STRUCTURE FOR WRAPPING MACHINE
[0001] The invention as its name indicates relates to a structure for a rotating-arm wrapping
machine that, being light, is reinforced in such a way as to allow supporting film
reels of greater weight and size, thus minimising the machine's downtimes due to reel
change.
[0002] The structure comprises a series of elements arranged and joined together in such
a way as to keep the assembly stabilised and prevent torsion and bending when the
inertial forces present during wrapping, especially due to the movement of the reel,
act on it.
[0003] The technical field to which the invention belongs is that of transportable and wrapping
machinery.
BACKGROUND OF THE INVENTION
[0004] There is currently a wide variety of wrapping machines that have a moving arm that
supports a reel carriage, said carriage supplies the packaging film material by means
of the movement of the moving arm around the load to be packaged.
[0005] The applicant's own patent
ES2341209 relates to a wrapping machine that incorporates a reel carriage that has a system
for supplying and tensioning the packaging material comprising a device that integrates
an adherent-surface roller engaged to an adjustable brake, both elements being arranged
on a plate fixed to the reel carriage.
[0006] The applicant's own patent
EP2258652 relates to a pallet truck machine that travels moved by the force of an electric
motor, which has been provided with additional feeding elements that, together with
other means that are incorporated, improve its stability in such a way that the improvement
of stability and the addition of feeding elements make it possible to join thereto,
through the appropriate anchorings, functional elements that require electric power
such as a wrapping device.
[0007] Utility model
ES1013952U relates to a rotating-arm wrapping machine and fixed structure with an inverted L-shape
wherein the rotating arm has at one end thereof a reel carriage and wherein the carriage
drive motor is arranged at the base of the fixed structure.
[0008] These types of wrapping machines have been gradually automated, ensuring that each
and every one of the operations of a wrapping cycle are performed without the need
for human intervention.
[0009] However, no suitable solution has been found for the operation of replacing an already
finished film reel with a new one, at least in mobile wrapping machines.
[0010] To space out the reel change operations, an attempt is made to load reels of greater
length, however, as the length of the film reel increases, its weight and size increases,
so that when the moving arm orbits the load to be wrapped, the inertial force increases,
destabilising the assembly.
DESCRIPTION OF THE INVENTION
[0011] To resolve the aforementioned problems, the invention relates to a light structure
for a wrapping machine of those comprising a rotating arm, which allows the reel carriage
to support reels of film of greater capacity, i.e. of greater film length and, therefore,
of greater weight and volume.
[0012] It should be noted that the inertial force generated by the rotating arm of a wrapping
machine during its rotational movement increases with the weight of the reel that
it supports so that heavier the reels the greater the forces that the structure must
withstand. The risk of torsion is usually greater the lighter the structure, however,
through the structure that is recommended, the aim is to reduce that risk.
[0013] The invention is preferably applied to mobile wrapping machines, of those arranged
on pallet trucks, since in these the greatest advantage supposes a light structure
and, moreover, those that have greater stability requirements so that the reduction
of the torque results in greater stability.
[0014] To do this, the structure comprises:
- A base with means for anchoring to a support surface, preferably a pallet truck, but
it may be another surface.
- An inverted L-shaped outer branch projecting upwards from the base and comprising
a series of interconnected reticular elements. This external branch in turn comprises:
∘ At least two ascending columns, preferably vertical, joined with at least two horizontal
beams. The ascending and horizontal columns have an elbow-shaped joint through a bracket.
∘ At least one tensioner between the ascending columns that provides rigidity to the
structure preventing torsion.
∘ A closing piece that joins the beams, this piece being arranged at the outer end
of the beams, wherein the shaft that communicates the outer branch with an inner branch
is supported.
- An inner branch in the shape of a rotating inverted L-shape. It has a horizontal and
a vertical section. At one end of the horizontal section there is the axis of rotation
and, at the other end of this horizontal section, there is the joint with the vertical
section.
- At least one tie rod arranged on the rear part of the structure that joins the base
with the outer branch exerting a compressive force that stiffens the assembly.
- A reel carriage arranged on the vertical section of the inner branch.
[0015] In a possible embodiment, the structure comprises a series of reticular elements
interconnectable with each other and with other elements such as tensioners, closing
pieces, or shafts among others. These reticular elements, suitable for the formation
of structures, are known in the sector as "truss", which will be used herein in the
indicated sense. In a preferred embodiment, the structure has two tie rods that join
the base of the structure with the outer branch.
[0016] The tie rods form an angle with respect to the columns, so that the vertical component
pre-compresses the columns to reduce the tensile stresses, and the horizontal component
to reduce the bending stress forward (with the arm extended) and to a lesser extent
rearward, since the torsion is a composition of traction and bending.
[0017] Likewise, the tensioners that are solidly joined to the ascending columns, prevent
the lateral torsion of the outer branch especially during the wrapping cycle by orbiting
the reel carriage projecting laterally and generating a strong inertial tension.
DESCRIPTION OF THE FIGURES
[0018]
FIGURE 1 shows in a lateral plane the structure object of the invention where we can
see the base (1) suitable for anchoring to the ground or to a pallet truck, the outer
branch (10) comprising the ascending columns (2) which in this case only one of them
is seen and the beams (3), the inner branch (11) comprising the horizontal section
(4) and the vertical section (5) and the reel carriage (6), the closing piece (7)
joining the outer and inner branches unifying the ends of the beams and supporting
the shaft (8) whereon the inner L rotates, the tie rods (9) between the base and the
outer branch.
FIGURE 2 shows, from another perspective, the structure wherein the ascending columns
(2) and the beams (3), the closing piece (7) and a tensioner (12) between the ascending
columns are clearly seen.
FIGURE 3 shows in detail and in explosion the beams (3), the closing piece (7) and
the joining bracket (14) between the ascending columns (not shown here) and the beams.
The closing part has the bushing (13) for the shaft that joins the outer and inner
branches.
DESCRIPTION OF AN EMBODIMENT
[0019] A form that is not unique but merely explanatory of the invention is described below.
[0020] The invention relates to a light structure suitable for anchoring to a pallet truck.
This structure resolves the problem of being able to increase the capacity of the
film reels in a wrapping machine in such a way as to decrease the downtimes of the
machine and the requirements of human intervention due to reel replacement.
[0021] The structure must be light so as not to overload the pallet truck that transports
it but at the same time must be able to resist without torsion the inertial forces
generated by the rotating arm of the wrapping machine during its rotational movement,
both laterally and anteroposteriorly, taking into account the increase in weight of
the reel as its load increases.
[0022] For this purpose, the structure comprises:
- 1. A suitable base for anchoring to the body of a pallet truck.
- 2. A fixed, inverted L-shaped outer branch (10) with:
- a. Two parallel vertical ascending columns (2) arranged in a plane perpendicular to
that of the movement of the pallet truck.
- b. Two horizontal beams (3) joined at one of their ends to the columns through a bracket
(14) forming an elbow with the columns. The beams are convergent forming a triangle
having the apex distant from the columns, the beams being joined at that apex by a
closing piece (7) comprising a bushing (13) for housing the shaft that communicates
the outer branch with the inner and whereon the inner rotates.
- c. A tensioner (12) between the ascending columns.
- 3. An inverted L-shaped inner branch (11) smaller in size than the outer branch with:
- a. A horizontal section (4) that is attached at one of its ends to a shaft housed
in a bushing (13) of the closure piece (7). The lower branch rotates on said shaft.
- b. A vertical section (5) descending from the vertical section whereto it is joined
at one of its ends.
- c. A reel carriage (6) arranged in the vertical section.
- 4. Two tie rods (9) between the base and the outer branch.
[0023] Once the wrapping cycle has started, the inner branch (11), loaded with the film
reel, rotates on the shaft housed in the bushing (13) generating high inertial forces
that must be supported by the structure of the machine, especially by the outer branch.
[0024] In order to assume these inertial forces and for the machine to have an optimal behaviour,
without anterofrontal or lateral torsion of the outer branch, it has been provided
with a light structure in such a way that the transport machine whereon it is mounted
is not overloaded and so that the weight of the structure itself, especially the internal
branch that rotates, does not contribute to increasing the inertial forces.
[0025] The pre-compression tie rods (9) are arranged at an angle to the columns and exert
a vertical pre-compression force on them to reduce the tensile stresses and a horizontal
force to reduce the forward bending stress, especially when the rotating inner branch
is fully deployed.
[0026] On the other hand, the vertical columns, parallel to each other, generate a solid
block avoiding lateral torsion at the times of inertia wherein the reel is in its
travel by one of the sides of the machine. To improve this block behaviour, a tensioner
(12) is incorporated between the ascending columns in such a way that both columns
are stiffened with a common behaviour.
[0027] The bracket (14) also acts as a tensioner between the columns and, moreover, as a
joining element between the columns (2) and the beams (3).
[0028] The beams are fixed to the bracket and, together with this, form a triangle whose
vertex is a closing piece (7) that joins the beams at their end opposite the bracket.
This closing piece houses the shaft that communicates the outer and the inner branch.
[0029] The triangle shape formed by the beams, the bracket and the closing piece is resistant
and the torsion that the inertial force can cause are avoided.
[0030] In the proposed embodiment, the outer branch, with the exception of the bracket and
the closing piece, is made of trusses, assembled with each other and fixed by screws.
They are standard elements in the industry so their repair or replacement in case
of breakage is simple and fast.
1. STRUCTURE FOR WRAPPING MACHINE comprising a fixed inverted L-shaped outer branch (10)
and an also inverted L-shaped inner branch (11) that rotates on a shaft and that supports
a reel carriage characterised in that the outer branch comprises ascending columns (2) with tensioners (12) arranged between
them, these columns are joined at their upper part to beams (3) through a bracket
(14), the beams are joined to the columns at one of their ends while at their other
end they are solidly joined by a closing piece (7) that supports the bushing (13)
of the shaft whereon the inner branch (11) will rotate and between the outer branch
and the base there is at least one pre-compression tie rod (9).
2. STRUCTURE FOR WRAPPING MACHINE according to claim 1, characterised in that the columns (2) are vertical and parallel to one another.
3. STRUCTURE FOR WRAPPING MACHINE according to claim 1, characterised in that the beams (3) are convergent and together with the bracket (14) and the closing piece
(7) form a triangle whose vertex is the closing piece.
4. STRUCTURE FOR WRAPPING MACHINE according to claim 1, characterised in that the at least one pre-compression tie rod (9) is arranged at an angle with respect
to the columns and exerts a pre-compression vertical force thereon.
5. STRUCTURE FOR WRAPPING MACHINE according to claim 1, characterised in that the outer branch comprises a plurality of reticular elements.
6. STRUCTURE FOR WRAPPING MACHINE according to claim 5, characterised in that the reticular elements are trusses.