[0001] The invention relates to a profile for dry construction, comprising a first limb
and a second limb which are connected to one another via a web.
[0002] Such profiles are known e.g. from
DE 102 16 675 B4. The profile forms a support structure and serves to receive flat construction panels
e.g. gypsum plaster boards. The flat construction panels are fixedly fastened to the
limbs of the profile.
[0003] The profiles are thus usually formed from metallic material. In this case, it is
problematic that metallic materials frequently have good heat-conducting properties.
If thermal separation is to be carried out by means of the wall erected using the
profiles, the problem is that the metallic profiles, which extend from one side of
the wall to the other side of the wall form a heat bridge via which a considerable
heat transfer is possible.
[0004] In the case of the previously known profile, a separation of the two limbs is effected
by a separation gap, into which an elastic material is introduced and is connected
to the limbs by an adhesive connection.
[0005] A further problem is that sound is transmitted through the profile, wherein the propagation
of sound within the profile is not disrupted.
[0006] The object of the invention is to provide a profile for dry construction, which makes
thermal decoupling of the two limbs possible and can be produced easily and inexpensively.
[0007] This object is achieved by the features of claim 1. The dependent claims refer to
advantageous embodiments.
[0008] In order to achieve this object, the web is formed of web elements and the web elements
are connected in a form-fitting manner to the first limb and the second limb. Owing
to the fact that the web is formed from a plurality of web elements, thermal decoupling
of the two limbs is already achieved independently of the selection of the material
of the web elements. Due to the fact that the web elements are connected in a form-fitting
manner to the first limb and the second limb, the profile is particularly easy and
inexpensive to produce. It is merely necessary to fasten the web elements to both
limbs. In particular, it is not necessary to provide additional connection means or
to produce an adhesive connection between the elements.
[0009] Furthermore, it is advantageous that sound propagation within the profile is reduced
because the profile comprises multiple parts, and so improved sound decoupling is
achieved.
[0010] The first limb and the second limb can each comprise a fastening portion, wherein
openings are introduced into the fastening portions, wherein the web elements are
fastened in the openings. Thus the fastening portions are preferably formed as strips
and disposed with respect to each other in a plane. Thus a plurality of openings are
introduced into each fastening portion. This can be effected preferably in the form
of a pattern of holes with circular openings at regular intervals. This makes possible
a flexible arrangement of the web elements in the two limbs. For example, depending
on the expected loading situation, the number of web elements can be increased or
reduced in order to form the profile. The openings further improve the sound-decoupling
properties of the profile.
[0011] The web elements preferably have the form of plates. In the case of this design,
the web elements are formed as flat elements and can thus be produced easily and inexpensively.
[0012] The web elements are preferably provided with form-fitting elements, wherein the
web elements are connected via the form-fitting elements to the fastening portions
of the first limb and of the second limb. Thus, the form-fitting elements engage into
the openings of the fastening portions so that the web elements are fixedly connected
to the fastening portions of the first limb and of the second limb.
[0013] The form-fitting elements can comprise bores or fastening elements, wherein the fastening
elements are introduced into the bores. Thus, the web elements are disposed on one
side of the fastening portions of the limbs and the fastening elements are disposed
on the other side of the fastening portions and protrude through the openings of the
limbs into the bores of the web elements.
[0014] Thus, the fastening elements are fastened in the bores of the web elements, preferably
by means of a snap-fit connection. For this purpose, the bores of the web elements
on the side facing away from the fastening elements are provided with a cross-sectional
extension. The fastening elements in turn comprise protrusions, on the free ends of
which elastically tiltable conical cross-sectional extensions are disposed. These
are deformed when being pressed into the bores and are fixedly braced in the cross-sectional
extension. In this way, by means of the fastening element, the web element is fixedly
fastened on the first limb or the second limb.
[0015] According to an alternative embodiment, each web element can comprise form-fitting
elements in the form of bores and protrusions, wherein in each case two web elements
are allocated to one another. In this embodiment, the separate fastening elements
are omitted. For fastening purposes, two web elements are preferably disposed back-to-back
and receive the fastening portions of the first limb and second limb. This results
in a mechanically particularly stable connection and a mechanically particularly stable
profile.
[0016] Thus the bores and protrusions of the form-fitting elements are designed in a preferably
congruent manner. For joining purposes, the protrusion of a web element engages into
the bore of the adjacent other web element. Thus the protrusions pass through the
openings of the fastening portions of the limb.
[0017] The web elements can comprise a first edge allocated to the first limb and a second
edge allocated to the second limb, wherein a bore and a protrusion are disposed respectively
on the first edge and on the second edge. Furthermore, the bore and protrusion are
preferably arranged such that the bore and protrusion on the first edge have point
symmetry with respect to the arrangement of the bore and protrusion on the second
edge. In this embodiment, it is advantageous that a single embodiment of the web element
will suffice to form the profile. For fastening purposes, a first web element is disposed
in the openings of the two limbs and a second web element is fastened on the first
web element in a mirror-symmetrical and back-to-back manner. Thus, the protrusions
of the two web elements each pass through the openings of the two limbs. Furthermore,
the protrusions of one web element engage into the bores of the other web element.
Thus, the profile can be produced quickly and inexpensively. Furthermore, only one
single forming tool is required in order to produce the web elements.
[0018] The web elements preferably consist of a non-metallic material, in particular synthetic
material. Thus a synthetic material which can be injection moulded is preferably used.
In this case, it is advantageous that synthetic materials are inexpensive. Furthermore,
synthetic materials have advantageous thermal properties. Synthetic materials have
a relatively low level of heat conductivity, which effects thermal decoupling of the
two limbs. Synthetic materials also have sound-decoupling properties, especially compared
to metallic materials.
[0019] In addition to the use of synthetic materials, composite materials are also particularly
considered, e.g. in the form of fibre-reinforced synthetic material.
[0020] The first limb and the second limb are preferably formed from metallic material.
This permits in particular the processing of the profiles, or the mounting of wall
elements on the profiles, using conventional means known from dry construction technology.
[0021] Fastening flanges for receiving dry construction panels are formed from the first
limb and from the second limb. Thus the limbs are preferably formed in such a way
that flat elements are placed on the limbs, wherein two adjacent wall elements can
also be disposed edge-to-edge on the limbs. The wall elements are preferably fastened
by means of a screw connection. Drywall screws can be used for this purpose.
[0022] The profile is preferably formed as a C-shaped profile. Such profiles are commonly
used in dry construction.
[0023] A wall in accordance with the invention comprises a plurality of profiles in accordance
with the invention and at least one flat construction panel which is fixed on the
fastening flanges of the profiles. Flat construction panels are preferably fixed on
both sides of the profiles. Owing to both limbs of the profile being thermally decoupled
by the separately formed web elements, a wall with good thermal insulation is produced.
[0024] In the following, some embodiments of the profile in accordance with the invention
will be explained in more detail with the help of the figures. The figures illustrate,
in each case schematically:
- Fig. 1
- a cross-sectional view and a three-dimensional view of a first embodiment of the profile;
- Fig. 2
- a three-dimensional view of a web element according to the first embodiment;
- Fig. 3
- a front view and a cross-sectional view in plane A-A of a web element according to
the first embodiment;
- Fig. 4
- a side view and a cross-sectional view in plane B-B of a profile according to the
first embodiment;
- Fig. 5
- a cross-sectional view and a three-dimensional view of a second embodiment of the
profile;
- Fig. 6
- a three-dimensional view of a web element according to the second embodiment;
- Fig. 7
- a front view and two cross-sectional views, one in plane C-C and one in plane E-E,
of a web element according to the second embodiment;
- Fig. 8
- a side view and a cross-sectional view in plane D-D of a profile according to the
second embodiment;
- Fig. 9
- a wall with a profile according to figure 1;
- Fig. 10
- a wall with a profile according to figure 5.
[0025] Fig. 1 shows a cross-sectional view and a three-dimensional view of a profile 1 for dry
construction. The profile 1 comprises a first limb 2 and a second limb 3. Both limbs
2, 3 consist of metallic material. The first limb 2 and the second limb 3 are connected
to one another via a web 4. The web 4 is formed from a plurality of web elements 5,
wherein the web elements 5 are connected in a form-fitting manner to the first limb
2 and the second limb 3. The web elements 5 consist of a synthetic material which
can be injection moulded.
[0026] The profile 1 is formed as a C-shaped profile and comprises fastening flanges 14
to receive dry elements. The two fastening flanges 14 are disposed parallel to one
another. The first limb 2 and the second limb 3 each comprise a fastening portion
6. The fastening portion 6 is formed as a strip and both fastening portions 6 are
disposed in the same horizontal plane. The two fastening portions 6 are formed from
the first limb 2 and the second limb 3 and point towards each other. Openings 7 in
the form of circular holes are introduced into the fastening portions 6. The web elements
5 are fastened in the openings 7.
[0027] The web elements 5 are formed as plates and are substantially flat.
[0028] The web elements 5 comprise a first edge 12 allocated to the first limb 2 and a second
edge 13 allocated to the second limb 3. Form-fitting elements 8 are disposed in the
region of both edges 12, 13. The web elements 5 are connected to the fastening portions
6 of the first limb 2 and of the second limb 3 via the form-fitting elements 8.
[0029] In the present embodiment, the form-fitting elements 8 comprise bores 9 and fastening
elements 10. In order to form the profile 1, web elements 5 are disposed on one side
of the fastening portions 6 and fastening elements 10 are disposed on the other side
of the fastening portions 6 and protrude through the opening 7 into the bore 9 of
the web elements 5.
[0030] The fastening elements 10 are formed as a latching element and preferably have a
button-like shape. The fastening elements 10 comprise pins 17 centrally provided with
undercuts. The bores 9 of the web elements 5 have a cross-sectional extension on the
side facing away from the fastening portion 6. The pin 17, which is formed conically
at the free end, is deformed when being pressed into the bore 9, in order to be finally
braced in a form-fitting manner in the cross-sectional extension. In this way, by
means of the fastening element 10, the web element 5 is fixedly fastened on the first
limb 2 or the second limb 3.
[0031] Fig. 2 shows in detail and in a three-dimensional manner the front face or rear face of
a web element 5.
[0032] Fig. 3 shows the previously described web element 5 in a front view, in a plan view and
as a cross-sectional view in plane A-A.
[0033] Fig. 4 shows a side view and a cross-sectional view in plane B-B of the profile 1 according
to
fig. 1.
[0034] Fig. 5 shows an alternative embodiment of a profile 1 as a cross-sectional view and in a
three-dimensional view. The profile 1 according to
Fig. 5 likewise comprises a first limb 2 and a second limb 3. Both limbs 2, 3 consist of
metallic material. The first limb 2 and the second limb 3 are connected to one another
via a web 4. Thus the web 4 is formed from a plurality of web elements 5, wherein
the web elements 5 are connected in a form-fitting manner to the first limb 2 and
the second limb 3. The web elements 5 consist of a synthetic material which can be
injection moulded. The web elements 5 are formed as plates and are substantially flat.
[0035] The profile 1 is formed as a C-shaped profile and comprises fastening flanges 14
to receive dry elements. The two fastening flanges 14 are disposed parallel to one
another. The first limb 2 and the second limb 3 each comprise a fastening portion
6. The fastening portion 6 is formed as a strip and both fastening portions 6 are
disposed in the same horizontal plane. The two fastening portions 6 are formed from
the first limb 2 and the second limb 3 and point towards each other. Openings 7 in
the form of circular holes are introduced into the fastening portions 6. The web elements
5 are fastened in the openings 7.
[0036] In the case of the present embodiment, the web elements 5 are fastened to the fastening
portions 6 in that in each case, two web elements 5 are disposed back-to-back with
respect to each other and thus receive the fastening portions 6 of the first limb
2 and second limb 3 between them.
[0037] Each web element 5 comprises form-fitting elements 8 in the form of bores 9 and protrusions
11. Thus the bores 9 and protrusions 11 of the form-fitting elements 8 of the web
elements 5 are congruent to one another. The protrusions 11 can be inserted into the
bores 9 in a form-fitting manner and latch in the bores 9. The web elements 5 each
comprise a bore 9 and a protrusion 11 on the first edge 12 and on the second edge
13. Thus, the arrangement of bore 9 and protrusion 11 on the first edge 12 has point
symmetry with the arrangement of bore 9 and protrusion 11 on the second edge 13. In
this respect, merely a single type of web elements 5 is sufficient to form the profile
1. A first web element 5 is fixed in the fastening portions 6 by the openings 7, and
a second web element 5 is fastened, having been tilted by 180°, on the other web element
5. Thus the two web elements 5 receive the fastening portions 6 between them. In this
embodiment, the two rear sides of the two web elements 5 face each other. Furthermore,
the first edge 12 of one web element 5 is allocated to the second edge 13 of the other
web element 5.
[0038] Fig. 6 shows in detail and in a three-dimensional manner the front face or rear face of
a web element 5 according to
Fig. 5.
[0039] Fig. 7 shows the previously described web element 5 in a front view as well as two cross-sectional
views: one in plane C-C and one in plane E-E.
[0040] Fig. 8 shows a side view and a cross-sectional view in plane D-D of the profile 1 according
to
Fig. 5.
[0041] Fig. 9 shows a wall 15 comprising a plurality of profiles 1 according to
Fig. 1 and a plurality of flat construction panels 16, which are fixed on the fastening
flanges 14 of the profiles 1. The construction panels 16 are formed e.g. as gypsum
plaster boards and are fixed in the fastening flanges 14 of the profile 1 with fastening
means 17, e.g. in the form of screws.
[0042] Fig. 10 shows a wall 15 comprising a plurality of profiles 1 according to
Fig. 5 and a plurality of flat construction panels 16 which are fixed on the fastening flanges
14 of the profiles 1. The construction panels 16 are formed e.g. as gypsum plaster
boards and are fixed in the fastening flanges 14 of the profile 1 with fastening means
17, e.g. in the form of screws.
1. Profile (1) for dry construction, comprising a first limb (2) and a second limb (3),
which are connected to each other via a web (4), characterised in that the web (4) is formed of web elements (5) and that the web elements (5) are connected
in a form-fitting manner to the first limb (2) and the second limb (3).
2. Profile according to claim 1, characterised in that the first limb (2) and the second limb (3) each comprise a fastening portion (6),
wherein openings (7) are introduced into the fastening portions (6), wherein the web
elements (5) are fastened in the openings (7).
3. Profile according to claim 1 or 2, characterised in that the web elements (5) are formed as plates.
4. Profile according to any one of claims 1 to 3, characterised in that the web elements (5) are provided with form-fitting elements (8), wherein the web
elements (5) are connected to the fastening portions (6) of the first limb (2) and
of the second limb (3) by the form-fitting elements (8).
5. Profile according to claim 4, characterised in that the form-fitting elements (8) comprise bores (9), wherein the web elements (5) are
disposed on one side of the fastening portions (6) and fastening elements (10) are
disposed on the other side of the fastening portions (6) and protrude through the
openings (7) into the bore (9).
6. Profile according to claim 4, characterised in that each web element (5) comprises form-fitting elements (8) in the form of bores (9)
and protrusions (11), wherein in each case two web elements (5) are allocated to one
another.
7. Profile according to claim 6, characterised in that the bores (9) and protrusions (11) of the form-fitting elements (8) of the web elements
(5) are congruent to one another.
8. Profile according to claim 6 or 7, characterised in that the web elements (5) comprise a first edge (12) allocated to the first limb (2) and
a second edge (13) allocated to the second limb (3), wherein a bore (9) and a protrusion
(11) are disposed respectively on the first edge (12) and on the second edge (13).
9. Profile according to claim 8, characterised in that the arrangement of bore (9) and protrusion (11) on the first edge (12) has point
symmetry with the arrangement of bore (9) and protrusion (11) on the second edge (13).
10. Profile according to any one of claims 1 to 9, characterised in that the web elements (5) are formed from synthetic material.
11. Profile according to any one of claims 1 to 10, characterised in that at least one limb (2, 3) is formed from metallic material.
12. Profile according to any one of claims 1 to 11, characterised in that fastening flanges (14) for receiving dry construction elements are formed from the
first limb (2) and the second limb (3).
13. Profile according to any one of claims 1 to 12, characterised in that the profile (1) is formed as a C-shaped profile.
14. Wall (15), comprising a plurality of profiles (1) according to any one of the preceding
claims and at least one flat construction panel (16) which is fixed on the fastening
flanges (14) of the profiles (1).