TECHNICAL FIELD
[0001] The present disclosure relates to the storage, winding and unwinding of hoses, pipings,
cables, threads, strings and any elongate material capable of being wound ("windable")
on reels or drums of generally circular cross-section. It relates to improved reels/drums,
reel/drum guides and reel/drum feeder systems, and associated processes for any windable
material. In particular, this disclosure relates primarily, but is not limited to,
hose reel guide and feed systems used in horticulture, agriculture, irrigation, and
general water transportation systems.
[0002] Guide and feeder arrangements for reels permit and control the unwinding and/or (re)winding
of the windable material from and/or onto a drum, reel, bobbin or similar, about which
the windable material may be maintained. The windable material may be modified from
a "wound" state, in which it is wound, for storage, about the drum, reel, bobbin or
similar, to an "unwound" state, in which the coils or portions of windable material
are removed from the drum, reel, bobbin or similar, such that uncoiled or unwound
parts of the hose or similar are extended or unfurled toward an objective or destination
and away from the drum, reel etc. The windable material may also be in any intermediate
state between being completely wound and completely unwound, such that a portion of
the windable material has been unwound, while a portion continues to be wound.
[0003] A guide or feeder seeks
inter alia to ensure that the windings of the windable material in a wound state are uniformly
distributed over the longitudinal dimension of the drum/reel and that an uneven "bunching
up" of the hose on one part of the drum/reel is avoided.
[0004] The subject-matter disclosed herein may be equally applied in systems for any elongate
flexible material capable of being wound or unwound on/from a drum/reel, including
cables and non-hollow windable materials, as well as to general hollow windable materials,
such as liquid supply systems (not only water), fire control and other fluid delivery
systems using hoses or flexible tubular pipes or piping. The expressions "windable"
or "windable material" shall herein refer to all such materials: for brevity, some
references herein are simply to "material".
[0005] The word "hose" shall refer herein to any windable flexible tubular pipe/piping containing
a continuous longitudinal cavity, of any diameter, and suitable for fluid transportation
and supply. The word "drum" shall refer herein to any drum, reel, bobbin or similar,
onto which a windable material may be wound to store the windable material. The cross-section
of the drum disclosed, discussed and illustrated herein may be circular in form, and
may include drums which are cylindrical in form, but include rounded or partially
rounded geometries, such as generally cylindrical forms in which the curved surface
is arcuate, or concave, in cross-section, to enhance the storage function of the drum,
or may have any form suitable for supporting the windings of a hose.
BACKGROUND OF THE INVENTION
[0006] As stated above, winding material should be evenly distributed over the drum's longitudinal
axial dimension. Non-uniform distribution can lead to twisting, kinks or bends or
other damage to the winding material as it unwound or rewound from/onto the drum.
[0007] In the case of hoses or hose-like piping there are additional considerations. The
ability of a hose to pass fluid depends on the hose cavity being free from blockage
and the mechanical integrity of the hose wall. Firstly, passage of the fluid along
the hose will be reduced or prevented by an occlusion in the cavity, such as a constriction
of the hose due to a compressing mechanical force or other deforming action, or by
a bend or kink in the hose. These all serve to reduce in the cavity's cross section
and therefore the flow rate of the fluid in the hose. Secondly, the integrity of the
hose wall is fundamental to the hose's water delivery capacity: in short, a fractured
or damaged hose wall will be subject to fluid leakage. Such mechanical damage to the
hose occurs when the hose is twisted, bent or kinked or subject to excessive forces
imposed on the hose.
[0008] For the reasons set out above, kinks, twists, tangles and other deformations of the
hose or other windable material can limit or prevent flow capacity or cause permanent
mechanical damage to the hose or other windable material. Such deformations are particularly
likely to occur on those portions of the windable material being unwound, or "peeled"
away, from the material windings mounted on the drum: the windable material is removed
from its wound state by the application of a mechanical force aligned longitudinally
with the axis of the portion being removed, but if such mechanical force is misdirected/misaligned,
excessive deformations can easily occur. The reader will understand that similar problems
may occur when the windable material is rewound back onto the drum.
[0009] The user is therefore obliged to monitor, and or regulate by hand, the unwinding
(peeling) or re-winding process to avoid such deformations occurring, which is clearly
burdensome and inconvenient.
[0010] In seeking to ensure that both deformations are minimised and material lifetime is
maximised, drum systems for storing, by winding, flexible elongate materials (the
windable materials) on drums sometimes include guides or feeders (hereinafter referred
to simply as "guide(s)"), which seek to minimise the occurrence of such deformations,
especially as part of the material is unwound (or "peeled" away) or rewound, from/to
the wound portion of the material, the guide being attached to the drum. Arrangement(s)
which comprise a drum and a guide are generally referred to herein as "guided system(s)"
or, for brevity, some references are simply to "guide(s)" or "system(s)".
[0011] The guides in conventional guided systems typically comprise a guide bar aligned
perpendicular to the windings of the windable material on the drum and in the same
horizontal plane as the drum axis. The guide is capable of longitudinal displacement
along the guide bar and suitable for guiding the elongate material which pass over
it. In some guide variants the guide may comprise a pulley rotatable coaxially about
the guide bar, over which the unwinding/rewinding material passes from/to the material
wound on the drum. The guide may move synchronously up/down the guide bar with the
unwinding/winding of the material from/to the drum, to achieve an even removal/loading
of the material on the drum. A further cover element may be present to constrain the
contact of the unwinding/winding material with the guide as the guide moves up/down
the bar.
[0012] However, conventional guides suffer from a number of shortcomings. One notable technical
disadvantage of conventional guides is that they are each designed to accommodate
hoses or windable material of a pre-determined diameter and unable therefore to wind/unwind
windable material other than this specific diameter.
[0013] A further problem associated with conventional guides is that the angular position
of the guide with respect to the drum is fixed. The engagement of the guide with the
hose or windable material being wound/unwound may be discontinuous. In actions where
the pulling force on the windable material is excessive, especially where such force
is applied laterally, to the extent that the windable material is forced, even momentarily,
out of alignment with the drum, the engagement with the drum may be lost. In the case
of the conventional guide bar described above the bar is located in the same plane
as the drum axis, meaning engagement of the unwound portion of the windable material
with the bar is dependent on the direction in which the windable material portion
is pulled, as described below. The material can be pulled in directions which reduce
or prevent engagement: the divergences of the pulling from the normal direction can
be in a vertical plane (making an angle α° with the horizontal plane) or can be in
horizontal plane (making an angle β° with the vertical plane), as discussed below,
or a combination of these two. In the absence of any engagement the guiding is disrupted
or eliminated, such that the material may be bent or kinked and blockages or mechanical
damage may ensue. Even in guide variants with a displaceable pulley the engagement
of the windable material with the pulley is still dependent on the direction in which
the windable material is pulled as it is peeled from the material windings on the
drum.
[0014] Conventional guides can therefore only be used at specific "peeling" angles: outside
a defined range no guidance occurs, the range of angles being also dependent on the
relative position of the guide with respect to the drum. In the worst-case scenario
using a conventional guided system the windable material may be tugged out of the
guide area, leading to further kinks and entanglement. The reader will appreciate
that inadvertent pulling of the material in a direction outside this range, in which
guidance does not occur, will happen easily and frequently: in a horticultural setting,
for example, it is highly likely that a user, watering plants, will pull a hose out
of the guide range. Users of conventional guides are obliged to intervene when such
entanglements occur to rectify the entanglement or kink, thereby losing time from
their watering activity.
TECHNICAL OBJECTIVE
[0015] It is an objective of the arrangement and method herein disclosed to overcome the
shortcomings of prior art apparatuses and methods indicated above.
[0016] An objective of the arrangement and method of the current disclosure is to provide
a guide for guided system which is flexible and not specific to any particular hose
or windable material with a single pre-determined diameter and will accommodate a
range of different diameters, rather just one.
[0017] It is a further objective of the arrangement and method disclosed herein to provide
a guide for a guided system which minimises disengagement of the windable material
from the guide, thereby automatically and continuously minimising the likelihood of
entanglement, kinks, bends or other deformations of the windable material when removing
or re-winding portions of the windable material from/onto the material windings stored
on the drum. Mechanical damage to the windable material is thereby reduced
[0018] A technical advantage of the arrangement and method disclosed herein is that the
guidance function is provided irrespective of the relative location/orientation of
the guided system. A further advantage of the arrangement and method disclosed herein
is that, unlike the use of conventional systems with the guides, the range of angles
over which the hose may be pulled by the user (the peeling angle) is unlimited, leaving
the user to focus on watering activities rather than on avoiding hose kinks or tangles.
[0019] The inventive arrangement and method disclosed herein minimises user monitoring and
user intervention.
STATEMENT OF THE INVENTION
[0020] This disclosure relates to a novel and inventive apparatus and method for guiding
and feeding a windable material from or to a drum.
[0021] An exemplary aspect of the apparatus herein disclosed is directed to a guide for
guiding an elongate windable material from/to a drum, the guide comprising a guide
bar with a longitudinal axis, a first pulley for rotation coaxial with, or about an
axis parallel to, the longitudinal axis of the guide bar, parallel to the axis of
the drum, the first pulley being configured to engage with a section of the elongate
windable material, and at least one flexible spring for rotatably mounting the first
pulley on the guide bar.
[0022] In an embodiment according to the invention the at least one spring is configured
to, in an unflexed state, rotatably support the first pulley for rotation coaxially
with the longitudinal axis of the guide bar, and, in a flexed state, rotatably support
transverse displacements of the first pulley, wherein the axis of rotation of the
first pulley is parallel to, but displaced from, the longitudinal axis of the guide
bar.
[0023] In an exemplary aspect of the arrangement herein disclosed the at least one spring
comprises an inner portion mounted rotatably on the guide bar and an outer perimeter
portion attached to the first pulley, the outer perimeter portion being mounted on
the inner portion by a plurality of flexure arms, the flexure arm(s) being non-linear
and extending radially from the inner portion and configured to flex and to rotate
the outer perimeter portion with rotations of the inner portion, and vice versa.
[0024] An embodiment of the invention herein comprises the flexure arms configured to, when
in a flexed state, support transverse displacements of the outer perimeter.
[0025] In an embodiment of the invention the inner portion and outer perimeter portion of
the at least one spring are generally circular or cylindrical in geometry, and respectively
form an inner ring/cylinder and outer ring/cylinder, these being rotatable about an
axis parallel to the longitudinal axis of the guide bar.
[0026] In an aspect of the invention herein disclosed the guide bar comprises a double helix
configured to longitudinally displace the guide along the guide as a function of the
rotation of the inner ring spring.
[0027] In an embodiment according to the invention, the at least one spring comprises two
springs, one on each flank of the first pulley.
[0028] In an aspect of the invention the at least one spring comprises one single spring
located within the first pulley in the main plane of first pulley.
[0029] In an embodiment of the arrangement herein disclosed the guide comprises a guide
frame for receiving a displaceable section of the windable material, the guide fame
being mounted rotatably on the guide bar and being configured to rotatably mount the
first pulley and at least one rotatable auxiliary pulley, the auxiliary pulley(s)
being aligned in parallel with the first pulley.
[0030] According to an embodiment of the invention the main pulley is configured to engage
with a first side of the displaceable section of the windable material, and the auxiliary
pulley(s) is/are configured to engage with a second side of the displaceable material
section opposite the first side of the material section.
[0031] In accordance with an embodiment of the invention the guide frame is freely rotatable
about an axis parallel to the longitudinal axis of the guide bar.
[0032] In an aspect of the invention the rotational axes of the two auxiliary pulleys are
equidistant from the rotational axis of the guide frame.
[0033] According to an embodiment of the arrangement herein disclosed the elongate windable
material is a hose for horticulture, gardening, irrigation or watering.
[0034] In an aspect of the invention there is a system comprising a drum for storing windings
of windable material and a guide as previously described, wherein the guide is attached
to the drum and is configured to guide the windable material as it is unwound/rewound
from/to the windings stored on the drum.
[0035] An embodiment of the invention is directed to a method for guiding an elongate windable
material from/to a drum comprising the steps of: providing a guide comprising a guide
bar with a longitudinal axis, and a first pulley for rotation coaxial with, or about
an axis parallel to, the longitudinal axis of the guide bar, parallel to the axis
of the drum; rotatably mounting the first pulley on the guide bar by means of at least
one flexible spring; and engaging the first pulley with a section of the elongate
windable material
BRIEF DESCRIPTION OF THE FIGURES
[0036] Reference is now made to certain embodiments of the inventions, one or more examples
of which are illustrated in the accompanying drawings.
Figures 1A and 1B illustrate a guided drum system of the prior art;
Figures 2A, 2B and 2C are side, cross-sectional and perspective views of an embodiment
of a guided system according to an embodiment of the invention. Figure 2A additionally
illustrates three planes (AA, BB and CC) referenced hereinafter, The two cross-sections
provided in Figure 2B correspond to the planes AA and BB/CC respectively. Fig 2D shows
a spring according to various embodiments of the invention.
Figures 3A and 3B are cross-sections of a spring according to an embodiment of the
invention;
Figure 4 is an exploded view of an embodiment of a guide system according to the invention;
Figures 5A and 5B are drawings of an embodiment of a spring-mounted guide according
to the invention, loaded with a portion of windable material;
Figures 6A and 6B are side (partly cross-sectional) and top views of a reel and guide
system in accordance with an embodiment of the invention, with the windable material
being pulled in different angles.;
Figures 7A, 7B and 7C are illustrations of an embodiment of a guided system according
to the invention: Figure 7A is a cross-section in plane AA as Fig 2A; Figure 7B is
a cross-section in plane CC (or alternatively in plane BB); and Figure 7C is a perspective
view.
Figure 8 is a schematic drawing of multi-pulley guide according to an embodiment of
the invention.
[0037] The description makes use of certain numerical and letter references as appropriate
to refer to features in the drawings. The same or similar references in the drawings
and description have been used to indicate the same or similar parts of the arrangement.
DETAILED DESCRIPTION OF THE FIGURES AND EMBODIMENTS
[0038] Unless indicated otherwise by the context, the terms "first", "second", "third",
"next", "last", etc, as well as "left", "right", "upper", "lower", "highest", "higher",
"lowest" and "lower" are adopted to distinguish one component from another, and are
not intended to define the position, chronology, location or importance of the components
specified. Such terms are used herein to explain the various aspects disclosed herein
but do not limit the alignment or structure of the embodiments described herein. The
singular forms "a", "an", and "the" include plural references, unless, based on the
context, this is clearly not the case.
[0039] Reference will be made in detail to examples and embodiments of the guide for a windable
material, including for a hose, one or more of which are illustrated in the drawings.
The embodiments and examples are provided for the purpose of explanation and not to
limit the invention in any way. It will be apparent to those skilled in the art that
various modifications and variations may be made in the present invention within the
scope of the invention which is defined in the claims. Features illustrated or described
as present in any one embodiment may also be used with another embodiment, thereby
providing a yet further embodiment. The present invention covers any variations, amendments
and modifications which fall within the scope of the accompanying claims and their
equivalents.
[0040] Various embodiments, aspects and implementations of the present invention, as well
as technical objectives and advantages will be apparent to those skilled in the art,
upon consideration of the description herein, in combination with the drawings.
[0041] Fig 1A shows a conventional guided system (101, 103), in which a guide (103) is attached
to a drum (101), the guide comprising a guide bar (107) aligned parallel to the axis
of the drum and perpendicular to a portion of the windable material (102) as it unwinds
from the windings on the drum (101) and a guide (103). The guide (103) comprises a
pulley (104) to guide the moving unwound section of the windable material (102) as
it unwinds/rewinds from/to the drum (101) and may be displaceable along the length
of the guide bar (107), wherein the pulley (104) may be displaced along (up or down)
the guide bar (107) synchronously with the unwinding/rewinding of the windable material
(102). In some conventional guides the guide bar (107) may further comprise a double
threading (opposing helical threads) on its surface: a rotary unit (not shown in Fig
1A) within the pulley (104) is forced into rotation by the displacement of the hose
or other windable material in the pulley (104) and cooperates with the double threading
of the guide bar (107) to displace the guide (103) longitudinally along the guide
bar (107). The rotary unit is configured to reverse the direction of movement along
the guide bar (107) when the guide (103) reaches an end of the guide bar (107). The
rotary unit described above forms part of the known art: more details on the rotary
unit are provided in a later passage.
[0042] The guide (103) for guiding the unwinding/rewinding hose (or other windable material)
may comprise a pulley (as shown in Fig 1A) which can engage with the moving material
(peeling from/onto the drum (101) and is free to rotate about the axis of guide bar
(107): as well as moving longitudinally along the guide bar (107), the pulley may
rotate about the guide bar (107), thereby removing the windings of wound material
from the drum or rewinding the material onto the drum.
[0043] A problem arising with this conventional arrangement is that a violent tug on the
hose, ie an excessive force in the direction denoted by the shaded broad arrow in
Fig 1B, may damage the hose or cause a blockage therein, and there is need for an
arrangement in which such force is moderated or dampened. This disclosure set outs
how this is achieved by the current invention and also explains how the current invention
is not limited to any particular diameter of the winding material and facilitates
winding of material of different diameters.
[0044] Reference is also made in this disclosure to the misaligned pulling force by which
the windable material is pulled in a direction excessively divergent from the "normal"
pulling force on the windable material (denoted by the shaded broad arrow in Fig 1B).
Fig 1B illustrates that the divergences of the pulling from the "normal" direction
can be in a vertical plane (making an angle α° with the horizontal plane) or can be
in horizontal plane (making an angle β° with the vertical plane), or a combination
of these two. Such divergences have the potential to cause mechanical damage to the
material, and/or to reduce or stop the engagement with the guide/pulley (103/104).
Later passages set out how this is eliminated in embodiments of the invention.
[0045] Figs 2A, 2B and 2C show front, cross-sectional (side) and general perspectives of
a guide according to an embodiment of the invention, the guide (203) comprising a
first pulley (204), a rotary unit and also a guide bar (207) on which the first pulley
(204) is mounted. Fig 2B shows both a cross-section (in the plane designated by AA
in Fig 2A) and a cross-section (in the plane designated by CC in Fig 2A). This arrangement
comprises at least one spring (205) which is configured to mount the first pulley
(204) on the guide bar (207) and permit transverse displacement of the first pulley
(204) with respect to the axis (207a) of the guide bar (207), the direction of the
displacement being perpendicular to the axes (204a, 207a) of the first pulley (204)
and guide bar (207), these axes (204a, 207a) being parallel to each other (but perpendicular
to the displacement). The first pulley (204) is attached to the at least one spring
(205) by a plurality of attachment means (210) A rotary unit (211) (illustrated first
in Fig 2C), which mounts the at least one spring (205) on the guide bar (207) may
also be comprised in the guide (203) and is explained in more detail in a later passage.
[0046] The spring (205) serves, in effect, as a "suspension system" for the first pulley
(204), moderating or absorbing the impact of excessive tugging or shocks on the windable
material (not shown in Fig 2) and dampening vibrations of the windable material. As
a suspension system, the spring mounting (205) permits a degree of "give" if a flexing
force (see below) is applied to the pulley (205) (by the windable material (202)),
the spring serving as a "shock absorber" against uneven or excessive forces, thereby
cushioning the windable material (202) from damage. The reader will understand that
the first pulley (204) is thus spring-mounted on the guide bar (207) and configured
to rotate about the guide bar (207), but the rotation of the first pulley (204) is
unimpeded by the lateral displacement, as herein below described.
[0047] The at least one spring (205), according to the invention, comprises a hub or inner
portion or central portion (206) with a plurality of flexure arms (209) extending,
at their proximal ends (209a) thereof, radially from the inner/central/hub portion
(206), the flexure arm(s) (209) being non-linear or arcuate, as seen in Fig 2B. The
flexure arms (209) of each spring (205) may be generally identical to each other in
shape and dimension and are flexible (see below). The spring arrangement is generally
rotationally symmetrical: depending on the number of flexure arms and their angular
separation, rotation of the spring (205) by that angular separation would yield the
"same" arrangement.
[0048] The distal ends (209b) of the flexure arms (209) may be joined in a single continuous
component, which may be circular in form, or, alternatively, the distal ends (209b)
may be separate and discontinuous: irrespective of whether the distal ends (209b)
are joined to each other or are separate, they collectively form an outer peripheral
portion (208) of the at least one spring (205). Fig 2D illustrates a spring arrangement,
according to certain embodiments of the invention, with joined, and with separate,
distal ends (209b) respectively, ie outer peripheral portions (208) in continuous
and fragmented versions: for clarity reference signs have been used for only one of
the three illustrated flexure arms (209). In cases where the distal ends (209b) are
joined, as shown in the topmost configuration at Fig 2D, the spring arrangement, according
to an embodiment invention, may be considered as analogous to a bicycle wheel, which
also has an outer rim and a hub, the outer rim being joined to the hub by a number
of spokes: the outer peripheral portion (208) would correspond to the outer rim, the
flexure arms (209) would correspond to the wheel spokes and the hub would correspond
to the wheel hub. Unlike the wheel spokes, the flexure arms (209) are however non-linear
and flexible (see below). The middle configuration in Fig 2D shows a discontinuous
outer peripheral portion (208), in which the distal ends (209b) of the flexure arms
(209) are not joined, but nevertheless extend to a notional outer circumferential
edge indicated by the dotted line. The bottom drawing in Fig 2D shows the same configuration
(with discontinuous outer peripheral portion), but without the dotted line. Although
the periphery of the spring is depicted herein as generally circular, other geometries
are also envisaged, especially where the distal ends (209b) are discontinuous. As
the reader will understand from the explanations below, since the attachment means
(210) are in the corresponding locations at the distal ends (209b) of each of the
flexure arms (209), which are identical, the spring (205) will function in the same
way, irrespective whether the outer peripheral portion (208) is continuous or discontinuous.
[0049] Although the invention encompasses also non-continuous outer peripheral portions
(208), the remainder of the disclosure focuses, for reasons of brevity, on spring
arrangements (205) in which the outer peripheral portion (208) is continuous.
[0050] Although different geometries may be envisaged, the (dis)continuous outer peripheral
portion (208) may generally be circular/annular (or cylindrical, see below) in shape
(corresponding to the circular/cylindrical geometry of the first pulley), as shown
in Figs 2B and 2C, and, schematically at Figs 2D, 3A, 3B and 3C, being herein as an
outer ring (208). The outer ring (208) is aligned in a plane which is parallel to
the plane of the first pulley (204), the planes of the first pulley (204) and the
at least one spring (205) being perpendicular to the axes of the axes of the guide
bar (207) and the first pulley (204). As explained in a later passage, the at least
one spring (205) may be cylindrical, rather than circular in shape, in some embodiments:
for brevity, references herein to
"circular" geometries of the spring or references to
"inner/
outer ring(s)", shall include cylindrical geometries, as appropriate.
[0051] The at least one spring (205) comprises an inner ring/annulus (or inner cylinder)
(206), an outer ring/annulus (or outer cylinder) (208) and a plurality of flexure
arms (209), each of the plurality of flexure arms (209: 209x, 209y, 209z) extending
between the inner ring (206) and the outer ring (208), (in a manner analogous to (non-linear)
spokes of a wheel), as shown, for example, at Figs 3A to 3C. The inner ring (206)
and the outer ring (208) are, in the absence of any displacement of the outer ring
(208) (see next paragraph), both coaxial with the guide bar (207), the inner ring
(206) being rotatably mounted on the guide bar (207) and the first pulley being mounted,
by means of attachment means (210) on the distal ends (209b) of the flexure arms (209)
or on the outer ring (208). Each flexure arm (209) may be non-linear and composed
of an elastic material: it is configured to flex elastically under the influence of
a flexing force F, the flexure reversing on removal of the flexing force F. The spring
(205: 206, 208, 209) may be a single integral entity, fabricated by a suitable moulding
process, but alternatively can be constructed by joining separately moulded components.
Flexure of the arms (209) permits transverse displacement of the outer ring (208)
relative to the inner ring (206), while nevertheless maintaining the connection of
the outer ring (208) to the inner ring (206). The non-linearity provides flexibility
in the flexure arm (209), as discussed below.
[0052] The nature of the transverse displacement of the first pulley and how this is facilitated
by the spring mounting (205: 206, 208, 209) is now explained. Figs 3A to 3C show schematically
the operation of the spring arrangement (205), illustrating, under influence of the
flexing force F, transverse (lateral) displacement of the outer ring (208), in two
exemplary directions, with respect to the inner ring (206). As stated above, transverse
or lateral displacement of the outer ring (208), and therefore also transverse displacement
of the first pulley (204) attached to the outer ring (208), refers to displacement
of the outer ring (208) with respect to the inner ring (206) within the plane (for
example in the plane CC, shown in Fig 2A) containing the inner and outer rings (206,208).
The first figure, Fig 3A, schematically illustrates the spring (205) without any relative
displacement of the rings (206,208) ie an equilibrium position, in which the spring
(205) is in an "unflexed state" and the inner and outer rings (206,208) with axes
(206a, 208a) are coaxial. Fig 3B shows lateral displacement of the outer ring (208)
in a first direction, under the influence of flexing force F, indicated by the solid
arrow therein, while Fig 3C indicates lateral displacement of the outer ring (208)
in the opposite direction (under the influence of flexing force F, shown by the solid
arrow therein) to that shown in Fig 3B. In these two figures, Fig 3B and 3C, the spring
arrangement is in a "flexed state". Despite the translations (or linear displacements)
of the outer ring (208), as shown in the flexed state, there is no corresponding translation
of the inner ring (206, which is static across Figs 3A to 3C. Unlike the coaxiality
in the unflexed state, in the flexed state (Figs 3B and 3C) the axes (206a, 208a)
of the inner and outer rings (206, 208) no longer coincide, the axis of the outer
ring (208a) being displaced by an amount "D" in the respective directions from the
axis (206a) of the inner ring (206). The displacements illustrated here are in a vertical
direction, but the spring (205) will accommodate relative displacements in any direction
within the plane of the spring (205), all of which are intended by use herein of the
term "transverse/lateral displacement".
[0053] Figs 3A, 3B and 3C show that, for any given displacement "D", the relative movement
of the outer and inner ring (208,206) is accommodated by the flexure arms (209: 209x,
209y, 209z), the arms nevertheless forming a connection at all times between the inner
and outer rings (206, 208). Although Figs 2 to 6 show a spring with only three arms
(209) per spring (205), the reader will understand that one, two, four or any suitable
number of arms may be envisaged within the spring. As stated above, the spring (205)
is rotationally symmetrical and the three flexure arms (209: 209x, 209y, 209z) are
identical in shape and form, each arm (209: 209x, 209y, 209z) having a proximal end
(209a) and a distal end (209b) (some reference signs shown, for clarity, only in Fig
3A). In Fig 3, the three flexure arms (209x, 209y, 209z) are subject to flexure in
different directions. For any given relative displacement D of the outer and inner
rings (206, 208), the flexing of the individual flexure arms (209: 209x, 209y, 209z)
is not uniform, some arms, eg arm (209x) in Fig 3B, permitting the outer ring perimeter
(208) to approach the inner ring (206), with other arms (on the other side of the
inner ring), eg arms (209y, 209z) flexing, at the same time, in a different way to
permit the outer ring perimeter (208) to distance itself from the inner ring (206).
The reader will understand from the foregoing that the pulley (204) is spring-mounted
on the guide bar (207), but is still capable of rotation about the guide bar (207),
irrespective of whether the pulley's axis (204a) is displaced with the outer ring
axis (208a) from the axis (207a) of the guide bar (207).
[0054] Like any spring arrangement, the spring (205) has a spring bias, which, in the absence
of, or after the removal of, the flexing force F, tends to return the outer ring (208)
back to its unflexed position, where axes (206a, 208a) of the outer and inner rings
(208, 206) coincide. As with all mechanical springs, the strength of the spring bias
is determined by the dimensions of the spring (205), especially its flexure arms (209),
the shape of the flexure arms (209) and the number of such arms (209), as well as
the elasticity or rigidity of the material of which the spring (205) is composed.
[0055] As stated above, the spring arrangement(s) does(do) not interfere with the rotation
of the first pulley (204) which is free to rotate in accordance with the movement
(direction of shaded arrow in Fig 1B) of the section of windable material (202) contained
within the guide (203) with which the first pulley (204) is engaged. When a spring
arrangement (205) is in the unflexed state, the axes (206a, 208a) of the inner and
outer rings (206, 208) are coaxial with the axis (204a, 207a) of the first pulley
(204) and the guide bar (207). The plane of the spring (AA, BB or CC in Fig 2A) arrangement
is perpendicular to the axis (204a) of the pulley (204). In the flexed state, caused
by a
transverse displacement of the outer ring (208), both the outer and inner ring (208, 206), as
well as the entirety of the flexure arms (209), remain in the same plane. Apart from
the lateral displacement of the rotational axis (204a) of the main pulley (204) (ie
along the line AA, BB or CC), the rotation itself of the pulley (204) is otherwise
not modified by any flexing of the flexure arms (209). From Figs 3A to 3C the reader
will understand that, during a single revolution of the first pulley (204) (and therefore
a single revolution of the spring arrangement (205)) the flexure will "transfer" from
one flexure arm (eg 209x) to the other (eg 209y, 209z), as each flexure arm (209x,
209y, 209z) spans greater or lesser separations between the inner (206) and outer
rings (208).
[0056] In an embodiment of the invention the arrangement comprises two springs ((205) each
as previously described), mounted parallel to each other, coaxially on the guide bar
(217), on either side of the pulley (204). The exploded view at Fig 4 illustrates
this arrangement, with attachment means (210) fixing the outer ring (208) of each
spring (205) to a side of the pulley (204) (ie generally in the planes indicated as
CC and BB of Fig 2A), which is then free to rotate (with the two springs (205)) about
the guide bar (207). The figure shows also that the inner rings (206) of the two springs
(205) are each mounted on the rotary unit (211), which is illustrated dismantled in
two parts. Being mounted on the outer rings (208) or distal ends (209b) of flexure
arms (209) of the springs (205), the pulley (204) is non-rotationally mounted on the
rotary unit (211), such that the pulley (204) and the two springs (205) rotate with
the rotary unit (211) which is free to rotate about the longitudinal axis (207a) of
the guide bar (207). The rotary unit (211) is explained in more detail in a later
passage.
[0057] In the embodiment illustrated at Fig 4 each attachment means (210) comprises a screw
(210b) which attaches an attachment aperture (210a) of the outer rings (208) or distal
ends (209b) of flexure arms (209) to a threaded receiving hole (210c) in the flank
of the first pulley (204). Note that, although Figs 2B, 2C, 4 and other figures depict
the attachment means (210) as comprising a screw joining the flexure arms (209) or
outer portion (208) to the circumference of the pulley (204) or to the body/flank
of the pulley (204), attachment means (210) other than screws are also envisaged.
For example, the outer portion (208) may be configured to "clip" onto the circumference
of the first pulley (204), which is configured, eg by means of a corresponding groove,
to receive the outer ring (208) and be attached to it. An attachment means (210) may
be permanent or reversible.
[0058] A spring (205) may be located on at least one side or flank of the pulley (204) (eg,
in the plane CC or BB, see Fig 2A), as referenced above (and shown in Fig 4), or,
alternatively, maybe
inside the pulley (204) (eg in the plane AA), and different attachment means (210), also
broadly in the plane AA) may be envisaged for attaching the outer ring (208) of the
spring (205) to the pulley (204). Where the spring (205) is located in the plane AA
the outer ring (208) may be cylindrical rather than circular, the depth of the outer
"cylinder" (208) extending most or all of the width of the inner surface of the pulley
(204).
[0059] Figs 5A and 5B show a general perspective of the guide arrangement (203) according
to an embodiment of the invention, illustrating a first pulley (204) spring-mounted
on a guide bar (207), by means of two springs (205) (only one of which is visible
in this drawing), the guide (203) being loaded with the winding material (202). The
reader will appreciate how the arrangement allows the outer ring (208) of each spring
(205) and the pulley (204) mounted on it, to withstand uneven pulling forces (as described
previously) on the windable material (202). In the absence of any flexing force F
on the spring (205), the rotation of the outer ring (208) and the pulley (204) is
coaxial with the guide bar (217). Any flexing force F will cause transverse displacement
of the spring-mounted pulley (204), toward or away from the guide bar axis (207a),
as previously described (in relation to Fig 3), without interfering with the rotation
of pulley (204) and springs (205), the two springs acting in unison, flexing and displacing
together. One advantage of an arrangement (203) in which the pulley (204) is mounted
on two parallel springs (205) (as seen in the exploded view in Fig 4), either side
of the pulley (in the planes CC and BB of Fig 2A) as described above, is that the
arrangement (203) is particularly strong and stable. The reader will appreciate that,
as the pulley (204) is supported on two sides (by the two springs (205)) the plane
of rotation of the pulley (204) is less likely to be perturbed or become misaligned
and rotation is guaranteed about an axis (204a) parallel to the guide bar (207).
[0060] As stated above, the inner component (206) of a spring (205) may be cylindrical,
rather than annular, in form, its axis extending coaxially along the guide bar (207).
In the arrangement described above, with a spring on each side of the pulley (ie generally
in the planes CC and BB of Fig 2A), the two inner rings (206) may be joined as a single
inner
cylinder (206) coaxially mounted on the rotary unit (211), with each of the two outer rings
(208) connecting, via its respective flexure arms (209), to the opposite ends of the
single inner cylinder (206a). In this configuration (not shown in the drawings) the
inner cylinder (206) extends between the innermost ends of the flexure arms (209)
two springs (205) and in effect serves as the inner ring (206) for the two springs
(205).
[0061] As shown in Figs 5A and 5B shows a guide bar (207) comprising a double-threading
(207a) (the double-threading being used in the prior art) and a rotary unit (211)
which engages with the double-threading. The at least one spring (205) is non-rotatably
mounted on the rotary unit (211) (which is itself coaxially rotatable on guide bar
(207)), such that the rotary unit (211) and the at least one spring (205) together
rotatable about the longitudinal axis (207a) of the guide bar (207). For the reasons
already set out herein, the first pulley (204) is also rotatable about the guide bar
(207), but its axis of rotation (204a) may be transversely displaced (by distance
D shown in Fig 3) The purpose of the double-threading (207b) together with the rotary
unit (211) is to convert rotation of the first pulley (204) into longitudinal translation
of the pulley (204), spring (205) and rotary unit (211)
together along the guide bar (207), the rotary unit (211) ensuring reversal of the direction
of the longitudinal translation whenever the pulley (204) arrives at an end of the
double threading (207b).
[0062] The longitudinal displacement of the spring-mounted pulley (204) along the guide
bar (207) is explained with reference to Fig 5B: movement of the winding material
(202) in the X-direction, and consequential rotation of the first pulley in the Z-direction,
causes, by means of the double-threading (207b) on the guide bar (207), a corresponding
displacement (the longitudinal translation, referred to above) of the pulley (204)
in the Y-direction, and, vice-versa, displacement of the pulley (204) in the Y-direction
causes a corresponding rotation in the Z-direction and a corresponding displacement
of the windable material (202) in the X-direction. The guide arrangement according
to an embodiment of the invention herein disclosed, avoids a "bunching-up" of the
windings at any particular part of the drum (201) and instead achieves an "even" distribution
of the windings across on the drum (201), as shown in Figs 6A and 6B which show transverse
and front views of a guided system, with drum (201) and guide (203), according to
an embodiment of the invention, and how the guide (203) cooperates with the drum (201).
Fig 6A is partially a cross-section, showing the side of the drum (201) with the windable
material (202) being fed off from the lower side of the drum (201) via a guide arrangement
(203) shown generally on the left and Fig 6B shows the same arrangement but from a
perspective which is perpendicular to that in Fig 6A. Fig 6A illustrates passage of
the windable material (202) over the spring-mounted pulley (204, 205) of the guide
arrangement (203) after being peeled off from the windings on the drum (201). In the
perspective illustrated in Figure 6B the guide arrangement (203) is now in the foreground,
showing also a guide bar (207) of the guide arrangement (203) fixed to the drum (201),
with a guide (203) mounted on the guide bar (207).
[0063] In an embodiment of the invention, a "multiple-pulley" arrangement comprises a first
pulley (304) rotatably mounted, by means of at least one spring (305), as described
previously in relation to other embodiments, on a guide bar (307), in combination
with at least one auxiliary pulley (312, 313). The at least one spring (305) is as
described in reference to earlier (single pulley) embodiments, being configured to
accommodate transverse displacements of the first pulley (304) perpendicular to the
axis (207a) of guide bar (307). The first pulley (304), the at least one spring (305)
and the at least one auxiliary pulley (312,313) are rotatably mounted on a guide frame
(314), the axes of rotation (304a, 312a, 313a) of the first pulley (304) and the auxiliary
pulley(s) (312,313) being, in the absence of any flexing force (described previously)
on the spring(s) (305), parallel to the longitudinal axis (307a) of the guide bar
(307). The guide frame (314), the spring-mounted first pulley (304) and the at least
one auxiliary pulley (312,312) collectively form a guide (303) for receiving and guiding
a section of windable material (302), the guide (303) being displaceably mounted by
a rotational unit (311), as previously described in respect of other embodiments,
on the guide bar (307). The guide frame (313) is composed of a rigid material and
is itself pivotally suspended on the guide bar (307) and free to rotate (as shown
by the curved arrow GG in Fig 7B) about the axis (307b) of the guide bar (307).
[0064] Figs 7A, 7B and 7C illustrate such a multi-pulley embodiment, according to the invention,
in more detail: Fig 7A is a cross-section of the embodiment, Fig 7B is an external
view of the embodiment from the same perspective as Fig 7A, and Fig 7C shows a general
perspective of the guide (308) mounted on the guide bar (307). Note that, while the
multi-pulley embodiment according to the invention, illustrated at Figs 7A, 7B and
7C (and Fig 8), comprises two auxiliary pulleys (312, 313), the reader will understand
that configurations with one auxiliary pulley, or three auxiliary pulleys, may also
be envisaged. The auxiliary pulleys (312,313) may be identical in form and size (as
shown in the drawings) but are not limited thereto. The reader will also understand
that the spring mountings (305), illustrated in Figs 7B and 7C and discussed herein
in reference to the first pulley (304), are nevertheless not limited to the mounting
of the first pulley (304) and may be envisaged to mount any pulley (first pulley (304)
and/or any of auxiliary pulley(s) (312,313)) on the guide frame (313). The operation,
form and configuration of each of the at least one spring in relation to a spring-mounted
pulley in a multi-pulley embodiment is as previously described for other embodiments.
[0065] In accordance with an exemplary aspect of the arrangement herein disclosed, Fig 7A
shows a portion of the windable material (302) in the guide (303), aligned horizontally,
as at Figures 6A and 6B. The spring(s) (305) are not visible in Fig 7A but are shown
in Figs 7B and 7C, where they are depicted in the planes BB/CC (previously described).
Alternatively (not shown) the spring (305) could have been in the plane AA (see Fig
2). The three pulleys (304,312,313), in frictional contact with the windable material
(302), are free to rotate due to the movement of the windable material (302), about
their respective axes (304a, 312a, 313a), which are parallel to each other. The three
axes (304a, 312a, 313a) of the three pulleys (304,312,313) are perpendicular to the
axis of the portion of the windable material (302) in the guide. The three pulleys
(304,312,313) are held in a positional relationship by the rigid guide frame (314)
of the guide (303), as shown at Fig 7A. As the windable material portion (302) is
moved longitudinally, in one (left or right in the sense of Fig 7A) of the X-directions
indicated by the doubleheaded arrow, the windable material (302) engages on a first
side (302a) of its surface (the upper surface in the perspective of Fig 7A) with the
first pulley (304) and, simultaneously, engages on its second side (302b) of its surface
(lower surface in the perspective of Fig 7A) with the two auxiliary pulleys (312,313),
causing all three pulleys (304,312,313) to rotate about their respective axes (304a,312a,313a)
[0066] Fig 7B depicts a side perspective/cross-section of a multi-pulley arrangement of
the invention, with the spring mounting (305) of the first pulley (304), as well the
guide frame (314). The windable material (302) is not shown. As previously explained
in relation to other embodiments, the spring mounting (305) is configured to accommodate
transverse displacements of the first spring (304) and its rotational axis (304a)
(see Figs 3A to 3C), while permitting such rotations. The operation of the spring
(305) and the flexure of the flexure arms (309), facilitating the transverse displacements
(relative lateral movements of the inner ring (306) and outer ring (308), was described
above in relation to another embodiment. Subject to these relative transverse displacements
of the spring mounted pulley, the rigidity of the guide frame (314) maintains the
relative spatial/angular configuration of the three pulleys (304, 312,313). The guide
frame (314) is itself rotatable about the longitudinal axis (307a) of the guide bar
(307), such that the said spatial/angular configuration is also rotatable, as shown
by the curved arrow GG. Fig 7B illustrates the arrangement in the absence of any flexing
force, ie with no transverse displacement.
[0067] Fig 7C shows another view of the guide (303) illustrated in Figs 7A and 7B, comprising
the first pulley (304), the at least one spring (305) (just visible behind the guide
frame), and the at least one auxiliary pulley (312,313) are rotatably mounted on the
guide frame (314), the guide being mounted rotatably (pivotally suspended, see above)
and displaceably on the guide bar (307). The arrangement may also comprise double-threading
(307b) as set out previously in relation to other embodiments.
[0068] The operation of the multi-pulley guide (303) according to an embodiment of the invention
will now be explained in reference to Figs 7A and 7B. As stated above, the first pulley
(304) and the two auxiliary pulleys (312,313) are restricted to a spatial/angular
configuration determined by the guide frame (314). Within this configuration the linear
and angular separation between the first pulley (304) and two auxiliary pulleys (312,313)
would be fixed, were it not for the axis of the first pulley being transversely displaceable,
as described in reference to Figure 3 (in relation to earlier embodiments), due to
the spring-mounting (305) of the first pulley (304). In the arrangement shown in Figs
7A (and in Figs 7B and 7C, where, for clarity, the windable material has been omitted)
the auxiliary pulleys (312,313) engage with the lower surface (302b) of the windable
material (302) (where "lower" is as viewed in the perspective of Figs 7A and 7B).
The auxiliary pulleys (312,313) serve to provide frictional contact between the upper
surface (302a) of the windable material (302) and the first pulley (304) (where "upper"
is as viewed in the perspective of Figs 7A and 7B): by virtue of the engagement of
the guide (303) on
both of the opposing surfaces (302a, 302b) the engagement with the windable material (302)
is clearly enhanced and the risk of disengagement considerably reduced or eliminated.
In the specific case of a three-pulley arrangement (as shown in Figs 7A to 7C), the
triangular configuration of the three pulleys (304,312,313) the auxiliary pulleys
(312,313) "cradle" the winding material (302) about the first pulley (304). In accordance
with this engagement and/or "cradling" function, the auxiliary pulleys (312,313) force
the windable material (302) into engagement with the first pulley (304), without impeding
the longitudinal movement (direction Z) of the material (302). The multi-pulley arrangement
"traps" the windable material (302) within the guide (303), thereby minimising the
risk that the windable material "escapes" from the guide's control and promotes correct
(even) unwinding or rewinding of the material (302) from/on the drum, as referenced
above, as well as the avoidance of kinks and other deformations.
[0069] This engagement or "cradle" effect, referenced above, is further enhanced by the
action of the spring(s) (305) acting on the first pulley (304) the spring's bias tending
to return the first pulley (304) toward the equilibrium position (shown in Fig 3A),
as explained in more detail below.
[0070] In accordance with an embodiment of the invention, as shown in Figs 7A, 7B and 7C,
the guide frame (314) may be pivotably suspend on the guide bar (307), the frame (314)
being rotatable about an axis of rotation coinciding with the central longitudinal
axis (307a) of the guide bar (307): it is free to swing under the effect of gravity
and its longitudinal axis (its axis of symmetry in Fig 7B) will always be aligned
with the vertical (line HH in Fig 7B). The first pulley (304) is supported by the
guide frame (314), and both are mounted on the guide bar (307), but the rotation of
the first pulley (304) is separate and independent of the rotation of the frame (314).
The rotation of the first pulley (304), as referenced above, is driven by any displacement
of the windable material (302), whereas any rotation of the frame (314), which is
pivotably hung/suspended on the bar guide (307), is determined largely by its own
weight. As the guide frame (314) is freely suspended from the guide bar (307) about
which it pivots, as shown by the arrow GG (Fig 7B), the orientation of the guide frame
(314) is self-adjusting. This self-adjustment may be considered analogous to a compass
which always "finds North", as the frame (314) will always find, after a brief adjustment
time lag, an equilibrium orientation in which it is symmetrically aligned around the
line HH (in Fig 7C), irrespective of the orientation of the drum-guide arrangement.
[0071] In accordance with an embodiment of the invention, the advantages (engagement and
self-orientation) of a multi-pulley arrangement are further enhanced by the spring
bias provided of spring mounting (305) of the first pulley (304), as set out in the
following passage with reference to Fig 8.
[0072] In such multi-pulley arrangements it will be appreciated that good engagement of
the section of windable material (302) would normally require suitable dimensioning
of the rigid frame (314) and, more specifically, careful selection of the distance
between axes of the first pulley (304) and the auxiliary pulleys (312,313), marked
"s" in Fig 8. An advantage of incorporating a spring mounting (305) in a multi-pulley
arrangement is that the selection of the s-value can be more flexible. Its spring
bias, which, in the absence of, or after the removal of, the flexing force F, tends
to return the outer ring (308) back to its unflexed position where the outer and inner
ring axes (306a, 308a) coincide: the spring bias seeks to reduce D (in Fig 3) back
to zero. The spring bias is exploited in repositioning the first pulley (304) which
is mounted on the spring (305): in seeking to re-adopt the equilibrium (unflexed)
position, described in relation to Fig 3, the spring bias "pushes" the first pulley
(304) toward the auxiliary pulley(s) (312,313) and onto the windable material (302).
The spring bias seeks to restore the outer ring (308) (and the first pulley (304))
back to the relative positions of the unflexed state and therefore exerts a
restoring force on the first pulley (304) which, in turn, engages with the upper surface (302a)
of the windable material (302).
[0073] Not only does this enhance the engagement with the windable material (302), but,
more importantly, this effect (of the spring bias) functions over a range of diameters
d and therewith eliminates the need to determine the size of s for each d. In other
words, due to the spring mounting (305), different diameters d of windable material
may be accommodated in the guide (303). The spring mounting (305) provides greater
flexibility than a fixed (spring-free) mounting and can facilitate accommodation of
a wider range of diameters of the windable material (302), as set out in the following
passage, which relates to the transverse displacement of the first pulley (304) relative
to the guide frame (314) and the auxiliary pulley(s) (312,313).
[0074] The operation of the spring(s) (305) by which the first pulley (304) is mounted on
the guide bar (307), is set out above (in reference to Figs 3A, 3C and 3C). Although
the spring mountings (305) are not visible in Fig 8, the reader will therefore understand
the operation of the spring(s) (305) in the embodiment illustrated in Fig 8 facilitates
lateral displacement of the first pulley (304) with respect to the guide frame (314)
and the auxiliary pulley(s) (312,314), while the auxiliary pulley(s) (304) remain
at a fixed distance from the guide bar (307).
[0075] Thus, due to the spring-mounting of the first pulley (304) the separation "s" of
the axis (304a) of the first pulley from each of the axes (312a,313a) of the auxiliary
pulleys is variable. By varying this separation "d" different diameters of the windable
material can be accommodated. In Fig 8, the windable material (302) is shown as having
a diameter "d", the upper surface (302a) of the windable material being in engaging
contact with the inner surface (304b) of the first pulley (304) and the lower surface
(302b) of windable material being in engaging contact with the inner surfaces (312b,
313b) of the auxiliary pulley(s). The windable material therefore engages with, on
its upper surface (302a), the first pulley (304) and engages with, on its lower surface
(302b), the auxiliary pulley (312, 313): the windable material (302), although free
to move in a longitudinal direction X (as shown in Fig 7A), is therefore held (the
"entrapment" referred to above) by the multi-pulley arrangement illustrated in Fig
8.
[0076] As stated earlier, in reference to other embodiments, the spring mounting (not shown
in Fig 8) of the first pulley (304), may comprise two springs (305) on either side
of the first pulley (304), or a single spring on one side of the first pulley (304)
or a single spring (305) within the plane (plane AA in Fig 2A) of the pulley (304).
[0077] The spring mounting within the multi-pulley arrangement, as described in relation
to other embodiments, provides the required engagement without impacting on or impeding
the rotation of any of the pulleys (304, 312, 313). In these embodiments the first
pulley (304) is not only rotatable, as described previously in relation to other embodiments,
but also displaceable. As explained in reference to Figs 3A, 3B and 3C, this is achieved
in the multi-pulley arrangement by means of the at least one spring (305) which, in
the manner of a "suspension system" and "shock absorber", permits displacement of
the axis (304a) of the first pulley with respect to the axes (312a, 313a) of the auxiliary
pulleys (312, 313), the direction of the displacement being perpendicular to the axes
(304a, 312a, 313a) of the pulleys (304, 312, 313), ie the axes (304a, 312a, 313a)
of the pulleys remain parallel despite the transverse displacement (D in Fig 3).
[0078] An advantage of incorporating the at least one spring arrangement (305) into the
multi-pulley system, according to an embodiment of the invention, is that the axis
of the first pulley (304), mounted on the spring (305), can be transversely displaced.
This is shown in the multi-pulley scheme in Fig 8 (which nevertheless, for clarity,
omits the spring (305) itself). In view of the transverse displacement (D in Fig 3)
the separation s is varied and different diameters d of the windable material (302)
may thereby be accommodated, without detracting from the operation of a three-pulley
arrangement. The bias of the spring arrangement (305) always attempts to revert to
the unflexed position and to return the outer ring (308) to a state in which it is
coaxial with the inner ring (306), ie pushing the outer ring (308) and the first pulley
(304) onto the windable material (302) ensures engagement of the first pulley (304)
on the upper surface (302a) of the windable material. Thus, the first pulley (304)
impinges on the upper surface 302a of the windable material (302), while each of the
auxiliary pulleys (312,313) engages with the lower surface (302b) of the windable
material (302), irrespective of the diameter d.
[0079] As seen in Fig 8, this may be regarded as the spring(s) facilitating a shift of the
axis (304a) of the first pulley (304) along the line HH in order to accommodate a
section of windable material with a diameter d exceeding that corresponding to unflexed
state of the spring(s). In order to accommodate a wider range of values of d the dimensions
of the guide frame and the three pulleys may be selected such that the non-flexed
state corresponds to a particularly narrow windable material, thereby ensuring that
all wider values entail a flexing of the spring(s) and a spring bias of a wider range
of material diameters d. The solid arrow marked "B" represents the distance in the
line HH between the inner surface (304a) of the first pulley (304) and the inner surfaces
(312b, 313b) of the two auxiliary pulleys (312, 313) when the spring (205) is in the
unflexed state. In this illustration, at Fig 8, the diameter d equals the distance
B, but the reader will understand that this may not always be the case: a wider diameter
d will require a greater clearance than afforded by the distance B in the unflexed
state and the spring will consequently be flexed (ie the spring-mounted pulley will
be transversely displaced to accommodate the wider d), but maintain good engagement
of the pulleys on both sides of the windable material. The spring arrangement thus
accommodates a large range of d-values without any loss of engagement.
[0080] The distance B (effectively the clearance in the unflexed state, between first and
auxiliary pulleys) is determined by the relative dimensions of the three pulleys (304,
312, 313) and their relative positions on the frame (314). It is clear from Fig 8,
that on condition that the d-value is not lower than the value of B, then engagement
is ensured, while any d-value larger than the value of B. The distance B may therefore
be selected at a relatively low level, in order that even narrow windable materials
(with low d-value) may be accommodated and engaged by the three-pulley arrangement,
and, due to the flexing of the spring and movement of the first pulley (304), all
larger values of d will also per force be also accommodated and successfully engaged.
The multi-pulley arrangement can in this way encompass a greater range of d-values,
starting with a B distance corresponding to the lowest diameters commonly used for
windable materials.
[0081] The windable material itself, whether wide or narrow, will have a uniform diameter,
so the two branches of the specific 3-pulley arrangement in Fig 8 will have the same
value of s. The symmetry of the specific 3-pulley configuration shown in Fig 8 will
be respected for all values of s and d. In other words, both separations "s" of main
and auxiliary pulleys shown in Fig 8 will always be equal to each other and the triangle
shown therein will always be an isosceles triangle.
[0082] The cushioning, moderating, dampening or shock absorber effect of the spring mounting
(305), described in an earlier passage herein, arises for all embodiments of the invention,
thereby reducing the risk of damage to the guide and to the windable material (302)
caused by excessive pulling forces.
[0083] The reader will understand that, in an alternative embodiment of the multi-pulley
arrangement, the spring mounting could be applied to each of the auxiliary pulleys
(312, 313), instead of to the first pulley (304), such that relative transverse displacement
of the pulleys (304, 312, 313) on the guide frame (314) would also be achieved and
the technical advantages discussed herein would be equally obtainable. The multi-pulley
arrangement provided in an embodiment of the guide (303) disclosed herein, will retain
the section of windable material (302) and ensure that it remains "in place", as well
as preventing kinks, entanglement or mechanical deformation due to pulling at divergent
angles. Unlike conventional arrangements, in the arrangement according to an embodiment
of the invention, the windable material (302) is
held between the first pulley (304) above it and the two auxiliary pulleys (312,313) below
it. This presents clear benefits for the user, who can pull the material in a wider
range of angles without the risk of disengagement from the guide, or entanglement
or mechanical damage of the material.
[0084] Although this disclosure makes reference to several examples of the aspects and embodiments,
it will be readily understood that embodiments of the invention are not restricted
to those which are explicitly referenced herein: all aspects and embodiments may be
modified to comprise any number of amendments, alterations, variations or substitutions,
including those which may not be explicitly referenced herein. Accordingly, the embodiments
of the invention are not to be understood as limited by the written description set
out herein and are to be limited only by the scope of the appended claims. Although
some features of some embodiments appear in some examples, embodiments or drawings
and not in others, this is only for brevity and intelligibility: components, features
and structures of the aspects and embodiments disclosed herein may be readily combined
as appropriate. Even if such combinations are not illustrated or explicitly referenced
herein in relation to a particular aspect of an embodiment this is merely for brevity
of the description and should not be interpreted as meaning that such combinations
are excluded or impossible: the different features and of the various aspects and
embodiments may be mixed and combined as appropriate and this disclosure should be
construed as covering all combinations and permutations of features referenced herein.