[0001] The invention relates to a method for laser engraving and/or laser marking.
[0002] Furthermore, the invention relates to an article for laser engraving and/or laser
marking and further to a laser marked and/or engraved article produced by the method
for laser engraving and/or laser marking.
[0003] Laser marking and laser engraving of polymers are rapid, and precise methods that
can be integrated in processing lines for marking or engraving information such as
bar codes, dates or numbers directly on the surface of polymer parts (laser marking)
or within a transparent or translucent polymer part (laser engraving). Since the laser
marking or laser engraving is permanent, solvent, wipe- and scratchproof, it offers
a high security. Furthermore, there is no need for pretreatment before laser marking/engraving
process, thus making it an attractive method.
[0004] Conventional laser marking/engraving is the result of a thermal response of the polymer.
For heat induced marking/engraving, laser radiation is absorbed and transformed into
heat. The absorbed energy is high enough to locally raise the temperature above the
decomposition temperature of the polymer and cause thermal degradation of the polymer.
The polymer thus carbonizes, leading to a dark marking. Alternatively, the absorbed
energy is sufficiently high enough to cause polymer degradation to gases, which leads
to the formation of foams, and gives a light marking due to light scattering.
[0005] As a variety of polymers do not easily generate markings, the outcome of the laser
marking/engraving process may be improved by laser marking pigments added to the polymer.
The laser marking pigments are configured to absorb the laser energy and thus enhance
the laser marking/engraving outcome. However, such laser marking pigments may not
only improve the marking/engraving process but may also affect the appearance of the
polymer before marking or the processability of the polymer.
[0006] Furthermore, the markings generated are either dark with a color that is conceived
by the human eye as black or greyish due to carbonization or light with a color that
is conceived by the human eye as white or greyish due to foaming.
[0007] In order to achieve colored markings, the document
FR 3 106 527 A1 proposes to use an irreversible thermochromic pigment in a laser marking process.
[0008] The object of the present invention is to improve the laser marking and/or engraving
process and/or enhance the appearance of color in the laser marked and/or engraved
article.
[0009] According to the invention a solution for this problem is achieved by a method for
laser engraving and/or laser marking comprising the steps of:
- providing a substrate with at least one layer, wherein the at least one layer comprises
a polymer and an irreversible thermochromic pigment,
- generating a carbon trace or vapor trace within or on the at least one layer by irradiating
the substrate with a pulsed laser beam, such that a focus spot of the laser beam is
within or on the at least one layer at a first predetermined position, and
- irradiating the substrate with the pulsed laser beam such that the focus spot of a
consecutive laser pulse is within or on the at least one layer at a predetermined
consecutive position and a distance between the first position and the consecutive
position is less or equal to twofold a diameter of the carbon trace or vapor trace.
[0010] It has been found that the appearance of the color in a laser marking and/or engraving
process can be improved by irradiating the substrate with the pulsed laser beam such
that the distance between the first position and the consecutive position of the laser
pulses is less or equal to twofold the diameter of the carbon trace or vapor trace.
[0011] When irradiating the at least one layer the energy of the laser beam sometimes leads
to a carbonization of the polymer which is visible as greyish or black carbon trace.
Some polymers however do not carbonize, but vaporize and start building a white foam,
also called vapor trace.
[0012] Without being bound to a specific theory, it is believed that the placement of the
consecutive focus spot on the position of the previous focus spot, or close to the
position of the previous focus spot - and thus on or close to the position of the
carbon or vapor trace created by the previous focus spot - leads to a disintegration
of the carbon trace or vapor trace created by the previous focus spot. Thus, the appearance
of the color is enhanced since the dark black or greyish appearance of the carbon
trace or the white marking and/or turbidity of the vapor trace is reduced.
[0013] In other words, it was found that with two laser pulses on one and the same position
or close together, the colorfulness of the laser marking and/or engraving process
increases. It is assumed that with the first laser pulse there is both a carbonization
or vaporization of the polymer matrix and a color change of the irreversible thermochromic
pigments due to the heating of the immediate surroundings of the focus spot. It is
further believed that a plasma is generated in the polymer matrix by non-linear absorption
of the focused laser beam, so that the polymer carbonizes or vaporizes due to the
high temperatures. By dissipation, the immediate surroundings are heated up.
[0014] With the second pulse on the same position or close to the same position, the expansion
of the carbonization or vaporization and thus the blackening or whitening decreases,
while thermal energy is supplied to the immediate surroundings a second time. This
leads to a further color change of not yet reacted irreversible thermochromic pigments
and a deepening of the coloring.
[0015] The irradiation of the substrate with the pulsed laser beam such that the focus spot
of the consecutive laser pulse is within or on the at least one layer at the predetermined
consecutive position and the distance between the first position and the consecutive
position is less or equal to twofold a diameter of the carbon trace or vapor trace
is preferably achieved by moving the substrate and/or the laser beam accordingly.
More preferably, the substrate and/or the laser beam are moved in the x,y plane -
i.e. in the plane of the at least one layer - such that the colored markings are also
created in the x,y plane. The method however also allows to introduce colored markings
at different depths z of the at least one layer, without changing the appearance above
and below the markings. The z-direction is parallel or antiparallel to the direction
of the normal vector of the at least one layer.
[0016] In other words, the velocity with which the laser beam is moved relative to the substrate
is preferably adapted to the pulse repetition rate of the pulsed laser beam, such
that the distance between the first position and the consecutive position of the focus
spot of the laser beam is zero, or less or equal to twofold the diameter of the carbon
trace or vapor trace. Therefore, two pulses of the pulsed laser beam are deposited
on the same position or at a distance less or equal to twofold the diameter of the
carbon/vapor trace.
[0017] For a third consecutive laser pulse there are preferably two options: In one preferred
embodiment the irradiation of the substrate with the pulsed laser beam is such that
the focus spot of the third laser pulse is within or on the at least one layer at
a predetermined third position and a distance between the second (previous) position
and the third position is less or equal to twofold a diameter of the carbon trace
or vapor trace. Preferably, in this way the substrate can be irradiated with multiple
laser pulses. In this way a continuous chain of colored markings can be achieved.
This embodiment is preferably achieved by irradiating the substrate with the pulsed
laser beam having a constant shot repetition rate, and moving the substrate with a
constant velocity and/or moving the laser beam with a constant velocity.
[0018] In another preferred embodiment the irradiation of the substrate with the pulsed
laser beam is such that the focus spot of the third laser pulse is within or on the
at least one layer at a predetermined third position and a distance between the second
(previous) position and the third position is greater than twofold a diameter of the
carbon trace or vapor trace and such that the focus spot of a fourth laser pulse is
within or on the at least one layer at a predetermined fourth position and a distance
between the third (previous) position and the fourth position is less or equal to
twofold a diameter of the carbon trace or vapor trace. In other words, preferably
after having irradiated the substrate with two consecutive laser pulses having focus
spots close together the next two consecutive laser pulses having focus spots close
together are irradiated in a further distance to the first two laser pulses. In this
way isolated colored markings are generated, wherein each colored marking is generated
by two consecutive laser pulses having focuses spots close together. As no continuous
chain of colored markings is created the weakening of the structural stability of
the material is lessened. This embodiment is preferably achieved by irradiating the
substrate with the pulsed laser beam having an alternating shot repetition rate, and
moving the substrate with a constant velocity and/or moving the laser beam with a
constant velocity. Alternatively, his embodiment is preferably achieved by irradiating
the substrate with the pulsed laser beam having a constant shot repetition rate, and
moving the substrate and/or the laser beam with an alternative velocity with respect
to each other. The alternating shot repetition rate of the pulsed laser beam preferably
means, that the time between two consecutive pulses alternates. For example, the time
between the first and the second pulse is 2,5 µs, the time between the second and
the third pulse is 0,5 µs, the time between the third and the fourth pulse is again
2,5 µs, the time between the fourth and the fifth pulse is again 0,5 µs, and so forth.
[0019] In the first step of the method the substrate with the at least one layer is provided,
wherein the at least one layer comprises the polymer and the irreversible thermochromic
pigment. In one alternative it is possible that the substrate is formed by the at
least one layer - in other words in this case the substrate is the at least one layer
and comprises the polymer and the thermochromic pigment. Alternatively, at least one
layer comprising the polymer and the thermochromic pigment is formed on a substrate.
In this case the substrate may not be a polymeric substrate, but can be of any suitable
material - e.g. wood, ceramic, glass or any other solid material.
[0020] Furthermore, the irreversible thermochromic pigment is preferably predominantly present
in the polymer as finely distributed particle. In contrast to dyes, which are coloring
agents that are predominantly present in the polymer in a molecularly solved state,
pigments are coloring agents that are not predominantly molecularly solved in the
polymer. However, the thermochromic pigment may comprise a thermochromic dye, which
is for example encapsulated in microcapsule, thus forming a pigment.
[0021] Thermochromic pigments can be divided into reversible and irreversible types. The
first exhibit a reversible color change following a temperature variation. The change
in color can be reversed through heating-cooling cycles, wherein the pigment regains
its original color after cooling. In contrast, irreversible thermochromic pigments
exhibit an irreversible color change based on the peak temperature of the surrounding
environment. The change in color cannot be reversed upon cooling, thus providing permanent
records of a past temperature increase. Preferably, the thermochromic pigment is configured
to changes its color due to a change in temperature in an irreversible fashion - in
other words the thermochromic pigment is an irreversible thermochromic pigment.
[0022] In a second step of the method the carbon trace or vapor trace is generated within
or on the layer. In order to achieve this, the substrate is irradiated with a pulsed
laser beam, such that the focus spot of the laser beam is within or on the layer at
the first predetermined position.
[0023] In case the focus spot is within the layer, the method is normally called laser engraving,
since the surface of the at least one layer is not affected and remains smooth. In
this case also the carbon trace or vapor trace is formed inside the layer. As the
focus spot of the laser beam is within the layer, the pulsed irradiation raises the
temperature locally inside the layer.
[0024] In case the focus spot is on the at least one layer, and in particular on the surface
of the at least one layer, the method is often called laser marking. The carbon trace
or vapor trace is also formed on the surface of the layer and preferably also in the
upper volume close to the surface of the at least one layer.
[0025] The carbon trace is formed due to the carbonization of the polymer. The vapor trace
is formed due to vaporization of the polymer. Preferably, the carbon trace, which
appears to the human eye as dark black or greyish, has an ellipsoid and/or spherical
form. Further preferably, the vapor trace, which appears to the human eye as white
foamed marking, has an ellipsoid and/or spherical form. The diameter of the carbon
trace - which is in the context of this invention the largest extend of the carbon
trace along one direction - can be determined by an optical microscope. More preferably
the diameter of the carbon trace is in between 2 µm to 10 µm. The diameter of the
vapor trace - which is in the context of this invention the largest extend of the
vapor trace along one direction - can be determined by an optical microscope. More
preferably the diameter of the vapor trace is in between 2 µm to 10 µm.
[0026] The enhanced temperature in the vicinity of the focus spot not only leads to the
generation of the carbon trace or vapor trace, but preferably also causes the irreversible
thermochromic pigment to undergo an irreversible color change.
[0027] In a next step of the method, the substrate is irradiated with the pulsed laser beam,
such that the focus spot of the consecutive laser pulse is within or on the layer
at the predetermined consecutive position. The predetermined consecutive position
can be the same position as the previous position. Alternatively, the predetermined
consecutive position can be next to the first predetermined position. The predetermined
first and consecutive positions are chosen such that the distance between the first
position and the consecutive position is less or equal to twofold the diameter of
the carbon trace or vapor trace. It has been found that this distance leads to an
improved color appearance as the dark greyish or black appearance of the carbon trace
or the white markings of the vapor traces diminishes.
[0028] Preferably, the velocity with which the laser beam is moved relative to the substrate
- either by moving the laser beam, or by moving the substrate, or by moving the substrate
and the laser beam - is adapted to a pulse repetition rate of the pulsed laser beam,
such that the distance between the first position and the consecutive position of
the focus spot of the laser beam is less or equal to twofold the diameter of the carbon
or vapor trace.
[0029] As the diameter of the carbon or vapor trace is preferably in between 2 µm and 10
µm, the distance between the first position and the consecutive position is preferably
not more than 20 µm.
[0030] In other words, the present method does not achieve the colored markings that are
visible on or within the at least one layer after performing the method, by the carbon
trace or vapor trace as conventional laser marking/engraving processes do. Instead,
in the present method the markings are formed by the irreversible thermochromic pigment,
which undergoes a color change due to the temperature change induced by the laser
beam.
[0031] By focusing the pulsed laser beam and thus selectively heating a localized volume
of the at least one layer, individual, isolated colored markings are created. Preferably,
the colored markings have spherical and/or elliptical shapes. The diameter of the
colored markings created in and/or on the at least one layer depends on several parameters
of the laser engraving and/or laser marking process, amongst others the energy of
the pulsed laser beam used for irradiation, the response temperature of the irreversible
thermochromic pigment, the concentration of the irreversible thermochromic pigment,
and the thermal conductivity of the at least one layer and in particular of the polymer.
Preferably the colored markings created by the method in and/or on the at least one
layer have a diameter of about 2 µm to 150 µm in x,y-direction, preferably about 2
µm to 50 µm in x,y-direction, and more preferably about 2 µm to 10µm. In addition
to the displacement of the laser beam and/or substrate in the x,y plane - i.e. in
the plane of the at least one layer - and the generation of colored markings in the
x,y plane, the method also allows to introduce colored markings at different depths
z, without changing the appearance above and below the marking.
[0032] As already mentioned, the focus spot may be on the surface of the at least one layer,
thus the colored markings may also be generated on the surface of the at least one
layer. In this case the at least one layer can be optically dense and/or opaque.
[0033] However, preferably the focus spot is within the at least one layer. Thus, the colored
markings is generated within the at least one layer. In order that the markings are
perceived by the human eye, it is preferable that the at least one layer is transparent
and/or translucent.
[0034] In this context and according to a preferred embodiment of the invention the the
step of providing the substrate with the at least one layer, comprises providing a
substrate with at least one transparent and/or translucent layer. Alternatively or
additionally, the step of providing the substrate with the at least one layer, comprises
providing a substrate with at least one layer having a light transmittance for visible
light of at least 5 %, preferably at least 10 % even more preferably at least 20 %.
[0035] The light transmittance for visible light of the at least one layer is preferably
determined according to the DIN 1349 (Transmisson of optical radiation; optical clear
(nonscattering) media, quantities, symbols and units). Preferably, the transmittance
of the at least one layer is determined with UV-VIS spectroscopy across a path length
of 1 cm of the at least one layer. Further preferably, the wavelength for determining
the transmittance is in between 380 nm to 780 nm.
[0036] To avoid an elliptical deformation of the marking in z-direction due to spherical
aberration, the laser beam can be corrected in z-direction by depth-adjusted compensation.
Without correction in the z-direction, the regions above the predetermined position
are exposed to energy that decreases with distance from the focus spot, so that increasingly
brighter colourings become visible with increasing distance from the focus spot.
[0037] Due to the spherical aberration without compensation, the expansion of the marks
in the z-direction increases with increasing depth, i.e. becomes ellipsoidal. This
can also be desirable as it allows the distance of individual points or lines in the
z-direction to be increased to create a closed surface. At depths of several mm, the
z-dimensions of the created colored markings are preferably > 100 µm, and preferably
≤ 200 µm.
[0038] According to a preferred embodiment, the velocity with which the laser beam is moved
relative to the substrate - also called scanning rate - is in between 0,1 mm/s to
500 mm/s. These velocities have been shown to give good color marking results.
[0039] As already mentioned, the at least one layer comprises the polymer and the irreversible
thermochromic pigment. Furthermore, the at least one layer may comprise a mixture
of polymers and the irreversible thermochromic pigment. It is also possible that the
at least on layer comprises a mixture of irreversible thermochromic pigments.
[0040] With regard to the polymer and according to a preferred embodiment of the invention
the polymer is selected from the group comprising polycarbonate (PC), polyethylene
terephthalate (PET), polycaprolactone (PCL), polyethylene naphthalate (PEN), polyethylene
furanoate (PEF), glycolized or amorphous polyester, glycolized or amorphous polyethylene
terephthalate (PET-G or A-PET), polytrimethylene terephthalate (PTT), polybutylene
terephthalate (PBT), poly(methyl methacrylate) (PMMA), polypropylene (PP), polyvinyl
chloride (PVC), cellulose triacetate (TCA), polyamide (PA), poly imide (PI) or polyethylene
(PE), polyacetales like polyoxymethylene (POM), polystyrene (PS), polystyrene copolymers
(ABS, SAN, SB), thermoplastic elastomers (TPU, TPO, SEBS) and/or mixtures thereof.
[0041] As already mentioned, it is common in conventional laser marking/engraving processes
to add a laser marking pigment, which is configured to absorb the laser energy, to
the polymer in order to enhance the outcome of the laser marking/engraving process.
For example, typical laser marking pigments are antimony-doped tin oxide, antimony
trioxide, or aluminium particles. Nanoscale metal oxides are often used, which do
not scatter visible light due to their small particle size, but absorb the wavelength
of the laser. Suppliers of laser marking pigment masterbatches consisting of carrier
polymer and the laser marking pigment are, for example, Merck, Gabriel-Chemie, Lifocolor,
Rowa Group, Engelhard, MarkLT or Budenheim. However, the addition of such laser marking
pigment is not always desirable, as the laser marking pigment can change the processability
of the polymer of mixtures of polymers and/or the appearance of the at least one layer
and/or may be considered toxic. In addition, although the intensity of the color change
reaction increases with the content of the laser marking pigment, the penetration
depth of the laser radiation decreases at the same time.
[0042] In this context and according to a preferred embodiment of the invention, the at
least one layer is free of a laser marking pigment, wherein the laser marking pigment
is a pigment configured to absorb at a wavelength of the laser beam. Preferably, the
at least one layer is free of antimony-doped tin oxide, antimony trioxide, aluminium
and/or aluminium oxide particles, particles of copper and/or copper alloys, silver
particles, indium-tin-oxide (ITO), indium oxide, zinc oxide, combinations of silica
and/or tin oxide, borosilicate and/or fumed silica either in combination with polypyrrole
and/or polythiophene or without polypyrrole and/or polythiophene and/or pearlescent
pigments.
[0043] For the present method of laser engraving and/or laser marking it is not necessary
that the at least one layer comprises a laser marking pigment. It is a possibility
that the at least one layer only comprises the polymer or a mixture of polymers and
the irreversible thermochromic pigment or a mixture of irreversible thermochromic
pigments. In other words, preferably the at least one layer consists of a polymer
or a mixture of polymers and the irreversible thermochromic pigment or a mixture of
irreversible thermochromic pigments.
[0044] Alternatively, the at least one layer comprises a laser marking pigment, preferably
in an amount of 0,01 wt% to 15 wt% based on the weight of the at least one layer.
In particular with a substrate comprising multiple layers, it is preferred that only
one layer of the multiple layers comprises a laser marking pigment. It is further
preferred that the layer comprising the laser marking pigment is not sandwiched in
between two layers that are free of a laser marking pigment and/or that the layer
comprising the laser marking pigment is not sandwiched in between two layers that
comprise an irreversible thermochromic pigment. Preferably the layer comprising the
laser marking pigment is an outermost layer. Furthermore, the substrate is preferably
irradiated such that the layer comprising the laser marking pigment is farthest away
from the laser.
[0045] In order to enhance the endurance of the at least one layer, the at least one layer
may comprise a stabilizer. According to a preferred embodiment of the invention the
layer preferably comprises a stabilizer or a mixture of stabilizers selected from
the group comprising primary antioxidants, secondary antioxidants, antiozonant, UV
absorbers, and/or hindered amines light stabilizers. Stabilizers are chemical additives
which may be added to the at least one layer to inhibit or retard the degradation
of the polymer or mixtures of polymers.
[0046] Antioxidants inhibit autooxidation that occurs when the polymer reacts with atmospheric
oxygen. Primary antioxidants function essentially as free radical terminators and
act as radical scavengers. Preferably the primary antioxidant is a sterically hindered
phenol, such as BHT, or analogues thereof, or a secondary aromatic amine, such as
alkylated-diphenylamine. Secondary antioxidants act to remove organic hydroperoxides
formed by the reaction of primary antioxidants. Preferably the secondary antioxidant
is a phosphite ester of a phenol, preferably a phosphite ester of a hindered phenol,
such as Tris(2,4-di-tert-butylphenyl)phosphite.
[0047] Antiozonants prevent or slow down the degradation of the polymer caused by ozone.
Preferably the antiozonant is based on
p-phenylenediamine, such as N-Isopropyl-N'-phenyl-1,4-phenylenediamine.
[0048] UV absorbers absorb and dissipate the energy from UV rays as heat, typically by a
reversible intramolecular proton transfer process. Thus, UV absorbers reduces the
absorption of UV rays by the polymer itself and hence reduces the rate of weathering
of the at least one layer. Preferably the UV absorber is based on benzotriazoles,
such as Biscotrizole (2,2'-Methylenebis[6-(2H-l,2,3-benzotriazol-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol]);
hydroxyphenyl-triazines, such as Bemotrizinol (2,2'-[6-(4-Methoxyphenyl)-1,3,5-triazine-2,4-diyl]bis{5-[(2-ethylhexyl)oxy]phenol});
oxanilides, and/or benzophenones.
[0049] Hindered amine light stabilizers, also called HALS or HAS, are chemical compounds
comprising an amine functional group. HALS do not absorb UV radiation, but act to
inhibit degradation of the polymer by continuously and cyclically removing free radicals
that are produced by photo-oxidation of the polymer Preferably the HALS are derivatives
of tetramethylpiperidine.
[0050] With regard to the stabilizer or mixtures of stabilizers and according to a preferred
embodiment of the invention, the at least one layer comprises the stabilizer or mixtures
of stabilizers in an amount ≥ 0,001 wt % to ≤ 1 wt %, based on the weight of the at
least one layer.
[0051] The stabilizer can be added to the polymer as the pure substance preferably in the
above indicated concentration. Alternatively, a mixture of a polymer and a stabilizer
- also called stabilizer masterbatch can be added to the polymer. In this case the
amount of stabilizer masterbatch used is dependent on the concentration of the stabilizer
within the stabilizer masterbatch and is preferably chosen such that the above given
concentrations of stabilizers with regard to the weight of the at least one layer
can be achieved.
[0052] Suppliers of such stabilizers and mixtures of stabilizers are Schäfer Additivsysteme
GmbH, Chemie Handel Schneider GmbH, Nemitz GmbH, MPI Chemie BV, L. Brüggemann GmbH
& Co. KG or Songwon.
[0053] As already mentioned, the at least one layer comprises the polymer and the irreversible
thermochromic pigment. With regard to the latter and according to a preferred embodiment
of the invention, the at least one layer comprises the irreversible thermochromic
pigment in an amount ≥ 0,01 wt % to ≤ 25 wt %, based on the weight of the at least
one layer. The amount of the irreversible thermochromic pigment is preferably chosen
depending on a thickness of the at least one layer, on a desired opacity, on a desired
color depth, and/or on a desired contrast. Dependent on the specific irreversible
thermochromic pigment, the polymer, the thickness of the at least one layer, the desired
opacity, the desired color depth and/or the desired contrast, the concentration of
the irreversible thermochromic pigment can be adapted. Typical amounts for an extruded
200 µm thick layer are 1 wt % to 5 wt % irreversible thermochromic pigment based on
the weight of the extruded layer.
[0054] Further preferably the irreversible thermochromic pigment is configured to exist
in two states, wherein in the first state the irreversible thermochromic pigment absorbs
electromagnetic waves in a first wavelength range and wherein in the second state
the irreversible thermochromic pigment absorbs electromagnetic waves in a second wavelength
range different to the first wavelength range and wherein an irreversible change from
the first state to the second state is feasible by heating the thermochromic pigment
above a response temperature.
[0055] Even more preferably, the irreversible thermochromic pigment is configured such that
in one state it absorbs electromagnetic waves in the visible range and appears to
the human eye colored, and further that it in the other state it does not absorb electromagnetic
waves in the visible range and appears to the human eye transparent. In other words,
the irreversible thermochromic pigment is preferably configured to exist in two states,
wherein in one state the irreversible thermochromic pigment absorbs electromagnetic
waves in the visible range, and wherein in the other state the irreversible thermochromic
pigment does not absorb electromagnetic waves in the visible range.
[0056] In other words, the irreversible thermochromic pigment preferably either irreversibly
change from colorless to colored or from colored to colorless when exposed to temperature.
The former results in so-called positive marking, where colored markings in a transparent
polymer matrix can be achieved, the latter results in a so-called negative marking,
where a transparent marking in a colored polymer matrix can be achieved. Irreversible
thermochromic pigments are offered by various manufacturers either as powder or aqueous
dispersion.
[0057] According to another preferred embodiment of the invention, the irreversible thermochromic
pigment has a response temperature ≥ 60 °C to ≤ 200 °C. This has shown to be a good
range in order that the change of the thermochromic pigment from the first state to
the second state can be achieved by the laser beam.
[0058] In this context and according to another preferred embodiment of the invention the
irreversible thermochromic pigment is preferably a leuco dye encapsulated in a shell.
Further preferably the irreversible thermochromic pigment is selected from the group
comprising Kromagen WB Flexo Ink Magenta K170C, Kromagen WB Flexo Ink Blue K150C,
Irreversible Thermochromic Ink - 150C - Green, Kromagen WB Flexo Ink Orange K60C,
Thermochrom Pigmente rot (120), Thermochrom Pigmente grün (120), Thermochrom Pigmente
blau (120), Irreversible Thermochromic powder black 80C and/or mixtures thereof.
[0059] According to another preferred embodiment of the invention, the irreversible thermochromic
pigment has a particle size ≥ 0,01 µm to ≤ 15 µm. Such particle sizes have been shown
to give good colored markings with sharp edges.
[0060] Furthermore, and according to a preferred embodiment of the invention, the step of
providing the substrate with the at least one layer, preferably comprises providing
a substrate with at least one layer, wherein the at least one layer comprises the
irreversible thermochromic pigment exclusively in its first state. In other words,
before the substrate is irradiated, the irreversible thermochromic pigment within
the at least one layer is preferable in its first state. Thus, an irreversible change
to its second state can be achieved by a temperature increase above the response temperature
due to the irradiation of the substrate with the pulsed laser beam.
[0061] According to another preferred embodiment of the invention the step of providing
the substrate with the at least one layer, wherein the at least one layer comprises
the polymer and the irreversible thermochromic pigment, comprises providing a substrate
with at least one layer, wherein the at least one layer comprises a polymer and an
irreversible thermochromic pigment and wherein the irreversible thermochromic pigment
in its first state is distributed homogenously within the at least one layer, and
wherein the step of generating the carbon trace or vapor trace within the at least
one layer comprises generating an inhomogeneous distribution of the thermochromic
pigment in the first state or in the second state within the at least one layer. In
other words, the irradiation of the substrate with the pulsed laser beam does not
lead to a homogeneous color change of the at least one layer. Instead, individual,
colored markings are generated.
[0062] As the markings are generated by the temperature increase and are not generated by
the absorption of the pulsed laser beam by the irreversible thermochromic pigment,
but rather by the absorption of the laser beam by the polymer matrix and the associated
heating of the immediate surroundings around the focus spot of the laser beam to a
temperature above the colour change temperature of the irreversible thermochromic
pigment, there is no need to adapt the wavelength of the pulsed laser beam to the
absorption spectrum of the thermochromic pigment. It has been found that the outcome
of the engraving/marking is even improved if the laser beam is not absorbed by the
thermochromic pigment. In this context and according to a preferred embodiment of
the invention the irreversible thermochromic pigment preferably does not have an absorption
maximum in a region ≥ 750 nm to ≤ 2000 nm, or in a region ≥ 1000 nm to ≤ 2000 nm.
[0063] Further preferably, the step of providing the substrate with the at least one layer
comprising the polymer and the irreversible thermochromic pigment, comprises providing
a substrate with at least one layer comprising the polymer and the irreversible thermochromic
pigment, wherein the at least one layer has a light transmittance at the wavelength
of the pulsed laser beam of more than 95%. In other words, the at least one layer
is preferably transparent for the wavelength of the laser beam. Thus, neither the
polymer nor the irreversible thermochromic pigment comprises a significant absorption
at the wavelength of the laser beam.
[0064] The light transmittance at the wavelength of the pulsed laser beam of the at least
one layer is preferably determined according to the DIN 1349 (Transmisson of optical
radiation; optical clear (nonscattering) media, quantities, symbols and units). Preferably,
the transmittance of the at least one layer is determined with UV-VIS spectroscopy
across a path length of 1 cm of the at least one layer.
[0065] According to another preferred embodiment of the invention the focus spot of the
pulsed laser beam has a diameter ≥ 2 µm to ≤ 10 µm and/or a thickness of the at least
one layer is at least 10 µm. In order to create colored markings with sharp edges
the resolution of the created colored markings should be high enough, preferably not
less than 250 dpi, more preferably around 500 dpi and most preferred around 1200 dpi.
In order to achieve this, it is beneficial if the focus spot of the pulsed laser beam
is in between 2 µm to 10 µm, preferably in between 2 µm to 5 µm. However, a diameter
of the focus spot below 2 µm complicates the generation of the colored marking. Especially
for laser engraving, i.e. when the predetermined first and consecutive positions are
within the at least one layer, the thickness of the at least one layer should not
be less than 10 µm.
[0066] According to another preferred embodiment of the invention the step generating the
carbon trace or vapor trace within the at least one layer by irradiating the substrate
with the pulsed laser beam, comprises heating a localized volume within the layer
at the first predetermined position to a temperature of about 60°C to 350 °C. In other
words, preferably the energy deposited within the layer is enough to raise the temperature
locally above the response temperature of the irreversible thermochromic pigment.
[0067] With regard to the pulsed laser beam and according to a preferred embodiment of the
invention the pulsed laser beam preferably has a wavelength in the infrared region,
more preferably in between 780 nm to 2500 nm, and even more preferably in between
1000 nm and 2000 nm. Particular preferably the wavelength of the pulsed laser beam
is 1025 nm, 1040 nm, 1064 nm, 1310 nm, 1350 nm, 1450 nm, 1470 nm, 1550 nm, 1625 nm,
or 1650 nm.
[0068] Furthermore, the pulsed laser beam is not a continuous wave but a beam of short light
pulses. In this context and according to another preferred embodiment of the invention,
the pulsed laser beam has a pulse length ≥ 10
-15 seconds to ≤ 10
-9 seconds, preferably ≥ 10
-15 seconds to ≤ 10
-10 seconds. More preferably the pulse length is ≥ 350 · 10
-15 seconds to ≤ 10 · 10
-12 seconds. In other words, the pulsed laser beam is preferably generated by a femtosecond
laser or a picosecond laser. It was found that these pulse lengths are able to deposit
enough energy in the at least one layer in order to locally increase the temperature
above the response temperature of the irreversible thermochromic pigment.
[0069] According to another preferred embodiment of the invention the pulsed laser beam
has a pulse repetition rate ≥ 1 kHz to ≤ 40 MHz and/or wherein the pulse repetition
rate is adjusted to the movement of the substrate and/or to the movement of the laser
beam such that just one pulse of the laser beam is deposited at the predetermined
first position and the predetermined consecutive position. In the context of this
invention the pulse repetition rate of the pulsed laser beam is the rate at which
pulses of the laser beam reach the substrate. The pulse repetition rate of the pulsed
laser beam may be lower than a pulse repetition rate of a laser used for generating
the pulsed laser beam. For example, a pulsed laser with a shot repetition rate of
100 kHz may be used together with a beam shutter such that only every tenth pulse
generated by the laser is transmitted to the substrate. Thus, in this example the
substrate is irradiated with a pulsed laser beam having a pulse repetition rate of
10 kHz.
[0070] According to another preferred embodiment of the invention each pulse of the pulsed
laser beam has an energy ≥ 100 nJ to ≤ 10000 nJ, preferably ≥ 150 nJ to ≤ 7000 nJ
and more preferably ≥ 200 nJ to ≤ 6500 nJ. Further preferably the laser used to generate
the pulsed laser beam has a nominal power of ≥ 10 W. It was found that these pulse
energies are able to deposit enough energy in the at least one layer in order to locally
increase the temperature above the response temperature of the irreversible thermochromic
pigment.
[0071] There are different ways how the substrate comprising the at least one layer may
be prepared. According to a preferred embodiment of the invention the step of providing
a substrate with the at least one layer comprises preparing the at least one layer
by solution casting of a mixture comprising the polymer and the irreversible thermochromic
pigment, in-situ polymerization of a mixture comprising a precursor of the polymer
and the thermochromic pigment and/or an extrusion process of a mixture comprising
the polymer and the irreversible thermochromic pigment.
[0072] Preferably the preparation of the at least one layer does not change the state of
the irreversible thermochromic pigment. In this regard and according to a preferred
embodiment of the invention during the step of preparing the at least one layer a
temperature of the mixture is below the response temperature of the irreversible thermochromic
pigment.
[0073] Solution casting of layers is a widely used technique in preparation of packaging
materials at laboratory scale because it is easy and simple. However, solution casting
is normally not practicable for commercial layer production, as it is difficult to
scale-up and requires several processing steps (solubilization, casting, and drying),
which lead to a relatively long processing time. On the other hand, extrusion technique
can be performed as a continuous process with control of temperature, size, shape,
and moisture. Extrusion technique compared to solution casting provides more structured
layers and allows for a better dispersion of the irreversible thermochromic pigment
within the polymer. Therefore, extrusion techniques are usually preferred in industrial
application.
[0074] However, due to the upper temperature limit given by the response temperature of
the irreversible thermochromic pigment and in order to avoiding premature color change,
not all combinations of irreversible thermochromic pigments and polymers can be processed
into layers by extrusion. Preferably, for the polymer polycaprolactone (PCL), the
at least one layer is preferably prepared by an extrusion process of a mixture comprising
polycaprolactone and the irreversible thermochromic pigment. As PCL has a melting
point of 60 °C, it can be processed by extrusion at a temperature below the response
temperature of the irreversible thermochromic pigment.
[0075] As already mentioned, it is possible that the substrate forms the one layer comprising
the polymer and the irreversible thermochromic pigment. Alternatively, the at least
one layer comprising the polymer and the thermochromic pigment is formed on a substrate.
Furthermore, there may not only be one layer but multiple layers. It is also possible
that the substrate comprises in addition to the at least one layer comprising the
polymer and the irreversible thermochromic pigment, an additional layer, which is
free of an irreversible thermochromic pigment. It is further possible that the substrate
comprises in addition to the at least one layer comprising the polymer and the irreversible
thermochromic pigment, an additional layer, wherein the additional layer comprises
a polymer and a laser marking pigment, wherein the laser marking pigment is a pigment
configured to absorb at a wavelength of the laser beam. Preferably the layer comprising
the polymer and a laser marking pigment is also free of an irreversible thermochromic
pigment.
[0076] In this context and according to a preferred embodiment of the invention the step
of providing the substrate with at least one layer, comprises
- providing a substrate with multiple layers, wherein each of the multiple layers comprises
a polymer and an irreversible thermochromic pigment, and wherein the irreversible
thermochromic pigment within at least two of the multiple layers are different to
each other;
wherein the step of generating the carbon trace or vapor trace within or on the at
least one layer by irradiating the substrate with the pulsed laser beam, such that
a focus spot of the laser beam is within or on the at least layer at the first predetermined
position, comprises
- generating a carbon trace or vapor trace within one layer of the multiple layers,
by irradiating the substrate with a pulsed laser beam, such that a focus spot of the
laser beam is within the one layer at a first predetermined position; and
wherein the step of irradiating the substrate with the pulsed laser beam such that
the focus spot of the consecutive laser pulse is within or on the at least one layer
at the predetermined consecutive position and the distance between the first position
and the consecutive position is less or equal to twofold the diameter of the carbon
trace or vapor trace, comprises
- irradiating the substrate with the pulsed laser beam such that a focus spot of a consecutive
laser pulse is within the one layer at a predetermined consecutive position and a
distance between the first position and the consecutive position is less or equal
to twofold a diameter of the carbon trace or vapor trace.
[0077] In other words, preferably a method for laser engraving and/or laser marking is provided
comprising the steps of
- providing a substrate with multiple layers, wherein each of the multiple layers comprises
a polymer and an irreversible thermochromic pigment, and wherein the irreversible
thermochromic pigment within at least two of the multiple layers are different to
each other;
- generating a carbon trace or vapor trace within one layer of the multiple layers,
by irradiating the substrate with a pulsed laser beam, such that a focus spot of the
laser beam is within the one layer at a first predetermined position; and
- irradiating the substrate with the pulsed laser beam such that a focus spot of a consecutive
laser pulse is within the one layer at a predetermined consecutive position and a
distance between the first position and the consecutive position is less or equal
to twofold a diameter of the carbon trace or vapor trace.
[0078] By having multiple layers, wherein each layer comprises an irreversible thermochromic
pigment and at least two of the multiple layers comprise different irreversible thermochromic
pigments, color mixtures can be generated. For example, the concept of four-color
printing, where a print image is built up from four standardized colors by subtractive
color mixing (Cyan, Magenta, Yellow, Key in short CMYK), or the concept of hexachrome
printing can be applied to laser engraving in order to generate color markings of
any color. It is also possible in case an external illumination source is used to
illumine the laser engraved article to apply the concept of additive color mixing
with red, green, and blue. Thus, providing a substrate with multiple layers with a
different irreversible thermochromic pigment within each of the layers, enables to
generate markings of different colors.
[0079] According to a preferred embodiment of the invention the multiple layers are directly
attached to each other. In other words, there is preferably no layer that does not
comprise a polymer and an irreversible thermochromic pigment in between two layers
that comprise a polymer and an irreversible thermochromic pigment.
[0080] Further preferably when irradiating the substrate with the pulsed laser beam, the
process is preferably started at the layer farthest away from the laser source. When
repeating the process within a layer nearer to the laser source, the colored markings
generated in the first layer do not negatively influence the propagation of the laser
beam. In this regard and according to a preferred embodiment of the invention the
the steps of
- generating a carbon trace or vapor trace within one layer of the multiple layers,
and
- irradiating the substrate with the pulsed laser beam such that a focus spot of a consecutive
laser pulse is within the one layer,
are performed multiple times within different layers of the multiple layers, starting
with a layer that is farthest away from a laser source.
[0081] Particularly preferably the substrate comprises at least three layers. In this regard
and according to a preferred embodiment of the invention the step of providing a substrate
with at least one layer, comprises providing a substrate with at least three layers,
wherein each of the three layers comprises a polymer and an irreversible thermochromic
pigment, wherein the irreversible thermochromic pigments within each of the three
layers are different to each other and wherein a first irreversible thermochromic
pigment of a first layer is such that after having generated the carbon trace or vapor
trace within the first layer, the first irreversible thermochromic pigment appears
yellow or green, a second irreversible thermochromic pigment of a second layer is
such that after having generated the carbon trace or vapor trace within the second
layer, the second irreversible thermochromic pigment appears red or magenta, and/or
a third irreversible thermochromic pigment of the third layer is such that that after
having generated the carbon trace or vapor trace within the third layer, the third
irreversible thermochromic pigment appears blue or cyan.
[0082] For CMYK, the substrate preferably comprises an additional fourth layer, wherein
the additional fourth layer preferably comprises a polymer and a laser marking pigment,
wherein the laser marking pigment is a pigment configured to absorb at a wavelength
of the laser beam. Particular preferably the fourth layer is an outer layer. Furthermore,
when using a substrate that comprising a layer with a laser marking pigment, the substrate
is preferably irradiated such that irradiations starts with the layer comprising the
laser marking pigment and such that this layer is farthest away from the laser source.
[0083] With regard to preparing the multiple layers different options are possible. For
example, solution casting, in-situ polymerization, extrusion processes and/or coextrusion
processes can be applied.
[0084] According to a preferred embodiment of the invention the step of providing a substrate
with multiple layers, wherein each of the multiple layers comprises a polymer and
an irreversible thermochromic pigment, and wherein the irreversible thermochromic
pigment within at least two of the multiple layers are different to each other, comprises
- casting a first layer by solution casting of a mixture comprising a polymer and a
first irreversible thermochromic pigment,
- drying the first casted layer, and
- casting a second layer on the dried first layer by solution casting of a mixture comprising
a polymer and a second irreversible thermochromic pigment, wherein the first irreversible
thermochromic pigment is different from the second irreversible thermochromic pigment.
[0085] Alternatively to solution casting, in-situ polymerization is possible. According
to a preferred embodiment of the invention the step of providing a substrate with
multiple layers, wherein each of the multiple layers comprises a polymer and an irreversible
thermochromic pigment, and wherein the irreversible thermochromic pigment within at
least two of the multiple layers are different to each other, comprises
- providing a first layer by in-situ polymerization of a mixture comprising a precursor
of a polymer and a first irreversible thermochromic pigment,
- providing a second layer on the first layer by in-situ polymerization of a mixture
comprising a precursor of a polymer and a second irreversible thermochromic pigment
on the first layer, wherein the first irreversible thermochromic pigment is different
from the second irreversible thermochromic pigment.
[0086] Further alternatively an extrusion process is possible. According to a preferred
embodiment of the invention the step of providing a substrate with multiple layers,
wherein each of the multiple layers comprises a polymer and an irreversible thermochromic
pigment, and wherein the irreversible thermochromic pigment within at least two of
the multiple layers are different to each other, comprises
- providing a first layer by an extrusion process of a mixture comprising a polymer
and a first irreversible thermochromic pigment,
- providing a second layer by an extrusion process of a mixture comprising a polymer
and a second irreversible thermochromic pigment, wherein the first irreversible thermochromic
pigment is different from the second irreversible thermochromic pigment, and
- binding the first and second layer by lamination.
[0087] Further alternatively a coextrusion process is possible, where the individual layers
are extruded at the same time and the individual layers adhere to each other and are
bonded together by placing the molten layers on top of each other. According to a
preferred embodiment of the invention the step of providing a substrate with multiple
layers, wherein each of the multiple layers comprises a polymer and an irreversible
thermochromic pigment, and wherein the irreversible thermochromic pigment within at
least two of the multiple layers are different to each other, comprises
- providing a first layer by an extrusion process of a mixture comprising a polymer
and a first irreversible thermochromic pigment,
- providing a second layer by an extrusion process of a mixture comprising a polymer
and a second irreversible thermochromic pigment, wherein the first irreversible thermochromic
pigment is different from the second irreversible thermochromic pigment, and
- binding the first and second layer by heat necessary for the extrusion of the first
and second layer.
[0088] Furthermore, the invention relates to a laser marked and/or engraved article produced
by the above method. Since the carbon traces or vapor traces are diminished during
the marking and/or engraving process the laser marked and/or engraved article shows
brighter color markings. Further technical features and advantages are evident for
the person skilled in the art from the description of the method for laser engraving
and/or laser marking and the description of the examples.
[0089] Furthermore, the invention relates to an article for laser engraving and/or laser
marking comprising a substrate with at least three layers, wherein each of the three
layers comprises a polymer and an irreversible thermochromic pigment, wherein the
irreversible thermochromic pigments within each of the three layers are different
to each other and wherein
a first irreversible thermochromic pigment of a first layer is such that after having
generated a carbon trace or vapor trace within the first layer by a pulsed laser beam,
the first irreversible thermochromic pigment appears yellow or green,
a second irreversible thermochromic pigment of a second layer is such that after having
generated a carbon trace or vapor trace within the second layer by a pulsed laser
beam, the second irreversible thermochromic pigment appears red or magenta, and/or
a third irreversible thermochromic pigment of the third layer is such that that after
having generated a carbon trace or vapor trace within the third layer by a pulsed
laser beam, the third irreversible thermochromic pigment appears blue or cyan.
[0090] The article for laser marking and/or engraving allows to generate a colored marking
with basically any color by the concept of additive or subtractive color mixing. Preferably,
the three layers are directly attached to each other. Further preferably, the article
comprises a fourth layer, wherein the fourth layer is not sandwiched in between the
first to third layer and/or wherein the fourth layer is an outermost layer. Preferably,
the fourth layer comprises a polymer and a laser marking pigment, wherein the laser
marking pigment is a pigment configured to absorb at a wavelength in between 780 nm
to 2500 nm, and more preferably in between 1000 nm and 2000 nm.
[0091] Further technical features and advantages of the article for laser marking and/or
engraving are evident for the person skilled in the art from the description of the
method for laser engraving and/or laser marking, from the description of the laser
marked and/or engraved article and/or from the description of the examples.
Examples
[0092] The invention will further be described without limiting effect by reference to the
following examples.
[0093] In the following the preparation of different substrates with at least one layer,
wherein the at least one layer comprises a polymer and an irreversible thermochromic
pigment, is described. In examples 1 to 16 the layer or layers are prepared by solution
casting (summarized in table 4), in examples 17 to 20, the layer or layers are prepared
by in-situ polymerization (summarized in table 5) and in examples 21 to 25 the layer
or layers are prepared by extrusion (summarized in table 6).
A. Layer preparation by solution casting technique and solvent evaporation
[0094] In a first step, a clear solution with 20 wt % of a polymer in a solvent is prepared.
For this purpose, the polymer is added stepwise to the heated solvent and stirred
until the polymer has dissolved completely. Afterwards the solution is cooled to room
temperature and filtered. The polymer solutions prepared are given in table 1:
Table 1: Polymer solutions |
|
Polymer |
Type; Supplier |
Solvent |
mixing temperature |
1.1 |
Ethyl cellulose |
ET 200; Kremer Pigmente GmbH & Co. KG |
70% toluene, 30% ethanol 95% |
60°C |
1.2 |
Condensation resins of urea with aliphatic aldehydes |
Laropal A 81; BASF SE |
mixture of aromatic and non-aromatic solvents |
60°C |
1.3 |
Poly methyl methacrylate |
PMMA, Mw ~ 120,000 g/mol; Sigma-Aldrich |
Tetrahydrofuran |
50°C |
1.4 |
Poly butylene methacrylate |
Plexisol® P 550-40; Kremer Pigmente GmbH & Co. KG |
Special petrol 100/125 |
50°C |
1.5 |
Poly vinylbutyral |
Polyvinylbutyral 30 H; Kremer Pigmente GmbH & Co. KG |
Ethanol, 95% |
60°C |
1.6 |
Poly epsilon caprolactone |
Capa 6400; Ingevity |
Toluene |
60°C |
1.7 |
Poly carbonate |
Makrolon 2405; Covestro AG |
Dioxane |
60°C |
1.8 |
Polyvinyl alcohol |
Mowiflex C 17; Kuraray |
Water |
80°C |
[0095] In a next step an irreversible thermochromic pigment is mixed with the polymer solution.
Some irreversible thermochromic pigments are received from the supplier as powder,
other as dispersion or concentrate (thickened slurry).
[0096] The following irreversible thermochromic pigments and solvents have been used:
Table 2: Pigments |
|
Irreversible thermo-chromic pigment |
First state → second state; Supplier |
Received from supplier as |
response temperature |
a |
Kromagen WB Flexo Ink Magenta K170C |
Colorless → magenta; Lawrence Industries Ltd. |
Water, 40% solid |
170°C |
b |
Kromagen WB Flexo Ink Blue K150C |
Colorless → blue; Lawrence Industries Ltd. |
Water, 40% solid |
150°C |
c |
Irreversible Thermochromic Ink - 150C - Green |
Colorless → green; NNC New Prismatic Enterprises & Co. |
Water, 40% solid |
150°C |
d |
Kromagen WB Flexo Ink Orange K60C |
Colorless → orange; Lawrence Industries Ltd. |
Water, 40% solid |
60°C |
e |
Thermochrom Pigmente rot (120) |
Colorless → red; Sintal Chemie GmbH |
powder |
120°C |
f |
Thermochrom Pigmente grün (120) |
Colorless → green; Sintal Chemie GmbH |
powder |
120°C |
g |
Thermochrom Pigmente blau (120) |
Colorless → blue; Sintal Chemie GmbH |
powder |
120°C |
h |
Irreversible Thermochromic powder black 80C |
black → colorless; New Color Chemical Co.,Limited. |
powder |
310°C |
[0097] The irreversible thermochromic pigments have been mixed with the polymer solution
according to table 3 under intensive agitation at room temperature. For some polymer/pigment
combination (mixtures 1, 2, 5, and 8) water or another solvent miscible with the polymer
solution was added to the pigment as received from the supplier before mixing with
the polymer solution. All solvents were received from Sigma-Aldrich and used as supplied
without further purification.
Table 3: Mixture of polymer and irreversible thermochromic pigment |
Mixture |
Polymer Solution i.) |
Irreversible thermochromic Pigment |
|
|
Kind of |
Dosage wt% ii) |
Form of dosage |
1 |
1.1 |
e |
4% |
20 wt% in water/ethanol 50/50 |
2 |
1.2 |
e |
4% |
20 wt% in mixture of aromatic and aliphatic solvents |
3 |
1.3 |
a |
2% |
as received from supplier |
4 |
1.3 |
c |
2% |
as received from supplier |
5 |
1.4 |
e |
3% |
20 wt% in Special Petrol 20/100 |
6 |
1.5 |
a |
3% |
as received from supplier |
7 |
1.5 |
c |
3% |
as received from supplier |
8 |
1.6 |
e |
8% |
20 wt% in toluene |
9 |
1.7 |
b |
3% |
as received from supplier |
10 |
1.7 |
c |
3% |
as received from supplier |
11 |
1.8 |
a |
4% |
as received from supplier |
12 |
1.8 |
b |
4% |
as received from supplier |
13 |
1.8 |
d |
4% |
as received from supplier |
i.) As described above: 20 wt % polymer solution
ii.) Dosage in form of dosage to the 20 wt % polymer solution |
Single-layer: Examples 1 - 13
[0098] Single layers have been prepared by casting the mixtures given in table 3 into a
petri dish. A Petri dish 120 × 120mm
2 is first degreased and cleaned using neodisher
® LaboClean FLA (3mL/L in water) and subsequently using neodisher
® N (2mL/L in water) (both from neo disher). The Petri dish is rinsed with clear water
and dried.
[0099] To prepare the sample 1 - 13 the well-stirred mixture of the thermochromic pigment
in the respective polymer solution according to table 3 is poured slowly to the Petri
dish so that no air bubbles are formed. The mixture in the Petri dish is placed on
a horizontal surface, slowly heated to 60°C (exception mixture 13; T = 50°C) and kept
at this temperature for 24h so that most of the solvent has evaporated and a solid
film is formed. The temperature is then increased to 80°C (exception mixture 13; T
kept at 50°C) and the film in the Petri dish is dried until it reaches a constant
weight. After cooling to room temperature, the film is carefully removed from the
Petri dish.
Multi-layer: Examples 14 - 16
[0100] To produce multilayers, the first layer is produced and dried as described under
single layer. To produce the second layer, the mixture of the second layer is poured
onto the dried first layer and dried quickly without forming bubbles. The fast drying
of the second layer prevents the previous layer from completely dissolving again.
By dissolving the upper most surface of the first layer again, the two layers are
firmly bonded together. For the third layer, process is repeated as for the second
layer.
Table 4 summarizes the samples prepared by solution casting.
Table 4: Samples prepared by solution casting |
Sample |
Mixture |
Thickness [µm] |
1 |
1 |
60 |
2 |
2 |
120 |
3 |
3 |
150 |
4 |
4 |
150 |
5 |
5 |
120 |
6 |
6 |
100 |
7 |
7 |
120 |
8 |
8 |
30 |
9 |
9 |
120 |
10 |
10 |
90 |
11 |
11 |
60 |
12 |
12 |
60 |
13 |
13 |
60 |
Multilayer sample 14 |
1. layer: mixture 3 |
1. layer: 97 |
2. layer: mixture 4 |
2. layer: 103 |
Multilayer sample 15 |
1. layer: mixture 9 |
1. layer: 187 |
2. layer: mixture 10 |
2. layer: 93 |
Multilayer sample 16 |
1. layer: mixture 11 |
1. layer: 50 |
2. layer: mixture 12 |
2. layer: 53 |
3. layer: mixture 13 |
3. layer: 56 |
B. Film manufacturing by in-situ polymerisation: PMMA
[0101] A Petri dish 120 × 120mm
2 is first degreased and cleaned using neodisher
® LaboClean FLA (3mL/L in water) and subsequently using neodisher
® N (2mL/L in water) (both from neo disher). The Petri dish is rinsed with clear water
and dried.
[0102] A well-stirred and thus homogeneous mixture of thermochromic pigment in methyl methacrylate
(Sigma-Aldrich, used as received), 2.5 wt.% PEROXAN BP powder 50 W (Pultex GmbH) and
0.05% PERGAQUICK A200 (Pultex GmbH) (each based on 100% methyl methacrylate) is added
slowly to this Petri dish so that no air bubbles are formed.
[0103] The mixture in the Petri dish is placed on a horizontal surface, slowly heated to
60°C and kept at this temperature for 120 min. The mixture is then cooled to room
temperature in the Petri dish and the film thus prepared is carefully removed.
[0104] Multi-layer films are prepared by casting the next layer on top of the polymerized
previous one. Preparation and curing of the next layers are the same as for the first
layer. The multi-layer films are removed from the Petri dish together after all the
intended layers have been cast.
Table 5 summarizes the samples prepared by in situ polymerization.
Table 5: Samples prepared by in situ polymerization |
Sample |
Thermochromic pigment (see table 2) |
Dosage of pigment in wt%, based on 100% methyl methacrylate |
Film thickness [µm] |
Comment |
17 |
e |
3 |
98 |
Clear film |
18 |
f |
2 |
105 |
Clear film |
19 |
g |
1 |
290 |
Slightly hazy film |
Multilayer sample |
1. layer: e |
1. layer: 2 |
1. layer: 195 |
slightly hazy film |
2. layer: f |
2. layer: 2 |
2. layer: 195 |
20 |
3. layer: g |
3. layer: 2 |
3. layer: 204 |
21 |
h |
3 |
50 |
Colored film |
C. Film manufacturing by extrusion: Poly-s-caprolactone
[0105] Poly-s-caprolactone layers with irreversible thermochromic pigments were prepared
by using a co-rotating twin-screw extruder (Haake Process 11; Thermo Fisher Scientific
Inc., Karlsruhe, Germany) with a screw diameter of 11 mm and length of 440 mm. Poly-s-caprolactone
pellets (Capa 6400) and irreversible thermochromic pigments were mixed and fed into
the feeder. To ensure homogeneous distribution of the thermochromic pigments in the
Poly-s-caprolactone, pellets were extruded and pelletized three times before they
were extruded in the form of a sheet. The strand die (2.0 mm diameter) and sheet die
(3-mm width × 0,5 mm height) was used for producing pellets and films, respectively.
The speed of the feeder and the screw was 5 rpm and 50 rpm, respectively. The temperature
profile was varied from 65 °C at the feeder to 75 °C at the die.
[0106] The extruded films are laminated by heat and pressure using a heating press machine
(Ocean Science Co., Uiwang, Korea). Compression was carried out between mirror polished
stainless steel plates for 2 min at 40 MPa and 59 °C. The heated plates were removed
from the machine and immediately cooled to RT. Alternatively, multi-layer films can
also be extruded directly and cast using appropriate tools.
[0107] Multi-layer film laminates with different thermochromic pigments were produced on
the press using the above method. The individual film layers were placed on top of
each other accordingly and bonded together as described by pressure and temperature.
Table 6 summarizes the samples prepared by extrusion.
Table 6: Samples prepared by extrusion |
Sample |
Thermochromic pigment (see table 2 |
Dosage of pigment in wt%, based on 100% poly-ε-caprolactone |
Film thickness [µm] |
Comment |
22 |
e |
2 |
198 |
Slightly hazy film |
23 |
f |
2 |
183 |
Slightly hazy film |
24 |
g |
2 |
201 |
Slightly hazy film |
Multilayer sample 25 |
1. layer: e |
1. layer: 2 |
1. layer: 192 |
Total thickness: 572 µm hazy film |
2. layer: f |
2. layer: 2 |
2. layer: 180 |
3. layer: g |
3. layer: 2 |
3. layer: 200 |
D. Laser engraving of the film samples 1-25
[0108] To engrave the produced samples the "Satsuma HP" laser from Amplitude (wavelength
λ = 1030 nm, pulse duration 350 fs < τ < 10 ps, repetition rate 1 kHz < f
Rep < 40 MHz) was used in combination with the Mitutoyo Plan APO NIR optics (scale 5
- 20x, numerical aperture NA 0.4). The scanner for deflection and positioning of laser
beams in the working plane used is the ScanLab "intelliSCANde14". All markings have
been created in a depth that corresponds to half the layer thickness. For engraving
the films are fixed in a frame. The pulse distance is calculated according to
pulse distance
. Lines are formed by color markings executed one after the other in one direction
(preferably x-direction). The term line is thus synonymous with a linear carbon or
vapor trace. Areas are correspondingly formed by several lines next to each other
or on top of each other at different depths. Increasing the pulse energy leads to
a larger z-expansion of the modification to a small extent, only. The process results
are not influenced by the scanning rate for the process parameters given. This also
applies to the maximum used scanning rate of 200 mm/s.
Table 7: Laser engraving parameters and results |
PMMA (samples 3, 4, 14, and 17 to 21) does not show carbonization and black coloring
when engraved by laser, but foaming with white marking and/or turbidity, in other
words a vapor trace. |
Poly-e-caprolactone (samples 36 to 39) shows carbonization and a greyish coloring
due to carbonization when engraved by laser. |
Trial |
Sample |
Pulse Repetition Rate [kHz] |
Scanning Rate [mm/s] |
Pulse Distance [µm] |
Diameter Carbon Trace or vapor trace [µm] |
Pulse Energy [nJ] |
Result |
1 |
1 |
5 |
20 |
4 |
2 |
350 |
from 1 to 3 decreasing blackness of the carbon trace and increasing color strength
(red) |
2 |
1 |
5 |
10 |
2 |
2 |
350 |
3 |
1 |
5 |
5 |
1 |
2 |
350 |
4 |
2 |
1 |
20 |
20 |
5 |
500 |
5 shows significant higher color strength (red) and lower blackness than 4 |
5 |
2 |
5 |
20 |
4 |
5 |
500 |
6 |
3 |
1 |
20 |
20 |
10 |
600 |
7 shows significant higher color strength (magenta) and lower turbidity than 6 |
7 |
3 |
4 |
20 |
5 |
10 |
600 |
8 |
4 |
1 |
20 |
20 |
10 |
600 |
9 shows significant higher color strength (green) and lower turbidity than 8 |
9 |
4 |
4 |
20 |
5 |
10 |
600 |
10 |
5 |
5 |
5 |
1 |
2 |
450 |
red line comparable to trial 3; higher pulse energy has no significant influence on
the result |
11 |
5 |
5 |
5 |
1 |
2 |
450 |
several lines next to each other at a distance (y-direction) of 10 were inserted and
result in a horizontal red area |
12 |
6 |
4 |
20 |
5 |
10 |
750 |
magenta line comparable to trial 7; higher pulse energy has no significant influence
on the result |
13a |
6 |
4 |
20 |
5 |
10 |
750 |
several lines next to each other at a distance (z-direction) of 25 µm were inserted
and result in a vertical magenta area |
PMMA (samples 3, 4, 14, and 17 to 21) does not show carbonization and black coloring
when engraved by laser, but foaming with white marking and/or turbidity, in other
words a vapor trace. |
Poly-e-caprolactone (samples 36 to 39) shows carbonization and a greyish coloring
due to carbonization when engraved by laser. |
Trial |
Sample |
Pulse Repetition Rate [kHz] |
Scanning Rate [mm/s] |
Pulse Distance [µm] |
Diameter Carbon Trace or vapor trace [µm] |
Pulse Energy [nJ] |
Result |
13b |
6 |
4 |
40 |
10 |
5 |
500 |
several lines next to each other at a distance (y-direction) of 20 µm were inserted
and result in a horizontal greyish magenta area (RGB199/0/105; CieLab: 43,0/70,7/-0,5) |
13c |
6 |
4 |
40 |
10 |
5 |
500 |
several lines next to each other at a distance (y-direction) of 20 µm were inserted
and result in a horizontal magenta area brighter in color compared to 13b; alternating
repetition rate used to modify a spot twice; (RGB: 238/0/138; CieLab: 51,9/81,7/-6,8) |
20 |
40 |
2 |
5 |
500 |
14 |
7 |
4 |
20 |
5 |
10 |
600 |
the alternating repetition rate results in single, isolated green colored dots |
1 |
20 |
20 |
10 |
15 |
8 |
1 |
1 |
1 |
2 |
350 |
colorful red lines with low blackness: scanning rate has no significant influence
on the result |
16 |
8 |
5 |
5 |
1 |
2 |
350 |
17 |
9 |
4 |
20 |
5 |
10 |
1500 |
colorful blue line with certain remaining blackness |
18 |
10 |
5 |
10 |
2 |
2 |
1200 |
colorful green line with certain remaining blackness |
19 |
11 |
100 |
100 |
1 |
2 |
500 |
colorful magenta line |
20 |
11 |
25 |
200 |
8 |
2 |
500 |
greyish magenta dots strung together like a string of pearls |
21 |
12 |
150 |
150 |
1 |
2 |
500 |
colorful blue line |
22 |
12 |
30 |
150 |
5 |
2 |
500 |
greyish blue dots strung together like a string of pearls |
23 |
13 |
100 |
200 |
1 |
2 |
500 |
colorful orange line |
24 |
14 |
4 |
20 |
5 |
10 |
900 |
Multilayer sample: parameters given from bottom to top layer (bottom layer = layer
2 engraved first); vapor trace inserted offset, so that the engraved color markings
(bottom: green; top: magenta) are visible next to each other in the top view; colored
lines with little residual turbidity preserved |
4 |
20 |
5 |
10 |
450 |
25 |
15 |
1 |
20 |
20 |
10 |
900 |
Multilayer sample: parameters given from bottom to top layer (bottom layer = layer
2 engraved first); carbon trace inserted offset, so that the engraved color markings
(bottom: green; top: blue) are visible next to each other in the top view; bottom
line: colored lines with high residual blackness preserved top line: colored lines
with low residual blackness preserved |
4 |
20 |
5 |
10 |
450 |
Trial |
Sample |
Pulse Repetition Rate [kHz] |
Scanning Rate [mm/s] |
Pulse Distance [µm] |
Diameter Carbon Trace or vapor trace [µm] |
Pulse Energy [nJ] |
Result |
26 |
16 |
50 |
50 |
1 |
2 |
800 |
Multilayer sample: parameters given from bottom to top layer (bottom layer = layer
3 engraved first); carbon trace inserted offset, so that the engraved color markings
(bottom: orange; middle: blue; top: magenta) are visible next to each other in the
top view; bottom to top line: colorful lines with low residual blackness preserved |
50 |
50 |
1 |
2 |
600 |
50 |
50 |
1 |
2 |
400 |
27 |
17 |
5 |
20 |
4 |
2 |
750 |
from 1 to 3 decreasing white vapor trace and increasing color strength (red); the
color impression is good in all three trials. |
28 |
17 |
5 |
10 |
2 |
2 |
750 |
29 |
17 |
5 |
5 |
1 |
2 |
750 |
30 |
18 |
100 |
200 |
2 |
2 |
1000 |
colorful green line |
31 |
18 |
25 |
200 |
8 |
2 |
1000 |
milky green dots strung together like a string of pearls |
32 |
18 |
40 |
200 |
5 |
10 |
1500 |
colorful green line |
33 |
19 |
40 |
200 |
5 |
10 - 15 |
2000 |
Due to the slight haziness of the film, the laser beam is slightly scattered. To compensate,
the laser energy was increased. The scattering leads to an irregularity and enlargement
of the inserted color markings (blue). |
34 |
20 |
50 |
50 |
1 |
2 |
1500 |
Multilayer sample: parameters given from bottom to top layer (bottom layer = layer
3 engraved first); vapor trace inserted offset, so that the engraved color markings
(bottom: blue; middle: green; top: red) are visible next to each other in the top
view; |
50 |
50 |
1 |
2 |
1200 |
50 |
50 |
1 |
2 |
900 |
Due to the slight haziness of the film, the laser beam is slightly scattered. To compensate,
the laser energy was increased. The scattering leads to an irregularity and enlargement
of the inserted color markings; |
bottom to top line: colorful lines |
35 |
21 |
10 |
100 |
10 |
10 |
800 |
The color change of the thermochromic pigment is from black to colorless. The engraving
of the sample is therefore from top to bottom. |
The additional foaming of the PMMA enhances the contrast. |
36 |
22 |
5 |
20 |
4 |
2 |
1100 |
The laser engraving of all three samples results in colorful lines (red, green, blue).
As the distance between the pulses decreases, the remaining greyish color decreases
and the color becomes more intense. |
37 |
23 |
5 |
10 |
2 |
2 |
1100 |
Due to the slight haziness of the film, the laser beam is slightly scattered. To compensate,
the laser energy was increased. The scattering leads to an irregularity and enlargement
of the inserted color markings |
38 |
24 |
5 |
5 |
1 |
2 |
1100 |
39 |
25 |
10 |
10 |
1 |
2 |
1500 |
Multilayer sample: parameters given from bottom to top layer (bottom layer = layer
3 engraved first); carbon trace inserted offset, so that the engraved color markings
(bottom: blue; middle: green; top: red) are visible next to each other in the top
view; |
1300 |
1100 |
|
Due to the slight haziness of the film, the laser beam is slightly scattered. To compensate,
the laser energy was increased. The scattering leads to an irregularity and enlargement
of the inserted color markings bottom to top line: colorful lines |
[0109] With regard to trials 13b and 13c several lines next to each other were engraved
to create a colored area of about 5 × 5 mm
2. Based on this area the color was determined.
RGB
[0110] Colors can be described in the RGB or in the Lab color space. In the examples the
coloration of the samples is determined in the Lab color space and measured with a
Spectrometer Konika-Minolta CM-3600A - according to the guideline of the INSTRUCTION
MANUAL CM-3600A (
©2011-2013 KONICA MINOLTA, INC.). The Lab color can be converted into the RGB color.
The principle of the RGB color space
[0111] This principle is based on the three-color theory. The RGB color space works on the
principle of the additive color space. This means that it reproduces the entire color
range by mixing the basic colors red, green and blue.
[0112] The RGB color space can be found in all self-illuminating systems, such as monitors
or television screens. All possible colors are defined by their red, green and blue
components and mapped accordingly by the overlay of colored light.
The principle of the Lab color space
[0113] Unlike the RGB color space, the Lab color space is based on counter-color theory.
This is based on the assumption that three separate chemical processes take place
in the human retina, which always contain two opposite colors, the two opposite colors
striving for balance with one another. An example pair would be the combination of
blue and yellow. Lab is used, for example, for photo editing software. While the RGB
color space is device-dependent, it is not the Lab color space. RGB includes - regardless
of the device - all potentially possible colors, which above all enables the conversion
of color definitions from one device to the other.
Convert RGB to Lab
[0114] It is important for the conversion that Lab coordinates separate brightness information
L from the rest of the color information. RGB images do not have such a separation
- a change in brightness therefore changes the entire color information.
Convert sRGB to Lab: http://colormine.org/convert/rgb-to-lab
Conversion Lab to sRGB: http://colormine.org/convert/lab-to-rgb
The Lab - measuring device
[0115] The Lab is measured with a - Spectrometer Konika-Minolta CM-3600A - according to
the guideline of the INSTRUCTION MANUAL CM-3600A (
©2011-2013 KONICA MINOLTA, INC.).
[0116] The experiments clearly show that the introduction of colored markings by heating
irreversible thermochromic pigments in a polymer matrix to temperatures above the
color change point with two successive laser pulses at a distance equal to or less
than twice the diameter of the carbon trace or vapor trace created by the first pulse,
leads to a significant improvement in the colorfulness or color intensity and at the
same time the blackness of the carbonization or the turbidity of the vapor trace of
the polymer matrix, which occurs simultaneously by the laser, decreases.
1. Method for laser engraving and/or laser marking comprising the steps of:
- providing a substrate with at least one layer, wherein the at least one layer comprises
a polymer and an irreversible thermochromic pigment,
- generating a carbon trace or vapor trace within or on the at least one layer by
irradiating the substrate with a pulsed laser beam, such that a focus spot of the
laser beam is within or on the at least one layer at a first predetermined position,
and
- irradiating the substrate with the pulsed laser beam such that the focus spot of
a consecutive laser pulse is within or on the at least one layer at a predetermined
consecutive position and a distance between the first position and the consecutive
position is less or equal to twofold a diameter of the carbon trace or vapor trace.
2. Method according to claim 1, wherein the step of providing the substrate with the
at least one layer comprises providing a substrate with at least one transparent and/or
translucent layer.
3. Method according to any of the previous claims, wherein the polymer is selected from
the group comprising polycarbonate (PC), polyethylene terephthalate (PET), Polycaprolactone
(PCL), polyethylene naphthalate (PEN), polyethylene furanoate (PEF), glycolized or
amorphous polyester, glycolized or amorphous polyethylene terephthalate (PET-G or
A-PET), polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), poly(methyl
methacrylate) (PMMA), polypropylene (PP), polyvinyl chloride (PVC), cellulose triacetate
(TCA), polyamide (PA), poly imide (PI) or polyethylene (PE), polyacetales like polyoxymethylene
(POM), polystyrene (PS), polystyrene copolymers (ABS, SAN, SB), thermoplastic elastomers
(TPU, TPO, SEBS) and/or mixtures thereof.
4. Method according to any of the previous claims, wherein the at least one layer is
free of a laser marking pigment, wherein the laser marking pigment is a pigment configured
to absorb at a wavelength of the laser beam.
5. Method according to any of the previous claims, wherein the at least one layer comprises
a stabilizer selected from the group comprising primary antioxidants, secondary antioxidants,
antiozonant, UV absorbers, and/or hindered amines light stabilizers.
6. Method according to the previous claim, wherein the at least one layer comprises the
stabilizer in an amount ≥ 0,001 wt % to ≤ 1 wt %, based on the weight of the at least
one layer.
7. Method according to any of the previous claims, wherein the at least one layer comprises
the irreversible thermochromic pigment in an amount ≥ 0,01 wt % to ≤ 25 wt %, based
on the weight of the at least one layer.
8. Method according to any of the previous claims, wherein the irreversible thermochromic
pigment is configured to exist in two states, wherein in the first state the irreversible
thermochromic pigment absorbs electromagnetic waves in a first wavelength range, and
wherein in the second state the irreversible thermochromic pigment absorbs electromagnetic
waves in a second wavelength range different to the first wavelength range, and wherein
an irreversible change from the first state to the second state is feasible by heating
the irreversible thermochromic pigment above a response temperature.
9. Method according to any of the previous claims, wherein the irreversible thermochromic
pigment is configured to exist in two states, wherein in one state the irreversible
thermochromic pigment absorbs electromagnetic waves in the visible range, and wherein
in the other state the irreversible thermochromic pigment does not absorb electromagnetic
waves in the visible range.
10. Method according to any of the previous claims, wherein the irreversible thermochromic
pigment has a response temperature ≥ 60 °C to ≤ 200 °C.
11. Method according to any of the previous claims, wherein the irreversible thermochromic
pigment is selected from the group comprising Kromagen WB Flexo Ink Magenta K170C,
Kromagen WB Flexo Ink Blue K150C, Irreversible Thermochromic Ink - 150C - Green, Kromagen
WB Flexo Ink Orange K60C, Thermochrom Pigmente rot (120), Thermochrom Pigmente grün
(120), Thermochrom Pigmente blau (120), Irreversible Thermochromic powder black 80C
and/or mixtures thereof.
12. Method according to any of the previous claims, wherein the irreversible thermochromic
pigment has a particle size ≥ 0,01 µm to ≤ 15 µm.
13. Method according any of the previous claims, wherein the step of providing the substrate
with the at least one layer, comprises providing a substrate with at least one layer,
wherein the at least one layer comprises the irreversible thermochromic pigment exclusively
in its first state.
14. Method according to any of the previous claims, wherein the step of providing the
substrate with the at least one layer, wherein the at least one layer comprises the
polymer and the irreversible thermochromic pigment, comprises providing a substrate
with at least one layer, wherein the at least one layer comprises a polymer and an
irreversible thermochromic pigment and wherein the irreversible thermochromic pigment
in its first state is distributed homogenously within the at least one layer;
and wherein the step of generating the carbon trace or vapor trace within the at least
one layer comprises generating an inhomogeneous distribution of the irreversible thermochromic
pigment in the first state or in the second state within the at least one layer.
15. Method according to any of the previous claims, wherein the irreversible thermochromic
pigment does not have an absorption maximum in a region ≥ 1000 nm to ≤ 2000 nm or
in a region ≥ 750 nm to ≤ 2000 nm.
16. Method according to any of the previous claims, wherein the step of providing the
substrate with the at least one layer comprising the polymer and the irreversible
thermochromic pigment, comprises providing a substrate with at least one layer comprising
the polymer and the irreversible thermochromic pigment, wherein the at least one layer
has a light transmittance at the wavelength of the pulsed laser beam of more than
95%.
17. Method according to any of the previous claims, wherein the focus spot of the pulsed
laser beam has a diameter ≥ 2 µm to ≤ 10 µm and/or a thickness of the at least one
layer is at least 10 µm.
18. Method according to any of the previous claims, wherein the step of generating the
carbon trace or vapor trace within the at least one layer by irradiating the substrate
with the pulsed laser beam, comprises heating a localized volume within the layer
at the first predetermined position to a temperature of about 60°C to 350 °C.
19. Method according to any of the previous claims, wherein the pulsed laser beam has
a wavelength in the infrared region, preferably in a region ≥ 780 nm to ≤ 2500 nm,
and more preferably ≥ 1000 nm to ≤ 2000 nm, and/or wherein the pulsed laser beam has
a wavelength of 1025 nm, 1040 nm, 1064 nm, 1310 nm, 1350 nm, 1450 nm, 1470 nm, 1550
nm, 1625 nm, or 1650 nm.
20. Method according to any of the previous claims, wherein the pulsed laser beam has
a pulse length ≥ 10-15 seconds to ≤ 10-9 seconds, preferably ≥ 10-15 seconds to ≤ 10-10 seconds.
21. Method according to any of the previous claims, wherein the pulsed laser beam has
a pulse repetition rate ≥ 1 kHz to ≤ 40 MHz and/or wherein the pulse repetition rate
is adjusted to the movement of the substrate and/or to the movement of the laser beam
such that just one pulse of the laser beam is deposited at the predetermined first
position and the predetermined consecutive position.
22. Method according to any of the previous claims, wherein each pulse of the pulsed laser
beam has an energy ≥ 100 nanojoule to ≤ 10000 nanojoule and/or wherein the laser used
to generate the pulsed laser beam has a nominal power of ≥ 10 W.
23. Method according to any of the previous claims, wherein the step of irradiating the
substrate with the pulsed laser beam such that the focus spot of a consecutive laser
pulse is within or on the at least one layer at a predetermined consecutive position
and a distance between the first position and the consecutive position is less or
equal to twofold a diameter of the carbon trace or vapor trace comprises moving the
substrate and the laser beam relative to each other preferably at a velocity ≥ 0,1
mm/s to ≤ 500 mm/s.
24. Method according to any of the previous claims, wherein the step of providing the
substrate with the at least one layer comprises preparing the at least one layer by
solution casting of a mixture comprising the polymer and the irreversible thermochromic
pigment, in-situ polymerization of a mixture comprising a precursor of the polymer
and the irreversible thermochromic pigment and/or an extrusion and/or coextrusion
process of a mixture comprising the polymer and the irreversible thermochromic pigment.
25. Method according to the previous claim, wherein during the step of preparing the at
least one layer a temperature of the mixture is below a response temperature of the
irreversible thermochromic pigment.
26. Method according to any of the previous claims, wherein the step of providing the
substrate with at least one layer, comprises
- providing a substrate with multiple layers, wherein each of the multiple layers
comprises a polymer and an irreversible thermochromic pigment, and wherein the irreversible
thermochromic pigment within at least two of the multiple layers are different to
each other;
wherein the step of generating the carbon trace or vapor trace within or on the at
least one layer by irradiating the substrate with the pulsed laser beam, such that
a focus spot of the laser beam is within or on the at least layer at the first predetermined
position, comprises
- generating a carbon trace or vapor trace within one layer of the multiple layers,
by irradiating the substrate with a pulsed laser beam, such that a focus spot of the
laser beam is within the one layer at a first predetermined position; and
wherein the step of irradiating the substrate with the pulsed laser beam such that
the focus spot of the consecutive laser pulse is within or on the at least one layer
at the predetermined consecutive position and the distance between the first position
and the consecutive position is less or equal to twofold the diameter of the carbon
trace or vapor trace, comprises
- irradiating the substrate with the pulsed laser beam such that a focus spot of a
consecutive laser pulse is within the one layer at a predetermined consecutive position
and a distance between the first position and the consecutive position is less or
equal to twofold a diameter of the carbon trace or vapor trace.
27. Method according to the previous claim, wherein the multiple layers are directly attached
to each other.
28. Method according to claim 26 or 27, wherein the steps of
- generating a carbon trace or vapor trace within one layer of the multiple layers,
and
- irradiating the substrate with the pulsed laser beam such that a focus spot of a
consecutive laser pulse is within the one layer, are performed multiple times within
different layers of the multiple layers, starting with a layer that is farthest away
from a laser source.
29. Method according to any of claims 26 to 28, wherein the step of providing a substrate
with multiple layers, wherein each of the multiple layers comprises a polymer and
an irreversible thermochromic pigment, and wherein the irreversible thermochromic
pigment within at least two of the multiple layers are different to each other, comprises
- casting a first layer by solution casting of a mixture comprising a polymer and
a first irreversible thermochromic pigment,
- drying the first casted layer, and
- casting a second layer on the dried first layer by solution casting of a mixture
comprising a polymer and a second irreversible thermochromic pigment, wherein the
first irreversible thermochromic pigment is different from the second irreversible
thermochromic pigment.
30. Method according to any of claims 26 to 28, wherein the step of providing a substrate
with multiple layers, wherein each of the multiple layers comprises a polymer and
an irreversible thermochromic pigment, and wherein the irreversible thermochromic
pigment within at least two of the multiple layers are different to each other, comprises
- providing a first layer by in-situ polymerization of a mixture comprising a precursor
of a polymer and a first irreversible thermochromic pigment, and
- providing a second layer on the first layer by in-situ polymerization of a mixture
comprising a precursor of a polymer and a second irreversible thermochromic pigment
on the first layer, wherein the first irreversible thermochromic pigment is different
from the second irreversible thermochromic pigment.
31. Method according to any of claims 26 to 28, wherein the step of providing a substrate
with multiple layers, wherein each of the multiple layers comprises a polymer and
an irreversible thermochromic pigment, and wherein the irreversible thermochromic
pigment within at least two of the multiple layers are different to each other, comprises
- providing a first layer by an extrusion process of a mixture comprising a polymer
and a first irreversible thermochromic pigment,
- providing a second layer by an extrusion process of a mixture comprising a polymer
and a second irreversible thermochromic pigment, wherein the first irreversible thermochromic
pigment is different from the second irreversible thermochromic pigment, and
- binding the first and second layer by lamination or binding the first and the second
layer by heat necessary for the extrusion of the first and second layer.
32. Method according to any of the previous claims, wherein the step of providing a substrate
with at least one layer, comprises providing a substrate with at least three layers,
wherein each of the three layers comprises a polymer and an irreversible thermochromic
pigment, wherein the irreversible thermochromic pigments within each of the three
layers are different to each other and wherein
a first irreversible thermochromic pigment of a first layer is such that after having
generated the carbon trace or vapor trace within the first layer, the first irreversible
thermochromic pigment appears yellow or green,
a second irreversible thermochromic pigment of a second layer is such that after having
generated the carbon trace or vapor trace within the second layer, the second irreversible
thermochromic pigment appears red or magenta, and/or
a third irreversible thermochromic pigment of the third layer is such that that after
having generated the carbon trace or vapor trace within the third layer, the third
irreversible thermochromic pigment appears blue or cyan.
33. Laser marked and/or engraved article produced by a method according to any of the
previous claims.
34. Article for laser engraving and/or laser marking comprising a substrate with at least
three layers, wherein each of the three layers comprises a polymer and an irreversible
thermochromic pigment, wherein the irreversible thermochromic pigments within each
of the three layers are different to each other and wherein
a first irreversible thermochromic pigment of a first layer is such that after having
generated a carbon trace or vapor trace within the first layer by a pulsed laser beam,
the first irreversible thermochromic pigment appears yellow or green,
a second irreversible thermochromic pigment of a second layer is such that after having
generated a carbon trace or vapor trace within the second layer by a pulsed laser
beam, the second irreversible thermochromic pigment appears red or magenta, and/or
a third irreversible thermochromic pigment of the third layer is such that that after
having generated a carbon trace or vapor trace within the third layer by a pulsed
laser beam, the third irreversible thermochromic pigment appears blue or cyan.