BACKGROUND
1. Technical Field
[0002] The present disclosure relates to a recording apparatus that performs recording on
a medium and a method of reading a recorded image in the recording apparatus.
2. Related Art
[0003] In a printer described in
JP-A-2009-132020, an image sensor is provided in a discharge path through which a sheet after recording
performed thereon is discharged and the image sensor checks the presence or absence
of ink ejection failure.
[0004] In the case of a configuration in which an image sensor is provided in a discharge
path through which a sheet after recording performed thereon is discharged, a sheet
that does not need to be checked for the presence or absence of ink ejection failure
also passes through the image sensor. Therefore, the image sensor is likely to be
stained with ink and there is a high probability that the presence or absence of ink
ejection failure cannot be appropriately checked.
SUMMARY
[0005] According to an aspect of the present disclosure, there is provided a recording apparatus
including a recorder performing recording by ejecting liquid onto a medium, a medium
transportation path through which the medium is transported, and a switching portion
switching a feeding direction of the medium after recording performed thereon by the
recorder. The medium transportation path includes a recording path passing the recorder,
a feeding path that is a medium transportation path coupled to the recording path
and through which the medium is fed to the recording path, a discharge path that is
a medium transportation path coupled to the recording path and through which the medium
after recording performed thereon by the recorder is discharged, and a reading path
that is a medium transportation path passing a reader reading an image and that is
a medium transportation path provided independently of the recording path, the feeding
path, and the discharge path, a medium with a recorded image recorded thereon is fed
to the reading path, the recorded image being used to check a state of liquid ejection
of the recorder, and the switching portion switches between a first state in which
the feeding direction is set to a direction toward the reading path and a second state
in which the feeding direction is set to a direction other than the direction toward
the reading path.
[0006] According to another aspect of the present disclosure, there is provided a method
of reading a recorded image in a recording apparatus including a recording path that
is a medium transportation path through which a medium is transported and that passes
a recorder performing recording by ejecting liquid onto the medium, a feeding path
that is a medium transportation path coupled to the recording path and through which
the medium is fed to the recording path, a discharge path that is a medium transportation
path coupled to the recording path and through which the medium after recording performed
thereon by the recorder is discharged, a reading path that is a medium transportation
path passing a reader reading an image, that is a medium transportation path provided
independently of the recording path, the feeding path, and the discharge path, and
to which the medium with a recorded image recorded thereon is fed, the recorded image
being used to check a state of liquid ejection of the recorder, and a switching portion
that switches a feeding direction of the medium after recording performed thereon
by the recorder and that switches between a first state in which the feeding direction
is set to a direction toward the reading path and a second state in which the feeding
direction is set to a direction other than the direction toward the reading path,
the method including recording the recorded image by means of the recorder, transporting
the medium such that the reader is positioned between the recorder and the recorded
image, and reading the recorded image by means of the reader while transporting the
medium such that the recorded image faces the recorder.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007]
FIGS. 1A and 1B are external perspective views of a printer according to an aspect
of the present disclosure, where FIG. 1A is a view as seen from an apparatus front
side and FIG. 1B is a view as seen from an apparatus rear side.
FIG. 2 is a showing the entire medium transportation path of the printer according
to the aspect of the present disclosure.
FIG. 3 is a block diagram showing a control system of the printer according to the
aspect of the present disclosure.
FIG. 4 is a perspective view of a power transmitter.
FIG. 5 is a plan view of the power transmitter.
FIG. 6 is a plan view of the power transmitter.
FIGS. 7A and 7B are perspective views of the power transmitter, where FIG. 7A is a
view showing a forward rotation state of a transportation driving roller, and FIG.
7B is a view showing a backward rotation state of the transportation driving roller.
FIG. 8 is a perspective view showing a carriage as seen from a rear side.
FIG. 9 is a perspective view of an inversion unit.
FIG. 10 is a view showing a portion of the medium transportation path with a switching
flap being in a first state.
FIG. 11 is a view showing a portion of the medium transportation path with the switching
flap being in a second state.
FIG. 12 is a flowchart showing the flow of control performed by a controller.
FIG. 13 is a view showing a medium with a nozzle check pattern recorded thereon.
FIG. 14 is a view showing a portion of the medium transportation path.
FIG. 15 is a perspective view of an apparatus rear portion from which a housing is
removed, and is a view showing a state where a reading unit is attached.
FIG. 16 is a perspective view of the apparatus rear portion from which the housing
is removed, and is a view showing a state where the reading unit is removed.
FIGS. 17A and 17B are perspective views showing an opening portion formed in a left
frame, where FIG. 17A is a view showing a state where the reading unit is attached,
and FIG. 17B is a view showing a state where the reading unit is removed.
FIGS. 18A and 18B are perspective views showing an opening portion formed in a right
frame, where FIG. 18A is a view showing a state where the reading unit is attached,
and FIG. 18B is a view showing a state where the reading unit is removed.
FIG. 19 is a view showing the right frame, the left frame, and the reading unit as
seen in a +Z direction.
FIG. 20 is a perspective view of the reading unit.
FIG. 21 is an exploded perspective view of the reading unit.
FIG. 22 is a plan view of the reading unit.
FIG. 23 is a plan view of the inside of a second housing member and a glass plate.
FIGS. 24A and 24B are cross-sectional views of the reading unit cut along an X-B plane,
where FIG. 24A is a view showing an end portion in a +X direction and FIG. 24B is
a view showing an end portion in a -X direction.
FIG. 25 is a cross-sectional view of the reading unit cut along an A-B plane.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0008] Hereinafter, the present disclosure will be schematically described.
[0009] According to a first aspect of the present disclosure, there is provided a recording
apparatus including a recorder performing recording by ejecting liquid onto a medium,
a medium transportation path through which the medium is transported, and a switching
portion switching a feeding direction of the medium after recording performed thereon
by the recorder. The medium transportation path includes a recording path passing
the recorder, a feeding path that is a medium transportation path coupled to the recording
path and through which the medium is fed to the recording path, a discharge path that
is a medium transportation path coupled to the recording path and through which the
medium after recording performed thereon by the recorder is discharged, and a reading
path that is a medium transportation path passing a reader reading an image and that
is a medium transportation path provided independently of the recording path, the
feeding path, and the discharge path, a medium with a recorded image recorded thereon
is fed to the reading path, the recorded image being used to check a state of liquid
ejection of the recorder, and the switching portion switches between a first state
in which the feeding direction is set to a direction toward the reading path and a
second state in which the feeding direction is set to a direction other than the direction
toward the reading path.
[0010] In this case, since the reading path passing the reader reading the image is the
medium transportation path provided independently of the recording path, the feeding
path, and the discharge path, a medium after normal recording performed thereon passes
through the discharge path and a medium with the recorded image recorded thereon passes
through the reading path, the recorded image being used to check the state of liquid
ejection of the recorder. In addition, a medium before recording performed thereon
passes through the feeding path. Accordingly, the reader is less likely to be stained
and the state of liquid ejection of the recorder can be appropriately checked.
[0011] A second aspect of the present disclosure provides the recording apparatus according
to the first aspect, in which the recording path is provided with a transportation
roller pair rotating forward to transport the medium to a position facing the recorder
at a time of recording performed by the recorder, the reading path is provided at
a position to which the medium is fed when the transportation roller pair rotates
backward, and the recorded image of the medium fed to the reading path because of
backward rotation of the transportation roller pair is at a position far from the
transportation roller pair with respect to the reader and is read by the reader at
a time of forward rotation of the transportation roller pair.
[0012] In this case, since the reader and the recorded image are positioned upstream of
the transportation roller pair at the time of forward rotation of the transportation
roller pair and the recorded image is read at the time of forward rotation of the
transportation roller pair, the medium is transported while being pulled at the position
of the reader. Therefore, the accuracy of transportation of the medium performed when
the recorded image is read can be made favorable and the recorded image can be appropriately
read.
[0013] A third aspect of the present disclosure provides the recording apparatus according
to the second aspect, in which the transportation roller pair is the only roller pair
nipping the medium when the medium is read by the reader at the time of forward rotation
of the transportation roller pair.
[0014] In this case, since the transportation roller pair is the only roller pair nipping
the medium when the medium is read by the reader at the time of forward rotation of
the transportation roller pair, a transportation load acting on the transportation
roller pair when the recorded image is read is reduced, the accuracy of transportation
of the medium performed when the recorded image is read can be made favorable, and
the recorded image can be appropriately read.
[0015] A fourth aspect of the present disclosure provides the recording apparatus according
to the second aspect, in which a path portion of the reading path that is disposed
upstream of the reader at the time of forward rotation of the transportation roller
pair is linear.
[0016] In this case, since the path portion of the reading path that is disposed upstream
of the reader at the time of forward rotation of the transportation roller pair is
linear, a transportation load acting on the transportation roller pair when the recorded
image is read is reduced, the accuracy of transportation of the medium performed when
the recorded image is read can be made favorable, and the recorded image can be appropriately
read.
[0017] A fifth aspect of the present disclosure provides the recording apparatus according
to the second aspect, in which a pressing portion pressing the medium toward the reader
is provided at a position facing the reader.
[0018] In this case, since the pressing portion pressing the medium toward the reader is
provided at the position facing the reader, the medium can be brought into close contact
with the reader, and thus favorable reading accuracy can be achieved.
[0019] A sixth aspect of the present disclosure provides the recording apparatus according
to the fifth aspect, in which the feeding path is the medium transportation path through
which the medium fed from a medium accommodation portion positioned below the recording
path passes and through which the medium fed from the medium accommodation portion
is guided to the recording path after being inverted by an inversion roller, and the
inversion roller and the pressing portion are configured to be integrally detachable
from an apparatus main body including the recorder.
[0020] In this case, since the inversion roller and the pressing portion are configured
to be integrally detachable, a repairing operation performed when the inside of the
apparatus main body is clogged with a medium is easy and cleaning the reader and the
pressing portion is also easy since the reader and the pressing portion are separated
from each other.
[0021] A seventh aspect of the present disclosure provides the recording apparatus according
to the fifth aspect, in which a reading unit including the reader includes a guide
portion guiding the medium to a space between the reader and the pressing portion
when the transportation roller pair rotates backward.
[0022] In this case, the reading unit including the reader includes the guide portion guiding
the medium to the space between the reader and the pressing portion when the transportation
roller pair rotates backward. Accordingly, it is possible to guide the medium to the
space between the reader and the pressing portion without a dedicated guide member,
and thus it is possible to suppress an increase in cost.
[0023] An eighth aspect of the present disclosure provides the recording apparatus according
to the sixth aspect, in which the recording path extends along an apparatus depth
direction, an uppermost portion of the inversion roller is above the recording path,
the feeding path has a shape downwardly inclined downstream from the uppermost portion
of the inversion roller, the reading path includes a path portion that is positioned
above the feeding path and that extends along a path portion of the feeding path having
the shape downwardly inclined, the recorder is provided in a carriage that is movable
in a width direction intersecting a medium transportation direction in the reading
path, the reader is positioned between the carriage and the inversion roller in the
apparatus depth direction, and a portion of the carriage and a portion of the inversion
roller are positioned within a height range of the reader in an apparatus height direction.
[0024] In this case, the reader is positioned between the carriage and the inversion roller
in the apparatus depth direction and a portion of the carriage and a portion of the
inversion roller are positioned within the height range of the reader in the apparatus
height direction. Accordingly, the reader is disposed with effective utilization of
a space between the carriage and the inversion roller, and thus a decrease in apparatus
size can be achieved.
[0025] A ninth aspect of the present disclosure provides the recording apparatus according
to the first aspect, in which the recording path is provided with a transportation
roller pair rotating forward to transport the medium to a position facing the recorder
at a time of recording performed by the recorder, and the switching portion switches
between the first state and the second state by means of power obtained from a driving
roller, which is a roller constituting the transportation roller pair.
[0026] In this case, the switching portion switches between the first state and the second
state by means of the power obtained from the driving roller, which is a roller constituting
the transportation roller pair. Accordingly, a dedicated power source used to drive
the switching portion is not necessary, and thus it is possible to suppress an increase
in cost, an increase in apparatus weight, and an increase in size.
[0027] A tenth aspect of the present disclosure provides the recording apparatus according
to the ninth aspect, which further includes a power transmitter configured to switch
between a power transmission state in which power is transmitted to the switching
portion from the driving roller and a non-power transmission state in which power
is not transmitted to the switching portion from the driving roller. The recorder
is provided in a carriage that is movable in a width direction intersecting a medium
transportation direction in the reading path, the power transmitter includes a contact
member that is a member movable in a direction of movement of the carriage, that forms
the non-power transmission state by being positioned at a first position, and that
forms the power transmission state by being positioned at a second position, and a
pressing member pressing the contact member from the second position to the first
position, and the contact member moves from the first position to the second position
by being pressed by the carriage.
[0028] In this case, a switch between power transmission states of the power transmitter
is performed as the contact member moves and the contact member moves from the first
position to the second position by being pressed by the carriage. Accordingly, a dedicated
power source used to move the contact member is not necessary, and thus it is possible
to suppress an increase in cost, an increase in apparatus weight, and an increase
in size.
[0029] An eleventh aspect of the present disclosure provides the recording apparatus according
to the tenth aspect, in which the first position and the second position are within
a movement region of the carriage at the time of recording performed on the medium
by the recorder.
[0030] In this case, since the first position and the second position are within the movement
region of the carriage at the time of recording performed on the medium by the recorder,
it is possible to suppress expansion of the movement region of the carriage accompanied
by the setting of the first position and the second position and thus it is possible
to suppress an increase in apparatus size.
[0031] A twelfth aspect of the present disclosure provides the recording apparatus according
to the eleventh aspect, in which a home position is set, in the movement region of
the carriage, at a position at which the recorder is capped and that is different
from the first position and the second position, and after the medium with the recorded
image recorded thereon is fed to the reading path, the carriage is moved to the home
position before the recorded image starts to be read.
[0032] In this case, the home position is set, in the movement region of the carriage, at
the position at which the recorder is capped and that is different from the first
position and the second position, and after the medium with the recorded image recorded
thereon is fed to the reading path, the carriage is moved to the home position before
the recorded image starts to be read. Accordingly, the recorder is made less likely
to be dried and thus appropriate recording quality can be maintained.
[0033] A thirteenth aspect of the present disclosure provides the recording apparatus according
to the twelfth aspect, in which the contact member receives power from the driving
roller, is withdrawn from a position, at which the contact member comes into contact
with the carriage, as the driving roller rotates forward, and advances to the position,
at which the contact member comes into contact with the carriage, as the driving roller
rotates backward.
[0034] In this case, the contact member receives power from the driving roller, is withdrawn
from the position at which the contact member comes into contact with the carriage,
and advances to the position at which the contact member comes into contact with the
carriage. Accordingly, a dedicated power source used to drive the contact member is
not necessary, and thus it is possible to suppress an increase in cost, an increase
in apparatus weight, and an increase in size.
[0035] According to a fourteenth aspect of the present disclosure, there is provided a method
of reading a recorded image in a recording apparatus including a recording path that
is a medium transportation path through which a medium is transported and that passes
a recorder performing recording by ejecting liquid onto the medium, a feeding path
that is a medium transportation path coupled to the recording path and through which
the medium is fed to the recording path, a discharge path that is a medium transportation
path coupled to the recording path and through which the medium after recording performed
thereon by the recorder is discharged, a reading path that is a medium transportation
path passing a reader reading an image, that is a medium transportation path provided
independently of the recording path, the feeding path, and the discharge path, and
to which the medium with a recorded image recorded thereon is fed, the recorded image
being used to check a state of liquid ejection of the recorder, and a switching portion
that switches a feeding direction of the medium after recording performed thereon
by the recorder and that switches between a first state in which the feeding direction
is set to a direction toward the reading path and a second state in which the feeding
direction is set to a direction other than the direction toward the reading path,
the method including recording the recorded image by means of the recorder, transporting
the medium such that the reader is positioned between the recorder and the recorded
image, and reading the recorded image by means of the reader while transporting the
medium such that the recorded image faces the recorder.
[0036] In this case, since the reading path passing the reader reading the image is the
medium transportation path provided independently of the recording path, the feeding
path, and the discharge path, a medium after normal recording performed thereon passes
through the discharge path and a medium with the recorded image recorded thereon passes
through the reading path, the recorded image being used to check the state of liquid
ejection of the recorder. In addition, a medium before recording performed thereon
passes through the feeding path. Accordingly, the reader is less likely to be stained
and the state of liquid ejection of the recorder can be appropriately checked.
[0037] Hereinafter, the present disclosure will be specifically described.
[0038] In the following description, an ink jet printer 1 will be described as an example
of the recording apparatus. Hereinafter, the ink jet printer 1 will be simply referred
to as a printer 1.
[0039] Note that, regarding the X-Y-Z coordinate system shown in each drawing, an X-axis
direction is an apparatus width direction and is a width direction of a medium on
which recording is performed. A +X direction is a direction to the left side and a
-X direction is a direction to the right side as seen from an operator of the printer
1.
[0040] A Y-axis direction is an apparatus depth direction and is a direction along a medium
transportation direction at the time of recording. A +Y direction is a direction from
an apparatus rear surface to an apparatus front surface, and a -Y direction is a direction
from the apparatus front surface to the apparatus rear surface. In the present embodiment,
of side surfaces constituting the periphery of the printer 1, a side surface provided
with an operation portion 3 (that is, a side surface in the +Y direction) is the apparatus
front surface and a side surface in the -Y direction is the apparatus rear surface.
[0041] A Z-axis direction is a direction along the vertical direction and is an apparatus
height direction. A +Z direction is a vertically upward direction, and a -Z direction
is a vertically downward direction.
[0042] In some of the drawings, an A-axis direction and a B-axis direction are shown. The
A-axis direction is a direction in which a path portion of a reading path T5 that
faces a reading unit 50 extends and a +A direction is a direction including a +Y direction
component and a -Z direction component. The B-axis direction is a direction orthogonal
to the A-axis direction, and a +B direction is a direction including the +Y direction
component and a +Z direction component.
[0043] Note that, in the following description, a direction in which a medium is fed may
be referred to as "a downstream direction", and the direction opposite thereto may
be referred to as "an upstream direction".
[0044] In FIG. 1A, the printer 1 includes the operation portion 3 for various operation
settings, the operation portion 3 being provided on a front surface of an apparatus
main body 2 that performs inkjet recording on a medium typified by a recording sheet.
A remaining ink amount display portion 4 is provided on the front surface of the apparatus
main body 2.
[0045] A reference numeral "5" represents a front surface cover that can be opened and closed,
the front surface cover being provided to be rotatable around a rotary shaft 5a (refer
to FIG. 2) with respect to a medium cassette 8 which will be described later and constituting
a portion of a paper discharge tray when being opened.
[0046] In FIG. 1B, an inversion unit 6 (refer to FIG. 9 as well) is provided on the rear
surface of the apparatus main body 2 to be detachable from the apparatus main body
2. The inversion unit 6 integrally includes an inversion roller 15 and a pressing
portion 72 (refer to FIG. 2), which will be described later.
[0047] Next, a medium transportation path in the printer 1 will be described with reference
to FIG. 2. In FIG. 2, the medium transportation path is represented by broken lines.
As the medium transportation path for transportation of a medium, the printer 1 includes
a feeding path T1 used when the medium is to be fed from the medium cassette 8 provided
at an apparatus bottom portion, a recording path T2 passing a position facing a recording
head 34, a discharge path T3 through which a medium after recording performed thereon
is discharged, an inversion path T4 through which a medium after recording performed
thereon is fed to the inversion roller 15, and the reading path T5 to which a medium
with a nozzle check pattern recorded thereon is fed. The nozzle check pattern is an
example of a recorded image used to check the state of ejection of ink from the recording
head 34.
[0048] In the present example, the feeding path T1 is a path extending from a pick roller
10 to a transportation roller pair 20 via the inversion roller 15.
[0049] The recording path T2 is a path extending from the transportation roller pair 20
to a discharge roller pair 26. In the present embodiment, the recording path T2 extends
along the Y-axis direction (that is, the apparatus depth direction). That is, the
recording path T2 extends along a horizontal direction.
[0050] The discharge path T3 is a path extending downstream (in the +Y direction) from the discharge
roller pair 26.
[0051] The inversion path T4 is a path that extends from the transportation roller pair
20 and that extends back to the transportation roller pair 20 via the inversion roller
15.
[0052] The reading path T5 is a path that is closer to a side to which the -Y direction
extends than the transportation roller pair 20 is, and is a path that passes a space
between the reading unit 50 and the pressing portion 72.
[0053] In the feeding path T1, a medium is fed, by the pick roller 10, in the -Y direction
from the medium cassette 8 as a medium accommodation portion. The medium cassette
8 is provided to be detachable from the apparatus main body 2. In FIG. 2, a reference
numeral "P" represents a medium accommodated in the medium cassette 8.
[0054] The pick roller 10 is supported by a roller supporting portion 11 that is rotatable
around a rotary shaft 11a and moves forward and backward with respect to the medium
accommodated in the medium cassette 8 as the roller supporting portion 11 rotates.
The pick roller 10 rotates in a counterclockwise direction in FIG. 2 by means of power
received from a transportation motor 91 (refer to FIG. 3).
[0055] The medium fed in the -Y direction by the pick roller 10 is curved and inverted by
the inversion roller 15 and is fed toward the transportation roller pair 20.
[0056] The inversion roller 15 rotates in the counterclockwise direction in FIG. 2 by means
of power received from the transportation motor 91 (refer to FIG. 3). A first driven
roller 16, a second driven roller 17, a third driven roller 18, and a fourth driven
roller 19 are provided in the vicinity of the inversion roller 15. A medium fed from
the medium cassette 8 by the pick roller 10 is and fed downstream while being nipped
by the inversion roller 15, the first driven roller 16, the second driven roller 17,
and the third driven roller 18.
[0057] The transportation roller pair 20 provided in the recording path T2 includes a transportation
driving roller 21 and a transportation driven roller 22. The transportation driving
roller 21 rotates forward and backward by means of power received from the transportation
motor 91 (refer to FIG. 3). In the present specification, forward rotation of the
transportation driving roller 21 is counterclockwise rotation of the transportation
driving roller 21 in FIG. 2 and rotation performed when a medium is to be fed in the
+Y direction. In addition, such rotation may be referred to as forward rotation of
the transportation roller pair 20. In addition, rotation of the transportation motor
91 (refer to FIG. 3) in this case may be referred to as forward rotation of the transportation
motor 91.
[0058] In addition, in the present specification, backward rotation of the transportation
driving roller 21 is clockwise rotation of the transportation driving roller 21 in
FIG. 2 and rotation performed when a medium is to be fed in the-Y direction. In addition,
such rotation may be referred to as backward rotation of the transportation roller
pair 20. In addition, rotation of the transportation motor 91 (refer to FIG. 3) in
this case may be referred to as backward rotation of the transportation motor 91.
[0059] The transportation driven roller 22 is driven to rotate with a medium nipped between
the transportation driven roller 22 and the transportation driving roller 21. The
transportation driven roller 22 is supported by a roller supporting member 23. The
roller supporting member 23 is provided to be rotatable around a rotary shaft (not
shown), and the transportation driven roller 22 moves forward and backward with respect
to the transportation driving roller 21 as the roller supporting member 23 rotates.
A reference numeral "24" represents a tension spring which is an example of a pressing
member that presses the roller supporting member 23 such that the transportation driven
roller 22 is pressed against the transportation driving roller 21.
[0060] The recording head 34, which is an example of a recorder, and a supporting member
40 are disposed downstream of the transportation roller pair 20 in the recording path
T2 such that the recording head 34 and the supporting member 40 face each other. In
the present embodiment, the recording head 34 is configured as an inkjet recording
head that ejects ink. To the recording head 34, ink is supplied from an ink tank 35
via an ink tube 36.
[0061] The supporting member 40 supports a medium so that a gap between the recording head
34 and the medium is defined.
[0062] A carriage 33 provided with the recording head 34 is provided to be movable in the
X-axis direction (that is, in a medium width direction) with a carriage motor 92 (refer
to FIG. 3) serving as a power source.
[0063] A main frame 32 is provided in the -Y direction with respect to the carriage 33,
and the carriage 33 moves in the X-axis direction while being supported by the main
frame 32.
[0064] The discharge roller pair 26 is provided downstream of the recording head 34 and
the supporting member 40 in the recording path T2. A discharge driving roller 27 rotates
forward and backward by means of power received from the transportation motor 91 (refer
to FIG. 3). In the present specification, forward rotation of the discharge driving
roller 27 is counterclockwise rotation of the discharge driving roller 27 in FIG.
2 and rotation performed when a medium is to be fed in the +Y direction. In addition,
such rotation may be referred to as forward rotation of the discharge roller pair
26.
[0065] In addition, in the present specification, backward rotation of the discharge driving
roller 27 is clockwise rotation of the discharge driving roller 27 in FIG. 2 and rotation
performed when a medium is to be fed in the-Y direction. In addition, such rotation
may be referred to as backward rotation of the discharge roller pair 26.
[0066] A discharge driven roller 28 is provided to be movable forward and backward with
respect to the discharge driving roller 27, is pressed toward the discharge driving
roller 27 by a spring (not shown), and is driven to rotate with a medium nipped between
the discharge driven roller 28 and the discharge driving roller 27. A medium after
recording performed thereon is discharged in the +Y direction by the discharge roller
pair 26.
[0067] Note that a restriction roller 29 is provided upstream of the discharge roller pair
26 while being provided in the vicinity of the discharge roller pair 26, a restriction
roller 30 is provided downstream of the discharge roller pair 26 while being provided
in the vicinity of the discharge roller pair 26, and a medium to be discharged is
restricted from rising upward by the restriction rollers 29 and 30.
[0068] Note that, in FIG. 3, a controller 90 can figure out, based on detection information
of a rotation detector 93, the amounts of rotation of the pick roller 10, the inversion
roller 15, the transportation driving roller 21, and the discharge driving roller
27. The rotation detector 93 detects the amount of rotation of the transportation
motor 91, and can be composed of, for example, a rotary encoder.
[0069] In addition, the controller 90 can figure out, based on detection information of
a carriage position detector 94, the position of the carriage 33 in the X-axis direction.
The carriage position detector 94 can be composed of, for example, a linear encoder.
[0070] In addition, the controller 90 can figure out, based on detection information of
a medium detector 95, that a leading end of a medium has reached the vicinity of the
transportation roller pair 20 and is upstream of the transportation roller pair 20
(refer to FIG. 10). The medium detector 95 can be composed of an optical sensor or
a contact-type sensor disposed in the vicinity of the transportation roller pair 20
while being closer to a side to which the -Y direction extends than the transportation
roller pair 20 is.
[0071] Referring again to FIG. 2, when recording is to be performed on a second surface
of a medium which is opposite to a first surface of the medium, the controller 90
(refer to FIG. 3) controlling the transportation motor 91 causes the transportation
motor 91 to rotate backward so that the medium is fed to the inversion path T4. In
this case, the medium is nipped by the inversion roller 15 and the fourth driven roller
19, and is fed downstream while being nipped by the inversion roller 15, the first
driven roller 16, the second driven roller 17, and the third driven roller 18. The
medium transported to the inversion path T4 is inverted by the inversion roller 15
such that the second surface faces the recording head 34 and then is fed to the recording
path T2.
[0072] Note that, in the present embodiment, a medium after recording performed thereon
is fed back in the -Y direction to return to the feeding path T1 side and then enters
the inversion path T4. However, the position of the inversion path T4 is not limited
to such a position and the inversion path T4 may be provided to branch off from the
discharge path T3.
[0073] However, when a configuration in which a portion of the feeding path T1 is used for
the inversion path T4 as in the present embodiment is adopted, an increase in apparatus
size can be suppressed in comparison with a configuration in which the inversion path
T4 dedicated for inversion is formed.
[0074] A switching flap 42, which is an example of a switching portion, is provided between
the transportation roller pair 20 and the inversion roller 15. When the medium is
to be fed to the inversion path T4 and when the feeding path T1 is to be coupled to
the recording path T2, the switching flap 42 is caused to enter a second state as
represented by a solid line in FIG. 2.
[0075] When a medium after recording performed thereon (more specifically, a medium with
a nozzle check pattern recorded thereon which will be described later) is to be fed
to the reading path T5, the switching flap 42 is controlled by the controller 90 to
enter a first state as represented by a two-dot chain line and a reference numeral
"42-1" in FIG. 2.
[0076] As described above, the switching flap 42 is a portion that switches feeding directions
of a medium after recording performed thereon and that switches between the first
state in which a feeding direction is set to a direction toward the reading path T5
and the second state in which a feeding direction is set to a direction other than
the direction toward the reading path T5 (in the present example, a direction toward
the inversion path T4).
[0077] The reading path T5 is provided with the reading unit 50, which is an example of
a reader. The reading unit 50 includes a sensor module 51 which is an example of a
reading sensor, and the sensor module 51 is a contact image sensor module (CISM),
for example. The reading unit 50 reads a surface of a medium transported along the
reading path T5. The pressing portion 72 that presses the medium toward the reading
unit 50 is provided at a position facing the reading unit 50.
[0078] The pressing portion 72 is pressed toward the reading unit 50 by a pressing spring
73, which is an example of a pressing member. Accordingly, the medium can be brought
into close contact with the reading unit 50, and thus favorable reading accuracy can
be achieved.
[0079] A lower side of the reading path T5 is formed by an inclined guide member 45, and
the pressing portion 72 and the pressing spring 73 are provided at the inclined guide
member 45. The inclined guide member 45 constitutes the inversion unit 6 as shown
in FIG. 9. The reading path T5 is formed above the inclined guide member 45, and a
path portion of the feeding path T1 that extends downstream from an uppermost portion
of the inversion roller 15 forms a shape downwardly inclined along the inclined guide
member 45.
[0080] As shown in FIG. 21, the reading unit 50 includes a housing structure 50a, and the
sensor module 51 is held by the housing structure 50a. The sensor module 51 and the
housing structure 50a constitute the reading unit 50.
[0081] At a second housing member 55 constituting the housing structure 50a, a guide portion
55a that guides a medium to a space between the reading unit 50 and the pressing portion
72 when the transportation roller pair 20 rotates backward and the medium is fed to
the reading path T5 is formed. Accordingly, it is possible to guide the medium to
the space between the reading unit 50 and the pressing portion 72 without a dedicated
guide member, and thus it is possible to suppress an increase in cost.
[0082] Here, disposition of the reading unit 50 will be described in detail with reference
to FIG. 14. An uppermost portion 15a of the inversion roller 15 is above the recording
path T2. The feeding path T1 has a shape downwardly inclined downstream (in the +Y
direction) from the uppermost portion 15a of the inversion roller 15, and the reading
path T5 includes a path portion that is positioned above the feeding path T1 and that
extends along the path portion of the feeding path T1 having the shape downwardly
inclined. The reading unit 50 is positioned in a region Y1 between the carriage 33
and the inversion roller 15 in the Y-axis direction (that is, in the apparatus depth
direction). In addition, a portion of the carriage 33 and a portion of the inversion
roller 15 are positioned in the height range of the reading unit 50 in the Z-axis
direction (that is, the apparatus height direction). A range represented by a reference
numeral "Z1" is the height range of the reading unit 50, a range represented by a
reference numeral "Z2" is the height range of the inversion roller 15, and a range
represented by a reference numeral "Z3" is the height range of the carriage 33.
[0083] As shown in the drawing, a portion of the height range Z3 of the carriage 33 and
a portion of the height range Z2 of the inversion roller 15 are positioned in the
height range Z1 of the reading unit 50.
[0084] With such a configuration, the reading unit 50 is disposed with effective utilization
of a space between the carriage 33 and the inversion roller 15, and thus a decrease
in apparatus size can be achieved.
[0085] The reading unit 50 may also be disposed such that the height range Z1 of the reading
unit 50 falls in the height range Z2 of the inversion roller 15.
[0086] Next, a configuration of switching between the states of the switching flap 42 will
be described.
[0087] Regarding the carriage 33, an end portion of a movable range in the -X direction
is a home position. In FIGS. 5 and 6, positions X0, X1, X2, and Xc are positions at
which a side wall 33a (refer to FIG. 8) of the carriage 33 in the +X direction can
be positioned. Hereinafter, for the sake of convenience, the positions X0, X1, X2,
and Xc will be described as the positions of the carriage 33.
[0088] The position X0 is the home position of the carriage 33. In addition, the position
X1 is a position at which the carriage 33 is positioned when being moved furthest
in the -X direction within a recording-enabled range A1 and the position X2 is a position
at which the carriage 33 is positioned when being moved furthest in the +X direction
within the recording-enabled range A1. The position Xc is the central position in
the recording-enabled range A1.
[0089] The home position X0 of the carriage 33 is set to be closer to one side, to which
the -X direction extends, than the central position Xc is.
[0090] In addition, a contact lever 110a, which is an example of a contact member, is provided
to be closer to the other side, to which the +X direction extends, than the central
position Xc is. The shape of the contact lever 110a is shown in more detail in FIG.
4 and FIGS. 7A and 7B. The contact lever 110a constitutes a power transmitter 100,
and the power transmitter 100 is disposed to be closer to the side to which the +X
direction extends than the central position Xc is.
[0091] The power transmitter 100 is configured to be able to switch between a power transmission
state in which power of the transportation driving roller 21 is transmitted to the
switching flap 42 and a non-power transmission state in which the power of the transportation
driving roller 21 is not transmitted to the switching flap 42. Such a switch is performed
by means of the carriage 33.
[0092] As shown in FIG. 4, the power transmitter 100 includes gears 101, 102, 103, 104,
105, 106, 107, and 108, a rotary member 110, the contact lever 110a, and a pressing
spring 111 (refer to FIGS. 7A and 7B) which is an example of a pressing member.
[0093] When the power transmitter 100 enters the power transmission state, power is transmitted,
from the gear 101 provided on the transportation driving roller 21, to the gears 102,
103, 104, 105, 106, 107, and 108 in this order. As shown in FIGS. 5 and 6, the gear
108 is a gear provided on a rotary shaft 42a of the switching flap 42 in the +X direction.
[0094] The gears 106 and 107 are two-stage gears. In addition, the gear 102 and the gear
103 are provided to rotate coaxially and integrally. In addition, the gear 104 and
the gear 105 are also provided to rotate coaxially. However, although not described
in detail, the gear 104 and the gear 105 are configured such that a rotational torque
is transmitted between the gear 104 and the gear 105 via a frictional force and thus
the gears 104, 103, and 102 can continue to rotate in a state where the gears 108,
107, 106, and 105 are stopped.
[0095] Regarding the switching flap 42, the rotary shaft 42a in the +X direction is rotatably
supported by a left frame 80 (refer to FIG. 15 and FIG. 16) and the rotary shaft 42a
in the -X direction is rotatably supported by a right frame 81 (refer to FIG. 15 and
FIG. 16). The center of a rotary shaft of the switching flap 42 is parallel to the
X-axis direction, that is, intersects the medium transportation direction.
[0096] The limit of rotation of the switching flap 42 at the time of backward rotation of
the transportation motor 91 and the limit of rotation of the switching flap 42 at
the time of forward rotation of the transportation motor 91 are defined with the switching
flap 42 coming into contact with a rotation restriction portion (not shown).
[0097] Note that the switching flap 42 is pressed, by a tension spring 43 (refer to FIGS.
10 and 11), in a downward direction, that is, in a direction to enter the second state.
[0098] The gear 103 is displaceable in the X-axis direction, and by being displaced in the
X-axis direction, the gear 103 switches between a state in which the gear 103 meshes
with the gear 104 (refer to FIG. 6) and a state in which the gear 103 does not mesh
with the gear 104 (refer to FIG. 5). The power transmitter 100 enters the power transmission
state when the gear 103 meshes with the gear 104 and the power transmitter 100 enters
the non-power transmission state when the gear 103 does not mesh with the gear 104.
[0099] When the transportation driving roller 21 rotates backward in a state where the power
transmitter 100 is in the power transmission state and the switching flap 42 is in
the second state in which a medium feeding direction is set to the direction toward
the inversion path T4, the switching flap 42 switches from the second state to the
first state (that is, a state in which the medium feeding direction is set to the
direction toward the reading path T5).
[0100] In addition, when a switch to the non-power transmission state of the power transmitter
100 is performed in a state where the power transmitter 100 is in the power transmission
state and the switching flap 42 is in the first state in which the medium feeding
direction is set to the direction toward the reading path T5, the switching flap 42
switches from the first state to the second state (that is, a state in which the medium
feeding direction is set to the direction toward the inversion path T4) because of
the weight of the switching flap 42 and a spring force of the tension spring 43.
[0101] Note that, the switch from the first state to the second state of the switching flap
42 may be performed by means of forward rotation of the transportation driving roller
21. In addition, the switch from the first state to the second state may be performed
by means of only the weight of the switching flap 42.
[0102] As shown in FIGS. 7A and 7B, the gear 103 is pressed in the +X direction by the pressing
spring 111. In addition, the pressing spring 111 presses the rotary member 110 in
the +X direction via the gear 103.
[0103] The contact lever 110a is integrally formed with the rotary member 110. The rotary
member 110 is rotatable via friction between the rotary member 110 and the gear 102,
and when the transportation driving roller 21 rotates forward in a state where the
power transmitter 100 is in the power transmission state, the rotary member 110 comes
into contact with a lever contact portion 112 shown in FIG. 7A and maintains such
a state. In such a state, the contact lever 110a is out of the movement region of
the carriage 33 and is at a position where the contact lever 110a cannot come into
contact with an engagement portion 33b (refer to FIG. 8) provided on a rear surface
of the carriage 33.
[0104] An opening portion 32b is formed at a lower frame portion 32a of the main frame 32.
In addition, when the transportation driving roller 21 rotates backward in a state
where the power transmitter 100 is in the power transmission state, the contact lever
110a enters the opening portion 32b as shown in FIG. 7B and comes into contact with
a contact surface 32c of the opening portion 32b. In such a state, the contact lever
110a is within the movement region of the carriage 33 and is at a position where the
contact lever 110a can come into contact with the engagement portion 33b (refer to
FIG. 8) provided on the rear surface of the carriage 33. The position of the contact
lever 110a in the X-axis direction in this state will be referred to as a first position
X3 (refer to FIG. 5). When the contact lever 110a is at the first position X3, the
gear 103 and the gear 104 do not mesh with each other.
[0105] When the carriage 33 moves to a side to which the -X direction extends from a side
to which the +X direction extends in FIG. 7B in such a state, the engagement portion
33b provided on the rear surface of the carriage 33 presses the contact lever 110a
in the -X direction. Accordingly, the rotary member 110 integrally formed with the
contact lever 110a moves the gear 103 in the -X direction and thus the gear 103 meshes
with the gear 104. That is, the power transmitter 100 enters the power transmission
state. The position of the contact lever 110a in the X-axis direction in such a state
will be referred to as a second position X4 (refer to FIG. 6).
[0106] Next, the feeding of a medium to the reading path T5 will be described. Note that,
each control described below is realized by a program (not shown) stored in a non-volatile
memory (not shown) included in the controller 90 (refer to FIG. 3).
[0107] The controller 90 executes a nozzle check mode at a predetermined time. The nozzle
check mode is a mode in which a nozzle check pattern CP (refer to FIG. 13) used to
check the state of ink ejection of the recording head 34 is recorded on a medium Pt,
the medium Pt with the nozzle check pattern CP recorded thereon is fed to the reading
path T5 so that the nozzle check pattern CP is read by the reading unit 50, and it
is determined, based on the result of a reading operation, whether or not an ink ejection
nozzle (not shown) is clogged. When it is determined that the ink ejection nozzle
is clogged, the controller 90 causes a display (not shown) of the operation portion
3 (refer to FIG. 1A) or a display (not shown) of a computer coupled to the printer
1 to display an error and executes automatic cleaning of the recording head 34 in
a case where automatic cleaning is enabled. This automatic cleaning is an operation
of covering the recording head 34 with a cap (not shown) and generating a negative
pressure in the cap so that ink is sucked from the ink ejection nozzle.
[0108] In the present example, the nozzle check mode can be executed by the user at any
time via the operation portion 3 (refer to FIG. 1A).
[0109] In addition, in the present example, whether to perform automatic execution of the
nozzle check mode can be selected via the operation portion 3 (refer to FIG. 1A).
In addition, in the present example, the automatic execution of the nozzle check mode
includes a first automatic mode and a second automatic mode.
[0110] When the first automatic mode is selected and a pre-recording check is enabled, the
controller 90 executes the nozzle check mode before the start of recording when a
recording execution command is received. In addition, when the first automatic mode
is selected, the controller 90 stops a recording job and executes the nozzle check
mode even while the recording job is being executed in a case where the number of
times of recording after the last execution of the nozzle check mode reaches the number
of times of recording set in advance.
[0111] When the second automatic mode is selected, the controller 90 turns on a nozzle check
mode execution flag in a case where the number of times of recording after the last
execution of the nozzle check mode reaches the number of times of recording set in
advance. In addition, when the execution flag is ON before the start of the next recording,
the nozzle check mode is executed. Note that, in the second automatic mode, a recording
job is not stopped and the nozzle check mode is not executed even when the number
of times of recording after the last execution of the nozzle check mode reaches, during
execution of the recording job, the number of times of recording set in advance.
[0112] Next, control of the controller 90 at the time of execution of the nozzle check mode
will be described in more detail with reference to FIG. 12.
[0113] When the controller 90 determines that a time for execution of the nozzle check mode
has been reached, the controller 90 executes recording of the nozzle check pattern
CP (step S101). Note that, after the recording of the nozzle check pattern CP is finished,
a trailing end of a medium is positioned between the transportation roller pair 20
and the medium detector 95.
[0114] Next, the controller 90 causes the carriage 33 to move to an end portion in the +X
direction (step S102) and then causes the transportation motor 91 to rotate backward
by a first defined amount (step S103). Accordingly, as shown with a change from a
state shown in FIG. 7A to a state shown in FIG. 7B, the contact lever 110a advances
into the movement region of the carriage 33. At this time, the contact lever 110a
is at the first position X3 (refer to FIG. 5). Note that, because of execution of
step S103, the medium Pt moves slightly in the -Y direction, and thus, as shown in
FIG. 10, a trailing end Pe of the medium Pt is positioned closer to a side to which
the -Y direction extends than the medium detector 95 is. In this state, the switching
flap 42 is in the second state.
[0115] Next, the controller 90 causes the carriage 33 to move in the -X direction (step
S104), so that the contact lever 110a moves from the first position X3 to the second
position X4 (refer to FIG. 6) and the power transmitter 100 switches to the power
transmission state.
[0116] In this state, the controller 90 causes the transportation motor 91 to rotate forward
by the first defined amount (that is, causes the transportation roller pair 20 to
rotate forward) (step S105). Accordingly, the medium Pt moved in the -Y direction
because of execution of step S103 is returned to the original position. Because of
such processing, the trailing end of the medium Pt is disposed between the transportation
roller pair 20 and the medium detector 95 again.
[0117] Note that, at this time, the contact lever 110a moves to be out of the movement region
of the carriage 33 because of the forward rotation of the transportation motor 91.
However, in this state, the contact lever 110a is in a restriction hole 32d formed
at the lower frame portion 32a (refer to FIGS. 7A and 7B) of the main frame 32 and
thus a state where the carriage 33 is in the movement region is maintained. That is,
the power transmission state of the power transmitter 100 is maintained.
[0118] Next, the controller 90 causes the transportation motor 91 to rotate backward (that
is, causes the transportation roller pair 20 to rotate backward) (step S106). In an
initial stage of the backward rotation of the transportation motor 91, the switching
flap 42 switches to the first state as shown in FIG. 11. The backward rotation of
the transportation motor 91 is continued until the medium Pt slightly passes through
a reading standby position, which is shown in FIG. 11, in a -A direction after the
medium detector 95 detects the trailing end Pe of the medium Pt.
[0119] It is possible to accurately transport the medium Pt by a necessary transportation
amount by transporting the medium Pt in the -A direction after the trailing end Pe
of the medium Pt is disposed between the transportation roller pair 20 and the medium
detector 95 as described above.
[0120] Next, the controller 90 causes the carriage 33 to move to the end portion in the
+X direction (step S107). Accordingly, the contact lever 110a moves from the second
position X4 (refer to FIG. 6) to the first position X3 (refer to FIG. 5), and the
power transmitter 100 switches to the non-power transmission state. In this state,
since the contact lever 110a is in the movement region of the carriage 33, the controller
90 causes the transportation motor 91 to rotate forward by the first defined amount
(step S108). Accordingly, the contact lever 110a is withdrawn from the movement region
of the carriage 33 as shown with a change from the state shown in FIG. 7B to the state
shown in FIG. 7A.
[0121] Then, the controller 90 causes the carriage 33 to move to the home position in the
-X direction (step S109). Accordingly, the recording head 34 is covered with the cap
(not shown).
[0122] The medium Pt is positioned at the reading standby position shown in FIG. 11 because
of the forward rotation of the transportation motor 91 in step S108. In this state,
the nozzle check pattern CP (refer to FIG. 13) is positioned closer to a side to which
a direction along an arrow extends than a position Wp shown in FIG. 11 is. The position
Wp is the position farthest from the transportation roller pair 20 within a range
where the reading unit 50 can read.
[0123] In other words, the nozzle check pattern CP of the medium Pt fed to the reading path
T5 by means of backward rotation of the transportation roller pair 20 is at a position
far from the transportation roller pair 20 with respect to the reading unit 50.
[0124] In FIG. 13, a distance L1 from a leading end Pf of the medium Pt to the nozzle check
pattern CP is larger than the length of a path between a nip position of the transportation
roller pair 20 and the position Wp.
[0125] Next, the controller 90 reads the nozzle check pattern CP by means of the reading
unit 50 while causing the transportation motor 91 (that is, the transportation roller
pair 20) to rotate forward (step S110). When the reading of the nozzle check pattern
CP is finished, the controller 90 causes the transportation motor 91 (that is, the
transportation roller pair 20) to rotate forward so that the medium Pt is discharged
(step S111).
[0126] As described above, the printer 1 includes the recording path T2, the feeding path
T1 coupled to the recording path T2, and the discharge path T3 coupled to the recording
path T2. In addition, the reading path T5, which is a transportation path for the
medium Pt provided independent of the recording path T2, the feeding path T1, and
the discharge path T3 and to which the medium Pt with the nozzle check pattern CP
recorded thereon is fed, and the switching flap 42 that switches between the first
state in which a feeding direction of the medium Pt after recording performed thereon
is set to the direction toward the reading path T5 and the second state in which the
feeding direction is set to a direction other than the direction toward the reading
path T5 are provided.
[0127] Accordingly, a medium after normal recording performed thereon passes through the
discharge path T3 and the medium Pt with the nozzle check pattern CP recorded thereon
passes through the reading path T5. Therefore, the reading unit 50 is less likely
to be stained and the state of ejection of ink from the recording head 34 can be appropriately
checked.
[0128] In addition, in the reading path T5, there is a transportation load since a medium
is nipped by the reading unit 50 and the pressing portion 72. Since no medium after
normal recording performed thereon passes through the reading path T5, no transportation
load is applied to a medium after normal recording performed thereon by the reading
unit 50 and the pressing portion 72.
[0129] Note that, in the present example, a recorded image used to check the state of ejection
of ink from the recording head 34 is the nozzle check pattern CP. However, the recorded
image is not limited thereto and the recorded image can be any image as long as the
state of ejection of ink (that is, recording quality) can be checked.
[0130] In addition, a method of reading the nozzle check pattern CP, which is executed by
the controller 90 of the printer 1, includes a step of recording the nozzle check
pattern CP by means of the recording head 34, a step (step S104 in FIG. 12) of transporting
the medium Pt such that the nozzle check pattern CP is disposed at a position far
from the recording head 34 with respect to the reading unit 50, and a step (step S105
in FIG. 12) of reading the nozzle check pattern CP by means of the reading unit 50
while transporting the medium Pt such that the nozzle check pattern CP faces the recording
head 34.
[0131] The nozzle check pattern CP may be read in the step of transporting the medium Pt
such that the nozzle check pattern CP is disposed at the position far from the recording
head 34 with respect to the reading unit 50.
[0132] In addition, the transportation roller pair 20 that rotates forward to transport
the medium Pt to a position facing the recording head 34 at the time of recording
performed by the recording head 34 is provided in the recording path T2 and the reading
path T5 is provided at a position to which the medium Pt is fed when the transportation
roller pair 20 rotates backward. The nozzle check pattern CP of the medium Pt fed
to the reading path T5 because of backward rotation of the transportation roller pair
20 is at a position far from the transportation roller pair 20 with respect to the
reading unit 50 and is read by the reading unit 50 at the time of forward rotation
of the transportation roller pair 20.
[0133] Accordingly, the medium Pt is transported while being pulled at the position of the
reading unit 50. Therefore, the accuracy of transportation of the medium Pt performed
when the nozzle check pattern CP is read can be made favorable and the nozzle check
pattern CP can be appropriately read.
[0134] Note that, the presence or absence of the nozzle check pattern CP may be checked
by the reading unit 50 when the medium Pt is fed to the reading path T5 by means of
backward rotation of the transportation roller pair 20 and in a case where no nozzle
check pattern CP is found even when the transportation roller pair 20 is rotated backward
by a predetermined amount, the medium Pt may be discharged with the transportation
roller pair 20 rotated forward and the nozzle check mode may be retried on a presumption
that there is an error.
[0135] In addition, when the medium Pt is read by the reading unit 50 at the time of forward
rotation of the transportation roller pair 20, the transportation roller pair 20 is
the only roller pair nipping the medium Pt. Accordingly, a transportation load acting
on the transportation roller pair 20 when the nozzle check pattern CP is read is reduced,
the accuracy of transportation of the medium Pt performed when the nozzle check pattern
CP is read can be made favorable, and the nozzle check pattern CP can be appropriately
read.
[0136] Note that, in the present example, the leading end Pf of the medium Pt is not nipped
by the discharge roller pair 26 until the reading of the nozzle check pattern CP is
finished.
[0137] However, a roller pair nipping the medium Pt when the medium Pt is read by the reading
unit 50 at the time of forward rotation of the transportation roller pair 20 may include
a roller other than the transportation roller pair 20.
[0138] In addition, in the present example, the leading end Pf of the medium Pt is not under
the recording head 34 at the time of the start of the reading of the nozzle check
pattern CP. However, when the leading end Pf of the medium Pt is under the recording
head 34 at the time of the start of the reading of the nozzle check pattern CP, a
variation in accuracy of transportation caused by the leading end Pf caught on the
recording head 34 can be suppressed and the nozzle check pattern CP can be appropriately
read.
[0139] In addition, regarding the reading path T5, a path portion upstream of the reading
unit 50 at the time of forward rotation of the transportation roller pair 20 is linear
as is clear from FIG. 11. In other words, the posture of the medium Pt upstream of
the reading unit 50 is linear at the time of forward rotation of the transportation
roller pair 20. Accordingly, a transportation load acting on the transportation roller
pair 20 when the nozzle check pattern CP is read is reduced, the accuracy of transportation
of the medium Pt performed when the nozzle check pattern CP is read can be made favorable,
and the nozzle check pattern CP can be appropriately read.
[0140] In addition, the inversion roller 15 and the pressing portion 72 constitute the inversion
unit 6, and the inversion unit 6 is detachable from the apparatus main body 2 including
the recording head 34. That is, the inversion roller 15 and the pressing portion 72
are integrally detachable from the apparatus main body 2. As shown in FIG. 9, the
pressing portion 72 is exposed to the outside of the inversion unit 6 when the inversion
unit 6 is removed. Accordingly, a repairing operation performed when the inside of
the apparatus main body 2 is clogged with a medium is easy and cleaning the reading
unit 50 and the pressing portion 72 is also easy since the reading unit 50 and the
pressing portion 72 are separated from each other.
[0141] However, the pressing portion 72 may not be provided in the inversion unit 6 but
may be provided to be fixed to the apparatus main body 2.
[0142] In addition, the switching flap 42 switches between the first state and the second
state by means of power obtained from the transportation driving roller 21, which
is a roller constituting the transportation roller pair 20. As a result, a dedicated
power source used to drive the switching flap 42 is not necessary, and thus it is
possible to suppress an increase in cost, an increase in apparatus weight, and an
increase in size.
[0143] However, the switching flap 42 may switch between the states by means of other power,
or may be configured such that a switch between the states is manually performed by
a user.
[0144] In addition, the printer 1 includes the power transmitter 100 that is able to switch
between the power transmission state in which power from the transportation driving
roller 21 is transmitted to the switching flap 42 and the non-power transmission state
in which the power from the transportation driving roller 21 is not transmitted to
the switching flap 42. The power transmitter 100 includes the contact lever 110a that
is a member movable in the direction of movement of the carriage 33, that forms the
non-power transmission state by being positioned at the first position X3, and that
forms the power transmission state by being positioned at the second position X4 and
the pressing spring 111 that presses the contact lever 110a from the second position
X4 to the first position X3. In addition, the contact lever 110a moves from the first
position X3 to the second position X4 by being pressed by the carriage 33.
[0145] According to such a configuration, a dedicated power source used to move the contact
lever 110a is not necessary, and thus it is possible to suppress an increase in cost,
an increase in apparatus weight, and an increase in size.
[0146] In addition, the first position X3 and the second position X4 are within the movement
region of the carriage 33 at the time of recording performed on a medium by the recording
head 34. Accordingly, it is possible to suppress expansion of the movement region
of the carriage 33 accompanied by the setting of the first position X3 and the second
position X4 and thus it is possible to suppress an increase in apparatus size.
[0147] However, the first position X3 and the second position X4 may be out of the movement
region of the carriage 33 at the time of recording performed on a medium by the recording
head 34.
[0148] In addition, the home position X0, which is the position of the carriage 33 and is
a position where the recording head 34 is capped, is set on one side with respect
to the central position Xc and the first position X3 and the second position X4 are
disposed on the other side with respect to the central position Xc, the central position
Xc being the central position in a movement region A1 of the carriage 33 at the time
of recording performed on a medium by the recording head 34. In the vicinity of the
home position X0 of the carriage 33, movement of the carriage 33 may occur because
of maintenance of the recording head 34. However, since the home position X0 is set
on the one side with respect to the central position Xc and the first position X3
and the second position X4 are disposed on the other side, it is possible to prevent
the contact lever 110a from interfering with the maintenance of the recording head
34.
[0149] However, the first position X3 and the second position X4 may be on the same side
as the home position X0 with respect to the central position Xc.
[0150] In addition, the first position X3, the second position X4, and the home position
X0 are different positions from each other and after the medium Pt with the nozzle
check pattern CP recorded thereon is fed to the reading path T5, the carriage 33 is
moved to the home position X0 before the nozzle check pattern CP starts to be read
(step S109 in FIG. 12). Accordingly, the recording head 34 is covered with the cap
(not shown).
[0151] Accordingly, the ink ejection nozzle (not shown) of the recording head 34 is made
less likely to be dried and thus appropriate recording quality can be maintained.
[0152] In addition, the contact lever 110a receives power from the transportation driving
roller 21, is withdrawn from a position, at which the contact lever 110a can come
into contact with the carriage 33, as the transportation driving roller 21 rotates
forward, and advances to the position, at which the contact lever 110a comes into
contact with the carriage 33, as the transportation driving roller 21 rotates backward.
According to such a configuration, a dedicated power source used to drive the contact
lever 110a is not necessary, and thus it is possible to suppress an increase in cost,
an increase in apparatus weight, and an increase in size.
[0153] Next, the configuration and the attachment structure of the reading unit 50 will
be described.
[0154] As shown in FIGS. 15 and 16, a base of an apparatus rear portion is composed of the
left frame 80 and the right frame 81 that are disposed at an interval in the X-axis
direction. The left frame 80 is an example of a first frame, the right frame 81 is
an example of a second frame, and the left frame 80 and the right frame 81 form a
pair of frames. The inversion unit 6 described above enters a mounted state by being
inserted into a space between the left frame 80 and the right frame 81. Both the left
frame 80 and the right frame 81 are formed of a resin material in the present example.
[0155] A left opening portion 80a is formed in the left frame 80, a right opening portion
81a is formed in the right frame 81, and the reading unit 50 penetrates the left opening
portion 80a and the right opening portion 81a to be fixed. That is, the reading unit
50 is detachable from the left frame 80 and the right frame 81, and is supported by
the left opening portion 80a and the right opening portion 81a in the mounted state.
[0156] When the reading unit 50 is to be mounted, in the present example, the reading unit
50 is inserted into the left opening portion 80a of the left frame 80 from a side
to which the +X direction extends and the reading unit 50 is moved toward the right
opening portion 81a. However, the present disclosure is not limited thereto, and a
configuration may also be adopted in which the reading unit 50 is inserted into the
right opening portion 81a from a side to which the -X direction extends and the reading
unit 50 is moved toward the left opening portion 80a.
[0157] As shown in FIGS. 17A and 17B, on the left frame 80 side, the reading unit 50 is
fixed, by means of a screw 82, to a screw hole 80b formed in the left frame 80.
[0158] In addition, as shown in FIGS. 18A and 18B, on the right frame 81 side, the reading
unit 50 is fixed, by means of the screw 82, to a screw hole 81b formed in the right
frame 81.
[0159] In the mounted state, the reading unit 50 protrudes from the left frame 80 by a predetermined
length in the +X direction and protrudes from the right frame 81 by a predetermined
length in the -X direction.
[0160] FIG. 19 shows the position of the reading unit 50 with respect to the left frame
80 and the right frame 81, and for the sake of convenience, the shapes of the left
frame 80 and the right frame 81 are slightly simplified. The reading unit 50 protrudes
from the left opening portion 80a of the left frame 80 by a length Xt1 in the +X direction.
In addition, the reading unit 50 protrudes from the right opening portion 81a of the
right frame 81 by a length Xt2 in the -X direction. In the present example, the length
Xt1 is larger than the length Xt2. However, the length Xt2 may be larger than the
length Xt1. Alternatively, the length Xt1 and the length Xt2 may be the same as each
other.
[0161] In the present embodiment, a circuit substrate 85 is disposed in a region of the
length Xt1 as shown in FIG. 15.
[0162] In addition, in FIG. 19, a length Xu is the length of the reading unit 50 in the
X-axis direction, and a region Xs is a reading-enabled region of the sensor module
51 (which will be described later) in the X-axis direction. As shown in the drawing,
the reading-enabled region Xs also protrudes from the left opening portion 80a of
the left frame 80 in the +X direction and protrudes from the right opening portion
81a of the right frame 81 in the -X direction.
[0163] In addition, in FIG. 19, a region Xp is a medium transportation region of the reading
path T5, that is, a region through which a medium can pass. The size (the length in
the X-axis direction) of the medium transportation region Xp is set with a slight
margin with respect to a medium having the maximum allowable size.
[0164] Next, the configuration of the reading unit 50 will be described in detail. Note
that, in the case of the configuration of the reading unit 50 described below, a mounting
structure for the reading unit 50 with respect to the left frame 80 and the right
frame 81 is not essential.
[0165] As shown in FIGS. 20 and 21, the reading unit 50 includes the housing structure 50a
and the sensor module 51 and the sensor module 51 is accommodated in the housing structure
50a. The detailed description about the configuration of the sensor module 51 will
be omitted. The sensor module 51 includes a light receiving element, a light source,
a lens array, and the like.
[0166] The housing structure 50a includes a first housing member 54, a second housing member
55, and a glass plate 53. In the present embodiment, the first housing member 54 and
the second housing member 55 are formed of a resin material.
[0167] The first housing member 54 has a box-like shape to accommodate the sensor module
51, and two screw holes 54b are provided near each of both end portions in the X-axis
direction. Screw insertion holes 55e corresponding to the screw holes 54b are formed
in the second housing member 55 and the first housing member 54 and the second housing
member 55 are fixed to each other when screws 57 are fitted into the screw holes 54b
through the screw insertion holes 55e. Note that, as will be described later, the
first housing member 54 and the second housing member 55 are fixed by the screws 57
and are bonded to each other via a double-sided tape.
[0168] Spring holding portions 54a are formed near both end portions of the first housing
member 54 in the X-axis direction, and springs 56, which are examples of pressing
members, are held by the spring holding portions 54a. In the present embodiment, the
springs 56 are compression coil springs. The sensor module 51 is displaceable in the
B-axis direction inside the housing structure 50a, and the springs 65 presses the
sensor module 51 in a -B direction, that is, in a direction toward the second housing
member 55.
[0169] Two sensor-side contact portions 51a are formed at each of both end portions of the
sensor module 51 in the X-axis direction. In addition, as shown in FIG. 23, housing-side
contact portions 55d are formed on both end portions of the second housing member
55 in the X-axis direction. In addition, as shown in FIGS. 24A and 24B, the sensor-side
contact portions 51a are pressed against the housing-side contact portions 55d by
a pressing force of the springs 56, so that the position of the sensor module 51 with
respect to the second housing member 55 and the glass plate 53 is determined.
[0170] The second housing member 55 includes an opening portion 55b, and covering portions
55c are formed with respect to the opening portion 55b in the +X direction and the
-X direction, respectively. The covering portions 55c are portions that cover a portion
of the reading-enabled region Xs described with reference to FIG. 19.
[0171] In FIG. 22, regions represented by reference numerals "Xm1" and "Xm2" (hereinafter,
referred to as "cover regions") are regions of the covering portions 55c in the X-axis
direction. The cover region Xm1 is a region where a +X direction side of the reading-enabled
region Xs of the sensor module 51 is covered and the cover region Xm2 is a region
where a -X direction side of the reading-enabled region Xs of the sensor module 51
is covered.
[0172] A region represented by a reference numeral "Xk" is a region out of the reading-enabled
region Xs that is not covered by the covering portions 55c, that is, a substantially
reading-enabled region. The substantially reading-enabled region Xk is also a region
where the glass plate 53 is exposed. The size of the substantially reading-enabled
region Xk is substantially equal to that of the medium transportation region Xp or
slightly larger than that of the medium transportation region Xp (refer to FIG. 19).
[0173] The glass plate 53 is attached to a rear side of the second housing member 55. In
FIG. 23, a reference numeral "61" represents a glass plate bonding double-sided tape,
and the glass plate 53 is attached to and fixed to the rear side of the second housing
member 55 by means of the glass plate bonding double-sided tape 61. The glass plate
bonding double-sided tape 61 is attached to rear sides of the covering portions 55c
and is disposed to surround the opening portion 55b.
[0174] Note that, a housing member bonding double-sided tape 62 is provided between the
first housing member 54, the second housing member 55, and the glass plate 53 as shown
in FIG. 25, and the housing member bonding double-sided tape 62 bonds the first housing
member 54 and the second housing member 55 to each other and bonds the first housing
member 54 and the glass plate 53 to each other. Particularly, since the housing member
bonding double-sided tape 62 is disposed to cover a gap Bb between the glass plate
53 and the second housing member 55, foreign substances entering the inside of the
housing structure 50a via the gap Bb can be suppressed.
[0175] Next, a sheet material 60 is attached to the guide portion 55a formed on the second
housing member 55. The sheet material 60 is a material of which the coefficient of
friction with the medium Pt is lower than the coefficient of friction between the
second housing member 55 and the medium Pt, and, for example, a low-friction sheet
formed of ultra high molecular weight poly ethylene (PE), poly tetra fluoro ethylene
(PTFE), or the like can be used.
[0176] Since such a sheet material 60 is attached to the guide portion 55a, the medium Pt
fed in the A-axis direction can smoothly proceed in the A-axis direction. Particularly,
since the medium Pt can smoothly proceed in the +A direction because of the sheet
material 60, improvement in reading accuracy can be achieved.
[0177] A portion of the sheet material 60 is interposed between the first housing member
54 and the second housing member 55 as shown with a reference numeral "60a". In addition,
the sheet material 60 extends up to a surface of the glass plate 53 so that a gap
Ba between the glass plate 53 and the second housing member 55 is covered. Accordingly,
foreign substances entering the inside of the housing structure 50a via the gap Ba
can be suppressed.
[0178] As described above, the left frame 80 and the right frame 81, which form a pair of
frames supporting the reading unit 50, are disposed at an interval in the width direction,
and at least one of the left frame 80 and the right frame 81 is provided with an opening
portion penetrable by the reading unit 50. In the present embodiment, such an opening
portion is formed in both of the frames (the left opening portion 80a and the right
opening portion 81a). The left frame 80 and the right frame 81 support the reading
unit 50 penetrating the left frame 80 and the right frame 81 while being disposed
between the left frame 80 and the right frame 81.
[0179] Accordingly, the rigidities of the left frame 80 and the right frame 81 can be secured
in comparison with a configuration in which upper portions of the left frame 80 and
the right frame 81 are provided with notches and the reading unit 50 is dropped into
the notches from above.
[0180] In addition, a distance between the left frame 80 and the right frame 81 in the width
direction (a distance Xf in FIG. 19) is smaller than the length of the reading unit
50 in the width direction (the length Xu in FIG. 19).
[0181] Accordingly, it is possible to suppress an increase in cost in comparison with a
configuration in which the reading unit 50 is supported by the left frame 80 and the
right frame 81 via another member. In addition, since the distance Xf between the
left frame 80 and the right frame 81 can be shortened within a range in which the
medium can be transported, it is possible to contribute to reduction in apparatus
size.
[0182] In addition, in the present embodiment, since the opening portion that the reading
unit 50 penetrates is provided in both the left frame 80 and the right frame 81 (the
left opening portion 80a and the right opening portion 81a), the posture of the reading
unit 50 is stabilized. Note that a configuration may also be adopted in which at least
one of the frames is provided with an opening portion and the other of the frames
is provided with a recess portion into which an end of the reading unit 50 is inserted.
That is, the one of the frames may be provided with a through-hole and the other of
the frames may be provided with a non-through hole.
[0183] In addition, the reading unit 50 includes the sensor module 51 reading a medium and
the size, in the width direction, of a medium readable by the sensor module 51 (the
length of the reading-enabled region Xs in FIG. 19) is larger than that of the medium
transportation region (the medium transportation region Xp in FIG. 19) in the medium
transportation path. Here, the size of a medium readable by the sensor module 51 (the
length of the reading-enabled region Xs in FIG. 19) is the size of a medium readable
before the sensor module 51 is mounted on the apparatus main body 2.
[0184] According to such a configuration, the size of the sensor module 51 does not need
to match the medium transportation region Xp. Accordingly, the degree of freedom in
selecting the sensor module 51 is improved, the cost of the sensor module 51 can be
suppressed, and thus it is possible to contribute a decrease in cost of the entire
apparatus.
[0185] For example, as the sensor module 51, a sensor module that is the cheapest and most
widely available can be used.
[0186] However, in the width direction, the size of a medium readable by the sensor module
51 may be the same as that of the medium transportation region Xp and the size of
a medium readable by the sensor module 51 may be smaller than that of the medium transportation
region Xp. That is, any size may be adopted as long as the above-described nozzle
check pattern CP has a readable size.
[0187] In addition, the reading unit 50 includes the housing structure 50a accommodating
the sensor module 51, and the housing structure 50a includes the glass plate 53 interposed
between the reading path T5 and the sensor module 51, the first housing member 54
holding the sensor module 51, and the second housing member 55 that is a member facing
the first housing member 54 and that holds the glass plate 53. Since the sensor module
51 is accommodated in such a housing structure 50a, a decrease in reading accuracy
caused by adhesion of foreign substances to the sensor module 51 can be suppressed.
[0188] In addition, the second housing member 55 includes the housing-side contact portions
55d that can come into contact with the reading unit 50 and the sensor module 51 is
accommodated to be movable forward and backward with respect to the housing-side contact
portions 55d and is pressed against the housing-side contact portions 55d by the springs
56. Accordingly, the position of the sensor module 51 with respect to the second housing
member 55 (that is, the glass plate 53) is stabilized and there is improvement in
reading accuracy.
[0189] In addition, the second housing member 55 includes the covering portions 55c covering
a region that is a portion of the sensor module 51 in the width direction and that
is outside the medium transportation region (the medium transportation region Xp in
FIG. 19) in the medium transportation path. Accordingly, the area of the glass plate
53 can be made small and it is possible to suppress an increase in cost.
[0190] As shown in FIG. 23, the covering portions 55c partially overlap with the glass plate
53 as seen in the normal direction (the B-axis direction) of a surface of the glass
plate 53. According to such a configuration, foreign substances entering the inside
of the housing structure 50a via a gap between the glass plate 53 and the covering
portions 55c can be suppressed.
[0191] However, the covering portions 55c may not partially overlap with the glass plate
53 as seen in the normal direction (the B-axis direction) of the surface of the glass
plate 53.
[0192] In addition, as described with reference to FIG. 25, the second housing member 55
and the glass plate 53 are bonded to each other by means of the glass plate bonding
double-sided tape 61 and at least a portion of the glass plate bonding double-sided
tape 61 is interposed between the covering portions 55c and the glass plate 53. Accordingly,
foreign substances entering the inside of the housing structure 50a via a gap between
the glass plate 53 and the covering portions 55c can be suppressed.
[0193] However, the second housing member 55 and the glass plate 53 may be bonded to each
other by means of an adhesive instead of a double-sided tape.
[0194] In addition, since the first housing member 54 and the second housing member 55 are
bonded to each other by means of the housing member bonding double-sided tape 62 as
described with reference to FIG. 25, the first housing member 54 and the second housing
member 55 can be easily bonded to each other and foreign substances entering the inside
of the housing structure 50a via a gap between the first housing member 54 and the
second housing member 55 can be suppressed.
[0195] Note that, in the present embodiment, the second housing member 55 is fixed to the
first housing member 54 by means of the screws 57 (refer to FIG. 20) and the housing
member bonding double-sided tape 62. However, the second housing member 55 may be
fixed by means of only one of the double-sided tape and the screws.
[0196] In addition, since the second housing member 55 includes the guide portion 55a that
guides a medium to a position where the medium is read by the sensor module 51, passage
can be made smoothly when the medium passes through the position of the second housing
member 55. In addition, since the guide portion 55a is provided with the sheet material
60 of which the coefficient of friction with the medium is lower than that of the
second housing member 55, passage can be made further smoothly when the medium passes
through the position of the second housing member 55.
[0197] Note that, the guide portion 55a may be formed of a low-friction material such as
polyoxymethylene (POM) instead of being provided with the sheet material 60.
[0198] In addition, since a portion of the sheet material 60 is interposed between the first
housing member 54 and the second housing member 55 as described with reference to
FIG. 25, the sheet material 60 falling off from the second housing member 55 can be
suppressed.
[0199] In addition, since a portion of the sheet material 60 covers the gap Ba between the
second housing member 55 and the glass plate 53 as described with reference to FIG.
25, foreign substances entering the inside of the housing structure 50a via the gap
Ba can be suppressed. Note that, in the present example, the sheet material 60 covers
almost the entire gap Ba in the X-axis direction. However, the sheet material 60 may
cover a portion of the gap Ba in the X-axis direction.
[0200] As described above, the reading unit 50 is a reading unit that penetrates the left
frame 80 and the right frame 81 via an opening portion formed in at least one of the
left frame 80 and the right frame 81 while being disposed between the left frame 80
and the right frame 81 so as to be supported by the left frame 80 and the right frame
81 and that reads a medium transported along the reading path T5 in the printer 1
including the left frame 80 and the right frame 81 that are disposed at an interval
in the width direction. In addition, the reading unit 50 includes the sensor module
51 larger than the medium transportation region Xp in the reading path T5 and the
housing structure 50a accommodating the sensor module 51. The housing structure 50a
includes the glass plate 53 interposed between the reading path T5 and the sensor
module 51, the first housing member 54 holding the sensor module 51, and the second
housing member 55 that is a member facing the first housing member 54 and that holds
the glass plate 53, and the second housing member 55 includes the covering portions
55c covering a region that is a portion of the sensor module 51 in the width direction
and that is outside the medium transportation region Xp in the reading path T5. Accordingly,
the area of the glass plate 53 can be made small and it is possible to suppress an
increase in cost.
[0201] The present disclosure is not limited to the embodiment and modification examples
described above, various modifications can be made within the scope of the disclosure
described in the claims, and it is a matter of course that the modifications are also
included in the scope of the present disclosure.