[0001] The present invention relates to a pattern plate changer for changing pattern plates
of a sand moulding machine, the sand moulding machine including a fixed frame and
at least one pressing plate being adapted to carry a pattern plate and being displaceable
in a longitudinal direction of a moulding chamber in order to compact sand fed into
the moulding chamber, each pattern plate having an upper rail adapted to carry the
pattern plate during pattern plate changing by moving in a transverse direction of
the moulding chamber along a pressing plate track of the at least one pressing plate,
the pattern plate changer including a movable pattern plate carrier being provided
with a changer track along which the upper rail of the pattern plate may move and
thereby carry the pattern plate during pattern plate changing, and wherein, when the
changer track of the movable pattern plate carrier is aligned with the pressing plate
track of the at least one pressing plate, the pattern plate may be transferred between
the sand moulding machine and the pattern plate changer by displacement of the pattern
plate in a longitudinal direction thereof.
[0002] Pattern plate changers of such type, however adapted for automatic operation, are
well-known. Thereby, the movable pattern plate carrier is arranged automatically displaceable
in different directions and all the movements of the movable pattern plate carrier
are computer-controlled. However, such pattern plate changers are complex and take
up relatively large space.
[0003] In order to provide a simpler and cost effective pattern plate changer of the above
discussed type, the pattern plate changer may be adapted for manual operation. However,
in this case, various safety issues must be taken into account, in order to provide
a fail-safe solution.
[0004] The object of the present invention is to provide a pattern plate changer being suitable
for manual operation in an easy and safe way.
[0005] In view of this object, the movable pattern plate carrier is provided with a first
pattern plate locking element being movable between a locked position in which the
first pattern plate locking element may engage the pattern plate and thereby prevent
displacement of the pattern plate in relation to the movable pattern plate carrier
in at least a first direction along the changer track and an unlocked position in
which the pattern plate is freely displaceable in said at least first direction, the
movable pattern plate carrier is provided with a first carrier locking element being
arranged at a first end of the movable pattern plate carrier and being movable between
a locked position in which the movable pattern plate carrier may be interlocked with
a locking block on the fixed frame of the sand moulding machine, thereby preventing
movement of the movable pattern plate carrier in relation to the fixed frame of the
sand moulding machine, and an unlocked position in which the movable pattern plate
carrier may be movable in relation to the fixed frame of the sand moulding machine,
and the first carrier locking element is adapted to interact with the first pattern
plate locking element in such a way that, when the first carrier locking element is
in its unlocked position, the first pattern plate locking element is prevented from
moving from its locked position to its unlocked position.
[0006] In this way, by locking the movable pattern plate carrier to the sand moulding machine
during pattern plate changing, and by automatically locking the pattern plate in place
on the movable pattern plate carrier when the movable pattern plate carrier is not
locked to the sand moulding machine, safe and easy manual handling may be ensured
both when transferring the pattern plate between the sand moulding machine and the
pattern plate changer as well as when moving the pattern plate, by means of the pattern
plate changer, between the sand moulding machine and a jig or other storing solution.
[0007] In an embodiment, a front part of the first carrier locking element and a corresponding
front side of the locking block have mutually interacting surfaces adapted to slide
on each other, when the movable pattern plate carrier of the pattern plate changer
is displaced towards the sand moulding machine horizontally in a transverse direction
of the moulding chamber, in such a way that the first carrier locking element is urged
away from its unlocked position. Thereby, it may be possible to automatically interlock
the pattern plate carrier of the pattern plate changer and the sand moulding machine
simply by moving the pattern plate carrier towards the sand moulding machine.
[0008] In an embodiment, the locking block forms part of the pattern plate changer and is
adapted to be mounted fixedly on the fixed frame of the sand moulding machine at a
pattern plate changing position of the at least one pressing plate, and the first
carrier locking element is provided with a gripper adapted to grip behind the locking
block in the locked position of the first carrier locking element. Thereby, it may
be ensured that the pattern plate carrier of the pattern plate changer and the sand
moulding machine can only be interlocked at a pattern plate changing position.
[0009] In an embodiment, the locking block is adapted to be arranged so that it has a limited
extension in the longitudinal direction of the moulding chamber, thereby defining
a limited gripping zone within which the gripper may grip behind the locking block.
Thereby, it may further be ensured that the pattern plate carrier of the pattern plate
changer and the sand moulding machine can only be interlocked within the limited gripping
zone at a pattern plate changing position.
[0010] In an embodiment, in an operational position of the pattern plate changer, in the
unlocked position of first the carrier locking element, the gripper is at a first
vertical position, , in the locked position of the first carrier locking element,
the gripper is at a second vertical position, and the first carrier locking element
is biased from its locked position to its unlocked position. Thereby, when the gripper
is not engaged with the locking block, the first carrier locking element may move
to its unlocked position.
[0011] In a structurally particularly advantageous embodiment, the first carrier locking
element is adapted to perform a locking operation, when the pattern plate carrier
of the pattern plate changer is displaced towards the sand moulding machine horizontally
in a transverse direction of the moulding chamber, by moving the gripper from its
first vertical position, past its second vertical position to a third vertical position,
in which the gripper may pass under or over the locking block, and back to its second
vertical position, the gripper may grip behind the locking block.
[0012] In an embodiment, the movable pattern plate carrier is provided with a first carrier
alignment element arranged at the first end of the movable pattern plate carrier and
includes a corresponding pressing plate alignment element adapted to be arranged on
the at least one pressing plate, and the first carrier alignment element and the pressing
plate alignment element are adapted to mutually engage each other in order to align
the position of the movable pattern plate carrier in relation to the position of the
pressing plate in the longitudinal direction of the moulding chamber so that the changer
track of the pattern plate carrier is aligned with the pressing plate track of the
pressing plate. Thereby, the changer track of the pattern plate carrier may manually
be aligned with the pressing plate track of the pressing plate in an easy and accurate
way.
[0013] In an embodiment, the first carrier alignment element and the pressing plate alignment
element have mutually corresponding wedge forms fitting into each other.
[0014] In an embodiment, the first carrier alignment element is pivotally arranged about
an axis extending at least substantially in parallel with the changer track of the
movable pattern plate carrier and/or the pressing plate alignment element is adapted
to be pivotally arranged on the at least one pressing plate about an axis extending
at least substantially in parallel with the pressing plate track of the pressing plate.
Thereby, accurate alignment of the changer track of the pattern plate carrier and
the pressing plate track of the pressing plate may be possible even though the movable
pattern plate carrier may be tilted slightly in relation to a vertical direction as
a result of carrying a heavy pattern plate.
[0015] In an embodiment, the at least one pressing plate is included by the pattern plate
changer, the first carrier alignment element and the pressing plate alignment element
are adapted in such a way and arranged in such a way on the movable pattern plate
carrier and the at least one pressing plate, respectively, that, when the gripper
is positioned within the limited gripping zone and when the position of the movable
pattern plate carrier in relation to the pressing plate is not aligned for mutual
engagement between the first carrier alignment element and the pressing plate alignment
element, the movable pattern plate carrier is maintained at such a distance in the
transverse direction of the moulding chamber from the pressing plate that the gripper
of the first carrier locking element is not able to grip behind the locking block.
Thereby, it may be ensured that, although the gripper is positioned within the limited
gripping zone, the first carrier alignment element has to be engaged with the pressing
plate alignment element in order to release the pattern plate from the pattern plate
changer. This is due to the fact that the pattern plate may not be released if the
gripper of the first carrier locking element is not able to grip behind the locking
block and thereby move and/or hold the first carrier locking element away from its
unlocked position. By this arrangement, it may be prevented that the pattern plate
falls off the movable pattern plate carrier in error.
[0016] In an embodiment, the movable pattern plate carrier is provided with a second pattern
plate locking element being movable between a locked position in which the second
pattern plate locking element may engage the pattern plate and thereby prevent displacement
of the pattern plate in relation to the movable pattern plate carrier in a second
direction being opposite to the first direction along the changer track and an unlocked
position in which the pattern plate is freely displaceable in said second direction,
in that the movable pattern plate carrier is provided with a second carrier locking
element being arranged at a second end of the movable pattern plate carrier and being
movable between a locked position in which the movable pattern plate carrier may be
interlocked with the locking block on the fixed frame of the sand moulding machine,
thereby preventing movement of the movable pattern plate carrier in relation to the
fixed frame of the sand moulding machine, and an unlocked position in which the movable
pattern plate carrier may be movable in relation to the fixed frame of the sand moulding
machine, and in that the second carrier locking element is adapted to interact with
the second pattern plate locking element in such a way that, when the second carrier
locking element is in its unlocked position, the second pattern plate locking element
is prevented from moving from its locked position to its unlocked position. Thereby,
the pattern plate changer may easily be used for changing pattern plates of for instance
both a pressing plate and a swing plate of a vertical sand moulding machine. The pressing
plate and the swing plate will be adapted for mounting of the respective pattern plates
so that they face each other. By rotating the movable pattern plate carrier 180 degrees
between pattern plate changing operations, the respective pattern plates of both the
pressing plate and the swing plate may be changed from the same side of the sand moulding
machine, because the movable pattern plate carrier has a carrier locking element and
a corresponding pattern plate locking element at both its ends.
[0017] In an embodiment, the first and second pattern plate locking elements are mutually
interconnected by means of a locking element connector preventing that both the first
and second pattern plate locking elements take up their respective unlocked positions
simultaneously. By this arrangement, it may be prevented that the pattern plate falls
off the movable pattern plate carrier as a result of an operational error.
[0018] In an embodiment, the movable pattern plate carrier is provided with a first pivotal
handle arranged at the second end of the movable pattern plate carrier, the first
pivotal handle is coupled with the first pattern plate locking element in such a way
that a pivotal movement of the first pivotal handle in a first direction moves the
first pattern plate locking element from its locked position to its unlocked position,
the first pivotal handle is coupled with the first carrier locking element in such
a way that a pivotal movement of the first pivotal handle in a second direction moves
the first carrier locking element away from its unlocked position, the movable pattern
plate carrier is provided with a second pivotal handle arranged at the first end of
the movable pattern plate carrier, the second pivotal handle is coupled with the second
pattern plate locking element in such a way that a pivotal movement of the second
pivotal handle in a first direction moves the second pattern plate locking element
from its locked position to its unlocked position, the second pivotal handle is coupled
with the second carrier locking element in such a way that a pivotal movement of the
second pivotal handle in a second direction moves the second carrier locking element
away from its unlocked position, and the movable pattern plate carrier is provided
with a second carrier alignment element arranged at the second end of the movable
pattern plate carrier and corresponding to the pressing plate alignment element. Thereby,
by means of the pivotal handles, the respective carrier locking element may be moved
away from their unlocked position, thereby facilitating the operation of interlocking
the movable pattern plate carrier and the sand moulding machine or a jig on which
the pattern plate may be stored. Furthermore, by means of the pivotal handles, the
pattern plate may be released for performing a changing operation. However, because
the respective handles can only be pivoted in one direction at a time, it may still
be ensured that the pattern plate may not be released if the movable pattern plate
carrier is not appropriately aligned and locked to a sand moulding machine or jig.
[0019] In an embodiment, the movable pattern plate carrier is arranged on a swingable arm,
and the movable pattern plate carrier is arranged for rotating at least 180 degrees
back and forth about a vertical axis in relation to the swingable arm.
[0020] The invention will now be explained in more detail below by means of examples of
embodiments with reference to the very schematic drawing, in which
Fig. 1 is a perspective view of a pattern plate changer according to the present invention,
carrying a pattern plate, and arranged at a sand moulding machine which is only shown
in part;
Fig. 2 is a side view of a pressing plate and swing plate of the sand moulding machine
of Fig. 1;
Fig. 3 illustrates the pattern plate changer of Fig. 1, carrying said pattern plate
(illustrated as transparent), and being arranged next to the pressing plate of the
sand moulding machine, before locking the pattern plate changer to the sand moulding
machine, seen in a longitudinal direction of the sand moulding machine;
Fig. 4A is a perspective and partially sectional view illustrating a first pattern
plate locking element of the pattern plate changer of Fig. 1, in a locked position
of the first pattern plate locking element, and wherein the first pattern plate locking
element is free to swing;
Fig. 4B is a view corresponding to that of Fig. 4A, wherein the first pattern plate
locking element is in its locked position and is prevented from swinging;
Fig. 5 illustrates a detail of Fig. 3 on a larger scale;
Fig. 6 illustrates the detail of Fig. 5, wherein the pattern plate changer has been
moved closer to a fixed frame of the sand moulding machine;
Fig. 7 illustrates the detail of Fig. 6, wherein the pattern plate changer has been
moved even closer to the fixed frame of the sand moulding machine and has been locked
to the fixed frame of the sand moulding machine;
Fig. 8 illustrates a second carrier alignment element of the pattern plate changer,
seen in a transverse direction of the moulding chamber, obliquely from the left of
Fig. 1, and wherein the pattern plate carried by the pattern plate changer is so heavy
that the pattern plate is hanging somewhat oblique in relation to a vertical direction;
Fig. 9 illustrates a cross-sectional view through the second carrier alignment element
illustrated in Fig. 8 and arranged at a second end of the movable pattern plate carrier;
Fig. 10 is a top view of a detail of the pattern plate changer and pressing plate
of Fig. 1, before engagement between a first carrier alignment element of the pattern
plate changer and a corresponding pressing plate alignment element of the pressing
plate;
Fig. 11 is a top view corresponding to that of Fig. 10, in an engaged state of the
first carrier alignment element of the pattern plate changer and the corresponding
pressing plate alignment element of the pressing plate;
Fig. 12 is a view corresponding to that of Fig. 3, wherein the pattern plate changer
has been locked to the fixed frame of the sand moulding machine, and wherein a first
pivotal handle of the pattern plate changer has been raised in order to release the
pattern plate from the pattern plate changer;
Fig. 13 is a view corresponding to that of Fig. 12, wherein the pattern plate has
been released and slightly moved to the right in the figure;
Fig. 14 is a view corresponding to that of Fig. 13, wherein the pattern plate has
been moved slightly further to the right in the figure, and wherein the first pivotal
handle has been lowered again;
Fig. 15 is a view corresponding to that of Fig. 14, wherein the pattern plate has
been moved even further to the right in the figure, and wherein the first pattern
plate locking element has been swung away from its locked position in which is was
free to swing as illustrated in Fig. 4A;
Fig. 16 is a view corresponding to that of Fig. 15, wherein the pattern plate has
been moved fully to the right in the figure to its mounted position on the pressing
plate;
Fig. 17 is a perspective view of the pattern plate changer of Fig. 1, carrying a pattern
plate, and arranged between the sand moulding machine and a jig;
Fig. 18 is a top view of the pattern plate changer and jig of Fig. 17;
Fig. 19 is a plan view of the pattern plate changer, a part of the sand moulding machine
and the jig of Fig. 17, before locking the pattern plate changer to the jig, seen
in the longitudinal direction of the sand moulding machine;
Fig. 20 illustrates a detail of Fig. 19 on a larger scale, and in an engaged state
of the pattern plate changer and the jig;
Fig. 21 is a view corresponding to that of Fig. 19, but in the engaged state of the
pattern plate changer and the jig; and
Fig. 22 is a view corresponding to that of Fig. 21, wherein the pattern plate has
been partly transferred from the pattern plate changer to the jig.
[0021] In the following, generally, similar elements have been designated by the same reference
numerals.
[0022] Fig. 1 shows a pattern plate changer 1 according to the present invention, arranged
at a sand moulding machine 3 for changing pattern plates 2 of the sand moulding machine.
The sand moulding machine includes a fixed frame 4 and a pressing plate 5 being adapted
to carry a pattern plate 2 and being displaceable in a longitudinal direction L of
a moulding chamber 6 in order to compact sand fed into the moulding chamber. Furthermore,
the sand moulding machine includes a swing plate 34 also being adapted to carry a
pattern plate and being swingable about a horizontal swing axis 35 and displaceable
in the longitudinal direction L of the moulding chamber 6 for compaction of sand in
the moulding chamber in a manner known
per se. The illustrated sand moulding machine is adapted to operate according to the vertical
flaskless sand moulding technique such as the DISAMATIC (Registered Trademark) technique.
However, the pattern plate changer 1 according to the present invention is equally
applicable to sand moulding machines operating according to other sand moulding techniques.
[0023] The moulding chamber 6 of the illustrated sand moulding machine 3 is formed by a
chamber top wall 36 as seen in Fig. 2, a chamber bottom wall 37, two opposed chamber
side walls 38 of which only one is visible, as well as the pressing plate 5 and the
swing plate 34 forming respective chamber end walls. The chamber top wall 36 is provided
with a not shown sand filling opening, typically in the form of an elongated opening
or a slot extending in the direction between the two opposed chamber side walls 38.
The pattern plates 2 carried by the chamber end walls formed by the pressing plate
5 and the swing plate 34, respectively, are adapted to form patterns in sand mould
parts formed by compaction of sand in the moulding chamber 6. The pressing plate 5
and the swing plate 34 typically also comprise respective heating plates arranged
to heat the corresponding pattern plates 2. As illustrated in Fig. 3, locking of the
pattern plates 2 on the pressing plate 5 and the swing plate 34 as seen in Fig. 2,
respectively, is ensured by four pattern plate locks 39 arranged on the pressing plate
5 as well as four pattern plate locks (not shown) arranged on the swing plate 34.
The pattern plate locks 39 are adapted to, in a manner well-known to the person skilled
in the art, engage and clamp corresponding pattern plate screws 40 arranged on each
pattern plate 2, whereby the pattern plates 2 are tightened to the pressing plate
5 and the swing plate 34, respectively. Accurate positioning of the pattern plates
2 on the respective pressing plate 5 and swing plate 34 may be ensured by means of
guide pins 41 arranged on the pressing plate 5 and swing plate 34 and fitting in corresponding
not shown guide bushings in the pattern plates 2. The use of guide pins for accurate
positioning of pattern plates is well-known.
[0024] As seen for instance in Fig. 3, each pattern plate 2 has an upper rail 7 adapted
to carry the pattern plate during pattern plate changing by moving in a transverse
direction T (as indicated in Fig. 1) of the moulding chamber 6 along a pressing plate
track 8 of the pressing plate 5. It is noted that, apart from in Fig. 1, the pattern
plate 2 has, when visible, been illustrated as being transparent in order to show
elements behind the pattern plate 2. In the illustrated embodiment, the pressing plate
track 8 of the pressing plate 5 is formed by a row of rollers 42 adapted to roll on
an underside of the upper rail 7 of the pattern plate 2. The underside of the upper
rail 7 is provided with a number of rounded recesses 43 corresponding to the rollers
42 forming the pressing plate track 8 so that each roller 42 sits in a corresponding
recess 43 when the pattern plate 2 is correctly positioned on the pressing plate 5
or the swing plate 34. Thereby, the pattern plate 2 may easily find its correct position
on the pressing plate or swing plate when being displaced along the pressing plate
track 8 or a corresponding not shown swing plate track. In the illustrated embodiment,
the pressing plate track 8 is formed by four rollers 42 and corresponding recesses
are formed in the underside of the upper rail 7 of the pattern plate 2. However, any
suitable number of rollers 42 is possible. Furthermore, the pressing plate track 8
or a corresponding swing plate track does not need to be formed by rollers 42, it
may just be formed by a rail or the like adapted to slide on the underside of the
upper rail 7 of the pattern plate 2. Alternatively, the upper rail 7 of the pattern
plate 2 could be formed by a row of rollers, and the pressing plate track 8 or a corresponding
swing plate track could be formed by a corresponding rail or the like on which the
rollers of the upper rail 7 could roll.
[0025] As seen for instance in Figs. 1 and 3, the pattern plate changer 1 includes a movable
pattern plate carrier 9 being generally plate-formed and being provided with an upper
changer track 10 along which the upper rail 7 of the pattern plate 2 may move and
thereby carry the pattern plate during pattern plate changing. In the illustrated
embodiment, the upper changer track 10 of the movable pattern plate carrier 9 is formed
by a row of rollers 44 adapted to roll on an underside of the upper rail 7 of the
pattern plate 2. The rounded recesses 43 in the underside of the upper rail 7 of the
pattern plate 2 also correspond to the rollers 44 forming the upper changer track
10 of the movable pattern plate carrier 9 so that each roller 44 sits in a corresponding
recess 43 when the pattern plate 2 is correctly positioned on the movable pattern
plate carrier 9. Thereby, the pattern plate 2 may easily find its correct position
on the movable pattern plate carrier 9 when being displaced along the upper changer
track 10. In the illustrated embodiment, the upper changer track 10 is formed by four
rollers 44 corresponding to the recesses in the underside of the upper rail 7 of the
pattern plate 2, however, any suitable number of rollers 44 is possible. Furthermore,
the upper changer track 10 does not need to be formed by rollers 44, it may just be
formed by a rail or the like adapted to slide on the underside of the upper rail 7
of the pattern plate 2. Alternatively, the upper rail 7 of the pattern plate 2 could,
as mentioned above, be formed by a row of rollers, and the upper changer track 10
could be formed by a corresponding rail or the like on which the rollers of the upper
rail 7 could roll.
[0026] When the changer track 10 of the movable pattern plate carrier 9 is aligned with
the pressing plate track 8 of the at least one pressing plate 5, the pattern plate
2 may be transferred between the sand moulding machine 3 and the pattern plate changer
1 by displacement of the pattern plate 2 in a longitudinal direction I thereof. The
pattern plate 2 may typically be displaced manually, preferably by means of a simple
hand held tool for gripping a screw or the like of the pattern plate. It is noted
that in the illustrated embodiment, the alignment of the movable pattern plate carrier
9 with the pressing plate track 8 may be performed manually by moving the movable
pattern plate carrier 9 by hand, by gripping a fixed handle 81, whereby joints 45
of a swingable arm 32 of the movable pattern plate changer 9 are rotated. However,
of course, this procedure could also be automated in the form of a robotic arm. The
movable pattern plate carrier 9 is arranged for rotating at least 180 degrees back
and forth about a vertical axis 33 in relation to the swingable arm 32. In the illustrated
embodiment, the swingable arm 32 is mounted on the fixed frame 4 of the sand moulding
machine 3.
[0027] The movable pattern plate carrier 9 is provided with a first pattern plate locking
element 11 being movable between a locked position seen for instance in Figs. 3 to
7 in which the first pattern plate locking element 11 engages the pattern plate 2
via a lower pattern plate screw 40 of the pattern plate 2 and thereby prevents displacement
of the pattern plate in relation to the movable pattern plate carrier 9 in a first
direction, i.e. a direction from the left to the right in Figs. 3 and 5 to 7, along
the changer track 10, and an unlocked position seen for instance in Figs. 12, 13 and
15 in which the pattern plate 2 is freely displaceable in said first direction.
[0028] Furthermore, the movable pattern plate carrier 9 is provided with a first carrier
locking element 12 being arranged at a first end 13 of the movable pattern plate carrier
9 and being movable between a locked position as best seen in Fig. 7 in which the
movable pattern plate carrier 9 is interlocked with a locking block 14 on the fixed
frame 4 of the sand moulding machine 3, thereby preventing movement of the movable
pattern plate carrier 9 in relation to the fixed frame 4 of the sand moulding machine
3, and an unlocked position as best seen in Fig. 5 in which the movable pattern plate
carrier 9 is movable in relation to the fixed frame 4 of the sand moulding machine
3.
[0029] The first carrier locking element 12 is adapted to interact with the first pattern
plate locking element 11 in such a way that, when the first carrier locking element
12 is in its unlocked position, the first pattern plate locking element 11 is prevented
from moving from its locked position to its unlocked position. In the illustrated
embodiment, this is achieved in the following way.
[0030] Fig. 4A is a perspective view illustrating the first pattern plate locking element
11 in a sectional view. As seen for instance in Fig. 5, the first pattern plate locking
element 11 is hook-formed and is arranged on a pivot pin 47 so that it is pivotal
in the direction 48 from its locked position illustrated in Fig. 4A and 5, in which
a hook part 53 of the first pattern plate locking element 11 grips about the pattern
plate screw 40 of the pattern plate 2, to its unlocked position illustrated in Figs.
12 and 13 in which the hook part does not grip about the pattern plate screw 40. As
illustrated in Fig. 4B, the first pattern plate locking element 11 is fixed on the
pivot pin 47, and the pivot pin 47 is pivotally journaled in the movable pattern plate
carrier 9. Furthermore, a locking pin 46 arranged displaceable in a locking pin bore
52 of the movable pattern plate carrier 9 is by means of a compression spring 49 biased
in a longitudinal direction thereof to engage a locking bore 50 extending transversely
through the locking pin 46 to thereby prevent pivoting of the locking pin 46 in the
locked position of first pattern plate locking element 11 as illustrated in Fig. 4B.
In Fig. 4A, the locking pin 46 has been drawn against the bias of the compression
spring 49 and out of the locking bore 50 by means of a shielded wire cable 51 of the
type used as gear shift cables.
[0031] As seen in Figs. 4A and 4B, the first carrier locking element 12 of the movable pattern
plate carrier 9 has in the illustrated embodiment the form of a lever being pivotal
about a pivot pin 54 and having a hook end 55 and a back end 56. A first end 57 of
the shielded wire cable 51 is connected to the locking pin 46 and a second end 58
of the shielded wire cable 51 is connected to the hook end of the lever forming the
first carrier locking element 12. Thereby, when the first carrier locking element
12 is in its unlocked position illustrated in Fig. 5, the first pattern plate locking
element 11 is prevented from moving from its locked position to its unlocked position
by means of the locking pin 46 as shown in Fig. 4B, and when the first carrier locking
element 12 is in its locked position illustrated in Fig. 7, the first pattern plate
locking element 11 is, as shown in Fig. 4A, free to move from its locked position
to its unlocked position.
[0032] As illustrated in Figs. 5 to 7, in an embodiment, a front part 15 of the first carrier
locking element 12 and a corresponding front side 16 of the locking block 14 have
mutually interacting surfaces 17, 18 adapted to slide on each other, when the movable
pattern plate carrier 9 of the pattern plate changer 1 is displaced towards the sand
moulding machine 3 horizontally in a transverse direction of the moulding chamber
6, in such a way that the first carrier locking element 12 is urged away from its
unlocked position. As seen, in the illustrated embodiment, the mutually interacting
surfaces 17, 18 are both oblique in the same direction from top left to lower right
of the figure. The surface 17 of the front part 15 of the first carrier locking element
12 is also somewhat rounded at its top side. Thereby, it may be possible to automatically
interlock the movable pattern plate carrier 9 of the pattern plate changer 1 and the
sand moulding machine 3 simply by moving the pattern plate carrier towards the sand
moulding machine.
[0033] In an embodiment, the locking block 14 forms part of the pattern plate changer 1
and is adapted to be mounted fixedly on the fixed frame 4 of the sand moulding machine
3 at a pattern plate changing position 19 of the at least one pressing plate 5, as
illustrated in Fig. 2, and the first carrier locking element 12 is provided with a
gripper 20 adapted to grip behind the locking block 14 in the locked position of the
first carrier locking element 12. Thereby, it may be ensured that the pattern plate
carrier 9 of the pattern plate changer 1 and the sand moulding machine 3 can only
be interlocked at the pattern plate changing position 19.
[0034] As illustrated in Fig. 2, in an embodiment, the locking block 14 is adapted to be
arranged so that it has a limited extension in the longitudinal direction L of the
moulding chamber 6, thereby defining a limited gripping zone 21 within which the gripper
20 may grip behind the locking block 14. Thereby, it may further be ensured that the
pattern plate carrier 9 of the pattern plate changer and the sand moulding machine
can only be interlocked within the limited gripping zone 21 at the pattern plate changing
position 19. It is noted that only the pattern plate changing position 19 at the pressing
plate 5 has been indicated in Fig. 2, however, it is understood that preferably a
separate pattern plate changing position is likewise defined for the swing plate 34
and, as seen, a corresponding further locking block 14 is also mounted at this position.
[0035] In the illustrated embodiment, in the operational position of the pattern plate changer
1, in the unlocked position of first the carrier locking element 12 illustrated in
Fig. 5, the gripper 20 is at a first vertical position, in the locked position of
the first carrier locking element 12, the gripper 20 is at a second vertical position
illustrated in Fig. 7, and the first carrier locking element 12 is biased from its
locked position to its unlocked position. This is achieved by means of the spring-biased
locking pin 46 pulling the shielded wire cable 51 as explained above and illustrated
in Figs. 4A and 4B. Thereby, when the gripper 20 is not engaged with the locking block
14, the first carrier locking element 12 may move to its unlocked position.
[0036] From Figs. 5 to 7, it is understood that according to the illustrated embodiment,
the first carrier locking element 12 is adapted to perform a locking operation, when
the movable pattern plate carrier 9 of the pattern plate changer 1 is displaced towards
the sand moulding machine 3 horizontally in a transverse direction T of the moulding
chamber 6, by moving the gripper 20 from its first vertical position illustrated in
Fig. 5, past its second vertical position illustrated in Fig. 7 to a third vertical
position in which the gripper 20 is a little lower than illustrated in Fig. 6, in
which the gripper 20 may pass under the locking block 14, and back to its second vertical
position, wherein the gripper 20 may grip behind the locking block 14 as illustrated
in Fig. 7.
[0037] As seen in Figs. 1 and 9 to 10, in the illustrated embodiment, the movable pattern
plate carrier 9 is provided with a first carrier alignment element 22 arranged at
the first end 13 of the movable pattern plate carrier 9 and includes a corresponding
pressing plate alignment element 23 arranged on the pressing plate 5, and the first
carrier alignment element 22 and the pressing plate alignment element 23 are adapted
to mutually engage each other as seen in Fig. 11 in order to accurately align the
position of the movable pattern plate carrier 9 in relation to the position of the
pressing plate 5 in the longitudinal direction L of the moulding chamber 6 so that
the changer track 10 of the movable pattern plate carrier 9 is aligned with the pressing
plate track 8 of the pressing plate 5. Thereby, the changer track of the pattern plate
carrier may manually be aligned with the pressing plate track of the pressing plate
in an easy and accurate way.
[0038] As seen in Figs. 10 and 11, in the illustrated embodiment, the first carrier alignment
element 22 and the pressing plate alignment element 23 have mutually corresponding
wedge forms fitting into each other. Thereby, even better alignment may be assured.
The pressing plate alignment element 23 has a V-form and the first carrier alignment
element 22 has a corresponding V-form, wherein, however, the top of the "V" has been
rounded so that possible sand or dust does not hinder proper engagement between the
two elements. In order to align the position of the movable pattern plate carrier
9 in relation to the position of the pressing plate 5, the movable pattern plate carrier
9 has to be brought to a position in which the top of the "V" of the first carrier
alignment element 22 is within an alignment zone 84 indicated in Fig. 2. When this
is achieved, the accurate alignment may be performed by pressing the movable pattern
plate carrier 9 further towards the sand moulding machine 3 in the transverse direction
T of the moulding chamber, whereby the first carrier alignment element 22 and the
pressing plate alignment element 23 engage completely.
[0039] As seen in Fig. 9, in the illustrated embodiment, the first carrier alignment element
22 is by means of a screw connection pivotally arranged about an axis 24 extending
at least substantially in parallel with the changer track 10 of the movable pattern
plate carrier 9. Thereby, accurate alignment of the changer track 10 of the pattern
plate carrier and the pressing plate track 8 of the pressing plate may be possible
even though the movable pattern plate carrier 9 may be tilted slightly in relation
to a vertical direction as a result of carrying a heavy pattern plate, as indicated
in Fig. 8. Additionally or alternatively, the pressing plate alignment element 23
could be adapted to be pivotally arranged on the pressing plate 5 about an axis extending
at least substantially in parallel with the pressing plate track 8 of the pressing
plate 5.
[0040] As understood from the above, in the illustrated embodiment, the first carrier alignment
element 22 and the pressing plate alignment element 23 are adapted in such a way and
arranged in such a way on the movable pattern plate carrier 9 and the at least one
pressing plate 5, respectively, that, when the gripper 20 is positioned within the
limited gripping zone 21 and when the position of the movable pattern plate carrier
9 in relation to the pressing plate 5 is not aligned for mutual engagement between
the first carrier alignment element 22 and the pressing plate alignment element 23,
the movable pattern plate carrier 9 is maintained at such a distance in the transverse
direction T of the moulding chamber 6 from the pressing plate 5 that the gripper 20
of the first carrier locking element 12 is not able to grip behind the locking block
14. As seen in particular in Figs. 10 and 11, if the position of the movable pattern
plate carrier 9 in relation to the pressing plate 5 is not accurately aligned for
mutual engagement between the first carrier alignment element 22 and the pressing
plate alignment element 23, the first carrier alignment element 22 will keep a certain
distance between the pressing plate 5 and the movable pattern plate carrier 9 when
the gripper 20 is positioned within the limited gripping zone 21 illustrated in Fig.
2. This is due to the fact that the pressing plate alignment element 23 is arranged
in a cavity of the pressing plate 5. If the top of the "V" of the first carrier alignment
element 22 is not within the alignment zone 84 indicated in Fig. 2, accurate alignment
will not be performed, and the top of the "V" of the first carrier alignment element
22 will rather abut the surface of the side of the pressing plate 5 surrounding the
pressing plate alignment element 23. Therefore, although the gripper 20 is positioned
within the limited gripping zone 21, the first carrier alignment element 22 has to
be engaged with the pressing plate alignment element 23 in order to release the pattern
plate from the pattern plate changer. This is due to the fact that the pattern plate
may not be released if the gripper of the first carrier locking element is not able
to grip behind the locking block and thereby hold the first carrier locking element
away from its unlocked position. By this arrangement, it may be prevented that the
pattern plate falls off the movable pattern plate carrier in error.
[0041] In the illustrated embodiment as seen in Fig. 3, the movable pattern plate carrier
9 is provided with a second pattern plate locking element 25 being movable between
a locked position in which the second pattern plate locking element 25 may engage
the pattern plate 2 and thereby prevent displacement of the pattern plate in relation
to the movable pattern plate carrier 9 in a second direction being opposite to the
first direction along the changer track 10 and an unlocked position in which the pattern
plate 2 is freely displaceable in said second direction. The movable pattern plate
carrier 9 is furthermore provided with a second carrier locking element 26 being arranged
at a second end 27 of the movable pattern plate carrier 9 and being movable between
a locked position in which the movable pattern plate carrier 9 may be interlocked
with the locking block 14 on the fixed frame 4 of the sand moulding machine 3, thereby
preventing movement of the movable pattern plate carrier 9 in relation to the fixed
frame 4 of the sand moulding machine 3, and an unlocked position in which the movable
pattern plate carrier 9 may be movable in relation to the fixed frame 4 of the sand
moulding machine 3. The second carrier locking element 26 is adapted to interact with
the second pattern plate locking element 25 in such a way that, when the second carrier
locking element 26 is in its unlocked position, the second pattern plate locking element
25 is prevented from moving from its locked position to its unlocked position. In
the illustrated embodiment, the second carrier locking element 26 is adapted to interact
with the second pattern plate locking element 25 in the same way as the first carrier
locking element 12 is adapted to interact with the first pattern plate locking element
11. Thereby, the pattern plate changer 1 may easily be used for changing pattern plates
2 of both the pressing plate 5 and the swing plate 34 of the vertical sand moulding
machine 3. The pressing plate and the swing plate are adapted for mounting of the
respective pattern plates so that they face each other. By rotating the movable pattern
plate carrier 180 degrees between pattern plate changing operations, the respective
pattern plates 2 of both the pressing plate 5 and the swing plate 34 may be changed
from the same side of the sand moulding machine 3, because the movable pattern plate
carrier 9 has a carrier locking element and a corresponding pattern plate locking
element at both its ends.
[0042] In the illustrated embodiment, as seen in Figs. 5 to 7, the first and second pattern
plate locking elements 11, 25 are mutually interconnected by means of a locking element
connector 28 preventing that both the first and second pattern plate locking elements
11, 25 take up their respective unlocked positions simultaneously. By this arrangement,
it may be prevented that the pattern plate falls off the movable pattern plate carrier
as a result of an operational error. The locking element connector 28 has the form
of a lever being pivotal about a pivot axis 59 and having a first end 60 being engageable
with an end 63 of the first pattern plate locking element 11 being opposite to the
hook part 53 and a second end 61 being engageable with an end 64 of the second pattern
plate locking element 25 being opposite to the hook part 53 thereof. As further seen,
the end 63 of the first pattern plate locking element 11 is biased to the locked position
of the first pattern plate locking element 11 by means of a spring 65 and the end
64 of the second pattern plate locking element 25 is biased to the locked position
of the second pattern plate locking element 25 by means of a spring 66.
[0043] As seen in Figs. 12 to 15, in the illustrated embodiment, the movable pattern plate
carrier 9 is provided with a first pivotal handle 29 arranged at the second end 27
of the movable pattern plate carrier 9. The first pivotal handle 29 is coupled with
the first pattern plate locking element 11 in such a way that a pivotal movement of
the first pivotal handle 29 in a first direction, i.e. upwards as seen in Fig. 12,
moves the first pattern plate locking element 11 from its locked position to its unlocked
position. In the illustrated embodiment, this is achieved in that the first pivotal
handle 29 has a lever 67 with a first end 68 coupled to the end 63 (illustrated in
Fig. 5) of the first pattern plate locking element 11 being opposite to the hook part
53 by means of a shielded wire cable 69.
[0044] Furthermore, the first pivotal handle 29 is coupled with the first carrier locking
element 12 in such a way that a pivotal movement of the first pivotal handle 29 in
a second direction, i.e. downwards in the figures, moves the first carrier locking
element 12 away from its unlocked position. In the illustrated embodiment, this is
achieved in that the lever 67 of the first pivotal handle 29 has a second end 70 coupled
by means of a shielded wire cable 71 to the back end 56 of the lever forming the first
carrier locking element 12, as illustrated in Figs. 4A and 4B. As seen in Figure 12,
the second end 70 of the lever 67 is adapted to pull the cable by means of an end
stop element mounted on the wire and being thicker than the wire, wherein the wire
runs through an opening of the second end 70 having smaller cross-section than the
wire. Therefore, as seen, the second end 70 of the lever 67 may pull, but not push
the wire, and thereby a certain play is provided. A similar connection between the
first end 68 of the lever 67 and the corresponding shielded wire cable 69 may preferably
be provided. Such a connection may also be provided for instance between the shielded
wire cable 71 and the first carrier locking element 12.
[0045] In a similar way as explained above in relation to the first pivotal handle 29, the
movable pattern plate carrier 9 is provided with a second pivotal handle 30 arranged
at the first end 13 of the movable pattern plate carrier 9. The second pivotal handle
30 is coupled with the second pattern plate locking element 25 in such a way that
a pivotal movement of the second pivotal handle 30 in a first direction, i.e. upwards
as seen in the figures, moves the second pattern plate locking element 25 from its
locked position to its unlocked position. In the illustrated embodiment, this is achieved
in that the second pivotal handle 30 has a lever with a first end coupled to the end
64 (indicated in Fig. 5) of the second pattern plate locking element 25 being opposite
to the hook part thereof by means of a shielded wire cable 62. It is noted that the
lever of the second pivotal handle 30 is not visible in the figures, because it is
arranged on the opposite side of the movable pattern plate carrier 9 in relation to
the first pivotal handle 29.
[0046] Furthermore, the second pivotal handle 30 is coupled with the second carrier locking
element 26 in such a way that a pivotal movement of the second pivotal handle 30 in
a second direction, i.e. downwards as seen in the figures, moves the second carrier
locking element 26 away from its unlocked position. In the illustrated embodiment,
this is achieved in that the not visible lever of the second pivotal handle 30 has
a second end coupled by means of a shielded wire cable 72 to a back end of a lever
forming the second carrier locking element 26.
[0047] Furthermore, the movable pattern plate carrier 9 is provided with a second carrier
alignment element 31 arranged at the second end 27 of the movable pattern plate carrier
9 and corresponding to the pressing plate alignment element 23, as seen in Fig. 2.
[0048] Thereby, by means of the first and second pivotal handles 29, 30, the respective
carrier locking elements 12, 26 may be moved away from their unlocked position, thereby
facilitating the operation of interlocking the movable pattern plate carrier 9 and
the sand moulding machine 3 or a jig 73, as illustrated in Figs. 17 to 22, on which
the pattern plate 2 may be stored. Furthermore, by means of the pivotal handles, the
pattern plate may be released for performing a changing operation. However, because
the respective handles can only be pivoted in one direction at a time, it may still
be ensured that the pattern plate 2 may not be released if the movable pattern plate
carrier 9 is not appropriately aligned and locked to a sand moulding machine 3 or
a jig 73.
[0049] Figs. 12 to 16 illustrate the steps of transferring a pattern plate 2 from the movable
pattern plate carrier 9 to the pressing plate 5 after alignment of the movable pattern
plate carrier 9 and the pressing plate 5. In Fig. 12, the first pivotal handle 29
has been rotated in its first direction, i.e. upwards as seen in Fig. 12, thereby
moving the first pattern plate locking element 11 from its locked position to its
unlocked position so that the pattern plate 2 may be displaced towards the pressing
plate 5. In Fig. 13, the pattern plate 2 has been displaced a first step towards the
pressing plate 5 and a pattern plate screw 40 seen to the right of the pattern plate
is passing above the hook part 53 of the first pattern plate locking element 11. In
Fig. 14, the pattern plate 2 has been displaced a second step towards the pressing
plate 5 and the pattern plate screw 40 has passed the hook part 53 of the first pattern
plate locking element 11. The first pivotal handle 29 has been rotated back to its
initial rotational position, and the first pattern plate locking element 11 has rotated
back to its locked position. In Fig. 15, the pattern plate 2 has been displaced a
third step towards the pressing plate 5 and a pattern plate screw 40 seen to the left
of the pattern plate is now passing above the hook part 53 of the first pattern plate
locking element 11. This happens without operating the handle 29, because the pattern
plate 2 has enough momentum to pivot the first pattern plate locking element 11 from
its locked position to its unlocked position when the pattern plate screw 40 seen
to the left of the pattern plate hits the hook part 53 of the first pattern plate
locking element 11. In Fig. 16, the pattern plate 2 has been displaced a fourth step
to its final position on the pressing plate 5, and the first pattern plate locking
element 11 has rotated back to its locked position.
[0050] Figs 17 to 22 illustrate how the pattern plate 2 may be transferred from the sand
moulding machine 3 to the jig 73 by means of the pattern plate changer 1. The jig
73 includes a rolling table 74 and a fixed pattern plate carrier 75. The fixed pattern
plate carrier 75 is provided with a jig alignment element 76 corresponding to the
pressing plate alignment element 23 described above. Thereby, the movable pattern
plate carrier 9 may be aligned with the fixed pattern plate carrier 75 of the jig
73 in the same way as it may be aligned with the pressing plate 5 of the sand moulding
machine 3. The fixed pattern plate carrier 75 is further provided with a jig track
77 is formed by a row of rollers 78 adapted to roll on the underside of the upper
rail 7 of the pattern plate 2 in the same way, as the pressing plate 5 is provided
with the pressing plate track 8 formed by a row of rollers 42 adapted to roll on an
underside of the upper rail 7 of the pattern plate 2. Just as explained above, the
jig track 77 could alternatively just have the form of a rail or the like.
[0051] As shown in Fig. 20, the jig 73 is provided with a locking bracket 79 which may be
gripped by the first or second carrier locking element 12, 26 of the movable pattern
plate carrier 9 in the same way as the locking block 14 on the fixed frame 4 of the
sand moulding machine 3 may be gripped by the first or second carrier locking element
12, 26. Thereby, the movable pattern plate carrier 9 may be locked to the jig 73 in
the same way as it may be locked to the sand moulding machine 3. The locking bracket
79 has a limited extension in a longitudinal direction of the jig, thereby defining
a limited gripping zone of the gripper of the first or second carrier locking element
12, 26 in the same way as a limited gripping zone is defined by the locking block
14, as explained above.
[0052] As mentioned above, in the case of the locking block 14, a front part 15 of the first
carrier locking element 12 (or the second carrier locking element 26) and a corresponding
front side 16 of the locking block 14 have mutually interacting surfaces 17, 18 adapted
to slide on each other, when the movable pattern plate carrier 9 of the pattern plate
changer 1 is displaced towards the sand moulding machine 3 horizontally in a transverse
direction of the moulding chamber 6, in such a way that the first carrier locking
element 12 is urged away from its unlocked position. In the illustrated embodiment
of the jig 73, as best seen in Fig. 20, however, the locking bracket 79 has a front
surface 80 being oblique in an opposite direction than the surface 17 of the second
carrier locking element 26, thereby preventing that the second carrier locking element
26 is urged away from its unlocked position. This embodiment of the jig 73 may be
preferred, because a manual operation, i.e. tilting of a handle, is thereby necessary
to couple the movable pattern plate carrier 9 to the jig and release the pattern plate
2.
List of reference numbers
[0053]
- L
- longitudinal direction of moulding chamber
- I
- longitudinal direction of pattern plate
- T
- transverse direction of moulding chamber
- 1
- pattern plate changer
- 2
- pattern plate
- 3
- sand moulding machine
- 4
- fixed frame of sand moulding machine
- 5
- pressing plate of sand moulding machine
- 6
- moulding chamber of sand moulding machine
- 7
- upper rail of pattern plate
- 8
- pressing plate track of pressing plate
- 9
- movable pattern plate carrier
- 10
- changer track of movable pattern plate carrier
- 11
- first pattern plate locking element of movable pattern plate carrier
- 12
- first carrier locking element of movable pattern plate carrier
- 13
- first end of movable pattern plate carrier
- 14
- locking block on fixed frame
- 15
- front part of first carrier locking element
- 16
- front side of locking block
- 17
- surface of front part of first carrier locking element
- 18
- surface of front side of locking block
- 19
- pattern plate changing position of pressing plate
- 20
- gripper of first carrier locking element
- 21
- limited gripping zone of gripper
- 22
- first carrier alignment element of movable pattern plate carrier
- 23
- pressing plate alignment element to be arranged on pressing plate
- 24
- axis extending in parallel with changer track
- 25
- second pattern plate locking element
- 26
- second carrier locking element
- 27
- second end of movable pattern plate carrier
- 28
- locking element connector
- 29
- first pivotal handle of movable pattern plate carrier
- 30
- second pivotal handle of movable pattern plate carrier
- 31
- second carrier alignment element of movable pattern plate carrier
- 32
- swingable arm of pattern plate changer
- 33
- vertical axis of pattern plate changer and movable pattern plate carrier
- 34
- swing plate of sand moulding machine
- 35
- horizontal swing axis
- 36
- chamber top wall
- 37
- chamber bottom wall
- 38
- chamber side wall
- 39
- pattern plate lock
- 40
- pattern plate screw
- 41
- guide pin
- 42
- roller forming part of pressing plate track
- 43
- recess of upper rail of pattern plate
- 44
- roller forming part of upper changer track
- 45
- joint of swingable arm
- 46
- locking pin
- 47
- pivot pin of pattern plate locking element
- 48
- pivot direction
- 49
- compression spring
- 50
- locking bore of locking pin
- 51
- shielded wire cable
- 52
- locking pin bore of movable pattern plate carrier
- 53
- hook part of first pattern plate locking element
- 54
- pivot pin of lever
- 55
- hook end of lever
- 56
- back end of lever
- 57
- first end of shielded wire cable
- 58
- second end of shielded wire cable
- 59
- pivot axis of locking element connector
- 60
- first end of locking element connector
- 61
- second end of locking element connector
- 62
- shielded wire cable
- 63
- end of first pattern plate locking element
- 64
- end of second pattern plate locking element
- 65, 66
- spring
- 67
- lever of first pivotal handle
- 68
- first end of lever
- 69
- shielded wire cable
- 70
- second end of lever
- 71, 72
- shielded wire cable
- 73
- jig
- 74
- rolling table of jig
- 75
- fixed pattern plate carrier of jig
- 76
- jig alignment element
- 77
- jig track
- 78
- roller of jig track
- 79
- locking bracket of jig
- 80
- front surface of locking bracket
- 81
- fixed handle of movable pattern plate carrier
- 82
- end stop element of shielded wire cable
- 83
- spring for biasing lever of first pivotal handle
- 84
- alignment zone
1. A pattern plate changer (1) for changing pattern plates (2) of a sand moulding machine
(3), the sand moulding machine including a fixed frame (4) and at least one pressing
plate (5) being adapted to carry a pattern plate (2) and being displaceable in a longitudinal
direction (L) of a moulding chamber (6) in order to compact sand fed into the moulding
chamber, each pattern plate (2) having an upper rail (7) adapted to carry the pattern
plate during pattern plate changing by moving in a transverse direction (T) of the
moulding chamber (6) along a pressing plate track (8) of the at least one pressing
plate (5), the pattern plate changer (1) including a movable pattern plate carrier
(9) being provided with a changer track (10) along which the upper rail (7) of the
pattern plate (2) may move and thereby carry the pattern plate during pattern plate
changing, and wherein, when the changer track (10) of the movable pattern plate carrier
(9) is aligned with the pressing plate track (8) of the at least one pressing plate
(5), the pattern plate (2) may be transferred between the sand moulding machine (3)
and the pattern plate changer (1) by displacement of the pattern plate (2) in a longitudinal
direction (I) thereof, characterised in that the movable pattern plate carrier (9) is provided with a first pattern plate locking
element (11) being movable between a locked position in which the first pattern plate
locking element (11) may engage the pattern plate (2) and thereby prevent displacement
of the pattern plate in relation to the movable pattern plate carrier (9) in at least
a first direction along the changer track (10) and an unlocked position in which the
pattern plate (2) is freely displaceable in said at least first direction, in that the movable pattern plate carrier (9) is provided with a first carrier locking element
(12) being arranged at a first end (13) of the movable pattern plate carrier (9) and
being movable between a locked position in which the movable pattern plate carrier
(9) may be interlocked with a locking block (14) on the fixed frame (4) of the sand
moulding machine (3), thereby preventing movement of the movable pattern plate carrier
(9) in relation to the fixed frame (4) of the sand moulding machine (3), and an unlocked
position in which the movable pattern plate carrier (9) may be movable in relation
to the fixed frame (4) of the sand moulding machine (3), and in that the first carrier locking element (12) is adapted to interact with the first pattern
plate locking element (11) in such a way that, when the first carrier locking element
(12) is in its unlocked position, the first pattern plate locking element (11) is
prevented from moving from its locked position to its unlocked position.
2. A pattern plate changer according to claim 1, wherein a front part (15) of the first
carrier locking element (12) and a corresponding front side (16) of the locking block
(14) have mutually interacting surfaces (17, 18) adapted to slide on each other, when
the movable pattern plate carrier (9) of the pattern plate changer (1) is displaced
towards the sand moulding machine (3) horizontally in a transverse direction of the
moulding chamber (6), in such a way that the first carrier locking element (12) is
urged away from its unlocked position.
3. A pattern plate changer according to claim 1 or 2, wherein the locking block (14)
forms part of the pattern plate changer (1) and is adapted to be mounted fixedly on
the fixed frame (4) of the sand moulding machine (3) at a pattern plate changing position
(19) of the at least one pressing plate (5), and wherein the first carrier locking
element (12) is provided with a gripper (20) adapted to grip behind the locking block
(14) in the locked position of the first carrier locking element (12).
4. A pattern plate changer according to claim 3, wherein the locking block (14) is adapted
to be arranged so that it has a limited extension in the longitudinal direction (L)
of the moulding chamber (6), thereby defining a limited gripping zone (21) within
which the gripper may grip behind the locking block.
5. A pattern plate changer according to claim 3 or 4, wherein, in an operational position
of the pattern plate changer, in the unlocked position of first the carrier locking
element (12), the gripper (20) is at a first vertical position, wherein, in the locked
position of the first carrier locking element (12), the gripper (20) is at a second
vertical position, and wherein the first carrier locking element (12) is biased from
its locked position to its unlocked position.
6. A pattern plate changer according to claim 5, wherein the first carrier locking element
(12) is adapted to perform a locking operation, when the movable pattern plate carrier
(9) of the pattern plate changer (1) is displaced towards the sand moulding machine
(3) horizontally in a transverse direction (T) of the moulding chamber (6), by moving
the gripper (20) from its first vertical position, past its second vertical position
to a third vertical position, in which the gripper (20) may pass under or over the
locking block (14), and back to its second vertical position, wherein the gripper
(20) may grip behind the locking block (14).
7. A pattern plate changer according to any one of the preceding claims, wherein the
movable pattern plate carrier (9) is provided with a first carrier alignment element
(22) arranged at the first end (13) of the movable pattern plate carrier (9) and includes
a corresponding pressing plate alignment element (23) adapted to be arranged on the
at least one pressing plate (5), and wherein the first carrier alignment element (22)
and the pressing plate alignment element (23) are adapted to mutually engage each
other in order to align the position of the movable pattern plate carrier (9) in relation
to the position of the pressing plate (5) in the longitudinal direction (L) of the
moulding chamber (6) so that the changer track (10) of the movable pattern plate carrier
(9) is aligned with the pressing plate track (8) of the pressing plate (5).
8. A pattern plate changer according to claim 7, wherein the first carrier alignment
element (22) and the pressing plate alignment element (23) have mutually corresponding
wedge forms fitting into each other.
9. A pattern plate changer according to claim 7 or 8, wherein the first carrier alignment
element (22) is pivotally arranged about an axis (24) extending at least substantially
in parallel with the changer track (10) of the movable pattern plate carrier (9) and/or
the pressing plate alignment element (23) is adapted to be pivotally arranged on the
at least one pressing plate (5) about an axis extending at least substantially in
parallel with the pressing plate track (8) of the pressing plate (5).
10. A pattern plate changer according to claim 4 and any one of the claims 7 to 9, wherein
the at least one pressing plate (5) is included by the pattern plate changer (1),
wherein the first carrier alignment element (22) and the pressing plate alignment
element (23) are adapted in such a way and arranged in such a way on the movable pattern
plate carrier (9) and the at least one pressing plate (5), respectively, that, when
the gripper (20) is positioned within the limited gripping zone (21) and when the
position of the movable pattern plate carrier (9) in relation to the pressing plate
(5) is not aligned for mutual engagement between the first carrier alignment element
(22) and the pressing plate alignment element (23), the movable pattern plate carrier
(9) is maintained at such a distance in the transverse direction (T) of the moulding
chamber (6) from the pressing plate (5) that the gripper (20) of the first carrier
locking element (12) is not able to grip behind the locking block (14).
11. A pattern plate changer according to any one of the preceding claims, wherein the
movable pattern plate carrier (9) is provided with a second pattern plate locking
element (25) being movable between a locked position in which the second pattern plate
locking element (25) may engage the pattern plate (2) and thereby prevent displacement
of the pattern plate in relation to the movable pattern plate carrier (9) in a second
direction being opposite to the first direction along the changer track (10) and an
unlocked position in which the pattern plate (2) is freely displaceable in said second
direction, in that the movable pattern plate carrier (9) is provided with a second
carrier locking element (26) being arranged at a second end (27) of the movable pattern
plate carrier (9) and being movable between a locked position in which the movable
pattern plate carrier (9) may be interlocked with the locking block (14) on the fixed
frame (4) of the sand moulding machine (3), thereby preventing movement of the movable
pattern plate carrier (9) in relation to the fixed frame (4) of the sand moulding
machine (3), and an unlocked position in which the movable pattern plate carrier (9)
may be movable in relation to the fixed frame (4) of the sand moulding machine (3),
and in that the second carrier locking element (26) is adapted to interact with the
second pattern plate locking element (25) in such a way that, when the second carrier
locking element (26) is in its unlocked position, the second pattern plate locking
element (25) is prevented from moving from its locked position to its unlocked position.
12. A pattern plate changer according to claim 11, wherein the first and second pattern
plate locking elements (11, 25) are mutually interconnected by means of a locking
element connector (28) preventing that both the first and second pattern plate locking
elements (11, 25) take up their respective unlocked positions simultaneously.
13. A pattern plate changer according to claim 10 or 11, wherein the movable pattern plate
carrier (9) is provided with a first pivotal handle (29) arranged at the second end
(27) of the movable pattern plate carrier (9), wherein the first pivotal handle (29)
is coupled with the first pattern plate locking element (11) in such a way that a
pivotal movement of the first pivotal handle (29) in a first direction moves the first
pattern plate locking element (11) from its locked position to its unlocked position,
wherein the first pivotal handle (29) is coupled with the first carrier locking element
(12) in such a way that a pivotal movement of the first pivotal handle (29) in a second
direction moves the first carrier locking element (12) away from its unlocked position,
wherein the movable pattern plate carrier (9) is provided with a second pivotal handle
(30) arranged at the first end (13) of the movable pattern plate carrier (9), wherein
the second pivotal handle (30) is coupled with the second pattern plate locking element
(25) in such a way that a pivotal movement of the second pivotal handle (30) in a
first direction moves the second pattern plate locking element (25) from its locked
position to its unlocked position, wherein the second pivotal handle (30) is coupled
with the second carrier locking element (26) in such a way that a pivotal movement
of the second pivotal handle (30) in a second direction moves the second carrier locking
element (26) away from its unlocked position, and wherein the movable pattern plate
carrier (9) is provided with a second carrier alignment element (31) arranged at the
second end (27) of the movable pattern plate carrier (9) and corresponding to the
pressing plate alignment element (23).
14. A pattern plate changer according to any one of the preceding claims, wherein the
movable pattern plate carrier (9) is arranged on a swingable arm (32), and wherein
the movable pattern plate carrier (9) is arranged for rotating at least 180 degrees
back and forth about a vertical axis (33) in relation to the swingable arm (32).