tanks, has historically forsaken extensive manual cleaning, as well as essential problems
pumping the contents of the tank further. Last but not least, the invention entails
greatly improved working environment, for the staff involved. It should be mentioned
that plant with two-stroke engines of the crosshead type (ships) most often have ample
empty steel barrels for availability. This is due to a relatively high consumption
of lubricating oil, which is supplied in these standard 208l barrels. There are no
known systems where sludge from e.g. two-stroke engine purge air drainage systems
can sedimented and collected directly in standard 208L (55 gallon) steel drums under
pressure.
[0012] The invention is advantageous by being quickly mounted in the drainage system that
drains from purge air belts and purge air tank on e.g. two-stroke engines of the crosshead
type. The invention is further advantageous by having a standard 208L (55 gallon)
steel drum surrounded by pressure tank. Furthermore, the invention is advantageous
by allowing and collecting engine mud directly in standard cartridges such as 208L
(55 gallon) steel drums, under pressure. The invention is also advantageous by having
an arrangement for constant pressure equalization between inner and outer surface
of the steel drum.
[0013] The object of the invention includes a sludge collecting unit according to claim
1.
[0014] This ensures the same pressure at both sides of the cartridge. Therefore, the cartridge
inner is connected to an engine purge air drain by an engine purge air drain connection
to collect materials within the engine purge air drain, wherein the inner hollow is
connected to the engine purge air drain connection by a pressure connection.
[0015] The pressure tank may be adapted for an outlet of the cartridge to connected to the
outside by a connection to the outside for overflow of fluid materials from the engine
purge air drain. This enables the collection of the usable oil feed to the cartridge,
and to this purpose the connection to the outside may be adapted to be connected in
pressure tight communication to an intermediate tank for collecting the overflow fluid
materials, or oil. It needs to be pressure tight not to affect the pressure equalization
over the cartridge surface.
[0016] The pressure connection connects to the engine purge at a position allowing gas air
but substantially no solid or liquid materials to enter the pressure connection, and
where the cartridge inner is connected at a position allowing solid / liquid materials
to enter. This enables that the heavy sludge materials to be feed into the cartridge,
whereas the volume of the inner hollow of the pressure tank outside the cartridge
is essentially only allows gas to enter. One way to make such an arrangement is to
make pressure connection connecting to an upper side of the engine purge air drain
connection.
[0017] The top cover may be formed with holes adapted for connection(s) to be connected
to the cartridge in a pressure tight manner through the top cover.
[0018] To allow for variations in e.g. the heights of the different cartridges inserted,
a tolerance is ensured by using inserted connections in the hole(s) adapted to be
fixed to the cartridge. The insert connection may seal against the top cover using
guide bushing also allow a horizontal and vertical movement during operation and installation
of cartridge.
[0019] To ensure a correct positioning and fixing the pressure tank within the inner hollow,
the sludge collecting unit may comprise a positioning plate adapted to connect to
the upper surface of the cartridge and the inner surface of the inner hollow.
[0020] The positioning plate may have extensions adapted to reach to it cartridge side surface
to fit between the cartridge outside surface and pressure tank inner surface. These
could then ensure a non-rotation and could be adapted to fit into inner shapes formed
in the inner surface of the pressure tank. Furthermore, this arrangement can maintain
correct position of cartridge and ensure sufficient space for slide-in of cartridge
lifting tool.
[0021] The positioning plate may be formed with holes adapted to match the holes in the
top cover to allow the connection to the cartridge through both the top cover and
positioning plate.
[0022] In order to control the pressure within the pressure tank, the top cover may be formed
with an opening in communication to an overpressure valve positioned at the outside
surface of the top cover.
[0023] The engine purge air drain connection may be connected to the cartridge by an inlet
connecting device also including a sensor piston formed with a sensor element to be
positioned within the cartridge. The purpose of the sensor piston (14) is to allow
depression below the top of the Barrel (8), e.g. by hand power. The sensor piston
(14) will thus meet increased resistance when it encounters accumulated solid particles
in the upper part of the barrel (8). In this way it can simply and safely be detected
when the barrel (8) is filled with solid (precipitated) sludge. During operation,
the sensor piston (14) will be held in upper position due to overpressure in barrel
(8) inlet connection.
[0024] The pressure tank may be adapted for a cartridge being a standard 208L (55 gallon)
steel oil barrel.
FIGURES
[0025]
- Fig. 1
- Pressure tank for a sludge collecting unit according to an embodiment of the present
invention.
- Fig. 2
- Top view of a positioning plate embodiment as part of the sludge collecting unit.
- Fig. 3A,B
- Respectively side view and top view of the pressure tank with a cartridge positioned
within and with a positioning plate.
- Fig. 4
- Top view of the pressure tank with closed top cover.
- Figs. 5A, B
- A inlet connecting devices attached to the top cover of the pressure tank for connection
of an engine purge air drain connection and with a sensor piston at two different
positions.
DETAILED DESCRIPTION OF THE INVENTION
[0026] It should be understood that the detailed description and specific examples, while
indicating embodiments of the invention, are given by way of illustration only.
[0027] Fig. 1 shows an embodiment of a sludge collecting unit (SCU) (1) according to the
present invention intended for pressurized drainage systems (drains from the engine
flushing belts and containers), but it can also be used for collecting pressure-less
sludge drainage systems.
[0028] The invention consists of a pressure tank (2) (possible being cylindrical or circular
but could also be polygonal shaped) fitted with a top cover (3) that can be opened
to a vertical position using a for example a hinged yoke (4) with handles. The hinged
yoke (4) may be affected by two gas springs (5) or other means adapted to equalize
the weight of the top cover (3), so that opening to the vertical position is easy
and comfortable. The lifting yoke (4) may form an arrangement that enables the insertion
of a safety split when the cover (3) is in the open position. The hinged yoke (4)
could be replaced by any means adapted for a top cover (3) to be opened and closed.
[0029] The top cove (3) is adapted to be fixed to the pressure tank (2) when in closed position
e.g. by bolts or by other means. In the illustrated embodiment openings (15) are formed
at the rim of respectively the upper opening of the pressure tank (2) and the top
cover (3) for bolts to be inserted securing them together.
[0030] The top cover (3) may also be provided with an overpressure valve (6) (see fig. 4
illustrating the overpressure valve (6) positioned at the outside of the top cover
(3)) communicating with inner of the tank (2) by an opening (7). This ensures that
the pressure in the pressure tank cannot exceed a design pressure or set maximum pressure.
The pressure tank (2) is designed for a cartridge such as a barrel (8) (not visible
in fig. 1) to fit into the tank (2), such as but not limited to a standard 208L (55
gallon) steel barrel or other standard cartridges, in the following in general referred
to as barrels (8). The tank (2) is designed so that relatively minimal volume is between
the barrel (8) outer surface the internal volume of the pressure tank (2). However,
a certain tolerance is left so that slightly deformed (small bumps) barrels (8) can
still be immersed in the pressure tank (2).
[0031] The barrel (8) is kept centered and correctly positioned in the pressure tank (2)
using a positioning plate (9), see also figs. 2, 3A and 3B.
[0032] The positioning plate (9), see a top view of an embodiment in fig. 2, may be a flat
plate adapted to fit into the inner upper barrel edge (8a) and having extensions (9a)
adapted to reach over the upper barrel edge (8a) to it's outside, where it fits between
the outside surface of the upper barrel edge (8a) and the inner surface of the pressure
tank (2) to keep the barrel (8) tight in position. In addition, the extension may
be adapted to fit into inner shapes (2a) formed in the inner surface of the pressure
tank (2) to define an orientation of the barrel (8). Fig. 3A shows a side view of
the barrel (8) inside the pressure tank (2) with the extension squeezed between the
upper barrel edge (8a) and the inner surface of the pressure tank (2). Fig. 3B is
a top view where the positioning plate (9) is positioned in connection to the barrel
(8) and the pressure tank (2) showing an embodiment of the inner shapes (2a) formed
as projections into the pressure tank (2) inner hollow but could also be recesses
into the surface or formed in other suitable manners.
[0033] The top cover (3) or the upper edge of the pressure tank (2) (as illustrated) may
be formed with a sealing (2b) adapted to be squeezed between the top cover (3) and
upper edge of the pressure tank (2) when in closed position of the top cover (3).
This ensures tight connection when they are fixed together e.g. by bolts.
[0034] The top cover (3) and the positioning plate (9) are provided with holes (10, 11)
so that access is created to the connections of the barrel (8) through the top cover
(3) of the pressure tank (2). In one embodiment, a tight fixing of the barrel (8)
connections (e.g. being threaded) to the external connections (20a, 20b) through the
top cover (3) may be ensured by inserted connections (not shown) possible threaded
and adapted to be fixed to the barrel (8) connections, such as into threaded connection
of the barrel (8), where standard oil barrels (8) as standard are fitted with ¾ "
and 2" internal pipe threads.
[0035] The insert connections seal against the barrel (8) connections using sealing ring
and possible seals against the top cover (3) using guide bushing with associated O-ring
seals. The guide bushings further allow vertical movement of the barrel (8) connections
and insert connections to compensate for vertical movement by heat expansion and smaller
deformations of the barrel (8) due to pressure variations.
[0036] Some vertical and horizontal tolerance is needed to compensate for smaller height
differences according to the manufacturing tolerances of e.g. standard barrels (8).
[0037] The bushings may be tightened against the top cover (3) using flanges and bolts.
[0038] The insert connection in connection to the (20b) connection to the outside of the
barrel (8) (related to oil outlet (overflow) from the barrel (8)), may extend below
the top of the barrel, such as e.g. 70mm. This allows lowering of the level in the
barrel (8) before disassembling the insert connection etc. to avoid spillage of oil
during barrel (8) replacement.
[0039] Fig. 4 is a top view of the cover plate (3) showing a handle (3a) and respectively
an engine purge air drain connection (20a) and a connection for the outside of the
barrel for oil outlet (20b), where both connections could be pipes, hoses etc.
[0040] Inlet of medium (lubricating oil mixed with relatively heavy solid particles) occurs
through the engine purge air drain connection (20a) connected to an inlet connection
of the barrel (8) by a connected hole in the top cover (10) and hole in the positioning
plate (11). At the top of the cover plate (3) an inlet connecting device (13) (possible
Y-shaped e.g. a 45 degree pipe-Y) (see fig. 5A and 5B) connecting the engine purge
air drain connection (20a) to the inlet connection of the barrel (8). This design
ensures functional inlet to the barrel, at the same time allows to access the interior
of the barrel (8) of a sensor piston (14). The sensor piston (14) could be made with
a pressure-tight shaft seal allowing effortless axial (vertical) movement of a sensor
element within the barrel (8). The purpose of the sensor piston (14) is to allow depression
below the top of the Barrel (8), e.g. by hand power. The sensor piston (14) will thus
meet increased resistance when it encounters accumulated solid particles in the upper
part of the barrel (8). In this way it can simply and safely be detected when the
barrel (8) is filled with solid (precipitated) sludge. During operation, the sensor
piston (14) will be held in upper position due to overpressure in barrel (8) inlet
connection. This overpressure is created by air pressure from the engine purge air
system which propagates to the barrel (8) via the drainage system.
[0041] The invention ensures an approximately uniform pressure on the inside /outside of
the barrel (8). The inside of the barrel (8) volume is pressure-tight connected to
the engine purge air drain connection (20a). This fills the barrel (8) quickly with
liquid medium by continuous drainage from the engine. There will be an overflow of
lubricating oil to an intermediate tank connected to the outlet of the barrel (8)
by of the connection (20b) to the outside of the barrel (8). In the intermediate tank
in same pressure prevails as in the pressure tank (2), respectively the drain connection
(20a). Relatively pure lubricating oil thus is pushed and flows by the overflow and
gravity from the pressure tank (2) to the intermediate tank where it is collected
as relatively pure oil possible to use for other purposes. The relatively heavy particles
(sludge) precipitate in the barrel (8) layer by layer.
[0042] The empty volume between the inside of the pressure tank (2) and the outside of the
barrel (8) is also pressurized with pressure equalization air (engine flush air) via
a pressure connection (21) and a pressure opening (12) in the pressure tank (2) to
the inside hollow but outside of the barrel (8), see also fig. 3A, e.g. to a top side
of the engine drain connection (20a), thus ensuring the same pressure at the outside
of the barrel (8) as the inside. By positioning the connection at the top side of
the engine drain connection (20a) it is ensured that the heavy substances like the
sludge will not enter the pressure connection 21. An effectively equalization of the
pressure difference on the inside / outside of the barrel (8) thus is ensured. Therefore,
the same pressure always prevails on the inside and outside of the barrel (8), even
at a varying pressure in the engine drainage system. The pressure equalization air
may be led through an oil mist filter for purifying the air of oil vapors to avoid
unnecessary soiling of the outside of the barrel (8). Separated oil mist may be drained
manually from oil mist filter through a valve in the bottom of the filter. The pressure
tank (2) is also fitted with a drain connection and valve at the bottom. This enables
draining of liquid if the pressure tank (2) is being washed at the inside.
[0043] The barrel is easily replaced by the following procedure:
The system is depressurized, this is achieved by closing the main valve from the engine
drainage system. An opening (possible throttled, and possible the opening (7) (see
fig. 1) for the overpressure valve (6) (see fig. 4)) to the atmosphere ensures rapid
venting of overpressure from the intermediate tank the pressure tank (2) and the connections
(20a, 20b).
[0044] Subsequently the connections (20a, 20b), guide bushings and connecting inserts are
disconnected, and the top cover (3) opened securely to the vertical position. The
barrel (8) is closed securely with the suitable plugs, these usually being threaded
standard parts.
[0045] A special and approved lifting tool can then be lowered around the barrel (8) Upper
edge (8a), and the lifting tool slide down into the space between the barrel (8) and
the pressure tank (2). The lifting tool is designed so that it clamps around the barrel
(8) at the same time as the barrel (8) is lifted. The barrel is hereby lifted out
of the pressure tank (2) using a crane or hoist.
[0046] Installation of new empty barrel (8) takes place mainly in reverse order.
References
[0047]
1 - Sludge collecting unit (SCU).
2 - Pressure tank
2a - Inner shapes in the pressure tank
2b - Sealing
3 - Top cover
3a - Handle
4 - Hinged yoke
5 - Gas springs or other means adapted to equalize the weight of the top cover
6 - Overpressure valve
7 - Opening for overpressure valve
8 - Barrel
8a - Upper barrel edge
9 - Positioning plate
9a - Extensions of the positioning plate
10 - Holes in the top cover
11 - Holes in the positioning plate
12 - Pressure opening
13 - Inlet connecting device - Y-shaped
14 - Sensor piston
15 - Openings for bolts
20a - Engine purge air drain connection ((pipe, hoses etc.)
20b - Connection to the outside of the barrel for oil outlet
21 - Pressure connection
1. A sludge collecting unit comprising a pressure tank (2) with an inner hollow and a
top cover (3) adapted to make a pressure tight closure of the inner hollow, wherein
the pressure tank (2) is adapted for a cartridge (8) to be inserted and enclosed within
the inner hollow with the cartridge (8) inner and the pressure tank (2) inner hollow
both connected (10, 11, 12, 20a, 21) to an engine purge air drain,
wherein the cartridge (8) inner is connected (10, 11, 20a) to an engine purge air
drain by an engine purge air drain connection (20a) to collect materials within the
engine purge air drain, wherein the inner hollow is connected to the engine purge
air drain connection (20a) by a pressure connection (12, 21),
where the cartridge (8) inner is connected (10, 11, 20a) at a position allowing solid
materials to enter, characterized in that the pressure connection (12, 21) connects to the engine purge at a position allowing
gas air but substantially no solid materials to enter the pressure connection (12,
21).
2. A sludge collecting unit according to claim 1, wherein the pressure tank (2) is adapted
for an outlet of the cartridge (8) to connected to the outside by a connection to
the outside (20b) for overflow of fluid materials from the engine purge air drain.
3. A sludge collecting unit according to claim 2, wherein the connection to the outside
(20b) is adapted to be connected in pressure tight communication to an intermediate
tank for collecting the overflow fluid materials.
4. A sludge collecting unit according to any of the preceding claims, wherein the pressure
connection (12, 21) connects to an upper side of the engine purge air drain connection
(20a).
5. A sludge collecting unit according to any of the preceding claims, where the top cover
(3) is formed with holes (10) adapted for connection(s) (20a, 20b) to be connected
to the cartridge (8) in a pressure tight manner through the top cover (3).
6. A sludge collecting unit according to claim 5, wherein the connection(s) (20a, 20b)
to the cartridge (8) is through inserted connections in the hole(s) (10) adapted to
be fixed to the cartridge (8).
7. A sludge collecting unit according to claim 6, wherein the insert connection seal
against the top cover (3) using guide bushing.
8. A sludge collecting unit according to any of the previous claims, wherein the unit
comprises a positioning plate (9) adapted to connect to the upper surface of the cartridge
(8) and the inner surface of the inner hollow.
9. A sludge collecting unit according to claim 8, wherein the positioning plate (9) has
extensions (9a) adapted to reach to it cartridge (8) side surface to fit between the
cartridge (8) outside surface and pressure tank (2) inner surface.
10. A sludge collecting unit according to claim 9, wherein the extensions (9a) are adapted
to fit into inner shapes (2a) formed in the inner surface of the pressure tank (2).
11. A sludge collecting unit according to claim 4 and claim 8, 9 or 10, wherein the positioning
plate (9) is formed with holes (11) adapted to match the holes (10) in the top cover
(3).
12. A sludge collecting unit according to any of the previous claims, wherein the top
cover (3) is formed with an opening (7) in communication to an overpressure valve
(6) positioned at the outside surface of the top cover (3).
13. A sludge collecting unit according to any of the previous claims, wherein the engine
purge air drain connection (20a) is connected to the cartridge (8) by an inlet connecting
device (13) also including a sensor piston (14) formed with a sensor element to be
positioned within the cartridge (8).
14. A sludge collecting unit according to any of the previous claims, wherein the pressure
tank (2) is adapted for a cartridge (8) being a standard 208L (55 gallon) steel oil
barrel.
1. Schlammsammeleinheit, umfassend einen Druckbehälter (2) mit einem inneren Hohlraum
und einer oberen Abdeckung (3), die dazu ausgelegt ist, den inneren Hohlraum druckdicht
zu verschließen, wobei der Druckbehälter (2) so ausgelegt ist, dass eine Kartusche
(8) eingeführt und innerhalb des inneren Hohlraums eingeschlossen werden kann, wobei
sowohl das Innere der Kartusche (8) als auch der innere Hohlraum des Druckbehälters
(2) mit einem Motorspülluftablass verbunden (10, 11, 12, 20a, 21) sind,
wobei das Innere der Kartusche (8) über einen Motorspülluftablassanschluss (20a) mit
einem Motorspülluftablass verbunden ist (10, 11, 20a), um Materialien innerhalb des
Motorspülluftablasses zu sammeln, wobei der innere Hohlraum über einen Druckanschluss
(12, 21) mit dem Motorspülluftablassanschluss (20a) verbunden ist,
und wobei das Innere der Kartusche (8) an einer Stelle verbunden ist (10, 11, 20a),
die das Eindringen von Feststoffen ermöglicht, dadurch gekennzeichnet, dass der Druckanschluss (12, 21) mit der Motorentlüftung an einer Stelle verbunden ist,
die das Eindringen von Gas, Luft, aber im Wesentlichen keinen Feststoffen in den Druckanschluss
(12, 21) ermöglicht.
2. Schlammsammeleinheit nach Anspruch 1, wobei der Druckbehälter (2) so ausgelegt ist,
dass ein Auslass der Kartusche (8) über einen Außenanschluss (20b) mit der Außenseite
verbunden werden kann, damit flüssige Materialien aus dem Motorspülluftablauf überlaufen
können.
3. Schlammsammeleinheit nach Anspruch 2, wobei der Außenanschluss (20b) dazu ausgelegt
ist, druckdicht mit einem Zwischenbehälter zum Sammeln der überlaufenden flüssigen
Materialien verbunden zu werden.
4. Schlammsammeleinheit nach einem der vorhergehenden Ansprüche, wobei der Druckanschluss
(12, 21) mit einer Oberseite des Motorspülluftablassanschlusses (20a) verbunden ist.
5. Schlammsammeleinheit nach einem der vorhergehenden Ansprüche, wobei die obere Abdeckung
(3) mit Löchern (10) ausgebildet ist, die dazu ausgelegt sind, einen Anschluss bzw.
Anschlüsse (20a, 20b) durch die obere Abdeckung (3) hindurch druckdicht mit der Kartusche
(8) zu verbinden.
6. Schlammsammeleinheit nach Anspruch 5, wobei der Anschluss bzw. die Anschlüsse (20a,
20b) zu der Kartusche (8) durch eingeführte Anschlüsse in das Loch/die Löcher (10)
erfolgt/erfolgen, die dazu ausgelegt sind, an der Kartusche (8) befestigt zu werden.
7. Schlammsammeleinheit nach Anspruch 6, wobei der Einführanschluss unter Verwendung
von Führungsbuchsen gegen die obere Abdeckung (3) abgedichtet ist.
8. Schlammsammeleinheit nach einem der vorhergehenden Ansprüche, wobei die Einheit eine
Positionierungsplatte (9) umfasst, die dazu ausgelegt ist, mit der oberen Fläche der
Kartusche (8) und der inneren Fläche des inneren Hohlraums verbunden zu werden.
9. Schlammsammeleinheit nach Anspruch 8, wobei die Positionierungsplatte (9) Verlängerungen
(9a) aufweist, die dazu ausgelegt sind, bis zu der Seitenfläche der Kartusche (8)
zu reichen, um zwischen die Außenfläche der Kartusche (8) und die innere Fläche des
Drucktanks (2) zu passen.
10. Schlammsammeleinheit nach Anspruch 9, wobei die Verlängerungen (9a) dazu ausgelegt
sind, in innere Formen (2a) zu passen, die in der inneren Fläche des Drucktanks (2)
ausgebildet sind.
11. Schlammsammeleinheit nach Anspruch 4 und Anspruch 8, 9 oder 10, wobei die Positionierungsplatte
(9) mit Löchern (11) ausgebildet ist, die dazu ausgelegt sind, mit den Löchern (10)
in der oberen Abdeckung (3) übereinzustimmen.
12. Schlammsammeleinheit nach einem der vorhergehenden Ansprüche, wobei die obere Abdeckung
(3) mit einer Öffnung (7) ausgebildet ist, die mit einem an der Außenfläche der oberen
Abdeckung (3) angeordneten Überdruckventil (6) in Verbindung steht.
13. Schlammsammeleinheit nach einem der vorhergehenden Ansprüche, wobei der Motorspülluftablassanschluss
(20a) mit der Kartusche (8) durch eine Einlassanschlussvorrichtung (13) verbunden
ist, die ferner einen Sensorkolben (14) beinhaltet, der mit einem Sensorelement ausgebildet
ist, das in der Kartusche (8) zu positionieren ist.
14. Schlammsammeleinheit nach einem der vorhergehenden Ansprüche, wobei der Druckbehälter
(2) für eine Kartusche (8) ausgelegt ist, bei der es sich um ein standardmäßiges 208-Liter-Stahlölfass
(55 Gallonen) handelt.
1. Unité de collecte de boue comprenant un réservoir sous pression (2) avec un creux
interne et un couvercle supérieur (3) conçu pour réaliser une fermeture étanche à
la pression du creux interne, dans laquelle le réservoir sous pression (2) est conçu
pour qu'une cartouche (8) soit insérée et enfermée à l'intérieur du creux interne,
la cartouche (8) interne et le creux interne du réservoir sous pression (2) étant
tous deux connectés (10, 11, 12, 20a, 21) à un drain d'air de purge de moteur,
dans laquelle la cartouche (8) interne est interne (10, 11, 20a) à un drain d'air
de purge de moteur par une connexion de drain d'air de purge de moteur (20a) pour
collecter des matériaux à l'intérieur du drain d'air de purge de moteur, dans laquelle
le creux interne est connecté au une connexion de drain d'air de purge de moteur (20a)
par une connexion de pression (12, 21),
et où la cartouche (8) interne est connectée (10, 11, 20a) au niveau d'une position
permettant à des matières solides d'entrer, caractérisée en ce que la connexion de pression (12, 21) se connecte à la purge de moteur au niveau d'une
position permettant à l'air gazeux mais à sensiblement aucune matière solide d'entrer
dans la connexion de pression (12, 21).
2. Unité de collecte de boue selon la revendication 1, dans laquelle le réservoir sous
pression (2) est conçu pour qu'une sortie de la cartouche (8) soit connectée vers
l'extérieur par une connexion à l'extérieur (20b) pour le débordement de matières
fluides à partir du drain d'air de purge de moteur.
3. Unité de collecte de boue selon la revendication 2, dans laquelle la connexion vers
l'extérieur (20b) est conçue pour être connectée en communication étanche à la pression
avec un réservoir intermédiaire pour collecter les matières fluides de débordement.
4. Unité de collecte de boue selon l'une quelconque des revendications précédentes, dans
laquelle la connexion de pression (12, 21) se connecte à un côté supérieur de la connexion
de drain d'air de purge de moteur (20a).
5. Unité de collecte de boue selon l'une quelconque des revendications précédentes, dans
laquelle le couvercle supérieur (3) est formé de trous (10) conçus pour que des connexions
(20a, 20b) soient connectées à la cartouche (8) de manière étanche à la pression à
travers le couvercle supérieur (3) .
6. Unité de collecte de boue selon la revendication 5, dans laquelle la ou les connexions
(20a, 20b) à la cartouche (8) se font par à travers des connexions insérées dans le
ou les trous (10) conçus pour être fixés à la cartouche (8).
7. Unité de collecte de boue selon la revendication 6, dans laquelle la connexion d'insert
assure l'étanchéité contre le couvercle supérieur (3) à l'aide d'une douille de guidage.
8. Unité de collecte de boue selon l'une quelconque des revendications précédentes, dans
laquelle l'unité comprend une plaque de positionnement (9) conçue pour se connecter
à la surface supérieure de la cartouche (8) et à la surface interne du creux interne.
9. Unité de collecte de boue selon la revendication 8, dans laquelle la plaque de positionnement
(9) a des extensions (9a) conçues pour atteindre la surface latérale de la cartouche
(8) pour s'adapter entre la surface extérieure de la cartouche (8) et la surface interne
du réservoir sous pression (2).
10. Unité de collecte de boue selon la revendication 9, dans laquelle les extensions (9a)
sont conçues pour s'adapter aux formes internes (2a) formées dans la surface interne
du réservoir sous pression (2).
11. Unité de collecte de boue selon la revendication 4 et la revendication 8, 9 ou 10,
dans laquelle la plaque de positionnement (9) est formée avec des trous (11) conçus
pour correspondre aux trous (10) dans le couvercle supérieur (3).
12. Unité de collecte de boue selon l'une quelconque des revendications précédentes, dans
laquelle le couvercle supérieur (3) est formé avec une ouverture (7) en communication
avec une soupape de surpression (6) positionnée au niveau de la surface extérieure
du couvercle supérieur (3).
13. Unité de collecte de boue selon l'une quelconque des revendications précédentes, dans
laquelle la connexion de drain d'air de purge de moteur (20a) est connectée à la cartouche
(8) par un dispositif de connexion d'entrée (13) comportant également un piston capteur
(14) formé avec un élément capteur à positionner à l'intérieur de la cartouche (8)
.
14. Unité de collecte de boue selon l'une quelconque des revendications précédentes, dans
laquelle le réservoir sous pression (2) est conçu pour une cartouche (8) qui est un
baril de pétrole en acier standard de 208 1 (55 gallons).