Field of invention
[0001] The invention relates to a blank configured to be erected to form a package. The
invention also relates to a package formed of such a blank.
Technical Background
[0002] When designing a package, the designer typically takes a plurality of design criteria
in consideration. The package should often be designed such that it makes efficient
use of material, is easy to manufacture, is easy to transport to the point of use,
is easy to prepare for use, provides a strong structure and also use a minimum of
adhesive.
[0003] When designing a package, it is often desirable that it is strong during handling,
easy to stack and stable when transported in the erected state. Other desirable design
criteria that the designer often takes in consideration are that the lid of the package
should be easy to close and lock when the item is packaged and that the package should
protect the item that is transported from scratches as well as from mechanical impact.
[0004] When designing a package, it is typically desirable to consider other aspects as
well, such as that it should be easy to open up and easy to see if it has been opened
before. Often it is also desirous to be able to reclose the package.
[0005] Packages made from paper-based material, such as cardboard, are beneficial since
they do not take up much space before they are erected, during for example transport
from the production site to the site of use. There exist numerous attempts to address
the above design criteria in connection to designing a box of paper-based material.
[0006] US7611042 for instance discloses a package with a bottom panel, side walls, top and bottom
end walls and an extra lid that the lid is glued thereupon. The extra lid and the
lid are pre-glued in a semi-flat state and then erected and loaded through the end
walls. To close the package the top and side end walls may be glued to the bottom
end wall. The document further discloses a tear off opening at the lid.
[0007] US394993 discloses a package with a triple side wall construction and a main lid being locked
in place by auxiliary flaps extending downwardly on the outside of and through openings
in the side walls.
[0008] However, it may be noted that the prior art documents do not adequately address the
set of design criteria that the box should give protection from mechanical impact
and be stable in erected state both when carried and while in a stack of other packages
during transport, it should also use a minimum of adhesive. The prior art document
do neither adequately address the set of design criteria that it is easy to transport
unfolded, easy to fold, easy to open.
[0009] Thus, there is still a need for a package adequately addressing at least some of
the design criteria mentioned above.
Summary of invention
[0010] It is an object of the invention to provide a solution that addresses at least some
of the design criteria described above, namely, to provide a package which is be stable,
easy to stack during transport and give protection from mechanical impact. Preferably,
the package should be easy to open, and the use of adhesive should be kept at a minimum.
[0011] This object has been achieved by a blank configured to be erected to form a package.
The blank comprises:
a bottom panel,
a first side wall panel and a second side wall panel being oppositely arranged on
a respective one of two oppositely arranged transversely extending sides of the bottom
panel and being configured to form side walls of the package,
two end wall panels being oppositely arranged on a respective one of two oppositely
arranged longitudinally extending sides of the bottom panel and being configured to
form end walls of the package,
a first lid panel connected to the first side wall panel along a transversely extending
side of the first side wall panel being opposite the bottom panel,
a second lid panel connected to the second side wall panel along a transversely extending
side of the second side wall panel being opposite the bottom panel,
wherein the first lid panel and the second lid panel together have, as seen in a flat-laid
state of the blank, a longitudinal extension being greater than a longitudinal extension
of the bottom panel such that, when the blank is erected into a package and the first
and second lid panels are folded towards each other to form a lid, the first lid panel
is configured to longitudinally overlap and extend on top of at least a portion of
the second lid panel, the blank further comprising
two support panels being oppositely arranged on a respective one of two oppositely
arranged longitudinally extending sides of the second lid panel,
wherein each support panel has, as seen in a flat-laid state of the blank, a transversal
extension being equal to a transversal extension of the respective one of the end
wall panels, such that a transversely outer edge of the respective support panel,
as seen in a flat-laid state of the blank, is capable of extending to and abut an
inner major surface of the bottom panel when the blank is erected to form the package.
[0012] By such a blank, the support panels provide improved stability for the end walls
by providing an extra layer of material to the end walls. The support panels also
provide improved stability for the second lid panel which in its turn give improved
stability for the first lid panel by the support panels connected to the second lid
panel being capable of abutting the inner major surface of the bottom panel when the
blank is erected to form the package. The extra stability provided by the support
panels connected to the second lid panel gives extra protection from mechanical impact
both against the end walls as well as against the lid. The stability of the lid also
makes the package suitable for stacking and resistant to pressure against the lid.
This inherently strong construction makes it possible to limit usage of adhesive.
[0013] The first side wall panel is foldably connected to a first transversely extending
side of the bottom panel and the second side wall panel is foldably connected to a
second transversely extending side of the bottom panel, wherein the first and second
transversely extending sides of the bottom panel are opposite to each other; opposite
as in on opposite sides of the bottom panel.
[0014] A first of the two end wall panels is foldably connected to a first longitudinally
extending side of the bottom panel and a second of the two end wall panels is foldably
connected to a second longitudinally extending side of the bottom panel, wherein the
first and second longitudinally extending sides of the bottom panel are opposite to
each other; opposite as in on opposite sides of the bottom panel.
[0015] The first side wall panel is foldably connected to the bottom panel along a first
transversely extending side of the first side wall panel and the first lid panel is
foldably connected to the first side wall panel along a second transversely extending
side of the first side wall panel, wherein the first and second transversely extending
sides of the first side wall panel are opposite to each other; opposite as in on opposite
sides of the first side wall panel.
[0016] The second side wall panel is foldably connected to the bottom panel along a first
transversely extending side of the second side wall panel and the second lid panel
is foldably connected to the second side wall panel along a second transversely extending
side of the second side wall panel, wherein the first and second transversely extending
sides of the second side wall panel are opposite to each other; opposite as in on
opposite sides of the second side wall panel.
[0017] A first of the two support panels is foldably connected to the second lid panel along
a first longitudinally extending side of the second lid panel and a second of the
two support panels is foldably connected to a second longitudinally extending side
of the second lid panel, wherein the first and second longitudinally extending sides
of the second lid panel are opposite to each other; opposite as in on opposite sides
of the second lid panel.
[0018] Preferred embodiments appear in the dependent claims and in the description.
[0019] Each support panel may be configured to be situated at an inside of the end wall
formed by the end wall panels when the blank is erected to form the package, such
that the respective support panel extends with an outer major surface thereof along
an inner major surface of the respective end wall panel.
[0020] With each support panel being situated inside of the end wall, the end walls will
aid in keeping the respective the support panel in its intended position and will
thereby stabilize the second lid. With the second lid being stabilized, the support
from the second lid to the first lid is improved.
[0021] The first lid panel may be configured to be adhesively connected to the second lid
panel when the blank is erected to form the package, preferably by the blank being
provided with one or more adhesive strips configured to adhesively connect the first
lid panel to the second lid panel.
[0022] The first lid panel may e.g., be adhesively connected to the second lid panel by
providing a glue, such as a hot melt glue, between the first and second lid panels.
However, preferably the adhesive connection is performed with the use of one or more
adhesive strips. The respective adhesive strip is preferably preinstalled on a respective
one of the panels and is preferably protected by a cover strip which covers the adhesive
surface of the adhesive strip until the user intends to close the package, whereby
the user removes the cover strip and exposes the adhesive surface such that the first
and second lid panels may be adhesively connected to each other.
[0023] The blank may be provided with a single adhesive strip, preferably a single preinstalled
adhesive strip, positioned on an inside surface of the first lid panel or on an outside
surface of the second lid panel. The blank may be provided with a plurality of adhesive
strips, preferably a plurality of preinstalled adhesive strips. The adhesive strips
may be positioned on only an inside surface of the first lid panel or alternatively
only on an outside surface of the second lid panel, or yet alternatively some on the
inside surface of the first lid panel and some on the outside surface of the second
lid panel.
[0024] With one or more adhesive strips on the first lid panel and/or the second lid panel,
the first lid panel may easily and securely be attached to the second lid which creates
an easy solution for locking the package in the closed position simply by pressing
the first lid panel towards the second lid panel and thereby pressing the adhesive
strips on the first lid panel and/or second lid panel against the other lid panel.
While pressing the first lid panel against the second lid panel, the support panels
connected to the second lid panel provides support and counteracts the second lid
panel being pushed downwardly into the interior of the package. While piled up during
transportation the lid will not come off because of the adhesive and the pressure
from the other packages on the adhesive.
[0025] The first lid panel may be provided with a tear line extending transversely across
the first lid panel.
[0026] Extending across is in this context intended to refer to an extension across the
full width of the first lid panel. The tearing of the first lid panel along the tear
line may be facilitated by the provision of a local weakening of the material, such
as by the provision of a perforation or at least a tear initiating cut, and/or by
the provision of a local strengthening, such as by the provision of a tear string.
It may be noted that the local weakening and/or local strengthening need not extend
across the full width of the first lid panel. However, preferably the local weakening
and/or local strengthening extends at least along a major part of the transversal
extension of the first lid panel.
[0027] In a preferred embodiment, the first lid panel is adhesively connected to the second
lid panel at a first position on the first lid panel, as seen along the longitudinal
direction, and the tear line is provided at a second position on the first lid panel,
as seen along the longitudinal direction, wherein the first position is, compared
to the second position, closer to a free transversely extending edge of the first
lid panel such that tearing of the first lid panel along the tear line separates an
end portion of the first lid panel being adhesive connected to the second lid panel
from the remaining portion of the first lid panel still being connected to the first
side wall panel such that the package is easily opened.
[0028] In a preferred embodiment, the first and/or the second lid panel is provided with
a second adhesive strip, preferably a second preinstalled adhesive strip, which preferably
still is protected by a cover strip, wherein the second adhesive strip is, as seen
along the longitudinal direction, positioned where there still is an overlap between
the first and second lid panels even though the first lid panel has been reduced in
length by being torn along the tear line. This second adhesive strip may e.g., be
used for reclosing the package. This may e.g., be useful in case the package is used
of commercial applications where some of the goods often is returned to the original
sender.
[0029] With a tear line opening, the closed package may be opened easily. Moreover, it is
also apparent if someone has opened the package earlier.
[0030] The blank may further comprise two additional support panels being oppositely arranged
on a respective one of two oppositely arranged longitudinally extending sides of the
first lid panel,
wherein each additional support panel has, as seen in a flat-laid state of the blank,
a transversal extension being equal to a transversal extension of the respective one
of the end wall panels, such that a transversely outer edge of the respective additional
support panel as seen in a flat-laid state of the blank, is capable of extending to
and abut the inner major surface of the bottom panel when the blank is erected to
form the package.
[0031] With the two additional support panels being capable of abutting the inner major
surface of the bottom panel the package will get further improved stability both during
transportation and when stacked.
[0032] A first of the two additional support panels is foldably connected to the first lid
panel along a first longitudinally extending side of the first lid panel and the second
of the two additional support panels is foldable connected to the first lid panel
along a second longitudinally extending side of the first lid panel, wherein the first
and second longitudinally extending side of the first lid panel are opposite to each
other; opposite as in on opposite sides of the first lid panel.
[0033] The respective support panel and the associated additional support panel may each
be positioned and may each have an extension as seen along the longitudinal direction,
such that there is no overlap of respective support panel and the associated additional
support panel when the blank is erected to form the package.
[0034] With each additional support panel not overlapping their respective support panel
there will be no risk of these panels colliding with each other. Therefore, the blank
will be easy to erect to form the package. By securing that there is no overlap, it
is possible that both the support panels and the additional support panels extend
truly vertically from the respective lid panel to the inner major surface of the bottom
panel, whereby it is possible to provide a package in which both the support panels
and the additional support panels are in the best positions to be able to carry vertical
load applied when the package is stacked and during the action of closing the package.
[0035] The additional support panels may each be configured to be situated at the inside
of the end walls formed by the end wall panels when the blank is erected to form the
package, such that the respective additional support panel extends with an outer major
surface thereof along an inner major surface of the respective end wall panel.
[0036] With each additional support panel being situated inside of the respective end wall,
the end walls will aid in keeping the support panels in its intended position and
thereby further stabilize the first lid.
[0037] A longitudinal extension of the first lid panel is preferably at least 60% of a longitudinal
extension of the bottom panel, and more preferably 100%.
[0038] With the longitudinal extension of the first lid panel being at least 60% of the
longitudinal extension of the bottom panel, it is facilitated to provide an overlap
of the first and second lid panels, whereby the first lid panel will get support from
the second lid. If an overlap of the first lid panel over the second lid panel would
be too small, the support from the second lid would be too weak.
[0039] With a longitudinal extension of the first lid panel being 100% of the longitudinal
extension of the bottom panel the first lid will create a smooth top surface of the
package which facilitate the stability for the package during the transport of the
stacked packages. It may be noted that 100% may in practice be a few millimetres shorter
such that it is secured that the first lid panel does not extend past the plane of
outer major surface of the second end wall.
[0040] A longitudinal extension of the second lid panel is preferably between 10% and 50%
of the longitudinal extension of the bottom panel, and more preferably between 20%
and 40%.
[0041] With the second lid covering less than half of the bottom panel an efficient use
of material is secured, and the second lid covering at least 10% is considered a practical
lower limit where there still is provided a distinct improved stability from the second
lid for the first lid. In the preferred interval a good balance between stability
and usage of material is reached.
[0042] The longitudinal extension of the second lid panel is preferably greater than a longitudinal
extension of the second side wall panel, more preferably between 120% and 200%.
[0043] With the longitudinal extension of the second lid panel being greater than the longitudinal
extension of the side wall panel, it is secured that the second lid panel cannot accidentally
be folded to be aligned with the second side wall panel and in a sense act as an additional
inner side wall panel. By securing that such a kind of folding is not possible it
is made easier to fold the blank in the intended manner in which the support panels
are capable of abutting the inner major surface of the bottom panel.
[0044] The longitudinal extension of the first lid panel is preferably greater than the
longitudinal extension of the second lid panel, more preferably between 200% and 600%.
By having the second lid panel being significantly shorter than the first lid panel,
it is made possible to provide a package by which the overlap, which is intended for
the interconnection between the first and second lid panels, becomes positioned fairly
close to the connection between the second lid panel and the second side wall panel.
Thereby, the connection between the second lid panel and the second side wall panel
will aid in keeping the second lid panel flat, also for the central portion of the
second lid panel close to the free end, with the attribute central in "central portion"
referring to central as seen along the transversal direction.
[0045] A longitudinal extension of the support panels is preferably at least 50% of the
longitudinal extension of the second lid panel, and more preferably at least 90%,
wherein preferably the transversely outer edge of the respective support panel which
is configured to abut the inner major surface of the bottom panel has a longitudinal
extension being about 40-80% of the longitudinal extension of the second lid panel.
[0046] It may in this context be noted that the transversely outer edge of the respective
support panel need not have the full longitudinal extension of the support panel.
In a preferred embodiment the support panels extend along the full longitudinal extension
of the second lid panel, at least as seen along the connection between the support
panels and the second lid panel. In a preferred embodiment the corner between the
transversely outer and longitudinally extending edge and the transversely extending
edge closest to the second side wall panel is rounded or chamfered, whereby the transversely
outer and longitudinally extending edge of the respective support panel abuts the
inner major surface of the bottom panel along a length being about 40-80% of the longitudinal
extension of the first lid panel. Preferably, the respective support panel abuts the
inner major surface of the bottom panel directly beneath the position of the intended
adhesive connection between the first and second lid panels.
[0047] When the longitudinal extension of the support panels is at least 40% of the longitudinal
extension of the second lid panel, the support panels are considered able to securely
assist the stability of the second lid.
[0048] A longitudinal extension of the additional support panels may be between 40% and
80% of the longitudinal extension of the first lid panel, at least along the connection
between the first lid and the respective additional support panel. This is considered
to provide a strong supportive effect. Preferably the transversely outer edge of the
respective additional support panel configured to abut the inner major surface of
the bottom panel has a longitudinal extension being about 30-70% of the longitudinal
extension of the first lid panel. The fact that the longitudinal extension of the
abutment may be slightly shorter than the longitudinal extension of the additional
support panels along the first lid panel allows for rounded or chamfered edges at
the respective end of the longitudinally extending free edge of the respective additional
support panel.
[0049] It may in this context be noted that the transversely outer edge of the respective
additional support panel need not have the full longitudinal extension of the additional
support panel. In a preferred embodiment the additional support panels extend along
the full longitudinal extension of the first lid panel, at least as seen along the
connection between the additional support panels and the first lid panel. In a preferred
embodiment the corner between the transversely outer and longitudinally extending
edge and the transversely extending edge closest to the second side wall panel is
rounded or chamfered, whereby the transversely outer and longitudinally extending
edge of the respective support panel abuts the inner major surface of the bottom panel
along a length being about 30-70%.
[0050] The blank may further comprise four corner panels, each corner panel being arranged
on and extending transversely from a respective longitudinally extending side of the
respective side wall panel.
[0051] The four corner panels may be used to connect the side walls with their respective
end wall by folding the corner panels to the respective end wall. This further enhances
the stability of the package.
[0052] The blank may further comprise two outer end wall panels each connected to the end
wall panels along a respective longitudinally extending side of the respective end
wall panels being opposite the bottom panel,
wherein the respective end wall panel and the associated outer end wall panel is configured
to form a respective double-walled end wall when the blank is erected to form the
package.
[0053] Each outer end wall panel is foldably connected to the respectively end wall panel
along a second longitudinally extending side of the respective end wall panel and
the bottom panel is foldably connected to the first longitudinally extending side
of each end wall panel, wherein the first and second extending sides of the end wall
panels are opposite to each other; opposite as in on opposite sides of the respective
end wall panel.
[0054] With the outer end wall panel creating the double-walled end wall the package gets
further protection from mechanical impact against the end wall sides.
[0055] Preferably, the respective outer end wall panel is arranged to form an inside of
the respective double-walled end wall. This allows for the outer end wall panels to
be locked in position with the use of recesses and tabs.
[0056] The corner connection panels may be arranged to be located between the respective
end wall panel and the associated outer end wall panel forming the respective double-walled
end wall when the blank is erected to form the package.
[0057] With the connection panels arranged inside each double end wall panel this part of
the package can be formed without adhesive which further reduces the use of any adhesive.
With the connection panels locked inside the double-walled end walls, the mutual orientation
of the end walls and side walls is firmly kept.
[0058] The respective outer end wall panel may be arranged to form an inside of the respective
double-walled end wall, and
wherein the bottom panel may be provided with at least two recesses, at least one
at each longitudinal extending side and wherein each outer end wall panel has at least
one tab, wherein the respective recess and the respective tab are mutually positioned
as seen along the longitudinal direction such that the tabs are configured to be received
in the recesses when the blank is erected to form the package.
[0059] With the recesses, at least two and preferably four recesses, and the respective
tabs, the respective outer end wall panel of the double-walled end wall may be secured
in the bottom panel, thereby aiding in keeping the double-walled end walls in the
closed double-folded position. With double-walled end wall kept in position, the corner
connection panels will be kept in position between the end wall panel and the outer
end wall panel which makes both the side wall and the end wall to stay in the intended
orthogonal position relative to the bottom panel and relative to each other, when
the blank is erected to form a package.
[0060] It may be noted that the use of first, second, third, fourth, fifth, etc. are mainly
to be seen as labels facilitating reading and that it does not necessarily mean that
there need to be all the intervening numbers of portions present. It may e.g., be
noted that it is contemplated to have a design where there is a first portion, a second
portion, a third portion and a fifth portion, with the fourth portion being omitted.
However, to facilitate reading, we have consistently used the numbering first, second,
third, fourth, etc., as labels, and in a sense based on an embodiment including all
conceivable portions.
[0061] It may also be noted that panel names such as top, floor and wall are intended meant
to be read as labels, not necessarily defining the orientation of the panel. As an
example, the package does not need to be oriented such that the first lid panel actually
forms the top of the package. The package may be oriented such that the panel labelled
first lid panel actually forms a side wall or even forms a bottom of the package.
However, in the preferred embodiment, the package will be oriented so that the bottom
panel faces downward, the lid panels face upward, and the end wall panels and side
wall panels faces outwards from an axis between lid and bottom.
[0062] Generally, all terms used in the claims are to be interpreted according to their
ordinary meaning in the technical field, unless explicitly defined otherwise herein.
All references to "a/an/the [element, device, component, means, step, etc]" are to
be interpreted openly as referring to at least one instance of said element, device,
component, means, step, etc., unless explicitly stated otherwise. The steps of any
method disclosed herein do not have to be performed in the exact order disclosed,
unless explicitly stated.
[0063] The invention may also in short be said to relate to a blank configured to be erected
to form a package, the blank comprising a bottom panel, a first side wall panel and
a second side wall panel, two end wall panels, a first lid panel connected to the
first side wall panel, a second lid panel connected to the second side wall panel,
two support panels being oppositely arranged on a respective one of two oppositely
arranged longitudinally extending sides of the second lid panel, wherein each support
panel has, as seen in a flat-laid state of the blank, a transversal extension being
equal to a transversal extension of the respective one of the end wall panels, such
that a transversely outer edge of the respective support panel, as seen in a flat-laid
state of the blank, is capable of extending to and abut an inner major surface of
the bottom panel when the blank is erected to form the package.
Brief description of the drawings
[0064] The invention will by way of example be described in more detail with reference to
the appended schematic drawings, which shows a presently preferred embodiment of the
invention.
Figure 1 discloses a blank for forming a package.
Figure 2 discloses a package half closed.
Figure 3 discloses a package almost closed.
Figure 4 discloses a closed package.
Detailed description of preferred embodiments
[0065] The present invention will now be described more fully hereinafter with reference
to the accompanying drawings, in which currently preferred embodiments of the invention
are shown. This invention may, however, be embodied in many different forms and should
not be constructed as limited to the embodiments set forth herein; rather, these embodiments
are provided for thoroughness and completeness, and fully convey the scope of the
invention to the skilled person.
[0066] Figure 1 shows a blank 1. The blank 1 is configured to be erected into a package
200 as shown in Figures 2-4.
[0067] The blank 100 comprises a bottom panel 10, a first side wall panel 21 and a second
side wall panel 22 being oppositely arranged on a respective one of two oppositely
arranged transversely extending sides 10a, 10b of the bottom panel 10 and being configured
to form side walls 221, 222 of the package 200. With oppositely arranged means that
the first side wall panel 21 is foldably connected to a first transversely extending
side 10a of the bottom panel 10 and the second side wall panel 22 is foldably connected
to a second transversely extending side 10b of the bottom panel 10, wherein the first
and second transversely extending sides 10a, 10b of the bottom panel 10 are opposite
to each other.
[0068] The blank 100 further comprises two end wall panels 30a, 30b being oppositely arranged
on a respective one of two oppositely arranged longitudinally extending sides 10c,
10d of the bottom panel 10 and being configured to form end walls 230a, 230b of the
package 200. With oppositely arranged means that the first end wall panel 30a is foldably
connected to a first longitudinally extending side 10c of the bottom panel and the
second of the two end wall panel 30b is foldably connected to a second longitudinally
extending side 10d of the bottom panel 10, wherein the first and second longitudinally
extending sides 10c, 10d of the bottom panel 10 are opposite to each other.
[0069] In the preferred embodiment the blank further comprises two outer end wall panels
90a, 90b each connected to the end wall panels 30a, 30b along a respective longitudinally
extending side 30ac, 30bd of the respective end wall panels 30a, 30b being opposite
the bottom panel 10. With opposite the bottom panel 10 means that each outer end wall
panel 90a, 90b is foldably connected to the respectively end wall panel 30a, 30b along
a longitudinally extending side 30ac, 30ad of the respective end wall panel 30a, 30b
being opposite to the longitudinally extending side that foldably connects the bottom
panel 10 and the end wall panels 30a, 30b. The respective end wall panel 30a, 30b
and the associated outer end wall panel 90a, 90b is configured to form a respective
double-walled end wall 290a, 290b when the blank is erected to form the package 200.
[0070] In the preferred embodiment, the bottom panel is provided with four recesses 11a,
11b, 11c, 11d, two at each longitudinal extending side and wherein each outer end
wall panel 90a, 90b has two tabs 90a1, 90a2, 90b1, 90b2, i.e., in total four tabs,
wherein the recesses 11a, 11b, 11c, 11d and tabs 90a1, 90a2, 90b1, 90b2 are mutually
positioned as seen along the longitudinal direction such that the tabs 90a1, 90a2,
90b1, 90b2 are configured to be received in the recesses 11a, 11b, 11c, 11d when the
blank is erected to form the package 200. In other embodiments there may be fewer
or more tabs and recesses providing the same function. In another embodiment there
may as an example only be one recess at each longitudinal extending side of the bottom
panel and only one tab at each outer end wall panel.
[0071] The blank further comprises a first lid panel 40 connected to the first side wall
panel 21 along a second transversely extending side 21b of the first side wall panel
21 being opposite the bottom panel 10. With being opposite the bottom panel means
that the first side wall panel 21 is foldably connected to the bottom panel 10 along
a first transversely extending side 10a of the first side wall panel and the first
lid panel is foldably connected to the first side wall panel along the second transversely
extending side 21b of the first side wall panel, wherein the first and second transversely
extending sides of the first side wall panel are opposite to each other.
[0072] The blank further comprises a second lid panel 50 connected to the second side wall
panel 22 along a transversely extending side 22a of the second side wall panel 22
being opposite the bottom panel 10. In such way that the second side wall panel 22
is foldably connected to the bottom panel 10 along a first transversely extending
side 10b of the second side wall panel and the second lid panel 50 is foldably connected
to the second side wall panel 22 along a second transversely extending side 22a of
the second side wall panel 22, wherein the first and second transversely extending
sides of the first side wall panel are opposite to each other.
[0073] The first lid panel 40 and the second lid panel 50 together have, as seen in a flat-laid
state of the blank 1, a longitudinal extension being greater than a longitudinal extension
of the bottom panel 10 such that, when the blank 1 is erected into a package 200 and
the first and second lid panels 40, 50 are folded towards each other to form a lid,
the first lid panel 40 is configured to longitudinally overlap and extend on top of
at least a portion of the second lid panel 50.
[0074] In the embodiment of Figure 1, the first lid panel 40 is configured to be adhesively
connected to the second lid panel 50 when the blank is erected to form the package
200. Preferably, the blank 1 is provided with one or more adhesive strips 43 configured
to adhesively connect the first lid panel 40 to the second lid panel 50. The blank
1 is in the disclosed embodiment provided with two preinstalled adhesive strips 43.
The adhesive strips 43 may be positioned on only an inside surface of the first lid
panel 40 or only on an outside surface of the second lid panel 50 or some on the inside
surface of the first lid panel 40 and some on the outside surface of the second lid
panel 50. The number of preinstalled adhesive strips may in other embodiments be fewer
or more. The first lid panel may alternatively e.g., be adhesively connected to the
second lid panel by providing a glue, such as a hot melt glue, between the first and
second lid panels. However, preferably the adhesive connection is performed with the
use of one or more adhesive strips. The respective adhesive strip is preferably preinstalled
on a respective one of the panels and is preferably protected by a cover strip which
covers the adhesive surface of the adhesive strip until the user intends to close
the package, whereby the user removes the cover strip and exposes the adhesive surface
such that the first and second lid panels may be adhesively connected to each other.
With one or more adhesive strips 43 the first lid panel 40 may be easy attached to
the second lid panel 50 which creates an easy solution for locking the package 200
by pressing the adhesive strips 43 of the first lid panel 40 against the second lid
panel 50.
[0075] The first lid panel 40 of the preferred embodiment further is provided with a tear
line 44 extending transversely across the first lid panel 40. Extend across is in
this context intended to refer to an extension across the full width of the first
lid panel 40 along the transverse direction. The tear tearing of the first lid panel
40 along the tear line 44 may be facilitated by the provision of a local weakening
of the material, such as by the provision of a perforation or at least a tear initiating
cut, and/or by the provision of a local strengthening, such as by the provision of
a tear string. It may be noted that the local weakening and/or local strengthening
need not extend across the full width of the first lid panel 40. However, preferably
the local weakening and/or local strengthening extends at least along a major part
of the transversal extension of the first lid panel. It is preferred that the local
weakening and/or strengthening extends across the full width of the first lid panel.
[0076] In a preferred embodiment, the first lid panel 40 is adhesively connected to the
second lid panel 50 at a first position 41 on the first lid panel 40, as seen along
the longitudinal direction L, and the tear line 44 is provided at a second position
42 on the first lid panel 40, as seen along the longitudinal direction, wherein the
first position 41 is, compared to the second position 42, closer to a free transversely
extending edge 45 of the first lid panel 40 such that tearing of the first lid panel
40 along the tear line 44 separates an end portion of the first lid panel 40 being
adhesively connected to the second lid 50 panel from the remaining portion of the
first lid panel 40 still being connected to the first side wall panel 21 such that
the package is easily opened.
[0077] In a preferred embodiment, the first and/or the second lid panel 40, 50 is provided
with a second preinstalled adhesive strip 43, which preferably still is protected
by a cover strip, wherein the second adhesive strip 43 is, as seen along the longitudinal
direction L, positioned where there still is an overlap between the first and second
lid panels 40, 50 even though the first lid panel 40 has been reduced in length by
being torn along the tear line 44. This second preinstalled adhesive strip 43 may
e.g., be used for reclosing the package 200. This may e.g., be useful in case the
package 200 is used for commercial applications where some of the goods often is returned
to the original sender.
[0078] The blank further comprises two support panels 60a, 60b being oppositely arranged
on a respective one of two oppositely arranged longitudinally extending sides 50c,
50d of the second lid panel 50. One of the two support panels 60a is foldably connected
to the second lid panel 50 along a first longitudinally extending side 50c of the
second lid panel 50 and the second of the two support panels 60b is foldably connected
to a second longitudinally extending side 50d of the second lid panel 50, wherein
the first and second longitudinally extending sides of the second lid panel are opposite
to each other.
[0079] Each support panel 60a, 60b has, as seen in a flat-laid state of the blank 1, a transversal
extension being equal to a transversal extension of the respective one of the end
wall panels 30a, 30b, such that a transversely outer edge 60a1, 60b1 of the respective
support panel 60a, 60b, as seen in a flat-laid state of the blank 1, is capable of
extending to and abut an inner major surface 11 of the bottom panel 10 when the blank
is erected to form the package 200.
[0080] The support panels 60a, 60b provide improved stability for the end walls 230a, 230b
by providing an extra layer of material to the end walls. The support panels also
provide improved stability for the second lid panel which in its turn give improved
stability for the first lid panel by the support panels 60a, 60b abutting the inner
major surface 11 of the bottom panel 10 when the blank is erected to form the package
200. The extra stability provided by the support panels gives extra protection from
mechanical impact both against the end walls as well as against the lid. The stability
of the lid also makes the package suitable for stacking and resistant to pressure
against the lid.
[0081] The blank 1 of figure 1 further comprises two additional support panels 70a, 70b
being oppositely arranged on a respective one of two oppositely arranged longitudinally
extending sides 40c, 40d of the first lid panel 40. One of the two additional support
panels is foldably connected to the first lid panel along a first longitudinally extending
side of the first lid panel and the other one of the two additional support panels
is foldable connected to the first lid panel along a second longitudinally extending
side of the first lid panel, wherein the first and second longitudinally extending
side of the first lid panel are opposite to each other.
[0082] Each additional support panel 70a, 70b has, as seen in a flat-laid state of the blank
1, a transversal extension being equal to a transversal extension of the respective
one of the end wall panels 30a, 30b, such that a transversely outer edge 70a1, 70b1
of the respective additional support panel 70a, 70b as seen in a flat-laid state of
the blank 1, is capable of extending to and abut the inner major surface 11 of the
bottom panel 10 when the blank is erected
to form the package 200. With the two additional support panels abutting the inner major
surface of the bottom panel 40 the package 200 will get further improved stability
both during transportation and when stacked.
[0083] The blank of the preferred embodiment further comprises four corner panels 80a, 80b,
80c, 80d, each corner panel 80a, 80b, 80c, 80d being arranged on and extending transversely
from a respective longitudinally extending side 21c, 21d, 22c, 22d of the respective
side wall panel 21, 22.
[0084] Turning to Figures 2-4, different positions of the package 200 being erected from
the blank 1 are disclosed. In figure 2, an embodiment of the package 200 in an open
position is disclosed. In figure 3, the embodiment of the package 200 in a partly
closed position is disclosed. In figure 4, the embodiment of the package 200 in a
closed position is disclosed.
[0085] In the embodiment disclosed in the Figures, the panels of the blank 1 have been folded
to form different parts of the package 200. The double-walled end walls 290a, 290b
is formed by folding the end wall panel 30a, 30b and then folding the outer end wall
panel 90a, 90b in such a way that the four tabs 90a1, 90a2, 90b1, 90b2 are received
in the four recesses 11a, 11b, 11c, 11d of the bottom panel 10. By this each outer
end wall panel 90a, 90b of the respective double-walled end wall 290a, 290b is secured
in the bottom panel 10 and kept in its position without the use of any adhesive. When
folding the double-walled end wall 290a, 290b the corner connection panels 80a, 80b,
80c, 80d may be arranged to be located between the respective end wall panel 30a,
30b and the associated outer end wall panel 90a, 90b. With the four recesses 11a,
11b, 11c, 11d and their respective tabs 90a1, 90a2, 90b1, 90b2 the double end wall
290a, 290b can be secured in the bottom panel 10, thereby aiding in keeping the double-walled
end walls 290a, 290b in the closed double-folded position. With double-walled end
wall 290a, 290b kept in position the corner connection panels 80a, 80b, 80c, 80d will
be locked between the end wall panel 30a, 30b and the outer end wall panel 90a, 90b
which makes both the side wall 222, 223 and the double-walled end wall 290a, 290b
to stay in the intended orthogonal position relative to the bottom panel 10 and relative
to each other. The folded position of the end wall and the side wall is best disclosed
in figure 2.
[0086] In the embodiment disclosed in the Figures, the second lid panel 50 is folded first
to create a support for the first lid panel 40 which in turn creates the visual lid
as show in in Figure 4. The support is secured by that, when the blank is erected
to form the package 200, each support panel 60a, 60b is folded to be situated at an
inside of the double end wall 290a, 290b formed by the end wall panels 30a, 30b and
the outer end wall panels 90a, 90b, such that the respective support panel 60a, 60b
extends with an outer major surface 60a2, 60b2 thereof along an inner major surface
30a1, 30b1 of the respective end wall panel 30a, 30b. This fold can be best seen in
figure 2.
[0087] In the preferred embodiment, the additional support panels 70a, 70b is folded to
be situated at the inside of the end walls 230a, 230b formed by the end wall panels
30a, 30b when the blank is erected to form the package 200, such that the respective
additional support panel 70a, 70b extends with an outer major surface 70a2, 70b2 thereof
along an inner major surface 30a1, 30b1 of the respective end wall panel 30a, 30b.
This fold can be best seen in Figure 3.
[0088] With each support panel 60a, 60b and each additional support panel 70a, 70b situated
inside of the end walls 290a, 290b the support panels and the additional support panel
will be fixed in its position and stabilizing the first lid 40 and the second lid
50.
[0089] Figure 2 and figure 3 discloses that the respective support panel 60a, 60b and the
associated additional support panel 70a, 70b may each be positioned, and may each
have an extension as seen along the longitudinal direction, such that there is no
overlap of respective support panel 60a, 60b and the associated additional support
panel 70a, 70b when the blank 1 is erected to form the package 200. With each additional
support panel 70a, 70b not overlapping their respective support panel 60a, 60b there
will be no risk of these colliding with each other. Therefore, the blank 1 will be
easy to erect to form the package. By securing that there is no overlap, it is possible
that both the support panels 60a, 60b and the additional support panels 70a, 70b extend
truly vertically from the respective lid panel 40, 50 to the inner major surface of
the bottom panel 10, whereby it is possible to provide a package 200 in which both
the support panels 60a, 60b and the additional support panels 70a, 70b are in the
best position to be able to carry vertical load applied when the package 200 is stacked
and when during the action of closing the package 200.
[0090] To secure that the support panels 60a, 60b are sufficiently strong, the longitudinal
extension of the support panels 60a, 60b may be at least 50% of the longitudinal extension
of the second lid panel 50, and preferably at least 90%. To achieve that there is
no overlap of the support panels 60a, 60b and the additional support panels 70a, 70b
the transversely outer edge 60a1, 60b1 of the respective support panel 60a, 60b configured
to abut the inner major surface of the bottom panel 10 has preferably a longitudinal
extension being about 40-80% of the longitudinal extension of the second lid panel
50.
[0091] It may in this context be noted that the transversely outer edge of the respective
support panel 60a, 60b need not have the full longitudinal extension of the support
panel 60a, 60b. In a preferred embodiment the support panels 60a, 60b extend along
the full longitudinal extension of the second lid panel 50, at least as seen along
the connection between the support panels 60a, 60b and the second lid panel 50. In
a preferred embodiment the corner between the transversely outer and longitudinally
extending edge and the transversely extending edge closest to the second side wall
panel 22 is rounded or chamfered, whereby the transversely outer and longitudinally
extending edge of the respective support panel abuts the inner major surface of the
bottom panel along a length being about 40-80%
[0092] To further achieve that there is provided strong additional support panels 70a, 70b
while still securing that there is no overlap of the support panels 60a, 60b and the
additional support panels 70a, 70b, the longitudinal extension of the additional support
panels 70a, 70b may be between 40% and 80% of the longitudinal extension of the first
lid panel 40, and wherein preferably the transversely outer edge 70a1, 70b1 of the
respective additional support panel 70a, 70b configured to abut the inner major surface
of the bottom panel 10 has a longitudinal extension being about 30-70% of the longitudinal
extension of the first lid panel 50.
[0093] It may in this context be noted that the transversely outer edge of the respective
additional support panel 70a, 70b need not have the full longitudinal extension of
the additional support panel 70a, 70b. In a preferred embodiment the additional support
panels 70a, 70b extend along the full longitudinal extension of the first lid panel
40, at least as seen along the connection between the additional support panels 70a,
70b and the first lid panel 40. In a preferred embodiment the corner between the transversely
outer and longitudinally extending edge and the transversely extending edge closest
to the second side wall panel 22 is rounded or chamfered, whereby the transversely
outer and longitudinally extending edge of the respective support panel abuts the
inner major surface of the bottom panel along a length being about 30-70%.
[0094] In Figures 2 and 3, it is disclosed that the longitudinal extension of the second
lid panel 50 is under 50% of the longitudinal extension of the bottom panel 10. To
achieve both an efficient use of material as well as the support described above the
longitudinal extension of the second lid panel 50 may be between 10% and 50% of the
longitudinal extension of the bottom panel 10, and preferably between 20% and 40%.
In the preferred interval a good balance between stability and usage of material is
reached.
[0095] To make the package 200 easier to fold the longitudinal extension of the second lid
panel 50 may be greater than a longitudinal extension of the second side wall panel
22, preferably between 120% and 200% of the longitudinal extension of the second side
wall panel 22. By this there are no risk that the second lid panel 22 accidentally
gets folded to be aligned with the second side wall panel 22.
[0096] It may be noted that preferably the first and the second side wall panels 21, 22
preferably have the same, or alternatively expressed corresponding, longitudinal extensions,
such that the distance between the bottom panel 10 and the lid panels 40, 50, i.e.,
the height of the package 200, is the same along the longitudinal direction. In this
context, it may also be noted that the end wall panels 30a, 30b preferably have the
same, or alternatively expressed corresponding, transversal extensions, such that
the distance between the bottom 10 and the lid panels 40, 50, i.e., the height of
the package 200, is the same along the transversal direction.
[0097] The longitudinal extension of the first lid panel 40 may be greater than the longitudinal
extension of the second lid panel 50, preferably between 200% and 600% in such way
that the first lid panel 40 covers the second lid panel 50 at least partly when the
blank 1 is folded to the package 200. The longitudinal extension of the first lid
panel 40 may be at least 60% of a longitudinal extension of the bottom panel 10, and
preferably 100%, or at least close to 100%, which is best disclosed in Figure 4.
[0098] It may be noted that 100% may in practice be a few millimetres shorter such that
it is secured that the first lid panel does not extend past the plane of outer major
surface of the second end wall.
[0099] With the longitudinal extension of the first lid panel being at least 60% of the
longitudinal extension of the bottom panel the first lid panel will get support from
the second lid. If an overlap of the first lid panel over the second lid panel would
be too small, the support from the second lid will be too weak. With a longitudinal
extension of the first lid panel being 100% of the longitudinal extension of the bottom
panel the first lid will create a smooth top surface of the package which facilitate
the stability for the package during the transport of the stacked packages.
[0100] Even though it is preferred that the blank 1 configured to be erected into a package
200 is designed in accordance with the disclosure in the detailed disclosure of preferred
embodiments and the appended drawings, it should be noted that a specific preferred
embodiment of a specific component does not necessarily have to be combined with a
specific embodiment of another component. Thus, advantages associated with a specific
embodiment, including one or more features, of a specific component may be accomplished
even though the other components are designed in accordance with the more general
disclosure under the summary of the invention rather than being defined in accordance
with the specific embodiment disclosed in the detailed description.
[0101] The blank 1 configured to be erected into a package 200 may, as an example, be designed
without the additional support panels 70a, 70b or without the outer end wall panels
90a, 90b and without both of them. The blank 1 may include extra tear lines and optionally
also include extra adhesive strips.
[0102] It is contemplated that there are numerous modifications of the embodiments described
herein, which are still within the scope of the invention as defined by the appended
claims.
[0103] Additionally, variations to the disclosed embodiments can be understood and effected
by the skilled person in practicing the claimed invention, from a study of the drawings,
the disclosure, and the appended claims. In the claims, the word "comprising" does
not exclude other elements or steps, and the indefinite article "a" or "an" does not
exclude a plurality. The mere fact that certain measures are recited in mutually different
dependent claims does not indicate that a combination of these measured cannot be
used to advantage.
1. A blank (1) configured to be erected to form a package (200), the blank (1) comprising
a bottom panel (10),
a first side wall panel (21) and a second side wall panel (22) being oppositely arranged
on a respective one of two oppositely arranged transversely extending sides (10a,
10b) of the bottom panel (10) and being configured to form side walls (221, 222) of
the package (200),
two end wall panels (30a, 30b) being oppositely arranged on a respective one of two
oppositely arranged longitudinally extending sides (10c, 10d) of the bottom panel
(10) and being configured to form end walls (230a, 230b) of the package (200),
a first lid panel (40) connected to the first side wall panel (21) along a transversely
extending side (21a) of the first side wall panel (21) being opposite the bottom panel
(10),
a second lid panel (50) connected to the second side wall panel (22) along a transversely
extending side (22a) of the second side wall panel (22) being opposite the bottom
panel (10),
wherein the first lid panel (40) and the second lid panel (50) together have, as seen
in a flat-laid state of the blank (1), a longitudinal extension being greater than
a longitudinal extension of the bottom panel (10) such that, when the blank (1) is
erected into a package (200) and the first and second lid panels (40, 50) are folded
towards each other to form a lid, the first lid panel (40) is configured to longitudinally
overlap and extend on top of at least a portion of the second lid panel (50), the
blank further comprising
two support panels (60a, 60b) being oppositely arranged on a respective one of two
oppositely arranged longitudinally extending sides (50c, 50d) of the second lid panel
(50),
wherein each support panel (60a, 60b) has, as seen in a flat-laid state of the blank
(1), a transversal extension being equal to a transversal extension of the respective
one of the end wall panels (30a, 30b), such that a transversely outer edge (60a1,
60b1) of the respective support panel (60a, 60b), as seen in a flat-laid state of
the blank (1), is capable of extending to and abut an inner major surface (11) of
the bottom panel (10) when the blank is erected to form the package (200).
2. The blank (1) according to claim 1, wherein each support panel (60a, 60b) is configured
to be situated at an inside of the end wall (230a, 230b) formed by the end wall panels
(30a, 30b) when the blank is erected to form the package (200), such that the respective
support panel (60a, 60b) extends with an outer major surface (60a2, 60b2) thereof
along an inner major surface (30a1, 30b1) of the respective end wall panel (30a, 30b).
3. The blank (1) according to claim 1 or 2, wherein the first lid panel (40) is configured
to be adhesively connected to the second lid panel (50) when the blank is erected
to form the package (200), preferably by the blank (1) being provided with one or
more adhesive strips (43) configured to adhesively connect the first lid panel (40)
to the second lid panel (50).
4. The blank (1) according to any one of the preceding claims, wherein the first lid
panel (40) is provided with a tear line(44) extending transversely across the first
lid panel (40).
5. The blank (1) according to any one of the preceding claims, further comprising
two additional support panels (70a, 70b) being oppositely arranged on a respective
one of two oppositely arranged longitudinally extending sides (40c, 40d) of the first
lid panel (40),
wherein each additional support panel (70a, 70b) has, as seen in a flat-laid state
of the blank (1), a transversal extension being equal to a transversal extension of
the respective one of the end wall panels (30a, 30b), such that a transversely outer
edge (70a1, 70b1) of the respective additional support panel (70a, 70b) as seen in
a flat-laid state of the blank (1), is capable of extending to and abut the inner
major surface (11) of the bottom panel (10) when the blank is erected to form the
package (200).
6. The blank (1) according to claim 5, wherein the respective support panel (60a, 60b)
and the associated additional support panel (70a, 70b) are each positioned and have
each an extension as seen along the longitudinal direction such that there is no overlap
of respective support panel (60a, 60b) and the associated additional support panel
(70a, 70b) when the blank (1) is erected to form the package (200).
7. The blank (1) according to claim 5 or 6, wherein the additional support panels (70a,
70b) are each configured to be situated at the inside of the end walls (230a, 230b)
formed by the end wall panels (30a, 30b) when the blank is erected to form the package
(200), such that the respective additional support panel (70a, 70b) extends with an
outer major surface (70a2, 70b2) thereof along an inner major surface (30a1, 30b1)
of the respective end wall panel (30a, 30b).
8. The blank (1) according to any of the preceding claims, wherein a longitudinal extension
of the first lid panel (40) is at least 60% of a longitudinal extension of the bottom
panel (10), and preferably 100%.
9. The blank (1) according to any of the preceding claims, wherein a longitudinal extension
of the second lid panel (50) is between 10% and 50% of the longitudinal extension
of the bottom panel (10), and preferably between 20% and 40%.
10. The blank (1) according to any of the preceding claims, wherein the longitudinal extension
of the second lid panel (50) is greater than a longitudinal extension of the second
side wall panel (22), preferably between 120% and 200%.
11. The blank (1) according to any one of the preceding claims, wherein the longitudinal
extension of the first lid panel (40) is greater than the longitudinal extension of
the second lid panel (50), preferably between 200% and 600%.
12. The blank (1) according to any one of the preceding claims, wherein a longitudinal
extension of the support panels (60a, 60b) is at least 50% of the longitudinal extension
of the second lid panel (50), and preferably at least 90%, wherein preferably the
transversely outer edge (60a1, 60b1) of the respective support panel (60a, 60b) configured
to abut the inner major surface of the bottom panel (10) has a longitudinal extension
being about 40-80% of the longitudinal extension of the second lid panel (50).
13. The blank (1) according to any one of claims 6-12 when dependent upon claim 5, wherein
a longitudinal extension of the additional support panels (70a, 70b) is between 40%
and 80% of the longitudinal extension of the first lid panel (40), and wherein preferably
the transversely outer edge (70a1, 70b1) of the respective additional support panel
(70a, 70b) configured to abut the inner major surface of the bottom panel (10) has
a longitudinal extension being about 30-70% of the longitudinal extension of the first
lid panel (50).
14. The blank according to any one of the preceding claims, the blank further comprising
four corner panels (80a, 80b, 80c, 80d), each corner panel (80a, 80b, 80c, 80d) being
arranged on and extending transversely from a respective longitudinally extending
side (21c, 21d, 22c, 22d) of the respective side wall panel (21, 22).
15. The blank according to any of the preceding claims, the blank further comprising
two outer end wall panels (90a, 90b) each connected to the end wall panels (30a, 30b)
along a respective longitudinally extending side (30ac, 30bd) of the respective end
wall panels (30a, 30b) being opposite the bottom panel (10),
wherein the respective end wall panel (30a, 30b) and the associated outer end wall
panel (90a, 90b) is configured to form a respective double-walled end wall (290a,
290b) when the blank is erected to form the package (200),
wherein preferably the respective outer end wall panel (90a, 90b) is arranged to form
an inside of the respective double-walled end wall (290a, 290b).
16. The blank according to claims 14 and 15, wherein the corner connection panels (80a,
80b, 80c, 80d) are arranged to be located between the respective end wall panel (30a,
30b) and the associated outer end wall panel (90a, 90b) forming the respective double-walled
end wall (290a, 290b) when the blank is erected to form the package (200).
17. The blank according to claim 15 or 16, wherein the respective outer end wall panel
(90a, 90b) is arranged to form an inside of the respective double-walled end wall
(290a, 290b), and
wherein the bottom panel is provided with at least two recesses (11a, 11b, 11c, 11d),
at least one at each longitudinal extending side and wherein each outer end wall panel
(90a, 90b) has at least one tab (90a1, 90a2, 90b1, 90b2),
wherein the respective recess (11a, 11b, 11c, 11d) and the respective tab (90a1, 90a2,
90b1, 90b2) are mutually positioned as seen along the longitudinal direction such
that the tabs (90a1, 90a2, 90b1, 90b2) are configured to be received in the recesses
(11a, 11b, 11c, 11d) when the blank is erected to form the package (200).