TECHNICAL FIELD
[0001] The present disclosure relates to a mold, and more particularly, to a mold capable
of suppressing or preventing a defect of a slab and damage of the mold from occurring.
BACKGROUND ART
[0002] A slab is manufactured by injecting molten steel into a mold having a predetermined
inner shape and solidifying the molten steel in the mold. Here, a rectangular mold
manufactured by assembling a long side part and a short side part is generally used.
[0003] When the molten steel is supplied into the mold, a solidification shell is formed
from a surface of the molten steel in the mold, and a thickness of the solidification
shell gradually increases in a downward direction. Also, when the solidified shell
is formed as the molten steel is solidified in the mold, solidification shrinkage
occurs in the solidified shell. In particular, when the molten steel in a liquid phase
is converted into a solid phase at an upper portion of the mold, large shrinkage of
the solidified shell occurs. When the shrinkage of the solidified shell is not compensated
by the mold, an air layer or a gap is generated between the mold and the solidified
shell. When the gap is generated, a heat transfer performance between the mold and
the solidified shell or the molten steel is reduced to generate a solidification delay
phenomenon, thereby generating break out and damage in the slab.
[0004] In order to solve the above-described problems, the mold was inclined so that a width
thereof gradually decreases in the downward direction. That is, the shrinkage of the
solidified shell in a long side direction of the mold is compensated by installing
a pair of short side parts such that a spaced distance therebetween gradually decreases
in the downward direction, and the shrinkage of the solidified shell in a short side
direction of the mold is compensated by installing a pair of long side parts such
that a spaced distance therebetween gradually decreases in the downward direction.
However, even in this case, since the shrinkage of the solidified shell may not be
sufficiently compensated, the gap is still generated between the mold and the solidified
shell.
[0005] Also, in order to sufficiently compensate the solidification shrinkage at the upper
portion in the mold, an installation inclination of the short side part of the mold
further increases. In this case, however, since wear between the short side part of
the mold and a short side of the slab occurs at a lower portion in the mold, a lifespan
of the mold is reduced, and quality of the slab is reduced.
[0006] (Related art document)(Patent document 1) Korean Patent Publication No.
KR 10-2000-0008003
DISCLOSURE OF THE INVENTION
TECHNICAL PROBLEM
[0007] The present disclosure provides a mold capable of compensating shrinkage of a solidified
shell.
[0008] The present disclosure also provides a mold capable of improving a compensation rate
for shrinkage of a solidified shell.
[0009] The present disclosure also provides a mold capable of suppressing or preventing
an inner wall of a mold from being worn by a slab.
TECHNICAL SOLUTION
[0010] In accordance with an exemplary embodiment, a mold having an inner space to which
molten steel is injected includes a body having the inner space, and an inner surface
of the body, which heads toward the inner space, includes a first inclined surface
that is inclined to be gradually away from an outer surface opposite to the inner
surface in a downward direction and a second inclined surface that is disposed below
the first inclined surface and inclined to be gradually close to the outer surface
in the downward direction.
[0011] The first inclined surface may extend until a first point P
1 spaced by a first distance S
1 from an upper end Pu of the inner surface of the body, the second inclined surface
may extend until a lower end P
L of the inner surface of the body from a second point P
2 disposed below the first point P
1 and spaced by a second distance S
2 from the upper end Pu of the inner surface of the body, and each of the first distance
S
1 and the second distance S
2 may be less than a height Hi of the body.
[0012] The first distance S
1 may be approximately 15% or more and approximately 25% or less of the height Hi of
the body.
[0013] The first inclined surface may have an inclination that is changed based on a first
inflection point IP
1 between the upper end Pu of the inner surface of the body and the first point P
1, and in the first inclined surface, an angle between the outer surface and a lower
area of the first inflection point IP
1 may be less than that between the outer surface and an upper area of the first inflection
point IP
1.
[0014] The first inflection point IP
1 may be provided in plurality, and a plurality of first inflection points IP
1 may be disposed at different positions between the upper end Pu of the inner surface
of the body and the first point P
1.
[0015] The second distance S
2 may be approximately 40% or more and approximately 50% or less of the height Hi of
the body.
[0016] The second inclined surface may have an inclination that is changed based on a second
inflection point IP
2 between the second point P
2 and the lower end P
L of the inner surface of the body, and in the second inclined surface, an angle between
the outer surface and a lower area of the second inflection point IP
2 may be greater than that between the outer surface and an upper area of the second
inflection point IP
2.
[0017] The second inflection point IP
2 may be provided in plurality, and a plurality of second inflection points IP
2 may be disposed at different positions between the second point P
2 and the lower end P
L of the inner surface of the body.
[0018] An intermediate surface spaced by the same distance from the outer surface in a vertical
direction may be disposed between the first inclined surface and the second inclined
surface.
[0019] The body may include: a pair of long side members each extending in one direction
and facing each other in a direction crossing an extension direction thereof; and
a pair of short side members each extending to cross the long side member and facing
each other to seal a portion between the pair of long side members, and the first
and second inclined surfaces may be disposed on the inner surface of at least one
of the long side member and the short side member.
[0020] The pair of short side members may be inclined so that a spaced distance therebetween
gradually decreases in the downward direction, and a side surface of the short side
member, which contacts the long side member, may be gradually inclined toward a center
of a width direction of the short side member in the downward direction.
[0021] The body may include a protruding member formed on each of both ends of an extension
direction of the short side member to protrude toward the inner space, thereby forming
a chamfered surface at an edge of a slab to be cast.
[0022] The mold may further include a convex member that protrudes from the inner surface
of at least one of the long side member and the short side member and has a protruding
length from the inner surface to the inner space, which gradually decreases in the
downward direction.
[0023] A height of the convex member may be less than that of the body.
[0024] The convex member may extend until a third point P
3 spaced by a third distance S
3 from the upper end Pu of the inner surface of the body, and the third distance S
3 may be greater than the first distance S
1 and less than the second distance S
2.
[0025] The convex member may have an inclination by which the protruding length gradually
decreases in the downward direction, and the inclination may be changed based on a
third inflection point IP
3 between the upper end Pu of the body and the third point P
3. In the convex member, an angle between the outer surface and a lower area of the
third inflection point IP
3 may be greater than that between the outer surface and an upper area of the third
inflection point IP
3.
[0026] The third inflection point IP
3 may be provided in plurality, and a plurality of third inflection points IP
3 may be disposed at different positions between the upper end Pu of the inner surface
of the body and the third point P
3.
ADVANTAGEOUS EFFECTS
[0027] In accordance with the exemplary embodiments, the compensation rate for the shrinkage
of the solidified shell is improved. That is, the compensation rate for the shrinkage
in the long side direction and the short side direction of the solidified shell is
improved by the convex member and the inclined surface disposed on the inner surface
of the body. Particularly, the compensation rate for the shrinkage of the solidified
shell at the upper portion of the inner space of the mold is improved. Thus, the gap
occurring between the solidified shell and the inner surface of the mold caused by
the shrinkage of the solidified shell may be suppressed or prevented, and the solidification
delay phenomenon caused by the gap may be suppressed or prevented. Thus, the occurrence
of the breakout and the defect on the surface of the slab may be suppressed or prevented.
[0028] Also, the friction between the slab and the inner surface of the mold may be reduced
by the inclined surface disposed on the inner surface of the mold, and thus the lifespan
of the mold may be extended.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029]
FIG. 1 is a view illustrating a casting apparatus in accordance with exemplary embodiments.
FIG. 2 is a three-dimensional view illustrating a mold in accordance with an exemplary
embodiment, and FIG. 3 is an exploded perspective view illustrating the mold.
FIG. 4 is a front view viewed from 'A' side of FIG. 2 to explain an installation state
of a pair of short side parts.
FIG. 5 is a cross-sectional view viewed from the 'A' side, which is obtained by cutting
the short side part along line B-B'.
FIG. 6 is a front view in which a short side part of FIG. 2 is viewed from 'C' side.
FIG. 7 is a view illustrating the mold in accordance with an exemplary embodiment
to explain a solidified shell (refer to (a) of FIG. 7) formed at an upper portion
of the mold and a solidified shell (refer to (b) of FIG. 7) formed at a lower portion
of the mold.
- (a) of FIG. 8 is a three-dimensional view illustrating the short side part in accordance
with an exemplary embodiment.
- (b) of FIG. 8 is a front view when (a) of FIG. 8 is viewed from 'D' side.
- (c) of FIG. 8 is a cross-sectional view when (a) of FIG. 8 is cut along line E-E'
and viewed from 'F' side.
- (d) of FIG. 8 is a top view of each position ⓐ, ⓑ, and ⓒ in a vertical direction (Z-axis
direction) of (c) of FIG. 8.
FIG. 9 is a view for explaining an extension length of an inner surface of the short
side part in accordance with an exemplary embodiment.
FIGS. 10 and 11 are views illustrating the short side part of the mold in accordance
with first and second modified examples of an exemplary embodiment.
FIG. 12 is a view illustrating a short side part of a mold in accordance with a third
modified example of an exemplary embodiment.
FIGS. 13 to 15 are views illustrating a short side part of a mold in accordance with
fourth to sixth modified examples of an exemplary embodiment.
FIG. 16 is a three-dimensional view illustrating the mold in accordance with another
exemplary embodiment, and FIG. 17 is an exploded perspective view of the mold.
FIG. 18 is a three-dimensional view illustrating the mold in accordance with yet another
exemplary embodiment.
FIG. 19 is a three-dimensional view illustrating a short side part of the mold in
accordance with yet another exemplary embodiment.
MODE FOR CARRYING OUT THE INVENTION
[0030] Hereinafter, exemplary embodiments will be described in more detail with reference
to the accompanying drawings. The present invention may, however, be embodied in different
forms and should not be construed as limited to the embodiments set forth herein.
Rather, these embodiments are provided so that this disclosure will be thorough and
complete, and will fully convey the scope of the present invention to those skilled
in the art. In the figures, the dimensions of layers and regions are exaggerated for
clarity of illustration. Like reference numerals refer to like elements throughout.
[0031] FIG. 1 is a view illustrating a casting apparatus in accordance with exemplary embodiments.
[0032] Referring to FIG. 1, a casting apparatus includes a tundish 20 that receives molten
steel from a ladle 10 and stores the molten steel, a mold 3000 that receives the molten
steel from the tundish 20 and initially solidifies the molten steel into a predetermined
shape, and a nozzle(22) that supplies the molten steel of the tundish 20 to the mold
3000.
[0033] Also, the casting apparatus includes a cooling unit 40 disposed below the mold 3000
and spraying cooling water to an unsolidified slab 1 drawn from the mold 3000 to completely
solidify the slab1. Here, the cooling unit 40 includes a plurality of segments 41.
Also, each of the plurality of segments 41 may include a plurality of rolls that are
rotatable by movement force of the slab 1 and nozzles disposed between the plurality
of rolls to spray cooling water to the slab 1.
[0034] Hereinafter, a mold in accordance with an exemplary embodiment will be described
with reference to FIGS. 2 to 7.
[0035] FIG. 2 is a three-dimensional view illustrating the mold in accordance with an exemplary
embodiment, and FIG. 3 is an exploded perspective view illustrating the mold. FIG.
4 is a front view viewed from 'A' side of FIG. 2 to explain an installation state
of a pair of short side parts. FIG. 5 is a cross-sectional view viewed from the 'A'
side, which is obtained by cutting the short side part along line B-B'. FIG. 6 is
a front view in which the short side part of FIG. 2 is viewed from 'C' side. FIG.
7 is a view illustrating the mold in accordance with an exemplary embodiment to explain
a solidified shell (refer to (a) of FIG. 7) formed at an upper portion of the mold
and a solidified shell (refer to (b) of FIG. 7) formed at a lower portion of the mold.
[0036] Here, FIG. 5 illustrates a state in which the short side part stands perpendicularly
to the ground for a detailed description on an inner surface of the short side part.
[0037] Referring to FIGS. 2 and 3, the mold 3000 includes a body 3100 having an inner space
IS and having an inner surface if including a first inclined surface sf
1 that is gradually inclined to be away from an outer surface of in an downward direction
and a second inclined surface sf
2 that is disposed below the first inclined surface sf
1 and gradually inclined to be close to the outer surface of in an downward direction.
[0038] Also, the mold 3000 includes a convex member 3122 protruding from the inner surface
if of the body 3100 to the inner space IS and has a protruding length P
L (refer to FIG. 5) from the inner surface if of the body 3100 to the inner space IS,
which gradually decreases in the downward direction.
[0039] As illustrated in FIGS. 2 and 3, the body 3100 includes a pair of long side members
3111 (hereinafter, referred to as first and second long side members 3111) each extending
in one direction (X-axis direction) and spaced apart from each other in a direction
(Y-axis direction) crossing the extension direction and a pair of short side members
3121 (hereinafter, referred to as first and second short side members 3121) each extending
in a direction (Y-axis direction) crossing or perpendicular to the extension direction
(X-axis direction) of the long side member 3111 and spaced apart from each other in
the extension direction of the long side member 3111.
[0040] The convex member 3122 is disposed on the inner surface if of the body 3100. As illustrated
in FIGS. 2 and 3, the convex member 3122 may be disposed on an inner surface of the
short side member 3121. Hereinafter, a configuration including the short side member
3121 and the convex member 3122 disposed on the short side member 3121 is defined
as a short side part 3120. In this case, the mold 3000 may include the first and second
long side members 3111 and the first and second short side members 3120 including
the convex member 3122.
[0041] As the first and second long side members 3111 and the first and second short side
members 3121, which are described above, are connected or coupled to each other, the
body 3100 having the inner space IS is provided. For example, based on the Y-axis
direction, one end of each of the first and second short side members 3121 is connected
to an inner surface of the first long side member 3111, and the other end is connected
to an inner surface of the second long side member 3111. Also, the first short side
member 3121 and the second short side member 3121 are spaced apart from each other
in the X-axis direction. Here, a spaced distance between the first short side member
3121 and the second short side member 3121 is greater than that between the first
long side member 3111 and the second long side member 3111. Thus, the body 3100 having
the inner space IS having a rectangular shape is provided. More specifically, the
body 3100 having the inner space IS having the rectangular shape in which a length
in the X-axis direction is greater than a length in the Y-axis direction is provided.
[0042] Hereinafter, the extension direction of each of the long side member 3111 and the
short side member 3121 is defined as a width direction. Accordingly, a length in the
extension direction of each of the long side member 3111 and the short side member
3121 may be defined as a 'width'. Thus, a width of the long side member 3111 is a
length in the X-axis direction, and a width of the short side member 3121 is a length
in the Y-axis direction. Also, in a horizontal direction of each of the long side
member 3111 and the short side member 3121, a length in a direction crossing the width
direction is defined as a 'thickness'. Thus, a thickness of the long side member 3111
is a length in the Y-axis direction, and a thickness of the short side member 3121
is a length in the X-axis direction.
[0043] As illustrated in FIGS. 2 and 4, when the first short side member 3121 and the second
short side member 3121 are installed to face each other, the first and second short
side members 3121 are inclined so that a spaced distance SL therebetween gradually
decreases in the downward direction. More specifically, the first and second short
side members 3121 are installed to be inclined so that the spaced distance SL between
at least second inclined surfaces sf
2 among the inner surfaces if of the first and second short side members 3121 gradually
decreases in the downward direction. Accordingly, a length in a long side direction
of the inner space IS of the mold 3000 gradually decreases in the downward direction.
The above-described feature in which the spaced distance SL between the first and
second short side members 3121 gradually decreases in the downward direction is provided
for compensating shrinkage in a long side direction of a solidified shell C. More
specifically, the above-described feature is provided for compensating shrinkage occurring
when a solidified shell (hereinafter, referred to as a long side solidified shell
LC (refer to FIG. 7)) formed as a molten steel M is solidified along the first and
second long side members 3111 is contracted in the extension direction of the first
and second long side members 3111.
[0044] Also, as illustrated in FIG. 6, an extension length, i.e., a width SW, of each of
the first and second short side members 3121 decreases in the downward direction.
In other words, the extension length SW of each of the first and second short side
members 3121 in the Y-axis direction that is a short side direction of the mold 3000
gradually decreases in the downward direction. Thus, both side surfaces corresponding
to one end and the other end of each of the first and second short side members 3121
are inclined in the Y-axis direction.
[0045] That is, the side surfaces of each of the first and second short side members 3121
are inclined to be gradually close to a center of the width direction in the downward
direction. Also, the first and second long side members 3111 are connected to the
side surfaces of each of the first and second short side members 3121. Thus, a spaced
distance between the first and second long side members 3111 gradually decreases in
the downward direction.
[0046] The above-described feature in which the distance between the pair of long side members
3111 contacting the short side member 3121 gradually decreases in the downward direction
by forming the side surface of the short side member 3121 to be inclined is provided
for compensating shrinkage in a short side direction of the solidified shell C. That
is, the above-described feature is provided for compensating shrinkage occurring when
a solidified shell (hereinafter, referred to as a short side solidified shell SC (refer
to FIG. 7)) formed as the molten steel M is solidified along the first and second
long side members 3121 is contracted in the extension direction of the first and second
long side members 3121.
[0047] Hereinafter, the inner surface of the body of the mold in accordance with an exemplary
embodiment will be described with reference to FIGS. 3 to 6.
[0048] The inner surface of the body 3100 includes the above-described first and second
inclined surfaces sf
1 and sf
2. Here, as illustrated in FIGS. 3 to 6, among the long side member 3111 and the short
side member 3121 of the body 3100, the inner surface if of the short side member 3121
includes the first and second inclined surfaces sf1 and sf
2. Here, since the first and second short side members 3121 have the same shape, all
of the first and second short side members 3121 will be referred to as the short side
member 3121 .
[0049] As described above, the body 3100 includes the long side member 3111 and the short
side member 3121. Accordingly, the inner surface if of the body 3100 represents the
inner surfaces of the long side member 3111 and the short side member 3121. Thus,
the inner surface if of the body 3100 and the inner surface if of each of the long
side member and the short side member will be described with the same reference numeral
'if'. Also, an outer surface of the body and an outer surface of each of the long
side member and the short side member will be described with the same reference numeral
'of'. Also, since the mold 3000 includes the body 3100, the inner and outer surfaces
of each of the short side member 3121 and the long side member 3111 may represent
the inner and outer surfaces of the mold 3000.
[0050] The short side member 3121 is provided so that the inner surface if heading toward
the inner space of the mold 3000 includes an inclined surface. That is, the inner
surface if of the mold 3000 includes an inclined surface, and the inclined surface
includes the first inclined surface sf
1 inclined to be gradually away from the outer surface of in the downward direction
and the second inclined surface sf
2 inclined to be gradually close to the outer surface of in the downward direction
as illustrated in FIGS. 4 and 5. Also, the inner surface if may include an intermediate
surface cf disposed between the first inclined surface sf
1 and the second inclined surface sf
2. That is, the inner surface if of the short side member 3121 includes the first inclined
surface sfi, the intermediate surface cf, and the second inclined surface sf
2, and the first inclined surface sfi, the intermediate surface cf, and the second
inclined surface sf
2 are sequentially and consecutively arranged.
[0051] Referring to FIGS. 4 and 5, the first inclined surface sfi, the intermediate surface
cf, and the second inclined surface sf
2 have different inclinations. That is, the inner surface if of the short side member
3121 may have a multi-step inclination, more particularly a three-step inclination.
[0052] In the inner surface if of the short side member 3121, a connection point between
the first inclined surface sf
1 and the intermediate surface cf is a point at which the inclination begins to change,
and a connection point between the intermediate surface cf and the second inclined
surface sf
2 is a point at which the inclination begins to change. Thus, hereinafter, for convenience
of explanation, the point between the first inclined surface sf
1 and the intermediate surface cf is referred to as a first point P
1, and the point between the intermediate surface cf and the second inclined surface
sf
2 is referred to as a second point P
2. Also, a length from an upper end Pu to a lower end P
L of the short side member 3121 is referred to as a height Hi of the short side member
3121.
[0053] The first inclined surface sf1 that is an inclined surface formed on an upper portion
of the inner surface if of the body 3100 extends by a predetermined length from the
upper end P
U of the inner surface if of the short side member 3121 in the downward direction.
Here, as described above, the first inclined surface sf1 is inclined or slanted to
be gradually away from the outer surface of in the downward direction. In other words,
the first inclined surface sf
1 is inclined to be gradually close to a center of the inner space IS of the mold 3000
in the downward direction. Thus, in the short side members 3121, a portion in which
the first inclined surface sf
1 is disposed may have a shape having a thickness that gradually increases in the downward
direction.
[0054] Referring to FIG. 5, the first inclined surface sf
1 extends from the upper end Pu of the short side member 3121 to the first point P
1. Here, the first inclined surface sf1 may have a constant inclination from the upper
end Pu of the short side member 3121 to the first point P
1. That is, the first inclined surface sf
1 may have a constant inclination without change of the inclination or without an inflection
point.
[0055] The first point P
1 may be a point spaced by a first distance S1 from the upper end P
U of the short side member 3121 in the downward direction. Thus, the first inclined
surface sf
1 extends from the upper end Pu of the short side member 3121 to the first point P
1 spaced by the first distance S
1 in the downward direction. The first distance S
1 may be 15% or more and 25% or less of the height H
1 of the short side member 3121. Thus, the first point P
1 may be a point spaced by a length of 15% or more and 25% or less of the height Hi
of the short side member 3121 from the upper end Pu of the short side member 3121
in the downward direction. Thus, the first inclined surface sf1 extends so that the
spaced distance S
1 from the upper end Pu of the short side member 3121 to the first point P
1 is 15% or more and 25% or less of the height Hi of the short side member 3121.
[0056] The second inclined surface sf
2 that is an inclined surface disposed on a lower portion of the inner surface if is
disposed below the first inclined surface sf
1. Here, as described above, the second inclined surface sf
2 is inclined to be gradually close to the outer surface of in the downward direction.
Thus, in the short side members 3121, a portion in which the second inclined surface
sf
2 is disposed may have a shape having a thickness that gradually decreases in the downward
direction.
[0057] As illustrated in FIG. 5, the second inclined surface sf
2 extends from the second point P
2 below the first point P
1 to the lower end P
L of the short side member 3121. Here, the second inclined surface sf
2 may have a constant inclination from the second point P
2 to the lower end P
L of the short side member 3121. That is, the second inclined surface sf
1 may have a constant inclination without change of the inclination or without an inflection
point.
[0058] The second point P
2 may be a point spaced by a second distance S
2 that is greater than the first distance S
1 from the upper end Pu of the short side member 3121 in the downward direction. Thus,
the second inclined surface sf
2 extends from the second point P
2 spaced by the second distance S
2 from the upper end Pu of the short side member 3121 in the downward direction to
the upper end Pu of the short side member 3121. The second distance S
2 may be greater than 40% and equal to or less than 50% of the height H1 of the short
side member 3121. Thus, the second inclined surface sf
2 extends from the second point P
2 spaced by the second distance S
2 that is greater than 40% and equal to or less than 50% of the height Hi of the short
side member 3121 in the downward direction from the upper end Pu of the short side
member 3121 to the lower end P
L of the short side member 3121.
[0059] The intermediate surface cf that is a surface disposed between the first inclined
surface sf1 and the second inclined surface sf
2 is spaced by the same distance from the outer surface of in a vertical direction.
Thus, in the short side member 3121, a portion in which the intermediate surface cf
is disposed may have a shape having a thickness that is constant or not changed in
the vertical direction.
[0060] The intermediate surface cf extends from the first point P1 to the second point P2.
In other words, the intermediate surface cf extends from a point (first point P1)
spaced apart by the first distance S
1 from the upper end Pu of the short side member 3121 in the downward direction to
a point (second point P
2) spaced by the second distance S2 from the same. When the short side member 3121
is disposed perpendicularly to the ground as illustrated in FIG. 5, the intermediate
surface cf is not inclined, i.e., perpendicular to the ground.
[0061] As described above, the first inclined surface sf1 that is an upper inner surface
of the short side member 3121 is inclined to be gradually away from the outer surface
of in the downward direction. This is to additionally compensate the shrinkage in
the long side direction of the solidified shell C at the upper portion in the mold
3000, at which solidification shrinkage occurs relatively large. That is, when the
first and second short side members 3121 are installed to face each other, the first
and second short side members 3121 are inclined so that the spaced distance therebetween
gradually decreases in the downward direction as described above to compensate the
solidification shrinkage in the long side direction. Here, the solidification shrinkage
in the long side direction may be additionally compensated by providing the first
inclined surface sf
1 on the inner surface (if) of the short side member 3121. This is because, in a decrease
rate in which the length of the inner space IS of the mold 3000 in the long side direction
gradually decreases in the downward direction, a decrease rate caused by the first
inclined surface sf
1 is further added to a decrease rate generated by installing the short side member
3121 to be inclined.
[0062] Thus, when the first inclined surface sf
1 is disposed on the short side member 3121, the decrease rate in which the length
of the inner space IS of the mold 3000 in the long side direction (X-axis direction)
gradually decreases in the downward direction is greater than that when the first
inclined surface sf
1 is not disposed on the short side member 3121. Thus, a compensation rate of solidification
shrinkage of the mold 3000 in the long side direction when the first inclined surface
sf
1 is disposed on the short side member 3121 is improved than that when the first inclined
surface sf
1 is not disposed on the short side member 3121. Particularly, the compensation rate
at the upper portion in the mold 3000 at which the solidification shrinkage occurs
largely is improved. As a result, a gap occurring between the long side solidified
shell LC (refer to FIG. 7) and the short side member 3121 may be suppressed or prevented,
and occurrence of a surface crack and break out caused by the shrinkage of the solidified
shell LC may be suppressed or prevented.
[0063] Also, the second inclined surface sf
2 is inclined to be gradually close to the outer surface of in the downward direction.
This is to suppress the friction between the inner surface of the short side member
3121 and the cast steel 1 formed by solidifying the molten steel in the lower part
of the mold 3000. That is, the first and second short side members 3121 are inclined
so that the distance therebetween decreases in the downward direction in order to
compensate the solidification shrinkage in the long side direction. Thus, the spaced
distance between the first short side member 3121 and the second short side member
3121 at the lower portion in the mold 3000 may remarkably decrease to cause friction
between the slab 1 and the short side member 3121 when the slab 1 is drawn from the
mold 3000 in the downward direction. However, the friction between the slab 1 and
the short side member 3121 may be suppressed or prevented by forming the second inclined
surface sf
2 on the short side member 3121.
[0064] As illustrated in FIGS. 4 and 5, this is because the spaced distance between the
center of the inner space IS of the mold 3000 and the second inclined surface sf
2 may increase when the second inclined surface sf
2 is gradually close to the outer surface in the downward direction in comparison with
when the second inclined surface sf
2 is not gradually close to the outer surface in the downward direction to reduce close
contact force between the slab 1 and the short side member 3121. Also, as the friction
force between the slab 1 and the short side member 3121 is reduced, wear of the short
side member 3121 may be reduced to extend a lifespan of the short side member 3121,
i.e., the mold 3000.
[0065] In the inner space IS of the mold 3000, an amount of shrinkage of the solidified
shell is greatest at the upper portion, and the amount of shrinkage gradually decreases
in the downward direction. Also, a position at which the intermediate surface cf is
disposed is a central portion of the mold 3000, and an amount of shrinkage of the
central portion is smaller than that of the upper portion and greater than that of
the lower portion. Thus, the amount of shrinkage of the central portion is necessary
to be compensated.
[0066] However, when the second inclined surface sf
2 is continuously formed from the first point P
1 without the intermediate surface cf, a decrease rate in which a length in the long
side direction gradually decreases in the downward direction may be reduced in the
central portion of the inner space of the mold 3000. Thus, solidification shrinkage
at the central portion of the inner space IS of the mold 3000 may not be sufficiently
compensated.
[0067] Also, when the first inclined surface sf
1 extends until the second point P
2, the solidification shrinkage at the central portion of the inner space IS of the
mold 3000 may be excessively compensated in comparison with an amount of shrinkage
of the solidified shell.
[0068] Thus, the intermediate surface cf without change of the spaced distance with the
outer surface of or without change of the inclination may be preferably provided between
the first inclined surface sf
1 and the second inclined surface sf
2.
[0069] The convex member 3122 is disposed on the inner surface if of the body 3100. That
is, the convex member 3122 protrudes from the inner surface if of the body 3100 to
the inner space IS. Here, as illustrated in FIGS. 2, 3, and 6, the convex member 3122
may be disposed on the inner surface if of the short side member 3121.
[0070] Hereinafter, the short side part including the short side member and the convex member
will be described with reference to FIGS. 2, 3,
(a) of FIG. 8 is a three-dimensional view of the short side part in accordance with
an exemplary embodiment. (b) of FIG. 8 is a front view when (a) of FIG. 8 is viewed
from 'D' side. (c) of FIG. 8 is a cross-sectional view when (a) of FIG. 8 is cut along
line E-E' and viewed from 'F' side. (d) of FIG. 8 is a top view of each position ⓐ,
ⓑ, and ⓒ in a vertical direction (Z-axis direction) of (c) of FIG. 8.
[0071] FIG. 9 is a view for explaining an extension length of the inner surface of the short
side part in accordance with an exemplary embodiment.
[0072] Referring to FIGS 2 and 3 and (a) of FIG. 8, the convex member 3122 is disposed on
the inner surface if of the short side member 3121. That is, the convex member 3122
protrudes from the inner surface if of the short side member 3121 to the inner space
IS of the mold 3000.
[0073] The convex member 3122 extends in the extension direction of the short side member
3121, that is, in the width direction (Y-axis direction). Here, the convex member
3122 has a shape in which the protruding length P
L gradually increases in a direction from both ends to a center of the extending direction.
In other words, the convex member 3122 may have a shape in which the protruding length
P
L gradually decreases in a direction from the center to the both ends in the width
direction. Thus, in the width direction of the convex member 3122, a position having
the maximum protruding length P
L may be the center of the convex member 3122 in the width direction. Here, the center
of the convex member 3122 in the width direction may correspond to the center of the
short side member 3121 in the width direction.
[0074] Also, the convex member 3122 may have a shape in which the protruding length P
L in the width direction is constant or the same.
[0075] As illustrated in (a) and (b) of FIG. 8, the convex member 3122 has a width PW less
than the width SW of the short side member 3121. Thus, as illustrated in (b) of FIG.
8, the inner surface if of the short side member 3121 is exposed to an outer side
of the width direction of the convex member 3122. Also, the convex member 3122 may
have the width PW that is constant in the vertical direction as illustrated in (b)
and (d) of FIG. 8. Thus, as illustrated in (b) of FIG. 8, a line (hereinafter, referred
to as a boundary line DL) connecting an uppermost end and a lowermost end of the convex
member 3122 may be a straight line without curvature.
[0076] The convex member 3122 extends downward from the upper end Pu of the inner surface
if of the short side member 3121, and here, the protruding length P
L gradually decreases in the downward direction as illustrated in (c) and (d) of FIG.
8. That is, in the convex member 3122, the protruding length P
L of the upper portion is less than that of the lower portion. Also, as illustrated
in (c) of FIG. 8, the convex member 3122 may have a constant decrease inclination
in which the protruding length P
L of the convex member 3122 gradually decreases in the downward direction.
[0077] An extension length of the convex member 3122 in the vertical direction is less than
the height Hi of the short side member 3121. That is, the convex member 3122 extends
from the upper end Pu to one point (hereinafter, referred to as a third point P
3) of the short side member 3121. Here, a distance (hereinafter, referred to as a third
distance S
3) between the upper end Pu to the third point of the short side member 3121 is greater
than the first distance S
1 and less than the second distance S
2. More specifically, the third distance S
3 may be 30% or more and 40% or less of the height H1 of the short side member 3121.
Thus, the third point P
3 may be a point spaced by a length of 30% or more and 40% or less of the height Hi
of the short side member 3121 from the upper end Pu of the short side member 3121
in the downward direction. That is, the convex member 3122 extends so that the spaced
distance S
3 between the upper end P
U and the third point P
3 of the short side member 3121 is 30% or more and 40% or less of the height Hi of
the short side member 3121.
[0078] As described above, since the convex member 3122 is formed on the inner surface if
of the short side member 3121 to protrude or be convex toward the inner space of the
mold 3000, an extension length of the inner surface of the short side part 3120 increases
more than that of the related art. Here, the inner surface of the short side part
3120 refers to a surface including the other surface that is opposite to one surface
of the convex member 3122 connected to the short side member 3121 and the inner surface
if of the short side member 3121 disposed at an outer side of the width direction
of the convex member 3122. Also, as illustrated in (a) of FIG. 9, an extension length
SIL of the inner surface if of the short side part 3120 represents a length of a path
from one end E
1 that is one of both ends of the inner surface of the short side part 3120 in the
Y-axis direction to the other end E
2.
[0079] The inner surface of the short side part 3120 has a shape of a curve bent at least
one time instead of a straight line. Also, a length (refer to (a) of FIG. 9) of a
path from the one end to the other end of the curve is greater than that (refer to
(b) of FIG. 9) of a path from one end to the other end of the straight line. Thus,
since the extension length SIL of the inner surface of the short side part 3120 has
a path from the one end E
1 to the other end E
2 of the inner surface, which increases as the protruding length P
L of the convex member 3122 increases, the extension length SIL of the inner surface
of the short side part 3120 increases. Also, the protruding length P
L of the convex member 3122 gradually decreases in the downward direction. Thus, the
extension length of the inner surface of the short side part 3120 gradually decreases
in the downward direction.
[0080] The width of the short side member 3121 gradually decreases in the downward direction.
Thus, a length of a short side direction of the inner space of the mold 3000 gradually
decreases in the downward direction. Here, a decrease rate in which the length of
the inner space IS of the mold 3000 in the short side direction gradually decreases
in the downward direction is greater when the convex member 3122 is provided on the
short side member 3121 than when the convex member 3122 is not provided on the short
side member 3121. This is because, in the decrease rate in which the length of the
inner space IS of the mold 3000 in the short side direction gradually decreases in
the downward direction, a decrease rate caused by the convex member 3122 is further
added to a decrease rate generated by reducing the width of the short side member
3121.
[0081] Thus, the mold 3000 may additionally compensate solidification shrinkage in the short
side direction through the convex member 3122. That is, as the convex member 3122
is installed on the short side member 3121, the solidification shrinkage in the short
side direction may be additionally compensated. Thus, a compensation rate of the solidification
shrinkage in the short side direction of the mold 3000 is improved. Accordingly, a
gap occurring between the short side solidified shell SC and the long side member
3111 may be suppressed or prevented, and occurrence of a surface crack and break out
caused by the shrinkage of the solidified shell may be suppressed or prevented.
[0082] FIGS. 10 and 11 are views illustrating the short side part of the mold in accordance
with a first modified example and a second modified example of an exemplary embodiment.
FIG. 12 is a view illustrating a short side part of a mold in accordance with a third
modified example of an exemplary embodiment.
[0083] In the above-described exemplary embodiment, the first inclined surface sf
1 has the constant inclination until the first point P
1, i.e., a constant inclination degree. However, the exemplary embodiment is not limited
thereto. As illustrated in the first modified example of FIG. 10, the first inclined
surface sf
1 may have a multi-step inclination. That is, the first inclined surface sf
1 may be inclined to be gradually away from the outer surface of in the downward direction,
and the inclination may be changed at least one time. In other words, the first inclined
surface sf
1 may have the inclination that is changed based on one point (first inflection point
IP
1) between the upper end Pu of the short side member 3121 and the first point P
1. Here, an inclination of an upper area of the first inclined surface sf
1 is less than that of a lower area of the first inclined surface sf
1 based on the first inflection point IP
1. As described above, when one first inflection point IP
1 is provided between the upper end Pu of the short side member 3121 and the first
point P
1, the first inclined surface sf
1 may have a two-step inclination. However, the exemplary embodiment is not limited
to the two-step inclination of the first inclined surface sf
1. For example, the first inclined surface sf
1 may have a three or more-step inclination. To this end, two or more first inflection
points IP
1 may be provided.
[0084] Also, in the above-described exemplary embodiment, the second inclined surface sf
2 has a constant inclination or a constant inclination degree from the second point
P
2 to the lower end of the short side member 3121. However, the exemplary embodiment
is not limited thereto. As illustrated in second modified example of FIG. 11, the
second inclined surface sf
2 may have a multi-step inclination. That is, the second inclined surface sf
2 may be inclined to be gradually close to the outer surface of in the downward direction,
and the inclination may be changed at least one time. In other words, the inclination
of the second inclined surface sf
2 is changed based on one point (second inflection point IP
2) between the second point P
2 and the lower end P
L of the short side member 3121. Here, an inclination of an upper area of the second
inclined surface sf
2 is greater than that of a lower area of the second inclined surface sf
2 based on the second inflection point IP
2. As described above, when one second inflection point IP
2 is provided between the second point P
2 and the lower end P
L of the short side member 3121, the second inclined surface sf
2 has a two-step inclination. However, the exemplary embodiment is not limited to the
two-step inclination of the second inclined surface sf
2. For example, the second inclined surface sf
1 may have a three or more-step inclination. To this end, two or more second inflection
points IP
2 may be provided.
[0085] Also, in the above-described exemplary embodiment, the convex member 3122 has the
protruding length P
L that decreases with a constant rate from the upper end Pu of the short side member
3121 to the third point P
3. That is, the convex member 3122 in accordance with an exemplary embodiment has a
constant inclination from the upper end Pu of the short side member 3121 to the third
point P
3.
[0086] However, the exemplary embodiment is not limited thereto. As illustrated in third
modified example of FIG. 12, the convex member 3122 may have a multi-step inclination.
That is, the convex member 3122 has the protruding length P
L that gradually decreases in the downward direction, and a degree of decrease may
be changed at least one time. In other words, when the convex member 3122 extends
from the upper end of the short side member 3121 to the third point P3, the inclination
of the convex member 3122 may be changed at least one time. That is, the inclination
of the convex member 3122 is changed based on one point (third inflection point IP
3) between the upper end Pu of the short side member 3121 and the third point P
3. Also, an inclination of a lower area of the convex member 3122 is greater than that
of an upper area of the convex member 3122 based on the third inflection point IP
3.
[0087] As illustrated in FIG. 12, the third inflection point IP
3 may be the same as, e.g., the first point P
1. Alternatively, the third inflection point IP
3 may be any point between the upper end Pu of the short side member 3121 and the third
point P
3.
[0088] As described above, when one third inflection point IP
3 is provided between the third point P
3 and the lower end P
L of the short side member 3121, the convex member 3122 has a two-step inclination
in the vertical direction. However, the exemplary embodiment is not limited to the
two-step inclination of the convex member 3122. For example, the convex member 3122
may have a three or more-step inclination. To this end, two or more third inflection
points IP
3 may be provided.
[0089] FIGS. 13 and 15 are views illustrating the short side part of the mold in accordance
with fourth modified example and sixth modified example of an exemplary embodiment.
Here, (a) to (d) of each of FIGS. 13 to 15 are illustrated by the same method as (a)
to (d) of FIG. 8.
[0090] In the above-described first to third modified examples, and an exemplary embodiment,
the width PW of the convex member 3122 is constant in the vertical direction instead
of being changed. However, the exemplary embodiment is not limited thereto. The width
PW of the convex member 3122 may gradually decreases in the downward direction as
with the fourth to sixth modified examples. That is, the convex member 3122 may have
a shape in which the protruding length P
L gradually decreases in the downward direction, and the width PW gradually decreases
in the downward direction at the same time.
[0091] As described above, when the width PW of the convex member 3122 gradually decreases
in the downward direction, a decrease rate thereof may be constant as with FIG. 13.
Thus, as illustrated in FIG. 13, the line connecting the uppermost end and the lowermost
end of the convex member, i.e., the boundary line DL, may be a straight line without
curvature.
[0092] However, the exemplary embodiment is not limited thereto. For example, the boundary
line DL may have curvature as with the fifth and sixth modified examples. Here, the
boundary line DL may have a shape protruding to the outside of the convex member 3122
or a shape having positive curvature as with the fifth modified example of FIG. 14.
Also, as with the sixth modified example of FIG. 15, the boundary line DL of the convex
member may have a shape protruding to the inside of the convex member 3122 or a shape
having negative curvature. As described above, the feature in which the boundary line
DL has the positive curvature or the negative curvature represents that the width
PW of the convex member 3122 gradually decreases in the downward direction, and a
decrease rate thereof is not constant.
[0093] FIG. 16 is a three-dimensional view illustrating the mold in accordance with another
exemplary embodiment, and FIG. 17 is an exploded perspective view of the mold.
[0094] In the above-described exemplary embodiment, the inner surface if of the short side
member 3121 includes the first and second inclined surfaces sf
1 and sf
2 and the intermediate surface cf, and the convex member 3122 is disposed on the short
side member 3121. However, the exemplary embodiment is not limited thereto. For example,
as with another exemplary embodiment illustrated in FIGS. 16 and 17, the inner surface
if of the long side member 3111 may include the first and second inclined surfaces
sf1 and sf
2 and the intermediate surface cf, and the convex member 3122 may be disposed on the
long side member 3111. Here, a component including a long side member 3111 and a convex
member 3112 disposed on the long side member 3111 may be defined as a long side part
3110. In this case, a mold 3000 may include first and second long side members 3111
including the convex member 3112 and first and second short side members 3120 including
a convex member 3122.
[0095] Also, the first and second modified examples and an exemplary embodiment may be applied
to first and second inclined surfaces sf
1 and sf
2 of the long side member 3111. Also, an exemplary embodiment and the third to sixth
modified examples may be applied to the convex member 3112 disposed on the long side
member 3111.
[0096] FIG. 18 is a three-dimensional view illustrating a mold in accordance with yet another
exemplary embodiment. FIG. 19 is a three-dimensional view illustrating a short side
part of the mold in accordance with yet another exemplary embodiment.
[0097] Hereinafter, the mold in accordance with yet another exemplary embodiment will be
described with reference to FIGS. 18 to 19. Here, overlapped contents described in
the above-described exemplary embodiments will be omitted or simply described.
[0098] A mold 3000 in accordance with yet another exemplary embodiment may be a chamfered
mold. That is, the mold 3000 includes a body 3100 in which first and second inclined
surfaces sf
1 and sf
2 and an intermediate surface cf are disposed on an inner surface if, and a protruding
member 3123 is disposed on a corner thereof and a convex member 3122 protruding from
the inner surface if of the body 3100 toward an inner space IS and having a protruding
length that gradually decreases from the inner surface if of the body 3100 to the
inner space in the downward direction.
[0099] Here, the first and second inclined surfaces sf
1 and sf
2 and the intermediate surface cf may be disposed on the inner surface if of the short
side member 3121. Also, the convex member 3122 may be disposed on the inner surface
if of the short side member 3121. Here, the first and second modified examples and
an exemplary embodiment may be applied to the first and second inclined surfaces sf
1 and sf
2, and an exemplary embodiment and the third to sixth modified examples may be applied
to the convex member 3122.
[0100] When the protruding member 3123 protrudes from the inner surface if of the body 3100
to the inner space, the protruding member 3123 may protrude from the inner surface
if of the short side member 3121 as with FIGS. 18 and 19. Here, the protruding member
3123 is disposed on each of both edges in an extension direction of the short side
member 3121. That is, the protruding member 3123 protrudes from the inner surface
if of the both edge of the short side member 3121 to the inner space IS of the mold
3000. The protruding member 3123 that is a component forming a chamfered shape may
be referred to as the chamfered protruding member 3123.
[0101] In the above-described chamfered mold, the convex member 3112 may be additionally
provided on a long side part 3110.
[0102] In the above-described exemplary embodiments, the mold 3000 has the approximately
rectangular shape in which the long side member 3111 and the short side member 3121
have different lengths from each other. However, the exemplary embodiments are not
limited thereto. For example, the mold 3000 may have a square shape.
[0103] The above-described mold 300 in accordance with the exemplary embodiments has the
improved compensation rate for the shrinkage of the solidified shell C. That is, all
of the compensation rates for the shrinkage in the long side direction and the short
side direction of the solidified shell are improved by the convex member and the inclined
surface disposed on the inner surface if of the body 3100. Particularly, the compensation
rate for the shrinkage of the solidified shell at the upper portion of the inner space
IS of the mold 3000 is improved. Thus, the gap occurring between the solidified shell
and the inner surface of the mold 3000 caused by the shrinkage of the solidified shell
may be suppressed or prevented, and a solidification delay phenomenon caused by the
gap may be suppressed or prevented. Thus, occurrence of break out and a defect on
a surface of the slab may be suppressed or prevented.
[0104] Also, the friction between the slab and the inner surface if of the mold 3000 may
be reduced by the inclined surface disposed on the inner surface if of the mold 3000
to extend the lifespan of the mold 3000.
INDUSTRIAL APPLICABILITY
[0105] In accordance with the exemplary embodiments, the compensation rate for the shrinkage
of the solidified shell is improved. That is, the compensation rate for the shrinkage
in the long side direction and the short side direction of the solidified shell is
improved by the convex member and the inclined surface disposed on the inner surface
of the body. Particularly, the compensation rate for the shrinkage of the solidified
shell at the upper portion of the inner space of the mold is improved. Thus, the gap
occurring between the solidified shell and the inner surface of the mold caused by
the shrinkage of the solidified shell may be suppressed or prevented, and the solidification
delay phenomenon caused by the gap may be suppressed or prevented. Thus, occurrence
of the break out and the defect on the surface of the slab may be suppressed or prevented.