CROSS-REFERENCE TO RELATED APPLCATIONS
TECHNICAL FIELD
[0002] The present disclosure relates to a technical field of display technology, and more
particularly, to a method for processing backplane and a backplane.
BACKGROUND
[0003] In recent years, TV sets have been developing towards a large size with an ultra-thin
structure. Manufacturing cost of the structural components of TV sets is important
for profit and price competition. A structural frame of a TV set is currently mostly
made by a metal backplane and a metal middle frame. An integration of the metal backplane
and the metal middle frame is subjected to a molding process technology, so that there
are limitations in design. Difficulties on the molding process of the integration
of the metal backplane and the metal middle frame lie in controlling the molding accuracy.
As such, a large dimensional tolerance is generated.
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] The present disclosure is to provide a method for processing backplane and a backplane,
in order to solve the technical problems that the molding accuracy of the backplane
is difficult to control and the dimensional tolerance is large.
SOLUTIONS TO THE TECHNICAL PROBLEM
SUMMARY
[0005] In a first aspect, the present disclosure provides a method for processing a backplane
comprising:
providing a sheet material including a first sheet, a second sheet, and a connecting
sheet, wherein the connecting sheet is connected between the first sheet and the second
sheet, and at least one groove is provided on the first sheet; and
bending the first sheet for a plurality of times, wherein the bending first sheet
for a plurality of times at least includes bending the first sheet at the at least
one groove, and the first sheet is bent toward a same side as an opening of the at
least one groove on the first sheet.
[0006] In an embodiment, the bending the first sheet for a plurality of times includes:
conducting a first bending to the first sheet to define a folding wall with an angle
to the first sheet, wherein the at least one groove is disposed on the folding wall.
[0007] In an embodiment, the at least one groove includes a first groove and a second groove,
after conducting the first bending to the first sheet to define the folding wall with
the angle to the first sheet, the bending the first sheet for a plurality of times
further comprises:
conducting a second bending to the folding wall, wherein the folding wall is bent
at the first groove to define a first folding edge parallel to the first sheet, and
the second bending is conducted toward a same side of an opening of the first groove.
[0008] In an embodiment, after conducting the second bending to the folding wall, the bending
the first sheet for a plurality of times further comprises:
conducting a third bending to the first folding edge, wherein the first folding edge
is bent at the first groove to define a second folding edge against the folding wall,
the second groove is disposed on the second folding edge, and the third bending is
conducted toward a same direction as the second bending.
[0009] In an embodiment, the first groove and the second groove are disposed on different
surfaces of the folding wall and are staggered, after conducting the third bending
to the first folding edge, the bending the first sheet for a plurality of times further
comprises:
conducting a fourth bending to the second folding edge, wherein the second folding
edge is bent at the second groove to define a third folding edge parallel to the first
sheet, the fourth bending direction is conducted toward an opposite direction of the
third bending, and the fourth bending is conducted toward a same side of an opening
of the second groove.
[0010] In an embodiment, the folding wall is bent for 90 degrees at the second bending,
and the second folding edge is bent for 90 degrees at the fourth bending.
[0011] In an embodiment, a distance between the second folding edge and the first sheet
is greater than or equal to 1 mm.
[0012] In an embodiment, the first groove and the second groove are V-shaped; and/or
an angle between two walls of the first groove is greater than 90 degrees, and an
angle between two walls of the second groove is greater than 90 degrees.
[0013] In an embodiment, a depth of the first groove ranges from 1/3 to 1/2 of a thickness
of the first sheet, and a depth of the second groove ranges from 1/3 to 1/2 of the
thickness of the first sheet.
[0014] In a second aspect, the present disclosure provides a method for processing a backplane
comprising:
providing a sheet material including a first sheet, wherein at least one groove is
provided on the first sheet; and
bending the first sheet for a plurality of times, wherein the bending first sheet
for a plurality of times at least includes bending the first sheet at the at least
one groove.
[0015] In an embodiment, the sheet material further comprises a second sheet and a connecting
sheet, and the connecting sheet is connected between the first sheet and the second
sheet;
the first sheet is bent toward a same side as an opening of the at least one groove
on the first sheet.
[0016] In an embodiment, the bending the first sheet for a plurality of times comprises:
conducting a first bending to the first sheet to define a folding wall with an angle
to the first sheet, wherein the at least one groove is disposed on the folding wall,
the at least one groove includes a first groove and a second groove;
conducting a second bending to the folding wall, wherein the folding wall is bent
at the first groove to define a first folding edge parallel to the first sheet, and
the second bending is conducted toward a same side of an opening of the first groove.
[0017] In an embodiment, after conducting the second bending to the folding wall, the bending
the first sheet for a plurality of times further includes:
conducting a third bending to the first folding edge, wherein the first folding edge
is bent at the first groove to define a second folding edge against the folding wall,
the second groove is disposed on the second folding edge, and the third bending is
conducted toward a same direction as the second bending;
the first groove and the second groove are disposed on different surfaces of the folding
wall and are staggered;
conducting a fourth bending to the second folding edge, wherein the second folding
edge is bent at the second groove to define a third folding edge parallel to the first
sheet, the fourth bending direction is conducted toward an opposite direction of the
third bending, and the fourth bending is conducted toward a same side of an opening
of the second groove.
[0018] According to a third aspect, the present disclosure further provides a backplane,
the backplane including a first sheet, wherein the first sheet includes a folding
wall and a first folding edge, and the folding wall and the first folding edge are
defined by bending the first sheet for a plurality of times.
BENEFICIAL EFFECT OF INVENTION
BENEFICIAL EFFECT
[0019] A production error is generated as stamping a sheet material, and the production
error is accumulated with the increase of stamping times. According to the present
disclosure, at least one groove can be provided on the first sheet. When the first
sheet is subjected to multiple bending treatments, the first sheet can be bent at
the groove, so that the accuracy bending is provided. The bending deformation resistance
is greatly reduced by adopting the groove, the loss of the punch is reduced, and the
service life of the punch can be prolonged. The first sheet is bent toward a same
side as an opening of the groove on the first sheet, so as to prevent movement interference
of the opening of the groove.
BRIEF DESCRIPTION TO DRAWINGS
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to make the embodiments of the present disclosure or the technical solutions
in the prior art more clearly, reference will now be made to the accompanying drawings
used in the description of the embodiments or the prior art, and it will be apparent
that the accompanying drawings in the description below are merely some of the embodiments
of the present disclosure, and other drawings may be made to those skilled in the
art without any inventive effort.
FIG. 1 is a schematic structural diagram of a backplane in an extended state according
to an embodiment of a method for processing backplane of the present disclosure.
FIG. 2 is a schematic structural diagram of a second groove according to an embodiment
of a method for processing backplane of the present disclosure.
FIG. 3 is a schematic structural diagram of a first groove according to an embodiment
of a method for processing backplane of the present disclosure.
FIG. 4 is a schematic structural diagram of a folding wall according to an embodiment
of a method for processing backplane of the present disclosure.
FIG. 5 is a schematic structural diagram of a first folding edge according to an embodiment
of a method for processing backplane of the present disclosure.
FIG. 6 is a schematic structural diagram of a second folding edge and a third folding
edge according to an embodiment of a method for processing backplane of the present
disclosure.
FIG. 7 is a schematic structural diagram of a folding wall according to another embodiment
of a method for processing backplane of the present disclosure.
FIG. 8 is a schematic structural diagram of a first folding edge according to another
embodiment of a method for processing backplane of the present disclosure.
FIG. 9 is a schematic structural diagram of a second folding edge and a third folding
edge according to another embodiment of a method for processing backplane of the present
disclosure.
Numeral reference:
[0021]
| Numeral |
Reference Name |
Numeral |
Reference Name |
| 100 |
Backplane |
10 |
First sheet |
| 11 |
Folding wall |
12 |
First folding edge |
| 13 |
Second folding edge |
14 |
Third folding edge |
| 20 |
Insert core |
30 |
Upper punch |
| 40 |
Right punch |
50 |
Lower punch |
| 60 |
Second sheet |
70 |
Connecting sheet |
| A |
First groove |
B |
Second groove |
| C |
Mounting cavity |
|
|
[0022] The enablement, function and advantage of the present disclosure will be detailed
with the embodiments and the drawings.
EMBODIMENTS OF INVENTION
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In the following, the technical solution in the embodiments of the present disclosure
will be clearly and completely described with the accompanying drawings, and it will
be apparent that the described embodiments are only a part of the embodiments of the
present disclosure and not all of the embodiments. Based on the embodiments in the
present disclosure, all other embodiments obtained by a person of ordinary skill in
the art without involving any inventive effort are within the scope of the present
disclosure.
[0024] It should be noted that all directional indications (for example up, down, left,
right, front, rear, etc.) in the embodiments of the present disclosure are only intended
to explain the relative positional relationship between the components in a particular
position (as shown in the drawings), a motion situation, and the like, and if the
particular position changes, the directional indication changes accordingly.
[0025] In addition, the description in this disclosure referring to "first", "second", "up",
"down", "left", "right", etc., is for descriptive purposes only, and is not to be
construed as indicating or implying a relative importance thereof or implying the
number of indicated technical features. As such, the feature defined with "first"
and "second" expressly and imply includes at least one this feature. In addition,
the technical solutions of the embodiments may be combined with each other, but the
combination of the technical solutions should be realized by a person of ordinary
skill in the art. When the combination of the technical solutions is contradictory
to each other or cannot be realized, the combination of the technical solutions should
be considered not to exist or fall within the protection scope of the present disclosure.
[0026] The disclosure provides a method for processing a backplane 100. It should be understood
that in embodiments of the present disclosure, the backplane 100 may be applied to
a display module, such as a liquid crystal television, or the like.
[0027] As shown in FIGS. 1 to 6, in an embodiment of the present disclosure, a method for
processing a backplane 100 includes:
[0028] Providing a sheet material including a first sheet 10, a second sheet 60, and a connecting
sheet 70, wherein the connecting sheet 70 is connected between the first sheet 10
and the second sheet 60, and at least one groove is provided on a side of the first
sheet 10; and
[0029] Bending the first sheet 10 for a plurality of times, wherein the bending first sheet
10 for a plurality of times at least includes bending the first sheet 10 from the
groove, and the first sheet 10 is bent toward a same side as an opening of the groove
on the first sheet.
[0030] It should be understood that the sheet material for processing the backplane 100
may be placed on a mold. The sheet material is a metallic material, such as steel,
iron, alloy, metal plate or precoated sheet, and the like, which is selected in accordance
with the actual application and is not limited herein. Alternatively, the sheet material
is rectangular in shape.
[0031] In the present embodiment, the sheet material is provided on the mold, and is stretched
(for example, to form a convex hull, a rear housing, a reinforcing rib, and the like).
The backplane 100 is made by processing the sheet material by the mold. Therefore,
as shown in FIG. 1, the backplane 100 of the present disclosure mainly includes a
first sheet 10, a second sheet 60, and a connecting sheet 70 for connecting the first
sheet 10 and the second sheet 60. The first sheet 10 is used for stamping to form
a middle frame structure. A production error is generated every time the sheet material
is stamped. As the stamping times increase, the error is accumulated. As shown in
FIGS. 2 to 3, in order to reduce a dimensional error of bending the sheet material,
at least one groove can be provided on the first sheet 10. When the first sheet 10
is subjected to bending, the first sheet 10 can be bent from the groove to improve
the bending accuracy. The first sheet 10 is bent toward a same side as an opening
of the groove on the first sheet 10, so as to prevent movement interference of the
opening of the groove. The bending treatment according to the present disclosure may
be performed by a stamping process, or may be performed by another process capable
of realizing bending. The groove is adopted to reduce the bending deformation resistance
substantially, and reduce the loss of the punch. In the bending process, an upper
pressing punch 30 can bear an upward forced, so that the upper pressing punch 30 can
effectively bear the upward force from a lower pressing punch 50, and the service
life of the punch can be prolonged.
[0032] It should be understood that depending on the number of the bending required for
the first sheet 10, the groove may be provided at each location where the first sheet
10 is bent to reduce the error caused by each bending.
[0033] It should be understood that the sheet material may be conducted with all the processes
on one mold or different processes on different molds.
[0034] As shown in FIG. 4, the bending the first sheet 10 for a plurality of times includes:
[0035] Conducting a first bending to define a folding wall 11, wherein the folding wall
11 is with an angle to the first sheet 10, and the groove is disposed on the folding
wall 11.
[0036] In the present embodiment, in order to form the middle frame structure of the backplane
100, it is necessary to stamp a first bending to the first sheet 10 to define the
folding wall 11. The folding wall 11 is provided with at least one groove. Specifically,
before stamping a first bending to the first sheet 10, a thinning process can be performed
on the first sheet 10 to form the groove. The first groove A can be formed by thinning
an upper surface of the first sheet 10. The first groove A has a same length side
as the first sheet 10. The first groove A is used to define an upper pre-bending line
for a subsequent bending. An accurate bending can be performed along the first groove
A to reduce errors. The depth of the first groove A and the size of the opening of
the first groove A can be set according to a specific thickness of the sheet material,
a stamping process parameter, and the like. The folding wall 11 is defined at a right
angle to the first sheet 10, and may be provided at other angles as required.
[0037] On the basis of the above embodiment, as shown in FIG. 5, the groove includes a first
groove A. After conducting a first bending to the first sheet 10 to define a folding
wall 11 with an angle to the first sheet 10, the bending the first sheet 10 for a
plurality of times further includes:
[0038] Conducting a second bending to the folding wall 11, wherein the folding wall 11 is
bent at the first groove A to define a first folding edge 12 parallel to the first
sheet 10, wherein the second bending is conducted toward a same side of an opening
of the first groove A.
[0039] In the present embodiment, after the first sheet 10 is bent and stamped to define
the folding wall 11, a subsequent bending and stamping is configured to form a structure
for supporting the display screen. Therefore, in order to improve the bending and
stamping accuracy, when conducting a second bending to the folding wall 11, the folding
wall 11 is bent at the first groove A to define the first folding edge 12, and the
folding wall 11 is bent toward the same side as the opening of the first groove A.
Optionally, the first folding edge 12 is arranged in parallel with the first sheet
10. Specifically, the position where the folding wall 11 is bent is the position where
the first groove A is disposed, so that the bending accuracy is improved.
[0040] On the basis of the above embodiment, as shown in FIG. 6, after conducting the second
bending to the folding wall 11, the bending the first sheet 10 for a plurality of
times further includes:
[0041] Conducting a third bending to the first folding edge 12, wherein the first folding
edge 12 is bent at the first groove A to define a second folding edge 13 against the
folding wall 11, the second groove B is disposed on the second folding edge 13, and
he third bending is conducted toward a same direction as the second bending. Specifically,
the third bending is conducted at the first groove A, so that the bending accuracy
is improved.
[0042] In this embodiment, in order to improve the stability of the middle frame structure
formed by the first sheet 10, it is necessary to bend the first folding edge 12 at
the first groove A. The third bending is conducted toward a same direction as the
second bending, so that the second folding edge 13 is against the first folding edge
12, thereby improving the strength of the folding wall 11to support the display screen.
[0043] On the basis of the above embodiment, as shown in FIG. 6, the groove further includes
a second groove B, wherein the first groove A and the second groove B are disposed
on different surfaces of the folding wall 11 and arranged in a staggered manner. After
conducting the third bending to the first folding edge 12, the bending the first sheet
10 for a plurality of times further includes:
[0044] Conducting a fourth bending to the second folding edge 13, wherein the second folding
edge 13 is bent at the second groove B to define a third folding edge 14. Optionally,
the third folding edge 14 is arranged parallel to the first sheet 10, wherein the
fourth bending direction is conducted toward an opposite direction of the third bending,
and the second folding edge 13 is bent toward a same side as an opening of the second
groove B.
[0045] In the present embodiment, in order to form a middle frame structure to accommodate
a display screen and prevent the display screen from projecting out of the folding
wall 11 after being mounted on the first folding edge 12, the second folding edge
13 needs to be bent, and the second folding edge 13 is bent at the second groove B
to define the third folding edge 14. The fourth bending direction is conducted toward
an opposite direction of the third bending, and the second folding edge 13 is bent
toward a same side as the opening of the second groove B. As such, the third folding
edge 14 is arranged parallel to the first sheet 10 after being bent, and the third
folding edge 14 is depressed toward the first sheet 10 to form a space sufficient
to accommodate the display screen.
[0046] In order to improve the dimensional accuracy after bending, a lower surface of the
first sheet 10 may be thinned to form the second groove B. A lower pre-bending line
is defined by the second groove B, so that an accurate bending may be performed along
the second groove B in a subsequent bending, thereby reducing errors.
[0047] It should be understood that the second groove B is spaced from the first groove
A, and the first groove A and the second groove B both are disposed on the folding
wall 11.
[0048] By arranging the first groove A and the second groove B on the upper and lower surfaces
of the first sheet 10 respectively, the bending deformation resistance can be greatly
reduced, the loss of the punch can be reduced, the error caused by each stamping can
be effectively reduced, and the qualified rate of the product can be improved. Moreover,
the second folding edge 13 and the third folding edge 14 can be formed by a same stamping.
[0049] After forming the groove, a flash burr is generated on the first sheet 10. Thus,
the flash burr is need to be removed after the last step or after each step above.
[0050] On the basis of the above embodiment, the folding wall 11 is bent for 90 degrees
at the second bending, and the second folding edge 13 is bent for 90 degrees at the
fourth bending.
[0051] In the present embodiment, since the die such as the insert core 20 and the punch
need to be used in the stamping process, the folding wall 11 is bent for 90 degrees
at the second bending, and the second folding edge 13 is bent for 90 degrees at the
fourth bending, so that the second folding edge 13 and the third folding edge 14 are
formed by a same stamping subsequently.
[0052] Referring to FIG. 7, FIG. 8, and FIG. 9, another embodiment of the present disclosure
is provided as follows.
[0053] Stamping at a right side edge of the first sheet 10 is taken as an example. The first
sheet 10 is connected closely between the insert core 20 and the upper punch 30 to
prevent the first sheet 10 from offsetting. At the same time, the folding wall 11
is stamped by the right punch 40 so that a portion of the folding wall 11 located
outside the insert core 20 is bent by 90 degrees in the first direction (herein the
clockwise direction). Since the upper pre-bending line defined by the first groove
A can improve the accuracy of the bending, the first groove A is located on the edge
of the insert core 20 on the side away from the first sheet 10. As such, the portion
of the folding wall 11 outside of the insert core 20 is bent 90 degrees along the
first groove A to define the first folding edge 12 parallel to the first sheet 10.
[0054] It should be understood that when the first folding edge 12 is defined, the bending
corner may be trimmed.
[0055] The lower punch 50 upwardly stamps the first folding edge 12 so that a portion of
the first folding edge 12 between the first groove A and the second groove B is bent
by 90 degrees in a first direction along the first groove A. As such, a second folding
edge 13 is defined and against the folding wall 11. A remaining portion of the second
folding edge 13 is bent by 90 degrees in a second direction along the second groove
B to define a third folding edge 14 parallel to the first sheet 10. The third folding
edge 14 cooperates with the second folding edge 13 to define a mounting cavity C for
placing an optical component such as a display screen.
[0056] Further, the first direction is opposite to the second direction.
[0057] In the stamping process of the present disclosure, after the folding wall 11 is fixed
by the insert core 20, the folding wall 11 is stamped upwardly by the lower punch,
so that the second folding edge 13 between the first groove A and the second groove
B is bent 90 degrees along the first groove A in the first direction and is against
the folding wall 11. The third folding edge 14 is bent 90 degrees along the second
groove B in the second direction (herein the counterclockwise direction) and is arranged
in parallel with the first sheet 10. As such, the third folding edge 14 is bent along
the second groove B, and therefore, in a same process of forming the second folding
edge 13 and the third folding edge 14, the second folding edge 13 and the third folding
edge 14 are bent accurately along the first groove A and the second groove B, respectively,
thereby effectively improving the stamping accuracy.
[0058] If the insert core 20 is in form of a cantilever, it is liable to be broken due to
insufficient strength when subjected to the upward force of the lower punch. However,
in the present embodiment, the pressure required by the lower punch is relatively
small because of the groove, and since the insert core 20 can bear an upward force,
it is possible to effectively bear the upward force of the lower punch, thereby improving
the service life of the punch and the insert core 20.
[0059] It should be understood that the third folding edge 14 and the second folding edge
13 are stamped from the first folding edge 12.
[0060] On the basis of the above embodiment, a distance between the second folding edge
13 and the first sheet 10 is greater than or equal to 1 mm. According to the present
embodiment, the groove is provided on the folding wall 11, and the first sheet 10
is fixed by insert core 20 from lower to upper, so that the between the third folding
edge 14 and the first sheet 10 is easily adjusted, and the thin structure is easily
formed without being limited by the height of the folding wall 11. Thus, the distance
between the third folding edge 14 and the first sheet 10 can be as low as 1 mm.
[0061] On the basis of the above embodiment, the first groove A and the second groove B
are V-shaped; and/or,
an angle between two walls of the first groove A is greater than 90 degrees, and an
angle between two walls of the second groove B is greater than 90 degrees.
[0062] In the present embodiment, in order to facilitate the bending of the folding wall
11 and the second folding edge 13, the first groove A and the second groove B may
be thinned by the punch with the V-shaped structure, so that the angle between two
walls of the first groove A is greater than 90 degrees, and the angle between two
walls of the second groove B is greater than 90 degrees. Alternatively, the angle
between two walls of the first groove A ranges from 110 degrees to 120 degrees, and
the angle between two walls of the second groove B ranges from 110 degrees to 120
degrees, in order to avoid the bending from failing to preset angle.
[0063] On the basis of the above embodiment, a depth of the first groove A ranges from 1/3
to 1/2 of a thickness of the first sheet 10, and a depth of the second groove B ranges
from 1/3 to 1/2 of the thickness of the first sheet 10.
[0064] In this embodiment, the depth of the first groove A ranges from 1/3 to 1/2 of a thickness
of the first sheet 10, and the depth of the second groove B ranges from 1/3 to 1/2
of the thickness of the first sheet 10, so that the bending deformation resistance
can be effectively reduced, the bending progress can be improved, and the loss of
the punch can be reduced. Alternatively, the depth of the first groove A is 1/2 of
a thickness of the first sheet 10, and the depth of the second groove B is 1/2 of
the thickness of the first sheet 10.
[0065] The present disclosure also provides a method for processing a backplane 100, including:
[0066] Providing a sheet material including a first sheet 10, a second sheet 60, and a connecting
sheet 70, wherein the connecting sheet 70 is connected between the first sheet 10
and the second sheet 60, and at least one groove is provided on a side of the first
sheet 10;
[0067] Bending the first sheet 10 for a plurality of times, wherein the bending first sheet
10 for a plurality of times at least includes bending the first sheet 10 from the
groove, and the first sheet 10 is bent toward a same side as an opening of the groove
on the first sheet;
[0068] Conducting a first bending to define a folding wall 11, wherein the folding wall
11 is with an angle to the first sheet 10, and the groove is disposed on the folding
wall 11;
[0069] Conducting a second bending to the folding wall 11, wherein the folding wall 11 is
bent at the first groove A to define a first folding edge 12 parallel to the first
sheet 10, wherein the second bending is conducted toward a same side of an opening
of the first groove A; and
[0070] Conducting a third bending to the first folding edge 12, wherein the first folding
edge 12 is bent at the first groove A to define a second folding edge 13 against the
folding wall 11, the second groove B is disposed on the second folding edge 13, and
he third bending is conducted toward a same direction as the second bending;
[0071] The distance between the second folding edge 13 and the first sheet 10 is greater
than or equal to 1 mm.
[0072] The groove further includes a second groove B, wherein the first groove A and the
second groove B are disposed on different surfaces of the folding wall 11 and arranged
in a staggered manner. After conducting the third bending to the first folding edge
12, the bending the first sheet 10 for a plurality of times further includes:
[0073] Conducting a fourth bending to the second folding edge 13, wherein the second folding
edge 13 is bent at the second groove B to define a third folding edge 14. Optionally,
the third folding edge 14 is arranged parallel to the first sheet 10, wherein the
fourth bending direction is conducted toward an opposite direction of the third bending,
and the second folding edge 13 is bent toward a same side as an opening of the second
groove B.
[0074] The folding wall 11 is bent for 90 degrees at the second bending, and the second
folding edge 13 is bent for 90 degrees at the fourth bending.
[0075] The first groove A and the second groove B are V-shaped, and/or an angle between
two walls of the first groove A is greater than 90 degrees, and an angle between two
walls of the second groove B is greater than 90 degrees.
[0076] A depth of the first groove A ranges from 1/3 to 1/2 of a thickness of the first
sheet 10, and a depth of the second groove B ranges from 1/3 to 1/2 of the thickness
of the first sheet 10.
[0077] The disclosure also provides a backplane 100. The backplane 100 in this embodiment
is manufactured by the method for processing backplane described above.
[0078] The backplane includes a first sheet 10, a second sheet 60, and a connecting sheet
70 connecting the first sheet 10 and the second sheet 60. The first sheet 10 includes
a folding wall 11 and a first folding edge 12. The folding wall 11 and the first folding
edge 12 are defined by bending the first sheet 10 for a plurality of times. The first
folding edge 12 includes a second folding edge 13 and a third folding edge 14. The
second folding edge 13 and the third folding edge 14 are defined by bending the first
folding edge 12 for a plurality of times.
[0079] The folding wall 11 is arranged at an angle to the first sheet 10, and at least one
groove is provided on the folding wall 11. The at least one groove includes a first
groove A, the second folding edge 13 abuts against the folding wall 11, and the first
groove A is located at a junction between the second folding edge 13 and the folding
wall 11. An end of the second folding edge 13 is connected to the folding wall 11,
and the other end of the second folding edge 13 is connected to the third folding
edge 14.
[0080] The third folding edge 14 is arranged parallel to the first sheet 10, and the at
least one groove further includes a second groove B. The second groove B is located
at a junction between the second folding edge 13 and the third folding edge 14. The
angle between the second folding edge 13 and the third folding edge 14 is 90 degrees.
The depth of the first groove ranges from 1/3 to 1/2 of a thickness of the first sheet,
and the depth of the second groove ranges from 1/3 to 1/2 of the thickness of the
first sheet.
[0081] In this embodiment, the third folding edge 14 cooperates with the folding wall 11
to form a mounting cavity C for placing the optical component.
[0082] The present disclosure also provides a display device including the backplane 100
described above. With reference to the above-described embodiments, since the display
device employs all the technical solutions of the above-described embodiments, the
display device has at least all the beneficial effects of the technical solutions
of the above-described embodiments, and details are not described herein.
[0083] The foregoing description is merely an alternative embodiment of the present disclosure,
and is therefore not intended to limit the scope of the present disclosure. The equivalent
structural changes based on the description and drawings of the present disclosure,
or direct/indirect application in other relevant technical fields are intended to
be included within the scope of the present disclosure.
1. A method for processing backplane, comprising:
providing a sheet material including a first sheet, a second sheet, and a connecting
sheet, wherein the connecting sheet is connected between the first sheet and the second
sheet, and at least one groove is provided on the first sheet; and
bending the first sheet for a plurality of times, wherein the bending first sheet
for a plurality of times at least includes bending the first sheet at the at least
one groove, and the first sheet is bent toward a same side as an opening of the at
least one groove on the first sheet.
2. The method for processing backplane of claim 1, wherein the bending the first sheet
for a plurality of times comprises:
conducting a first bending to the first sheet to define a folding wall with an angle
to the first sheet, wherein the at least one groove is disposed on the folding wall.
3. The method for processing backplane of claim 2, wherein the at least one groove includes
a first groove and a second groove, after conducting the first bending to the first
sheet to define the folding wall with the angle to the first sheet, the bending the
first sheet for a plurality of times further comprises:
conducting a second bending to the folding wall, wherein the folding wall is bent
at the first groove to define a first folding edge parallel to the first sheet, and
the second bending is conducted toward a same side of an opening of the first groove.
4. The method for processing backplane of claim 3, wherein after conducting the second
bending to the folding wall, the bending the first sheet for a plurality of times
further comprises:
conducting a third bending to the first folding edge, wherein the first folding edge
is bent at the first groove to define a second folding edge against the folding wall,
the second groove is disposed on the second folding edge, and the third bending is
conducted toward a same direction as the second bending.
5. The method for processing backplane of claim 4, wherein the first groove and the second
groove are disposed on different surfaces of the folding wall and are staggered, after
conducting the third bending to the first folding edge, the bending the first sheet
for a plurality of times further comprises:
conducting a fourth bending to the second folding edge, wherein the second folding
edge is bent at the second groove to define a third folding edge parallel to the first
sheet, the fourth bending direction is conducted toward an opposite direction of the
third bending, and the fourth bending is conducted toward a same side of an opening
of the second groove.
6. The method for processing backplane of claim 5, wherein the folding wall is bent for
90 degrees at the second bending, and the second folding edge is bent for 90 degrees
at the fourth bending.
7. The method for processing backplane of claim 5, wherein a distance between the second
folding edge and the first sheet is greater than or equal to 1 mm.
8. The method for processing backplane of claim 5, wherein the first groove and the second
groove are V-shaped; and/or
an angle between two walls of the first groove is greater than 90 degrees, and an
angle between two walls of the second groove is greater than 90 degrees.
9. The method for processing backplane of claim 5, wherein a depth of the first groove
ranges from 1/3 to 1/2 of a thickness of the first sheet, and a depth of the second
groove ranges from 1/3 to 1/2 of the thickness of the first sheet.
10. A method for processing backplane, comprising:
providing a sheet material including a first sheet, wherein at least one groove is
provided on the first sheet; and
bending the first sheet for a plurality of times, wherein the bending first sheet
for a plurality of times at least includes bending the first sheet at the at least
one groove.
11. The method for processing backplane of claim 10, wherein the sheet material further
comprises a second sheet and a connecting sheet, and the connecting sheet is connected
between the first sheet and the second sheet;
wherein the first sheet is bent toward a same side as an opening of the at least one
groove on the first sheet.
12. The method for processing backplane of claim 11, wherein the bending the first sheet
for a plurality of times comprises:
conducting a first bending to the first sheet to define a folding wall with an angle
to the first sheet, wherein the at least one groove is disposed on the folding wall,
and the at least one groove includes a first groove and a second groove; and
conducting a second bending to the folding wall, wherein the folding wall is bent
at the first groove to define a first folding edge parallel to the first sheet, and
the second bending is conducted toward a same side of an opening of the first groove.
13. The method for processing backplane of claim 12, wherein after conducting the second
bending to the folding wall, the bending the first sheet for a plurality of times
further comprises:
conducting a third bending to the first folding edge, wherein the first folding edge
is bent at the first groove to define a second folding edge against the folding wall,
the second groove is disposed on the second folding edge, and the third bending is
conducted toward a same direction as the second bending; wherein the first groove
and the second groove are disposed on different surfaces of the folding wall and are
staggered; and
conducting a fourth bending to the second folding edge, wherein the second folding
edge is bent at the second groove to define a third folding edge parallel to the first
sheet, the fourth bending direction is conducted toward an opposite direction of the
third bending, and the fourth bending is conducted toward a same side of an opening
of the second groove.
14. A backplane, comprising a first sheet, wherein the first sheet comprises a folding
wall and a first folding edge, and the folding wall and the first folding edge are
defined by bending the first sheet for a plurality of times.
15. The backplane of claim 14, wherein the backplane further comprises a second sheet
and a connecting sheet, and the connecting sheet is connected between the first sheet
and the second sheet, wherein the first folding edge comprises a second folding edge
and a third folding edge, and the second folding edge and the third folding edge are
defined by bending the first folding edge for a plurality of times.
16. The backplane of claim 15, wherein the folding wall is disposed with an angle to the
first sheet, and at least one groove is provided on the folding wall.
17. The backplane of claim 16, wherein the at least one groove comprises a first groove,
the second folding edge is against the folding wall, and the first groove is disposed
at a junction of the second folding edge and the folding wall.
18. The backplane of claim 16, wherein an end of the second folding edge is connected
to the folding wall, and another end of the second folding edge is connected to the
third folding edge.
19. The backplane of claim 16, wherein the third folding edge is parallel to the first
sheet, the at least one groove further comprises a second groove, and the second groove
is disposed at a junction of the second folding edge and the third folding edge.
20. The backplane of claim 19, wherein a depth of the first groove ranges from 1/3 to
1/2 of a thickness of the first sheet, and a depth of the second groove ranges from
1/3 to 1/2 of the thickness of the first sheet.