Technical Field
[0001] The present invention relates to an automatic analyzer.
Background Art
[0002] An automatic analyzer is a device that performs qualitative analysis or quantitative
analysis of a specific component contained in a biological specimen such as blood,
urine, or spinal fluid, and is an essential device in a facility in which many patient
samples need to be processed in a short time, such as a hospital or medical examination
facility.
[0003] Such an automatic analyzer is connected with a waste fluid processing facility of
the installation destination, a waste fluid tank attached to the automatic analyzer,
or the like in order to discharge waste fluid produced by an analysis process or the
like. Since the waste fluid discharged from the automatic analyzer contains components
derived from a living body, it is necessary to strictly manage the waste fluid as
a biohazard substance.
[0004] For example, in a case of a configuration of storing the waste fluid discharged from
the automatic analyzer in the tank, it is necessary to securely prevent leakage of
the waste fluid from the tank. Therefore, there has been an automatic analyzer including
a liquid level detection sensor provided in the waste fluid tank and has a function
of promptly stopping the discharge of the waste fluid from the automatic analyzer
when a water level reaches a dangerous water level. However, in a configuration using
only the sensor, it is difficult for a customer to expect a timing of measurement
stop based on the tank water level, which causes a loss of a sample due to unexpected
measurement stops, a report delay of a measurement result, and the like.
[0005] As a technique in the related art corresponding to such a problem, for example, PTL
1 discloses an automatic analyzer that determines an excess or deficiency of remaining
amounts of a reagent, a detergent, and pure water and an excess or deficiency of a
free space of a waste fluid tank before starting analyzing a sample, and starts analyzing
the sample only when the deficiency of the amounts of the reagent, the detergent,
and the pure water and the free space of the waste fluid tank is not detected.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0007] However, although an unexpected measurement stop can be avoided in the related art
described above, it is difficult to construct a workflow for a customer since it is
difficult to know the time until the measurement stops.
[0008] The invention has been made in view of the above, and an object of the invention
is to provide an automatic analyzer that can be operated while workflows are easily
considered and unexpected measurement stops are avoided.
Solution to Problem
[0009] The present application includes a plurality of units for solving the above problem,
and an example thereof includes: an analysis unit configured to perform analysis of
a sample; a waste fluid housing unit configured to house a waste fluid produced by
a process of analyzing the sample; a waste fluid amount detecting unit configured
to detect that the waste fluid has reached a predetermined reference amount, the waste
fluid being housed in the waste fluid housing unit; a timer unit configured to start
counting time when the waste fluid amount detecting unit detects that the waste fluid
has reached the reference amount; and a control unit configured to control operation
of the analysis unit. The control unit determines, when an operator instructs starting
analysis, whether to permit starting analysis by the analysis unit based on whether
a count result obtained by the timer unit reaches predetermined reference time.
Advantageous Effects of Invention
[0010] According to the invention, it is possible to operate the analyzer while workflows
are easily considered and unexpected measurement stops are avoided.
Brief Description of Drawings
[0011]
[Fig. 1] Fig. 1 is a plan view schematically showing the overall structure of an automatic
analyzer.
[Fig. 2] Fig. 2 is a flowchart showing the state transition of the automatic analyzer.
[Fig. 3] Fig. 3 is a view schematically showing the configuration of a thin waste
fluid tank.
[Fig. 4] Fig. 4 is a diagram showing a setting screen 204 that sets a waste fluid
tank connection method and a timer.
[Fig. 5] Fig. 5 is a flowchart showing process contents in the operation of the thin
waste fluid tank at the time of normal operation.
[Fig. 6] Fig. 6 is a diagram showing a thin waste fluid tank timer activation alarm
screen.
[Fig. 7] Fig. 7 is a diagram showing a thin waste fluid tank time-out alarm screen.
[Fig. 8] Fig. 8 is a diagram showing a thin waste fluid tank liquid level emergency
stop level alarm screen.
[Fig. 9] Fig. 9 is a diagram showing a thin waste fluid tank failure alarm screen.
[Fig. 10] Fig. 10 is a view schematically showing the configuration of a thick waste
fluid tank.
[Fig. 11] Fig. 11 is a flowchart showing process contents in the operation of the
thick waste fluid tank at the time of normal operation.
[Fig. 12] Fig. 12 is a diagram showing a thick waste fluid tank liquid level stop
alarm screen.
[Fig. 13] Fig. 13 is a diagram showing a thick waste fluid tank liquid level emergency
stop level alarm screen.
[Fig. 14] Fig. 14 is a diagram showing a thick waste fluid tank failure alarm screen.
[Fig. 15] Fig. 15 is a flowchart showing process contents in the operation of the
thin waste fluid tank at the time of starting the analyzer.
[Fig. 16] Fig. 16 is a diagram showing a thin waste fluid tank replacement alarm at
the time of starting the analyzer.
[Fig. 17] Fig. 17 is a flowchart showing process contents in the operation of the
thick waste fluid tank at the time of starting the analyzer.
[Fig. 18] Fig. 18 is a diagram showing a thick waste fluid tank replacement alarm
at the time of starting the analyzer.
[Fig. 19] Fig. 19 is a flowchart showing process contents in the operation of the
thin waste fluid tank in a state other than a normal state in which the acceptation
of a new sample is permitted all the time.
[Fig. 20] Fig. 20 is a flowchart showing process contents in the operation of the
thick waste fluid tank in a state other than a normal state in which the acceptation
of a new sample is permitted all the time.
Description of Embodiments
[0012] Hereinafter, embodiments of the invention will be described with reference to the
drawings. In the present embodiment, an automatic analyzer represented by a biochemical
automatic analyzer or an immune automatic analyzer, or the like will be described
as an example, the invention is not limited thereto, and the invention can also be
applied to other devices that react a sample with a reagent and analyze the sample
based on the reaction result, such as a mass spectrometer used for a clinical examination
and a coagulation analyzer for measuring coagulation time of blood. In addition, the
invention can also be applied to a complex system of the analyzers and the biochemical
automatic analyzer or the immune automatic analyzer, or an automatic analysis system
to which the analyzers are applied.
<First Embodiment>
[0013] The first embodiment according to the invention will be described in detail with
reference to Figs. 1 to 14.
[0014] Fig. 1 is a plan view schematically showing an overall structure of an automatic
analyzer.
[0015] In Fig. 1, an automatic analyzer 100 includes an analysis unit 101 and a controller
130. The analysis unit 101 includes a rack transport line 103 that transports a rack
102, a reagent low temperature insulation unit 104, an incubator (reaction disk) 105,
a sample dispensing mechanism (specimen dispensing mechanism) 106, a reagent dispensing
mechanism 107, a reagent stirring mechanism 108, a consumable item transport mechanism
109, a B/F separation unit 110, and a detecting unit 111.
[0016] The rack 102 houses a plurality of sample containers (specimen containers) that house
biological samples (samples) such as blood and urine, and is transported on a rack
102 transport line in a state in which the sample containers are housed.
[0017] The reagent low temperature insulation unit 104 is a reagent container storage part
and houses and low-temperature-insulates a plurality of reagent containers 112 housing
various reagents used for sample analysis. At least a part of an upper surface of
the reagent low temperature insulation unit 104 is covered with a reagent disk cover
113. A part of the reagent disk cover 113 can be opened and closed, and the reagent
containers 112 can be taken in and out.
[0018] The incubator 105 includes a reaction container placement part 115 in which a plurality
of reaction containers 114 for reacting the samples and the reagents are placed, and
a temperature adjustment mechanism that adjusts temperatures of the reaction containers
114 to a desired temperature.
[0019] The sample dispensing mechanism 106 includes a rotation driving mechanism and a vertical
driving mechanism, and can dispense, by the driving mechanisms, a sample from a sample
container into the reaction containers 114 housed in the incubator 105.
[0020] The reagent dispensing mechanism 107 has the same configuration as that of the sample
dispensing mechanism 106. That is, the reagent dispensing mechanism 107 includes a
rotation driving mechanism and a vertical driving mechanism, and dispenses, by the
driving mechanisms, a reagent from the reagent container 112 into the reaction containers
114 housed in the incubator 105.
[0021] The reagent stirring mechanism 108 includes a rotation driving mechanism and a vertical
driving mechanism, and stirs the reagent in the reagent container 112 by rotating
a stirring paddle.
[0022] The consumable item transport mechanism 109 transports a plurality of unused reaction
containers 114 and unused dispensing tips 116 from a reaction container dispensing
tip housing container 117 to a dispensing tip installation position 118 accessed by
the incubator 105 or the sample dispensing mechanism 106, or transports the reaction
container 114 containing reaction solution from the incubator 105 to a stirring mechanism
119.
[0023] The B/F separation unit 110 includes a separation part 120 that collects magnetic
particles, a B/F separation probe 121 that aspirates the reaction solution and discharges
a buffer solution, a B/F separation probe cleaning unit 122 that cleans the B/F separation
probe 121, a B/F separating stirring unit 123 that redistributes the magnetic particles
once collected, a transport unit 124 that transports the reaction containers 114 provided
in the incubator 105 to the B/F separation unit 110 or the detecting unit 111.
[0024] The detecting unit 111 includes a reaction solution aspiration nozzle 125 that aspirates
reaction solution in the reaction container 114, a photomultiplier tube, a light source
lamp, a spectroscope, and a photodiode, has a function of adjusting their temperatures,
and analyzes the reaction solution.
[0025] Driving performed by a driving unit of the analysis unit 101 is controlled by the
controller 130. In addition, in the analysis unit 101, a fluid is discharged for driving
or cleaning. The analysis unit 101 includes a thin waste fluid flow path and a thick
waste fluid flow path according to a type of the fluid to be discharged. With respect
to the type of the fluid to be discharged, the fluid to be discharged having a high
possibility of containing an infectious substance is classified as a thick waste fluid,
and the fluid to be discharged having a low possibility of containing an infectious
substance is classified as a thin waste fluid. In addition, a waste fluid to be discharged
may be discharged by mixing the thick waste fluid and the thin waste fluid.
[0026] In a case where the waste fluid is thin waste fluid, the waste fluid is discharged
from the thin waste fluid flow path to a thin waste fluid outlet port 126. In addition,
in the case of thick waste fluid, the thick waste fluid is discharged from the thick
waste fluid flow path to a thick waste fluid outlet port 127. The thin waste fluid
outlet port 126 and the thick waste fluid outlet port 127 can be connected to a customer
waste fluid facility or a thin waste fluid tank 128 and a thick waste fluid tank 129
attached to analysis unit 101. In the present embodiment, the attached thin waste
fluid tank 128 and thick waste fluid tank 129 are connected to the thin waste fluid
outlet port 126 and the thick waste fluid outlet port 127, respectively. It is also
possible to connect both the thin waste fluid outlet port 126 and the thick waste
fluid outlet port 127 to the customer waste fluid facility. In addition, it is also
possible to connect one of the thin waste fluid outlet port 126 and the thick waste
fluid outlet port 127 to the customer waste fluid facility, and connect the other
one to a corresponding tank.
[0027] The controller 130 includes a control unit 131 that controls processing and operation
of each component of the automatic analyzer 100 including the controller 130 and the
analysis unit 101, an input unit 132 that receives a user's work request, a display
unit 133 that outputs an operation instruction to the user, a monitor unit 134 that
monitors a state of the analysis unit 101, a storage unit 135 that stores the processing
performed by the control unit 131, and a timer unit 136 that can be activated by the
control unit 131.
[0028] The monitor unit 134 monitors the state of the analysis unit 101 using position sensor
information or the like, and monitors whether the analysis unit 101 is measuring a
sample.
[0029] The control unit 131 of the controller 130 can include a central processing unit
(CPU). The entire controller 130 can be implemented using a personal computer (PC)
including the control unit 131 including the CPU, the input unit 132 such as a keyboard
and a mouse, the display unit 133 such as a liquid crystal display, and the storage
unit 135 such as a semiconductor memory. In this case, the monitor unit 134 which
monitors the position sensor information and the like may be implemented by executing
a program of the CPU that is the control unit 131.
[0030] Fig. 2 is a flowchart showing state transition of the automatic analyzer.
[0031] In Fig. 2, the automatic analyzer 100 activates a power supply by turning on the
power supply from a power off state, prepares starting of the analyzer, and then transitions
to an analyzer standby mode for waiting for measurement commencement. Normally, the
analyzer standby mode can transition to a maintenance mode and a reagent registration
mode all the time. When there is a measurement start request, the automatic analyzer
100 transitions from the analyzer standby mode to a measurement commencement mode,
and transitions to a measurement mode for performing sample measurement. When there
is no sample whose measurement is not accepted, the mode transitions to an all-submitted-sample
acceptation mode. When set to transition to a measurement standby mode after the measurement
on all submitted samples is ended, the automatic analyzer 100 transitions to the measurement
standby mode and is in a state in which new measurement can be accepted at any time.
In addition, when not set to transition to the measurement standby mode, the automatic
analyzer transitions to a measurement end mode when the measurement on all the submitted
samples is ended. When measurement end operation performed by the measurement end
mode is ended, the automatic analyzer 100 shifts to a measurement stop mode, and the
state transitions to the analyzer standby mode. It is possible to shift from all states
except for power off to an emergency stop mode. When a fault to stop operation in
an emergency is detected in the automatic analyzer 100, it is possible to shift to
the emergency stop mode, stop all operation, and forcibly transition to the analyzer
standby mode. In addition, the automatic analyzer 100 transitions from the analyzer
standby mode to the power off state by being shut down.
[0032] Fig. 3 is a view schematically showing a configuration of a thin waste fluid tank.
[0033] In Fig. 3, the thin waste fluid tank 128 includes a thin waste fluid housing unit
201 that houses a waste fluid discharged from the thin waste fluid outlet port 126
of the automatic analyzer 100, an emergency stop thin waste fluid height sensor 202
that detects a height of the waste fluid housed in the thin waste fluid housing unit
201, and an attention attraction thin waste fluid height sensor 203.
[0034] The emergency stop thin waste fluid height sensor 202 is capable of detecting a liquid
level of height serving as a full water position of the thin waste fluid tank 128.
It can be seen that the thin waste fluid tank 128 is full when the sensor detects
the liquid level. In this case, it is expected that the waste fluid overflows and
leaks when the waste fluid is additionally supplied to the thin waste fluid tank 128,
and thus the automatic analyzer 100 stops the discharge of the waste fluid. On the
other hand, when the emergency stop thin waste fluid height sensor 202 detects the
liquid level, an event is assumed in which a patient sample under measurement cannot
be measured completely since the automatic analyzer 100 is emergency stopped, which
is basically to be avoided. Therefore, the automatic analyzer 100 includes, in addition
to the emergency stop thin waste fluid height sensor 202, the attention attraction
thin waste fluid height sensor 203 that detects waste fluid height at a position lower
than that of the emergency stop thin waste fluid height sensor 202.
[0035] The attention attraction thin waste fluid height sensor 203 is provided for a purpose
of attracting attention of an operator and preventing emergency stopping the analyzer.
The emergency stop thin waste fluid height sensor 202 and the attention attraction
thin waste fluid height sensor 203 are connected to the automatic analyzer 100, and
states thereof can be monitored by the monitor unit 134 all the time. Since a discharge
amount of the thin waste fluid is larger than that of the thick waste fluid and quickly
reaches the full water during continuous operation, the attention attraction thin
waste fluid height sensor 203 is capable of detecting a liquid level at a sufficiently
low position. On the other hand, in a facility using a tank, an operation amount of
the automatic analyzer 100 may be low and the thin waste fluid may be slowly discharged.
In this case, the attention attraction thin waste fluid height sensor 203 at a too
low position outputs the attention attraction too early, and the operator is required
to discard the waste fluid in the tank even though the waste fluid can completely
be continuously used.
[0036] Therefore, in the present embodiment, the thin waste fluid tank 128 and two monitoring
sensors perform timer monitoring. The emergency stop thin waste fluid height sensor
202 and the attention attraction thin waste fluid height sensor 203 are monitored
by the monitor unit 134 all the time. When the attention attraction thin waste fluid
height sensor 203 detects the liquid level, the monitor unit 134 notifies the control
unit 131 of the detection, and the control unit 131 activates the timer unit 136.
Time of the timer unit 136 may be displayed on the display unit 133. The automatic
analyzer 100 checks a behavior of the timer unit and states of the two sensors, and
performs appropriate waste fluid management.
[0037] Fig. 4 is a diagram showing a setting screen 204 that sets a waste fluid tank connection
method and a timer.
[0038] In Fig. 4, the setting screen 204 includes thick waste fluid setting 205 and thin
waste fluid setting 206, and is displayed on the display unit 133.
[0039] In the thick waste fluid setting 205, pipe connection or tank connection can be selected
by the input unit 132.
[0040] In the thin waste fluid setting 206, the pipe connection or the tank connection can
be selected by the input unit 132. When the tank connection is selected in the thin
waste fluid setting 206, timer time setting 207 is editable by the input unit 132.
[0041] Any number can be input into the timer time setting 207. After the thick waste fluid
setting 205 and the thin waste fluid setting 206 are edited, contents edited in the
thick waste fluid setting 205 and the thin waste fluid setting 206 are reflected by
selecting the save button 208 by the input unit 132. Behaviors of the waste fluid
tank described below are only a case where the tank connection is selected in the
thick waste fluid setting 205, or only a case where the tank connection is selected
in the thin waste fluid setting 206. When the waste fluid tank is connected to the
customer waste fluid facility, a sensor for managing the waste fluid amount is not
provided, and the waste fluid amount is not managed by an automatic analyzer 100 side.
[0042] Fig. 5 is a flowchart showing processing content in thin waste fluid tank operation
during normal operation.
[0043] Here, the normal operation means the measurement standby mode, the measurement mode,
the all-submitted-sample acceptation mode, and the measurement standby mode. During
the normal operation, a flowchart shown in Fig. 5 is performed at regular intervals
all the time.
[0044] In Fig. 5, first, it is determined whether the attention attraction thin waste fluid
height sensor 203 detects the liquid level (S501), and in a case where the determination
result is NO, it is determined whether the emergency stop thin waste fluid height
sensor 202 detects the liquid level (S502). In a case where the determination result
in step S502 is NO, it is determined that the thin waste fluid tank has no fault (step
S503).
[0045] Subsequently, it is determined whether the timer unit is activated and starts counting
(step S504), and in a case where the determination result is YES, counting related
to the thin waste fluid tank is reset (step S505), it is determined that continuous
use of the thin waste fluid tank is permitted (step S506), and the process returns
to step S501. In addition, in a case where the determination result in step S504 is
NO, the process proceeds to step S506, and then the process returns to step S501.
[0046] In addition, in a case where the determination result in step S502 is YES, it is
determined that the thin waste fluid tank has a failure (step S507), a thin waste
fluid tank failure detection alarm is triggered (step S508), and the normal operation
is disabled (step S509).
[0047] In addition, in a case where the determination result in step S501 is YES, it is
determined whether the emergency stop thin waste fluid height sensor 202 detects the
liquid level (step S510). In a case where the determination result in step S510 is
NO, it is determined whether the timer unit is activated and starts counting (step
S511) . In a case where the determination result in step S511 is NO, the timer unit
136 related to the thin waste fluid tank 128 starts counting (step S512), a thin waste
fluid tank timer activation alarm is triggered (step S513), and the process proceeds
to step S506.
[0048] In addition, in a case where the determination result in step S511 is YES, it is
determined whether counting performed by the timer unit 136 is performed within predetermined
set time (step S514). In a case where the determination result in step S514 is NO,
it is determined that the thin waste fluid tank is time out (step S515), a thin waste
fluid tank time-out alarm is triggered (step S516), the normal operation is disabled
(step S617), it is determined that the continuous use of the thin waste fluid tank
is not permitted (step S518), and the process returns to step S501. In addition, in
a case where the determination result in step S514 is YES, it is determined that the
thin waste fluid tank has no fault (step S519), and the process proceeds to step S506.
[0049] In addition, in a case where the determination result in step S510 is YES, a thin
waste fluid tank liquid level emergency stop level is determined (step 520), a thin
waste fluid tank emergency stop level alarm is triggered (step S521), the normal operation
is disabled (step S522), and the process proceeds to step S518.
[0050] In general, in the thin waste fluid tank 128, the waste fluid in the tank is discarded
by the operator before the automatic analyzer 100 is activated, and thus the emergency
stop thin waste fluid height sensor 202 and the attention attraction thin waste fluid
height sensor 203 do not detect the liquid level. Therefore, steps S501 to S506 are
repeated continuously until a position of the attention attraction thin waste fluid
height sensor 203 is reached during the normal operation. When the cycle is repeated,
a waste fluid amount gradually increases with the operation of the automatic analyzer
100, and the liquid level reaches the position of the attention attraction thin waste
fluid height sensor 203. In this case, the timer unit 136 is activated and starts
counting. In order to attract attention of the operator when the timer unit 136 is
activated, the control unit 131 triggers the thin waste fluid tank timer activation
alarm.
[0051] Fig. 6 is a diagram showing a thin waste fluid tank timer activation alarm screen.
[0052] When height of the waste fluid is at a level of the attention attraction thin waste
fluid height sensor 203, the normal operation can be sufficiently and continually
performed, and thus the automatic analyzer 100 is not stopped. In addition, since
the thin waste fluid tank 128 does not discharge the waste fluid only in the power
off state or in the analyzer standby mode, the waste fluid can be discarded by the
operator. Therefore, in the case of the normal operation and the analyzer standby
mode, the operator may check the thin waste fluid tank timer activation alarm to discard
the waste fluid in the thin waste fluid tank 128, and the attention attraction thin
waste fluid height sensor 203 stops being detected. In this case, since it is not
necessary to continue to activate the timer unit 136, processing of resetting the
timer unit 136 is performed in step S504. On the other hand, when the normal operation
is continued without discarding the waste fluid in the thin waste fluid tank 128 even
after the thin waste fluid tank timer activation alarm is confirmed, the timer unit
136 continues counting to proceed the timer. In step S514, the control unit 131 compares
time of the timer unit 136 with time in the preset timer time setting 207, and can
continue the normal operation if the time of the timer unit 136 is within the time
in the timer time setting 207. However, when time in the timer time setting 207 is
passed, the control unit 131 determines in step S515 that the thin waste fluid tank
is time out, and the control unit 131 triggers the thin waste fluid tank time-out
alarm in step S516.
[0053] Fig. 7 is a diagram showing a thin waste fluid tank time-out alarm screen.
[0054] The control unit 131 causes the display unit 133 to display the screen shown in Fig.
7, and promotes a user to empty the tank. Thereafter, dispensing acceptation of a
new sample is stopped in step S517. In this case, the measurement is continued for
a test in which the sample is dispensed into, by the sample dispensing mechanism 106,
the reaction containers 114 housed in the incubator 105. In step S518, the control
unit 131 determines that the continuous use of the thin waste fluid tank is not permitted,
and when the automatic analyzer 100 is in the analyzer standby mode, the transition
to a mode other than shut down is disabled. When the automatic analyzer 100 is in
the measurement mode, the all-submitted-sample acceptation mode, or the measurement
standby mode, the automatic analyzer 100 transitions to the all-submitted-sample acceptation
mode in which it is not possible to return to the previous state, causes the measurement
to end, and shifts to the analyzer standby mode in which the transition to a mode
other than shut down is disabled. In the analyzer standby mode, the sensor state is
continuously monitored, and the analyzer standby mode, in which the transition to
a mode other than shut down is disabled, is continued unless the time of the timer
unit 136 is reset.
[0055] Even within the time in the timer time setting 207, when the emergency stop thin
waste fluid height sensor 202 indicating that a discharge amount of the waste fluid
is large and the tank is full detects the liquid level, the control unit 131 determines
in step S520 that the liquid level of the thin waste fluid tank 128 is an emergency
stop level, and the control unit 131 triggers the thin waste fluid tank liquid level
emergency stop level alarm in step S521.
[0056] Fig. 8 is a diagram showing a thin waste fluid tank liquid level emergency stop level
alarm screen.
[0057] The control unit 131 displays the screen shown in Fig. 8 on the display unit 133,
and the automatic analyzer 100 is emergency stopped in step S522. In this case, the
measurement is also stopped in the test in which the sample is already dispensed by
the sample dispensing mechanism 106. In step S518, the control unit 131 determines
that the continuous use of the thin waste fluid tank is not permitted, and when the
automatic analyzer 100 is in the analyzer standby mode, the transition to a mode other
than shut down is disabled. When the automatic analyzer 100 is in the measurement
mode, the all-submitted-sample acceptation mode, or the measurement standby mode,
the automatic analyzer 100 transitions to the emergency stop mode, forcibly causes
the measurement to end, and shifts to the analyzer standby mode in which the transition
to a mode other than shut down is disabled. Even in this state, the sensor state is
continuously monitored until the two sensors stop detecting the liquid level.
[0058] A process when two sensors of the thin waste fluid tank 128 have a failure is as
follows. That is, when the emergency stop thin waste fluid height sensor 202 detects
the liquid level in step S502, the emergency stop thin waste fluid height sensor 202
at a position higher than that of the attention attraction thin waste fluid height
sensor 203 detects the liquid level. In this case, in step S507, the control unit
131 determines that the sensors have a failure. In this case, in step S508, the control
unit 131 triggers the thin waste fluid tank failure detection alarm, and displays
the thin waste fluid tank failure detection alarm on the display unit 133.
[0059] Fig. 9 is a diagram showing a thin waste fluid tank failure alarm screen.
[0060] After displaying the screen shown in Fig. 9, the control unit 131 emergency stops
the automatic analyzer 100 in step S509. In this case, the measurement is also stopped
in the test in which the sample is already dispensed by the sample dispensing mechanism
106. Until the emergency stop thin waste fluid height sensor 202 and the attention
attraction thin waste fluid height sensor 203 stop detecting the waste fluid, the
automatic analyzer 100 continues stopping the dispensing acceptation of the new sample.
[0061] Fig. 10 is a view schematically showing a configuration of the thick waste fluid
tank.
[0062] The thick waste fluid tank 129 includes a thick waste fluid housing unit 211 that
houses the waste fluid discharged from the thick waste fluid outlet port 127 of the
automatic analyzer 100, an emergency stop thick waste fluid height sensor 212 that
detects height of the waste fluid housed in the thick waste fluid housing unit 211,
and an attention attraction thick waste fluid height sensor 213. The emergency stop
thick waste fluid height sensor 212 is capable of detecting the liquid level of height
serving as a full water position of the thick waste fluid tank 129. It can be seen
that the thick waste fluid tank 129 is full when the sensor detects the liquid level.
In this case, it is expected that the waste fluid overflows and leaks when the waste
fluid is additionally supplied to the thick waste fluid tank 129, and thus the automatic
analyzer 100 stops the discharge of the waste fluid. On the other hand, when the emergency
stop thick waste fluid height sensor 212 detects the liquid level, it is assumed that
a patient sample under measurement cannot be measured completely since the automatic
analyzer 100 is emergency stopped, which is basically to be avoided. Therefore, the
automatic analyzer 100 includes, in addition to the emergency stop thick waste fluid
height sensor 212, the attention attraction thick waste fluid height sensor 213 that
detects waste fluid height at a position lower than that of the emergency stop thick
waste fluid height sensor 212.
[0063] The attention attraction thick waste fluid height sensor 213 is provided for the
purpose of attracting attention of an operator and preventing emergency stopping the
analyzer. The emergency stop thick waste fluid height sensor 212 and the attention
attraction thick waste fluid height sensor 213 are connected to the automatic analyzer
100, and states thereof can be monitored by the monitor unit 134 all the time. The
discharge amount of the thick waste fluid is smaller than that of the thin waste fluid.
Therefore, the attention attraction thick waste fluid height sensor 213 is provided
at a position where the tank is not full even if all dispensed patient samples on
the incubator 105 are measured when the new sample acceptation is stopped. The height
is at a position higher than that of the attention attraction thin waste fluid height
sensor 203 of the thin waste fluid tank 128, and the thick waste fluid tank 129 is
less likely to be full at the discharge amount of the thick waste fluid in one day,
and thus the operator can sufficiently use the thick waste fluid tank 129 in a configuration
using two sensors. Therefore, unlike the thin waste fluid tank 128, the thick waste
fluid tank 129 confirms the states of the two sensors to appropriately manage the
waste fluid, without using the timer.
[0064] Fig. 11 is a flowchart showing process contents in operation of the thick waste fluid
tank at the time of the normal operation.
[0065] Here, the normal operation means the measurement standby mode, and the measurement
mode, the all-submitted-sample acceptation mode, and the measurement standby mode.
During the normal operation, the flowchart shown in Fig. 11 is performed at regular
intervals all the time.
[0066] In Fig. 11, first, it is determined whether the attention attraction thick waste
fluid height sensor 213 detects the liquid level (S601), and in a case where the determination
result is NO, it is determined whether the emergency stop thick waste fluid height
sensor 212 detects the liquid level (S602). In a case where the determination result
in step S602 is NO, it is determined that the thick waste fluid tank has no fault
(step S603), it is determined that continuous use of the thick waste fluid tank is
permitted (step S604), and the process returns to step S601.
[0067] In addition, in a case where the determination result in step S602 is YES, it is
determined that the thick waste fluid tank has a failure (step S605), a thick waste
fluid tank failure detection alarm is triggered (step S606), and the normal operation
is disabled (step S607).
[0068] In addition, in a case where the determination result in step S601 is YES, it is
determined whether the emergency stop thick waste fluid height sensor 212 detects
the liquid level (step S608). In a case where the determination result in step S608
is NO, a thick waste fluid tank liquid level attention attraction level is determined
(step S609), a thick waste fluid tank liquid level attention attraction alarm is triggered
(step S610), the normal operation is disabled (step S611), it is determined that the
continuous use of the thick waste fluid tank is not permitted (step S612), and the
process returns to step S601.
[0069] In addition, in a case where the determination result in step S608 is YES, a thick
waste fluid tank liquid level emergency stop level is determined (step S613), a thick
waste fluid tank liquid level emergency stop level alarm is triggered (step S614),
the normal operation is disabled (step S615), and the process proceeds to step S612.
[0070] In general, in the thick waste fluid tank 129, the waste fluid in the tank is discarded
by the operator before the automatic analyzer 100 is activated, and thus the emergency
stop thick waste fluid height sensor 212 and the attention attraction thick waste
fluid height sensor 213 do not detect the liquid level. Therefore, steps S601 to S604
are repeated continuously until a position of the attention attraction thick waste
fluid height sensor 213 is reached during the normal operation. When the cycle is
repeated, the automatic analyzer 100 is gradually activated, so that the waste fluid
is discharged and the liquid level reaches the position of the attention attraction
thick waste fluid height sensor 213. Thus, when the process transitions to step S608
which is a branch of step S601 and the height of the waste fluid is an attention attraction
thick waste fluid height sensor 213 level, the control unit 131 determines the thick
waste fluid tank liquid level attention attraction level in step S609, and the control
unit 131 triggers the thick waste fluid tank liquid level attention attraction alarm
in step S610.
[0071] Fig. 12 is a diagram showing a thick waste fluid tank liquid level stop alarm screen.
[0072] The control unit 131 causes the display unit 133 to display the screen shown in Fig.
12, and promotes the user to empty the tank. Thereafter, the dispensing acceptation
of the new sample is stopped in step S611. In this case, the measurement is continued
for the test in which the sample is dispensed into, by the sample dispensing mechanism
106, the reaction containers 114 housed in the incubator 105. In step S612, the control
unit 131 determines that the continuous use of the thick waste fluid tank is not permitted,
and disables the transition to a mode other than shut down when the automatic analyzer
100 is in the analyzer standby mode. When the automatic analyzer 100 is in the measurement
mode, the all-submitted-sample acceptation mode, or the measurement standby mode,
the automatic analyzer 100 transitions to the all-submitted-sample acceptation mode
in which it is not possible to return to the previous state, causes the measurement
to end, and shifts to the analyzer standby mode in which the transition to a mode
other than shut down is disabled. Even in the analyzer standby mode in which the transition
to a mode other than shut down is disabled, the sensor state is continuously monitored
until the two sensors stop detecting the liquid level.
[0073] When the thick waste fluid tank 129 is full, the automatic analyzer 100 determines
that the liquid level is the emergency stop level, and in step S613, the control unit
131 triggers the thick waste fluid tank liquid level emergency stop level alarm.
[0074] Fig. 13 is a diagram showing a thick waste fluid tank liquid level emergency stop
level alarm screen.
[0075] The control unit 131 displays the screen shown in Fig. 13 on the display unit 133,
and the automatic analyzer 100 is emergency stopped in step S615. In this case, the
measurement is also stopped in the test in which the sample is already dispensed by
the sample dispensing mechanism 106. In step S612, the control unit 131 determines
that the continuous use of the thick waste fluid tank is not permitted, and when the
automatic analyzer 100 is in the analyzer standby mode, the transition to a mode other
than shut down is disabled. When the automatic analyzer 100 is in the measurement
mode, the all-submitted-sample acceptation mode, or the measurement standby mode,
the automatic analyzer 100 transitions to the emergency stop mode, forcibly causes
the measurement to end, and shifts to the analyzer standby mode in which the transition
to a mode other than shut down is disabled. Even in this state, the sensor state is
continuously monitored until the two sensors stop detecting the liquid level.
[0076] A process when two sensors of the thick waste fluid tank 129 have a failure is as
follows. That is, when the emergency stop thick waste fluid height sensor 212 detects
the liquid level in step S602, the emergency stop thick waste fluid height sensor
212 at a position higher than that of the attention attraction thick waste fluid height
sensor 213 detects the liquid level. In this case, in step S605, the control unit
131 determines that the sensors have a failure. In this case, in step S606, the control
unit 131 triggers the thick waste fluid tank failure detection alarm, and displays
the thick waste fluid tank failure detection alarm on the display unit 133.
[0077] Fig. 14 is a diagram showing a thick waste fluid tank failure alarm screen.
[0078] After displaying the screen shown in Fig. 14, the control unit 131 emergency stops
the automatic analyzer 100 in step S607. In this case, the measurement is also stopped
in the test in which the sample is already dispensed by the sample dispensing mechanism
106. Until the emergency stop thick waste fluid height sensor 212 and the attention
attraction thick waste fluid height sensor 213 stop detecting the waste fluid, the
automatic analyzer 100 continues stopping the dispensing acceptation of the new sample.
[0079] As described above, the present embodiment includes: an analysis unit configured
to perform analysis of a sample; a waste fluid housing unit configured to house a
waste fluid produced by a process of analyzing the sample; a waste fluid amount detecting
unit configured to detect that the waste fluid has reached a predetermined reference
amount, the waste fluid being housed in the waste fluid housing unit; a timer unit
configured to start counting time when the waste fluid amount detecting unit detects
that the waste fluid has reached the reference amount; and a control unit configured
to control operation of the analysis unit. The control unit determines, when an operator
instructs starting analysis, whether to permit starting analysis by the analysis unit
based on whether a count result obtained by the timer unit reaches predetermined reference
time. Therefore, it is possible to operate the analyzer while workflows are easily
considered and unexpected measurement stops are avoided. That is, by adding a timer
function to the configuration using a sensor in the related art, it is possible to
flexibly respond to a customer workflow and to enable the prevention of overflow of
the waste fluid and preventing loss of the sample.
<Second Embodiment>
[0080] The second embodiment according to the invention will be described with reference
to Figs. 15 to 18. In the drawings, the same members as those according to the first
embodiment are denoted by the same reference numerals, and descriptions thereof will
be omitted.
[0081] In the first embodiment, the power is continuously supplied to the automatic analyzer
100, and the monitor unit 134 monitors states of the emergency stop thin waste fluid
height sensor 202, the attention attraction thin waste fluid height sensor 203, the
emergency stop thick waste fluid height sensor 212, and the attention attraction thick
waste fluid height sensor 213 all the time, and reports situation to the control unit
131 according to the situation. The present embodiment shows a behavior when the power
supplication to the automatic analyzer 100 is stopped in the workflow.
[0082] Fig. 15 is a flowchart showing process contents in operation of a thin waste fluid
tank at the time of starting the analyzer.
[0083] Here, starting the analyzer means that the automatic analyzer 100 is activated from
the power off state.
[0084] In Fig. 15, first, it is determined whether the attention attraction thin waste fluid
height sensor 203 detects a liquid level (S701), and in a case where the determination
result is NO, it is determined whether the emergency stop thin waste fluid height
sensor 202 detects the liquid level (S702). In a case where the determination result
in step S702 is NO, it is determined that the thin waste fluid tank has no fault (step
S703), and normal operation is permitted (step S704) .
[0085] In addition, in a case where the determination result in step S702 is YES, it is
determined that the thin waste fluid tank has a failure (step S705), a thin waste
fluid tank failure detection alarm is triggered (step S706), and the normal operation
is disabled (step S707).
[0086] In addition, in a case where the determination result in step S701 is YES, it is
determined whether the emergency stop thin waste fluid height sensor 202 detects the
liquid level (step S708). In a case where the determination result in step S708 is
NO, a thin waste fluid tank liquid level attention attraction level is determined
(step S709), a thin waste fluid tank liquid level attention attraction level alarm
is triggered (step S710), the normal operation is disabled (step S711), and the process
returns to step S701.
[0087] In addition, in a case where the determination result in step S708 is YES, a thin
waste fluid tank liquid level emergency stop level is determined (step 712), a thin
waste fluid tank emergency stop level alarm is triggered (step S713), the normal operation
is disabled (step S714), and the process proceeds to step S701.
[0088] After starting the analyzer, the control unit 131 resets time of the timer unit 136
and the timer unit 136 is not activated. Thereafter, in step S701, the state of the
attention attraction thin waste fluid height sensor 203 is confirmed. Since an operator
is required to empty the thin waste fluid tank 128 every day, in general, at the time
of starting the analyzer, the thin waste fluid tank 128 is empty and the attention
attraction thin waste fluid height sensor 203 and the emergency stop thin waste fluid
height sensor 202 do not detect the liquid level. Therefore, only when the two sensors
do not detect the liquid level, the control unit 131 determines in step S703 that
the thin waste fluid tank has no fault, and the control unit 131 determines in step
S704 that operation of the thin waste fluid tank is permitted.
[0089] When the attention attraction thin waste fluid height sensor 203 detects the liquid
level in step S701, the state of the emergency stop thin waste fluid height sensor
202 is confirmed in step S708. When the emergency stop thin waste fluid height sensor
202 stops detecting the liquid level, the control unit 131 determines in step S709
that the liquid level of the thin waste fluid tank reaches an attention attraction
level. Since the thin waste fluid tank 128 is not detected when the operator makes
the thin waste fluid tank 128 empty, the control unit 131 triggers a thin waste fluid
tank liquid level attention attraction alarm in step S710.
[0090] Fig. 16 is a diagram showing a thin waste fluid tank replacement alarm at the time
of starting the analyzer.
[0091] The control unit 131 causes the display unit 133 to display the screen shown in Fig.
16, and promotes the user to empty the tank. The control unit 131 disables the normal
operation in step S711, determines that continuous use of the thin waste fluid tank
is not permitted, and continues the flow until the two sensors stop detecting the
liquid level.
[0092] When the emergency stop thin waste fluid height sensor 202 detects the liquid level
in step S708, the control unit 131 determines in step S712 that the liquid level of
the thin waste fluid tank 128 is the emergency stop level, and since the thin waste
fluid tank 128 is not detected when the operator makes the thin waste fluid tank 128
empty, the control unit 131 triggers a thick waste fluid tank liquid level emergency
stop level alarm in step S713. The control unit 131 causes the display unit 133 to
display the screen shown in Fig. 16, and promotes the user to empty the tank. The
control unit 131 disables the normal operation in step S714, determines that the continuous
use of the thick waste fluid tank is not permitted, and continues the flow until the
two sensors stop detecting the liquid level.
[0093] When the emergency stop thin waste fluid height sensor 202 detects the liquid level
in step S702, the emergency stop thin waste fluid height sensor 202 at a position
higher than that of the attention attraction thin waste fluid height sensor 203 detects
the liquid level. In this case, in step S705, the control unit 131 determines that
the sensors have a failure. In this case, in step S706, the control unit 131 triggers
the thin waste fluid tank failure detection alarm, and displays the thin waste fluid
tank failure detection alarm on the display unit 133. After displaying the screen
shown in Fig. 9, the control unit 131 emergency stops the automatic analyzer 100 in
step S607. Until the emergency stop thin waste fluid height sensor 202 and the attention
attraction thin waste fluid height sensor 203 stop detecting the waste fluid, the
normal operation performed by the automatic analyzer 100 continues being stopped.
[0094] Fig. 17 is a flowchart showing process contents in operation of the thick waste fluid
tank at the time of starting the analyzer.
[0095] Here, starting the analyzer described below means that the automatic analyzer 100
is activated from the power off state.
[0096] In Fig. 17, first, it is determined whether the attention attraction thick waste
fluid height sensor 213 detects the liquid level (S751), and in a case where the determination
result is NO, it is determined whether the emergency stop thick waste fluid height
sensor 212 detects the liquid level (S752). In a case where the determination result
in step S602 is NO, it is determined that the thick waste fluid tank has no fault
(step S753), and the normal operation is permitted (step S754).
[0097] In addition, in a case where the determination result in step S752 is YES, it is
determined that the thick waste fluid tank has a failure (step S755), a thick waste
fluid tank failure detection alarm is triggered (step S756), and the normal operation
is disabled (step S757).
[0098] In addition, in a case where the determination result in step S751 is YES, it is
determined whether the emergency stop thick waste fluid height sensor 212 detects
the liquid level (step S758). In a case where the determination result in step S758
is NO, a thick waste fluid tank liquid level attention attraction level is determined
(step S759), a thick waste fluid tank liquid level attention attraction alarm is triggered
(step S760), the normal operation is disabled (step S761), and the process returns
to step S751.
[0099] In addition, in a case where the determination result in step S758 is YES, a thick
waste fluid tank liquid level emergency stop level is determined (step S762), the
thick waste fluid tank liquid level emergency stop level alarm is triggered (step
S763), the normal operation is disabled (step S764), and the process proceeds to step
S751.
[0100] When the analyzer is started, the state of the attention attraction thick waste fluid
height sensor 213 is confirmed in step S751. Since the operator is required to empty
the thick waste fluid tank 129 every day, in general, at the time of starting the
analyzer, the thick waste fluid tank 129 is empty and the attention attraction thick
waste fluid height sensor 213 and the emergency stop thick waste fluid height sensor
212 stop detecting the liquid level. Therefore, only when the two sensors stop detecting
the liquid level, the control unit 131 determines in step S753 that the thick waste
fluid tank has no fault, and the control unit 131 determines in step S754 that operation
of the thick waste fluid tank is permitted.
[0101] When the attention attraction thick waste fluid height sensor 213 detects the liquid
level in step S751, the state of the emergency stop thick waste fluid height sensor
212 is confirmed in step S758. When the emergency stop thick waste fluid height sensor
212 stops detecting the liquid level, the control unit 131 determines in step S759
that the liquid level of the thick waste fluid tank reaches an attention attraction
level. Since the thick waste fluid tank 129 is not detected when the operator makes
the thick waste fluid tank 129 empty, the control unit 131 triggers a thick waste
fluid tank liquid level attention attraction alarm in step S760.
[0102] Fig. 18 is a diagram showing a thick waste fluid tank replacement alarm at the time
of starting the analyzer.
[0103] The control unit 131 causes the display unit 133 to display the screen shown in Fig.
18, and promotes the user to empty the tank. The control unit 131 disables the normal
operation in step S761, determines that the continuous use of the thick waste fluid
tank is not permitted, and continues the flow until the two sensors stop detecting
the liquid level.
[0104] When the emergency stop thick waste fluid height sensor 212 detects the liquid level
in step S758, the control unit 131 determines in step S762 that the liquid level of
the thick waste fluid tank 129 is the emergency stop level. Since the thick waste
fluid tank 129 is not detected when the operator makes the thick waste fluid tank
129 empty, the control unit 131 triggers the thick waste fluid tank liquid level emergency
stop level alarm in step S763. The control unit 131 causes the display unit 133 to
display the screen shown in Fig. 18, and promotes the user to empty the tank. The
control unit 131 disables the normal operation in step S764, determines that the continuous
use of the thick waste fluid tank is not permitted, and continues the flow until the
two sensors stop detecting the liquid level.
[0105] When the emergency stop thick waste fluid height sensor 212 detects the liquid level
in step S752, the emergency stop thick waste fluid height sensor 212 at a position
higher than that of the attention attraction thick waste fluid height sensor 213 detects
the liquid level. In this case, in step S755, the control unit 131 determines that
the sensors have a failure. In this case, in step S756, the control unit 131 triggers
the thick waste fluid tank failure detection alarm, and displays the thick waste fluid
tank failure detection alarm on the display unit 133. After displaying the screen
shown in Fig. 14, the control unit 131 emergency stops the automatic analyzer 100
in step S657. Until the emergency stop thick waste fluid height sensor 212 and the
attention attraction thick waste fluid height sensor 213 stop detecting the waste
fluid, the normal operation performed by the automatic analyzer 100 continues being
stopped.
[0106] Other configurations are the same as those according to the first embodiment.
[0107] The present embodiment configured as described above can achieve the same effects
as those of the first embodiment.
[0108] In addition, even after the power supplication stop state in which the timer unit
136 is stopped, a customer can perform an appropriate operation along a customer workflow.
<Third Embodiment>
[0109] The third embodiment according to the invention will be described with reference
to Figs. 19 and 20. In the drawings, the same members as those according to the first
embodiment are denoted by the same reference numerals, and descriptions thereof will
be omitted.
[0110] The present embodiment shows a waste fluid monitoring function in states (a maintenance
mode, a reagent registration mode, a measurement commencement mode, a measurement
end mode) other than a normal state in which acceptation of a new sample is permitted
all the time, in a workflow.
[0111] Fig. 19 is a flowchart showing process contents in operation of a thin waste fluid
tank in the states other than the normal state in which the acceptation of the new
sample is permitted all the time.
[0112] In the states other than the normal state in which the acceptation of the new sample
is permitted, the flow shown in Fig. 19 is performed at regular intervals all the
time.
[0113] In Fig. 19, first, it is determined whether the attention attraction thin waste fluid
height sensor 203 detects a liquid level (S801), and in a case where the determination
result is NO, it is determined whether the emergency stop thin waste fluid height
sensor 202 detects the liquid level (S802). In a case where the determination result
in step S802 is NO, it is determined that the thin waste fluid tank has no fault (step
S803), it is determined that the continuous use of the waste fluid tank is permitted
(step S804), and the process returns to step S801.
[0114] In addition, in a case where the determination result in step S802 is YES, it is
determined that the thin waste fluid tank has a failure (step S805), a thin waste
fluid tank failure detection alarm is triggered (step S806), and continuous operation
is disabled (step S807).
[0115] In addition, in a case where the determination result in step S801 is YES, it is
determined whether the emergency stop thin waste fluid height sensor 202 detects the
liquid level (step S808). In a case where the determination result in step S808 is
NO, it is determined whether a timer unit is activated and starts counting (step S809).
In a case where the determination result in step S809 is NO, the timer unit 136 related
to the thin waste fluid tank 128 starts counting (step S810), a thin waste fluid tank
timer activation alarm is triggered (step S811), and the process proceeds to step
S804.
[0116] In addition, in a case where the determination result in step S809 is YES, it is
determined whether counting performed by the timer unit 136 is performed within predetermined
set time (step S812). In a case where the determination result in step S812 is NO,
it is determined that the thin waste fluid tank is time out (step S813), a thin waste
fluid tank time-out alarm is triggered (step S814), and the continuous operation is
disabled (step S815). In addition, in a case where the determination result in step
S812 is YES, it is determined that the thin waste fluid tank has no fault (step S816),
and the process proceeds to step S804.
[0117] In addition, in a case where the determination result in step S808 is YES, a thin
waste fluid tank liquid level emergency stop level is determined (step 817), a thin
waste fluid tank emergency stop level alarm is triggered (step S818) , and the continuous
operation is disabled (step S819).
[0118] In the states other than the normal state in which the acceptation of the new sample
is permitted, steps S801 to S804 are repeated continuously until a position of the
attention attraction thin waste fluid height sensor 203 is reached in the same manner
as in the normal operation. When the cycle is repeated, the automatic analyzer 100
is gradually activated, so that waste fluid is discharged and the liquid level reaches
the position of the attention attraction thin waste fluid height sensor 203. Thus,
the process proceeds to step S808 which is a branch of step S801, and the timer unit
136 described above is activated. In order to attract attention of an operator when
the timer unit 136 is activated, the control unit 131 triggers the thin waste fluid
tank timer activation alarm shown in Fig. 6. When height of the waste fluid is at
a level of the attention attraction thin waste fluid height sensor 203, the operation
can be sufficiently and continually performed, and thus the automatic analyzer 100
is not stopped. When the normal operation is continued without discarding the waste
fluid in the thin waste fluid tank 128 even after the thin waste fluid tank timer
activation alarm is confirmed, the timer unit 136 continues counting to proceed the
timer. In step S812, the control unit 131 compares time of the timer unit 136 with
time in the preset timer time setting 207, and can continue the operation if the time
of the timer unit 136 is within the time in the timer time setting 207. However, when
the timer time setting 207 is passed, the control unit 131 determines in step S813
that the thin waste fluid tank is time out, and the control unit 131 triggers the
thin waste fluid tank time-out alarm in step S814. The control unit 131 causes the
display unit 133 to display the screen shown in Fig. 7, and promotes a user to empty
the tank. Thereafter, in any one of the maintenance mode, the reagent registration
mode, the measurement commencement mode, and the measurement end mode, the automatic
analyzer 100 is emergency stopped and transitions to an analyzer standby mode.
[0119] Even within the time in the timer time setting 207, when the emergency stop thin
waste fluid height sensor 202 indicating that a discharge amount of the waste fluid
is large and the tank is full detects the liquid level, the control unit 131 determines
in step S817 that the liquid level of the thin waste fluid tank 128 is an emergency
stop level, and the control unit 131 triggers a thin waste fluid tank liquid level
emergency stop level alarm in step S818. The control unit 131 displays the screen
shown in Fig. 8 on the display unit 133, and the automatic analyzer 100 is emergency
stopped in step S819. Even in any one of the maintenance mode, the reagent registration
mode, the measurement commencement mode, and the measurement end mode, the automatic
analyzer 100 is emergency stopped and transitions to the analyzer standby mode.
[0120] A process when two sensors of the thin waste fluid tank 128 have a failure is as
follows. That is, when the emergency stop thin waste fluid height sensor 202 detects
the liquid level in step S802, the emergency stop thin waste fluid height sensor 202
at a position higher than that of the attention attraction thin waste fluid height
sensor 203 detects the liquid level. In this case, in step S805, the control unit
131 determines that the sensors have a failure. In this case, in step S806, the control
unit 131 triggers the thin waste fluid tank failure detection alarm, and displays
the thin waste fluid tank failure detection alarm on the display unit 133. After displaying
the screen shown in Fig. 9, the control unit 131 emergency stops the automatic analyzer
100 in step S807. In this case, the measurement is also stopped in the test in which
the sample is already dispensed by the sample dispensing mechanism 106. Until the
emergency stop thin waste fluid height sensor 202 and the attention attraction thin
waste fluid height sensor 203 stop detecting the waste fluid, the automatic analyzer
100 continues stopping the dispensing acceptation of the new sample.
[0121] Fig. 20 is a flowchart showing process contents in operation of a thick waste fluid
tank in the states other than the normal state in which the acceptation of the new
sample is permitted all the time.
[0122] In the states other than the normal state in which the acceptation of a new sample
is permitted, the flow shown in Fig. 20 is performed at regular intervals all the
time.
[0123] In Fig. 20, first, it is determined whether the attention attraction thick waste
fluid height sensor 213 detects the liquid level (S851), and in a case where the determination
result is NO, it is determined whether the emergency stop thick waste fluid height
sensor 212 detects the liquid level (S852). In a case where the determination result
in step S602 is NO, it is determined that the thick waste fluid tank has no fault
(step S853), the normal operation is permitted (step S854), and the process returns
to step S851.
[0124] In addition, in a case where the determination result in step S852 is YES, it is
determined that the thick waste fluid tank has a failure (step S855), a thick waste
fluid tank failure detection alarm is triggered (step S856), and the continuous operation
is disabled (step S857).
[0125] In addition, in a case where the determination result in step S851 is YES, it is
determined whether the emergency stop thick waste fluid height sensor 212 detects
the liquid level (step S858). In a case where the determination result in step S858
is NO, a thick waste fluid tank liquid level attention attraction level is determined
(step S859), a thick waste fluid tank liquid level attention attraction alarm is triggered
(step S860), and the normal operation is disabled (step S861).
[0126] In addition, in a case where the determination result in step S858 is YES, a thick
waste fluid tank liquid level emergency stop level is determined (step S862), a thick
waste fluid tank liquid level emergency stop level alarm is triggered (step S863),
and the continuous operation is disabled (step S864) .
[0127] In the states other than the normal state in which the acceptation of the new sample
is permitted all the time, steps S851 to S854 are repeated continuously until a position
of the attention attraction thick waste fluid height sensor 213 is reached in the
same manner as in the normal operation. When the cycle is repeated, the automatic
analyzer 100 is gradually activated, so that the waste fluid is discharged and the
liquid level reaches the position of the attention attraction thick waste fluid height
sensor 213.
[0128] When the attention attraction thick waste fluid height sensor 213 detects the liquid
level in step S851, a state of the emergency stop thick waste fluid height sensor
212 is confirmed in step S858. When the emergency stop thick waste fluid height sensor
212 stops detecting the liquid level, the control unit 131 determines in step S859
that the liquid level of the thick waste fluid tank reaches an attention attraction
level. The control unit 131 causes the display unit 133 to display the screen shown
in Fig. 12, and promotes the user to empty the tank. Thereafter, in any one of the
maintenance mode, the reagent registration mode, the measurement commencement mode,
and the measurement end mode, the automatic analyzer 100 is emergency stopped and
transitions to the analyzer standby mode.
[0129] When the emergency stop thick waste fluid height sensor 212 detects the liquid level
in step S858, the control unit 131 determines in step S862 that the liquid level of
the thick waste fluid tank 129 is the emergency stop level. The control unit 131 causes
the display unit 133 to display the screen shown in Fig. 13, and promotes the user
to empty the tank. Thereafter, in any one of the maintenance mode, the reagent registration
mode, the measurement commencement mode, and the measurement end mode, the automatic
analyzer 100 is emergency stopped and transitions to the analyzer standby mode.
[0130] When the emergency stop thick waste fluid height sensor 212 detects the liquid level
in step S852, the emergency stop thick waste fluid height sensor 212 at a position
higher than that of the attention attraction thick waste fluid height sensor 213 detects
the liquid level. In this case, in step S855, the control unit 131 determines that
the sensors have a failure. In this case, in step S856, the control unit 131 triggers
the thick waste fluid tank failure detection alarm, and displays the thick waste fluid
tank failure detection alarm on the display unit 133. After displaying the screen
shown in Fig. 14, the control unit 131 emergency stops the automatic analyzer 100
in step S857. Until the emergency stop thick waste fluid height sensor 212 and the
attention attraction thick waste fluid height sensor 213 stop detecting the waste
fluid, the normal operation performed by the automatic analyzer 100 continues being
stopped.
[0131] Other configurations are the same as those according to the first embodiment.
[0132] The present embodiment configured as described above can achieve the same effects
as those of the first embodiment.
[0133] In addition, in states other than the normal state in which the acceptation of the
new sample is permitted all the time, which is different from the normal operation,
the customer can also perform an appropriate operation along the customer workflow.
<Appendix>
[0134] The invention is not limited to the embodiments described above, and includes various
modifications and combinations without departing from the gist of the invention. In
addition, the invention is not limited to the configuration including all the configurations
described in the above embodiments, and includes a configuration in which a part of
the configuration is deleted. Each of the configurations, functions, and the like
as described above may be implemented by designing a part or all of the configurations,
functions, and the like in, for example, an integrated circuit. In addition, each
of the above-mentioned configurations, functions, and the like may be implemented
by software through means of a processor interpreting and executing a program for
implementing respective functions.
References Sign List
[0135]
100: automatic analyzer
101: analysis unit
102: rack
103: rack transport line
104: reagent low temperature insulation unit
105: incubator (reaction disk)
106: sample dispensing mechanism (specimen dispensing mechanism)
107: reagent dispensing mechanism
108: reagent stirring mechanism
109: consumable item transport mechanism
110: B/F separation unit
111: detecting unit
112: reagent container
113: reagent disk cover
114: reaction container
115: reaction container placement part
116: dispensing tip
117: reaction container dispensing tip housing container
118: dispensing tip installation position
119: stirring mechanism
120: separation part
121: B/F separation probe
122: B/F separation probe cleaning unit
123: B/F separating stirring unit
124: transport unit
125: reaction solution aspiration nozzle
126: thin waste fluid outlet port
127: thick waste fluid outlet port
128: thin waste fluid tank
129: thick waste fluid tank
130: controller
131: control unit
132: input unit
133: display unit
134: monitor unit
135: storage unit
136: timer unit
201: thin waste fluid housing unit
202: emergency stop thin waste fluid height sensor
203: attention attraction thin waste fluid height sensor
204: setting screen
205: thick waste fluid setting
206: thin waste fluid setting
207: timer time setting
208: save button
211: thick waste fluid housing unit
212: emergency stop thin waste fluid height sensor
213: attention attraction thin waste fluid height sensor