CROSS-REFERENCE TO RELEVANT APPLICATIONS
TECHNICAL FIELD
[0002] The present disclosure relates to the field of lithium-ion battery material processing,
and more particularly, relates to a continuous kiln and thermal treatment or thermal
chemical processing method.
BACKGROUND ART
[0003] A continuous kiln is one of the important pieces of equipment to produce cathode
materials for lithium-ion batteries. The continuous kiln is a kind of kiln mainly
made of refractory materials, thermal insulation materials, and building materials,
and is usually built into a tunnel structure with openings at both ends.
[0004] In the production process of cathode materials for lithium-ion batteries, it is usually
necessary to introduce a specific gas (such as dry air, oxygen, or nitrogen, etc.)
into the continuous kiln to form the process atmosphere required for the thermal treatment
or thermal chemical treatment of cathode materials, and this particular gas is called
the process gas. Meanwhile, when the cathode materials are subjected to thermal treatment
or thermal chemical treatment in the kiln, some gaseous by-products (which may be
called exhaust gas) generated during the reaction process will be released, such as
water vapor and carbon dioxide. In addition, the exhaust gas often contains some residual
corrosive gas. These exhaust gas needs to be exhausted from the kiln as soon as possible,
otherwise, the atmosphere control in the kiln will be seriously affected, resulting
in the deterioration of the performance of the calcined cathode materials.
SUMMARY
[0005] In order to improve the problem of control of existing atmosphere in the kiln, the
purpose of the present disclosure is to propose a continuous kiln and a thermal treatment
or thermal chemical processing method.
[0006] The present disclosure is implemented as follows:
[0007] The present disclosure provides a continuous kiln, including a kiln, an airflow supplying
and exhausting device, and an airflow control device.
[0008] In the above, the kiln is provided with a furnace chamber extending along a first
direction from a furnace head to a furnace tail. The airflow supplying and exhausting
device is configured for forming a directional airflow in the furnace chamber, wherein
the directional airflow is capable of flowing along a second direction from a furnace
wall on one side to a furnace wall on the other side of the kiln, the airflow supplying
and exhausting device is provided with a supplying and exhausting set, wherein the
supplying and exhausting set is provided with air-supply nozzles and air-exhaust nozzles,
wherein the air-supply nozzles and the air-exhaust nozzles are connected to the furnace
walls and are matched and arranged opposite to each other, and the air-supply nozzles
and the air-exhaust nozzles are arranged along a third direction from a furnace top
to a furnace bottom of the kiln. The airflow control device is matched and connected
to the airflow supplying and exhausting device, so as to control the air-supply nozzles
and the air-exhaust nozzles.
[0009] Optionally, the furnace wall is provided with a gas distributor at a position where
the air-supply nozzles are connected, and the air-supply nozzles communicate with
an air chamber of the gas distributor.
[0010] In some possible implementations of the present disclosure, the furnace wall is provided
with a suction port at a position where the air-exhaust nozzles are connected, the
suction port is arranged along the third direction, and the air-exhaust nozzles communicate
with the suction port.
[0011] Optionally, the suction port is long-narrow shaped.
[0012] Optionally, a cross section of the suction port is rectangular-shaped or elliptical-shaped.
Optionally, the continuous kiln includes saggars configured for containing materials,
wherein side walls of the saggars are formed with gaps, the gaps constitute channels
for directional air to pass through the saggars, and the gaps face the suction port
and the air-supply nozzles, respectively.
[0013] Optionally, openings of the air-supply nozzles are close to the gaps.
[0014] Optionally, the continuous kiln includes a detecting device, wherein the detecting
device includes a furnace-pressure sensor and/or a gas-concentration sensor configured
for detecting the kiln.
[0015] Optionally, the detecting device includes a pressure sensor and/or a flow sensor,
wherein one or both of the air-exhaust nozzles and the air-supply nozzles are matched
and provided with the pressure sensor and/or the flow sensor.
[0016] Optionally, the detecting device includes a temperature sensor. Optionally, the airflow
control device includes an air-supply valve and air-exhaust valves, wherein the air-supply
valve is matched and connected to the air-supply nozzles, the air-exhaust valves are
connected to the air-exhaust nozzles, and the air-supply valve and the air-exhaust
valves are configured to be controlled in response to the detecting device.
[0017] Optionally, the airflow control device is configured to be capable of controlling
the air-supply nozzles and the air-exhaust nozzles in linkage, so as to control an
air-intake volume and an air-exhaust volume in the kiln in linkage.
[0018] Optionally, both the air-supply valves and the air-exhaust valves are proportional
solenoid valves.
[0019] Optionally, all the air-exhaust nozzles in a plurality of the supplying and exhausting
sets are located at the furnace wall on one side, and all the air-supply nozzles in
a plurality of the supplying and exhausting sets are located at the furnace wall on
the other side; or
the furnace wall on one side and the furnace wall on the other side are both provided
with the air-exhaust nozzles and the air-supply nozzles; and in the third direction,
the air-exhaust nozzles and the air-supply nozzles at the furnace wall on the same
side are alternately arranged at intervals; or
a plurality of the airflow supplying and exhausting devices are arranged in the first
direction, the air-supply nozzles of the same airflow supplying and exhausting device
are located at one of the furnace walls, and the air-exhaust nozzles are located at
the other furnace wall, wherein in the first direction, the air-exhaust nozzles and
the air-supply nozzles of two adjacent airflow supplying and exhausting devices are
alternately arranged at intervals. Optionally, the continuous kiln includes heaters,
and the heaters are connected to the kiln.
[0020] Optionally, the heaters are arranged along the third direction and are connected
to the furnace walls of the kiln.
[0021] Optionally, the air-supply nozzle or the air-exhaust nozzle is arranged between the
two adjacent heaters.
[0022] Optionally, the furnace walls on two sides of the kiln are both connected with the
heaters, and the number of the heaters connected to the furnace wall on one side is
equal to that of the heaters connected to the furnace wall on the other side.
[0023] The present disclosure provides a thermal treatment or a thermal chemical processing
method by the aforementioned continuous kiln. Herein, the thermal treatment or the
thermal chemical treatment method includes: heating the furnace chamber of the kiln
to a temperature required for the thermal treatment or the thermal chemical processing
method; and conveying an object to be thermal-treated or to be thermal-chemical-processed
to the furnace chamber along the first direction by a loading tool, wherein during
the conveying process, process gas is supplied to the furnace chamber by the airflow
supplying and exhausting device under control of the airflow control device, and the
gas is exhausted from the furnace chamber by the airflow control device synchronously,
so as to maintain the process atmosphere of the thermal treatment or the thermal chemical
processing in the furnace chamber.
BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly explain the technical solution in the embodiments of the
present disclosure, the following content will be used to briefly introduce the drawings
illustrated in the embodiments. It should be understood that the following drawings
only illustrate some embodiments of the present disclosure and should not be regarded
as a limitation of the scope, and for ordinary people skilled in this filed, they
may also obtain other relevant drawings according to these drawings without paying
for any creative work.
FIG. 1 is a structural diagram of a kiln body of a continuous kiln;
FIG. 2 is a structural diagram of the continuous kiln from a first perspective provided
by the present disclosure;
FIG. 3 is a structural diagram of the continuous kiln from a second perspective provided
by the present disclosure;
FIG. 4 is a structural diagram of a saggar used in the continuous kiln provided by
the present disclosure;
FIG. 5 is a structural diagram of air-supply nozzles with incisions provided by the
present disclosure;
FIG. 6 is a flow chart of a thermal treatment or thermal chemical processing method
provided by the present disclosure; and
FIG. 7 is a schematic diagram of positions of various detecting devices arranged in
the continuous kiln provided by the present disclosure.
[0025] Reference numerals: 101-kiln; 1011-furnace head; 1012-furnace tail; 1013-furnace
chamber; 1014-furnace wall; 1015-furnace top; 1016-furnace bottom; 11-heater; 32-air-supply
nozzle; 202-gas-injection device; 203-gas-exhausting device; 31-gas distributor; 2-saggar;
38-gap; 39-suction port; 40-air-exhaust valve; 42-air-supply valve; 18-process gas;
37-air-exhaust nozzle; 44-exhaust gas; 55-temperature sensor; 65-pressure sensor;
66-flow sensor; 88-furnace-pressure sensor; 89-air-concentration sensor.
DETAILED DESCRIPTION OF EMBODIMENTS
[0026] As one of the core materials of lithium-ion batteries, the cathode active materials
(hereinafter referred to as the cathode materials) play a crucial role in the safety,
comprehensive performance, and cost of the battery.
[0027] In the production process, a thermal treatment, or a thermal chemical processing,
especially the high-temperature calcination treatment for the cathode materials is
the core step that determines the performance of the material. Moreover, during the
calcination process, many cathode materials are required to introduce a specific process
gas into the calcined kiln to maintain a special atmosphere, and the special atmosphere
is also required to be strictly controlled. For example, oxygen needs to be introduced
for ternary cathode materials such as high nickel ternary materials; and nitrogen
needs to be introduced for cathode materials such as lithium iron phosphate. For this
type of cathode materials that are required a special atmosphere during calcination,
the atmosphere control during calcination is very important, because it will affect
the performance of the cathode materials after calcination, therefore, the cathode
material manufacturers and related researchers have been striving to improve the atmosphere
control ability that the kiln should be provided with when the cathode materials are
calcined.
[0028] At present, the calcination of cathode materials is generally implemented by kilns
in a continuous mode (also referred to as continuous kilns), such as pusher-type tunnel
kilns (referred to as pusher kilns) and roller tunnel kilns (referred to as roller
kilns), and both are implementation modes of the continuous kilns. The so-called tunnel
kiln is a kiln having a tunnel structure with openings at both ends, and is made of
refractory materials, thermal insulation materials, and building materials. Depending
on the temperatures and functions, the tunnel kiln is generally divided into zones
to form a rising-temperature zone, an constant-temperature zone, and a cooling zone.
In the tunnel kiln, the kiln body is heated by an electric heater or by means of injecting
fuels for burning, such as natural gas, heavy oil, etc. The material to be thermal-treated
or thermal-chemical-processed or a carrier (such as a saggar) that carries the material
is carried by the conveying tool, and enters the tunnel kiln from one end (kiln head)
of the tunnel, and moves through the rising-temperature zone, the constant-temperature
zone, and the cooling zone successively, then leaves the kiln from the other end (kiln
tail) of the tunnel kiln, thus completing the thermal treatment.
[0029] However, through practice, the inventors of the present disclosure have found that
there are defects in the existing kilns to different extents, thereby resulting in
the calcination of the cathode materials cannot meet the requirements.
[0030] After analysis, the inventor believes that the above problems are mainly caused by
the following reasons:
[0031] During the calcination process, the cathode materials and the process gas participate
in the reaction, and two key conditions are required to promote the reaction: (1)
the process gas is in full contact with the calcined material; (2) a large volume
of process gas flows over the surface of the material, so that the gaseous by-products
produced by the reaction are taken away as soon as possible. However, the existing
continuous kilns used for calcining cathode materials cannot meet at least one of
these two key conditions. For example, the air intake and exhaust systems of pusher
kilns or roller kilns cannot fully meet the above conditions.
[0032] For ease of understanding, taking the cathode materials of lithium-ion battery as
an example, the cathode materials of lithium-ion battery generally exist in the form
of powder before calcination, and when the powder material is calcined in a kiln,
it is usually necessary to put the powder materials to be calcined into a carrying
tool such as saggars. In order to improve the production capacity of the kiln, the
saggars that carry the materials usually need to be placed on the conveying tool in
a stacked manner, which will seriously affect the supplying and exhausting of the
airflow, so that the process gas cannot fully contact with the powder materials in
the stacking saggars, and a large volume of the process gas cannot flow over the surface
of the powder materials in the stacking saggars. For ease of understanding, the detailed
explanations are as follows:
[0033] Taking the existing typical technology of supplying air from the bottom and side
walls of the kiln, and exhausting air from the top of the kiln as an example, the
process gas entering from the air-supplying port of the kiln side wall will flow upwards
under the suction of the negative pressure of the air-exhausting port at the top of
the kiln, and is exhausted from the kiln by the exhaust port on the top of the kiln.
[0034] Due to the process gas entering from the air-supplying port at bottom is blocked
by the bottom of the lower saggars, most of the process gas may only flow along the
periphery of the saggars and merge into the main airflow that flows upward, and a
small part of the process gas passes through gaps between the saggars and flows upward
and enters the air-exhausting port.
[0035] The materials in the upper saggars are in relatively full contact with the process
gas because there is no obstruction on the top of the saggars, and the exhaust gas
released by the materials in the upper saggars may also be relatively smoothly exhausted
from the top air-exhausting port along with the main airflow.
[0036] However, since the lower saggars are blocked by the upper saggars, the process gas
cannot enter smoothly, and the exhaust gas released by the calcination of the materials
cannot be smoothly taken away by the upward-flowing airflow. The gas exchange inside
and outside the lower saggars is mainly completed by diffusion, that is, a small part
of the process gas around the lower saggars enters the saggars through the gaps at
the edges of the lower saggars through diffusion. Similarly, the exhaust gas released
from the calcination of the material in the lower saggars also escapes from the saggars
through the gaps on the edge of the saggars by diffusion, and merges to the top of
the kiln with the airflow around the saggars, then is exhausted from the air-exhausting
port.
[0037] As mentioned above, in the existing typical technology, the fact that the air is
supplied from the bottom and side walls of the kiln and is exhausted from the top
of the kiln cannot solve the problems such as the obstruction of the air-exhausting
of the lower saggar materials and the insufficient contact with the fresh process
gas. Similarly, in the typical technology, the fact that the air is supplied from
the top of the kiln and is exhausted from the bottom cannot solve the problems such
as the obstruction of the air-exhausting of the lower saggar materials and the insufficient
contact with the fresh process gas.
[0038] In short, in the case of stacking saggars, since the upper saggars block the lower
saggars, whether the process gas enters the lower saggars or the exhaust gas escapes
from the lower saggars, it mainly depends on the diffusion effect. Therefore, the
gas exchange efficiency inside and outside the lower saggars is very low. Moreover,
the diffusion directions of the two gases are opposite, which weakens the gas exchange,
so that the concentration of the process gas in the lower saggars is much lower than
that of the upper saggars, and the accumulation of the exhaust gas in the lower saggars
is much higher than that of the upper saggars.
[0039] The above phenomenon makes a huge difference in the atmosphere in contact with the
materials in the upper and lower saggars, which further makes a huge difference in
the performance of the cathode materials in the upper and lower saggars after calcination,
resulting in poor consistency of products. Even worse, in order to reduce costs, manufacturers
of cathode materials usually stack more saggars in the kiln, and as the number of
stacks of the saggars increases, the aforementioned problems become more severe.
[0040] In addition, since the air pressure at the air-supplying port of the kiln is not
high, after the process gas enters the larger space in the kiln body from the air-supplying
port, the airflow speed will be greatly slowed down, which makes obstruction to the
exhausting of the exhaust gas and the uniform distribution of the process gas. However,
if the air-supplying pressure is too high, it may cause excessive disturbance to the
cathode material powder and makes the cathode material powder fly, which is inconvenience
for normal conveying.
[0041] In view of the above situation, the inventors propose to form an orderly and highly
directional airflow in the kiln, so that the cathode active material may be fully
contacted with the process gas to fully react, at the same time, the generated exhaust
gas by the reaction may be timely exhausted, so as to suppress the adverse effect
of the exhaust gas on the reaction.
[0042] In order to achieve the above effects, the inventors propose a continuous kiln in
the present disclosure. In some implementation modes, the continuous kiln mainly includes
three major components: the kiln, the airflow supplying and exhausting device, and
the airflow control device, which will be described in detail below, respectively.
(1). Kiln
[0043] The structure of the kiln 101 is shown in FIG. 1, which is provided with a furnace
wall 1014, a furnace bottom 1016, and a furnace top 1015. In particular, in order
to facilitate the controlling of process gas 18 therein and reducing the ineffective
consumption of the process gas 18, the internal cross section of the kiln 101 may
be designed to be thin and tall, and the free space (the space without saggars 2)
of the furnace top 1015 inside the kiln 101 (the arc-shaped structure at the top in
FIG. 2) occupies a small proportion (the area of the furnace chamber at the arc-shaped
top region is smaller than that of the furnace chamber at the furnace wall region).
[0044] The flow direction of the process gas 18 in the continuous kiln of the present disclosure
is shown in FIG. 2 and FIG. 3. For the convenience of explanation and understanding,
the kiln 101 is defined in three directions, namely a first direction, a second direction,
and a third direction respectively. In particular, the direction from a furnace head
1011 to a furnace tail 1012 is defined as the first direction, as shown in the direction
B in FIG. 1 (or called a length direction); the direction from a furnace wall 1014
at one side to the furnace wall 1014 at the other side is defined as the second direction,
as shown in the direction C in FIG. 1 (or called the width direction); and the direction
from the furnace top 1015 to the furnace bottom 1016 is defined as the third direction,
as shown in the direction A in FIG. 1 (or called the height direction).
[0045] The kiln 101 constitutes the main structure of the continuous kiln, and operations
such as thermal treatment or thermal chemical processing are also mainly performed
in the kiln 101. The kiln 101, as a place for providing thermal treatment or thermal
chemical processing, is provided with a furnace chamber 1013 bounded by furnace walls
1014. In the practical using process, the thermal treatment or thermal chemical processing
material enters from the furnace head 1011 of the kiln 101, and enters different zones
(for example, rising-temperature zone, constant-temperature zone, and cooling zone
that are sequentially distributed) of the furnace chamber 1013 in sequence, and finally
leaves from a furnace tail 1012 thereof. It should be noted that, the kiln 101, as
a place for providing thermal treatment or thermal chemical processing, is usually
required to maintain a certain degree of airtightness and sealing, therefore, its
furnace head 1011 and the furnace tail 1012 are usually required to be provided with
a gate that is selectively opened and closed, and so forth. At the same time, the
kiln 101 may also be constructed with airtightness through the outer housing, which
is not illustrated by figures in the present disclosure. People skilled in the art
may understand that the above-mentioned equipment such as gate and housing may be
provided by the existing technology, which are briefly described in the present disclosure
in order to avoid unnecessary repetition.
[0046] In order to perform the heating operation, the kiln 101 is usually required to be
configured with heating equipment. As previously mentioned, the heating equipment
may directly heat selected locations within the kiln 101 by injecting fuels. However,
the considering the possible introduction of foreign objects and their influence on
the calcination reaction, the heater 11 is generally selected to be used, and the
heater 11 may be an electric heater, for example, an electric heater such as a heating
rod is used for electric heating, and the heater 11 may also using a heat radiation
pipe to perform combustion heating. The heater may be a specific product such as a
resistance heater, etc., which is not limited herein.
[0047] In the present disclosure, the continuous kiln is provided with the heater 11, and
the heater 11 is connected to the kiln 101. Optionally, the heater 11 may be inserted
into the furnace chamber 1013 from the furnace top 1015, or the heater 11 may be inserted
into the furnace chamber 1013 through the furnace bottom 1016 or the furnace wall
1014. Considering that the heater 11 may block the material to be calcined conveyed
in the furnace chamber 1013, in the present disclosure, the heater 11 is inserted
and fixed close to the furnace wall 1014, and it is inserted along the direction A
from the furnace top 1015 to the furnace bottom 1016, please refer to FIG. 1 and FIG.
3.
[0048] In the contents disclosed in FIG. 3, the heaters 11 are provided on the furnace walls
1014 on both sides of the kiln 101. The number of heaters 11 on the furnace wall 1014
on one side is equal to that of the heaters 11 on the furnace wall 1014 on the other
side, and they are opposite in a direction C one to one. In the furnace wall 1014
on the same side, two adjacent heaters 11 are spaced apart from each other by an appropriate
distance. Certainly, there are other options for the installation position and manner
of the heater 11, which are not specifically limited in the present disclosure.
[0049] In addition, according to different demands, the kiln 101 may also be selectively
configured with various appropriate devices and equipment such as detection devices,
which may be flexibly set according to the practical situation.
[0050] For example, in different usage manners, when other atmospheres need to be provided
in the furnace chamber 1013 of the kiln 101, other air supply pipeline equipment may
also be selected to be provided.
[0051] For another example, in order to monitor the temperature in the furnace chamber 1013
of the kiln 101 so as to adjust the temperature in time, a temperature detection device
such as a temperature sensor 55 may also be provided in the kiln 101, for example,
it may particularly be an infrared temperature detector, etc.
[0052] Since the process gas 18 needs to be provided for material calcination in the furnace
chamber 1013, corresponding to this, a detection device may also be provided in the
kiln 101. The detection device herein may be an air pressure detector, and it may
also be a concentration detector, or both. The gas pressure detector herein may be
a furnace-pressure sensor 88 for detecting the kiln 101; and the concentration detector
herein may be a gas-concentration sensor 89 for detecting the concentration of the
process gas 18 (e.g., oxygen) in the kiln 101.
[0053] In addition, the continuous kiln may also be configured with equipment for containing
and conveying calcined materials (such as cathode materials), such as a saggar 2,
as shown in FIG. 4. In order to facilitate the airflow through the saggar 2, the side
wall of the saggar 2 is formed with a gap 38. Therefore, when a plurality of saggars
2 are stacked, the gaps 38 of different saggars 2 may constitute passages for directional
airflow passing through the saggars 2. The gaps 38 formed at the saggar 2 facilitate
the flowing of the airflow, so that the exhaust gas may be more easily taken away
by the airflow, and the turbulent flow of the airflow is reduced.
(2) Airflow supplying and exhausting device
[0054] In the present disclosure, the airflow supplying and exhausting device mainly includes
an airflow-supplying part and an airflow-exhausting part. Moreover, the two parts
cooperate with each other and may form a continuous and directional airflow in the
kiln 101. The "orientation" herein refers to the direction C that intersects (e.g.,
crossing vertically and horizontally) with the direction B of the kiln 101, that is,
the direction from the furnace wall 1014 on one side to the furnace wall 1014 on other
side of the kiln 101. In other words, during the longitudinal conveying process of
the calcined material from the kiln head to the kiln tail in the furnace chamber 1013,
a transverse airflow may be formed by the airflow supplying and exhausting device.
[0055] In the above, the airflow-supplying part is configured to supply the process gas
18 into the furnace chamber 1013 of the kiln 101 for the reaction needs in the calcination
process. The airflow-exhausting part herein is configured to exhaust the exhaust gas
44 in the furnace chamber 1013 of the kiln 101 out of the kiln 101.
[0056] By using the airflow supplying and exhausting device, the renewal of the atmosphere
in the furnace chamber 1013 of the kiln 101 may be realized, for example, fresh process
gas 18 may be added, and the exhausting gas 44 may be exhausted at the same time.
In addition, by controlling the conveying state of the airflow such as flow rate,
flow volume, etc., the temperature in the furnace chamber 1013 may also be controlled
to a certain extent. Since some of the heat may be carried away by the exhaust gas
44, some of the heat may be absorbed by the freshly supplied process gas 18.
[0057] The airflow supplying and exhausting device is provided with a supplying and exhausting
set. The supplying and exhausting set includes any number of air-supply nozzles 32
and air-exhaust nozzles 37. In addition, the air-supply nozzles 32 and the air-exhaust
nozzles 37 are separated at intervals and opposite to each other, and the air-supply
nozzles 32 and the air-exhaust nozzles 37 are both connected on the furnace wall 1014.
Therefore, the interval area between the two is the channel for conveying calcined
materials in the furnace chamber 1013.
[0058] The air-supply nozzles 32 and the air-exhaust nozzles 37 in the supplying and exhausting
set are arranged along the third direction from the furnace top 1015 to the furnace
bottom 1016 of the kiln 101. That is, the air-supply nozzles 32 and the air-exhaust
nozzles 37 are arranged along the height direction of the kiln. Therefore, when a
calcined object with a relatively larger height is placed in the furnace chamber 1013
of the kiln 101, the arrangement of the air-supply nozzles 32 and the air-exhaust
nozzles 37 along the third direction may effectively cover the calcined object, so
that the calcined object is uniformly subjected to the action and influence of the
directional airflow. As an improved solution, the gaps 38 of the saggars 2 for containing
the calcined material face toward the air-supply nozzles 32. Furthermore, openings
(gas outlet) of the air-supply nozzles 32 are close to the gaps 38 (to the extent
that the normal transportation of the saggars is not blocked), so that it is easier
to accurately convey the gas to the saggars 2.
[0059] FIG. 2 is a schematic cross-sectional structural diagram of the continuous kiln,
wherein a supplying and exhausting set is shown, which includes eight air-supply nozzles
32 and three air-exhaust nozzles 37. Optionally, the number of the air-supply nozzles
32 and the air-exhaust nozzles 37 in one supplying and exhausting set may also be
equal, or the number of the air-supply nozzles 32 is smaller than the number of the
air-exhaust nozzles 37. In other words, the air-supply nozzles 32 and the air-exhaust
nozzles 37 may be in a one-to-one arrangement, or a one-to-many or many-to-one arrangement,
which is not limited herein.
[0060] The continuous kiln provided with only one air supplying and exhausting device is
taken as an example to illustrate as mentioned above. Certainly, the continuous kilns
may also be provided with a plurality of airflow supplying and exhausting devices.
Optionally, when the continuous kiln is provided with a plurality of the airflow supplying
and exhausting devices, a plurality of airflow supplying and exhausting sets are provided
correspondingly. Thus, in the case of a plurality of the airflow supplying and exhausting
sets are provided, all airflow supplying and exhausting sets may be arranged along
the length direction of the kiln 101, as shown in FIG. 3.
[0061] The above-mentioned FIG. 2 and FIG. 3 only disclose one arrangement of the supplying
and exhausting sets in the present disclosure. Optionally, the supplying and exhausting
sets may also have other arrangements. Two cases are used as examples to describe
in detail as follows:
[0062] Case one: in the direction A of the kiln 101, in a supplying and exhausting set,
all the air-supply nozzles 32 are arranged in one furnace walls 1014, and all the
air-exhaust nozzles 37 are arranged in the other furnace wall 1014.
[0063] Case two: in the direction A of the kiln 101, in a supplying and exhausting set,
part of the air-supply nozzles 32 are arranged in one furnace walls 1014, and the
remaining part of the air-supply nozzles 32 are located in the other furnace wall
1014. Correspondingly, in the supplying and exhausting set, part of the air-exhaust
nozzles 37 are arranged in one furnace walls 1014, and the remaining air-exhaust nozzles
37 are arranged in the other furnace wall 1014.
[0064] For the continuous kiln with only one gas supplying and exhausting device (one supplying
and exhausting set is provided correspondingly), the air-supply nozzles 32 and the
air-exhaust nozzle 37 therein may be arbitrarily selected to be configured in the
manner of the above-mentioned case one or case two.
[0065] For the continuous kiln with a plurality of (e.g., two or more) airflow supplying
and exhausting devices (a plurality of supplying and exhausting sets are provided
correspondingly), all supplying and exhausting sets are arranged along the direction
B of the kiln 101. Moreover, the air-supply nozzles 32 and the air-exhaust nozzles
37 in each supplying and exhausting set may all be arranged in the manner of case
one, or all be arranged in the manner of case two, or all the supplying and exhausting
sets may be arranged in a combined manner of case one and case two.
[0066] In the schematic scheme of the present disclosure, a plurality of the supplying and
exhausting sets are provided, and the air-supply nozzles 32 and air-exhaust nozzles
37 are arranged in the combined manner of case one and case two as above-mentioned.
In particular, two adjacent supplying and exhausting sets on the furnace wall 1014
on the same side are arranged in an alternate way with the air-supply nozzles 32 and
air-exhaust nozzles 37. In this manner, when more than one column of saggars 2 (two
columns are shown in FIG. 3) stacked on the conveying tool for the calcined materials
in the kiln 101 pass through the kiln, saggars 2 on each side have an equal chance
of facing gas-injection device 202 or gas-exhaust device 203, that is, for the conveying
tool, the chance of facing the gas-injection device 32 and the gas-exhausting device
37 is equal. This improves the consistency of material calcination in different columns
of saggar 2, so that each saggar 2 has airflow alternately passing through the two
sides. For better consistency, the saggars 2 in the present disclosure are stacked
in two columns, as shown in FIG. 3.
[0067] The different structural modes of the air supplying and exhausting device may meet
the different realization forms of the continuous kiln, and may also achieve different
degrees of renewal of atmosphere and temperature adjustment effect in the furnace
chamber.
[0068] When considering the arrangement of the air-supply nozzles 32 and the air-exhaust
nozzles 37, the position and structure of the heater 11 in the kiln may also be adjusted
in a targeted manner. For example, the air-supply nozzles 32 or air-exhaust nozzles
37 are provided between two adjacent heaters 11. That is, for a plurality of supplying
and exhausting sets, the air-supply nozzles 32 and the air-exhaust nozzles 37 of two
adjacent supplying and exhausting sets are alternately arranged, therefore, the heater
11 can be provided between the air-supply nozzle 32 and the air-exhaust nozzle 37.
Correspondingly, the air-supply nozzle 32 and the air-exhaust nozzle 37 are alternately
"clamped" between the two heaters 11. The alternation mode may be an interval manner
of one heater 11, one air-supply nozzle 32, one heater 11, and one air-supply nozzle
32; or two heaters 11, two air-supply nozzles 32, two heaters 11, and two air-supply
nozzles 32, and so on. Through the above arrangement, when the process gas 18 is sprayed,
the gas may be prevented from being directly sprayed onto the adjacent heaters 11
to affect the heating power of the heaters 11, and the process gas 18 may be sufficiently
preheated again.
[0069] The arrangement of the supplying and exhausting sets is described above, and the
specific structures of the air-supply nozzle and the air-exhaust nozzle therein are
described in detail below.
[0070] Optionally, the air-supply nozzle 32 is constructed as a cylindrical hollow pipe,
one end thereof is inserted into the furnace wall 1014, and the other end is extended
into the furnace chamber 1013. The air-supply nozzle 32 may be configured as an airflow
channel through the pipeline buried in the furnace wall 1014, so as to convey the
process gas 18 through the blower; herein, the above-mentioned pipeline may be hollow
refractory bricks spliced together, a ceramic pipe, or a high-temperature resistant
metal pipe lined with ceramic, which is not limited herein. Optionally, the air-supply
nozzle 32 may also be placed outside the kiln 101, and the injection pipe connected
to the air-supply nozzle 32 may be inserted into the furnace through a hole on the
furnace wall 1014; or, the furnace chamber 1013 is not provided with the injection
pipe inserted into the furnace, instead, the air is injected through the holes on
the furnace wall 1014 from the air-supply nozzle 32 outside the furnace. Or, the kiln
is formed by stacking hollow bricks, and then the hollow bricks are provided with
air holes communicating with the furnace chamber 1013, and the gas is injected through
the air holes.
[0071] When the number of air-supply nozzles 32 is large, arranging an independent pipeline
for each of the air-supply nozzles 32 will make the process and the structure complicated.
Therefore, a chamber is selected to be reserved in the furnace wall 1014, and it may
be directly supplied with pipelines. The air-supply nozzles 32 may also communicate
with the chamber. Functionally, the chamber essentially constitutes a gas distributor
31. In other words, the furnace wall 1014 is provided with the gas distributor 31
at a position where the air-supply nozzles 32 is connected, and the air-supply nozzles
32 communicate with the air chamber of the gas distributor 31. A heating plate may
also be provided in the gas distributor 31 for heating the process gas 18 entering
therein, so as to prevent the cold process gas 18 from directly entering the furnace
chamber 1013. Certainly, the process gas 18 may also be preheated outside the continuous
kiln, then introduced into the gas distributor 31, and injected into the furnace chamber
1013 through the gas-supplying nozzles 32. The gas distributor 31 may achieve the
effect of simplifying the gas conveying structure, and at the same time, it may also
reduce the control difficulty of the airflow control device.
[0072] In addition, as an improved solution, the structure of the air-supply nozzle 32 in
the form of a hollow pipe may also be improved and matched with the gas distributor
31. For example, optionally, one end of the air-supply nozzle 32 extending into the
gas distributor 31 is formed with a gap, thereby forming an "L" end structure. In
addition, the incident direction of the process gas 18 entering the gas distributor
31 is away from the gap of the air-supply nozzle 32 and is opposite to each other,
as shown in FIG. 5. Therefore, the time for the process gas 18 in the gas distributor
31 to enter the nozzle may be delayed, so that the process gas 18 may obtain a longer
heating time in the distributor, thus improving the heating effect.
[0073] Similarly, the air-exhaust nozzle 37 may also be constructed with respect to hollow
pipe. The air-exhaust nozzle 37 may also be provided with a groove structure in the
furnace wall 1014 for the air-supplying pipeline to exhaust the exhaust gas 44 from
the furnace chamber 1013. In the present disclosure, the furnace wall 1014 is formed
with a suction port 39 at the air-exhaust nozzle 37, and obviously, the air-exhaust
nozzle 37 connects with the suction port 39. And the suction port 39 is formed along
the third direction (i.e., the depth direction of the furnace chamber 1013). Optionally,
the suction port 39 is in a long-narrow shape, for example, the suction port 39 may
be a structure with a rectangular cross-section or an elliptical cross-section. The
long-narrow suction port 39 may provide a larger suction area for the gas, and correspond
to more air-exhaust nozzles 37, thereby further improving the uniformity of suction
and exhaust at various positions. When the furnace wall 1014 is formed with the suction
port 39, one end of the air-exhaust nozzle 37 may be inserted into the suction port
39, and the other end thereof may be extended out of the kiln 101.
[0074] In addition, as a power source for supplying gas to the air-supply nozzles 32 and
the air-exhaust nozzles 37, the airflow supplying and exhausting device may also be
matched and configured with one or more of the equipment such as a suction fan, a
blower, an exhaust fan, and air pump. In the present disclosure, corresponding to
the air-supply nozzles 32, the continuous kiln is configured with a gas-injection
device 202; corresponding to the air air-exhaust nozzles 37, the continuous kiln is
configured with a gas-exhaust device 203.
(3) airflow control device
[0075] The airflow control device is a device that works in conjunction with the airflow
supplying and exhausting device, and it is capable of controlling the air-supply nozzles
32 and the air-exhaust nozzles 37, and making the air-supply nozzles 32 and the air-exhaust
nozzles 37 work in a match manner together. That is, the working state of air-supply
nozzles 32 is related to the working state of air-exhaust nozzles 37. When adjusting
the working state of air-supply nozzles 32, the state of air-exhaust nozzles 37 may
be adjusted accordingly. Through the adjustment of the airflow control device, the
air-intake volume of air-supply nozzles 32 may be matched with the air-exhaust volume
of air-exhaust nozzles 37, for example, the air-intake volume is equal to the air-exhaust
volume.
[0076] In other words, optionally, the airflow control device may control the airflow-supplying
nozzles 32 and the air-exhaust nozzles 37 in linkage. Certainly, optionally, the airflow
control device may also control the airflow-supplying nozzles and the airflow-exhausting
nozzles independently. For example, when an automatic control in the linkage mechanism
fails, or the automatic control adjustment range cannot meet the actual needs, or
in some special cases, it needs to be changed into manual operation, the system related
to the airflow control device may be programmed to switch the automatic control into
manual mode, wherein relying on field instruments (such as flow meter, differential
pressure gauge and pressure transmitter), the intake-control valve is manually adjusted
and the exhaust-control valve is manually adjust based on the detection values of
the field instruments, so as to achieve the gas balance in the furnace. In practical
application, whether the gas is balanced is determined by the display of the oxygen
partial pressure value.
[0077] By controlling the air-intake volume and the air-exhaust volume, the air-intake volume
and the air-exhaust volume may be matched, which may make the formed directional airflow
more stable. In addition, it may not only effectively avoid the problem that excessive
exhaust gas may take away a large amount of heat from the kiln 101 and cause excessive
energy loss due to relatively large air-exhaust volume, but also may effectively avoid
the problem that the residual amount of the exhaust gas 44 in the kiln 101 is too
large due to relatively small air-exhaust volume.
[0078] Optionally, the airflow control device includes an air-supply valve 42 (which may
be an automatic-control valve and may be provided with a handle with manual adjustment)
and air-exhaust valves 40 (which may be automatic-control corrosion-resistant high-temperature
valves and may be provided with handles with manual adjustment).
[0079] In the above, the air-supply valve 42 is matched and connected to the air-supply
nozzles 32, and the air-exhaust valves 40 are connected to the air-exhaust nozzles
37. The control of the conveying state of the process gas 18 and the conveying state
of the exhaust gas 44 may be realized by adjusting the opening degrees of the two
valves. The valves may adopt various valves such as butterfly valves, ball valves,
regulating valves, throttle valves, etc., which will not be limited herein. In order
to improve the accuracy of control and the convenience of operation, the air-exhaust
valves 40 and the air-supply valve 42 may selectively adopt proportional solenoid
valves.
[0080] Further, the continuous kiln may also be provided with a detection device, so that
the air-supply valve 42 and the air-exhaust valves 40 are configured to be controlled
in response to the detection device. In other words, according to the work condition
of the continuous kiln detected by the detection device, the air-supply valve 42 and
the air-exhaust valves 40 are adjusted accordingly, so as to realize the operation
of the air-supply nozzles 32 and the air-exhaust nozzles 37.
[0081] In the above, the detection device may include a pressure sensor 65 and/or a flow
sensor 66. Optionally, the pressure sensor 65 and the flow sensor 66 may be connected
in the air-supply pipe system, and located upstream of the air-supply nozzles 32.
Or, the pressure sensor 65 and the flow sensor 66 may also be connected in the air-exhaust
pipe system, and located downstream of the air-exhaust nozzles 37.
[0082] In addition, corresponding to the kiln 101, the furnace-pressure sensor 88 and the
gas-concentration sensor 89 of the process gas 18 provided may also be configured
as components of the detection device. The furnace-pressure sensor 88 and the gas-concentration
sensor 89 may reflect the pressure and atmosphere concentration in the furnace chamber
of the kiln, respectively, so as to facilitate the user to detect the atmosphere in
the furnace chamber. The pressure sensor 65 and the flow sensor 66 may reflect the
work conditions of the air-supply nozzles 32 and the air-exhaust nozzles 37, as well
as the airflow transported into the furnace chamber 1013 and the airflow exhausted
out of the furnace chamber 1013, so as to control the atmosphere in the furnace chamber
1013 more effective and efficient. Therefore, various states of the injected gas,
the exhaust gas, and the gas in the furnace chamber 1013 of the kiln 101 may be truly
reflected by the detection device, so that the operation of the airflow control device
may be more accurate.
[0083] Based on the requirements to improve the automation of control, the controller may
be selected to be used to control the air-supply valve 42 and the air-exhaust valves
40, and the detection device and the controller are matched and connected, so that
the collection and processing of the control information and the sending of the detection
information cooperate with each other. Herein, the controller may be various electronic
components or combination thereof that are capable of storing and processing data
to a certain extent. For example, a Central Processing Unit (CPU), a Micro Control
Unit (MCU), a Programmable Logic Controller (PLC), a Programmable Automation Controller
(PAC), an Industrial Programming Computer (IPC), a Field-Programmable Gate Array (FPGA),
an Application Specific Integrated Circuit chip (ASIC chip) and so on. Through such
structural design, the continuous kiln is capable of realizing the closed-loop operation
of gas injection and exhaust.
[0084] For ease of understanding, the working principle of the controller is summarized
as an example as follows:
First, the partial pressure data of the process gas 18 in the furnace chamber 1013
is collected by the furnace-pressure sensor 88 and the gas-concentration sensor 89.
Based on the collected data, the gas exchange efficiency in the furnace is determined
by the controller, and a target air-intake volume is set for the intake flow volume
of the air-supply valve 42 of the air-supply nozzles 32, and the actual air-intake
volume is adjusted according to the target air-intake volume. At the same time, the
flow data of the air-supply valve 42 is also taken as a parameter by the controller,
to calculate the target opening degree of the air-exhaust valve 40 of the air-exhaust
system. The air-exhaust volume of the air-exhaust system is adjusted according to
the target opening degree, so as to realize the linkage control of the air-exhaust
volume and the air-intake volume.
[0085] When the partial pressure of the process gas 18 is lower than a certain percentage
of the set value, the opening degree of the air-supply valve 42 is increased, and
the opening degree of the air-exhaust control valve is increased; when the partial
pressure of the process gas 18 is higher than a certain percentage of the set value,
the intake flow volume control valve is turned down, and the opening degree of the
air-exhaust control valve becomes smaller; when the partial pressure of the process
gas 18 is maintained within a certain percentage of the set value, the intake flow
volume control valve and the air-exhaust control valve remain unchanged. In addition,
in order to make the feedback system operate smoothly without the unstable situation
in which the action is too large or too slow, the furnace pressure in the furnace
chamber 1013 of the kiln 101 may be taken as an intermediate equilibrium constant,
and any adjustment is required to maintain the furnace pressure within the set fluctuation
range.
[0086] In conclusion, the continuous kiln proposed in the present disclosure may achieve
a better using effect, and make the concentration of the process gas 19 in the kiln
evenly distributed, so that the calcined materials may be in uniform and consistent
contact with the process gas 18, and thus improving the consistency of product performance
after calcination.
[0087] As an application, the present disclosure further provides a thermal treatment or
a thermal chemical processing method, and as referred to the flow chart of a thermal
treatment or a thermal chemical processing method shown in FIG. 6, it mainly includes
step S100 and step S200 as follows:
Step 100: providing a temperature for the thermal treatment or the thermal chemical
processing in the furnace chamber of the kiln.
[0088] Herein, the temperature for the thermal treatment or the thermal chemical processing
method may be provided by the heater 11 provided in the kiln 101 of the continuous
kiln. For different temperature zones of the kiln 101 (rising-temperature zone, constant-temperature
zone, and cooling zone, etc.,), the number and positions of the heaters 11 may be
adjusted adaptively.
[0089] Step 200: conveying an object to be thermal-treated or to be thermal-chemical-processed
in the furnace chamber along the first direction by a loading tool, wherein during
the conveying process, process gas is supplied to the furnace chamber by the airflow
supplying and exhausting device under control of the airflow control device, and the
gas is exhausted from the furnace chamber by the airflow control device synchronously,
so as to maintain the process atmosphere required by the thermal treatment or the
thermal chemical processing in the furnace chamber.
[0090] Herein, the loading tool such as saggars 2 performs conveying by transporting tools
such as rollers, pushers, or kiln carts. In order to increase production while considering
the utilization of the process gas 18, the saggars on the transporting tools are arranged
in two columns, with eight layers for each column. The kiln carts convey saggars 2
from the kiln head, and successively pass through the rising-temperature zone, the
constant-temperature zone, and the cooling zone. During this process, the process
gas 18 may be continuously injected and the exhaust gas may also be exhausted continuously,
until the saggars 2 leave the kiln from the kiln tail and the calcination process
is completed.
[0091] By using the continuous kiln proposed by the present disclosure, when performing
the thermal treatment or the thermal chemical processing under the condition of high
staking layers of the saggars 2, the concentration of the process gas 18 contacting
with the calcinated materials in the lower saggars 2 can be increased, and the accumulation
of the exhaust gas 44 in the lower saggars 2 can be reduced, so as to ensure the atmosphere
consistency in the upper and lower saggars 2, and improve the consistency of product
performance after calcination. In addition, through optional linkage control of the
air-intake volume and the air-exhaust volume, stability of directional airflow is
enhanced; and through staggered arrangement of the gas-injection device 202 and the
gas-exhaust device 203 on the kiln wall on each side, it ensures that when a plurality
of saggars 2 are stacked, the outermost saggar may face the gas-injection device 202
and the gas-exhaust device 203 with equal probability, and improves the consistency
of the atmosphere of the saggars on two sides.
[0092] It should be noted that, although in the present disclosure, the continuous kiln
is proposed for producing cathode materials of lithium-ion batteries by calcination,
however, this does not mean that the present disclosure is intended to limit its use
to this purpose only. Optionally, the continuous kiln may also be used to burn other
ceramic materials or other alloy materials and so on.
[0093] The above descriptions are only examples of the present disclosure, and are not intended
to limit the present disclosure. For those skilled in the art, the present disclosure
may have various modifications and changes. Any modification, equivalent replacement,
improvement, etc. made within the spirit and principle of the present disclosure shall
be included within the protection scope of the present disclosure.
INDUSTRIAL APPLICABILITY
[0094] The continuous kiln and thermal treatment or the thermal chemical processing method
in the present disclosure may make the concentration of the process gas in the continuous
kiln evenly distributed, so that the calcined materials may contact the process gas
uniformly and consistently, so as to improve the consistency of product performance
after calcination.
1. A continuous kiln,
characterized in that it comprises:
a kiln, provided with a furnace chamber extending along a first direction from a furnace
head to a furnace tail;
an airflow supplying and exhausting device, configured for forming a directional airflow
in the furnace chamber, wherein the directional airflow is capable of flowing along
a second direction from a furnace wall on one side to a furnace wall on the other
side of the kiln, the airflow supplying and exhausting device is provided with a supplying
and exhausting set, wherein the supplying and exhausting set is provided with air-supply
nozzles and air-exhaust nozzles, wherein the air-supply nozzles and the air-exhaust
nozzles are connected to the furnace walls and are matched and arranged opposite to
each other, and the air-supply nozzles and the air-exhaust nozzles are arranged along
a third direction from a furnace top to a furnace bottom of the kiln; and
an airflow control device, which is matched and connected to the airflow supplying
and exhausting device, so as to be able to control the air-supply nozzles and the
air-exhaust nozzles.
2. The continuous kiln according to claim 1, wherein the furnace wall is provided with
a gas distributor at a position where the air-supply nozzles are connected, and the
air-supply nozzles connect with an air chamber of the gas distributor.
3. The continuous kiln according to claim 1 or 2, wherein the furnace wall is provided
with a suction port at a position where the air-exhaust nozzle are connected, the
suction port is arranged along the third direction, and the air-exhaust nozzles connect
with the suction port.
4. The continuous kiln according to claim 3, wherein the suction port is in a long-narrow
shape.
5. The continuous kiln according to claim 4, wherein a cross section of the suction port
is in a rectangular shape or an elliptical shape.
6. The continuous kiln according to any one of claims 3-5, wherein the continuous kiln
comprises saggars configured for containing materials, wherein side walls of the saggars
are formed with gaps, the gaps constitute channels for directional air to pass through
the saggars, and the gaps face the suction port and the air-supply nozzles, respectively.
7. The continuous kiln according to claim 6, wherein openings of the air-supply nozzles
are close to the gaps.
8. The continuous kiln according to claim 1, wherein the continuous kiln comprises a
detecting device, and the detecting device comprises a furnace-pressure sensor and/or
a gas-concentration sensor configured for detecting the kiln.
9. The continuous kiln according to claim 8, wherein the detecting device comprises a
pressure sensor and/or a flow sensor, wherein one or both of the air-exhaust nozzles
and the air-supply nozzles are matched and provided with the pressure sensor and/or
the flow sensor.
10. The continuous kiln according to claim 9, wherein the detecting device further comprises
a temperature sensor.
11. The continuous kiln according to any one of claims 8 to 10, wherein the airflow control
device comprises an air-supply valve and air-exhaust valves, wherein the air-supply
valve is matched and connected with the air-supply nozzles, the air-exhaust valves
are connected to the air-exhaust nozzles, and the air-supply valve and the air-exhaust
valves are configured to be controlled in response to the detecting device.
12. The continuous kiln according to claim 11, wherein the airflow control device is configured
to be capable of controlling the air-supply nozzles and the air-exhaust nozzles in
linkage, so as to control an air-intake volume and an air-exhaust volume in the kiln
in linkage.
13. The continuous kiln according to claim 11 or 12, wherein both the air-supply valves
and the air-exhaust valves are proportional solenoid valves.
14. The continuous kiln according to any one of claims 1 to 13, wherein all the air-exhaust
nozzles in the supplying and exhausting set are located at the furnace wall on one
side, and all the air-supply nozzles in the supplying and exhausting set are located
at the furnace wall on the other side; or
the furnace wall on one side and the furnace wall on the other side are both provided
with the air-exhaust nozzles and the air-supply nozzles; and in the third direction,
the air-exhaust nozzles and the air-supply nozzles at the furnace wall on the same
side are alternately arranged at intervals; or
a plurality of the airflow supplying and exhausting devices are arranged in the first
direction, the air-supply nozzles of the same airflow supplying and exhausting device
are located at one of the furnace walls, and the air-exhaust nozzles are located at
the other furnace wall, wherein in the first direction, the air-exhaust nozzles and
the air-supply nozzles of two adjacent airflow supplying and exhausting devices are
alternately arranged at intervals.
15. The continuous kiln according to any one of claims 1 to 14, wherein the continuous
kiln comprises heaters, and the heaters are connected to the kiln.
16. The continuous kiln according to claim 15, wherein the heaters are arranged along
the third direction and are connected to the furnace walls of the kiln.
17. The continuous kiln according to claim 16, wherein the air-supply nozzle or the air-exhaust
nozzle is provided between the two adjacent heaters.
18. The continuous kiln according to claim 16 or 17, wherein the furnace walls on two
sides of the kiln are both connected with the heaters, and the heaters connected to
the furnace wall on one side is in a number which is equal to that of the heaters
connected to the furnace wall on the other side.
19. A thermal treatment or a thermal chemical processing method,
characterized in that it is implemented by the continuous kiln according to any one of claims 1 to 18,
wherein, the thermal treatment or the thermal chemical treatment method comprises:
heating the furnace chamber of the kiln to a temperature required for the thermal
treatment or the thermal chemical processing method; and
conveying an object to be thermal-treated or to be thermal-chemical-processed in the
furnace chamber along the first direction by a loading tool, wherein during the conveying
process, process gas is supplied to the furnace chamber by the airflow supplying and
exhausting device under control of the airflow control device, and the gas is exhausted
from the furnace chamber by the airflow control device synchronously, so as to maintain
a process atmosphere of the thermal treatment or the thermal chemical processing in
the furnace chamber.