[0001] The invention relates to a phosphate free detergent composition comprising a combination
of scale-inhibiting agents, a process for preventing scale formation in water-using
and/or water-processing devices and the use of a combination of scale-inhibiting compounds
for scale-inhibition when a low phosphonate content is present.
[0002] Scale formation is a universal problem encountered in almost every machine or process
wherein (tap) water is used. The main cause of scale formation, in particular when
detergents are present, is precipitation of alkaline earth metal carbonates, phosphates
or silicates, for example of calcium carbonate and calcium phosphate. The deposition
of scale on surfaces may have several disadvantages, such as reducing equipment performance
(e.g. heat exchangers), reducing equipment lifetime, clogging, dirty appearance, et
cetera.
[0003] Scale formation is for example a well-known problem in dishwashers, wherein scale
reduces the efficiency of cleaning and results in an undesirable appearance of the
tableware, especially for glass objects. Therefore, dishwasher detergents or additives
need to employ anti-scaling measures to ensure a longer service life and to achieve
better cleaning performance. These antiscaling measures are often applied in the form
of specific dishwasher detergent formulations or additives employing compounds which
inhibit scale formation, for example by interfering with crystal growth.
[0004] Automatic dishwashing detergents have been in the market for nearly a century now.
Environmental regulations in terms of cleaning ingredients and energy requirements
have changed over time. Phosphate-free compositions presently are "state of the art",
however, it is still difficult to obtain cleaning results comparable to those obtained
with phosphate-comprising compositions. Users expect good cleaning and at the same
time good finishing (lack of filming and spotting, and shine) of the washed items.
[0005] Several approaches to replace phosphates by more readily or inherently biodegradable
polymeric sequestering agents are described in the art.
WO 2021/213807 A1discloses ADDs comprising polyepoxysuccinic acid (PESA), an AA/AMPS copolymer and
phosphonate,
EP 3 092 294 B1 shows a combination of PESA with polyaspartic acid,
EP 3 050 953 B1 a combination of carboxymethylinulin (CMI) with a sulphonated copolymer in ADD compositions.
EP 3 850 072 A refers to silver protecting agent comprising PESA or polyaspartic acid or an itaconic
acid/sulphonic acid copolymer in combination with bismuth citrate and MGDA.
EP 3 674 386 A discloses the combination of itaconic acid/sulphonic acid copolymer with a special
fatty alcohol ethoxylate for increasing filming performance,
WO 2018/236810 A1 describes the use of itaconic acid/sulphonic acid copolymer with a complexing agent
selected e.g. from MGDA or CMI in combination with any phosphonate.
[0006] Phosphonates are known as being highly effective to inhibit scale formation. However,
most phosphonates show reduced performance at low temperatures and elevated pH. The
current trend for machines, such as dishwashers or washing machines, to operate at
reduced temperatures in order to improve energy-efficiency results in the need for
adapted anti-scalant compositions. Furthermore, most of the commonly used phosphonates
have a low biodegradability.
[0007] In detergents builders, optionally combined with co-builders or anti-redeposition
agents, inhibit or reduce scale formation. Known builders include sodium tripolyphosphate,
sodium carbonate, sodium bicarbonate, sodium percarbonate, sodium citrate, citric
acid and its sodium and potassium salts and trisodium dicarboxymethyl alaninate. Known
co-builders or anti-redeposition agents include polyacrylates, polycarbonates, polyacrylic
acid, acrylic acid/maleic acid copolymer, styrene/maleic acid copolymer, polymers
of acrylic and sulphonic acids, acrylic acid/ 2-acrylamido-2-methylpropane sulfonic
acid copolymer, carboxymethyl cellulose, trisodium dicarboxymethyl alaninate and etidronic
acid. All these ingredients can be applied as acid or as water soluble salts.
[0008] For environmental reasons, there is still a need for the use of biodegradable polymer(s)
with a high technical performance in detergents, in particular in automatic dishwashing
detergents (ADDs) and for such polymers to have a particularly high level of performance
in citrate-based systems, especially in terms of anti-scaling performance (resulting
in good cleaning and shining of table ware).
[0009] The above technical problems are addressed by the present invention, which provides
a composition that demonstrates comparable or even superior performance in shine and
cleaning performance tests compared to standard phosphate-free formulations comprising
phosphonates.
[0010] It was an object of the present invention to provide an effective phosphate-free
anti-scaling detergent composition with low phosphonate content, being efficient in
a wide pH range and temperature range and further has a reduced environmental impact.
The performance of the detergent composition should be comparable to the results of
phosphate and / or phosphonate comprising compositions, or even better.
[0011] This object is met by a phosphate-free detergent comprising
- (a) polyepoxysuccinic acid (PESA) or derivatives thereof,
- (b) at least one additional polymeric compound, said polymeric compound is selected
from
(b1) a copolymer having (i) itaconic acid monomers and (ii) at least one type of sulphonated
monomer(s) and
(b2) carbohydrate polymer(s), wherein said composition comprises less than 3 wt.%
of any phosphonate.
[0012] By "phosphate-free" is herein understood that the composition comprises less than
1 percent, preferably less than 0.5 percent by weight, even more preferred less than
0.1 percent by weight of the composition of phosphate. Most preferred the composition
does not comprise any phosphate.
[0013] Polyepoxysuccinic acid is also known as epoxysuccinic acid homopolymer, polyoxirane-2,3-dicarboxylic
acid, 2,3-oxiranedicarboxylic acid homopolymer, or poly(I-oxacyclopropane-2,3-dicarboxylic
acid);
[0014] Polyepoxysuccinic acid has the general structure:

wherein its derivatives have the general structure:

where R can be hydrogen or an C1-8 alkyl, preferably C1-4 alkyl, M is a counter-ion,
preferably Na
+, H
+, K
+, and/or NH4
+. All references to "PESA" here in the disclosure should be considered to refer to
polyepoxysuccinic acid or said derivatives thereof, unless otherwise stated.
[0015] Preferably, the PESA, provided as sodium-salt, has an average molecular weight (M
w) of from 100 to 10,000 g/mol, preferably from 300 to 5000 g/mol, such as from 400
to 3000 g/mol, or from 500 to 2000 g/mol or from 800 to 1500 g/mol. Suitable PESA
can have from 2 to 100 repeating monomer units, such as from 2 to 50, 2 to 45, 2 to
20 or 2 to 10.
[0016] The composition may comprise PESA in an amount of from 0.01 to 52 percent by weight,
like 0.1 to 20 percent by weight, such as from 0.2 to 18 percent, from 0.3 to 15 percent,
from 0.4 to 12 percent, from 0.5 to 10 percent, from 0.6 to 9 percent, from 0.7 to
8 percent, or from 0.8 to 7 percent by weight of the detergent composition.
[0017] Alternatively, the composition may comprise PESA in an amount of from 0.01 to 7.0
percent by weight, such as from 0.02 to 6.0 percent, from 0.04 to 5.0 percent, from
0.07 to 3.0 percent, or from 0.7 to 2.0 percent by weight of the detergent composition.
[0018] Alternatively, the composition may comprise PESA in an amount of from 1.0 to 35 percent
by weight, such as from 2.0 to 30 percent, from 3.0 to 25 percent, from 4.0 to 20
percent, or from 5.0 to 15 percent by weight of the detergent composition.
[0019] Alternatively, the composition may comprise PESA in an amount of from 4.0 to 52 percent
by weight, such as from 6.0 to 48 percent, from 8.0 to 44 percent, or from 10 to 40
percent by weight of the detergent composition. The additional polymeric compound
(b) can be selected from a copolymer (b1) having (i) itaconic acid monomers and (ii)
at least one type of sulphonic acid group comprising monomers.
[0020] The additional polymeric compound (b) is preferably at least inherently biodegradable,
more preferably readily biodegradable according to the OECD (the Organisation for
Economic Cooperation and Development) guidelines (status April 2022).
[0021] The additional polymeric compound (b) is at least 20% from a renewable source, preferably
at least 30%, more preferably at least 40%, more preferably at least 50%, more preferably
at least 60%, more preferably at least 70%, more preferably at least 80%, even more
preferably at least 90%, most preferably is 100% from a renewable source. The percentage
is based on the amount of carbon atoms that are from renewable source compared to
all carbon atoms in the polymeric compound. Preferred monomers containing sulphonic
acid groups are 1-acrylamido-1-propanesulphonic acid, 2-acrylamido-2-propanesulphonic
acid, 2-acrylamido-2-methyl-propanesulphonic acid, 2-methacrylamido-2-methyl-propanesulphonic
acid, 3-methacrylamido-2-hydroxypropanesulphonic acid, allylsulphonic acid, methallylsulphonic
acid, allyloxybenzenesulphonic acid, methallyloxybenzenesulphonic acid, 2-hydroxy-3-(2-propenyloxy)propanesulphonic
acid, 2-methyl-2-propene-sulphonic acid, styrenesulphonic acid, vinylsulphonic acid,
3-sulphopropyl acrylate, 3-sulfopropyl methacrylate, sulphomethacrylamide, sulphomethylmethacrylamide
and mixtures of the stated acids or the water-soluble salts thereof.
[0022] Preferably, the copolymer (b1) comprises at least a monomer selected from 2-acrylamido-2-methylpropane-sulphonic
acid, allylsulphonic acid, allyloxybenzenesulphonic acid, 2-hydroxy-3-(2-propenyloxy)propanesulfonic
acid, 2-methyl-2-propene-sulphonic acid, styrenesulphonic acid, vinylsulphonic acid
and alkali metal and ammonium salts thereof.
[0023] Preferred copolymers (b1) comprise styrene sulphonic acid, and/or 2-acrylamido-2-methylpropanesulphonic
acid (AMPS), their salts or mixtures thereof. Preferably, the copolymer comprises
from 5 percent to 40 percent by weight thereof of monomers units comprising sulphonic
groups. Even more preferred the polymer comprises from 10 percent to 30 percent by
weight of the polymer of monomers comprising styrene sulphonic acid, its salts or
mixtures thereof. Preferred copolymers are described in
WO2018/191326 A1 as "Copolymer A".
[0024] Preferred copolymers (b1) comprise styrene sulphonic acid, and/or 2-acrylamido-2-methylpropanesulphonic
acid (AMPS), their salts or mixtures thereof. Preferably, the copolymer comprises
from 5 percent to 40 percent, more preferably from 5 percent to 15 percent, or 10
percent to 30 percent, or 20 percent to 40 percent, by weight thereof of monomers
units comprising sulphonic groups. Preferably the sulphonic acid group comprising
monomer is 2-acrylamido-2-methyl-propanesulphonic acid (AMPS).
[0025] Preferably, the copolymer (b1) comprises from 10 percent to 95 percent, more preferably
from 25 percent to 95 percent, or from 30 percent to 90 percent, or 35 percent to
85 percent, or 40 percent to 85 percent, by weight thereof of monomers units of itaconic
acid.
[0026] Preferably the polymer has a weight average molecular weight of from about 500 g/mole
to about 10,000 g/mole, preferably from about 800 g/mole to about 9,000 g/mole, preferably
from about 1,200 g/mole to about 8,000 g/mole, preferably from about 1,500 g/mole
to about 7,000 g/mole, preferably from about 2,000 g/mole to about 6,000 g/mole, preferably
from about 3,000 g/mole to about 5,000 g/mole. Preferably the polymer has a number
average molecular weight of from about 500 g/mole to about 10,000 g/mole, preferably
from about 800 g/mole to about 5,000 g/mole (molar weight as provided by the distributor).
Preferably the polymer has a polydispersity of about 2.0. A preferred method to determine
the molecular weight distribution and the mass average molecular weight as used herein
is by size exclusion chromatography (such as HPSEC) preferably coupled to an UV-Vis
detector. In embodiments the UV-Vis detector operates at 260, 280 and 310 nm.
[0027] Preferably the molar ratio of the sulphonic to the itaconic monomers in the copolymer
(b1) is in the range of from 1:7 to 1:3, preferably from 1:6 to 1:4, like e.g. 1:5.8
to 1:4.4 or 1:5.5 to 1:4.5 or 1:5.3 to 1:4.8.
[0028] One especially preferred copolymer for use herein as copolymer (b1) is Itaconix TSI
322 (like Itaconix TSI 322 G and Itaconix TSI 322 Q) or Itaconix CHT 122 (like Itaconix
CHT 122 G and Itaconix CHT 122 Q) provided by Itaconix.
[0029] Other preferred copolymers comprise 2-acrylamido-2-methylpropane-sulphonic acid,
its salts or mixtures thereof. Even more preferably the polymer comprises from 5 percent
to 40 percent by weight, or 15 percent to 40 percent by weight, or 15 percent to 35
percent by weight, or 10 percent to 30 percent by weight, or 5 percent to 15 percent
by weight, or 25 percent to 40 percent by weight of the polymer of monomers comprising
2-acrylamido-2-methylpropanesulphonic acid, its salts or mixtures thereof. Suitable
polymers are described in
WO2014/143773 A1 and
WO2015/138872 A1 and supplied by Lubrizol.
[0030] The sulphonic acid groups and / or carboxylic acid groups (of the itaconic acid groups)
may be present in the polymers entirely or in part in neutralized form, i.e. the acidic
hydrogen atom of the sulphonic acid group and / or carboxylic acid groups may be replaced
in some or all of the sulphonic acid groups and / or carboxylic acid groups with metal
ions, preferably alkali metal ions and in particular with sodium ions. It is preferred
according to the invention to use copolymers containing partially or completely neutralized
sulphonic acid groups and / or carboxylic acid groups (of the itaconic acid groups).
The molar mass of the copolymers (b1) preferably used according to the invention may
be varied in order to tailor the properties of the polymers to the desired intended
application.
[0031] Copolymer (b1) can further comprise additional monomers in addition to the itaconic
acid monomer (i) and the sulphonated monomer (ii). Thus, copolymer (b1) can comprise
three, four or more types of monomers. Optional further monomers may comprise acrylic
acid, methacrylic acid, maleic acid, epoxysuccinic acid, ethyleneoxid, propene, 1-butene,
styrene or olefin monomers, without being restricted to the mentioned.
[0032] The composition comprises the itaconic acid / sulphonic copolymer (b1) preferably
in an amount of from 0.1 to 15 percent by weight of the detergent composition, like
0.5 to 15 percent by weight of the detergent composition, more preferred in an amount
of from 0.8 to 10 percent, or from 1 to 8 percent, even more preferred from 1.5 to
6 percent or from 2 to 4 percent by weight of the detergent composition.
[0033] Alternatively, the composition comprises the itaconic acid / sulphonic copolymer
(b1) preferably in an amount of from 5 to 15 percent by weight of the detergent composition,
more preferred in an amount of from 5 to 14 percent, or from 6 to 14 percent, or from
6 to 13 percent, even more preferred from 5 to 13 percent or from 5 to 12 percent
by weight of the detergent composition.
[0034] Alternatively, the composition comprises the itaconic acid / sulphonic copolymer
(b1) preferably in an amount of from 0.1 to 10 percent by weight of the detergent
composition, more preferred in an amount of from 0.2 to 8 percent, or from 0.3 to
6 percent, even more preferred from 0.4 to 5 percent or from 0.5 to 4 percent by weight
of the detergent composition.
[0035] The carbohydrate polymer (b2) preferably is selected from carboxymethylcellulose
(CMC), carboxymethylinulin (CMI), carboxymethyl dextran (CM-Dextran), carboxymethyl
sucrose (CMSU), carboxymethyl polysucrose (CM-polysucrose), carboxymethyl starch (CMS)
and a polysaccharide hybrid polymer or polysaccharide copolymer provided by Nouryon
Specialty Chemicals under the tradename Alcoguard H5941D (as available in April 2022).
[0036] As used herein, molecular weight (Mw) is the weight average molecular weight unless
the context indicates otherwise. Molecular weights of carbohydrate polymers can be
determined as described in
US 2019/0390140 A.
[0037] As used herein, an "ultra-low molecular weight" for carbohydrate polymers means a
molecular weight (Mw) no greater than from about 1,000 Dalton (Da) to 80,000 Dalton
(Da).
[0038] "Conventional carbohydrate" refers to carbohydrate polymer having a molecular weight
(Mw) that is greater than 80,000 Da.
[0039] A suitable carboxymethylcellulose component can be selected from sodium carboxymethyl
cellulose or modified carboxymethyl cellulose such as, but not limited to, hydrophobic-modified
CMC, cationic-modified CMC, or sulfate- or sulfonate-modified CMC. The interchangeability
of the use of carboxymethyl cellulose and its modified forms in detergent applications
is well known in the art as described in
EP 2 302 025 B1 or
U.S. Pat. No. 6,600,033. Reference herein to carboxymethyl cellulose (CMC) component is also meant to include
modifications thereof, however sodium carboxymethylcellulose is preferred.
[0040] A preferred CMC has a degree of substitution between 0.4 and 0.8, more preferably
between 0.45 and 0.75, more preferably between 0.5 and 0.7, more preferably between
0.55 and 0.7, even more preferably between 0.6 and 0.7, most preferred is CMC with
a degree of substitution between 0.6 and 0.65.
[0041] The detergent compositions may also comprise an anionic cellulose derivative such
as, but not limited to, carboxymethyl hydroxyethylcellulose, and carboxymethyl hydroxylpropyl
cellulose (HPC).
[0042] Any further reference to ultra-low molecular weight carbohydrate polymer is to include
the aforementioned polysaccharides selected from a carboxymethyl cellulose component,
an anionic cellulose derivative, or mixtures thereof.
[0043] The ultra-low molecular weight polysaccharides may have an average molecular weight
of no greater than from about 1,000 Da to 80,000 Da. For example, the ultra-low molecular
weight polysaccharide has an average molecular weight of from about 1,000 Da to about
40,000 Da., from about 1,000 Da to about 30,000 Da. or from about 1,000 Da to about
15,000 Da. For example, the ultra-low molecular weight polysaccharide may have an
average molecular weight of 1,000 Da, 1,500 Da, 2,000 Da, 2,500 Da, 3,000 Da, 4,000
Da, 5,000 Da, 6,000 Da, 7,000 Da, 8,000 Da, 9,000 Da, 10,000 Da, 11,000 Da, 12,000
Da, 13,000 Da, 14,000 Da, 15,000 Da, 16,000 Da, 17,000 Da, 18,000 Da, 19,000 Da, 20,000
Da, 21,000 Da, 22,000 Da, 23,000 Da, 24,000 Da, 25,000 Da, 26,000 Da, 27,000 Da, 28,000
Da, 29,000 Da, 30,000 Da, 31,000 Da, 32,000 Da, 33,000 Da, 34,000 Da, 35,000 Da, 36,000
Da, 37,000 Da, 38,000 Da, 39,000 Da, 40,000 Da, 41,000 Da, 42,000 Da, 43,000 Da, 44,000
Da, 45,000 Da, 46,000 Da, 47,000 Da, 48,000 Da, 49,000 Da, 50,000 Da, 51,000 Da, 52,000
Da, 53,000 Da, 54,000 Da, 55,000 Da, 56,000 Da, 57,000 Da, 58,000 Da, 59,000 Da, 60,000
Da, 61,000 Da, 62,000 Da, 63,000 Da, 64,000 Da, 65,000 Da, 66,000 Da, 67,000 Da, 68,000
Da, 69,000 Da, 70,000 Da, 71,000 Da, 72,000 Da, 73,000 Da, 74,000 Da, 75,000 Da, 76,000
Da, 77,000 Da, 78,000 Da, 79,000 Da, or 80,000 Da. The ultra-low molecular weight
polysaccharides of this disclosure can also have an average molecular weight between
any of these recited molecular weights.
[0044] The ultra-low molecular weight polysaccharides and, in particular, the ultra-low
molecular weight CMC component may have a molecular weight distribution that is unimodal,
bimodal or multimodal and in each case the molecular weight peaks (Mr) are no greater
than 80,000 Da. For example, the molecular weight peaks may be from about 750 to 60,000
Da.
[0045] Optionally, the ultra-low molecular weight polysaccharide and, in particular, the
ultra-low molecular weight CMC component is present in the detergent composition at
a concentration from about 0.005 percent to about 10 percent by weight of the detergent
composition, from about 0.01 percent to about 5 percent or from about 0.05 percent
to about 2 percent by weight of the detergent composition. For example, the ultra-low
molecular weight polysaccharide is present in the detergent composition at a concentration
of about 0.005 percent, 0.01 percent, 0.02 percent, 0.03 percent, 0.04 percent, 0.05
percent, 0.06 percent, 0.07 percent, 0.08 percent, 0.09 percent, 0.1 percent, 0.2
percent, 0.3 percent, 0.4 percent, 0.5 percent, 0.6 percent, 0.7 percent, 0.8 percent,
0.9 percent, 1 percent, 1.1 percent, 1.2 percent, 1.3 percent, 1.4 percent 1.5 percent,
1.6 percent, 1.7 percent, 1.8 percent, 1.9 percent, 2 percent, 2.1 percent, 2.2 percent,
2.3 percent, 2.4 percent 2.5 percent, 2.6 percent, 2.7 percent, 2.8 percent, 2.9 percent,
3 percent, 3.1 percent, 3.2 percent, 3.3 percent, 3.4 percent 3.5 percent, 3.6 percent,
3.7 percent, 3.8 percent, 3.9 percent, 4 percent, 4.1 percent, 4.2 percent, 4.3 percent,
4.4 percent 4.5 percent, 4.6 percent, 4.7 percent, 4.8 percent, 4.9 percent, 5 percent,
5.1 percent, 5.2 percent, 5.3 percent, 5.4 percent 5.5 percent, 5.6 percent, 5.7 percent,
5.8 percent, 5.9 percent, 6 percent, 6.1 percent, 6.2 percent, 6.3 percent, 6.4 percent
6.5 percent, 6.6 percent, 6.7 percent, 6.8 percent, 6.9 percent, 7 percent, 7.1 percent,
7.2 percent, 7.3 percent, 7.4 percent 7.5 percent, 7.6 percent, 7.7 percent, 7.8 percent,
7.9 percent, 8 percent, 8.1 percent, 8.2 percent, 8.3 percent, 8.4 percent 8.5 percent,
8.6 percent, 8.7 percent, 8.8 percent, 8.9 percent, 9 percent, 9.1 percent, 9.2 percent,
9.3 percent, 9.4 percent 9.5 percent, 9.6 percent, 9.7 percent, 9.8 percent, 9.9 percent,
or 10 percent by weight of the detergent composition. The ultra-low molecular weight
polysaccharide can also be present in the detergent composition at a concentration
between any of these recited percentages.
[0046] In
US 2019/0390140 A it is described that such ultra-low molecular weight polysaccharides and, in particular,
ultra-low molecular weight CMC components have increased solubility within a wash
liquor provided by a detergent composition. This increase in solubility is advantageous
because incorporating the ultra-low molecular weight polysaccharide with the ability
to partially or completely dissolve quickly allows for the ultra-low molecular weight
polysaccharide to become functional soon after use initiates, which therefore enables
the ultra-low molecular weight polysaccharide to function earlier in the wash cycle,
as compared to conventional polysaccharides. Thus, by incorporating an ultra-low molecular
weight polysaccharide into a detergent composition, the wash cycle time therefore
can be beneficially decreased.
[0047] Nonetheless, it is also possible to include CMC components having a MG above 80,000
Da., i.e. conventional CMC components known for addition in detergent compositions,
even if not particularly preferred.
[0048] Carboxymethylinulin is a carboxyl-containing fructan where the carboxyl is carboxymethyl
and the fructan has a beta -2,1 bond. The carboxymethylinulin is typically supplied
as an alkali metal salt such as sodium carboxymethylinulin. Preferred carboxymethylinulin
types available on the market are provided as Carboxy
line® CMI e.g. the types 20 LS D powder, 25-40 D or 25 D powder, available by Cosun Beet
Company. A further suitable source of the carboxymethylinulin are the Dequest PB polymers,
like Dequest PB11620 or 11625, from Italmatch Chemicals. The carboxymethylinulin may
have a degree of substitution ranging from about 0.15 to about 3, preferably from
about 1 to about 3, preferably from about 1 to about 2.5, more preferably from about
1.5 to about 2.5, and most preferably ranges from about 1.8 to about 2.2. The carboxymethylinulin
preferably has a degree of substitution of about 2. A low degree of substitution lacks
performance, a high degree of substitution lacks a good biodegradability. The carboxymethylinulin
can be present in an amount of 0.01 percent to 30 percent, preferably of 0.01 percent
to 20 percent, preferably of 0.01 percent to 10 percent, preferably from 0.01 percent
to 5 percent, more preferably of 0.01 percent to 3 percent, typically from 0.05 percent
to 2.5 percent, and may be present in an amount of from 0.1 percent to 2 percent,
or from 0.2 to 1.5 percent of the weight of the detergent composition.
[0049] In addition to polymer(s) (b) the composition of the invention can also comprise
further polymers (c) free of itaconic monomers. Such further polymers (c) can be used
in any suitable total amount from about 0.1 to about 15 percent, preferably from 0.2
to about 10 percent, more preferably from 0.3 to 8 percent by weight of the composition.
It is, however, particularly preferred that the composition does not comprise acrylic,
methacrylic or maleic acid homo- or copolymers besides polymer (b) In particular,
it is preferred that the composition does not comprise sulphonated acrylic, methacrylic
or maleic acid copolymers having no itaconic acid monomers as polymers (c).
[0050] The further polymers (c) may include polyaspartic acid polymers, modified polyaspartic
acid polymers, other biodegradable sulfonated polymers of polycarboxylic acids (except
acrylic, methacrylic or maleic acid) and may comprise two, three, four or more different
monomer units. Polyaspartic acid polymers are preferred.
[0051] The further polymer (c) is preferably at least inherently biodegradable, more preferably
readily biodegradable according to the OECD guidelines (status April 2022).
[0052] The further polymer (c) is at least 50% from a renewable source, preferably at least
60%, more preferably at least 70%, more preferably at least 80%, even more preferably
at least 90%, most preferably is 100% from a renewable source. The percentage is based
on the amount of carbon atoms that are from renewable source compared to all carbon
atoms in the polymeric compound.
[0053] The composition may further comprise a further monomeric complexing agent, preferably
an, according to the OECD guidelines (status April 2022) readily or inherently, biodegradable
complexing agent in an amount of up to 6 wt.%, like 0.2 to 5 wt.% or 0.5 to 4 wt.%.
[0054] A "complexing agent" is a compound capable of binding polyvalent ions such as calcium,
magnesium, lead, copper, zinc, cadmium, mercury, manganese, iron, aluminium and other
cationic polyvalent ions to form a water-soluble complex.
[0055] Said monomeric complexing agent preferably is selected from the group consisting
of methylglycine-diacetic acid (MGDA), its salts and derivatives thereof, glutamic-N,N-
diacetic acid (GLDA), its salts and derivatives thereof, iminodisuccinic acid (IDS),
its salts and derivatives thereof, aspartic acid diacetic acid (ASDA), its salts and
derivatives thereof, dipicolinic acid (DPA), its salts and derivatives thereof, ethylenediamine-N,N'-disuccinic
acid (EDDS), its salts and derivatives thereof, and mixtures of the mentioned. A preferred
complexing agent for use herein is MGDA and salts thereof, especially preferred for
use herein is the three sodium salt of MGDA. Another preferred complexing agent for
use herein is GLDA and salts thereof, preferred for use herein is the three sodium
salt of GLDA, more preferred is the four sodium salt of GLDA.
[0056] However, MGDA-containing formulations may display a yellow discoloration and a distinct
ammonia smell after storage and therefore often contain further additives or ingredients
to mitigate the detrimental effects of MGDA degradation. Strong aminocarboxylate chelating
ligands may also decrease the in-wash stability of other metal-containing formula
ingredients. For example, MGDA is capable to extract the central metal ion(s) from
manganese complexes commonly used in ADWformulations. Thus, the absence of MGDA may
have certain beneficial effects in the present invention. In a preferred embodiment
the composition comprises MGDA in an amount of less than 3 wt.%, less than 2 wt.%,
less than 1 wt.% or is free of MGDA.
[0057] In a very preferred embodiment, complexing agent does not comprise ethylenediaminetetraacetic
acid (EDTA) or its derivates.
[0058] According to the invention the detergent composition has a low phosphonate(s) content,
i.e. in a total amount of less than 3 wt.% of the detergent composition. In particular,
"phosphonates" according to the present disclosure comprise aminopolyphosphonates
or bisphosphonates.
[0059] Aminopolyphosphonates comprise aminotris(methylenephosphonic acid) (ATMP), hydroxyethylamino
bis(methylene phosphonic acid) (HEMPA), ethylenediamine tetra(methylene phosphonic
acid) (EDTMP), hexamethylenediamine-tetra(methylene phosphonic) acid (HDTMP), polyamino
polyether methylene phosphonic acid (PAPEMP), bis(hexamethylene triamine penta(methylenephosphonic
acid)) (BHMTMP), DTPMP (diethylenetriamine penta(methylene phosphonic acid) (DTPMP),
lysine tetra(methylene phosphonates) (LTMP).
[0060] Bisphosphonates are e.g. 1-hydroxyethane 1,1-diphosphonic acid (HEDP), also known
as 1-hydroxyethylidine 1,1-diphosphonic acid in a neutral or partially neutralized
form.
[0061] It is preferred that phosphonates are present in the detergent composition of the
present invention in a total amount of less than 3 wt.%, preferably less than 2 wt.%,
even more preferred less than 1 wt.%, even more preferred less than 0.5 wt.% referring
to the weight of the total weight of the composition. This should be understood in
a way, that any of the mentioned phosphonates can be present in an amount of less
than 3 wt.%, but if more than one phosphonate is present, the total amount of said
phosphonates does not summarize and does not exceed the "less than 3 wt.%". In a particularly
preferred embodiment, the detergent composition comprises no phosphonate(s).
[0062] The detergent composition can be a dish washing composition, preferably an automatic
dishwashing detergent (ADD) composition, a laundry composition, a hard surface cleaning
composition, a water softener composition or any water additive in water circulating
systems, but is preferably an automatic dishwashing composition or a laundry composition.
Most preferred it is an ADD composition.
[0063] The detergent composition preferably is provided for domestic of professional use.
The detergent compositions can be used in domestic or professional appliances. Preferred
is that the detergent composition is used at domestic level, preferably in domestic
appliances, more preferably in automatic dishwashing machines and laundry machines.
The detergent composition can be in any physical form. It can be a powder, a gel,
paste, liquid, granulate, compacted granulate or provided in unit dose form. Preferably
it is in unit dose form, wherein unit dose forms include pressed tablets and water-soluble
packages comprising the detergent. The composition of the invention can be provided
in the form of a multi-compartment pack, e.g. a multi-compartment pack comprising
compartments with compositions having different ingredients or which are in different
physical forms, for example a compartment comprising a composition in solid form and
another compartment comprising a composition in liquid or gel form. Another preferred
unit dose form is a tablet.
[0064] The detergent composition according to the invention comprises at least one further
ingredient, selected from builder(s), surfactant(s), bleaching agent(s), bleach activator(s),
bleach catalyst, dyes, corrosion inhibitors, silver-protecting agents, anti-redeposition
agents, perfumes, process aids, enzymes, and combinations thereof, without being restricted
to the mentioned.
[0065] One common ingredient of cleaning compositions, in particular ADD and laundry compositions
are builders. Thus, to include at least one builder is preferred for the detergent
composition of the present invention.
[0066] The detergent composition of the present invention is free of phosphates, however
comprises a builder system of other builders.
[0067] The term "builder" as used herein includes sequestering (e.g. polycarboxylic acids
like citrate) and precipitating builders (e.g., carbonates) but excludes materials
that function primarily as alkalis such as NaOH, KOH and alkaline silicates such as
sodium metasilicate and amorphous silicates having an SiO
2 to Na
2O ratio of greater than 1. The compositions of the invention may however comprise
alkali metal silicates in order to provide protection against corrosion of metals
and against attack on dishware, including china and glassware, and for pH control,
although the compositions can also be free of metal silicates. Silicates give rise
to high pH compositions which can be aggressive, producing corrosion and attacking
the dishware/tableware. Preferably, the detergent composition has a pH in the wash
liquor of from about 5 to 13, preferably 7 to about 11, and more preferably from about
8 to about 10.8.
[0068] Builders suitable for use in detergent and cleaning compositions herein include builder
which forms water-soluble hardness ion complexes (sequestering builder) such as polycarboxylic
acids, e.g. citric acid or citrates, and builder which forms hardness precipitates
(precipitating builder) such as carbonates, e.g. sodium carbonate. The alkali metal
nonphosphate detergent builder salts include sodium or potassium carbonate, sodium
or potassium citrate, sodium or potassium nitrilotriacetate, and the like, wherein
sodium carbonate and sodium citrate are preferred.
[0069] The builder component(s) is/are typically present at a level of from about 20 to
about 80 percent, preferably from about 25 to about 70 percent, more preferred from
about 30 to 60 percent by weight of the detergent composition (as the sum of the builder
components). It can also be suitable that the ratio of sequestering builder to precipitating
builder is from about 10:1 to about 1:2, preferably from about 8:1 to 1:1.
[0070] The preferred compositions herein comprise a pH-adjusting component selected from
water-soluble alkaline inorganic salts and water-soluble organic or inorganic builders.
The pH-adjusting components are selected so that when the detergent composition is
dissolved in water at a concentration of 1,000 - 5,000 ppm, the pH remains in the
range from about 5 to 13, preferably 7 to about 12, and more preferably from about
8 to about 11 like e.g. from about 9 to about 10.8. The preferred non-phosphate pH-adjusting
component(s) of the invention (partially also representing builder components) is/are
selected from the group consisting of:
- (i) sodium carbonate or sesquicarbonate;
- (ii) sodium silicate, preferably hydrous sodium silicate having SiO2:Na2O ratio of from about 1:1 to about 2:1, and mixtures thereof with limited quantites
of sodium metasilicate;
- (iii) sodium citrate;
- (iv) citric acid;
- (v) sodium bicarbonate;
- (vi) sodium borate, preferably borax;
- (vii) sodium hydroxide
- (viii) L-glutamic acid N,N-diacetic acid, tetrasodium salt
- (ix) L-glutamic acid N,N-diacetic acid; and
- (x) mixtures of (i)-(ix).
[0071] Preferred embodiments contain low levels of silicate (i.e. from about 0.5% to about
5% SiO
2) or no silicate.
[0072] For compositions herein having a pH between about 7 and about 12 of the initial wash
solution, particularly preferred non-phosphate ADD embodiments comprise, by weight
of ADD, from about 5% to about 50%, preferably from about 10% to about 45%, most preferably
from about 15% to about 40%, of sodium citrate with from about 5% to about 50%, preferably
from about 7% to 40%, most preferably from about 8% to about 30% sodium carbonate.
Also preferred non-phosphate ADD embodiments may comprise, by weight of ADD, from
about 10% to about 38%, preferably from about 15% to about 34%, most preferably from
about 20% to about 30%, of L-glutamic acid N,N-diacetic acid, tetrasodium salt with
from about 5% to about 50%, preferably from about 7% to 40%, most preferably from
about 8% to about 30% sodium carbonate.
[0073] The builder system can be complemented (i.e. for improved sequestration in hard water)
by other optional detergency builder salts selected from non-phosphate detergency
builders known in the art, which include the various water-soluble, alkali metal,
ammonium or substituted ammonium borates, hydroxysulfonates, polyacetates, and polycarboxylates.
Preferred are the alkali metal, especially sodium, salts of such materials. Alternate
water-soluble, non-phosphorus organic builders can be used for their sequestering
properties. Examples of polyacetate and polycarboxylate builders are the sodium, potassium,
lithium, ammonium and substituted ammonium salts of nitrilotriacetic acid, tartrate
monosuccinic acid, tartrate disuccinic acid, oxydisuccinic acid, carboxymethyloxysuccinic
acid, mellitic acid, and sodium benzene polycarboxylate salts.
[0074] When present, sodium and potassium, especially sodium, silicates are preferred. A
particularly preferred alkali metal silicate is a granular hydrous sodium silicate
having a SiO
2:Na
2O ratio of about 2.0 or about 2.4 available from PQ Corporation, named Britesil H20
and Britesil H24. Most preferred is a granular hydrous sodium silicate having a SiO
2:Na
2O ratio of 2.0. Typical forms, i.e., powder and granular, of hydrous silicate particles
are suitable.
[0075] Alternate silicate-containing materials which can be used as builders include zeolites,
such as zeolites A and P, including "maximum aluminium" variants; or, more preferably,
layer silicates such as SKS-6, a wide variety of such silicates are available from
Hoechst Corp. or from PQ Corp. When used in the instant compositions for pH-adjusting,
aluminium anticorrosion or surfactant-absorbing effects, the levels of any limited
water-solubility silicates should not be such as to result in deposition on dishware.
[0076] The detergent composition preferably includes one or more surfactants. Any of nonionic,
anionic, cationic, gemini surfactants, amphoteric or zwitterionic surfactants or suitable
mixtures thereof may plausibly be used. Many such suitable surfactants are described
in
Kirk Othmer's Encyclopedia of Chemical Technology, 3rd Ed., Vol. 22, pp. 360-379,
"Surfactants and Detersive Systems", incorporated by reference herein. In general, bleach-stable surfactants are preferred
according to the present invention.
[0077] In the case of automatic dishwashing compositions, it is preferred to minimise the
amount of anionic surfactant. Accordingly, preferably an ADD composition comprises
no more than 2 wt.%, no more than 1 wt.%, or no anionic surfactant.
[0078] ADD compositions preferably comprise nonionic surfactants, preferably in a total
amount of from 0.5 to 15 percent by weight, such as from 0.5 to 10 percent, from 1
to 8 percent, from 1.5 to 7 percent, from 2 to 6 percent, or from 2.5 to 5.5 percent,
or from 3 to 5 percent (e.g. when the product is in the form of a multi-chamber water-soluble
pouch or a tablet), of one or more nonionic surfactants. Laundry compositions as well
can comprise nonionic surfactants, but usually in the amount of from 1 to 10 percent
by weight.
[0079] It is preferred that the composition of the present invention comprises at least
a nonionic surfactant. Nonionic surfactants are commonly known and comprise e.g. modified
alcohol polyglycol ether, fatty alcohols, fatty alcohol glycol ether (alkoxylated
fatty alcohols), like fatty alcohol ethoxylates and fatty alcohol propoxylates, alkylglucosides,
alkylpolyglucosides and phenolethoxylates, like octyl- or nonyl phenolethoxylates.
[0080] Preferred nonionic surfactants are modified alcohol polyglycol ether, modified alcohol
poly-(ethylenglycol)-ether, alkoxylated fatty alcohols, alkoxylated fatty acids or
combinations thereof. The relative hydrophilic alkoxy-chain comprises or essentially
consists of ethylene oxide, propylene oxide or butylene oxide or combinations thereof.
The length of this chain can vary between averagely 1 and averagely 200 ethylene oxide-,
propylene oxide- or butylene oxide-groups or combinations thereof, including 4, 6,
8, 10, 13, 15, 20, 25, 30, 40, 50, 80, 100 and the ranges between the particularly
mentioned.
[0081] The relative hydrophobic hydrocarbon-chain from the fatty alcohol or fatty acid can
be saturated, mono-unsaturated or poly-unsaturated and linear or branched. The length
of this hydrocarbon-chain varies between 4 and 30 carbon molecules, including 6, 8,
10, 11, 12, 14, 16, 18, 20, 22, 24, 26 or 28.
[0082] Preferred surfactants of this type may be represented by the formula R
1O (CH
2CH
2O)
x, (CH
2CH(CH
3)O)
y H, wherein R
1 is a linear or branched, saturated or unsaturated hydrocarbon residue having 4 to
30 C atoms, preferably 6 to 26, even more preferred 10 to 24 C atoms, x preferably
is an integer of from 8 to 200, preferably from 20 or from 25 to 200, y preferably
is an integer of at most 100 and x+y is below 200. In a preferred embodiment in at
least one of the "carry over" surfactants x is at least 26, preferably at least 30,
and even more preferred at least or more than 40, however, below 200. R
1 preferably is a linear, saturated hydrocarbon residue.
[0083] Particularly preferred are alcohol ethoxylates that can be prepared by ethoxylation
of a fatty chain alcohol. The preferred alcohol ethoxylates have a hydrocarbon-chain
that ranges from 4 up to 26 carbon molecules, including 4, 6, 8, 10, 12, 14, 16, 18,
20, 22 and between averagely 1 and averagely 200 ethylene oxide-groups, including
averagely 4, 6, 8, 10, 13, 15, 20, 25, 30, 40, 50, 80, 100 ethylene oxide-groups.
[0084] Also preferred are fatty acid ethoxylates that can be prepared by a reaction of fatty
acid with ethylene oxide or a polyglycol with the general formula RCOO
-(CH
2CH
2O)
nH. When a polyglycol is used a mixture of mono- and di-esters (RCOO
-(CH
2CH
2O)
n-OCOR) is produced. The preferred fatty acid has a hydrocarbon-chain R that varies
from 4 up to 26 carbon molecules, including 4, 6, 8, 10, 12, 14, 16, 18, 20, 22. The
number of ethylene oxide-groups in the fatty acid ethoxylate is between averagely
1 and averagely 200 ethylene oxide-groups, including averagely 4, 6, 8, 10, 13, 15,
20, 25, 30, 40, 50, 80, 100 ethylene oxide-groups.
[0085] Preferred are ethylene oxide-propylene oxide co-polymers which may be prepared with
a starting material that reacts with ethylene oxide (EO) or propylene oxide (PO) or
a mixture of EO and PO (resulting in block copolymers). The starting materials that
can be used are (difunctional) poly(oxypropylene glycol) or (difunctional) poly(oxyethylene
glycol) or glycerol (for trifunctional products) or ethylene diamine (for tetrafunctional
products).
[0086] Further preferred are sucrose esters that may be produced by esterification of sucrose
with fatty acids or fatty glycerides. Alkyl polyglucosides (APG) may be produced by
a reaction of a fatty alcohol with a glucose. Preferred APGs can have averagely one
to averagely four glucose units and has a hydrocarbon-chain that varies from 4 up
to 26 carbon molecules, including 4, 6, 8, 10, 12, 14, 16, 18, 20, 22.
[0087] Nonionic surfactants can be "end-capped" by a methyl or a ethyl group at the end
of the alkoxy-chain. This affects the properties of the surfactant, e.g. it decreases
the foaming behaviour. It is also known that nonionic surfactants can be "end-capped"
with a fatty alcohol or a fatty acid where the hydrocarbon-chain varies from 4 up
to 26 carbon molecules, including 4, 6, 8, 10, 11, 12, 14, 16, 18, 20, 22. The structure
of the surfactants than is "hydrocarbon chain - alkoxy chain - hydrocarbon chain".
[0088] The cleaning composition, in particular the ADD compositions of the present invention
can preferably comprise low foaming nonionic surfactants (LFNIs). LFNI can be present
in amounts from 0 to about 30% by weight, preferably from about 0.01 to 20% by weight,
more preferred from about 0.25% to about 10% by weight and most preferred from about
1 to 6 % by weight. LFNIs are most typically used in ADDs on account of the improved
water-sheeting action (especially from glass) which they confer to the ADD product.
They also encompass non-silicone, nonphosphate polymeric materials further illustrated
hereinafter which are known to defoam food soils encountered in automatic dishwashing.
[0089] Preferred LFNIs include nonionic alkoxylated surfactants, especially ethoxylates
derived from primary alcohols, and blends thereof with more sophisticated surfactants,
such as the polyoxypropylene/polyoxyethylene/polyoxypropylene reverse block polymers.
The PO/EO/PO polymer-type surfactants are well-known to have foam suppressing or defoaming
action, especially in relation to common food soil ingredients such as egg.
[0090] The invention encompasses preferred embodiments wherein LFNI is present, and wherein
this component is solid at about 35°C, more preferably solid at about 25°C. For ease
of manufacture, a preferred LFNI has a melting point between about 25°Cand about 60°C,
more preferably between about 27°C and 45°C.
[0091] In a preferred embodiment, the LFNI is an ethoxylated surfactant derived from the
reaction of a monohydroxy alcohol containing from about 8 to about 20 carbon atoms
with from about 6 to about 80 moles of ethylene oxide per mole of alcohol on an average
basis.
[0092] A particularly preferred LFNI is derived from a straight chain fatty alcohol containing
from about 16 to about 20 carbon atoms (C
16-C
20 alcohol), preferably a C
18 alcohol, condensed with an average of from about 6 to about 15 moles, preferably
from about 7 to about 12 moles, and most preferably from about 7 to about 9 moles
of ethylene oxide per mole of alcohol. Preferably the ethoxylated nonionic surfactant
so derived has a narrow ethoxylate distribution relative to the average.
[0093] The LFNI can optionally contain propylene oxide in an amount up to about 15% by weight.
Other preferred LFNI surfactants can be prepared by the processes described in
U.S. Patent 4,223,163.
[0094] ADDs described herein wherein the LFNI is present can make use of ethoxylated monohydroxy
alcohol or alkyl phenol and additionally comprise a polyoxyethylene, polyoxypropylene
block polymeric compound; the ethoxylated monohydroxy alcohol or alkyl phenol fraction
of the LFNI comprising from about 20% to about 80%, preferably from about 30% to about
70%, of the total LFNI.
[0095] Suitable block polyoxyethylene-polyoxypropylene polymeric compounds may include those
based on ethylene glycol, propylene glycol, glycerol, trimethylolpropane and ethylenediamine
as initiator reactive hydrogen compound. Polymeric compounds made from a sequential
ethoxylation and propoxylation of initiator compounds with a single reactive hydrogen
atom, such as C
12-18 aliphatic alcohols, do not generally provide satisfactory suds control in the instant
ADDs. Certain of the block polymer surfactant compounds designated PLURONIC
® and TETRONIC
® by the BASF-Wyandotte Corp., Wyandotte, Michigan, are suitable in ADD compositions
of the invention.
[0096] A particularly preferred LFNI contains from about 40% to about 70% of a polyoxypropylene/polyoxyethylene/polyoxypropylene
block polymer blend comprising about 75%, by weight of the blend, of a reverse block
co-polymer of polyoxyethylene and polyoxypropylene containing 17 moles of ethylene
oxide and 44 moles of propylene oxide; and about 25%, by weight of the blend, of a
block copolymer of polyoxyethylene and polyoxypropylene initiated with trimethylolpropane
and containing 99 moles of propylene oxide and 24 moles of ethylene oxide per mole
of trimethylolpropane.
[0097] Suitable for use as LFNI in the ADD compositions are those LFNI having relatively
low cloud points and high hydrophilic-lipophilic balance (HLB). Cloud points of 1%
solutions in water are typically below about 32°C and preferably lower, e.g., 0°C,
for optimum control of sudsing throughout a full range of water temperatures.
[0098] LFNIs which may also be used include a C
18 alcohol polyethoxylate, having a degree of ethoxylation of about 8, commercially
available as SLF18 from Olin Corp., and any biodegradable LFNI having the melting
point properties discussed hereinabove.
[0099] The use of a mixture of any of the aforementioned nonionic surfactants is suitable
in compositions of the present invention.
[0100] In laundry compositions the inclusion of anionic surfactants is preferred.
[0101] Preferred anionic surfactants comprise or consist of a hydrophobic chain and an anionic
hydrophilic group. The hydrophilic group can be a carboxylate, C
nH
2n+1COO
- X, a sulphate, CnH
2n-
10(SO
3)
- X, a sulphonate, C
nH
2n+1(SO
3)
- X, phosphate, C
nH
2n+1OPO(OH)O
- X, a sulphosuccinate, an isethionate, a taurate or any other anionic hydrophilic
group.
[0102] Particularly preferred anionic surfactants are sulphates and sulphonates. Sulphate
surfactants can be produced by a reaction of an alcohol with sulphuric acid, chlorosulphonic
or sulphur dioxide and are esters of sulphuric acid. The surfactant properties can
optionally be modified by, for example, introducing ethylene oxide units in the chain
so it becomes an alcohol ether sulphate.
[0103] Suitable examples of preferred surfactants are alkyl benzene sulfonates, alkanesulfonates,
fatty alcohol sulfates or similar suitable anionic surfactants. Common types of sulphonate
surfactants are alkyl aryl sulphonates (e.g. sodium alkyl benzene sulphonate, naphthalene
sulphonate, alkyl naphthalene sulphonate), paraffin sulphonates, linear alkyl benzene
sulphonates (LABS), alpha-olefin sulphonates, sulphosuccinates (as mono- or di-esters
or a mixture thereof). Alpha-olefin sulphonates can be prepared by reacting linear
alpha-olefin with sulphur trioxide, yielding in a mixture of alkene sulphonates, 3-
and 4-hydroxyalkane sulphonates, di-sulphonates and other species. The properties
of sulphonate surfactants can optionally be modified by introducing ethylene oxide
units in the chain.
[0104] Preferred alkyl phosphates and alkyl ether phosphates can be made by treating fatty
alcohols or alcohol ethoxylates with a phosphorylating agent which yields in a mixture
of mono- and di-esters of phosphoric acid.
[0105] Preferably, the total amount of anionic surfactant(s) present in a laundry detergent
composition according to the invention ranges from 0.5 to 40 wt.-%, preferably from
1 to 20 wt.-%, more preferably from 2 to 10 wt.-% based on the total weight of the
composition.
[0106] The composition may include one or more enzymes. For ADDs it is preferred that the
one or more enzymes are selected from proteases, lipases, amylases, cellulases and
peroxidases, with proteases and amylases being preferred, most preferred are proteases
and alpha-amylases. It is most preferred that protease and/or amylase enzymes are
included in the compositions according to the invention as such enzymes are especially
effective in ADD compositions. More than one species may be used. For Laundry compositions
preferably at least one enzyme is selected from the group of proteases, amylases,
lipases, cellulases, mannanase, peroxidase, oxidase, xylanase, pullulanase, glucanase,
pectinase, cutinase, hemicellulases, glucoamylases, phospholipases, esterases, keratanases,
reductases, phenoloxidase, lipoxygenases, ligninases, tannases, pentosanases, malanases,
arabinosidases, hyalurodindase, chondroitinase, laccase or mixtures thereof. The enzymes
can for example be used as a granulate and/or liquid in commonly used amounts.
[0107] The total quantity of active enzyme(s) is preferably from 0.5 to 5 percent by weight,
such as from 1 to 4 percent by weight of the detergent composition.
[0108] The composition may include one or more bleaching agent(s), preferably in combination
with one or more bleach activators and/or one or more bleach catalysts. The bleaching
agent is preferably selected from the group consisting of an oxygen-releasing bleaching
agent, a chlorine-releasing bleaching agent and mixtures of two or more thereof. More
preferably, the bleaching agent is or comprises an oxygen-releasing bleaching agent.
The bleaching agent may comprise the active bleach species itself or a precursor to
that species. Preferably, the bleaching agent is selected from the group consisting
of an inorganic peroxide, an organic peracid and mixtures of two or more thereof.
The terms "inorganic peroxide" and "organic peracid" encompass salts and derivatives
thereof. Inorganic peroxides include percarbonates, perborates, persulphates, hydrogen
peroxide and derivatives and salts thereof. The sodium and potassium salts of these
inorganic peroxides are suitable, especially the sodium salts. Sodium percarbonate
is particularly preferred, even more preferred is coated sodium percarbonate.
[0109] The active bleaching agent(s) is/are preferably present in a total amount of from
5 to 28 percent by weight, such as from 7 to 25 percent, from 9 to 22 percent, or
from 10 to 20 percent by weight of the detergent composition.
[0110] The composition may further comprise one or more bleach activators and/or bleach
catalysts. Any suitable bleach activator may be included, for example TAED (tetraacetyl-ethylenediamine),
if this is desired for the activation of the bleaching agent. Any suitable bleach
catalyst may be used, for example a manganese-containing bleach catalyst like MnTACN.
MnTACN is a dinuclear manganese complex, e.g. a complex of manganese(IV) with 1,4,7-trimethyl-1,4,7-triazacyclononane
or a complex of manganese(IV) with 1,2,4,7-tetramethyl-1,4,7-triazacyclononane. The
organic peracids such as perbenzoic acid and peroxycarboxylic acids e.g. phthalimidoperoxyhexanoic
acid (PAP) do not require the use of a bleach activator or catalyst as these bleaches
are active at relatively low temperatures such as about 30 degrees centigrade. A preferred
composition contains a bleach activator and a bleach catalyst, more preferred is that
the composition contains TAED and MnTACN. Another preferred composition contains a
bleach activator and is free of a manganese-containing bleach catalyst, more preferred
is that the composition contains TAED and is free of MnTACN. Jet another preferred
composition contains a manganese containing bleach catalyst and doesn't contain a
bleach activator, more preferred is that the composition contains MnTACN as a bleach
catalyst and is free of TAED.
[0111] Dyes may be used to color the detergent composition, parts of the composition or
provide speckles in the composition to render it more attractive to the consumer.
[0112] Perfume can be added to improve the sensorial properties of the composition or of
the target surface after cleaning, such as the load of a dishwashing or laundry machine.
Also perfumes that have a deodorizing effect can be applied.
[0113] The main function of anticorrosion agents is to minimize the amount of material damage
caused on glass, metal and metal alloy, as well as the colors of and prints or decorations
on these materials, during automatic dishwashing.
[0114] The types of anti-corrosion agents that commonly are used in detergent compositions
include, but are not limited to, triazole-based compounds (like tolyltriazole and
1,2,3-benzotriazole), polymers with an affinity to attach to glass or metal surfaces,
strong oxidizers (like permanganate), cystine, silicates, metal oxides, organic or
inorganic metal salts, or metal salts of biopolymers.
[0115] The metal of these metal salts can be selected from the group aluminium, strontium,
barium, titanium, zirconium, manganese, lanthanum, bismuth and zinc, wherein the latter
two are most commonly applied for the prevention of glass corrosion. Of the group
of metal oxides is zinc oxide commonly applied for the prevention of glass corrosion.
Preferred for the use of anti-corrosion agents are bismuth citrate, zinc oxide, zinc
sulphate, zinc hydroxy carbonate and zinc stearate.
[0116] The preferred composition contains zinc salts or oxides, or bismuth salts, or any
combination of these. Another preferred composition contains bismuth salts and is
free of zinc salts or oxides. Another preferred composition is free of zinc salts
or oxides.
[0117] Process aids can be added for example to optimize compressibility, friability, toughness,
elasticity, disintegration speed, hygroscopicity, density, free flowing properties,
stickiness, viscosity, rheology of a detergent composition in a certain physical shape.
Examples
Example 1
[0118] A build-up test has been performed in Miele GSL dishwashers. The used washing-program
cleans at 65°C and has a rinsing phase of 65°C. The used water hardness is 21°dH.
A total of thirty washing cycles have been performed where for each washing cycle
the detergent and an amount of ballast soil are dosed.
[0119] After all thirty washing cycles the build-up performance of the detergent composition
is determined by visually assessing the individual items in the dishwasher on spotting
and filming. The performance of spotting and filming is expressed in a score from
1 to 10, where 1 means a very poor performance on spotting or filming, and 10 means
a very good performance on spotting or filming. The scores on spotting are the average
of the scores on the number of spots and the intensity of the spots. For gaining a
well-balanced score for the build-up performance of the detergent composition the
scores from the filming and the spotting are multiplied by each other. The overall
build-up performance is expressed in a scale from 1 to 100, where 1 means the worst
possible performance and 100 means the best possible performance.
[0120] The detergent base in this example contains builder, surfactants, sodium percarbonate,
bleach activator, amylase and protease enzymes, anti-corrosion agents and process
aids.
[0121] Detergent compositions in percent by weight:
|
V1 |
E1 |
E2 |
E3 |
E4 |
Detergent base |
93 |
93 |
93 |
93 |
93 |
(a) PESA |
5 |
3 |
3 |
3 |
3 |
(b1) IA/AMPS copolymer |
- |
- |
- |
3 |
2 |
(b2) CMI |
- |
0.24 |
0.24 |
0.24 |
0.24 |
(b2) CMC |
0.7 |
0.7 |
0.7 |
0.7 |
0.7 |
(b2) Polysacharide copolymer |
- |
3 |
2 |
- |
- |
(c) AA/AMPS copolymer |
1 |
- |
- |
- |
- |
Phosphonate |
0.4 |
- |
- |
- |
- |
[0122] The dose of these detergent is 19.0 gram.
Filming performance
[0123]
Detergent composition |
V1 |
E1 |
E2 |
E3 |
E4 |
Glasses (average) |
4.5 |
4.5 |
4.5 |
4.8 |
4.5 |
Plastic (Tupperware and melamine) |
5.0 |
5.0 |
5.0 |
4.5 |
4.5 |
Black Ceramic |
4.0 |
4.0 |
4.0 |
4.0 |
4.0 |
Black Glass |
4.0 |
4.0 |
4.0 |
4.0 |
4.0 |
Knives |
4.0 |
4.0 |
5.0 |
4.0 |
4.0 |
Spotting performance
[0124]
Detergent composition |
V1 |
E1 |
E2 |
E3 |
E4 |
Glasses (average) |
5.3 |
6.8 |
6.5 |
6.8 |
6.8 |
Plastic (Tupperware and melamine) |
4.0 |
4.0 |
4.0 |
4.5 |
5.0 |
Black Ceramic |
5.0 |
6.0 |
6.0 |
6.0 |
6.0 |
Black Glass |
5.0 |
6.0 |
6.0 |
7.0 |
7.0 |
Knives |
4.0 |
7.0 |
7.0 |
7.0 |
7.0 |
Build-up performance
[0125]
Detergent composition |
V1 |
E1 |
E2 |
E3 |
E4 |
Glasses (average) |
24 |
30 |
29 |
32 |
30 |
Plastic (Tupperware and +melamine) |
20 |
20 |
20 |
20 |
23 |
Black Ceramic |
20 |
24 |
24 |
24 |
24 |
Black Glass |
20 |
24 |
24 |
28 |
28 |
Knives |
16 |
28 |
35 |
28 |
28 |
Average build-up performance |
20 |
25 |
26 |
26 |
27 |
[0126] The results show that the detergent compositions which are according to the invention
(E1 to E4) result in a similar filming performance as detergent composition according
to the state of the art, however, show a better spotting result and give a better
build-up performance compared to a state-of-the-art detergent composition (V1).
Example 2
[0127] A build-up test has been performed in Miele GSL2 dishwashers. The used washing-program
cleans at 65°C and has a rinsing phase of 65°C. The used the water hardness is 21°dH.
A total of thirty washing cycles are performed where for each washing cycle the detergent
and an amount of ballast soil are dosed.
[0128] After all thirty washing cycles the build-up performance of the detergent composition
is determined by visually assessing the individual items in the dishwasher on build-up
performance. The performance on build-up is expressed in a score from 1 to 10, where
1 means a very poor performance and 10 means a very good performance on build-up.
[0129] The detergent base in this example contains builder, surfactants, sodium percarbonate,
bleach activator, amylase and protease enzymes, anti-corrosion agents and process
aids.
[0130] Detergent compositions in percent by weight:
|
V2 |
E5 |
V3 |
E6 |
Detergent base |
92 |
92 |
92 |
92 |
(a) PESA |
5 |
3 |
3.4 |
3.4 |
(b1) IA/AMPS copolymer |
- |
3 |
- |
2.8 |
(b2) CMI |
- |
0.3 |
- |
0.3 |
(b2) CMC |
0.6 |
1 |
0.8 |
0.8 |
(c) polyacrylic homopolymer |
- |
- |
1.7 |
- |
(c) AA/AMPS copolymer |
1.3 |
- |
1 |
- |
Phosphonate |
0.4 |
- |
0.4 |
- |
[0131] The dose of detergents V2 and E5 is 19.0 gram, the dose of detergents V3 and E6 is
21.0 gram.
Build-up performance
[0132]
Detergent compositions |
V2 |
E5 |
V3 |
E6 |
Glass |
5.0 |
5.3 |
5.3 |
5.1 |
Plastic |
7.1 |
6.9 |
7.4 |
6.8 |
Porcelain |
5.8 |
7.0 |
6.0 |
6.5 |
Stainless steel |
5.3 |
5.6 |
5.8 |
6.1 |
Average build up performance |
5.8 |
6.2 |
6.1 |
6.1 |
[0133] When V2 and E5 are compared to each other, the results show that the detergent composition
which is according to the invention (E5) has a better build-up performance compared
to a state-of-the-art detergent compositions (V2).
[0134] When V3 and E6 are compared to each other, the results show that the detergent composition
which is according to the invention (E6) has a comparable build-up performance compared
to a state-of-the-art detergent compositions (V3).
Example 3
[0135] The rinse-aid performance is tested in Miele GSL2 dishwashers. The used washing-program
cleans at 50°C and has a rinsing phase of 65°C. The used the water hardness is 21°dH.
A total of six washing cycles have been performed where for each washing cycle the
detergent is dosed and an amount of ballast soil.
[0136] After the fourth, fifth and sixth washing cycle the rinse-aid performance of the
detergent composition is determined by visually assessing the individual items in
the dishwasher on spotting and filming. For the assessment of spotting the number
of spots and the intensity of the spots are taken in to account. The spotting and
filming are expressed in a score from 1 to 10, where 1 means a very poor performance
and 10 means a very good performance. The average scores of the assessments after
the fourth, fifth and sixth cleaning cycle are the overall scores of spotting and
filming.
[0137] For gaining a well-balanced score for the overall rinse-aid performance of the detergent
composition, the overall scores of spotting and filming are multiplied by each other.
The overall rinse-aid performance is expressed in a scale from 1 to 100, where 1 means
the worst possible performance and 100 means the best possible performance.
Detergent compositions in percent by weight:
[0138]
|
V4 |
E7 |
V5 |
E8 |
ADD base |
93 |
93 |
93 |
93 |
(a) PESA |
5.5 |
3.0 |
5.0 |
3.5 |
(b1) IA/AMPS |
- |
3.0 |
- |
2.5 |
(b2) CMI |
- |
0.25 |
- |
0.25 |
(b2) CMC |
0.30 |
1.10 |
0.35 |
0.50 |
(c) polyacrylic homopolymer |
- |
- |
1.0 |
- |
(c) AA/AMPS copolymer |
1.1 |
- |
- |
- |
Phosphonate |
0.45 |
- |
0.40 |
- |
[0139] The dose of detergents V4 and E7 is 19 gram, the dose of detergents V5 and E8 is
20 gram.
[0140] The ADD base, used for V4 and E7, contains builder, surfactants, sodium percarbonate,
bleach activator, amylase and protease enzymes, anti-corrosion agents and process
aids.
[0141] The ADD base, used for V5 and E8, contains builder, surfactants, sodium percarbonate,
bleach activator, bleach catalyst, amylase and protease enzymes, anti-corrosion agents
and process aids.
Spotting performance
[0142]
Detergent composition |
V4 |
E7 |
V5 |
E8 |
Glasses |
6.4 |
7.0 |
6.3 |
6.5 |
Plastics |
5.0 |
5.5 |
4.7 |
4.3 |
Black Ceramic |
5.7 |
6.3 |
6.3 |
6.7 |
Black glass |
5.7 |
7.0 |
6.0 |
6.7 |
Knives |
7.0 |
7.0 |
7.0 |
7.0 |
Filming performance
[0143]
Detergent composition |
V4 |
E7 |
V5 |
E8 |
Glasses |
5.0 |
4.9 |
5.0 |
5.0 |
Plastics |
5.2 |
5.0 |
5.5 |
4.5 |
Black Ceramic |
5.3 |
4.3 |
5.3 |
5.0 |
Black Glass |
5.0 |
4.3 |
5.0 |
5.0 |
Knives |
4.3 |
5.3 |
4.7 |
5.3 |
Rinse-aid performance
[0144]
Detergent composition |
V4 |
E7 |
V5 |
E8 |
Glasses |
32 |
34 |
31 |
33 |
Plastics |
26 |
28 |
26 |
20 |
Black Ceramic |
30 |
27 |
34 |
33 |
Black Glass |
28 |
30 |
30 |
33 |
Knives |
30 |
37 |
33 |
37 |
Sum of all items |
146 |
156 |
154 |
156 |
[0145] The results show that when V4 and E7 (both dosed with 19 grams per wash) are compared
to each other, composition E7 (which is according to the invention) shows the better
rinse-aid performance compared to composition V4 (which is state of the art).
[0146] The results show that when V5, which is state of the art, and E8, which is according
to the invention (and both are dosed with 20 grams per wash), are compared to each
other, both have a comparable rinse-aid performance.