[Technical Field]
[0002] The present invention relates to a manufacturing method of a lithium secondary battery,
and more specifically, to a manufacturing method of a lithium secondary battery that
improves wetting property of an electrolyte by removing air bubbles using a speaker
immediately after injecting an electrolyte.
[Background Technology of the Invention]
[0003] Recently, as the technology development and demand for mobile devices increase, the
demand for secondary batteries as an energy source is rapidly increasing, and among
such secondary batteries, a lot of research has been conducted on lithium secondary
batteries having high energy density and discharge voltage, which also have been commercialized
and widely used.
[0004] The lithium secondary battery has a structure in which a non-aqueous electrolyte
containing a lithium salt is impregnated with an electrode assembly in which a porous
separator is interposed between a positive electrode and a negative electrode on which
an active material is applied on an electrode current collector.
[0005] In general, the lithium secondary battery is assembled by manufacturing an electrode
assembly having a structure in which positive and negative electrodes are alternately
laminated and a separator is interposed between the positive and negative electrodes,
inserting the electrode assembly to a battery case made of a can or a pouch of a certain
size and shape, and then finally injecting the electrolyte. Here, the electrolyte
is permeated into the positive electrode, the negative electrode, and the separator
by capillary force. However, while the positive electrode, the negative electrode,
and the separator are all materials with high hydrophobicity due to the nature of
the material, the electrolyte is a hydrophilic material, so it takes a considerable
amount of time and a complicated processing conditions to increase the wetting property
of the electrolyte to the electrode and the separator.
[0006] In particular, in the case of a jelly-roll type electrode assembly, as the internal
structure of the battery case becomes complicated to increase the capacity and the
resistance of the battery, it takes a long time for the electrolyte to penetrate into
the j elly-roll type electrode assembly, and when air bubbles are formed inside, it
is difficult for the electrolyte to impregnate into the j elly-roll electrode assembly
even if a sufficient time has elapsed after the injection of the electrolyte, so there
needs to be a process of removing these air bubbles.
[0007] Meanwhile,
Korean Patent Publication No. 10-2015-0162916 discloses an electrolyte impregnating device including a holder for fixing a battery
cell, and a resonant vibration applying part for applying ultrasonic waves to the
holder in order to improve the wetting property of the electrolyte, and an attempt
was made to utilize the same ultrasonic waves when removing air bubbles. However,
a liquid medium is required for efficient transmission of ultrasonic waves, which
has a significantly increased processing complexity, and since energy is transferred
to the electrodes inside the battery during the process of application of ultrasonic
waves, there may be side effects such as deintercalation of some active materials
in the coated active material layer.
[0008] Therefore, there is a high need for a technology that can fundamentally solve these
problems.
[Description of the Invention]
[Technical Problem]
[0009] The present invention is directed to solve the problems of the prior art as described
above and the technical problems that have been requested from the past.
[0010] Specifically, the present invention is directed to provide a method for manufacturing
a lithium secondary battery that improves the wetting property of an electrolyte by
removing air bubbles present in the battery case.
[0011] Another object of the present invention is to reduce the waiting time for an electrolyte
impregnation by removing air bubbles inside the battery and improving the electrolyte
wetting, and to improve charging uniformity in the subsequent charging process by
uniformly impregnating the electrolyte.
[Technical Solution]
[0012] A manufacturing method of a lithium secondary battery according to an exemplary embodiment
of the present invention includes:
- (a) assembling a battery cell of accommodating an electrode assembly inside a battery
case, and injecting an electrolyte; and
- (b) pre-aging a battery cell of aging a battery cell into which an electrolyte is
injected, wherein
the pre-aging (b) includes:
(b-1) applying sound waves to assembled battery cell using a speaker; and (b-2) aging
a battery cell.
[0013] In an exemplary embodiment of the present invention, the speaker may be a directional
speaker.
[0014] In an exemplary embodiment of the present invention, (b-1) applying sound waves may
locally apply sound waves to a region where air bubbles are expected to form.
[0015] In an exemplary embodiment of the present invention, (b-1) applying sound waves may
apply sound waves while sweeping the frequency of the sound wave.
[0016] The manufacturing method of a lithium secondary battery according to an exemplary
embodiment of the present invention further includes (c) an activation charging of
charging a battery cell after the (b) pre-aging.
[0017] In an exemplary embodiment of the present invention, (b-1) applying sound waves may
apply sound waves in a state where the battery cell is sealed.
[0018] In an exemplary embodiment of the present invention, (b-1) applying sound waves may
apply sound waves in a state where the battery cell is not sealed.
[0019] In an exemplary embodiment of the present invention, in (b-1) applying sound waves,
the frequency of the sound wave of the directional speaker is 20Hz to 20000Hz.
[0020] In an exemplary embodiment of the present invention, in (b-1) applying sound waves,
the carrier wave of the directional speaker is an ultrasonic wave.
[0021] In an exemplary embodiment of the present invention, in (b-1) applying the sound
wave, the frequency of the carrier wave of the directional speaker is 20kHz to 100kHz.
[Advantageous Effects]
[0022] Since pre-aging for an electrolyte impregnation includes intensively applying sound
waves to a region where air bubbles are expected to form, well-removing the air bubbles,
the manufacturing method of a lithium secondary battery according to the present invention
is capable of improving electrolyte wetting property.
[0023] In addition, as a result of the improvement in the electrolyte wetting property due
to the removal of air bubbles, the time required for the pre-aging for electrolyte
impregnation can be shortened, and since the electrolyte is uniformly impregnated
into the electrode due to the removal of air bubbles, charging uniformity of the electrode
can be improved in the subsequent charging process.
[Brief Description of the Drawing]
[0024] FIG. 1 is a flowchart of a manufacturing method of a lithium secondary battery according
to an exemplary embodiment of the present invention.
[Best Mode for Carrying Out the invention]
[0025] The present invention may have various modifications and various examples, and thus
specific examples are illustrated in the drawings and described in detail in the description.
However, it should be understood that the present invention is not limited to specific
embodiments, and includes all modifications, equivalents or alternatives within the
spirit and technical scope of the present invention.
[0026] The terms "comprise" or "have", etc. are used herein to designate the presence of
characteristics, numbers, steps, actions, components or members described in the specification
or a combination thereof, and it should be understood that the possibility of the
presence or addition of one or more other characteristics, numbers, steps, actions,
components, members or a combination thereof is not excluded in advance.
[0027] FIG. 1 is a flowchart showing a flow of a manufacturing method of a lithium secondary
battery according to an exemplary embodiment of the present invention. Referring to
FIG. 1, a manufacturing method of a lithium secondary battery according to an exemplary
embodiment of the present invention includes: (a) assembling a battery cell by accommodating
an electrode assembly inside a battery case, and injecting an electrolyte; (b) pre-aging
by aging a battery cell injected with an electrolyte, wherein the pre-aging (b) includes:
(b-1) applying a sound wave to assembled battery cell using a speaker; and (b-2) aging
a battery cell.
[0028] In order to remove air bubbles present inside an assembled battery cell, the manufacturing
method of a lithium secondary battery of the present invention uses a speaker to locally
apply sound waves to a region where air bubbles are expected to form in the battery
cell after injecting an electrolyte. When sound waves are applied, air bubbles in
the electrode assembly or the electrolyte are removed by the vibrational energy of
the sound waves, thereby improving the wetting property of the electrolyte.
[0029] The manufacturing method of the lithium secondary battery of the present invention
can be applied to cylindrical lithium secondary batteries, prismatic lithium secondary
batteries, and pouch-type lithium secondary batteries, but particularly useful in
prismatic lithium secondary batteries or cylindrical lithium secondary batteries containing
a jelly-roll type electrode assembly in which non-uniformity of wetting property easily
occurs in the winding center part and the winding outer part.
[0030] A jelly roll-type electrode assembly according to an exemplary embodiment of the
present invention has a rolled shape in which electrodes and separators are alternately
stacked. The electrode may be a first electrode and a second electrode having a different
polarity from the first electrode. The first electrode may be a negative electrode,
and the second electrode may be a positive electrode. The separator may be interposed
between the first electrode and the second electrode.
[0031] The (a) assembling a battery cell accommodates an electrode assembly inside a battery
case, and injects an electrolyte. A battery case accommodating the electrode assembly
may be classified into a prismatic, a coin-type, a cylindrical, a pouch-type, and
the like, depending on the shape. The method of accommodating the electrode assembly
in the case slightly varies depending on the shape (specific details are obvious to
those skilled in the art, so they are not described in detail). Next, a process of
injecting an electrolyte into the battery case is performed.
[0032] After the injection of the electrolyte is completed, a (b) pre-aging of aging a battery
cell is performed so that the electrolyte is impregnated into the electrode assembly.
The pre-aging of the present invention includes (b-1) applying sound waves to a battery
cell using a speaker to remove air bubbles.
[0033] The (b-1) application of sound wave of the present invention may locally apply sound
waves to a region where air bubbles are expected to form. When sound waves are applied,
air bubbles are removed due to the vibration energy of the sound waves, but the vibration
energy of the sound waves also acts on an electrode active material layer, and may
cause deintercalation of some electrode active materials. Therefore, when sound waves
are locally applied to a region where air bubbles are expected to form, negative effects
of the sound waves on the electrode active material layer can be reduced.
[0034] It is preferable to select a directional speaker when selecting a speaker, which
is a means for applying sound waves, in order to locally apply sound waves to a region
where air bubbles are expected to form.
[0035] A directional speaker is a speaker having a strong directivity that radiates sound
waves in a desired direction. A general speaker spreads sound waves to all directions,
but a directional speaker transmits sound waves only in one direction instead of spreading
sound waves, so that sound waves can be transmitted only in a desired direction.
[0036] A directional speaker according to an exemplary embodiment of the present invention
is a device for reproducing an audio signal of an audible band from ultrasonic waves
above the audible band, and is a high-tech acoustic device by a synthesis of ultrasonic
waves and sound waves. The directional speaker of the present invention carries an
audio signal (sound wave) of an audible band on an ultrasonic band signal and radiates
it into the air, and the air recreates an audio signal within the ultrasonic angle
of beam spread and radiates the sound only to a specific area. Here, the signal in
the ultrasonic band is referred to as a carrier wave.
[0037] Since the directional speaker can intensively apply sound waves to a region where
air bubbles are expected to form, the effect of removing air bubbles is excellent.
[0038] Since air bubbles are conventionally present in the electrolyte or at the end of
the electrode assembly, the region to which sound waves are applied using the speaker
may be one or more selected among the upper surface of the battery, the lower surface
of the battery, and the side surface of the battery. Specifically, in the case of
a cylindrical or a prismatic battery, sound waves can be applied to the upper and
the lower surfaces of the battery, and in the case of a pouch-type battery, sound
waves can be applied to the edge part of the body, that is the "▭"-shaped part, of
the battery. In addition, in the case of a j elly-roll type electrode assembly, since
there is a high possibility that the electrolyte is not impregnated in the center
part rather than the outer part, sound waves may be applied to the center part of
the electrode assembly.
[0039] In one specific example, in the (b-1) applying sound waves, the frequency of the
sound wave of the directional speaker may be 20Hz to 20000Hz, preferably 30Hz to 15000Hz,
and more preferably 50Hz to 10000Hz.
[0040] Also, in the (b-1) applying sound waves, the carrier wave of the directional speaker
is ultrasonic waves, and the frequency of the carrier wave may be 20kHz to 100kHz,
preferably 20kHz to 60kHz.
[0041] In the (b-1) applying sound waves, the frequency of the sound wave of the directional
speaker may be constant, or may be in a form of being swept at a frequency within
a predetermined range. All objects have one or more natural frequency that vibrates
at a specific frequency, and when a vibration having the same frequency (resonant
frequency) as the specific natural frequency of the object is applied from the outside,
the amplitude of the object increases, so that when sound waves are applied, the frequency
of the sound wave is swept, thereby having an excellent effect of removing air bubbles.
[0042] The air bubbles inside the battery may exist in the electrolyte, even inside the
electrode assembly, and in the (b-1) applying sound waves, since the present invention
applies sound waves of various frequencies while sweeping the frequency, there is
an effect of removing air bubbles regardless of the size of the air bubbles as the
electrolyte or the electrode material resonates.
[0043] In applying the sound waves in the (b-1) applying sound waves, the time for applying
the sound wave once may be 10 seconds to 30 minutes, preferably 1 minute to 15 minutes.
In addition, the total number of times the sound waves are applied may be specifically
1 time to 10 times, 2 times to 9 times, or 3 times to 8 times. In addition, the time
interval from the application of sound waves to the next application of sound waves
may be 10 seconds to 10 minutes, preferably 15 seconds to 7 minutes, and more preferably
30 seconds to 5 minutes. Additionally, the total time of sound wave application may
be 2 minutes to 60 minutes, 3 minutes to 45 minutes, or 5 minutes to 30 minutes.
[0044] The (b-1) applying sound waves may apply sound waves in a state where the battery
cell is sealed, or may apply sound waves in a state where the battery cell is not
sealed.
[0045] The (b-2) aging of battery cell is leaving the battery cell under a constant temperature
condition for a predetermined time so that the electrolyte is impregnated into the
electrode assembly.
[0046] In one specific example, the (b-2) aging includes a process of aging the battery
cell at a room temperature of 18°C to 28°C or a high temperature of 40°C to 70°C.
[0047] When a pre-aging is performed at room temperature, it may be performed at a room
temperature condition of 18°C to 28°C, specifically 19°C to 27°C, more specifically
20°C to 26°C, and even more specifically 21°C to 25°C, but is not necessarily limited
thereto, and may be appropriately changed depending on the characteristics of the
battery to be designed.
[0048] When performing the pre-aging at a high temperature, it may be performed at a high
temperature condition of 40°C to 70°C, specifically 45°C to 65°C, more specifically
44°C to 56°C, and more specifically 50°C to 60°C, but is not necessarily limited thereto,
and may be appropriately changed depending on the characteristics of the battery to
be designed. In the case of pre-aging at a high temperature, there is an advantage
that the rate of impregnation of the electrolyte can be further increased.
[0049] The time required for the (b-2) aging may be specifically 3 hours to 60 hours, 6
hours to 48 hours, and 12 hours to 36 hours, and this may be appropriately adjusted
according to the materials of the positive electrode, the negative electrode, and
the electrolyte, the design capacity of the secondary battery, etc.
[0050] The manufacturing method of the lithium secondary battery of the present invention
includes (c) activation charging of activating by charging a battery cell after the
(b) pre-aging. The (c) activation charging is forming a SEI (Solid electrolyte interface,
hereinafter referred to as "SEI") film layer of the negative electrode by charging
the secondary battery, and it is a process of charging the assembled secondary battery
to a SOC level within a predetermined range of full charge capacity (SOC 100, SOC;
State Of Charge). Here, the SOC of the predetermined range may be SOC 20% to 80%,
and more preferably SOC 40% to 70%.
[0051] In the lithium secondary battery, when a primary charging step is performed, lithium
ions derived from a positive electrode active material contained in the positive electrode
move to the negative electrode, and since the lithium ions are highly reactive, they
react with the negative electrode to form compounds such as Li
2CO
3, LiO, LiOH, etc., and a SEI film is formed on the surface of the negative electrode
by these compounds.
[0052] The SEI film is an insulator formed when the amount of ion movement in the battery
increases, and when the SEI film is formed, it prevents the reaction between lithium
ions and other materials in the negative electrode during a subsequent charging of
the secondary battery, and it serves as a kind of ion tunnel to pass through lithium
ions only. After this SEI film is formed, lithium ions do not react with the negative
electrode or other materials, so the amount of lithium ions is reversibly maintained
and the charge and discharge of the secondary battery is reversibly maintained, thereby
improving the lifespan of the secondary battery. And since the battery is not easily
collapsed even when it is left at high temperature or when it is charged/discharged
repeatedly, the change in thickness of the battery is less likely to occur.
[0053] The primary charging may be performed under charging conditions according to conditions
known in the art. Specifically, the charging method may perform charging in a constant
current method until the charging end voltage is reached. Here, the charging rate
(crate) may be 0.01C to 2C, 0.1C to 1.5C, and 0.2C to 1C, but is not necessarily limited
thereto, and may be appropriately adjusted according to the material characteristics
of the positive electrode and the negative electrode.
[0054] In addition, the temperature condition of the primary charging may be carried out
at 18°C to 28°C, specifically 19°C to 27°C, and more specifically 20°C to 26°C.
[0055] In addition, the primary charging may perform charging while pressurizing the secondary
battery. Specifically, the primary charging may be performed while being loaded on
a jig formation device capable of pressurizing the secondary battery even during charging.
[0056] Here, the pressure for pressurizing the secondary battery may be 0.1kgf/cm
2 to 10kgf/cm
2, preferably 0.3kgf/cm
2 to 7.5kgf/cm
2, and more preferably 0.5kgf/cm
2 to 5kgf/cm
2.
[0057] The manufacturing method of a lithium secondary battery of the present invention
may further include (d) aging of aging the battery after the (c) activation charging.
The (d) aging is aging the secondary battery under various conditions in order to
accelerate the stabilization of the SEI film formed through the activation charging.
[0058] The (d) aging may go through a room temperature aging in which the secondary battery
is aged for a predetermined time under room temperature/normal pressure condition,
and depending on the purpose, high temperature aging may be performed instead of room
temperature aging, and both room temperature aging and high temperature aging may
be performed. The high temperature aging ages the battery in a high temperature environment,
and may accelerate the stabilization of the SEI film, and the high temperature aging
and the room temperature aging may be sequentially performed on an initially charged
battery.
[0059] In one specific example, the high temperature aging may be performed at a temperature
of 50°C to 100°C, preferably 50°C to 80°C. The high temperature aging may be performed
for 1 to 30 hours, preferably 2 to 24 hours. In the high temperature aging, the stabilization
of the SEI film is accelerated, so that the voltage drop due to a self-discharge of
a normal battery becomes low, thereby further improving the ability to distinguish
good batteries from low-voltage defective batteries.
[0060] In one specific example, the room temperature aging may be performed at a temperature
of 18°C to 28°C, specifically 19°C to 27°C, more specifically 20°C to 26°C, and even
more specifically 21°C to 25°C. The room temperature aging may be performed for 12
hours to 120 hours, or 18 hours to 72 hours.
[0061] Additionally, the manufacturing method of a lithium secondary battery of the present
invention may further include degassing of discharging the gas collected inside the
secondary battery to the outside. For this degassing, various degassing techniques
known at the time of filing the present invention may be adopted. Since this degassing
technique is widely known to those skilled in the art, a detailed description thereof
will be omitted.
[0062] In addition, the manufacturing method of a lithium secondary battery of the present
invention may further perform a full discharge and a full charge process of completely
discharging the secondary battery to near SOC 0 and then charging to 95% (SOC 95%)
or more of the design capacity of the discharged secondary battery. The full discharge
and the full charge process may be done by performing it once, or by repeating two
or more times.
[0063] In one specific example, the manufacturing method of a secondary battery of the present
invention may further perform an additional aging after the full discharge and the
full charge process. The additional aging is a process of stabilizing the secondary
battery, and may be specifically performed for 1 day to 21 days. In order to screen
low-voltage defective batteries in which voltage drop occurs to a range exceeding
the self-discharge of the battery, the additional aging may include a monitoring (OCV
tracking) process of measuring an open circuit voltage (OCV) of the battery at regular
time intervals.
[0064] Hereinafter, the present invention will be described in detail using exemplary embodiments
to aid the understanding of the present invention. However, the exemplary embodiments
according to the present invention may be modified in many different forms, and it
should not be construed that the scope of the present invention is limited to the
following exemplary embodiments. The exemplary embodiments of the present invention
are provided to more completely explain the present invention to those skilled in
the art.
Preparation Example: Preparation of lithium secondary battery
[0065] A slurry for a positive electrode mixture layer was prepared by weighing 95 parts
by weight of LiNi
0.8Co
0.1Mn
0.1O
2 as a positive electrode active material, 0.9 part by weight of Li
6Co
0.7Zn
0.3O
4 as a positive electrode additive, 1.6 parts by weight of PVdF as a binder, and 2.5
parts by weight of carbon black as a conductor and mixing them into a N-methylpyrrolidone
(NMP) solvent. A positive electrode having a positive electrode mixture layer (average
thickness: 130µm) was formed by applying the slurry for the mixture layer to an aluminum
foil, drying it, and then rolling it.
[0066] A slurry for a negative electrode mixture layer was prepared by mixing 85 parts by
weight of natural graphite as a carbon-based active material, 5 parts by weight of
SiO as a silicon-based active material, 6 parts by weight of carbon black as a conductor,
and 4 parts by weight of PVDF as a binder into a N-methylpyrrolidone (NMP) solvent.
A negative electrode having a negative electrode mixture layer (average thickness:
180µm) was formed by applying the slurry for the mixture layer to an aluminum foil,
drying it, and then rolling it.
[0067] A jelly-roll type electrode assembly was prepared by winding in a state in which
a separator (thickness: approx. 16µm) made of a porous polyethylene (PE) film is interposed
between each of the prepared positive electrodes and negative electrodes. After accommodating
the jelly-roll type electrode assembly into a battery case of a cylindrical can, the
assembly of the battery was completed by injecting an electrolyte into the battery
case. As the electrolyte, an electrolyte in which 1M LiF
6 is dissolved in an organic solvent in which ethereal carbonate (EC) and ethyl methyl
carbonate (EMC) are mixed in a composition of 3:7 (volumed ratio) was used.
Example 1
[0068] Ten lithium secondary batteries assembled according to the Preparation Example were
prepared, and sound waves were applied toward the side of the battery using a directional
speaker while rotating the battery 360°. The frequency of the applied sound wave was
20 to 1000Hz, the sound wave was applied while sweeping the frequency, and the intensity
of the sound wave was 110dB. The time required for applying sound waves once was 5
minutes, and the sound waves were applied a total of 2 times, and the time interval
between the sound wave applications was 1 minute.
[0069] Thereafter, the battery was aged by being left at a temperature of 23°C for 24 hours.
Example 2
[0070] Ten lithium secondary batteries assembled according to the Preparation Example were
prepared, and sound waves were applied toward the side of the battery using a directional
speaker while rotating the battery 360°. The frequency of the applied sound wave was
20 to 1000Hz, the sound wave was applied while sweeping the frequency, and the intensity
of the sound wave was 110dB. The time required for applying sound waves once was 5
minutes, and the sound waves were applied a total of 2 times, and the time interval
between the sound wave applications was 1 minute.
[0071] Thereafter, the battery was aged by being left at a temperature of 23°C for 24 hours.
Comparative Example
[0072] Ten lithium secondary batteries assembled according to the Preparation Example were
prepared, and were aged at a temperature of 23°C for 24 hours and 5 minutes.
Experimental Example: Confirmation of wetting property
[0073] The area of the separator impregnated with the electrolyte was measured by disassembling
the batteries of the Examples and the Comparative Example, and the average value was
shown in Table 1. The average value of each impregnation area in Example 2 and Comparative
Example 1 was expressed as a numerical value based on the average value of the area
measured in Example 1.
[Table 1]
|
Example 1 |
Example 2 |
Comparative Example |
Electrolyte impregnation area |
100% |
97% |
93% |
[0074] As such, the lithium secondary battery manufactured according to the exemplary embodiment
of the present invention includes a process of removing air bubbles using a speaker,
so that when the battery is aged for the same time as in the lithium secondary according
to the Comparative Example, it has an improved electrolyte wetting property.
[0075] Accordingly, the manufacturing method of the lithium secondary battery of the present
invention may be expected to shorten the time required for the pre-aging for electrolyte
impregnation.