CROSS-REFERENCE TO RELATED APPLICATIONS
TECHNICAL FIELD
[0002] The present invention relates to a wrapping method and to a packer machine to manufacture
a pack with a sliding opening.
PRIOR ART
[0003] A pack with a sliding opening comprises a tray which is open at the top (namely,
is devoid of upper wall) and contains a group of products and a case which is open
on at least one side and houses, on the inside, the tray so that the tray can slide
relative to the case between a closed position in which the tray is fully inserted
into the case and an open position in which the tray is at least partially extracted
from the case.
[0005] A further example of a pack with a sliding opening is provided by patent application
US2021276758A1.
[0006] Generally, two separate packer machines arranged in series are used to manufacture
a pack with a sliding opening: a first packer machine manufactures the trays containing
the respective groups of products while a second packer machine manufactures (wraps)
the cases around the trays received from the first packer machine. Consequently, the
production of a pack with a sliding opening has very high fixed costs (namely, equipment
expenses) as it requires the use of two different packer machines.
DESCRIPTION OF THE INVENTION
[0007] The object of the present invention is to provide a wrapping method and a packer
machine to manufacture a pack with a sliding opening without the drawbacks described
above and therefore allowing to reduce fixed costs (namely, equipment expenses).
[0008] According to the present invention, a wrapping method and a packer machine are provided
to manufacture a pack with a sliding opening, according to what is claimed in the
appended claims.
[0009] The claims describe preferred embodiments of the present invention forming an integral
part of the present description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present invention will now be described with reference to the attached drawings,
which illustrate some non-limiting embodiments thereof, wherein:
- Figure 1 is a perspective view of a pack with a sliding opening;
- Figure 2 is a partially exploded perspective view of a case of the pack with a sliding
opening of Figure 1;
- Figure 3 is a plan view of a blank used to manufacture the case of Figure 2;
- Figure 4 is a perspective view of a tray of the pack with a sliding opening of Figure
1;
- Figure 5 is a plan view of a blank used to manufacture the tray of Figure 4;
- Figure 6 is a schematic view of a packer machine which manufactures the pack with
a sliding opening of Figure 1;
- Figures 7-12 are a series of perspective views of corresponding manufacturing steps
of the pack with a sliding opening of Figure 1;
- Figure 13 is a partially exploded perspective view of an alternative of the pack with
a sliding opening of Figure 1;
- Figure 14 is a perspective view of a manufacturing step of the pack with a sliding
opening of Figure 13;
- Figure 15 is a plan view of a blank used to manufacture the tray of the pack with
a sliding opening of Figure 13;
- Figure 16 is a perspective view of the blank of Figure 15 partially folded on itself;
- Figure 17 is a partially exploded perspective view of a further alternative of the
pack with a sliding opening of Figure 1; and
- Figure 18 is a plan view of a blank used to manufacture the tray of the pack with
a sliding opening of Figure 17.
PREFERRED EMBODIMENTS OF THE INVENTION
[0011] In Figure 1, number 1 denotes, as a whole, a pack with a sliding opening comprising
a case 2 which is open on at least one side and houses, on the inside, a tray 3 which
is open at the top (namely, is devoid of upper wall) and contains a group of products
4 (schematically illustrated in Figure 6). By way of example, the products 4 can be
food products such as capsules containing a powder for the production of beverages
(typically coffee capsules) or the products 4 can be tobacco industry articles such
as single doses of molasses.
[0012] The case 2 houses, on the inside, the tray 3 so that the tray can slide (lengthwise)
relative to the case 2 between a closed position (illustrated in Figure 1) in which
the tray 3 is completely inserted into the case 2 and an open position (not illustrated)
in which the tray 3 is at least partially extracted from the case 2 to allow the products
4 contained in the tray 3 to be removed.
[0013] As illustrated in Figure 2, the case 2 has a rectangular parallelepiped shape and
has a lower wall 5 and an upper wall 6 parallel and opposite to one another, two larger
side walls 7 and 8 parallel and opposite to one another, and a single smaller side
wall 9; on the opposite side of the smaller side wall 9, the case 2 has a through
opening through which the tray 3 can be extracted. The upper wall 6 has a recess,
which by way of example can have the shape of a semicircle, which is arranged in the
area of the through opening and facilitates the gripping of the tray 3 contained inside
the case 2.
[0014] Figure 3 illustrates a blank 10 used to manufacture the case 2; namely, the case
2 is formed by folding and gluing the blank 10.
[0015] The blank 10 sequentially comprises a panel 8' which forms the outer portion of the
larger side wall 8, the upper wall 6, which is connected to the upper panel 8' along
a pre-weakened longitudinal folding line, the larger side wall 7, which is connected
to the upper wall 6 along a pre-weakened longitudinal folding line, the lower wall
5, which is connected to the larger side wall 7 along a pre-weakened longitudinal
folding line, and a panel 8", which forms the inner part of the larger side wall 8,
overlaps and is glued to the panel 8', and is connected to the lower wall 5 along
a pre-weakened longitudinal folding line.
[0016] The blank 10 comprises a panel 9' which forms the outer part of the smaller side
wall 7 and is connected to the upper wall 6 along a pre-weakened transverse folding
line; the blank 10 comprises, furthermore, a panel 9" which forms the inner part of
the smaller side wall 7, overlaps and is glued to the panel 9', and is connected to
the lower wall 5 along a pre-weakened transverse folding line.
[0017] The blank 10 comprises two tabs 11 which are connected along respective pre-weakened
transverse folding lines to the larger side wall 7 and to the panel 8", are folded
by 90° relative to the larger side wall 7 and to the panel 8", and rest, from the
inside, against the panel 9".
[0018] As illustrated in Figure 4, the tray 3 has a rectangular parallelepiped shape and
has a lower wall 12, two larger side walls 13 and 14 parallel and opposite to one
another, and two smaller side walls 15 and 16; on the opposite side of the lower wall
12, the tray 3 is open (that is, devoid of upper wall) and therefore has a through
opening through which the products 4 contained in the tray 3 can be removed.
[0019] The smaller side wall 16 is arranged in the area of the through opening of the case
2, is box-shaped (namely, is formed by an internally hollow structure), and is elastically
deformable to be gripped and pulled more easily when it is necessary to extract the
tray 3 out of the case 2.
[0020] Figure 5 illustrates a blank 17 used to manufacture the tray 3; namely, tray 3 is
formed by folding and gluing the blank 17.
[0021] The blank 17 sequentially comprises the larger sidewall 14, the bottom wall 12 that
is connected to the larger sidewall 14 along a pre-weakened longitudinal folding line,
and the larger sidewall 13 that is connected to the bottom wall 12 along a pre-weakened
longitudinal folding line.
[0022] The blank 17 comprises a panel 15' which forms the outer portion of the smaller side
wall 15 and is connected to the bottom wall 12 along a pre-weakened transverse folding
line; the blank 10 further comprises a panel 15" which forms the inner part of the
smaller side wall 15, overlaps (by means of a 180° fold) the panel 15', and is connected
to the panel 15' along a pre-weakened transverse folding line. According to a preferred
embodiment, the panel 15" has an appendage 18 which enters (fits) into a through slot
19 formed through the lower wall 12 (in the area of the transverse folding line provided
between the panel 15' and the lower wall 12); the function of the appendage 18 is
to mechanically lock the panel 15" to the lower wall 12 so as to keep the panel 15"
folded against the panel 15'.
[0023] The blank 10 comprises two tabs 20 which are connected along respective pre-weakened
transverse folding lines to the larger side walls 13 and 14, are folded by 90° relative
to the larger side walls 13 and 14, and are arranged between the two panels 15' and
15" (namely, they are enclosed between the two panels 15' and 15").
[0024] The blank 17 comprises a panel 16' which forms the outer part of the smaller side
wall 16 and is connected to the bottom wall 12 along a pre-weakened transverse folding
line. The blank 10 comprises a panel 16" which forms an upper portion of the smaller
side wall 16, is folded by 90° relative to the panel 16', and is connected to the
panel 16' along a pre-weakened transverse folding line. The blank 17 further comprises
a panel 16'", which forms the outer part of the smaller side wall 16, is folded by
90° relative to the panel 16", and is connected to the panel 16" along a pre-weakened
transverse folding line. Finally, the blank 10 comprises a panel 16"", which rests
against and is glued to the lower wall 12, is folded by 90° relative to the panel
16'", and is connected to the panel 16'" along a pre-weakened transverse folding line.
In the tray 3, the panels 16', 16" e 16'" have a "U"-shaped conformation (namely,
a portal-like shape) and are elastically deformable. In particular, the four panels
16', 16", 16'" and 16"" form an articulated quadrilateral (namely, a kinematic chain
made up of four rigid members connected in pairs by means of articulation hinges)
which is deformable: the panel 16" forms the connecting rod, the panel 16"" (glued
to the lower wall 12) forms the frame, and the panels 16' and 16'" form the two handles.
[0025] According to an alternative embodiment of the blank 17 of Figure 5, the blank 17
is devoid of the appendage 18 (and of the slot 19) and provides for the gluing of
the panel 15" to the two tabs 20 folded (and possibly glued) against panel 15' .
[0026] According to a further alternative embodiment of the blank 17 of Figure 5, the blank
17 is devoid of the appendage 18, the slot 19 and the panel 15"; it also provides
for the gluing of the tabs 20 to the panel 15'.
[0027] Number 21 in Figure 6 illustrates, as a whole, a packer machine which produces the
pack 1 with a sliding opening.
[0028] The packer machine 21 comprises a conveyor 22 which moves with a law of intermittent
motion (namely, in a step-like manner by cyclically alternating motion steps and stop
steps) a plurality of pockets 23 along a linear wrapping path; typically, the conveyor
22 is of the belt (chain) type and therefore comprises (at least) a belt (chain) closed
in a loop and to which the pockets 23 are fixed.
[0029] Each pocket 23 is stopped at a feeding station S1 in which a feeding device 24 inserts
a corresponding blank 10 into the pocket 23, and is subsequently stopped at a feeding
station S2 in which a feeding device 25 inserts into the pocket 23 (or rather in the
case 2 partially formed and contained inside the pocket 23) a corresponding blank
17 which has been glued and partially pre-folded beforehand, a feeding station S3
in which a feeding device 26 inserts into the pocket 23 (or rather into the tray 3
inserted into the case 2 contained in the pocket 23) the group 4 of products, and
a folding station S4 in which the folding of the blank 10 is completed (namely, the
forming of the case 2 is completed) around the tray 3 containing the products 4.
[0030] According to a different embodiment not illustrated, the feeding station S2 could
be incorporated with the feeding station S1, namely, the feeding device 24 could alternatively
feed the blanks 10 and the blanks 17. According to a further embodiment not illustrated,
the feeding station S2 could be incorporated with the feeding station S3, namely,
the feeding device 26 could alternatively feed the blanks 17 and the groups of products
4. According to another embodiment not illustrated, the feeding stations S2 and S3
could be incorporated with the feeding station S1, namely, the feeding device 24 could
alternatively feed the blanks 10, the blanks 17, and the groups of products 4.
[0031] The methods to manufacture a single pack 1 with a sliding opening are described in
the following with reference to Figures 7-12.
[0032] Initially and as illustrated in Figure 7, in station S1 the blank 10 is folded into
a "U"-shaped conformation by being inserted from above (namely, by being inserted
with a movement from top to bottom and along a vertical downward path) into a corresponding
pocket 23 by the feeding device 24. In other words, the feeding device 24 picks up
the blank 10 with a suction head, transports the same above the pocket 23 and then
inserts the blank 10 into the pocket 23 from above, thus causing the side walls 7
and 8 to fold by 90° relative to the lower wall 5 and also causing the 90° folding
of the smaller side wall 9 relative to the lower wall 5. Preferably, during the transport
of the blank 10 over the pocket 23, glue is applied to the panel 9" (at the areas
of the panel 9'' which will overlap the tabs 11).
[0033] Beforehand, namely, before inserting the blank 10 into the pocket 23, the tabs 11
are folded (by a special folding device 27 schematically illustrated in Figure 6)
by (almost) 90° relative to the larger side walls 7 and 8, so that by folding the
larger side walls 7 and 8 by 90° relative to the lower wall 5, the tabs 11 rest against
the panel 9" of the smaller side wall 9.
[0034] As illustrated in Figure 8, once the blank 10 has been inserted into the pocket 23,
the case 2 is almost completely formed (made) lacking only the folding of the upper
wall 6; therefore, the insertion of the blank 10 into the pocket 23 in the feeding
station S1 causes a folding of the blank 10 (designed to form the case 2) so as to
give the blank 10 a "U"-shaped conformation having an open upper end.
[0035] Once the "U"-shaped blank 10 has been inserted into the pocket 23 in the feeding
station S1, the pocket 23 moves from the feeding station S1 to the feeding station
S2 where the feeding device 25 feeds the blank 17.
[0036] As illustrated in Figures 9, 10 and 11, in the feeding station S2 the blank 17 (designed
to form the tray 3) is folded so as to manufacture the tray 3 which is inserted at
least partially formed inside the "U"-shaped blank 10. In particular, in the feeding
station S2 the feeding device 25 feeds the blank 17 from top to bottom and along a
vertical downward path into the "U"-shaped blank 10 (still contained in the pocket
23); along this vertical downward path the blank 17 is folded to form (at least partially)
the tray 3 before the blank 17 (namely, the at least partially formed tray 3) enters
the "U"-shaped blank 10.
[0037] According to a preferred embodiment, the blank 17 is made to pass through a folding
profile 28 (illustrated schematically in Figure 6 and movable from and towards the
feeding station S2) arranged along the vertical downward path so as to cause at least
one "U"-fold of the blank 17. In particular, the folding profile 28 has the shape
of a rectangular frame and is crossed from side to side by the blank 17 to determine
both the 90° folding of the two larger side walls 13 and 14 of the tray 3 relative
to the lower wall 12 of the tray 3, and the 90° folding of the two smaller side walls
15 and 16 of the tray 3 relative to the lower wall 12 of the tray 3 (as illustrated
in Figure 10).
[0038] As previously stated, the smaller side wall 16 of the tray 3 is box-shaped, is elastically
deformable, and is arranged in the area of an open end of the tray 2; preferably,
the smaller box-shaped side wall 16 is made in advance by folding and gluing the blank
17 before inserting the at least partially formed tray 3 into the "U"-shaped blank
10 and then the smaller box-shaped side wall 16 is flattened before inserting the
tray 3 at least partially formed inside the "U"-shaped blank 10 so as to give the
blank 17 a flat shape (illustrated in Figure 9).
[0039] As previously stated, the smaller side wall 15 of the tray 3 is formed by two panels
15' and 15" overlapping one another; preferably, the overlap of the two panels 15'
and 15" which form the smaller side wall 15 of the tray 3 is obtained after having
inserted the only partially formed tray 3 (lacking, in fact, the completion of the
smaller side wall 15) inside the "U"-shaped blank 10. Namely, only after having inserted
the only partially formed tray 3 (lacking, in fact, the completion of the smaller
side wall 15) inside the "U"-shaped blank 10, the panel 15" is folded by 180° relative
to the panel 15', being, the same, overlapping the panel 15'. At the end of the folding
of the panel 15", the appendage 18 of the panel 15" is inserted (fixed) into the slot
19 obtained through the lower wall 12 of the tray 3. In the event that the blank 17
does not comprise the appendage 18 and the slot 19, then after the blank 17 has been
removed, glue is applied to the panel 15'.
[0040] In other words, the tray 3 is inserted inside the "U"-shaped blank 10 only partially
formed (lacking the completion of the smaller side wall 15) and the folding of the
blank 17 is completed (by folding the panel 15" by 180° relative to the panel 15')
only after having inserted the only partially formed tray 3 inside the "U"-shaped
blank 10.
[0041] According to a different embodiment not illustrated, the tray 3 is completely formed
(namely, the folding of the blank 17 is completed) before inserting the tray 3 inside
the "U"-shaped blank 10 so as not to have to perform further folding operations after
tray 3 has been inserted into the "U"-shaped blank 10.
[0042] According to a preferred embodiment, along the vertical downward path (and before
crossing the folding profile 28), the tabs 20 are folded (by a suitable folding device
29 illustrated schematically in Figure 6) by (almost) 90° relative to to the larger
side walls 13 and 14, so that by folding the larger side walls 13 and 14 by 90° relative
to the lower wall 12, the tabs 20 rest against the panel 15' of the smaller side wall
15 (before being enclosed between the two panels 15' and 15" of the smaller side wall
15).
[0043] Once in the feeding station S2 the tray 3 (formed by folding the blank 17) has been
inserted inside the "U"-shaped blank 10 and contained in the pocket 23, the pocket
23 moves from the feeding station S2 to the feeding station S3, in which the feeding
device 26 feeds the group of products 4. In the feeding station S3, the group of products
4 is inserted into the tray 3 which is inside the "U"-shaped blank 10 and contained
in the pocket 23. Namely, the product 4 is inserted into tray 3 after having inserted
tray 3 inside the "U"-shaped blank 10 contained in pocket 23 and before completing
the folding of blank 10.
[0044] According to a different embodiment not illustrated, the group of products 4 is inserted
into the tray 3 before inserting the tray 3 (at this point already containing the
group of products 4 and therefore no longer empty) inside the "U"-shaped blank 10
contained in the pocket 23.
[0045] Once in the feeding station S3 the group of products 4 has been inserted into the
tray 3 that is inside the "U"-shaped blank 10 contained in the pocket 23, the pocket
23 moves from the feeding station S3 to the folding station S4. In the folding station
S4, a folding device 30 (illustrated schematically in Figure 6) completes the folding
of the blank 10 around the tray 3 previously inserted into the "U"-shaped blank 10
to form the case 2 already containing the tray 3 (which obviously in turn contains
the group of products 4).
[0046] As illustrated in Figure 12, in the folding station S4 (to complete the folding of
the blank 10 around the tray 3 previously inserted into the "U"-shaped blank 10),
the folding device 30 folds the upper wall 6 of the case 2 over the tray 3 and then
fold the panel 8' by 90° against the underlying panel 8" and fold the panel 9' by
90° against the underlying panel 9"; the panels 8' and 9' (or the panels 8" and 9")
are previously glued to stabilize the shape of the case 2 by gluing. Preferably, the
folding device 30 has fixed folding profiles which fold the upper wall 6 of the case
2 by exploiting the forward movement of the conveyor 22 (preferably at the same time
glue is applied to the panel 8'' and/or to the panel 8') and has other fixed folding
profiles which fold the panels 8' and 9' by exploiting a vertical extraction movement
of the pack 1 with a sliding opening from the pocket 23. For example, glue can also
be applied to the panels 8" and/or 9"; said application can, for example, take place
during the vertical extraction movement before the panels 8' and 9' have come into
contact with the panels 8'' and 9".
[0047] In the embodiment illustrated in Figures 1-12, the tray 3 is internally "bare" (empty)
as it is devoid of supports for the products 4; according to a different embodiment
illustrated in Figures 13-18, the tray 3 is a supporting structure 31 for the products
4 which is preferably connected to at least one larger side wall 13 or 14 of the tray
3.
[0048] According to a preferred embodiment, the support structure 31 is formed by folding
and gluing the blank 17 before inserting the at least partially formed tray 3 inside
the "U"-shaped blank 10 and the support structure 31 is flattened before inserting
the at least partially formed tray 3 into the "U"-shaped blank 10 so as to give the
blank 17 a flat shape (as illustrated in Figure 16).
[0049] Figures 13-16 show a possible embodiment of the support structure 31, whereas Figures
17 and 18 show a different embodiment of the support structure 31.
[0050] The support structure 31 illustrated in Figures 13-16 comprises three housings 32,
each configured to house a single product 4 and is obtained through an upper wall
33 (parallel to the lower wall 12 of the tray 3) divided into two distinct and side
by side halves. Each half of the upper wall 33 of the support structure 31 is connected
along a pre-weakened longitudinal folding line to a corresponding larger side wall
13 or 14 of the tray 3 by means of a connecting strip 34 which is folded by 90° relative
to the middle of the upper wall 33 and rests against (and is preferably glued to)
the corresponding larger side wall 13 or 14 of the tray 3. A connecting strip 34 is
connected to the larger side wall 14 of the tray 3 along a pre-weakened longitudinal
folding line. Furthermore, the support structure 31 comprises a lower wall 35 which
rests against (and is preferably glued to) the lower wall 12 of the tray 3 and is
connected to the two halves of the upper wall 33 by means of two connecting strips
36 folded at 90° both relative to lower wall 35, and relative to the upper wall 33.
[0051] The support structure 31 illustrated in Figures 17 and 18 is different from the support
structure 31 illustrated in Figures 13-16, since in the support structure 31 illustrated
in Figures 17 and 18 the upper wall 33 is formed by a single undivided piece (instead
of two side by side halves) and the lower wall 35 of the tray 3 is connected to the
upper wall 33 by means of a corresponding connecting strip 34 resting against (and
preferably glued to) the larger side wall 13 of the tray 3.
[0052] According to a particular embodiment not illustrated, the pack 1 can comprise one
(or more) sealing labels which fix the tray 3 to the case 2 before the first opening.
In particular, said sealing label can be fixed (glued in a removable manner, for example
with re-stick glue) to the smaller side wall 16 of the tray 3 and to the upper 6 or
lower 5 wall of the case 2. In said case, upon first opening the user will have to
remove the label in order to then be able to slide the tray 3 out of the case 2.
[0053] According to a further alternative embodiment not illustrated, the smaller side wall
16 of the tray 3 could be made in a similar way to the smaller side wall 15 of the
tray. In said case, the wall 16 would also be a fixed and non-elastically deformable
wall. In said case, the sliding of the tray 3 relative to the case would be facilitated
exclusively by the recess provided on the upper wall 6 of the case 2.
[0054] The embodiments described herein can be combined with one another without departing
from the scope of the present invention.
[0055] The wrapping method described above has numerous advantages.
[0056] In the first place, the wrapping method described above allows to reduce fixed costs
(namely, equipment costs), since to manufacture the pack 1 with a sliding opening
a single packer machine 21 is sufficient, which allows, in a small space, to fold
together both a blank 10 to form a case 2, and a blank 17 to form a tray 3.
[0057] Furthermore, the wrapping method described above allows to operate at a relatively
high operating speed (measured as number of packs 1 with a sliding opening per unit
of time) while guaranteeing at the same time a high quality (precision) in folding
the blanks 10 and 17.
[0058] Finally, by implementing the wrapping method described above, it is possible to produce
a particularly compact packer machine 21.
LIST OF FIGURE REFERENCE NUMBERS
[0059]
- 1
- pack
- 2
- case
- 3
- tray
- 4
- products
- 5
- lower wall
- 6
- upper wall
- 7
- larger side wall
- 8
- larger side wall
- 9
- smaller side wall
- 10
- blank
- 11
- tab
- 12
- lower wall
- 13
- larger side wall
- 14
- larger side wall
- 15
- smaller side wall
- 16
- smaller side wall
- 17
- blank
- 18
- appendage
- 19
- slot
- 20
- tab
- 21
- packer machine
- 22
- conveyor
- 23
- pockets
- 24
- feeding device
- 25
- feeding device
- 26
- feeding device
- 27
- folding device
- 28
- folding profile
- 29
- folding device
- 30
- folding device
- 31
- support structure
- 32
- housings
- 33
- upper wall
- 34
- connecting strip
- 35
- lower wall
- 36
- connecting strip
- S1
- feeding station
- S2
- feeding station
- S3
- feeding station
- S4
- folding station
1. A wrapping method to manufacture a pack (1) with a sliding opening comprising a tray
(3), which contains at least one product (4), and a case (2), which houses, on the
inside, the tray (3) in a sliding manner; the wrapping method comprises the steps
of:
folding a first blank (10) designed to manufacture the case (2) so as to give the
first blank (10) a "U"-shaped conformation having an open upper end; and
folding a second blank (17) designed to manufacture the tray (3) so as to manufacture
the tray (3);
the wrapping method is characterized in that it comprises the further steps of:
inserting the at least partially formed tray (3) into the first "U"-shaped blank (10);
and
completing the folding of the first blank (10) around the tray (3) previously inserted
into the first "U"-shaped blank (10) so as to manufacture the case (2) already containing
the tray (3).
2. The wrapping method according to claim 1 and comprising the further step of inserting
the product (4) into the tray (3) after having inserted the tray (3) into the first
"U"-shaped blank (10) and before completing the folding of the first blank (10).
3. The wrapping method according to claim 1 or 2 and comprising the further steps of:
inserting the only partially formed tray (3) into the first "U"-shaped blank (10);
and
completing the folding of the second blank (17) after having inserted the only partially
formed tray (3) into the first "U"-shaped blank (10).
4. The wrapping method according to claim 3, wherein:
the tray (3) has at least one smaller side wall (15) made up of two overlapping panels
(15', 15"); and
the overlap of the two panels (15', 15") making up the smaller side wall (15) is obtained
after having inserted the partially formed tray (3) into the first "U"-shaped blank
(10) .
5. The wrapping method according to one of the claims from 1 to 4 and comprising the
further step of feeding the second blank (17) into the first "U"-shaped blank (10)
from the bottom to the top and along a vertical downward path.
6. The wrapping method according to claim 5 and comprising the further step of having
the second blank (17) go through a folding profile (28) arranged along the downward
path so as to determine at least one "U"-shaped fold of the second blank (17).
7. The wrapping method according to claim 6, wherein the folding profile (28) has the
shape of a rectangular frame and the second blank (17) goes through the same from
side to side in order to determine both the 90° folding of two larger side walls (13,
14) of the tray (3) relative to a lower wall (12) of the tray (3) and the 90° folding
of two smaller side walls (15, 16) of the tray (3) relative to the lower wall (12)
of the tray (3).
8. The wrapping method according to one of the claims from 1 to 7, wherein a smaller
side wall (16) of the tray (3) is box-shaped, is elastically deformable and is arranged
in the area of an open end of the tray (2).
9. The wrapping method according to claim 8 and comprising the further steps of:
manufacturing the smaller box-shaped side wall (16) by folding and gluing the second
blank (17) before inserting the at least partially formed tray (3) into the first
"U"-shaped blank (10);
flattening the smaller box-shaped side wall (16) before inserting the at least partially
formed tray (3) into the first "U"-shaped blank (10) so as to give the second blank
(17) a flat shape; and
folding the smaller box-shaped side wall (16) by 90° relative to a lower wall (12)
during the insertion of the second blank (17) making up the tray (3) into the first
"U"-shaped blank (10) .
10. The wrapping method according to one of the claims from 1 to 9, wherein the tray (3)
comprises two larger side walls (13, 14) and a support structure (31) for the product
(4) connected to at least one larger side wall (13, 14).
11. The wrapping method according to claim 10 and comprising the further steps of:
manufacturing the support structure (31) by folding and gluing the second blank (17)
before inserting the at least partially formed tray (3) into the first "U"-shaped
blank (10) ;
flattening the support structure (31) before inserting the at least partially formed
tray (3) into the first "U"-shaped blank (10) so as to give the second blank (17)
a flat shape; and
folding the support structure (31) during the insertion of the second blank (17) making
up the tray (3) into the first "U"-shaped blank (10).
12. The wrapping method according to one of the claims from 1 to 11 and comprising the
further step of folding the first blank (10) giving the first blank (10) a "U"-shaped
conformation by folding two larger side walls (7, 8) of the case (2) by 90° relative
to a lower wall (5) of the case (2) .
13. The wrapping method according to one of the claims from 1 to 12 and comprising the
further step of folding the first blank (10) giving the first blank (10) a "U"-shaped
conformation by inserting the first blank (10) into a pocket (23) moved by a conveyor
(22).
14. The wrapping method according to one of the claims from 1 to 13 and comprising the
further step of folding an upper wall (6) of the case (2) onto the tray (3) so as
to complete the folding of the first blank (10) around the tray (3) previously inserted
into the first "U"-shaped blank (10).
15. A packer machine (21) to manufacture a pack (1) with a sliding opening comprising
a tray (3), which contains at least one product (4), and a case (2), which houses,
on the inside, the tray (3) in a sliding manner; the packer machine (21) comprises:
a first folding device configured to fold a first blank (10) designed to manufacture
the case (2) so as to give the first blank (10) a "U"-shaped conformation having an
open upper end; and
a second folding device configured to fold a second blank (17) designed to manufacture
the tray (3) so as to manufacture the tray (3);
the packer machine (21) is characterized in that it comprises:
a feeding device (25), which is configured to insert the at least partially formed
tray (3) into the first "U"-shaped blank (10); and
a third folding device (30) configured to complete the folding of the first blank
(10) around the tray (3) previously inserted into the first "U"-shaped blank (10)
so as to manufacture the case (2) already containing the tray (3) .