BACKGROUND
[0001] Ladders typically include rungs supported between stiles formed from a plurality
of columns. In some cases, the ladder can be a telescoping ladder and can be expanded
to separate the columns from one another for extension of the ladder, or collapsed
together for retraction of the ladder. Such ladders often include mechanisms which
can allow the ladder to be folded for storage and unfolded during use.
SUMMARY OF THE INVENTION
[0002] Certain embodiments of the invention include a foldable ladder comprising a first
ladder portion and a second ladder portion hingedly attached about a hinge axis to
the first ladder portion by a pair of hinge mechanisms. Each hinge mechanism can lock
the first and second ladder portions such that the first ladder portion and the second
ladder portion form an angle therebetween. Each hinge mechanism has a shifting mechanism,
comprising a shift pattern defined by a plurality of slots, each corresponding to
an angular position of the first ladder portion with respect to the second ladder
portion. The shifting mechanism comprises a selector pin that can be shifted in the
shift pattern and received by a slot to lock the second ladder portion at an angular
position with respect to the first ladder portion.
[0003] In certain embodiments, the hinge mechanism comprises a locking pin moveable along
its central axis radially away from and towards the hinge axis. The locking pin can
be spring biased radially towards the hinge axis and rotatable about its central axis.
The hinge mechanism comprises a plurality of recesses each directed radially inward
towards the hinge axis from the end of a hinge member. The plurality of recesses can
be spaced angularly about the hinge axis, wherein the angular position about the hinge
axis of each recess corresponding to a predetermined angle between the first and second
ladder portions. In such embodiments, each recess has a corresponding ladder angle
opening having an opening shape. The opening shape can permit insertion of the locking
pin therethrough when locking pin is rotated about its central axis to a rotation
where the orientation of the locking pin cross-section generally matches the opening
shape. The opening shape can block insertion of the locking pin therethrough when
locking pin is rotated about its central axis to a rotation where the orientation
of the locking pin cross-section does not generally match the opening shape.
[0004] Certain embodiments include a method of folding a ladder. The method can comprise
the step of providing a foldable ladder, moving the selector pin away from a first
slot to release the first and second ladder portions from a first angular position,
shifting the selector pin in the shift pattern and proximal to a second slot, hingedly
rotating one of the first and second ladder portions about the hinge axis to a second
angular position, and securing the selector pin in the second slot and correspondingly
securing the locking pin in a recess to the lock the first and second ladder portions
at the second angular position.
[0005] Certain embodiments of the invention include a telescoping ladder, comprising a first
stile, a second stile each having a plurality of columns disposed in a nested arrangement
for relative axial movement in a telescopic fashion along an axis of the plurality
of columns between an extended position and a collapsed position. A first column proximal
to the floor surface has a flange positioned in the hollow body of the first column
coaxially with the axis of the plurality of columns. The ladder comprises a plurality
of rungs extending between the first stile and the second stile. Each rung is connected
to a column of the first stile and a column of the second stile. A first stabilizer
housing proximal to the floor surface on which the telescoping ladder is positioned
is connected to the first and second columns.
[0006] In certain embodiments, the telescoping ladder comprises a first stabilizer connected
to the first stabilizer housing. The first stabilizer can move between an extended
position and a collapsed position, wherein, in the extended position, the first stabilizer
extends out of a hollow body portion of the first stabilizer housing past the first
stile in a direction substantially normal to the axis of the plurality of columns
in the extended position. The first stabilizer collapses into the hollow body portion
of the first stabilizer housing in the collapsed position. The first stabilizer comprises
a hollow body in sliding engagement with an interior surface of the first stabilizer
housing, and a locking button adapted to protrude past an aperture defined on the
first stabilizer housing to lock the first stabilizer in its extended position.
[0007] In certain embodiments, the locking button and the aperture are coaxial to the axis
of the plurality of columns in the extended position of the first stabilizer. In such
embodiments, the flange can abut against the locking button protruding past the aperture
of the first stabilizer housing due to the telescoping movement of the first column
toward the first stabilizer housing. The abutment of the flange against the locking
button pushes the locking button away from the aperture and thereby unlocking the
first stabilizer from its extended position and into the collapsed position.
[0008] In certain embodiments, the ladder is a foldable telescoping ladder, comprising a
first ladder portion, a second ladder portion hingedly connected to the first ladder
portion such that the first and second ladder portions are rotatable about a hinge
axis. At least one of the first and second ladder portions can have a rung comprising
a pair of stabilizers adapted to extend past each of the first and second stiles of
the first ladder portion in a direction substantially normal to the axis of the plurality
of columns and collapse into a hollow body portion of the first stabilizer housing.
BRIEF DESCRIPTION OF DRAWINGS
[0009] The following drawings are illustrative of particular embodiments of the present
invention and therefore do not limit the scope of the invention. The drawings are
not necessarily to scale (unless so stated) and are intended for use in conjunction
with the explanations in the following detailed description. Embodiments of the invention
will hereinafter be described in conjunction with the appended drawings, wherein like
numerals denote like elements.
Figure 1A is a perspective view of a foldable ladder locked at a first angular position
according to an embodiment;
Figure 1B is a perspective view of the foldable ladder of FIG. 1A locked at a second
angular position;
Figure 2A is a perspective view of the foldable ladder of FIG. 1A locked at a third
angular position shown in a collapsed state;
Figure 2B is a perspective view of the foldable ladder of Figure 2A shown in an extended
state;
Figure 2C is a close-up perspective view of portion "2C" of Figure 2B;
Figure 2D is a left side view of the foldable ladder of portion "2D" of Figure 1A
showing only the rungs of the first and second ladder portion;
Figure 2E is a sectional plan view of a portion of the ladder showing details of a
connector assembly according to an embodiment;
Figure 3 is a perspective view of a hinge mechanism according to an embodiment;
Figure 4A is a side view of the hinge mechanism of Figure 3 with the selection collar
removed from view for showing certain details of the hinge mechanism;
Figure 4B is a side perspective view of the hinge mechanism of Figure 3 shown in an
unlocked state with the selection collar removed from view for showing certain details
of the hinge mechanism;
Figure 4C is a side view of the hinge mechanism shown in Figure 4B with the second
hinge member and the selection collar removed from view for showing certain details
of the hinge mechanism;
Figure 5 is a cross-sectional view of the hinge mechanism taken along the line 5-5
shown in Figure 3;
Figure 6 is a detailed view of the hinge mechanism of Figure 5 with certain components
of the first hinge member removed from view to show certain details of the hinge mechanism;
Figure 7 is a detailed perspective view of a locking pin, a locking plate, a selector
pin and a biasing spring according to an embodiment;
Figure 8A is a cross-sectional side view of the hinge mechanism of Figure 5 with certain
features removed from view for showing certain details of the hinge mechanism;
Figure 8B is a close-up view of portion 8B of Figure 8A;
Figure 9A is a perspective view of a foldable ladder locked at a first angular position
according to an embodiment;
Figure 9B is a perspective view of the foldable ladder of FIG. 9A locked at a second
angular position in a collapsed state;
Figure 9C is a perspective view of the foldable ladder of Figure 9B shown in an extended
state;
Figure 9D is a perspective view of the foldable ladder of FIG. 9A locked at a third
angular position;
Figure 10A is a close-up perspective view of a portion 10A of the ladder shown in
Figure 9A;
Figure 10B is a perspective view of the ladder of 10A showing the stabilizers in an
extended position;
Figure 10C is a perspective view of the ladder of 10A showing a stabilizer in an extended
position and a stabilizer in a collapsed position;
Figure 10D is a perspective view of a portion 10D shown in Figure 10A;
Figure 11A is an exploded perspective view of the ladder portion illustrated in Figure
10A with the first and second columns hidden from view to show certain internal detail;
Figure 11B is a cross-sectional front view of the ladder portion shown in Figure 10B,
with the cross-section taken along the plane 3B-3B;
Figure 12 is a perspective view showing a first stabilizer housing and first and second
air dampers with a stabilizers shown in a collapsed state according to an embodiment;
Figure 13 is a perspective view showing the stabilizers of Figure 12 shown in an extended
state;
Figure 14 is a perspective view of a stabilizer according to an embodiment;
Figure 15A is a right side view of the stabilizer of Figure 14 with the caps removed
to illustrate internal detail;
Figure 15B is a cross-sectional right side view of a portion of Figure 10B taken along
the plane 15B-15B;
Figure 16 is an exploded perspective view of the stabilizer of Figure 14 shown along
with a connector;
Figure 17 is a close-up exploded view of a portion 17 shown in Figure 10B;
Figure 18 is a front view of an air damper according to an embodiment; and
Figure 19 is a perspective view of the air damper of Figure 18.
DETAILED DESCRIPTION
[0010] The following detailed description is exemplary in nature and is not intended to
limit the scope, applicability, or configuration of the invention in any way. Rather,
the following description provides some practical illustrations for implementing exemplary
embodiments of the present invention. Examples of constructions, materials, dimensions,
and manufacturing processes are provided for selected elements, and all other elements
employ that which is known to those of ordinary skill in the field of the invention.
Those skilled in the art will recognize that many of the noted examples have a variety
of suitable alternatives.
[0011] Figure 1A is a front perspective view of a ladder 10 according to some embodiments.
Figures 1B, 2A and 2B are front perspective views of a ladder 10 unfolded from its
folded position illustrated in Figure 1 and locked at various angles, according to
some embodiments. In Figure 1B, the ladder 10 has been unfolded from its folded position
in Figure 1A and locked at an angle 60 of about 30 degrees. In Figures 2A and 2B,
the ladder 10 has been locked at an angle 60 of about 180 degrees. In Figure 2A, an
upper portion 12 of the ladder 10 is in a collapsed/retracted state, whereas in Figure
2B, the upper portion 12 of the ladder 10 is in an extended state. The ladder 10 illustrated
in these views can have a first ladder portion 14 and a second ladder portion 16,
each including two opposing stiles, a left side stile 18 and a right side stile 20,
each formed by a plurality of columns 22. According to the illustrated embodiment
each opposing column of each stile includes a rung 24 extending therebetween, wherein
each rung 24 is coupled on either end to an opposing column by a connector assembly
28. In some embodiments, the columns 22 are formed of aluminum. Other materials are
contemplated and are within the scope of the invention. The columns 22 are illustrated
as having a circular cross-section (when viewed along the longitudinal axis 40 of
the columns 22), the columns 22 can have a rectangular cross-section such as those
illustrated in
U.S. Publication No. 2012/0267197 A1 assigned to the assignee of the instant application, the disclosure of which is hereby
incorporated by reference in its entirety. Other cross-sections (e.g., square, oval
or polygonal shapes) are also contemplated. As will be described herein, in some embodiments,
the columns 22 can be substantially hollow so as to allow a connector assembly 28
to fasten the rung 24 to a column on each of the right side and left side stiles 20,
18.
[0012] Figure 2C illustrates a close-up perspective view of a rung 24 of the first ladder
portion 14. FIG. 2D illustrates a side view showing a rung 24 of the first ladder
portion 14 and a rung 24 of the second ladder portion 16 when the ladder 10 is folded
as shown in Figure 14. In some embodiments, each rung 24 comprises a planar first
surface 30 and a planar second surface 32 opposite to the planar first surface 30.
The first surface 30 of each rung 24 of the first ladder portion 14 defines a planar
standing surface 34. At least one of the planar first and second surfaces of the second
ladder portion 16 defines a planar standing surface 34. Referring back to Figures
2A-2B, when the ladder 10 is unfolded for use, the first surface 30 of each rung 24
of the second ladder portion 16 has a planar standing surface 34 as shown by the close-up
view of Figure 2C. However, when ladder 10 is folded for storage or unfolded to angles
other than about 180 degrees (e.g., as shown in Figure 1B), the first surface 30 of
each rung 24 of the second ladder portion 16 may not face the top and therefore the
planar standing surface 34 may be defined on the underside of the rung 24 when the
ladder 10 is folded for storage or unfolded to angles other than 180 degrees. The
planar standing surface 34 of each rung 24 of the first and second ladder portions
14, 16 may have treads 36 defined therein to provide friction between the planar standing
surface 34 and the contact surface of a user (e.g., soles of the user's shoes). As
will be described herein, the rungs can be substantially hollow so as to allow a connector
assembly 28 to fasten the rung 24 to a column on each of the right side stile 20 and
left side stile 18. The rungs can be extruded from aluminum, although other materials
and means of manufacturing can also be used.
[0013] While Figures 2C and 2D illustrate a rung 24 with a substantially rectangular cross-section,
other cross-sectional shapes of the rung 24 are also contemplated. For instance, the
rung 24 can have a parallelogram cross-section such as those illustrated in
U.S. Publication No. 2012/0267197 A1, assigned to the assignee of the instant application, the disclosure of which is
hereby incorporated by reference in its entirety. While the illustrated Figures 2C
and 2D show a substantially rectangular rung 24, at least a portion of the first surface
30 of the first and second ladder portions 14, 16 forms an angle 60 with respect to
a horizontal plane 42. In the illustrated embodiment, when the angled portions of
the first surface 30 form an angle θ with respect to the horizontal plane 42. The
angle θ can be between about 5 degrees and 45 degrees (e.g., between 5 degrees and
20 degrees). Such embodiments allow at least the angled portion 38 of the first surface
30 of the ladder 10 to be horizontal when the ladder 10 is rotated towards a vertical
wall (e.g., propped against a wall at an angle) so that during normal use, at least
a portion of the vertical wall can be nearly horizontal. However, depending on the
angle at which the ladder 10 is propped against a vertical wall, the angled portion
38 may be past or short of being horizontal.
[0014] Referring back to FIG. 2C, each rung 24 is connected to a column of the plurality
of columns 22 by a connector assembly 28. In some cases, the plurality of columns
22 are disposed in a nested arrangement for relative axial movement in a telescopic
fashion such that the ladder 10 is extendable or collapsible along the longitudinal
axis 40 of the columns 22. Such telescoping ladders and various types of connector
assemblies are described in detail in
U.S. Patent No. 8,387,753 B2 and U.S. Patent No.
US 6,883,645 B2, both assigned to the assignee of the instant application, the disclosure of each
of which is hereby incorporated by reference in its entirety. In such telescoping
ladders, the connector assembly 28 includes a release button 43 slidable along a front
surface 44 of the rung 24 to unlock or selectively lock the relative axial movement
between two adjacent columns 22 of the plurality of columns 22, the front surface
44 of the rung 24 being generally perpendicular to a plane 46 normal to the longitudinal
axis 40 of the plurality of columns 22.
[0015] FIG. 2E illustrates a sectional top view of a portion of the ladder according to
some embodiments, taken along a plane parallel to the top surface of a rung, illustrating
details of the connector assembly 28. The sectional view of FIG. 2E is representative
of all rungs of the ladder with a connector assembly 28. The connector assembly comprises
a collar portion 28a surrounding the columns 22 and in contact with the perimeter
surface of an outer column, and a rung portion 28b inserted into a rung 24. In the
embodiment shown in FIG. 2E, the connector assembly 28 includes a latch mechanism
housed in the rung portion 28b including two release buttons 43a and 43b and a pin
45. Release button 43a is slidable along the front surface 44 of the rung, and release
button 43b is slidable along the back surface 47 of the rung 24. In the embodiment
of FIG. 2E, the pin 45 is disposed in an extended position in which pin 45 extends
into an aperture 29 defined on the connector assembly 28 and into openings 41 on the
columns 22. In some embodiments of the present invention, pin 45 is biased (e.g.,
by spring 49) to assume the extended position. When this is the case, pin 45 may be
selectively urged to assume a retracted position by applying sliding either button
43a or button 43b in a direction 51. According to the illustrated embodiment, the
pin 45 includes one or more through-holes 53 through which the shanks 55 of each button
43a, 43b can be inserted (e.g., by a friction fit) for coupling the buttons 43a, 43b
to the pin 45 in a cooperative fashion. As is apparent from FIG. 2E, the pin 45 may
be retracted or extended by sliding either the button 43a or button 43b along the
respective surface 44 or 47 in the direction 51 as illustrated. The sliding movement
of either button would also slide the other button in the direction 51 because of
the cooperative connection therebetween via the pin 45. In some cases, each rung 24
of the first ladder portion 14 and the second ladder portion 16 may have a button
slidable on the front surface 44 and a button slidable on the back surface 47 as illustrated.
Alternatively, any one ladder portion (first ladder portion 14, or second ladder portion
16) can have buttons on both the front surface 44 and the back surface 47.
[0016] Referring back to Figure 1A, the foldable ladder 10 comprises a pair of hinge mechanisms
hingedly connecting the first ladder portion 14 to the second ladder portion 16. Figure
3 illustrates a perspective view of a hinge mechanism 48 and Figures 4A-4B illustrate
various detailed views of the hinge mechanism 48 according to certain embodiments
of the invention. As seen in Figures 1A-2B and Figure 3, the hinge mechanism 48 can
fold the first and second ladder portions 14, 16 about a hinge axis 50. The hinge
mechanism 48 can lock the first and second ladder portions 14, 16 such that the first
ladder portion 14 and the second ladder portion 16 form an angle 60 therebetween.
As best seen in Figure 1B, the angle 60 can be defined as the angle between the longitudinal
axis 40 of the columns 22 of the first ladder portion 14 and the longitudinal axis
40 of the columns 22 of the second ladder portion 16. In Figure 1A, the first and
second ladder portions 14, 16 form an angle 60 of about 0 degrees. In Figure 1B, the
first and second ladder portions 14, 16 form an angle 60 of about 30 degrees. In Figures
2A-2B, the first and second ladder portions 14, 16 form an angle 60 of about 180 degrees.
[0017] Referring now to Figures 4A-4C, each hinge mechanism 48 comprises a first hinge member
52 connectable to the first ladder portion 14 and a second hinge member 54 connectable
to the second ladder portion 16. As seen in Figure 1B, the first hinge member 52 can
be connected coaxially with the longitudinal axis 40 of the columns 22 of the first
ladder portion 14, and the second hinge member 54 can be connected coaxially with
the longitudinal axis 40 of the columns 22 of the second ladder portion 16. For instance,
as seen in Figure 1A, the first hinge members 52 of the left and right side hinge
mechanisms are both connected to the top most columns 56 (left and right side columns
56) of the first ladder portion 14, and the second hinge members 54 of the left and
right side hinge mechanisms are both connected to the top most columns 58 (left and
right side columns 58) of the second ladder portion 16. The hinge mechanisms on the
left and right side shown in Figure 1A can be substantially similar. Alternatively,
the hinge mechanism 48 on the right side can be a mirror image of the hinge mechanism
48 on the left side. The first and second hinge members 52, 54 are rotatable with
respect to each other about the hinge axis 50. As the first and second hinge members
52, 54 are rigidly coupled to the first and second ladder portions 14, 16, rotation
of the first and second hinge members 52, 54 rotate the first and second ladder portions
14, 16 with respect to each other and vice versa. The rotation of the first and second
ladder portions 14, 16 is about the hinge axis 50 such that the first and second ladder
portions 14, 16, and the first and second hinge members 52, 54 when rotated, form
an angle 60 therebetween. At least a portion of an edge 62 of the second hinge member
54 can be semi-circular. Additionally, at least a portion of an edge 64 of the first
hinge member 52 can be semi-circular. Other shapes of the portion of the edges 62,
64 are also contemplated, such as semi-elliptical or other arcuate shapes.
[0018] With continued reference to Figures 3 and 4A-4C, the hinge mechanism 48 comprises
a shifting mechanism 70. The shifting mechanism 70 can act as a selector and allow
a user to select the angle 60 between the first and second ladder portions 14, 16.
The shifting mechanism 70 comprises a shift pattern 72 defined by a plurality of slots
74, 76, 78 positioned peripherally on the first hinge member 52. Each slot 74, 76,
78 corresponds to an angular position of the first ladder portion 14 with respect
to the second ladder portion 16, and adjacent slots 74, 76, 78 are separated by a
distance 80 defined along a perimeter of the first hinge member 52. As best seen in
Figure 4A, a selector pin 82 can be shifted in the shift pattern 72 and received by
a slot 74, 76, 78 at a first end 84 of the slot 74, 76, 78 to lock the second ladder
portion 16 at an angular position with respect to the first ladder portion 14. In
the illustrated embodiments shown in Figures 4A and 4B, the shifting mechanisms comprises
three slots 74, 76, 78 corresponding to three angular positions at which the first
and second ladder portions 14, 16 can be positioned. As shown in Figure 4C, the selector
pin 82 can be released from the first end 84 and moved proximal to the second end
86 to release the first and second ladder portions 14, 16 from their locked position.
Once released, the first and second ladder portions 14, 16 can be rotated with respect
to each other to change the angle 60 between them.
[0019] As seen in Figures 4A-4C, the hinge mechanism 48 includes one or more safety indicators.
The safety indicators can be a visual indicator such as indicia or color-coded bands
to indicate whether the first and second ladder portions 14, 16 are locked in an angular
position. The safety indicators can be audible "click" or a tactile indicator to provide
auditory or tactile feedback to the user to indicate that the first and second ladder
portions 14, 16 are locked securely in an angular position. In the embodiments illustrated
in Figure 4A, the safety indicators provide a first visual indication 90 (e.g., a
green colored strip or zone, or other indicia in a first region 96) when the first
and second ladder portions 14, 16 are locked at an angular position. In the embodiment
illustrated in Figures 4B and 4C, the safety indicators provide a second visual indication
92 (e.g., a red colored strip or zone or other indicia placed in a second region 98)
when the first and second ladder portions 14, 16 are unlocked. Additionally the ladder
10 can include other indicia (e.g., alphanumeric characters, images, symbols etc.)
to indicate the predetermined angles at which the first and second ladder portions
14, 16 can be positioned. For instance, in the embodiment illustrated in Figure 4B,
the three indicia 94 are symbolic representations of the angular positions of the
ladder 10 indicating that the first and second ladder portions 14, 16 can be locked
at about 0 degrees, about 30 degrees, and about 180 degrees. Such indicia 94 can also
be positioned proximal to each slot 74, 76, 78 to provide information to the user
as to by what rotational angle 60 the first and second ladder portions 14, 16 are
to be rotated when the selector pin 82 is positioned proximal to (e.g., at or near
the second end 86 of) each slot 74, 76, 78.
[0020] Referring now to Figure 5, in some embodiments, the hinge mechanism 48 comprises
a locking plate 100 positioned in the second hinge member 54 such that a center 110
of the locking plate 100 is concentric with the hinge axis 50. As seen from the cross-sectional
view of Figure 5, the locking plate 100 can be bolted to the second hinge member 54
such that the hinge axis 50 coincides with the center 110 of the locking plate 100.
Alternatively, the locking plate 100 can be connected to the second hinge member 54
such that it forms a frictional fit with the inner surfaces (e.g., ribs) of the second
hinge member 54 such that the center 110 of the locking plate 100 is concentric with
the hinge axis 50. When coupled in this manner, the locking plate 100 is fixedly positioned
in the second hinge member 54 and does not move or rotate relative to the second hinge
member 54.
[0021] With continued reference to Figure 5, the locking plate 100 comprises a plurality
of recesses 112, 114, 116. Each recess extends radially inwardly from an outer edge
118 of the locking plate 100 and toward the center 110 of the locking plate 100. The
recesses 112, 114, 116 are each therefore directed radially inward towards the hinge
axis 50 from an end of the second hinge member 54 due to the concentric positioning
of the center 110 of the locking plate 100 and the hinge axis 50. The recesses 112,
114, 116 are spaced angularly about the hinge axis 50 such that the angular position
of each recess about the hinge axis 50 corresponds to a predetermined angle 60 between
the first and second ladder portions 14, 16. At this position, the selector pin 84
is received in a slot 74, 76, 78. For instance, in an exemplary embodiment, each recess
can be separated from another recess by an angle 119 corresponding to the angle 60
between the first and second ladder portions 14, 16. In such cases, the number of
recesses 112, 114, 116 corresponds to the number of positions at which the first and
second ladder portions 14, 16 are lockable. In the illustrated embodiment, the locking
plate 100 includes three recesses 112, 114, 116: a first recess 112, a second recess
114 and a third recess 116. The first and second ladder portions 14, 16 can be therefore
locked at three angular positions, corresponding to an angle 119 between each of the
recesses 112, 114, 116. In operation, the first and second ladder portions 14, 16
can be rotated by an angle 60 corresponding to the angle 119 between two recesses
(e.g., 112 and 114, or 112 and 116) and locked therein. As described above, the angle
60 between the first and second ladder portions 14, 16 can be between about 0 degrees
and about 180 degrees. For instance, the locking plate 100 in the illustrated embodiment
includes three recesses 112, 114, 116 and the first and second ladder portions 14,
16 are lockable at a first angular position, a second angular position and a third
angular position at angles of about 0 degrees, about 30 degrees and about 180 degrees
respectively. Accordingly, in the illustrated embodiments shown in Figure 5, the angle
119 between the first recess 112 and the second recess 114 is about 30 degrees, and
the angle 119 between the first recess 112 and the third recess 116 is about 180 degrees.
Additional recesses corresponding to additional lockable configurations of the first
and second ladder portions 14, 16 (e.g., at about 45 degrees, about 60 degrees, about
120 degrees or other additional angles) are also contemplated.
[0022] Referring now to Figure 6, in some embodiments, the foldable ladder 10 comprises
a locking pin 120 connected to the selector pin 82. The locking pin 120 has an elongate
body disposed about a central axis 122 of the locking pin 120. As illustrated in Figure
6, the locking pin 120 moves in a direction along its central axis 122 into and out
of a recess (112, 114, 116) and is receivable by a recess (112, 114, 116) of the locking
plate 100. For instance, the locking pin 120 is received by a first recess 112 to
lock the first and second angular portions at a first angle 60 (e.g., 0 degrees),
at a second recess 114 to lock the first and second angular portions at a second angle
60 (e.g., 30 degrees) and at a third recess 116 to lock the first and second angular
portions at a third angle 60 (e.g., 180 degrees). As described above, the locking
plate 100 can have any number of recesses 112, 114, 116 and accordingly the first
and second ladder portions 14, 16 can be lockable in corresponding number of angular
positions. Referring back to FIG. 5, the locking pin 120 is received in the second
recess 114. Correspondingly, the selector pin 82 is received in the second slot 76.
The angle between the first and second ladder portions is about 30 degrees in the
embodiment illustrated in FIG. 5. Other angular positions are contemplated. For instance,
when the first and second ladder portions are locked at an angle 60 of about zero
degrees, the locking pin 120 is fully received in the first recess 112, and the selector
pin 82 is fully received in the slot 74. When the first and second ladder portions
are locked at an angle 60 of about 180 degrees, the locking pin 120 is fully received
in the third recess 116, and the selector pin 82 is fully received in the slot 78.
[0023] As shown in Figures 6 and 7, the locking pin 120 has a rectangular cross-section
with a lengthwise edge 121 and a widthwise edge 123, although any non-circular cross-section
is also contemplated. The locking pin 120 can be mounted to the first hinge member
52 for movement along its central axis 122 radially away from and towards the hinge
axis 50. As will be described below, the locking pin 120 is spring-biased with a biasing
spring 124 radially towards the hinge axis 50. The locking pin 120 is rotatable about
its central axis 122 such that the cross-sectional shape of the locking pin 120 aligns
with the shape of a recess (112, 114, 116) on the locking plate 100.
[0024] With continued reference to the embodiments illustrated in Figures 6 and 7, the locking
pin 120 has an aperture 126 in which the selector pin 82 is received. The locking
pin 120 and the selector pin 82 are therefore coupled such that they move in a cooperative
manner as will be described below. In the illustrated embodiments, the locking pin
120 and the selector pin 82 are coupled such that the central axis 122 of the locking
pin 120 is transversely located at an angle 60 (e.g., 90 degrees) with respect to
the axis 128 of the selector pin 82. Other angles between the axis of the locking
pin 120 and the selector pin 82 are also contemplated. Referring back to Figure 5
and with continued reference to Figure 6, the selector pin 82 and the locking pin
120 can be coupled to each other such that the locking pin 120 moves into a recess
(112, 114, 116) of the locking pin 120 when the selector pin 82 moves into a slot
74, 76, 78 of the shift pattern 72. Additionally, the coupling between the selector
pin 82 and the locking pin 120 can be such that the locking pin 120 moves away from
a recess (112, 114, 116) of the locking plate 100 when the selector pin 82 moves away
from a slot 74, 76, 78 of the shift pattern 72. While Figures 5 and 6 illustrate the
locking pin 120 in a position where it is received by a recess (112, 114, 116) of
the locking plate 100, Figure 7 illustrates the locking pin 120 in a position where
it is retracted away from the recess of the locking plate 100. As seen in Figure 7,
the locking pin 120 can be spring-biased with the biasing spring 124 radially toward
the hinge axis 50. When it is fully retracted away from the recess of the locking
plate 100, the locking pin 120 can abut against a seat 130 when the locking pin 120
is retracted away from a recess (112, 114, 116) of the locking plate 100. As described
previously, the first ladder portion 14 and the second ladder portion 16 are rotatable
with respect to each other about the hinge axis 50. The rotation of the first ladder
portion 14 and second ladder portion 16 with respect to each other can position the
locking pin 120 proximal to a recess (e.g., at a ladder angle opening 132). Once the
angle 60 between the first and second ladder portions 14, 16 is adjusted to correspond
to the angle 119 between any two of the recesses (112, 114, 116) of the locking plate
100, the locking pin 120 is brought proximal to a recess (112, 114, 116), and extends
into the recess due to the spring action from a spring housed in the seat 130.
[0025] As described previously, the engagement between the locking pin 120 and the selector
pin 82 allows the locking pin 120 to be received fully into a recess (e.g., second
recess 114 shown in Figure 5) to lock the first ladder portion 14 and the second ladder
portion 16 in an angular position and fully retract from a recess (112, 114, 116)
to release the first and second ladder portions 14, 16 from an angular position. When
the locking pin 120 is fully received in the recess, the entire length of the recess
is occupied by at least a first end 134 of the locking pin 120, as seen in Figures
5 and 6. In this position, the selector pin 82 is received in a slot 74, 76, 78 (e.g.,
second slot 76 as shown in Figure 5) such that the selector pin 82 rests in the first
end 84 of the slot 74, 76, 78. In the fully received position, the first and second
ladder portions 14, 16 are locked with respect to each other and an angle 60 between
them is fixed. When the locking pin 120 is fully released from the recess (e.g., second
recess 114, as shown in Figure 7), a second end 136 of the locking pin 120 is seated
against the seat 130. In the fully released position, the first end 134 of the locking
pin 120 retracts almost entirely from the recess. Correspondingly, the selector pin
82 moves to the second end 86 of the slot 74, 76, 78 (e.g., second slot 76 best seen
in Figure 5). In the fully released position, the first and second ladder portions
14, 16 are rotatable and an angle 60 between them can be changed. Prior to changing
the angle 60 between the first and second ladder portions 14, 16, the selector pin
82 can be positioned proximal to another slot 74, 76, 78 (e.g., first slot 74 or third
slot 78 shown in Figure 5). When the first and second ladder portions 14, 16 are rotated
to a desired angular position, the locking pin 120 is received by another recess (e.g.,
first or third recess 112, 116) and the selector pin 82 is received by the first end
84 of another slot 74, 76, 78 (e.g., first or third slot 78).
[0026] Referring now to Figures 8A and 8B, the locking pin 120 can be shaped and oriented
such that the locking pin 120 abuts against the edge 62 of the second hinge member
54 when the first and second ladder portions 14, 16 are angled at any angle 60 other
than a plurality of predetermined angles. As seen from the close up view of Figure
8B, each recess has a corresponding ladder angle opening 132 defined in the edge 62
of the second hinge member 54. Each ladder angle opening 132 has an opening shape.
The opening shape can permit insertion of the locking pin 120 therethrough when the
locking pin 120 is rotated about its central axis 122 to a rotation where the orientation
of the locking pin 120 cross-section generally matches the opening shape as (e.g.,
as shown in Figures 5 and 6). As seen in Figures 8A and 8B, the opening shape of a
ladder angle opening 132 can block insertion of the locking pin 120 therethrough when
locking pin 120 is rotated about its central axis 122 to a rotation where the orientation
of the locking pin 120 cross-section does not generally match the opening shape. As
shown in Figures 8A and 8B, the lengthwise edge 121 and the widthwise edge 123 do
not match the opening shape of the ladder angle opening 132 of the recess 112, thereby
preventing the passage of the locking pin 120 into the recess 112. In the illustrated
embodiment, each recess is disposed radially inwardly along a radial line 138 toward
the hinge axis 50. When the locking plate 100 is positioned concentrically with the
hinge axis 50, the center 110 of the locking plate coincides with the intersecting
point of the radial lines 138. The recesses 112, 114, 116 are rectangular, and the
ladder angle opening shapes allow passage of the locking pin 120 having a rectangular
cross-section oriented such that the central axis 122 of the locking pin 120 is inline
with a radial line 138 of the recess, and the locking pin 120 rotated about its central
axis 122 such that the cross-section of the locking pin 120 aligns with the opening
shape of the ladder angle opening 132.
[0027] Referring back to Figures 5 and 6, the locking pin 120 is rotatable about its central
axis 122 by a selection collar 142. As described above, each recess has a ladder angle
opening 132 that allow passage of the locking pin 120 therethrough when the locking
pin 120 is rotated about its central axis 122 so as to match the opening shape. In
such cases, the ladder angle selector permits manual selection of the desired angle
60 between the first and second ladder portions 14, 16. In some embodiments, the ladder
angle selector is a selection collar 142 slidingly engaging with the first hinge member
52. The selection collar 142 rigidly engages with the selector pin 82. In turn, the
selector pin 82 engages rigidly with the locking pin 120, thereby allowing the selection
collar 142 to manipulate the movement and rotation of the locking pin 120. For instance
as shown in Figure 5, the selection collar 142 can slide against the first hinge member
52 along a collar axis 144 along a direction illustrated by the arrow "d" defined
generally parallel to the collar axis 144 and the central axis 122 of the locking
pin 120. As the selection collar 142 slides along the direction "d", the selector
pin 82 moves along with the selection collar 142 and out of the second slot 76 in
the direction "d" toward the second end 86 of the second slot 76 (best illustrated
in Figure 4C). In turn, referring back to Figure 5, the locking pin 120 moves along
the direction "d" parallel to its central axis 122, and radially outwardly from the
second recess 114. When the selector pin 82 rests against the second end 86 of the
second slot 76, the second end 136 of the locking pin 120 abuts against the seat 130
(best seen in Figure 7).
[0028] Referring back to Figures 4A-4C and 5, when the selection collar 142 moves in a direction
"d" such that the selector pin 82 moves to the second end 86 of the second slot 76,
the first and second ladder portions 14, 16 are not locked in an angular position.
Accordingly, as described above, the second region 98 previously hidden under the
selection collar 142 when the first and second ladder portions 14, 16 were locked
becomes visible to the user to indicate that the first and second ladder portions
14, 16 are not locked securely. Once the angle 60 between the first and second ladder
portions 14, 16 are adjusted to the desired angle the locking pin 120 moves along
direction "f" due to it being spring biased toward the hinge axis 50. The direction
"d" can be opposite to direction "f'. The selector pin 82 moves along direction "f"
and proximal to the first end 84 of the second slot 76. During this movement, the
selection collar 142 also moves along direction "f" due to the rigid coupling between
the selection collar 142, the locking pin 120 and the selector pin 82. The locking
pin 120 is received in a recess (112, 114 or 116) and the selector pin 82 is received
in a slot 74, 76, 78, thereby preventing any relative rotational motion about the
hinge axis 50 between the first and second hinge members 52, 54 and the first and
second ladder portions 14, 16 connected thereto. As the selection collar 142 moves
along the direction "f", the first region 96 previously hidden under the selection
collar 142 when the first and second ladder portions 14, 16 were unlocked, becomes
visible to the user to indicate that the first and second ladder portions 14, 16 are
securely locked.
[0029] With continued reference to Figures 4A-4C and Figure 5, the selection collar 142
can be rotatable about the collar axis 144 with respect to the first hinge member
52. As the selection collar 142 is rotated (e.g., along the direction "e" about the
collar axis 144 illustrated in Figure 5), the selector pin 82 moves along the shift
pattern 72 defined on the first hinge member 52. For instance, the selection collar
142 can be moved until the selection pin moves adjacent to the third slot 78. As the
selection collar 142 rotates about the collar axis 144 with respect to the first hinge
member 52, the rigid coupling between the selector pin 82 and the locking pin 120
transmits the rotational motion of the selection collar 142 and rotates the locking
pin 120 about its central axis 122. When the selection collar 142 rotates sufficiently
to bring the selector pin 82 proximal to the third slot 78 (e.g., at the second end
86 of the third slot 78), the locking pin 120 is rotated about its central axis 122
such that its cross-section matches the opening shape of the third recess 116. Such
manual manipulation can allow a user to manually select the desired angle 60 out of
a plurality of predetermined angles between the first and second ladder portions 14,
16.
[0030] In use, a user can unfold a ladder 10 from its angular position during storage (e.g.,
the first and second ladder portions 14, 16 forming an angle 60 of about 0 degrees
as illustrated in Figure 1A). Referring to Figures 4A-4C, the user can shift the selection
collar 142 along a direction "d" and rotate the selection collar 142 in a direction
"e" until the selection pin is proximal to the second end 86 of another slot 74, 76,
78. The rotational motion of the selection collar 142 rotates the locking pin 120
about its central axis 122 such that the cross-section of the locking pin 120 matches
a ladder angle opening 132 of a recess (112, 114, 116). The user can then rotate first
and second ladder portions 14, 16 with respect to each other to the desired angle
60 (chosen from predetermined angles at which the first and second ladder portions
14, 16 can be locked). Once the desired angle 60 is reached, the locking pin 120 is
automatically pushed into a recess (112, 114 or 116) because the locking pin 120 is
spring-biased toward the hinge axis 50 along a direction "f'. The selector pin 82
and the selection collar 142 are also move along the direction "f". The first and
second ladder portions 14, 16 are locked in the desired angular position, and the
selector pin 82 rests in the first end 84 of a slot 74, 76, 78 corresponding to the
desired angular position. The first and second ladder portions 14, 16 may not be further
rotated until the locking pin 120 is released from the recess (112, 114 or 116) by
moving the selection collar 142 along the direction "d" and repeating the steps described
above.
[0031] Embodiments of the foldable ladder described herein can allow a user to fold a ladder
for storage to minimize footprint and unfold it and lock it securely in a plurality
of angles. Embodiments of the foldable ladder described herein are safe and easy to
use.
[0032] Figure 9A is a front perspective view of a ladder 210 according to some embodiments.
Figures 9B-9D are front perspective views of a ladder 210 unfolded from its folded
position illustrated in Figure 9A and locked at various angles, according to some
embodiments. In Figures 9B and 9C, the ladder 210 has been unfolded from its folded
position in Figure 9A and locked at an angle of about 180 degrees In Figure 9D, the
ladder 210 has been locked at an angle of about 30 degrees. In Figure 9B an upper
portion 222 of the ladder 210 is in a collapsed state, whereas in Figure 9C, the upper
portion 222 of the ladder 210 is in an extended state.
[0033] Referring now to Figure 9A, the telescoping ladder 210 comprises a first stile 214
and a second stile 216 (e.g., left hand and right hand stiles illustrated in Figure
9A). The first and second stiles each have a plurality of columns 218 disposed in
a nested arrangement for relative axial movement in a telescopic fashion along an
axis 220 of the plurality of columns 218 between an extended position and a collapsed
position. For instance, in Figure 9A, an upper portion 222 of the ladder 210 is shown
in a collapsed position where the columns 218 are nested within each other along the
axis 220 of the columns 218 in a telescoping fashion, and in Figure 9D, the upper
portion 222 of the ladder 210 is shown in an extended position.
[0034] As seen in Figure 9A, the ladder 210 comprises a plurality of rungs 224 extending
between the first stile 214 and the second stile 216. Each rung 224 can be connected
to a column 218 of the first stile 214 and a column 218 of the second stile 216. As
shown in Figure 9A, each rung 224 can be connected to the columns 218 by a connector
assembly 226. With continued reference to Figure 9A, in some cases, each rung 224
comprises a planar first surface 228 and a planar second surface 230 opposite to the
planar first surface 228. The first surface 228 of each rung 224 of the first ladder
portion 250 defines a planar standing surface 232. At least one of the planar first
and second surfaces 228, 230 of the second ladder portion 254 defines a planar standing
surface 232. Referring to Figures 9B and 9C, when the ladder 210 is unfolded for use,
the first surface 228 of each rung 224 of the second ladder portion 254 has a planar
standing surface. However, when ladder 210 is folded for storage or unfolded to angles
other than about 180 degrees (e.g., as shown in Figure 9A or 9D), the first surface
228 of each rung 224 of the second ladder portion 254 may not face the top and therefore
the planar standing surface 232 may be defined on the underside of the rung 224 when
the rung 224 is folded for storage or unfolded to angles other than 180 degrees. The
planar standing surface 232 of each rung 224 of the first and second ladder portions
250, 254 may have treads 234 defined therein to provide friction between the planar
standing surface and the contact surface of a user (e.g., soles of the user's shoes).
As will be described herein, the rungs 224 can be substantially hollow so as to allow
a connector assembly 226 to fasten the rung 224 to a column 218 on each of the right-hand
stile and left-hand side stile. The rungs 224 can be extruded from aluminum, although
other materials and means of manufacturing can also be used.
[0035] While Figures 9A-9D illustrate a rung 224 with a substantially rectangular cross-section,
other cross-sectional shapes of the rung 224 are also contemplated. For instance,
the rung 224 can have a parallelogram cross-section such as those illustrated in
U.S. Publication No. 2012/0267197 A1, assigned to the assignee of the instant application, the disclosure of which is
hereby incorporated by reference in its entirety. While the illustrated Figures 9A-9D
show a substantially rectangular rung 224, as best seen in Figure 10D, at least a
portion 238 of the first surface 228 of the first and second ladder portions 250,
254 can form an angle θ with respect to a horizontal plane 242. In the illustrated
embodiment, when the angled portion 238 of the first surface 228 form an angle with
respect to a horizontal plane (not shown). The angled portion 238 can form an angle
between about 5 degrees and 45 degrees (e.g., between 5 degrees and 20 degrees) with
respect to the horizontal plane 242. Such embodiments allow at least the angled portion
238 of the first surface 228 of the rung 224 to be horizontal when the ladder 210
is rotated towards a vertical wall (e.g., propped against a wall at an angle) so that
during normal use, at least a portion 238 of the rung 224 can be nearly horizontal.
However, depending on the angle at which the ladder 210 is propped against a vertical
wall, the angled portion 238 may be past or short of being horizontal.
[0036] In some embodiments, the columns 218 are made of aluminum. Other materials are contemplated
and are within the scope of the invention. The columns 218 are illustrated as having
a circular cross-section (when viewed along the axis 220 of the columns 218). However,
the columns 218 can have a rectangular cross-section such as those illustrated in
U.S. Publication No. 2012/0267197 A1 assigned to the assignee of the instant application, the disclosure of which is hereby
incorporated by reference in its entirety. Other cross-sections (e.g., square, oval
or polygonal shapes) are also contemplated. The columns 218 can be substantially hollow
to receive another column 218 from above. Additionally, the rungs 224 can be substantially
hollow such that a pair of latch assemblies (not shown) can be housed in the hollow
rung 224.
[0037] As described above, the rungs 224 are connected to the columns 218 by a plurality
of connector assemblies 226. The connector assemblies 226 can have latch assemblies
housed in the hollow portion of each rung 224 to unlock or selectively lock relative
axial movement between adjacent columns 218. Such connector assemblies 226 are described
in
U.S. Patent No. 8,387,753 B2 and U.S. Patent No.
US 6,883,645 both assigned to the assignee of the instant application, the disclosure of each
of which is hereby incorporated by reference in its entirety. Each latch assembly
has a release button 246 that can be manually actuatable to unlock the selectively
locked relative axial movement between two adjacent columns 218. In the embodiment
shown in Figure 9A, the release buttons may be slid inwardly along a front surface
248 of rung 224 (e.g., by the thumbs of the user), to unlock their respective latch
assemblies. Thus, when release buttons on both the right and left hand sides of rung
224 are actuated, adjacent columns 218 are permitted to move axially. Gravity can
cause such columns 218 and their rung 224 to collapse downward to assume a position
similar to rungs 224 shown in the collapsed portion of the ladder 210 shown in Figure
9A.
[0038] In some cases, the ladder 210 can comprise a first ladder portion 250 and a second
ladder portion 254 that are coupled to each other in a hinged fashion. For instance,
the ladder 210 is foldable such that the first and second ladder portions 250, 254
form a first angle 258 therebetween. The first angle 258 can be equal to between about
zero degrees and about 180 degrees. In Figure 9A, the first angle 258 is about zero
degrees. In Figures 9B and 9C, the first angle 258 is about 180 degrees. In Figure
9D, the first angle 258 is about 30 degrees. Each of the first and second ladder portions
250, 254 can have a first stile 214 and a second stile 216 having a plurality of columns
218, and a plurality of rungs 224 extending between the columns 218. The first and
second ladder portions 250, 254 can be locked at various angular positions by hinge
mechanisms known in the art. An exemplary hinge mechanism 260 is described and illustrated
in the co-pending
U.S. Application No. 14/557,944 titled "Foldable ladder", assigned to the assignee
of the instant application, filed on December 2, 2014, the disclosure of which is hereby incorporated by reference in its entirety.
[0039] Referring now to Figures 10A and 10B, the first stile 214 comprises a first column
264 and the second stile 216 comprises a second column 268. The first and second columns
218 each have a hollow body. The first and second columns 218 can be connected to
a first stabilizer housing 270. The first stabilizer housing 270 and the first and
second columns 218 can be proximal to a floor surface 272 on which the ladder 210
is positioned during use. The first stabilizer housing 270 and the first and second
columns 218 can be coupled by a pair of connector assemblies 226 as described above.
Alternatively, a connector 274 can fixedly connect the first and second columns 218
to the first stabilizer housing 270. The connector 274 can have a connector opening
276 (e.g., best illustrated in Figure 16) for receiving the first stabilizer housing
270. The connector 274 additionally receives the first and second columns 218 in an
interior surface 278 thereof. The first and second columns 218 form a friction fit
with the interior surface 278 of the connector 274.
[0040] Referring back to Figures 10A and 10B, the ladder 210 can include a first stabilizer
280 and a second stabilizer 282 connected to the first stabilizer housing 270. The
first and second stabilizers 280, 282 can each move between an extended position and
a collapsed position. The first and second stabilizers 280, 282 can be substantially
similar although the right hand side stabilizer 282 can be a mirror image of the left
hand side stabilizer 280 (about the axis 220 of the columns 218). The first and second
stabilizers 280, 282 are movable slidingly with respect to the first stabilizer housing
270. In some cases, the first and second stabilizers 280, 282 can be extended independently.
For instance, the first stabilizer 280 can be extended while the second stabilizer
282 is collapsed and vice versa, as illustrated in Figure 10C. As seen in Figures
10B and 10C, the first and second stabilizers 280, 282 can collapse into a hollow
body portion 286 of the first stabilizer housing 270 in the collapsed position. In
the extended position, the first and second stabilizers 280, 282 extend out of the
hollow body portion 286 of the first stabilizer housing 270 past one of the first
and second stiles in a direction substantially normal to the axis 220 of the plurality
of columns 218.
[0041] Referring now to Figures 11A-11B and 12, the first stabilizer housing 270 has an
aperture 290 defined coaxially with the axis 220 of the plurality of columns 218.
As shown in Figure 13, each of the first and second stabilizers 280, 282 has a locking
button 294 that can protrude past the aperture 290 defined on the first stabilizer
housing 270 to lock the stabilizer 280, 282 in an extended position. The locking button
294 can be generally in a depressed position when the first and second stabilizers
280, 282 are collapsed and abut against an inner surface 296 of the first stabilizer
housing 270 and are proximal to a centerline 310 of the first stabilizer housing 270
through which the locking buttons can protrude past when the first and second stabilizers
280, 282 are in a collapsed position. When the first and second stabilizers 280, 282
are drawn out to an extended position, the locking buttons remain depressed and abut
against an inner surface 296 of the first stabilizer housing 270. Upon encountering
the aperture 290, the locking buttons protrude past them and thereby lock the first
and second stabilizers 280, 282 and prevent them from moving slidingly with respect
to the first stabilizer housing 270. When the locking buttons protrude past the aperture
290, the locking buttons lock the stabilizers 280, 282 in the extended position. Such
configurations can be used to improve the stability of the ladder 210 by having a
center of gravity of the ladder 210 fall within the footprint of the ladder 210.
[0042] Referring back to Figure 11A-11B, the first and second columns 218 each have a flange
320 positioned in the hollow body of the first and second columns 218 coaxially with
the axis 220 of the plurality of columns 218. Figure 12 illustrates a close-up perspective
view of the flanges of the first and second columns 218 (not shown in Figure 12).
As seen in Figures 11A-11B and 12, the flange 320 of the first and second columns
218 can depress the locking button 294 away from the aperture 290, thereby releasing
the first and second stabilizers 280, 282 from their locked position, as a result
of which the first and second stabilizers 280, 282 move generally inwardly into the
hollow body portion 286 of the first stabilizer housing 270. The flanges can be positioned
and oriented in the first and second columns 218 such that when a column (e.g., column
370 or column 380 shown in Figure 10A) above each of the first and second columns
264, 268 nests therein, the flanges are pushed in a direction toward the first stabilizer
housing 270 (e.g., from a distance "a" shown in Figure 19B to a distance "b"). Referring
to Figure 11A-11B, the flange 320 abuts against the locking button 294 protruding
past the aperture 290 of the first stabilizer housing 270 due to the telescoping movement
of the first column 264 toward the first stabilizer housing 270, the locking button
294 is pushed away from the aperture 290 thereby unlocking the first stabilizer 280
from its extended position and moving it into a collapsed position.
[0043] Figure 14 is a perspective view of a stabilizer 280, 282 according to an embodiment
of the invention. Figure 15A is a side view of the stabilizer 280, 282 of Figure 14
with the end cap 330 removed. As seen in Figures 14 and 15A, the stabilizer 280, 282
has a generally hollow body portion with a length "L1" equal to about one-half the
length of the first stabilizer housing 270 "L2". The first and second stabilizers
280, 282 shown in the embodiments above, for instance, can both have a length L1,
and the first stabilizer housing 270 can have a length L2, allowing both the first
and second stabilizers 280, 282 to abut against each other when collapsed. The length
of the stabilizer 280, 282 can be measured from a first end 332 of the stabilizer
280, 282 to the second end 334 and may not include the end cap 330 of the stabilizer
280, 282 of any other additional caps. Likewise, the length of the first stabilizer
housing 270 can be an end-to-end length of the body portion of the first stabilizer
housing 270. The stabilizer 280, 282 is of a parallelogram cross-section to facilitate
sliding engagement with the first stabilizer housing 270 (also having a parallelogram
cross-section as shown in Figure 15B). Referring back to Figures 14 and 15A, a first
surface 340 of the stabilizer 280, 282 is generally planar and a second surface 342
of the stabilizer 280, 282 has one or more recessed tracks 344. The first and second
surfaces 340, 342 are generally parallel and opposite to each other, and form an angle
"A" with respect to the horizontal plane 242. When positioned in the first stabilizer
housing 270, the first surface 340 forms a top surface, the second surface 342 forms
a bottom surface 212. The stabilizer 280, 282 also has a third surface 346 and fourth
surface 348 that form the parallelogram shape of the stabilizer 280, 282. As described
above, other shapes of the stabilizer 280, 282 are also contemplated, corresponding
to the shape of the first stabilizer housing 270 (e.g., rectangular).eferring to Figures
15A and 15B, a connecting member 350 connects the stabilizer 280, 282 to the hollow
body portion 286 of the first stabilizer housing 270. For instance, the connecting
member 350 is a square-headed bolt or screw resting in the recessed portions of the
tracks of the stabilizer 280, 282 and forming a frictional fit therewith. One or more
ends of the connecting member 350 can rest against inner surface 296 of the first
stabilizer housing 270 and facilitate sliding movement of the stabilizer 280, 282
with respect to the first stabilizer housing 270. As mentioned above, the locking
button 294 extends past the first surface 340 of the stabilizer 280, 282 (e.g., out
of the aperture 290 best illustrated in Figure 16). The locking button 294 can be
spring-biased to protrude out of the aperture 352 of the stabilizer 280, 282, and
consequently aperture 290 of the first stabilizer housing 270 by a clamp 360. An end
364 of the clamp 360 is received by the second surface 342 of the stabilizer 280,
282 (e.g., via a slot, not illustrated) and an opposite end 362 of the clamp 360 is
received by a slot 366 on the first surface 340 of the stabilizer 280, 282. The stabilizer
280, 282 can also have an end cap 330 having a cross-section greater than the cross-sectional
area of the hollow body portion 286 of the first stabilizer housing 270. The end cap
330 therefore does not collapse into the first stabilizer housing 270 when the stabilizer
280, 282 is collapsed. Such embodiments facilitate accessing the stabilizer 280, 282
manually to extend it from its collapsed position. In addition to the end cap 330,
the stabilizer 280, 282 can have an additional cap 368 positioned proximal to the
centerline 310 of the first stabilizer housing 270 and within the hollow body portion
286 of the first stabilizer housing 270.
[0044] As mentioned above, and referring now to Figure 17, the locking buttons of the stabilizers
280, 282 can be actuated by flanges positioned in the first and second columns 218
due to nesting telescoping movement of the plurality of columns 218 into the first
and second columns 218 (not shown in Figure 17). Figure 17 illustrates a third column
370 positioned above the first column 264. Likewise, a fourth column 380 can be positioned
above the second column 268 (best seen in Figure 10A). Referring back to Figure 17,
the third column 370 can nest within and extend from the first column 264 along the
axis 220 of the plurality of columns 218. In some cases, each column can include an
air damper 200 positioned coaxially with the axis 220 of the column to limit the relative
axial movement of the plurality of columns 218. In the illustrated embodiment, the
air damper 200 caps a bottom perimeter edge 210 of the third column 370 to restrict
air flow through the third column 370. An exemplary air damper 200 is described in
U.S. Publication No. 2012/0267197 A1 assigned to the assignee of the instant application, the disclosure of which is hereby
incorporated by reference in its entirety. As illustrated, the flange 320 can extend
from a bottom surface 412 of a first air damper 400 positioned within the first column
264 of the first stile 214. As seen in Figure 17, the first air damper 400 is coaxial
with the locking button 294 of the first stabilizer 280 when the locking button 294
protrudes past the aperture 290 of the first stabilizer housing 270 in an extended
position.
[0045] Referring now to Figures 18 and 19, the air dampers 400 can each have a tab 414 defined
on a perimeter surface thereof to facilitate insertion into the third column 370 and
prevent removal of the air damper 400 from the third column 370. The tab 414 has a
tapered leading edge 416 facilitating engagement with a corresponding opening 418
of the third column 370, and an upright trailing edge 420 preventing removal of the
tapered tab 414 from the third column 370. The air damper 400 is coupled to the third
column 370 such that the tabs of the air damper 400 protrude past corresponding openings
(best seen in Figure 19A) of the third column 370. The air damper 400 can be positioned
such that the openings are proximal to the bottom perimeter edge of the third column
370. The air damper 400 is coupled to the third column 370 so that the nesting movement
of the third column 370 toward the first column 264 moves the flange 320 of the air
damper 400 toward the aperture 290 of the first stabilizer housing 270. As additional
columns 218 descend toward the first column 264 from above, the air damper 400 is
moved even more proximal to the first stabilizer housing 270 until the flange 320
abuts against the locking button 294 protruding past the aperture 290. The flange
320 of the first air damper 200 can then push the locking button 294 away from the
aperture 290 and collapses the first stabilizer 280 when the third column 370 is fully
nested within the first column 264. The air damper 400 can also have a recessed portion
422 on a perimeter surface 410 thereof. The recessed portion 422 can receive a locking
pin 430 (as shown in Figure 17) that locks the first and third columns 218 to prevent
relative axial movement therebetween.
[0046] While the embodiments above have been described with respect to one half of a foldable
ladder 210 (e.g., the first ladder portion 250), the stabilizers 280, 282 of the second
ladder portion 254 are substantially similar to those of the first ladder portion
250. For instance, the second ladder portion 254 can comprise a second stabilizer
housing 440 having a pair of stabilizers 280, 282 that extend past each of the first
and second stiles of the second ladder portion 254 in a direction substantially normal
to the axis 220 of the plurality of columns 218 and collapse into a hollow portion
of the second stabilizer housing 440. The second stabilizer housing 440 can be proximal
to the floor surface 272 when the first and second ladder portions 250, 254 form angles
such as between about zero degrees and about 60 degrees (e.g., 0 degrees as illustrated
in Figure 9A and 30 degrees as illustrated in Figure 9D), whereas the second stabilizer
housing 440 is distal to the floor surface 72 when the first and second ladder portions
250, 254 form angles greater than 90 degrees (e.g., 180 degrees as illustrated in
Figures 9B and 9C). The stabilizers 280, 282 of the second ladder portion 254 can
collapse into the hollow portion of the second stabilizer housing 440 when the plurality
of columns 218 are nested within each other in a telescopic fashion to collapse the
ladder 210 into a collapsed position (e.g., as seen in Figure 9A and 9B), and wherein
the stabilizers 280, 282 of the second ladder 210 portions can extend out of the second
stabilizer housing 440 when the plurality of columns 218 extended in a telescopic
fashion (e.g., as seen in Figures 9C and 9D).
[0047] In use, when the columns 218 of the first and second ladder portions 250, 254 are
extended, the flange 320 moves away from the aperture 290 of the first stabilizer
housing 270 of the first ladder portion 250 and the second stabilizer housing 440
of the second ladder portion 254. The stabilizers 280, 282 of the first and second
ladder portions 250, 254 extend out of the first and second stabilizer housings 270,
440 respectively until the locking buttons protrude past the apertures inline with
the axis 220 of the columns 218. The first and second ladder portions 250, 254 can
be locked at a desired angular position. The ladder 210 can be folded and the stabilizers
280, 282 can be collapsed during storage. To collapse the stabilizers 280, 282, the
first and second ladder portions 250, 254 can first be unlocked from a desired angular
position. The columns 218 of each of the first and second ladder portions 250, 254
can then be collapsed until a third column 370 fully nests inside the first column
264 and a fourth column 380 fully nests inside the second column 268. The flanges
320 of air dampers 400 of the third and fourth columns 218 abut against the aperture
290 and the locking button 294 protruding past it when the third and fourth columns
218 fully nest within the first and second columns 218. The flange 320 pushes the
locking button 294 inwardly into the hollow portion of the respective stabilizer housing
(e.g., first and second stabilizer housing 270, 440), and thereby collapses the stabilizers
280, 282 for storage.
[0048] Certain embodiments of the telescoping ladder 210 illustrated herein can improve
safety by stabilizing the ladder 210 during use. For instance, some embodiments of
the telescoping ladder 210 with stabilizers 280, 282 extending therefrom ensure that
the center of gravity of the ladder 210 always falls within the horizontal extent
(e.g., footprint) of the ladder 210 during use, thereby minimizing or eliminating
any moments that may overturn the ladder 210 during operation. Additionally, the stabilizers
280, 282 can be collapsed during storage, thereby facilitating compact footprint of
the ladder 210 when not in use. Further, collapsing the columns 218 of the ladder
210 automatically collapses the stabilizers 280, 282 thereby offering ease of use.
[0049] Thus, embodiments of the ladder are disclosed. Although the present embodiments has
been described in considerable detail with reference to certain disclosed embodiments,
the disclosed embodiments are presented for purposes of illustration and not limitation
and other embodiments are possible. One skilled in the art will appreciate that various
changes, adaptations, and modifications may be made without departing from the spirit
of the invention.
[0050] Preferred features of the invention:
- 1. A foldable ladder, comprising:
a first ladder portion;
a second ladder portion hingedly attached to the first ladder portion, each of the
first and second ladder portions comprising
a first stile,
a second stile, the first and second stiles each having a plurality of columns disposed
along an axis of the plurality of columns, and
a plurality of rungs extending between the first stile and the second stile, each
rung connected to a column of the first stile and a column of the second stile; and
a pair of hinge mechanisms hingedly connecting the first ladder portion to the second
ladder portion about a hinge axis, each hinge mechanism adapted to lock the first
and second ladder portions such that the first ladder portion and the second ladder
portion form an angle therebetween, each hinge mechanism comprising,
a first hinge member operably connected to the first ladder portion,
a second hinge member operably connected to the second ladder portion, the first and
second hinge members rotatable with respect to each other about the hinge axis,
a shifting mechanism, comprising
a shift pattern defined by a plurality of slots positioned peripherally on the first
hinge member, each slot corresponding to an angular position of the first ladder portion
with respect to the second ladder portion, and adjacent slots are separated by a distance
defined along a perimeter of the first hinge member, and a selector pin adapted to
be shifted in the shift pattern and received by a slot to lock the second ladder portion
at an angular position with respect to the first ladder portion.
- 2. The foldable ladder of clause 1, further comprising a locking plate in the second
hinge member, the locking plate comprising a plurality of recesses such that a center
of the locking plate coincides with the hinge axis, each recess separated from another
recess by an angle corresponding to the angle between the first and second ladder
portions.
- 3. The foldable ladder of clause 2, wherein the angle between the first and second
ladder portions is between about 0 degrees and about 180 degrees.
- 4. The foldable ladder of clause 3, wherein the first and second ladder portions are
lockable at angles of about 0 degrees, about 30 degrees and about 180 degrees.
- 5. The foldable ladder of clause 4, wherein the angle between a first recess of the
plurality of recesses and a second recess of the plurality of recesses is about 30
degrees, and the angle between the first recess and a third recess of the plurality
of recesses is about 180 degrees.
- 6. The foldable ladder of clause 2, further comprising a locking pin connected to
the selector pin, the locking pin adapted to be received by a recess of the locking
plate, the locking pin configured move in a direction along an axis of the locking
pin,
wherein the locking pin moves into a recess of the locking plate when the selector
pin moves into a slot of the shift pattern, and
the locking pin moves away from a recess of the locking plate when the selector pin
moves away from a slot of the shift pattern.
- 7. The foldable ladder of clause 6, wherein the locking pin is configured to be fully
received by a recess to lock the first ladder portion and the second ladder portion
in an angular position;
fully retracted from a recess to release the first and second ladder portions from
an angular position; and
abut against an edge of the second hinge member when the first and second ladder portions
are angled at any angle other than a plurality of predetermined angles.
- 8. The foldable ladder of clause 1, further comprising a selection collar slidingly
engaging with the first hinge member, the selection collar engaging with the selector
pin and adapted to slide against the first hinge member along a collar axis.
- 9. The foldable ladder of clause 8, wherein the selection collar is adapted to rotate
about the collar axis to move the selector pin along the groove defined on the first
hinge member.
- 10. The foldable ladder of clause 1, further comprising one or more safety indicators,
the safety indicators adapted to provide a first indication when the first and second
ladder portions are locked at an angular position and a second indication when the
first and second ladder portions are unlocked.
- 11. The foldable ladder of clause 1, wherein each rung comprises a planar upper surface
and a second surface opposite to the planar upper surface, wherein the first surface
of the first and second ladder portions define a planar standing surface when the
first and second ladder portions form an angle of about 180 degrees.
- 12. The foldable ladder of clause 11, wherein at least a portion of the first surface
of the first and second ladder portions forms an angle with respect to a horizontal
plane.
- 13. The foldable ladder of clause 1, wherein the plurality of columns are disposed
in a nested arrangement for relative axial movement in a telescopic fashion such that
the ladder is extendable or collapsible along the axis of the plurality of columns.
- 14. The foldable ladder of clause 13, wherein each rung is connected to a column of
the plurality of columns by a connector assembly, the connector assembly having a
latch assembly including a release button slidable along a front surface of the rung
to unlock or selectively lock the relative axial movement between two adjacent columns
of the plurality of columns, the front surface of the rung being generally perpendicular
to a plane normal to the axis of the plurality of columns.
- 15. A foldable ladder, comprising:
a first ladder portion;
a second ladder portion hingedly attached to the first ladder portion, each of the
first and second ladder portions comprising
a first stile,
a second stile, the first and second stiles each having a plurality of columns disposed
along an axis of the plurality of columns, and
a plurality of rungs extending between the first stile and the second stile, each
rung connected to a column of the first stile and a column of the second stile; and
a pair of hinge mechanisms hingedly connecting the first ladder portion to the second
ladder portion about a hinge axis, each hinge mechanism adapted to lock the first
and second ladder portions such that the first ladder portion and the second ladder
portion form an angle therebetween, each hinge mechanism comprising,
a first hinge member operably connected to the first ladder portion,
a second hinge member operably connected to the second ladder portion, the first and
second hinge members rotatable with respect to each other about the hinge axis, the
second hinge member having an end, wherein a portion of the end is semi-circular about
the hinge axis,
a locking pin being elongate, defining a central axis therethrough, and having a non-circular
cross-section, the locking pin mounted to the first hinge member for movement along
its central axis radially away from and
towards the hinge axis, the locking pin spring biased radially towards the hinge axis,
the locking pin being rotatable about its central axis by a ladder angle selector,
the ladder angle selector permitting manual selection of the desired angle between
the first and second ladder portions,
a plurality of recesses each directed radially inward towards the hinge axis from
the end of the second hinge member, the plurality of recesses spaced angularly about
the hinge axis, the angular position about the hinge axis of each recess corresponding
to a predetermined angle between the first and second ladder portions,
each recess having a corresponding ladder angle opening defined on the end of the
second hinge member, each ladder angle opening having an opening shape, the opening
shape permitting insertion of the locking pin therethrough when locking pin is rotated
about its central axis to a rotation where the orientation of the locking pin cross-section
generally matches the opening shape, the opening shape blocking insertion of the locking
pin therethrough when locking pin is rotated about its central axis to a rotation
where the orientation of the locking pin cross-section does not generally match the
opening shape.
- 16. The foldable ladder of clause 15, wherein the first ladder portion and the second
ladder portion are rotatable with respect to each other about the hinge axis, the
rotation of the first ladder portion and second ladder portion with respect to each
other adapted to position the locking pin proximal to a ladder angle opening.
- 17. A method of folding a telescoping ladder, comprising:
providing a foldable ladder, comprising
a first ladder portion,
a second ladder portion hingedly attached to the first ladder portion, each of the
first and second ladder portions comprising
a first stile,
a second stile, the first and second stiles each having a plurality of columns, and
a plurality of rungs extending between the first stile and the second stile, each
rung connected to a column of the first stile and a column of the second stile, and
a pair of hinge mechanisms hingedly connecting the first ladder portion to the second
ladder portion about a hinge axis,
a first hinge member operably connected to the first ladder portion,
a second hinge member operably connected to the second ladder portion,
a shifting mechanism, comprising
a shift pattern defined by a plurality of slots positioned peripherally on the first
hinge member, each slot corresponding to an angular position of the first ladder portion
with respect to the second ladder portion, and adjacent slots are separated by a distance
defined along a perimeter of the first hinge member, and
a selector pin for manually selecting the second ladder portion to be at one or more
angular positions with respect to the first ladder portion;
moving the selector pin away from a first slot to release the first and second ladder
portions from a first angular position;
shifting the selector pin in the shift pattern and proximal to a second slot;
hingedly rotating one of the first and second ladder portions about the hinge axis
to a second angular position; and
securing the selector pin in the second slot to the lock the first and second ladder
portions at the second angular position.
- 18. A foldable ladder, comprising:
a first ladder portion;
a second ladder portion hingedly attached to the first ladder portion, each of the
first and
second ladder portions comprising
a first stile,
a second stile, the first and second stiles each having a plurality of columns disposed
along an axis of the plurality of columns, and
a plurality of rungs extending between the first stile and the second stile, each
rung connected to a column of the first stile and a column of the second stile; and
a pair of hinge mechanisms hingedly connecting the first ladder portion to the second
ladder portion about a hinge axis, each hinge mechanism adapted to lock the first
and second ladder portions such that the first ladder portion and the second ladder
portion form an angle therebetween;
the plurality of columns being disposed in a nested arrangement for relative axial
movement in a telescopic fashion such that the ladder is extendable or collapsible
along the axis of the plurality of columns;
each rung being connected to a column of the plurality of columns by a connector assembly,
the connector assemblies of one or more rungs of at least one of the first and second
ladder portions having first and second release buttons, the first release button
being slidable along a front surface of the rung, the second release button being
slidable along a second surface of the rung, the first surface being oppositely oriented
to the second surface, the sliding of the first release button and/or the second release
button along respective surfaces of the rung permitting unlocking or selectively locking
the relative axial movement between two adjacent columns of the plurality of columns.
- 19. The foldable ladder of clause 18, wherein the first and second release buttons
are coupled to a locking pin and a spring, the spring exerting a biasing force against
the locking pin to engage the locking pin with a first column and a second column
of the plurality of columns to selectively lock relative axial movement between the
first column and the second column, the sliding motion of either of the first and
second release buttons along the respective front or back surfaces retracting the
locking pin to unlock the first and second columns and thereby permit relative axial
movement therebetween.
- 20. The foldable ladder of clause 12, wherein the angled portion of the first surface
of the rungs of the first ladder portion defines a planar upper surface, and the angled
portion of the first surface of the rungs of the second ladder portion defines a planar
lower surface when the angle between the first ladder portion and the second ladder
portion is less than about 90 degrees such that the planar lower surface of the second
ladder portion faces a direction opposite to the planar upper surface of the rungs
of the first ladder portion.
- 21. The foldable ladder of clause 20, wherein the angled portion of the first surface
of the rungs of the second ladder portion face the same direction as the first surface
of the rungs of the first ladder portion when the angle between the first and second
ladder portions is about 180 degrees such that the angled portion of the first surface
of the first and second ladder portions both define a planar standing surface.
- 22. The foldable ladder of clause 21, wherein the angled portion is not defined on
the second surface of the rungs of the second ladder portion thereby preventing a
user from stepping thereon when the angle between the first ladder portion and the
second ladder portion is less than about 90 degrees.
- 23. A telescoping ladder, comprising:
a first stile,
a second stile, the first and second stiles each having
a plurality of columns disposed in a nested arrangement for relative axial movement
in a telescopic fashion along an axis of the plurality of columns between an extended
position and a collapsed position, wherein,
a first column the first stile and a second column of the second stile each having
a hollow body, the first and second columns being proximal to a floor surface on which
the ladder is positioned, the first column having a flange positioned in the hollow
body of the first column coaxially with the axis of the plurality of columns,
a plurality of rungs extending between the first stile and the second stile, each
rung connected to a column of the first stile and a column of the second stile;
a first stabilizer housing being connected to the first and second columns, the first
stabilizer housing being proximal to the floor surface on which the telescoping ladder
is positioned, the first stabilizer housing having a hollow body portion; and a first
stabilizer slidingly connected to the first stabilizer housing, the first stabilizer
adapted to move between an extended position and a collapsed position, wherein, in
the extended position, the first stabilizer extends out of the hollow body portion
of the first stabilizer housing, the first stabilizer extending past the first stile
in a direction substantially normal to the axis of the plurality of columns in the
extended position, and the first stabilizer adapted to collapse into the hollow body
portion of the first stabilizer housing in the collapsed position, the first stabilizer
comprising a locking button adapted to protrude past an aperture defined on the first
stabilizer housing to lock the first stabilizer in its extended position, wherein,
the locking button and the aperture are coaxial to the axis of the plurality of columns
in the extended position of the first stabilizer, and wherein the flange abuts against
the locking button protruding past the aperture of the first stabilizer housing due
to the telescoping movement of the plurality of columns in a direction toward the
first stabilizer housing, the abutment of the flange against the locking button pushing
the locking button away from the aperture and thereby unlocking the first stabilizer
from its extended position and into the collapsed position.
- 24. The telescoping ladder of clause 23, further comprising a plurality of air dampers
positioned coaxially within the plurality of columns, the air dampers adapted to limit
the relative axial movement of the plurality of columns.
- 25. The telescoping ladder of clause 24, wherein the flange extends from a bottom
surface of a first air damper, the first air damper being coaxial with the locking
button of the first stabilizer when the locking button protrudes past the aperture
of the first stabilizer housing in the extended position of the first stabilizer.
- 26. The telescoping ladder of clause 25, further comprising a second stabilizer connected
to the first stabilizer housing, the second stabilizer being actuable by a flange
positioned on the bottom surface of a second air damper, the second stabilizer being
actuable between the extended position to extend past the plurality of columns in
a direction perpendicular to the axis of the plurality of columns, and the collapsed
position to collapse slidingly into the hollow body portion of the first stabilizer
housing.
- 27. The telescoping ladder of clause 26, wherein the first air damper is coupled to
a third column such that the nesting movement of the third column toward the first
column moves the flange of the first air damper toward the aperture of the first stabilizer
housing.
- 28. The telescoping ladder of clause 27, wherein the first air damper has a tab defined
on a perimeter surface thereof, the tab having a tapered leading edge facilitating
engagement with a corresponding opening of the third column, and an upright trailing
edge preventing removal of the tab from the third column.
- 29. The telescoping ladder of clause 28, wherein the flange of the first air damper
is adapted to push the locking button away from the aperture and collapses the first
stabilizer when the third column is fully nested within the first column.
- 30. The telescoping ladder of clause 29, wherein the first air damper is coupled to
the third column such that the tabs of the first air damper protrude past corresponding
openings of the third column, the openings of the third column being proximal to a
bottom perimeter edge of the third column.
- 31. The telescoping ladder of clause 26, wherein the first and second stabilizers
have a length equal to about one-half of a length of the first stabilizer housing.
- 32. A foldable telescoping ladder, comprising:
a first ladder portion,
a second ladder portion hingedly connected to the first ladder portion such that the
first and second ladder portions are rotatable about a hinge axis, each of the first
and second ladder portions comprising
a first stile,
a second stile, the first and second stiles each having a plurality of columns disposed
in a nested arrangement for relative axial movement in a telescopic fashion along
an axis of the plurality of columns, and
a plurality of rungs extending between the first stile and the second stile, each
rung connected to a column of the first stile and a column of the second stile,
a first stabilizer housing having a hollow body portion of the first ladder portion
comprising
a pair of stabilizers adapted to extend past each of the first and second stiles of
the first ladder portion in a direction substantially normal to the axis of the plurality
of columns and collapse into the hollow body portion of the first stabilizer housing.
- 33. The foldable telescoping ladder of clause 32, wherein the first and second ladder
portions are foldable such that they form a first angle therebetween, the first angle
being equal to between about zero degrees and about 180 degrees.
- 34. The foldable telescoping ladder of clause 33, further comprising a second stabilizer
housing of the second ladder portion, the second stabilizer housing comprising a pair
of stabilizers adapted to extend past each of the first and second stiles of the second
ladder portion in a direction substantially normal to the axis of the plurality of
columns and collapse into a hollow portion of the second stabilizer housing.
- 35. The foldable telescoping ladder of clause 34, wherein the first and second stabilizer
housings are proximal to a floor surface on which the ladder is mounted when the first
and second ladder portions form an angle of about zero degrees therebetween.
- 36. The foldable telescoping ladder of clause 34, wherein the stabilizers of the first
and second ladder portions are adapted to collapse into the hollow body portion of
the first stabilizer housing and the second stabilizer housing respectively when the
plurality of columns are nested within each other in a telescopic fashion to collapse
the ladder into a collapsed position, and wherein the stabilizers of the first and
second ladder portions are adapted to extend out of the first and second stabilizer
housings respectively when the plurality of columns are adapted to extend in a telescopic
fashion.
- 37. The foldable telescoping ladder of clause 32, wherein each stabilizer is extensible
independently and separately of the other stabilizer.
1. A foldable ladder, comprising:
a first ladder portion;
a second ladder portion hingedly attached to the first ladder portion, each of the
first and
second ladder portions comprising
a first stile,
a second stile, the first and second stiles each having a plurality of columns disposed
along an axis of the plurality of columns, and
a plurality of rungs extending between the first stile and the second stile, each
rung connected to a column of the first stile and a column of the second stile; and
a pair of hinge mechanisms hingedly connecting the first ladder portion to the second
ladder portion about a hinge axis, each hinge mechanism adapted to lock the first
and
second ladder portions such that the first ladder portion and the second ladder portion
form an angle therebetween, each hinge mechanism comprising,
a first hinge member operably connected to the first ladder portion,
a second hinge member operably connected to the second ladder portion, the first and
second hinge members rotatable with respect to each other about the hinge axis,
a shifting mechanism, comprising
a shift pattern defined by a plurality of slots positioned peripherally on the first
hinge member, each slot corresponding to an angular position of the first ladder portion
with respect to the second ladder portion, and adjacent slots are separated by a distance
defined along a perimeter of the first hinge member, and
a selector pin adapted to be shifted in the shift pattern and received by a slot to
lock the second ladder portion at an angular position with respect to the first ladder
portion.
2. The foldable ladder of claim 1, further comprising a locking plate in the second hinge
member, the locking plate comprising a plurality of recesses such that a center of
the locking plate coincides with the hinge axis, each recess separated from another
recess by an angle corresponding to the angle between the first and second ladder
portions.
3. The foldable ladder of claim 2, wherein the angle between the first and second ladder
portions is between about 0 degrees and about 180 degrees.
4. The foldable ladder of claim 3, wherein the first and second ladder portions are lockable
at angles of about 0 degrees, about 30 degrees and about 180 degrees.
5. The foldable ladder of claim 4, wherein the angle between a first recess of the plurality
of recesses and a second recess of the plurality of recesses is about 30 degrees,
and the angle between the first recess and a third recess of the plurality of recesses
is about 180 degrees.
6. The foldable ladder of any one of claims 2 to 5, further comprising a locking pin
connected to the selector pin, the locking pin adapted to be received by a recess
of the locking plate, the locking pin configured move in a direction along an axis
of the locking pin,
wherein the locking pin moves into a recess of the locking plate when the selector
pin moves into a slot of the shift pattern, and
the locking pin moves away from a recess of the locking plate when the selector pin
moves away from a slot of the shift pattern.
7. The foldable ladder of claim 6, wherein the locking pin is configured to be
fully received by a recess to lock the first ladder portion and the second ladder
portion in an angular position;
fully retracted from a recess to release the first and second ladder portions from
an angular position; and
abut against an edge of the second hinge member when the first and second ladder portions
are angled at any angle other than a plurality of predetermined angles.
8. The foldable ladder of any preceding claim, further comprising a selection collar
slidingly engaging with the first hinge member, the selection collar engaging with
the selector pin and adapted to slide against the first hinge member along a collar
axis.
9. The foldable ladder of claim 8, wherein the selection collar is adapted to rotate
about the collar axis to move the selector pin along the groove defined on the first
hinge member.
10. The foldable ladder of any preceding claim, further comprising one or more safety
indicators, the safety indicators adapted to provide a first indication when the first
and second ladder portions are locked at an angular position and a second indication
when the first and second ladder portions are unlocked.
11. The foldable ladder of any preceding claim, wherein each rung comprises a planar upper
surface and a second surface opposite to the planar upper surface, wherein the first
surface of the first and second ladder portions define a planar standing surface when
the first and second ladder portions form an angle of about 180 degrees.
12. The foldable ladder of claim 11, wherein at least a portion of the first surface of
the first and second ladder portions forms an angle with respect to a horizontal plane.
13. The foldable ladder of any preceding claim, wherein the plurality of columns are disposed
in a nested arrangement for relative axial movement in a telescopic fashion such that
the ladder is extendable or collapsible along the axis of the plurality of columns.
14. The foldable ladder of claim 13, wherein each rung is connected to a column of the
plurality of columns by a connector assembly, the connector assembly having a latch
assembly including a release button slidable along a front surface of the rung to
unlock or selectively lock the relative axial movement between two adjacent columns
of the plurality of columns, the front surface of the rung being generally perpendicular
to a plane normal to the axis of the plurality of columns.