Technical Field
[0001] The present disclosure relates to composite fluid transfer conduits. In particular,
but not exclusively, the present disclosure relates to fibre reinforced polymer fluid
transfer conduits for aircraft fuel pipes.
Background
[0002] Fluid transfer conduits, such as aircraft fuel pipes, are manufactured conventionally
from metal. However, fluid transfer conduits are increasingly being manufactured from
composite materials such as fibre reinforced polymer (FRP). In aerospace applications
(amongst many others), it can be beneficial to utilise these composite conduits wherever
possible, in place of metal alternatives, for example for their resistivity and corrosion
resistance.
[0003] Aircraft fuel pipes manufactured from composite materials can be made more cost effective
by forming the seal geometry from composite material instead of using a metallic end
to carry the seal groove. However, this design leaves thin, vulnerable geometry exposed
at the outer ends of the pipe that may be damaged from impact or drops. The composite
seal groove may be particularly vulnerable to impacts onto hard surfaces, particularly
at high impact angles. This can lead to a bent seal groove in the case of a metallic
geometry, and the formation of cracks in the case of fully composite fuel pipes. Such
cracks can compromise the structural integrity and operational integrity of the fuel
pipe and can occur from relatively low drop heights (of the order 100-400mm).
Summary
[0004] According to a first aspect of the present disclosure, there is provided a composite
fluid transfer conduit comprising:
a first end portion, a second end portion and a main body portion between the first
and second end portions;
wherein at least one of the first and second end portions is an end portion comprising
a circumferential groove in a radially outer surface of the fluid transfer conduit,
an axial end face, and a transition surface between the axial end face and the circumferential
groove; and
wherein the transition surface is configured such that, for any angle of impact of
the end portion with a planar impact surface, a resultant impact force on the end
portion is directed away from the circumferential groove.
[0005] Optionally, the transition surface is configured such that, for any angle of impact
of the end portion with the planar impact surface, the resultant impact force is directed
radially inwards of the circumferential groove.
[0006] Optionally, the transition surface comprises a tapered surface. The tapered surface
may extend radially outwards from the axial end face towards the circumferential groove.
[0007] Optionally, the tapered surface extends from the axial end face at an angle of from
5 degrees to 45 degrees with respect to a plane of the axial end face. For example,
the angle may be from 5 degrees to 35 degrees, from 5 degrees to 20 degrees, from
5 degrees to 15 degrees, for example 10 degrees, or from 10 degrees to 20 degrees,
for example 16 degrees.
[0008] Optionally, the transition surface comprises a convex curved surface. The convex
curved surface may extend from the axial end face towards the circumferential groove.
[0009] Optionally, the convex curved surface has a radius of curvature of from 1 mm to 10
mm.
[0010] In some example, the transition surface may include a tapered surface and a convex
curved surface. The tapered surface may be adjacent to the axial end face, and the
convex curved surface may be adjacent to the circumferential groove.
[0011] Optionally, the end portion further comprises a cylindrical surface or tapered surface
between the transition surface and the circumferential groove.
[0012] Optionally, the end portion further comprises an impact indicator configured to provide
a visual indication of impact to the end portion.
[0013] Optionally, the impact indicator comprises at least one raised rib provided on the
transition surface.
[0014] Optionally, the at least one raised rib extends circumferentially around the transition
surface.
[0015] Optionally, the at least one raised rib is provided closer to the axial end face
than the circumferential groove.
[0016] Optionally, the at least one raised rib is configured to dent upon impact.
[0017] Optionally, the at least one raised rib comprises a protruding edge configured to
dent upon impact.
[0018] Optionally, the circumferential groove is configured for receiving an annular seal.
[0019] According to a second aspect of the present disclosure, there is provided a composite
fluid transfer conduit assembly comprising the composite fluid transfer conduit according
the first aspect of the disclosure, and further comprising:
an annular seal seated in the circumferential groove; and
a socket positioned over the end portion such that the annular seal forms a sealing
engagement with a radially inner surface of the socket.
[0020] It will be appreciated that any of the features described above in relation to the
first aspect of the present disclosure may be equally applied to the second aspect
of the present disclosure.
[0021] Examples described herein advantageously provide fully composite conduits capable
of withstanding impact forces from dropping at greater heights than previously known
composite conduits.
[0022] Examples described herein advantageously direct impact forces away from the circumferential
groove. In this way, the seal seat around the circumferential groove is capable of
withstanding significant impact forces that may cause damage or cracks rendering the
conduit unsuitable for use.
Detailed description
[0023] Examples of this disclosure will now be described with reference to the accompanying
drawings, in which:
Figure 1 shows a side view of a fluid transfer conduit according to the prior art;
Figure 2 shows a cross-section of a fluid connection between a fluid transfer conduit
and a socket according to the prior art;
Figure 3 illustrates the drop angle for a conduit against a planar impact surface;
Figure 4 illustrates the equivalent static force on a conduit for drop angles between
0 and 90 degrees at two different drop heights;
Figure 5 illustrates a sectional view of a conduit according to a first example of
the disclosure;
Figure 6 illustrates the section A of figure 5;
Figure 7 illustrates the impact forces at different drop angles for the example of
figure 6;
Figure 8 illustrates another example of the section A of figure 5;
Figure 9 illustrates the impact forces at different drop angles for the example of
figure 8;
Figure 10 illustrates an example end portion including an impact indicator;
Figures 11a to 11c illustrate example cross-sections of an impact indicator;
Figure 12 illustrates a conduit assembly including a conduit and a socket; and
Figure 13 illustrates another example of an end portion.
[0024] In the drawings like reference numerals refer to like parts.
[0025] Figure 1 shows a fluid transfer conduit 1 in the form of a fuel pipe according to
the prior art. The conduit 1 is a cylinder of circular cross-section and is formed
from a composite material comprising glass fibres embedded in a resin matrix.
[0026] At each axial end of the conduit 1 is a cylindrical seal seat 2 with an O-ring groove
3 formed therein. The seal seat 2 extends radially outwardly from the outer surface
of the conduit 1 and the O-ring groove 3 is a circumferential groove extending fully
around the conduit 1.
[0027] In use, the conduit 1 is inserted into a metal socket 4 as shown in Fig. 2 and an
O-ring 5 is seated in the groove 3 (i.e. on the outer surface of the conduit 1) for
sealing against the inside surface of the socket 4. This arrangement provides a fluid
seal between the two parts while allowing some movement (axial movement of the conduit
1 relative to the socket 4 as well as rotational movement of the conduit 1 relative
to the socket 4) which is useful in aircraft wing installations where a certain degree
of wing flex needs to be accommodated for example.
[0028] The seal seat 2 is formed by winding fibres around the base cylinder (i.e. the electrically
conductive part) of the conduit 1. The seal seat 2 is thus formed from hoop wound
fibres and is built up to a large enough height that the groove 3 can be formed therein.
The seal seat 2 may be formed as part of the same winding process as the main cylinder,
or it may be wound as a separate process. The seal seat 2 and the base cylinder may
be cured together in the same curing process or the base cylinder may be cured first
with the seal seat 2 wound onto the cured base cylinder and then separately cured
in a subsequent process.
[0029] The seal groove 2 of the conduit 1 can be vulnerable to damage through accidental
dropping during installation of the conduit 1. In a metallic conduit, this may result
in slight bending of the seal seat 2, but in a composite conduit cracks can occur
in the seal seat 2 around the seal groove 3, and this can render the conduit unsuitable
for use.
[0030] The present inventors have found that a dropping force on the seal seat 2, and therefore
resultant damage to the seal seat 2, changes according to the drop angle of the conduit
2.
[0031] As used herein, the term "drop angle" refers to the angle at which a conduit impacts
a surface when dropped from a height. In other words, with reference to figure 3,
the drop angle is the angle θ between the central longitudinal axis of the conduit
1 and the impact surface 20. A drop angle of 90 degrees corresponds to the conduit
1 impacting a surface with the central longitudinal axis of the conduit at 90 degrees
to the impact surface 20. In this example, the conduit 1 may be substantially vertical
on impact. A drop angle of 0 degrees corresponds to the conduit 1 impacting a surface
with the central longitudinal axis of the conduit 1 parallel to the impact surface
20. In this example the conduit 1 may be substantially horizontal on impact.
[0032] Figure 4 illustrates the equivalent static force for drop angles from 0 to 90 degrees
with conduits of 1.5 inch (38.1 mm) diameter and 1040 mm length when dropped from
a height of 200 mm and 300 mm. The equivalent static forces are calculated according
to the methodology set out in
Tempelman, E., Dwaikat, M.M.S. & Spitas, C. Experimental and Analytical Study of Free-Fall
Drop Impact Testing of Portable Products. Exp Mech 52, 1385-1395 (2012). As shown in figure 4, the equivalent static force increases significantly from
a drop angle of around 70 degrees, and peaks at a drop angle of around 88 degrees,
where the conduit centre of gravity is directly above the impact point. However, for
lower drop angles below around 70 degrees, the equivalent static force is less significant
and therefore less likely to cause significant damage to the seal seat 2. It will
be appreciated that the angle of the peak equivalent static force will vary according
to the conduit geometry, including the diameter and length of the conduit.
[0033] The present disclosure aims to reduce the equivalent static force in the seal seat
region, particularly for higher drop angles, for example drop angles above 70 degrees,
where the equivalent static force is greatest.
[0034] Figure 5 illustrates a section view of a conduit 100 according to a first example
of the present disclosure. The conduit 100 is a composite fluid transfer conduit.
For example, the conduit 100 may be a fibre reinforced polymer composite conduit.
The conduit 100 may be formed similarly to the conduit 1 described above with reference
to figure 1. The conduit 100 may aptly be configured as an aircraft fuel pipe.
[0035] The conduit 100 includes a first end portion 120, a second end portion 130, and a
main body portion 140 between the first end portion 120 and the second end portion
130. At least one of the first and second end portions 120, 130 is an end portion
110 including a circumferential groove 102. A section, A, of the end portion 110 is
illustrated in further detail in figure 6.
[0036] The circumferential groove 102 is provided in a radially outer surface of the conduit
100. The end portion 110 further includes an axial end face 104 and a transition surface
106 between the axial end face 104 and the circumferential groove 102. The transition
surface 106 is configured such that, for any angle of impact of the end portion 110
with a planar impact surface 20, a resultant impact force on the end portion 110 is
directed away from the circumferential groove 102.
[0037] In this example, the circumferential groove 102 is configured for receiving an annular
seal. That is, the circumferential groove 102 is sized and shaped to receive an annular
seal, for example an O-ring seal. In this example, the circumferential groove 102
is provided within a seal seat 108a, 108b. The seal seat 108a, 108b extends radially
outwardly from a tubular body 112 of the conduit 100. The circumferential groove 102
is cut into a radially outer surface of the seal seat 108a, 108b, thereby forming
an outer seal seat 108a and an inner seal seat 108b.
[0038] The axial end face 104 is a substantially planar annular surface defining the axial
end of the conduit 100. In this example, the transition surface 106 extends from the
axial end face 104 to form part of the outer seal seat 108a.
[0039] As mentioned above, the transition surface 106 is configured such that, for any angle
of impact of the end portion 110 with a planar impact surface 20, a resultant impact
force on the end portion 110 is directed away from the circumferential groove 102.
In this way, impact forces on the end portion 110 may be directed around the circumferential
groove 102, such that they do not pass through the circumferential groove 102. This
can help to reduce the bending moment in the region of the circumferential groove
102 and hence the maximum drop height of the conduit before which damage occurs is
increased.
[0040] For example, the transition surface 106 may be configured such that, for any angle
of impact of the end portion 110 with the planar impact surface 20, the resultant
impact force is directed radially inwards of the circumferential groove 102, for example
into a tubular body 112 of the conduit 110.
[0041] In example shown in figure 6, the transition surface 106 is a tapered surface extending
from the axial end face 104 towards the circumferential groove 102. The transition
surface 106 may be configured to taper radially outwardly away from the axial end
face 104 towards the circumferential groove 102.
[0042] For example, the tapered transition surface 106 may extend from the axial end face
104 at an angle β of from 5 degrees to 45 degrees with respect to a plane of the axial
end face 104. For example, the angle β may be from 5 degrees to 35 degrees, from 5
degrees to 20 degrees, from 5 degrees to 15 degrees, for example 10 degrees, or from
10 degrees to 20 degrees, for example 16 degrees.
[0043] The end portion 110 may further include a substantially cylindrical or tapered surface
114 between the transition surface 106 and the circumferential groove 102. In this
example, the end portion 110 includes a tapered surface 114 between the transition
surface 106 and the circumferential groove 102. The tapered surface 114 is configured
to extend radially outwardly from the transition surface 106 towards the circumferential
groove 102. For example, the tapered surface 114 may extend radially outwardly at
an angle of from 5 to 25 degrees, or from 10 to 20 degrees, for example 15 degrees,
with respect to the axial direction of the conduit 100. The tapered surface 114 may
be beneficial for ease of installation of the conduit 100 with a socket and to provide
a degree of articulation in the socket. The tapered surface 114 may also help to direct
impact forces radially inwards of the circumferential groove 102 for lower drop angles.
[0044] Figure 7 illustrates the direction and magnitude of impact forces F
a-c for different drop angles of the conduit 100 of figures 5 and 6. In example (a) the
drop angle θ is near vertical. That is, the drop angle θ is about 85 degrees. In example
(b), the drop angle θ is about 45 degrees. In example (c), the drop angle θ is about
30 degrees. As illustrated, the magnitude of the impact force is greatest in example
(a) with the largest drop angle and is smallest in example (c) with the smallest drop
angle.
[0045] As illustrated by the dashed lines, in each example the impact force F
a-c is directed away from the circumferential groove 102. That is, the impact force F
a-c does not pass through the circumferential groove 102. Instead, the impact force F
a-c is directed radially inward of the circumferential groove 102 into the tubular body
112 of the conduit 100.
[0046] In example (a), a first impact point of the end portion 110 of the conduit 100 with
the impact surface 20 is at an edge between the transition surface 106 and the axial
end face 104. The impact force F
a is thereby directed into the tubular body 112 of the conduit 100 and direct impact
forces on the outer seal seat 108a are avoided. This is particularly beneficial for
high drop angles, for which the magnitude of the impact force is greater.
[0047] In example (b), a first impact point of the end portion 110 of the conduit 100 with
the impact surface 20 is on the transition surface 106. The impact force F
b is therefore distributed across the transition surface 106. Due to the tapered geometry
of the transition surface 106, the impact force F
b is directed through a portion of the outer seal seat 108a that is supported by the
tubular body 112 of the conduit 100. That is, the impact force F
b is directed from the transition surface 106 into the tubular body 112, without passing
through the circumferential groove 102.
[0048] In example (c), a first impact point of the end portion 110 of the conduit 100 with
the impact surface 20 is at an edge between the transition surface 106 and the cylindrical
or tapered surface 114. The impact force F
c is therefore directed through a portion of the outer seal seat 108a that is supported
by the tubular body 112 of the conduit 100. That is, the impact force F
c is directed through the outer seal seat 108a directly to the tubular body 112, without
passing through the circumferential groove 102.
[0049] In each of the examples (a)-(c), the impact forces F
a-c are directed only along areas of the outer seal seat 108a that are supported by the
tubular body 112 in the direction of the impact force, or the impact force is directed
straight into the tubular body 112 in the case of example (a). In examples (b) and
(c) the impact force passes through the outer seal seat 108a and is absorbed by the
tubular body supporting the outer seal seat 108a. Directing the impact forces in this
way can help to reduce risk of cracking of the outer seal seat 108a upon impact from
dropping, since the impact force is largely absorbed by the tubular body 112 rather
than the seal seat 108. It will be appreciated by those skilled in the art that this
will apply for any drop angle against a planar impact surface 20, and is not limited
to the example drop angles illustrated in figure 7.
[0050] Figure 8 illustrates a section of another example end portion 110 according to the
present disclosure. In this example, many of the features are the same as those described
in relation to figure 6, and will not be described again in detail. However, in this
example, the transition surface 106 includes a convex curved surface extending from
the axial end face 104 towards the circumferential groove 102.
[0051] The convex curved surface is configured such that, for any angle of impact of the
transition surface 106 with a planar impact surface 20, the resultant impact force
is directed away from the circumferential groove 102. For example, the convex curved
surface may be configured to direct impact forces through the outer seal seat 108a
directly into the tubular body 112, without passing through the circumferential groove
102.
[0052] The transition surface 106 in this example may be configured with a constant radius
of curvature, or alternatively the radius of curvature of the transition surface may
be non-constant depending on the geometry of the other components of the conduit 100.
For example, the transition surface 106 may be configured with a radius of curvature
of from 1 mm to 10 mm, or from 1 mm to 5 mm, for example 2 mm. For a non-constant
radius of curvature, the radius of curvature of the transition surface 106 may be
smallest at the interface with the axial end face 104 and may increase towards the
circumferential groove 102.
[0053] Similar to the example described above in relation to figure 6, the end portion 110
may further include a substantially cylindrical or tapered surface 114 between the
transition surface 106 and the circumferential groove 102. In this example, the end
portion 110 includes a tapered surface 114 between the transition surface 106 and
the circumferential groove 102. The tapered surface 114 is configured to extend radially
outwardly from the transition surface 106 towards the circumferential groove 102.
For example, the tapered surface 114 may extend radially outwardly at an angle of
from 5 to 25 degrees, or from 10 to 20 degrees, for example 15 degrees with respect
to the axial direction of the conduit 100.
[0054] Figure 8 illustrates the direction and magnitude of impact forces F
d-f for different drop angles of the conduit 100 of figure 8. In example (d) the drop
angle θ is near vertical. That is, the drop angle θ is about 85 degrees. In example
(e), the drop angle θ is about 45 degrees. In example (f), the drop angle θ is about
30 degrees. As illustrated, the magnitude of the impact force is greatest in example
(d) with the largest drop angle and is smallest in example (f) with the smallest drop
angle.
[0055] As illustrated by the dashed lines, in each example the impact force F
d-f is directed away from the circumferential groove 102. That is, the impact force F
d-f does not pass through the circumferential groove 102. Instead, the impact force F
d-f is directed radially inward of the circumferential groove 102 into the tubular body
112 of the conduit 100.
[0056] In example (d), a first impact point of the end portion 110 of the conduit 100 with
the impact surface 20 is on the transition surface 106 close to the axial end face
104. The impact force F
a is thereby directed through a small section of the outer seal seat 108a and along
the tubular body 112 radially inwards of the circumferential groove 102. Thus direct
impact forces on the outer seal seat 108a are significantly reduced. This is particularly
beneficial for high drop angles, for which the magnitude of the impact force is greater.
[0057] In example (e), a first impact point of the end portion 110 of the conduit 100 with
the impact surface 20 is at a central region of the transition surface 106. The impact
force F
e is directed from the contact point with the transition surface 106 and through a
portion of the outer seal seat 108a that is supported by the tubular body 112 of the
conduit 100. That is, the impact force F
e is directed from the transition surface 106 into the tubular body 112, without passing
through the circumferential groove 102.
[0058] In example (f), a first impact point of the end portion 110 of the conduit 100 with
the impact surface 20 is on a portion of the transition surface 106 close to the cylindrical
or tapered surface 114. The impact force F
f is therefore directed through a portion of the outer seal seat 108a that is supported
by the tubular body 112 of the conduit 100. That is, the impact force F
f is directed through the outer seal seat directly to the tubular body 112, without
passing through the circumferential groove 102.
[0059] In each of the examples (d)-(f), the impact forces F
d-f are directed only along areas of the outer seal seat 108a that are supported by the
tubular body 112 in the direction of the impact force. The curved transition surface
provides a continuous spectrum of first impact points available depending on the drop
angle of the conduit. For any impact of the curved transition surface 106 with a planar
impact surface 20, the impact force passes through the outer seal seat 108a and is
absorbed by the tubular body supporting the outer seal seat 108a. Directing the impact
forces in this way can help to reduce risk of cracking of the outer seal seat 108a
upon impact from dropping, since the impact force is largely absorbed by the tubular
body 112 rather than the seal seat 108. It will be appreciated by those skilled in
the art that this will apply for any drop angle against a planar impact surface, and
is not limited to the example drop angles illustrated in figure 9.
[0060] The example conduits shown in figures 5 to 9 may further include means for providing
visual indication of impact damage to the end portion 110 of the conduit 100. That
is, the conduit may further include an impact indicator that provides a visual indication
of whether the conduit has been dropped onto the end portion 110.
[0061] Figure 10 illustrates an example section of an end portion 110 including an impact
indicator 150. Whilst this example is shown with a curved transition surface 106,
it will be appreciated that the impact indicator 150 may be equally applied to other
examples in which the transition surface 106 is tapered or has any other suitable
form. The impact indicator 150 is configured to provide a visual indication of impact
to the end portion.
[0062] For example, the impact indicator 150 may be sized and positioned such that upon
impact of the end portion 110 with a planar impact surface 20, the impact indicator
is configured to deform, dent, crack, or break to provide a visible indication of
non-structural damage to the end portion 110 that occurs before any damage that leads
to performance being compromised.
[0063] For example, the impact indicator 150 may include at least one raised rib provided
on the transition surface 106. The at least one raised rib may be provided on a portion
of the transition surface 106 corresponding to first impact points that give rise
to the greatest impact forces. That is, the at least one raised rib 150 may be provided
closer to the axial end face 104 than the circumferential groove 102.
[0064] For example, the at least one rib may be provided in a region of the transition surface
that corresponds to first impact points for drop angles of from 75 to 90 degrees,
or from 80 to 85 degrees. In this way, the impact indicator 150 will visually indicate
when the end portion 110 has been subjected to larger impact forces from near vertical
drop angles.
[0065] The at least one raised rib 150 is aptly configured to extend circumferentially around
the transition surface 106. In this way, the raised rib 150 will function to provide
visual indication of impact regardless of the circumferential orientation of the conduit
100 upon impact with the planar impact surface 20.
[0066] In this example a single raised rib is provided 150. However, it will be appreciated
that two or more raised ribs 150 may be provided on the transition surface 106. Aptly,
each raised rib 150 is configured to extend circumferentially and is spaced apart
from adjacent ribs.
[0067] Figures 11a to 11c illustrate example cross-sections of the circumferential rib 150.
In the example of figure 11a the circumferential rib 150 is configured with a triangular
cross-section. This cross-section includes a protruding edge 152, which is more likely
to visually deform or crack upon impact than the transition surface 106, thereby providing
a clear indication of possible damage.
[0068] In this example, the circumferential rib 150 protrudes by about 0.45 mm. The angle
between a first side portion and a second side portion of the rib is about 110 degrees.
[0069] In the example of figure 11b, the circumferential rib 150 is configured with a trapezoid
cross-section. This cross-section includes a protruding surface 154, which is more
likely to visually deform or crack upon impact than the transition surface 106, thereby
providing a clear indication of possible damage.
[0070] In this example, the circumferential rib 150 protrudes by about 0.3 mm. The angle
between a first side portion and a second side portion of the rib is about 110 degrees.
A width of the protruding surface is about 0.3 mm.
[0071] In the example of figure 11c, the circumferential rib 150 is configured with a rectangular
cross-section. This cross-section includes a protruding surface 154, which is more
likely to visually deform or crack upon impact than the transition surface 106, thereby
providing a clear indication of possible damage.
[0072] In this example, the circumferential rib 150 protrudes by about 0.3 mm. A width of
the protruding surface is about 0.8 mm.
[0073] It will be appreciated that the circumferential rib 150 may be sized differently
depending on the size of the conduit 100. For example, the circumferential rib 150
may protrude from the transition surface 106 with a height of from 0.1 mm to 0.5 mm.
Similarly, the angle between the first side portion and the second side portion in
the examples shown in figures 11a and 11b may be from 70 degrees to 120 degrees.
[0074] The end portion 110 of the conduit 100 may be formed by winding fibres around the
tubular body 112 of the conduit 100. The seal seat 8a, 8b is thus formed from the
wound fibres and is built up to a large enough height that the circumferential groove
102 can be formed therein. The seal seat 8a, 8b may be formed as part of the same
winding process as the tubular body 112, or it may be wound as a separate process.
The seal seat 8a, 8b and the tubular body 112 may be cured together in the same curing
process or the tubular body 112 may be cured first with the seal seat 8a, 8b wound
onto the cured tubular body 112 and then separately cured in a subsequent process.
[0075] The circumferential groove 102, and transition surface 106 are then machined into
the seal seat 8a, 8b by cutting away excess material.
[0076] Figure 12 illustrates a fluid transfer conduit assembly 1200 including the a fluid
transfer conduit 100 as described above. The assembly further includes an annular
seal 1210 seated in the circumferential groove 102. The annular seal 1210 may be any
suitable seal as is known in the art, for example an elastomer O-ring seal.
[0077] The assembly further includes a socket 1220 positioned over the end portion such
that the annular seal 1210 forms a sealing engagement with a radially inner surface
of the socket 1220. The socket 1220 may be configured to allow a degree of articulation
of the joint, which may be particularly beneficial in aerospace applications, for
example.
[0078] The socket 1220 may be a fibre reinforced polymer composite socket, and may be formed
of the same materials as the conduit 100. This can help to mitigate problems with
galvanic corrosion, which can occur when using metallic components in combination
with composite components. Composite sockets may also be advantageous since simpler
and more cost effective manufacturing techniques, for example injection moulding,
may be more viable and material wastage may be minimised.
[0079] Although in the examples described above, the circumferential groove 102 is formed
in a seal seat 108a, 108b positioned radially outwards of the tubular body 112 of
the conduit, in other examples the circumferential groove 102 may be formed directly
into the radially outer surface of the tubular body 112. For example, the tubular
body 112 may be formed of sufficient radial thickness to accommodate the circumferential
groove 102. The circumferential groove 102 and the transition surface 106 may be formed
directly on the tubular body 112. In this way, the end of the tubular body 112 between
the axial end 104 of the conduit and the circumferential groove 102 may form the outer
seal seat 108a.
[0080] Although the examples described above include a tapered or cylindrical surface 114
between the transition surface 106 and the circumferential groove, it will be appreciated
that in other examples the tapered or cylindrical surface may be omitted and the transition
surface 106 may extend all the way from the axial end face 104 up to the edge of the
circumferential groove 102.
[0081] Whilst the examples described above include a transition surface having a single
tapered surface, in other examples, the transition surface 106 may include two or
more tapered surfaces. For example, a first tapered surface may extend from the axial
end face at a first angle and a second tapered surface may extend from the first tapered
surface at a second angle greater than the first angle. Each additional tapered surface
will provide an additional first impact point through which impact forces may be directed
dependent on the drop angle of the conduit.
[0082] Figure 13 illustrates a further example of an end portion 110. In this example, the
transition surface 106a, 106b includes a tapered portion 106a and a convex curved
portion 106b. In this example, the tapered portion 106a extends between the axial
end face 104 and the convex curved portion 106b. The convex curved portion 106b extends
between the tapered portion 106a and the circumferential groove 102.
[0083] In the same way as the examples described above, the transition surface 106a, 106b
is configured such that, for any angle of impact of the end portion 110 with a planar
impact surface, a resultant impact force on the end portion 110 is directed away from
the circumferential groove 102. In this way, impact forces on the end portion 110
may be directed around the circumferential groove 102, such that they do not pass
through the circumferential groove 102.
[0084] The tapered portion 106a and the convex curved portion 106b may be configured such
that, for any angle of impact of the end portion 110 with the planar impact surface
20, the resultant impact force is directed radially inwards of the circumferential
groove 102.
[0085] The tapered portion 106a may be configured to taper radially outwardly away from
the axial end face 104 towards the convex curved portion 106b. For example, the tapered
portion 106a may extend from the axial end face 104 at an angle of from 5 degrees
to 45 degrees with respect to a plane of the axial end face 104, or from 5 degrees
to 20 degrees, or from 5 degrees to 15 degrees, for example 12 degrees with respect
to a plane of the axial end face 104.
[0086] The convex curved portion 106b may be configured with a constant radius of curvature,
or alternatively the radius of curvature may be non-constant. For example, the convex
curved portion 106b may be configured with a radius of curvature of from 1 mm to 10
mm, or from 1 mm to 5 mm, for example 2 mm. For a non-constant radius of curvature,
the radius of curvature of the convex curved portion 106b may be smallest at the interface
with the tapered portion 106a and may increase towards to the circumferential groove
102.
[0087] By utilising a tapered portion 106a in combination with a convex curved portion 106b,
the axial length of the outer seal seat 108a can be reduced whilst still effectively
directing impact forces away from the circumferential groove 102. Reducing the axial
length of the outer seal seat 108a may be beneficial to help maintain a degree of
articulation of a joint formed when the conduit is coupled with a suitable socket.
[0088] As mentioned above, the conduits described herein may be suitable for use as aircraft
fuel pipes. Such pipes may vary in size, for example from 0.5 inch to 5 inch diameter
and from 160 mm to 1300 mm in length.
EXAMPLE 1
[0089] Table 1 below illustrates the maximum drop height for a conduit configured with standard
seal seat geometry such as that shown in figure 1 and for a conduit with seal seat
geometry such as that shown in figure 6 with a transition surface tapered at an angle
β of 10 degrees. The maximum drop height is considered to be the maximum height at
which the conduit can be dropped without causing significant damage, such as cracking,
to the seal seat region.
Table 1
|
0° |
45° |
85° |
Standard seal seat geometry |
>1000mm |
~400mr |
<100mm |
Seal seat with tapered transition portion at 10° angle |
>1000mm |
~400mm |
>1000mm |
[0090] As is clearly shown in Table 1, the maximum drop height for drop angles of 0 degrees
and 45 degrees was substantially identical for both conduit designs. However, for
a drop angle of 85 degrees, the maximum drop height was approximately 10 times greater
for the conduit including the tapered transition surface.
[0091] It will be appreciated by those skilled in the art that the disclosure has been illustrated
by describing one or more examples thereof, but is not limited to these examples;
many variations and modifications are possible, within the scope of the accompanying
claims.
1. A composite fluid transfer conduit comprising:
a first end portion, a second end portion and a main body portion between the first
and second end portions;
wherein at least one of the first and second end portions is an end portion comprising
a circumferential groove in a radially outer surface of the fluid transfer conduit,
an axial end face, and a transition surface between the axial end face and the circumferential
groove; and
wherein the transition surface is configured such that, for any angle of impact of
the end portion with a planar impact surface, a resultant impact force on the end
portion is directed away from the circumferential groove.
2. A composite fluid transfer conduit according to claim 1, wherein the transition surface
is configured such that, for any angle of impact of the end portion with the planar
impact surface, the resultant impact force is directed radially inwards of the circumferential
groove.
3. A composite fluid transfer conduit according to claim 1 or claim 2, wherein the transition
surface comprises a tapered surface.
4. A composite fluid transfer conduit according to claim 3, wherein the tapered surface
extends from the axial end face at an angle of from 5 degrees to 45 degrees with respect
to a plane of the axial end face.
5. A composite fluid transfer conduit according to any preceding claim, wherein the transition
surface comprises a convex curved surface.
6. A composite fluid transfer conduit according to claim 5, wherein the convex curved
surface has a radius of curvature of from 1 mm to 10 mm.
7. A composite fluid transfer conduit according to any preceding claim, wherein the end
portion further comprises a cylindrical surface or tapered surface between the transition
surface and the circumferential groove.
8. A composite fluid transfer conduit according to any preceding claim, wherein the end
portion further comprises an impact indicator configured to provide a visual indication
of impact to the end portion.
9. A composite fluid transfer conduit according to claim 8, wherein the impact indicator
comprises at least one raised rib provided on the transition surface.
10. A composite fluid transfer conduit according to claim 9, wherein the at least one
raised rib extends circumferentially around the transition surface.
11. A composite fluid transfer conduit according to claim 9 or claim 10, wherein the at
least one raised rib is provided closer to the axial end face than the circumferential
groove.
12. A composite fluid transfer conduit according to any of claims 9 to 11, wherein the
at least one raised rib is configured to dent upon impact.
13. A composite fluid transfer conduit according to any of claims 9 to 12, wherein the
at least one raised rib comprises a protruding edge configured to dent upon impact.
14. A composite fluid transfer conduit according to any preceding claim, wherein the circumferential
groove is configured for receiving an annular seal.
15. A composite fluid transfer conduit assembly comprising the composite fluid transfer
conduit according any preceding claim, and further comprising:
an annular seal seated in the circumferential groove; and
a socket positioned over the end portion such that the annular seal forms a sealing
engagement with a radially inner surface of the socket.