TECHNICAL FIELD AND PRIOR ART
[0001] The invention relates to a driving device for a shedding unit and a method for adjusting
a shed stroke of a driving device for a shedding unit. The invention further relates
to a computer program comprising instructions which, when the program is executed
by a computer, cause the computer to carry out the method for adjusting a shed stroke
of a driving device for a shedding unit.
[0002] In the context of the application, a shedding unit is defined as a unit comprising
one or more driving devices, which can be drivingly coupled to heald frames of a weaving
machine for moving the heald frames up and down. For a movement of the heald frames,
driving devices having a swivel lever with two or three arms are well known, wherein
a rotating crank is coupled via a coupling rod to a first arm of the lever and the
heald frame is coupled to a second arm of the lever. The heald frames are moved up
and down with a stroke, which depends among others on the length of the crank, the
length of the coupling rod, and the coupling positions of the coupling rod and the
heald frame on the first arm and the second arm, respectively. In the context of the
application, a shed stroke of a driving device for a shedding unit is defined as the
stroke imparted by the driving device on the swivel lever or any similar connection
element.
[0003] WO 2017/032556 A1 shows a shedding unit, wherein the number of driving devices of the shedding unit
is the same as the number of heald frames, and each driving device is configured for
moving exactly one heald frame drivingly coupled to the driving device. The driving
devices each comprise a rotating crank, a swivel lever, and a coupling rod connecting
the swivel lever with the crank, wherein the coupling rod is mounted to a first arm
of the swivel lever by means of a mounting element. The mounting element is slidably
mounted to the first arm and fixable in an adjustable mounting position at the first
arm for adjusting a shed stroke of the driving device.
[0004] JPH09-112534 A shows a driving device for a shedding unit, the driving device comprising a crank
constituted by two crank elements, which are connected so that the connecting angle
between the two crank elements can be changed, wherein the first crank element is
concentrically mounted to a driving shaft and provided with a connecting shaft, which
connecting shaft is eccentric to the driving shaft, i.e. is arranged parallel but
offset to the axis of rotation of the driving shaft, wherein the second crank element
is mounted to the connecting shaft, and wherein the second crank element is provided
with a connecting pin for a coupling rod, which connecting pin is parallel but offset
to the axis of rotation of the connecting shaft. For a connection with the driving
shaft, the first crank element comprises a split clamping part for clamping the driving
shaft and a screw bolt arranged tangentially to the driving shaft for tightening the
split clamping part. Similar, for a connection with the connecting shaft, the second
crank element comprises a split clamping part for clamping the connecting shaft and
a screw bolt for tightening the split clamping part. In order to adjust the shed stroke,
the connecting angle between the two crank elements is changed. For this purpose,
the split clamping part of the second crank element is loosened, and the second crank
element is moved relative to the first crank element.
SUMMARY OF THE INVENTION
[0005] It is the object of the invention to provide a driving device, wherein a shed stroke
can be easily adjusted. It is further the object of the invention, to provide a method
for adjusting a shed stroke as well as a computer program comprising instructions
which, when the program is executed by a computer, cause the computer to carry out
the method for adjusting a shed stroke of a driving device for a shedding unit.
[0006] According to a first aspect, a driving device for a shedding unit is provided, the
driving device comprising a rotationally mounted drive element, a crank, and a locking
unit, wherein the drive element has an axis of rotation, a first end, and a second
end, wherein the first end and the second end are distanced from each other in the
direction of the axis of rotation of the drive element, wherein the drive element
is provided at the second end with a seat, wherein the crank is provided with a coupling
element, which coupling element cooperates with the seat for mounting the crank to
the drive element so as to be rotatable about a seat axis of the seat, which seat
axis is parallel but offset to the axis of rotation of the drive element, wherein
for a rotation about the axis of rotation of the drive element together with the drive
element, the crank is releasably lockable to the drive element in different angular
positions with respect to the drive element by the locking unit, and wherein when
the crank is unlocked from the drive element, for adjusting the angular position of
the crank with respect to the drive element, the driving device is configured to move
the drive element about the axis of rotation of the drive element for causing a relative
movement between the drive element and the crank about the seat axis.
[0007] In the context of the application, a rotary movement of an element about an axis
is referred to as movement about an axis, wherein the movement may be less or more
than a full rotation about the axis.
[0008] In one embodiment, the driving devices are used in a shedding unit, wherein the number
of driving devices of the shedding unit is the same as the number of heald frames.
In other words, each driving device is configured for moving exactly one heald frame
drivingly coupled to the driving device. However, it is generally conceivable within
the context of the application to couple more than one heald frame to a common driving
device, wherein the driving device in one embodiment is configured to move two heald
frames in opposite directions.
[0009] The driving device according to the application allows for an easy adjustment of
the shed stroke. In prior art document
JPH09-112534 A, the drive element and the crank are referred to as first crank element and second
crank element, respectively. In contrast to
JPH09-112534 A, for an adjustment of the angular position between the drive element and the crank,
when the crank is unlocked from the drive element, according to the application the
drive element and not the crank, to which a heald frame can be coupled, is moved.
[0010] In one embodiment, a drive motor is provided, which drive motor is configured to
drive the drive element so as to move about the axis of rotation of the drive element.
The drive motor is driving the drive element to rotate about the axis of rotation
together with the crank for an up and down movement of a heald frame coupled to the
driving device. In addition, when the crank is unlocked from the drive element, the
drive motor can be used for displacing or moving the drive element by a certain angle
about the axis of rotation for an adjustment of the angular position of the crank
with respect to the drive element.
[0011] In one embodiment, the locking unit allows for an automated operation. For example,
in one embodiment, the locking unit is in the form of a hydraulic expansion chuck,
wherein a hydraulic pressure acting between the seat and the coupling element can
be varied for locking the crank to the drive element or unlocking the crank from the
drive element. In an alternative embodiment, the locking unit is in the form of a
pneumatic and/or hydraulic actuable clutch. In still another embodiment, the locking
unit comprises at least one pneumatic and/or hydraulic cylinder and a return spring,
which cylinder is moveable for unlocking the locking unit by applying a pneumatic
and/or hydraulic pressure.
[0012] In alternative or in addition, the locking unit is manually operable, wherein in
one embodiment the locking unit is accessible for a manual operation from a first
end of the drive element for locking the crank to the drive element or for unlocking
the crank from the drive element. For example, the shedding unit comprises a plurality
of driving devices, which are arranged in two opposing groups, wherein the second
ends of the drive elements of the two groups are facing towards a center of the shedding
unit. In this case, the first ends are arranged at an outer side of the shedding unit
and more easily accessible for an operator, than the second ends. This first end allows
for an easy access for an operator for an adjustment of the shed stroke.
[0013] In one embodiment, the coupling element and the seat are arranged for locking the
crank to the drive element by forcing the crank and the drive element towards each
other in the direction of the seat axis, wherein the locking unit is actuable for
causing a movement of the crank towards or away from the drive element in the direction
of the seat axis.
[0014] In one embodiment, one of the coupling element and the seat is a member in the form
of a truncated cone and the other one is a complementary receiving bushing. In other
words, a conical seat connection is provided, which is backlash-free and self-centering.
In addition, a locking and unlocking is possible by moving the coupling element a
short distance with respect to the seat.
[0015] In one embodiment, the locking unit comprises a locking pin, which locking pin is
moveably mounted to the drive element and is moveable in one direction for locking
the crank to the drive element and in an opposite direction for unlocking the crank
from the drive element. In one embodiment, the locking pin is slidably supported.
In alternative or in addition, the locking pin is rotatably supported. In preferred
embodiments, the locking pin has an actuating end configured to receive an actuating
force for moving the locking pin with respect to the drive element, which actuating
end is arranged at the first end of the drive element. The actuating end in one embodiment
is provided with a screw head for the application of a rotational movement and/or
a torque.
[0016] In one embodiment, the locking pin is mounted to the drive element so as to be longitudinally
moveable along the seat axis, wherein the crank can be coupled to the locking pin
for movement with the locking pin along the seat axis, for causing a movement of the
crank towards or away from the drive element in the direction of the seat axis by
axial movement of the locking pin. In one embodiment, the locking pin is forced in
a locking position using a restoration element and is moveable against the force of
a restoration element using for example a pneumatic and/or hydraulic cylinder.
[0017] In other embodiments, the locking unit comprises a locking pin that is mounted to
or arranged in the drive element so as to be rotatable about the seat axis, wherein
the locking pin is provided with an actuating end configured to receive an actuating
force for moving the locking pin with respect to the drive element, and wherein the
locking pin is provided with a threaded end opposite to the actuating end, which threaded
end cooperates with a threaded hole of the crank for causing a movement of the crank
towards or away from the drive element in the direction of the seat axis by rotating
the locking pin. In other words, the locking pin and the crank act as a spindle drive
causing a movement of the crank in the direction of the seat axis by rotating the
locking pin about the seat axis.
[0018] The coupling element is provided at a proximal end of the crank, wherein a subsequent
link such as a connecting rod is coupled to a distal end of the crank, for example
using a hinged joint. In the context of the invention, a proximal end and a distal
end of a crank are defined as the regions of the crank in which the crank can be coupled
to a drive element and a subsequent link, such as a connecting rod, respectively.
The length of the crank may be chosen such that a part of the crank extends beyond
the proximal end and/or the distal end. In one embodiment, the distal end is not coupled
to any element when adjusting a shed stroke, wherein the distal end is free to move.
In preferred embodiments, a movement of a distal end of the crank is restricted to
movement along a defined path upon adjusting the shed stroke. When unlocking the crank
from the drive element, and restricting a movement of the distal end of the crank
to a defined path while moving the drive element about the axis of rotation of the
drive element, a movement of the drive element about the axis of rotation of the drive
element causes a defined adjustment of the angular position of the crank with respect
to the drive element.
[0019] In embodiments, the driving device further comprising a link coupled with its first
end to the distal end of the crank by a hinged joint, wherein when the crank is unlocked
from the drive element, the drive element, the crank and the link together form a
planar quadrilateral linkage. When adjusting the angular position of the crank with
respect to the drive element, a second end of the link can be held fixed in position
while moving the drive element about the axis of rotation of the drive element, and
allowing the link to rotate about the second axis, thereby restricting the movement
of the distal end of the crank about the seat axis.
[0020] In embodiments, the driving device further comprising a swivel lever having a first
arm and a second arm, wherein the swivel lever is swivelable to-and-fro about a swivel
axis between a first position associated with an upper position of a heald frame coupled
to the swivel lever and a lower position associated with a lower position of the heald
frame coupled to the swivel lever, a coupling rod, which is linked to the crank by
a first hinged joint, wherein the coupling rod is linked to the first arm of the swivel
lever by a second hinged joint, wherein for adjusting the angular position of the
crank with respect to the drive element, the second hinged joint, the swivel lever
and/or the heald frame coupled to the driving device is/are held in position while
moving the drive element about the axis of rotation of the drive element, thereby
restricting the movement of the distal end of the crank to a defined path.
[0021] According to a second aspect, a weaving machine with such a driving device is provided.
[0022] According to a third aspect, a method for adjusting a shed stroke of a driving device
for a shedding unit is provided, the driving device comprising a rotationally mounted
drive element, a crank, and a locking unit, wherein the drive element has an axis
of rotation, a first end, and a second end, wherein the first end and the second end
are distanced from each other in the direction of the axis of rotation of the drive
element, wherein the drive element is provided at the second end with a seat, wherein
the crank is provided with a coupling element, which coupling element cooperates with
the seat for mounting the crank to the drive element so as to be rotatable about a
seat axis of the seat, which seat axis extends parallel but offset to the axis of
rotation of the drive element, wherein for a rotation about the axis of rotation of
the drive element together with the drive element the crank is releasably lockable
to the drive element in different angular positions with respect to the drive element
by the locking unit, wherein when the crank is unlocked from the drive element, for
adjusting the angular position of the crank with respect to the drive element, the
drive element is moved about the axis of rotation of the drive element for causing
a relative movement between the drive element and the crank about the seat axis.
[0023] In one embodiment, the drive element is driven to move about the axis of rotation
of the drive element by a drive motor when the crank is unlocked from the drive element
for adjusting the angular position of the crank with respect to the drive element.
[0024] As mentioned above, in embodiments, a movement of the distal end of the crank is
restricted while moving the drive element, for example due to a link coupled to the
distal end of the crank, which together with the drive element and the crank forms
a planar quadrilateral linkage when the crank is unlocked from the drive element.
[0025] In one embodiment, a heald frame coupled to the crank is held in position while driving
the drive element so as to move, in particular so as to rotate, about the axis of
rotation of the drive element when the crank is unlocked from the drive element for
restricting a movement of the distal end of the crank.
[0026] In one embodiment, for adjusting the angular position of the crank with respect to
the drive element, the drive element is moved about the axis of rotation of the drive
element in a direction associated with an upward movement of the heald frame coupled
to the crank. In this case, gravitational forces acting on the heald frame coupled
to the driving device can be used for holding the heald frame in position while moving
the drive element when the crank is unlocked from the drive element.
[0027] According to a fourth aspect, a computer program comprising instructions which, when
the program is executed by a computer, cause the computer to carry out the method
for adjusting a shed stroke of a driving device comprising a drive element and a crank
by moving the drive element about its axis of rotation when the crank is unlocked
from the drive element.
[0028] In one embodiment, the computer program further comprises instructions which, when
the program is executed by the computer, cause the computer to determine a direction
of rotation of the drive element associated with an upward movement of a heald frame
coupled to the crank.
[0029] In one embodiment, the computer program further comprises instructions which, when
the program is executed by the computer, cause the computer to determine a reference
angular position of the crank with respect to the drive element for setting a desired
stroke of the heald frame coupled to the crank. In case the movement of the distal
end of the crank is restricted when moving the drive element along a known path, the
computer program may further comprise instructions which, when the program is executed
by the computer, cause the computer to determine a necessary movement of the drive
element about the axis of rotation for achieving a relative movement of the crank
with respect to the drive element into said reference angular position.
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In the following, embodiments of the invention will be described in detail with reference
to the drawings. Throughout the drawings, the same or similar elements will be denoted
by the same reference numerals.
- Fig. 1
- shows in a perspective view a driving device for a shedding unit and a heald frame
coupled to the driving device;
- Fig. 2
- shows in a front view the driving device and the heald frame of Fig. 1;
- Fig. 3
- shows in a perspective view a shedding unit comprising several driving devices;
- Fig. 4
- shows in a perspective view one driving device of the shedding unit of Fig. 3;
- Fig. 5
- shows a cross-sectional view of the driving device of Fig. 4;
- Fig. 6
- shows in a perspective view the driving device of Fig. 4 together with a tool for
actuating the locking unit;
- Fig. 7
- shows a schematic front view of a drive element and a crank of a driving device, wherein
the crank is arranged in a first angular position with respect to the drive element;
and
- Fig. 8
- shows a schematic front view of a drive element and a crank of a driving device of
Fig. 7, wherein the crank is arranged in a second angular position with respect to
the drive element, which second angular position is different from the first angular
position.
DETAILED DESCRIPTION OF THE DRAWINGS
[0031] Figs. 1 and 2 show a shedding unit 1 and a heald frame 2 of a weaving machine. Although
only one heald frame 2 is visible, the weaving machine comprises a number of heald
frames 2, which are guided in a frame guide (not shown) of the weaving machine and
driven to move up and down.
[0032] As shown in the perspective view of Fig. 3, the shedding unit 1 comprises several
driving devices 5, wherein the number of driving devices 5 in the embodiment shown
is the same as the number of heald frames 2. In other words, one driving device 5
is assigned to one heald frame 2, which heald frame 2 is coupled to the associated
one driving device 5. In the embodiment shown in Fig. 3, the shedding unit 1 comprises
eight driving devices 5 according to the invention. In an alternative embodiment,
a different number of driving devices may be provided, for example a number of sixteen
driving devices as shown in
WO 2017/032556 A1. In an embodiment, a shedding unit 1 having a number of driving devices 5 can also
be used for driving a number of heald frames 2 which is less than the number of driving
devices 5, wherein a number of driving devices 5 are not used during weaving.
[0033] The driving devices 5 each comprise a crank 6, which is driven to rotate about an
axis of rotation 17 (see Fig. 4), a coupling rod 7, and a first swivel lever 8. The
first swivel lever 8 is swivelable to-and-fro about a swivel axis 9 between an upper
position and a lower position. The swivel axis 9 is arranged stationary in a support
26. The driving device 5 shown in Fig. 1 further comprises a second swivel lever 10,
that is swivelable to-and-fro about a second swivel axis 12 between an upper position
and a lower position. The second swivel lever 10 is linked to the first swivel lever
8 by means of a connecting rod 11 and driven by the first swivel lever 8 to conjointly
move with the first swivel lever 8. In the embodiment of Fig. 1, for example, the
heald frame 2 is linked to the first swivel lever 8 by means of a first lifting rod
13 and to the second swivel lever 10 by means of a second lifting rod 14. In an alternative
embodiment, preferably in case of wide heald frames, more than two swivel levers,
associated connecting rods and associated lifting rods can be provided.
[0034] As generally known, for moving the heald frames 2 up and down, the crank 6 is driven
to rotate about an axis of rotation 17, thereby causing a to-and-fro movement of the
first swivel lever 8 about the swivel axis 9. Each driving device 5 comprises a drive
motor 15, wherein the driving devices 5 are arranged in the shedding unit 1 such that
the drive motors 15 are arranged at an outer side of the shedding unit 1 and the coupling
rods 7 are arranged close to one another. In a preferred embodiment, the coupling
rod 7 and the connecting rod 11 extend almost in line with each other, so that forces
on the swivel axis 9 applied by the swivel lever 8 are minimized. In alternative embodiments,
other coupling rods and associated connecting rods can be used, for example coupling
rods and connecting rods as shown in
WO 2004/092465 A1.
[0035] Figs. 4 and 5 show a driving device 5 for a shedding unit 1 comprising a drive motor
15, a crank 6, a rotationally mounted drive element 16 (see Fig. 5), and a locking
unit 30 (see Fig. 5). The drive element 16 is mounted via bearings in a support frame
4. The rotationally mounted drive element 16 has an axis of rotation 17, a first end
18, and a second end 19, wherein the first end 18 and the second end 19 are distanced
from each other in the direction of the axis of rotation 17 of the drive element 16.
The drive motor 15 is configured to drive the drive element 16 so as to move the drive
element 16 about the axis of rotation 17 of the drive element 16. The drive motor
15 is arranged at the first end 18 of the drive element 16.
[0036] The crank 6 is coupled at its proximal end 23 to the drive element 16 and at its
distal end 24 to the coupling rod 7. The coupling rod 7 can rotate about an axis of
rotation 28 of the crank 6. At the second end 19 of the drive element 16, the drive
element 16 is provided with a seat 20, which seat 20 in the embodiment shown is a
member in the form of a truncated cone. The crank 6 is provided with a coupling element
21, which coupling element 21 in the embodiment shown is a receiving bushing, which
is complementary in shape to the truncated cone of the seat 20. The coupling element
21 cooperates with the seat 20 for mounting or coupling the crank 6 to the drive element
16. The coupling element 21 and the seat 20 are arranged for locking the crank 6 to
the drive element 16 by forcing the crank 6 and the drive element 16 towards each
other in the direction of the seat axis 22, wherein the locking unit 30 is actuable
for causing a movement of the crank 6 towards or away from the drive element 16 in
the direction of the seat axis 22. Thus, when the crank 6 is unlocked from the drive
element 16, the crank 6 and the drive element 16 are rotatable relative to each other
about a seat axis 22 of the seat 20, which seat axis 22 is parallel but offset to
the axis of rotation 17 of the drive element 16. When the crank 6 is locked to the
drive element 16, the drive element 16 can be driven by the drive motor 15 to rotate
together with the crank 6 about the axis of rotation 17 of the drive element 16 for
causing an up and down movement of a heald frame 2 (see Fig. 1) coupled to the crank
6.
[0037] In an alternative embodiment, one of the coupling element and the seat is a member
in the form of a cylinder and the other one is a complementary receiving bushing,
wherein for example the front end of the cylinder and the base of the receiving bushing
can be forced towards each other for locking the drive element 16 to the crank 6.
[0038] The locking unit 30 is configured to releasably lock the crank 6 to the drive element
16 in different angular positions with respect to the drive element 16. The locking
unit 30 can also be referred as a fastening unit for releasably fastening the drive
element 16 to the crank 6. In the embodiment shown in Fig. 4 and 5, the locking unit
30 comprises a locking pin 31, which is arranged in the drive element 16 concentric
to the seat axis 22 of the seat 20 so as to be rotatable about the seat axis 22. The
locking pin 31 has an actuating end 32 arranged at the first end 18 of the drive element
16, so that the actuating end 32 of the locking unit 30 is accessible for a manual
operation from the first end 18 of the drive element 16 for locking the crank 6 to
the drive element 16 or for unlocking the crank 6 from the drive element 16. Opposite
to the actuating end 32 of the locking pin 31, the locking pin 31 is provided with
a threaded end 33. The threaded end 33 cooperates with a threaded hole 34 of the crank
6 for causing a movement of the crank 6 towards or away from the drive element 16
in the direction of the seat axis 22 by rotating the locking pin 31 about the seat
axis 22, thereby locking the crank 6 to the drive element 16 or unlocking the crank
6 from the drive element 16. Further, a grease duct 29 is provided allowing to grease
the bearing at the distal end 24, which grease duct 29 allows to guide grease that
is supplied along the locking pin 31.
[0039] Fig. 6 shows in a perspective view the driving device of Fig. 4 together with a tool
40 for actuating the actuating end 32 of the locking unit 30. As described above,
the locking unit 30 comprises a locking pin 31 (see Fig. 5), which is moveably mounted
to the drive element 16 and is moveable in one direction for locking the crank 6 to
the drive element 16 and in an opposite direction for unlocking the crank 6 from the
drive element 16. The locking pin 31 has an actuating end 32 configured to receive
an actuating force by the tool 40 for moving the locking pin 31 with respect to the
drive element 16, which actuating end 32 is arranged at the first end 18 of the drive
element 16. As described above, the locking pin 31 is provided with the threaded end
33 (see Fig. 5) cooperating with the threaded hole 34 of the crank 6, thus allowing
to apply a torque by the tool 40 on the actuating end 32 of the locking pin 31 to
move or rotate the locking pin 31, and to thereby move the crank 6 towards or away
from the drive element 16 in the direction of the seat axis 22.
[0040] The crank 6 is releasably lockable to the drive element 16, so that the crank 6 can
be unlocked from the drive element 16 for a relative movement between the crank 6
and the drive element 16 in order to adjust the shed stroke, and so that the crank
6 can be locked to the drive element 16 in different angular positions with respect
to the drive element 16 for a conjoint movement allowing an up and down movement of
a heald frame 2 that is coupled to the driving device 5. By an adjustment of the angular
position between the drive element 16 and the crank 6, the shed stroke of the driving
device 5, i.e. a swivel movement of the first swivel lever 8 about the swivel axis
9 (see Fig. 1), and, thus, a stroke of the heald frame 2 can be set.
[0041] Figs. 7 and 8 show in a schematic front view the proximal end 23 of the crank 6 coupled
to the drive element 16 and the distal end 24 of the crank 6 coupled to the coupling
rod 7. The coupling rod 7 is attached to the first swivel lever 8 via a hinged joint
25 allowing the coupling rod 7 to swivel about an axis of the hinged joint 25. Further,
preferably for adjusting the angular position of the crank 6 with respect to the drive
element 16, in the embodiment shown in Fig. 7, a movement of the first swivel lever
8 about the swivel axis 9 is blocked by means of a blocking element 27 as schematically
shown in Figs. 7 and 8. Hence, when the crank 6 is unlocked from the drive element
16 for a relative movement between the crank 6 and the drive element 16, the drive
element 16, the crank 6 and the coupling rod 7 form a planar quadrilateral linkage.
Therefore, when the drive element 16 is moved about the axis of rotation 17 of the
drive element 16, a movement of the crank 6 with respect to the drive element 16 about
the seat axis 22 of the seat 20 is constrained by the coupling rod 7, because the
movement of the coupling rod 7 is constrained by the first swivel lever 8. This allows
to impart a defined relative movement between the drive element 16 and the crank 6
when the crank 6 is unlocked from the drive element 16. In an alternative embodiment,
as shown in Figs. 1 and 2, the blocking element 27 can be provided near the second
swivel lever 10, instead of near the first swivel lever 8 as shown in Figs. 7 and
8. In an alternative embodiment, the blocking element 27 can be formed as a blocking
element known from
WO 2018/007168 A1 of the applicant. In an alternative embodiment, a blocking element can act on another
element of the shedding unit 1, for example on the connecting rod 11, on the heald
frame 2, or on still another element of the shedding unit 1.
[0042] As will be explained more in detail with reference to Figs. 7 and 8, for adjusting
the angular position of the crank 6 with respect to the drive element 16, the driving
device 5 is configured to move the drive element 16 about the axis of rotation 17
of the drive element 16 for causing a relative movement between the drive element
16 and the crank 6 about the seat axis 22.
[0043] When the crank 6 is mounted to the drive element 16, the drive element 16 and the
crank 6 rotate together about the axis of rotation 17. The coupling rod 7 is mounted
to the crank 6 to rotate about an axis of rotation 28 of the crank 6. The distance
between the axis of rotation 17 and the axis of rotation 28 is referred to as first
eccentricity 35. The crank 6 is mounted to the drive element 16 so as to rotate about
the seat axis 22 when the crank 6 is unlocked from the drive element 16. The distance
between the axis of rotation 17 and the seat axis 22 is referred to as second eccentricity
36. The distance between the seat axis 22 and the axis of rotation 28 is referred
to as the third eccentricity 37, also named the crank length of the crank 6. When
the crank 6 is mounted to the drive element 16, the first eccentricity 35 defines
a circular trajectory 38 along which the axis of rotation 28 moves, in other words
the circular trajectory 38 along which the distal end 24 of the coupling rod 7 is
moved by the crank 6. The seat axis 22 moves along a circular trajectory 39 by rotating
the drive element 16.
[0044] The first eccentricity 35 depends on the second eccentricity 36, the third eccentricity
37, and the relative angular position between the drive element 16 and the crank 6.
Fig. 7 shows in a schematic front view a first mutual positioning of the eccentricities
35, 36, 37, wherein the crank 6 or third eccentricity 37 is arranged in a first angular
position with respect to the drive element 16 or the second eccentricity 36, while
Fig. 8 shows the third eccentricity 37 arranged in a different second angular position
with respect to the second eccentricity 36. As shown in Figs. 7 and 8, by adjusting
the angular position of the third eccentricity 37 with respect to the second eccentricity
36, in other words by adjusting the angular position of the crank 6 with respect to
the drive element 16 by rotating the crank 6 about the seat axis 22, the first eccentricity
35 of the driving device 5 is adjusted, and, thus, a shed stroke of the driving device
5 can be adjusted.
[0045] For adjusting the angular position of the crank 6 with respect to the drive element
16, in particular for adjusting this angular position from a mutual positioning as
shown in Fig. 7 to a mutual positioning as shown in Fig. 8, and, thus, in order to
adjust the shed stroke, preferably the heald frame 2 (see Fig. 1) is moved to an upper
position by the drive motor 15, a blocking element 27 is provided in the range of
a first swivel lever 8, in particular under the first swivel lever 8, and the heald
frame 2 is moved by the drive motor 15 until the first swivel lever 8 abuts against
the blocking element 27.
[0046] Then, the locking pin 31 of the locking unit 30 (see Fig. 5) is rotated for unlocking
the crank 6 from the drive element 16 by means of a tool 40 that cooperates with the
actuating end 32 of the locking pin 31, so that the crank 6 is unlocked from the drive
element 16, and so that the crank 6 is rotatable about the seat axis 22 of the seat
20 (see Fig. 5) of the drive element 16 by driving the drive element 16 by the drive
motor 15. By driving the drive motor 15, the drive element 16 is moved about the axis
of rotation 17 of the drive element 16, and when the crank 6 is unlocked from the
drive element 16, the angular position of the crank 6 with respect to the drive element
16 can be adjusted, for example between the positions of Fig. 7 and Fig. 8. Due to
the blocking element 27, the heald frame 2 coupled to the crank 6 is held in position
while driving the drive element 16 by the drive motor 15, so as to move the drive
element 16 about the axis of rotation 17. When the crank 6 is unlocked from the drive
element 16, a movement of the distal end 24 of the crank 6 is restricted. Preferably,
for adjusting the angular position of the crank 6 with respect to the drive element
16, the drive element 16 is moved by the drive motor 15 about the axis of rotation
17 of the drive element 16 in a direction associated with an upward movement of the
heald frame 2 coupled to the crank 6.
[0047] After adjusting is completed, for example when the position of Fig. 8 is reached,
the crank 6 is locked again to the drive element 16, for example by rotating the locking
pin 31 of the locking unit 30 by means of the tool 40 (see Fig. 6). In the meanwhile,
the blocking element 27 is moved away from the swivel lever 8, in other words the
blocking element 27 is displaced so that the blocking element 27 cannot make any contact
with the first swivel lever 8 and does not hinder the movement of the first swivel
lever 8. Now, by means of the drive motor 15, the crank 6 can be rotated together
with the drive element 16 and the crank 6 can move the first swivel lever 8 with a
set shed stroke causing a movement of the heald frame 2 over a set stroke.
[0048] In order to drive the drive motor 15 for setting or adjusting the shed stroke, a
computer program comprising instructions is used, which computer program, when the
program is executed by a computer, causes the computer to carry out the adjustment
method as explained above. The computer program comprising in one embodiment instructions
which, when the program is executed by the computer, cause the computer to determine
a direction of rotation of the drive element 16 associated with an upward movement
of a heald frame 2 coupled to the crank 6, in other words a movement of the heald
frame 2 for moving the first swivel lever 8 away from the blocking element 27. This
prevents that the shedding unit 1 could be damaged by driving the drive motor 15,
in case the locking unit 30 would be not unlocked well.
[0049] Further the computer program in one embodiment comprises instructions which, when
the program is executed by the computer, cause the computer to determine a reference
angular position of the crank 6 with respect to the drive element 16 for setting a
desired stroke of the heald frame 2 coupled to the crank 6. For example, a mutual
angular position for a shed stroke defined by the circular trajectory 38 as shown
in Fig. 7 or another mutual angular position for a shed stroke defined by the circular
trajectory 38 as shown in Fig. 8, which will cause a stroke of the heald frame 2,
which further depends on a coupling position of the first lifting rod 13 (see Fig.
1) on the first swivel lever 8. For moving the crank 6 with respect to drive element
16 into the determined reference angular position, in one embodiment a state of the
driving device 5 is chosen, in which the swivel lever 8 makes contact with the blocking
element 27. In this way, the movement of the distal end 24 of the crank 6 is constrained
by the coupling rod 7 to a circular path having its center at the hinged joint 25.
Hence, the orientation or the direction of the drive element 16 and, thus, the second
eccentricity 36 as shown in Fig. 7, defines the reference angular position of a starting
shed stroke shown in Fig. 7, and the orientation or the direction of the second eccentricity
36 as shown in Fig. 8 defines the reference angular position of a desired starting
shed stroke shown in Fig. 8. The person skilled in the art will understand that the
reference angular positions and the shed strokes shown in Figs. 7 and 8 are given
only as examples.
[0050] For the control of the drive motor 15, the reference angular position can be stored,
in other words a reference angular position is determined, in which the heald frame
2 coupled to the driving device 5 is in a defined position, namely the position in
which the first swivel lever 8 can make contact with the blocking element 27. Thus,
if the drive element 16 of the driving device 5 is in this defined position, the first
swivel lever 8 and the heald frame 2 coupled to the first swivel lever 8 are in a
defined position determined by the blocking element 27. In an alternative embodiment,
if the blocking element 27 can make contact with the second swivel lever 10, as shown
in Figs. 1 and 2, the reference angular position will be determined by the position
where the second swivel lever 10 can make contact with the blocking element 27.
FURTHER EMBDIMENTS
[0051]
- 1. A driving device for a shedding unit (1), the driving device (5) comprising a rotationally
mounted drive element (16), a crank (6), and a locking unit (30), wherein the drive
element (16) has an axis of rotation (17), a first end (18), and a second end (19),
wherein the first end (18) and the second end (19) are distanced from each other in
the direction of the axis of rotation (17) of the drive element (16), wherein the
drive element (16) is provided at the second end (19) with a seat (20), wherein the
crank (6) is provided with a coupling element (21), which coupling element (21) cooperates
with the seat (20) for mounting the crank (6) to the drive element (16) so as to be
rotatable about a seat axis (22) of the seat (20), which seat axis (22) is parallel
but offset to the axis of rotation (17) of the drive element (16), wherein for a rotation
about the axis of rotation (17) of the drive element (16) together with the drive
element (16), the crank(6) is releasably lockable to the drive element (16) in different
angular positions with respect to the drive element (16) by the locking unit (30),
wherein when the crank (6) is unlocked from the drive element (16), for adjusting
the angular position of the crank (6) with respect to the drive element (16), the
driving device (5) is configured to move the drive element (16) about the axis of
rotation (17) of the drive element (16) for causing a relative movement between the
drive element (16) and the crank (6) about the seat axis (22).
- 2. The driving device according to embodiment 1, wherein a drive motor (15) is provided,
which drive motor (15) is configured to drive the drive element (16) so as to move
about the axis of rotation (17) of the drive element (16).
- 3. The driving device embodiment to embodiment 1 or 2, wherein the locking unit (30)
is accessible for a manual operation from a first end (18) of the drive element (16)
for locking the crank (6) to the drive element (16) or for unlocking the crank (6)
from the drive element (16).
- 4. The driving device according to any one of embodiments 1, 2 or 3, wherein the coupling
element (21) and the seat (20) are arranged for locking the crank (6) to the drive
element (16) by forcing the crank (6) and the drive element (16) towards each other
in the direction of the seat axis (22), wherein the locking unit (30) is actuable
for causing a movement of the crank (6) towards or away from the drive element (16)
in the direction of the seat axis (22).
- 5. The driving device according to any one of embodiment 1 to 4, wherein one of the
coupling element (21) and the seat (20) is a member in the form of a truncated cone
and the other one is a complementary receiving bushing.
- 6. The driving device according to any one of embodiment 1 to 5, wherein the locking
unit (30) comprises a locking pin (31), which locking pin (31) is moveably mounted
to the drive element (16) and is moveable in one direction for locking the crank (6)
to the drive element (16) and in an opposite direction for unlocking the crank (6)
from the drive element (16), wherein in particular the locking pin (31) has an actuating
end (32) configured to receive an actuating force for moving the locking pin (31)
with respect to the drive element (16), which actuating end (32) is arranged at the
first end (18) of the drive element (16).
- 7. The driving device according to embodiment 6, characterized in that the locking
pin (31) is arranged in the drive element (16) so as to be rotatable about the seat
axis (22), wherein the locking pin (31) is provided with an actuating end (32) configured
to receive an actuating force for moving the locking pin (31) with respect to the
drive element (16), and wherein the locking pin (31) is provided with a threaded end
(33) opposite to the actuating end (32), which threaded end (33) cooperates with a
threaded hole (34) of the crank (6) for causing a movement of the crank (6) towards
or away from the drive element (16) in the direction of the seat axis (22) by rotating
the locking pin (31) about the seat axis (22).
- 8. A weaving machine with a driving device according to any one of embodiments 1 to
7.
- 9. A method for adjusting a shed stroke of a driving device (5) for a shedding unit
(1), the driving device (5) comprising a rotationally mounted drive element (16),
a crank (6), and a locking unit (30), wherein the drive element (16) has an axis of
rotation (17), a first end (18), and a second end (19), wherein the first end (18)
and the second end (19) are distanced from each other in the direction of the axis
of rotation (17) of the drive element (16), wherein the drive element (16) is provided
at the second end (19) with a seat (20), wherein the crank (6) is provided with a
coupling element (21), which coupling element (21) cooperates with the seat (20) for
mounting the crank (6) to the drive element (16) so as to be rotatable about a seat
axis (22) of the seat (20), which seat axis (22) extends parallel but offset to the
axis of rotation (17) of the drive element (16), and wherein for a rotation about
the axis of rotation (17) of the drive element (16) together with the drive element
(16), the crank (6) is releasably lockable to the drive element (16) in different
angular positions with respect to the drive element (16) by the locking unit (30),
wherein when the crank (6) is unlocked from the drive element (16), for adjusting
the angular position of the crank (6) with respect to the drive element (16), the
drive element (16) is moved about the axis of rotation (17) of the drive element (16)
for causing a relative movement between the drive element (16) and the crank (6) about
the seat axis (22).
- 10. The method according to embodiment 9, characterized in that the drive element
(16) is driven to move about the axis of rotation (17) of the drive element (16) by
a drive motor (15) when the crank (6) is unlocked from the drive element (16) for
adjusting the angular position of the crank (6) with respect to the drive element
(16).
- 11. The method according to embodiment 9 or 10, wherein a heald frame (2) coupled
to the crank (6) is held in position while driving the drive element (16) so as to
move about the axis of rotation (17) of the drive element (16) when the crank (6)
is unlocked from the drive element (16) for restricting a movement of the distal end
(24) of the crank (6).
- 12. The method according to embodiment 11, wherein for adjusting the angular position
of the crank (6) with respect to the drive element (16), the drive element (16) is
moved about the axis of rotation (17) of the drive element (16) in a direction associated
with an upward movement of the heald frame (2) coupled to the crank (6).
- 13. A computer program comprising instructions which, when the program is executed
by a computer, cause the computer to carry out the method of any one of embodiments
9 to 12.
- 14. The computer program according to embodiment 13, further comprising instructions
which, when the program is executed by the computer, cause the computer to determine
a direction of rotation of the drive element (16) associated with an upward movement
of a heald frame (2) coupled to the crank (6).
- 15. The computer program according to embodiment 13 or 14, further comprising instructions
which, when the program is executed by the computer, cause the computer to determine
a reference angular position of the crank (6) with respect to the drive element (16)
for setting a desired stroke of the heald frame (2) coupled to the crank (6).
1. A driving device for a shedding unit (1), the driving device (5) comprising a rotationally
mounted drive element (16), a crank (6), and a locking unit (30), wherein the drive
element (16) has an axis of rotation (17), a first end (18), and a second end (19),
wherein the first end (18) and the second end (19) are distanced from each other in
the direction of the axis of rotation (17) of the drive element (16), wherein the
drive element (16) is provided at the second end (19) with a seat (20), wherein the
crank (6) is provided with a coupling element (21), which coupling element (21) cooperates
with the seat (20) for mounting the crank (6) to the drive element (16) so as to be
rotatable about a seat axis (22) of the seat (20), which seat axis (22) is parallel
but offset to the axis of rotation (17) of the drive element (16), wherein for a rotation
about the axis of rotation (17) of the drive element (16) together with the drive
element (16), the crank (6) is releasably lockable to the drive element (16) in different
angular positions with respect to the drive element (16) by the locking unit (30),
characterized in that when the crank (6) is unlocked from the drive element (16), for adjusting the angular
position of the crank (6) with respect to the drive element (16), the driving device
(5) is configured to move the drive element (16) about the axis of rotation (17) of
the drive element (16) for causing a relative movement between the drive element (16)
and the crank (6) about the seat axis (22), wherein means are provided for restricting
a movement of a distal end (24) of the crank (6) to movement along a defined path,
when unlocking the crank (6) from the drive element (16) and moving the drive element
(16) about the axis of rotation (17) of the drive element (16).
2. The driving device according to claim 1, characterized in that the driving device (5) further comprising a first swivel lever (8) having a first
arm and a second arm, wherein the first swivel lever (8) is swivelable to-and-fro
about a swivel axis (9) between a first position associated with an upper position
of a heald frame (2) coupled to the first swivel lever (8) and a lower position associated
with a lower position of the heald frame (2) coupled to the first swivel lever (8),
a coupling rod (7), which is linked to the crank (6) by a first hinged joint, wherein
the coupling rod (7) is linked to the first arm of the first swivel lever (8) by a
second hinged joint (25), and a blocking element (27), wherein for adjusting the angular
position of the crank (6) with respect to the drive element (16), the second hinged
joint (25), the first swivel lever (8) and/or the heald frame (2) coupled to the driving
device (5) is/are held in position by means of the blocking element (27) while moving
the drive element (16) about the axis of rotation (17) of the drive element, thereby
restricting the movement of the distal end (24) of the crank (6) to the defined path.
3. The driving device according to claim 1, characterized in that the driving device (5) further comprising a coupling rod (7) coupled to the distal
end (24) of the crank (6), a first swivel lever (8), which first swivel lever (8)
is linked to the coupling rod (7) and swivelable to-and-fro about a swivel axis (9)
between an upper position and a lower position, a connecting rod (11), and a second
swivel lever (10), which second swivel lever (10) is swivelable to-and-fro about a
swivel axis (12) between an upper position and a lower position, and is linked to
the first swivel lever (8) by means of a connecting rod (11), wherein the means for
restricting the movement of the distal end (24) of the crank (6) when unlocking the
crank (6) from the drive element (16) is a blocking element (27), which blocking element
(27) can be arranged in the range of one of the first swivel lever (8), the connecting
rod (11), the second swivel lever (10), and a heald frame (2) coupled to the driving
device (5) to hinder a movement of the first swivel lever (8), the connecting rod
(11), the second swivel lever (10), and the heald frame (2), and can be displaced
so that it does not hinder the movement of the first swivel lever (8), the connecting
rod (11), the second swivel lever (10), and the heald frame (2).
4. The driving device according to claim 2 or 3, characterized in that the blocking element (27) is configured to be placed under the first swivel lever
(8), when the heald frame (2) coupled to the first swivel lever (8) is in an upper
position, and the heald frame (2) is adapted to be moved downwards until the first
swivel lever (8) abuts against the blocking element (27).
5. The driving device according to any one of claims 1 to 4, characterized in that a drive motor (15) is provided, which drive motor (15) is configured to drive the
drive element (16) so as to move about the axis of rotation (17) of the drive element
(16).
6. A weaving machine with a driving device according to any one of claims 1 to 5.
7. A method for adjusting a shed stroke of a driving device (5) for a shedding unit (1),
the driving device (5) comprising a rotationally mounted drive element (16), a crank
(6), and a locking unit (30), wherein the drive element (16) has an axis of rotation
(17), a first end (18), and a second end (19), wherein the first end (18) and the
second end (19) are distanced from each other in the direction of the axis of rotation
(17) of the drive element (16), wherein the drive element (16) is provided at the
second end (19) with a seat (20), wherein the crank (6) is provided with a coupling
element (21), which coupling element (21) cooperates with the seat (20) for mounting
the crank (6) to the drive element (16) so as to be rotatable about a seat axis (22)
of the seat (20), which seat axis (22) extends parallel but offset to the axis of
rotation (17) of the drive element (16), and wherein for a rotation about the axis
of rotation (17) of the drive element (16) together with the drive element (16), the
crank (6) is releasably lockable to the drive element (16) in different angular positions
with respect to the drive element (16) by the locking unit (30), characterized in that when the crank (6) is unlocked from the drive element (16), for adjusting the angular
position of the crank (6) with respect to the drive element (16), the drive element
(16) is moved about the axis of rotation (17) of the drive element (16) for causing
a relative movement between the drive element (16) and the crank (6) about the seat
axis (22), wherein a movement of a distal end (24) of the crank (6) is restricted
to a movement along a defined path, when unlocking the crank (6) from the drive element
(16) and moving the drive element (16) about the axis of rotation (17) of the drive
element (16).
8. The method according to claim 7, characterized in that the driving device (5) further comprising a first swivel lever (8) having a first
arm and a second arm, wherein the first swivel lever (8) is swivelable to-and-fro
about a swivel axis (9) between a first position associated with an upper position
of a heald frame (2) coupled to the first swivel lever (8) and a lower position associated
with a lower position of the heald frame (2) coupled to the first swivel lever (8),
a coupling rod (7), which is linked to the crank (6) by a first hinged joint, wherein
the coupling rod (7) is linked to the first arm of the first swivel lever (8) by a
second hinged joint (25), and a blocking element (27), wherein for adjusting the angular
position of the crank (6) with respect to the drive element (16), the second hinged
joint (25), the first swivel lever (8) and/or the heald frame (2) coupled to the driving
device (5) is/are held in position by means of the blocking element (27) while moving
the drive element (16) about the axis of rotation (17) of the drive element, thereby
restricting the movement of the distal end (24) of the crank (6) to a defined path.
9. The method according to claim 7, characterized in that the driving device (5) further comprising a coupling rod (7) coupled to the distal
end (24) of the crank (6), a first swivel lever (8), which first swivel lever (8)
is linked to the coupling rod (7) and swivelable to-and-fro about a swivel axis (9)
between an upper position and a lower position, a connecting rod (11), and a second
swivel lever (10), which second swivel lever (10) is swivelable to-and-fro about a
swivel axis (12) between an upper position and a lower position, and is linked to
the first swivel lever (8) by means of a connecting rod (11), wherein the means for
restricting the movement of the distal end (24) of the crank (6) when unlocking the
crank (6) from the drive element (16) is a blocking element (27), which blocking element
(27) can be arranged in the range of one of the first swivel lever (8), the connecting
rod (11), the second swivel lever (10), and a heald frame (2) coupled to the driving
device (5) to hinder a movement of the first swivel lever (8), the connecting rod
(11), the second swivel lever (10), and the heald frame (2), and can be displaced
so that it does not hinder the movement of the first swivel lever (8), the connecting
rod (11), the second swivel lever (10), and the heald frame (2).
10. The method according to claim 8 or 9, characterized in that the heald frame (2) coupled to the first swivel lever (8) is moved to an upper position,
the blocking element (27) is placed under the first swivel lever (8), and the heald
frame (2) is moved downwards until the first swivel lever (8) abuts against the blocking
element (27).
11. The method according to any one of claims 7 to 10, characterized in that the drive element (16) is driven to move about the axis of rotation (17) of the drive
element (16) by a drive motor (15) when the crank (6) is unlocked from the drive element
(16) for adjusting the angular position of the crank (6) with respect to the drive
element (16).
12. The method according to any one of claims 7 to 11, characterized in that for adjusting the angular position of the crank (6) with respect to the drive element
(16), the drive element (16) is moved about the axis of rotation (17) of the drive
element (16) in a direction associated with an upward movement of a heald frame (2)
coupled to the crank (6).
13. A computer program for use with the driving device (5) according to claim 5, the computer
program comprising instructions which, when the program is executed by a computer,
cause the computer to drive the drive motor (15) for adjusting a shed stroke of the
driving device (5) when the crank (6) is unlocked from the drive element (16), wherein
the drive element (16) is driven to move about the axis of rotation (17) of the drive
element (16) by the drive motor (15) for causing a relative movement between the drive
element (16) and the crank (6) about the seat axis (22).
14. The computer program according to claim 13, further comprising instructions which,
when the program is executed by the computer, cause the computer to determine a stored
reference angular position of the crank (6) with respect to the drive element (16)
for setting a desired stroke of the heald frame (2) coupled to the crank (6).
15. The computer program according to claim 14, further comprising instructions which,
when the program is executed by the computer, cause the computer to determine a necessary
movement of the drive element (16) about the axis of rotation (17) for achieving a
relative movement of the crank (6) with respect to the drive element (16) into said
stored reference angular position, when the movement of the distal end (24) of the
crank (6) is restricted to the movement along the defined path when moving the drive
element (16).