TECHNICAL FIELD
[0001] The invention relates to a method for producing an improved wick for candles. The
invention also relates to an improved wick and the use of an improved wick in candles.
PRIOR ART
[0002] Wicks intended for candles are often coated with a wick wax in a first production
step. This is especially important with container candles. In the production of candles,
the quality of the wick wax is often overlooked. However, the composition of the wick
wax is of enormous importance to obtain good burning behavior. For example, the wick
must be easy to fix in the wick holder and the wick must remain upright during the
pouring of the candle.
[0003] Known wicks often deviate from the ideal wick position during burning, so that the
wick end is not in the hottest zone of the flame. As a result, the wick will not automatically
be shortened during burning, resulting in a lot of residue formation and mushrooming.
This often requires a manual correction of the wick while the candle is burning. In
addition, known wicks often fall over when an amount of hot wax is poured over the
wick construction during the production process of the candle. A manual correction
is then also necessary. In addition, a firm wick wax is also important during the
burning process when part of the wax is warm and liquid, because if the wick wax is
not firm enough, the wick will fall over, possibly resulting in drowning. At the end
of the burning cycle, this can also have safety consequences. A falling wick can ignite
the remaining wax or create a secondary flame.
[0004] Another disadvantage of known wicks and wick waxes is that the wick wax melts off
in the warm pool of wax during the production process and the burning process, so
that the wick can also fall over here.
[0005] The braided or knitted wicks are often supplied on a roll. This causes internal tension
in the wick, so that the wick position is not correct when burning. Moreover, during
the production process the wick is also often under tension, which will cause stress
formation in the wick and thus during burning. As a result, the wick again deviates
from the ideal wick position during burning.
[0006] There is a need for an improved method for producing stable wicks for candles that
maintain the perfect wick position during burning and wherein during production of
the wicks no tension is built up.
[0007] A wick is known from
US4790747 but is only applicable to taper and pillar candles. In addition, applying a stiffening
coating to the wick or part of the candle is known from
US4790747 and
US5439376A, but these wicks are often not flexible enough.
US2745271 describes a waxed wick impregnated with a wax composition consisting of about 40-60%
of a crystalline paraffin wax with a melting point of about 50-55°C and 40-60% of
a petroleum wax with a melting point of about 68-74°C.
US2011027736 describes a candle with a planar wick.
US2302146 describes another candle with wick and rigidity device.
[0008] The present invention aims to find a solution for at least some of the above problems.
SUMMARY OF THE INVENTION
[0009] The invention relates to a method for producing an improved wick for candles according
to claim 1.
[0010] This invention describes a method for producing an improved wick on the basis of
an renewed wick wax and an optimized wick waxing process to optimally apply this wick
wax to the wick.
[0011] The wick waxing process in this invention ensures that no tension is built up in
the wick during the waxing process. During the wick production process, the wick is
transported via rollers, after which it passes through a wax bath. It is important
that at the time of applying the wick wax there is no tension in the wick. To ensure
this, the wick is sufficiently relaxed during the wick waxing process. The method
has the advantage that a wick is obtained that is flexible enough to be able to roll
during and after the wick waxing process. In addition, the wick is flexible enough
to be hammered into the wick holder in a candle installation. The method also ensures
a wick that is sufficiently hard and rigid so that it remains nicely upright during
the production process (including during the pouring of the liquid hot wax over the
wick construction). In addition, the wick wax used in the wick waxing process also
ensures that the wick is sufficiently strong so that it will not fall over during
burning. This will also prevent the wax from igniting or the occurrence of a secondary
flame. The wick wax composition is a combination of a flexible wick wax, a hard wick
wax and a high-melting wax. As a result, all necessary properties are combined in
a wick wax blend. The choice of wick wax blend also ensures that it is usable on high-speed
machines.
[0012] Preferred forms of the method are presented in claims 2-10.
[0013] A specific preferred form concerns claim 2. The wick wax described consists of a
combination of a flexible wick wax, a hard wick wax and a high-melting wax. This combination
ensures the right properties to obtain a high-quality wick with optimal characteristics.
[0014] In a second aspect, the invention relates to an improved wick according to claim
11. The wick has the advantage that the wick is suitable for maintaining a desired
wick position during the production of a candle and during the burning of the candle.
A preferred form is shown in claims 12-13.
[0015] In a third aspect, the invention relates to a use of an improved wick according to
claim 14. The use has the advantage that the wick maintains a desired wick position
during the production of a candle, and more specifically during the hammering of the
wick into a wick holder and during the pouring of the candle.
[0016] In a fourth aspect, the invention relates to a candle according to claim 15. The
candle comprises an improved wick and a meltable wax mass.
DETAILED DESCRIPTION
[0017] The invention relates to a method for producing an improved wick for candles.
[0018] Unless otherwise defined, all terms used in the description of the invention, including
technical and scientific terms, have the meanings as commonly understood by those
skilled in the art of the invention. For a better assessment of the description of
the invention, the following terms are explained explicitly.
[0019] In this document, "a", "an" and "the" refer to both the singular and the plural,
unless the context clearly presupposes otherwise. For example, "a segment" means one
or more than one segment.
[0020] The terms "comprise", "comprising", "provided with" are synonyms and are inclusive
or open-ended terms that indicate the presence of what follows, and which do not exclude
or prevent the presence of other components, features, elements, members, steps, as
known from or disclosed in the prior art.
[0021] The terms "contain", "containing", "consist of", "consisting of", "include", "including"
are synonyms and are exclusive or closed-ended terms indicating the presence of what
follows, and which preclude or prevent the presence of other components, features,
elements, members, steps known from or described in the art.
[0022] Quoting numeric intervals by the endpoints includes all integers, fractions, and/or
real numbers between the endpoints, including those endpoints.
[0023] The term "Fischer-Tropsch (FT) synthesis" as used in the text refers to the process
by which a mixture of carbon monoxide and hydrogen or water gas is converted into
liquid hydrocarbons by various chemical reactions, such as hydrogenation, hydrogenolysis,
dissociation, migratory insertion, etc. These reactions take place in the presence
of metal catalysts, usually at temperatures of 150-300°C and pressures of one to several
tens of atmospheres.
[0024] The term "Fischer-Tropsch (FT) wax" as used in the text means a hydrogenated paraffin
wax obtained from the Fischer-Tropsch synthesis.
[0025] The term "paraffin", as used herein, is intended to mean a mixture of crystalline
linear alkanes having 17 to 57 carbon atoms and linear chains, which are solid at
room temperature and obtained from petroleum fractions and brown coal tar. The general
molecular formula of such linear alkanes is CH
3(CH
2)
nCH
3.
[0026] In a first aspect, the invention relates to a method for producing an improved wick
for candles.
[0027] In a preferred embodiment, the method comprises the sequential steps of:
- i. providing a wick;
- ii. relaxing the wick by transporting the wick over rollers;
- iii. immersing the wick in a wax bath provided with a molten wick wax, whereby the
wick is coated with the wick wax,
wherein the wick wax comprises a flexible wax, a hard wax, a high-melting wax or a
combination thereof, wherein a flexible wax is defined as a wax having a hardness
between 15 and 25 dmm at 25°C, wherein a hard wax is defined as a wax having a hardness
between 5 and 15 dmm at 25°C, and wherein a high-melting wax is defined as a wax with
a melting point between 60 and 100°C, preferably between 70 and 90°C.
[0028] In a preferred embodiment, the method comprises the sequential steps of:
- i. providing a wick;
- ii. transporting the wick over rollers;
- iii. immersing the wick in a wax bath provided with a molten wick wax, whereby the
wick is coated with the wick wax,
wherein the wick wax comprises a flexible wax, a hard wax, a high-melting wax or a
combination thereof, wherein a flexible wax is defined as a wax having a hardness
between 15 and 25 dmm at 25°C, wherein a hard wax is defined as a wax having a hardness
between 5 and 15 dmm at 25°C, and wherein a high-melting wax is defined as a wax with
a melting point between 60 and 100°C, preferably between 70 and 90°C.
[0029] This invention describes a method for producing an improved wick on the basis of
an innovative wick wax and an optimized wick waxing process to optimally apply this
wick wax to the wick.
[0030] The wick waxing process in this invention ensures that no tension is built up in
the wick during the waxing process. During the wick production method, the wick is
transported via rollers, after which it passes through a wax bath. It is important
that at the time of applying the wick wax there is no tension in the wick. To ensure
this, the wick is sufficiently relaxed during the wick waxing process. The method
has the advantage that a wick is obtained that is flexible enough to be able to roll
during and after the wick waxing process. In addition, the wick is flexible enough
to be hammered into the wick holder in a candle installation. The method also ensures
a wick that is sufficiently hard and rigid so that it remains nicely upright during
the production process (including during the pouring of the liquid hot wax over the
wick construction). In addition, the wick wax used in the wick waxing process also
ensures that the wick is sufficiently strong so that it will not fall over during
burning. This will also prevent the wax from igniting or the occurrence of a secondary
flame. The wick wax composition is a combination of a flexible wick wax, a hard wick
wax and a high-melting wax. As a result, all necessary properties are combined in
a wick wax composition. The choice of wick wax blend also ensures that it is usable
on high-speed machines.
[0031] In step (i) of the method, a wick is provided. The wicks can be made of braided,
woven, twisted or knitted fibers to promote slow and constant combustion. Twisted
wicks are generally of lower quality than braided, woven or knitted wicks. They burn
much faster because their loose construction allows more fuel to reach the flame quickly.
[0032] The wick can be a flat, square or cored wick. Flat wicks are knitted or braided wicks,
usually made from three bundles of fiber. These wicks are very consistent in their
burn and curl in the flame for a self-trimming effect. They are the most commonly
used wicks and are generally found in taper and pillar candles.
[0033] Square wicks are braided or knitted wicks that also curl in the flame but are rounder
and slightly more robust than flat wicks. They prefer beeswax and can help prevent
the wick from clogging, which can happen with certain types of pigments or fragrances.
Square wicks are most commonly used in taper and pillar candles.
[0034] Cored wicks are braided or knitted wicks and use a core material to keep the wick
straight or upright while burning. The wicks have a round cross-section, and the use
of different core materials creates a series of stiffness effects. The most common
core materials for wicks are cotton, paper, or viscose, sometimes reinforced with
metal threads. Candles with a core are used in jar candles, candleholders, votive
candles, and ornamental lamps.
[0035] In an embodiment the wick is supplied in step (i) on a roll. In a further embodiment,
the wick is then unrolled prior to step (ii).
[0036] In a second step (ii) of the method, the wick is transported over transport rollers
to relax the wick. In the embodiment wherein the wick is supplied on a wick roller,
relaxing the wick is important because the wick roller creates internal tension in
the wick. To reduce the internal tension in the wick during unrolling and/or during
the wick waxing process, the wick is guided via transport rollers before the actual
wick waxing process.
[0037] The second step (ii) can thus also be written as "transporting the wick over rollers"
with the effect of relaxing the wick.
[0038] Reducing the tension in the wick is necessary because if there is too much tension
in the wick, the wick position is not correct when burning.
[0039] Afterwards, in a third step (iii), the wick is immersed in a wax bath provided with
a molten wick wax, the wick being coated with the wick wax. Coating or "priming" the
wick is especially important for candles in a container. In a pillar candle, the melt
pool can overflow from the sides of the candle and the wick is still held firmly upright
by the part of the candle that remains as a solid. In a candle in a container, the
melt pool is left behind, and depending on the height or depth of the melt pool, the
exposed wick may bend excessively in the melt pool and drown itself, thereby extinguishing
the flame. Therefore, the wax layer on the wick usually has a higher melting point
than the temperature of the melt pool (molten wax mass of the candle). This allows
the wick to maintain its upright position in the melt pool.
[0040] The term "melt pool" refers to the wax that lies molten at the top of the candle
during burning of a container candle. A container candle is a non-flammable receptacle
filled with wax and a wick.
[0041] In a preferred form step (ii) and step (iii) are repeated, preferably step (ii) and
step (iii) are repeated between once and five times. In another or further preferred
form, step (ii) is repeated, preferably repeated between once and five times, before
the wick is coated in step (iii). Step (iii) is then preferably repeated, preferably
repeated between once and five times, so that several layers of wax are coated on
the wick. In a further preferred form, the wick is also transported over the wick
rollers between the application of two wax layers (step iii), so that the tension
disappears from the wick and the wick has cooled down sufficiently for a subsequent
wax layer.
[0042] The term "flexible wax" refers to a wax that has a hardness between 15 and 25 dmm
at 25°C measured by needle penetration. The term "hard wax" is intended to mean a
wax that has a hardness between 5 and 15 dmm at 25°C measured by needle penetration.
The needle penetration is a method for determining the hardness of waxes, in which
a standardized needle (100 g) is loaded with a weight for a certain time (5 seconds)
at a certain temperature (25°C) and the penetration depth of the needle is determined
in tenths of a millimeter. The numerical values indicate the range within which the
needle penetration depth is located in the wax. For example, 15-25 dmm means that
the penetration depth is between 15 and 25 mm.
[0043] A flexible wax can also be defined in another embodiment as a wax that is flexible
enough not to be damaged in a 90° bend. In a preferred form, the term "flexible wax"
refers to a wax that has a hardness between 15 and 25 dmm at 25°C measured by needle
penetration and is not damaged at 90° bending.
[0044] In a preferred form, the flexible wax has a melting point between 55 and 76°C, preferably
between 56 and 75°C, more preferably between 57 and 74°C, even more preferably between
58 and 73°C, even more preferably between 59 and 72°C, even more preferably between
60 and 71°C. The melting point can be determined according to DIN ISO 2207 and/or
ASTM D 938.
[0045] A hard wax can also be defined in another embodiment as a wax that breaks at a 90°
bend. In a preferred form, the term "hard wax" is intended to mean a wax that has
a hardness between 5 and 15 dmm at 25°C measured by needle penetration and breaks
at a 90° bend.
[0046] In a preferred form, the hard wax has a melting point between 60 and 75°C, preferably
between 61 and 74°C, more preferably between 62 and 73°C, even more preferably between
63 and 72°C, even more preferably between 64 and 71°C, even more preferably between
65 and 70°C. The melting point can be determined according to DIN ISO 2207 and/or
ASTM D 938.
[0047] According to an embodiment, the flexible wax, the hard wax, or both are selected
from the list of: paraffin wax, vegetable wax, or a combination thereof.
[0048] In a further embodiment, the flexible wax, the hard wax or both are paraffin waxes.
In a preferred form, both the flexible wax and the hard wax are paraffin waxes. According
to an embodiment, the paraffin wax is selected from the list of unrefined paraffin
wax, partially refined paraffin wax, fully refined paraffin wax, or a combination
thereof. Unrefined, fully and partially refined paraffin wax is known to those skilled
in the art and the terms are intended to refer to paraffin waxes that are respectively
not, fully or partially freed from impurities and decolorized by treatment with water
or clay. Partially refined paraffin wax contains less than 1.8% oil, compared to fully
refined paraffin wax, which contains less than 0.8% oil. It is water resistant and
odorless.
[0049] In another further embodiment the flexible wax, the hard wax or both waxes are vegetable
waxes. Vegetable waxes are preferably selected from the list of: palm oil, rapeseed
oil, sunflower oil, shea butter, corn oil, coconut oil, soybean oil or a combination
thereof. In a preferred form, the vegetable wax is a hydrogenated wax, such as, for
example, a hydrogenated rapeseed wax.
[0050] The high-melting wax preferably has a hardness between 1 and 10 dmm at 25°C measured
by needle penetration, more preferably between 4 and 9 dmm.
[0051] In an embodiment, the high-melting wax is a paraffin wax or a vegetable wax.
[0052] In a further embodiment, the high-melting wax is a hydrogenated paraffin wax. In
a preferred form, the high-melting wax is a Fischer-Tropsch wax. In a further preferred
form, the high-melting wax is produced synthetically using gas-to-liquid (GTL) technology.
The GTL process uses a sustainable feedstock, natural gas, to produce high-quality
Fischer-Tropsch waxes. In a preferred form, the high-melting wax is a linear Fischer-Tropsch
wax. Fischer-Tropsch wax has the advantage that the melting curve is very narrow.
[0053] The Fischer-Tropsch wax also has the following advantages: synthetically produced;
consistent high quality; low viscosity; high degree of linearity; wide melting range;
high degree of crystallinity; excellent thermal stability; very low surface energy.
[0054] In an embodiment, the wick wax comprises flexible wax, preferably in an amount of
up to 80 m%, more preferably in an amount of up to 70 m%, even more preferably in
an amount of up to 60 m%. In another or further preferred form, the wick wax comprises
flexible wax, preferably in an amount of at least 5 m%, more preferably in an amount
of at least 10 m%, even more preferably in an amount of at least 20 m%, even more
preferably in an amount of at least 30 m%, even more preferably in an amount of at
least 40 m%. In another or further preferred form, the wick wax comprises flexible
wax, in an amount of 5-80 m%, preferably in an amount of 10-70 m%, more preferably
in an amount of 20-60 m%, even more preferably in an amount of 30-60 m%, even more
preferably in an amount of 40-60 m%.
[0055] In an embodiment, the wick wax comprises hard wax, preferably in an amount of up
to 70 m%, more preferably in an amount of up to 60 m%, even more preferably in an
amount of up to 50 m%. In another or further preferred form, the wick wax comprises
hard wax, preferably in an amount of at least 1 m%, more preferably in an amount of
at least 5 m%, even more preferably in an amount of at least 10 m%, even more preferably
in an amount of at least 15 m%, even more preferably in an amount of at least 20 m%.
In another or further preferred form, the wick wax comprises hard wax, in an amount
of 1-70 m%, preferably in an amount of 5-60 m%, more preferably in an amount of 10-50
m%, even more preferably in an amount of 15-50 m%, even more preferably in an amount
of 20-50 m%.
[0056] In an embodiment, the wick wax comprises high-melting wax, preferably in an amount
of up to 50 m%, more preferably in an amount of up to 40 m%, even more preferably
in an amount of up to 30 m%. In another or further preferred form, the wick wax comprises
high-melting wax, preferably in an amount of at least 0.1 m%, more preferably in an
amount of at least 0.5 m%, even more preferably in an amount of at least 1 m%. In
another or further preferred form, the wick wax comprises high-melting wax, in an
amount of 0.1-50 m%, preferably in an amount of 0.1-40 m%, more preferably in an amount
of 0.1-30 m%, even more preferably in an amount of 0.5-30 m%, even more preferably
in an amount of 1-30 m%.
[0057] In a preferred form, the wick wax comprises a combination of a flexible wax, a hard
wax and a high-melting wax.
[0058] In an embodiment, the wick wax comprises the following components:
- a flexible wax, in an amount of 5-80 m%, preferably 10-70 m%;
- a hard wax, in an amount of 1-70 m%, preferably 5-60 m%; and
- a high-melting wax, in an amount of 0.1-50 m%, preferably 0.1-40 m%.
[0059] In a preferred form, the wick wax comprises the following components:
- a flexible wax, in an amount of 20-60 m%;
- a hard wax, in an amount of 10-50 m%; and
- a high-melting wax, in an amount of 0.1-30 m%.
[0060] In a preferred form, the wick wax consists of:
- a flexible wax, in an amount of 20-60 m%;
- a hard wax, in an amount of 10-50 m%; and
- a high-melting wax, in an amount of 0.1-30 m%;
- impurities and/or additives in an amount of up to 5 m% of the wick wax, preferably
in an amount of up to 3 m% of the wick wax, preferably in an amount of up to 2 m%
of the wick wax, preferably in an amount of up to 1 m% of the wick wax, preferably
in an amount of up to 0.5 m% of the wick wax, preferably in an amount of up to 0.1
m% of the wick wax.
[0061] In a preferred form, the molten wick wax is formed in the wax bath by melting the
flexible wax, the hard wax and the high-melting wax together to 5°C above the melting
point of the high-melting wax and mixing the molten waxes. In an embodiment, the waxes
are melted together to a temperature of between 85 and 105°C, preferably between 85
and 100°C, more preferably between 85 and 95°C.
[0062] In a preferred form, the method optionally comprises the step of:
iv. removing excess wick wax on the wick by passing the wick through a die, opposing
rollers or blades to remove the excess molten wick wax before the wax hardens.
[0063] In a preferred form, the method comprises the step of:
v. cooling the wick and winding the wick onto a roll.
[0064] After coating, the wick is first completely cooled down (i.e. to room temperature)
before being put on a roll.
[0065] In a preferred embodiment, the method comprises the sequential steps of:
- i. providing a wick;
- ii. transporting the wick over rollers;
- iii. immersing the wick in a wax bath provided with a molten wick wax, whereby the
wick is coated with the wick wax,
wherein the wick wax comprises a combination of a flexible wax, a hard wax, and a
high-melting wax, wherein a flexible wax is defined as a wax having a hardness between
15 and 25 dmm at 25°C, wherein a hard wax is defined as a wax having a hardness between
5 and 15 dmm at 25°C, and wherein a high-melting wax is defined as a wax with a melting
point between 60 and 100°C, preferably between 70 and 90°C.
[0066] The obtained wick is preferably used in a tealight candle or a container candle.
[0067] In a second aspect, the invention relates to an improved wick.
[0068] In a preferred embodiment, the wick is suitable for maintaining a desired wick position
during the production of a candle and during the burning of the candle.
[0069] The wick has the advantage that the wick is suitable for maintaining a desired wick
position during the production of a candle and during the burning of the candle. The
improved wick is especially advantageous for a tealight candle or a container candle.
[0070] In a preferred form, the improved wick according to the second aspect has been obtained
according to a method according to the first aspect.
[0071] In a third aspect, the invention relates to a use of an improved wick according to
the second aspect. The use has the advantage that the wick maintains a desired wick
position during the production of a candle, and more specifically during the hammering
of the wick into a wick holder and during the pouring of the candle.
[0072] In a fourth aspect, the invention relates to a candle. The candle comprises an improved
wick and a meltable wax mass. In a preferred form, the candle is a tealight candle
or a container candle.
[0073] In what follows, the invention is described by way of non-limiting examples illustrating
the invention, and which are not intended to and should not be interpreted as limiting
the scope of the invention.
EXAMPLES
EXAMPLES 1 AND 2
[0074] Examples 1 and 2 concern compositions of used wick waxes consisting of a flexible
wax, hard wax and high-melting wax.
|
Flexible wax |
Hard wax |
High-melting wax |
Example 1 |
50 m% |
40 m% |
10 m% |
Example 2 |
60 m% |
25 m% |
5 m% |
[0075] The flexible wax in these examples is a paraffin wax with a melting point between
67-71°C (DIN ISO 2207), and a needle penetration at 25°C between 14 and 18 dmm. The
flexible wax in these examples is a paraffin wax with a melting point between 66-70°C
(DIN ISO 2207), and a needle penetration at 25°C between 10 and 14 dmm. The high-melting
wax is a Fischer-Tropsch wax with a melting point between 80 and 85°C and a needle
penetration at 25°C between 4 and 9 dmm. DIN ISO 2207 is preferably DIN ISO 2207:1980.
[0076] The wick coated with the wick wax (Example 1) maintained a nice upright position
when filling the candle with liquid wax mass and held up well during burning in the
hot melt pool.
[0077] The wick wax (Example 2) ensures fast processing and good adhesion of the coated
wick in a wick plate.
EXAMPLE 3
[0078] Example 3 relates to a method for producing an improved wick for candles according
to the first aspect of the present invention.
[0079] The flexible wick wax, the hard wax and the high-melting wax (Examples 1 and 2) are
melted together in the wax bath to 90° and then mixed very well.
[0080] Subsequently, a braided or woven wick is provided on a wick roller. The wick is unrolled
and is transported over the transport rollers between once and five times to decrease
the internal tension in the wick. The wick is then passed through the wax bath between
once and five times, whereby a coating is applied to the wick. Between the application
of two wax layers (step iii), the wick is also transported over the wick rollers so
that the tension disappears from the wick and the wick has cooled down sufficiently
for a subsequent wax layer. After waxing the wick, the wick is first completely cooled
to room temperature before being put onto the roller.
1. A method for producing an improved wick for candles comprising the sequential steps
of:
i. providing a wick;
ii. relaxing the wick by transporting the wick over rollers;
iii. immersing the wick in a wax bath provided with a molten wick wax, whereby the
wick is coated with the wick wax,
wherein the wick wax comprises a combination of a flexible wax, a hard wax, and a
high-melting wax, wherein a flexible wax is defined as a wax having a hardness between
15 and 25 dmm at 25°C, wherein a hard wax is defined as a wax having a hardness between
5 and 15 dmm at 25°C, and wherein a high-melting wax is defined as a wax with a melting
point between 60 and 100°C, preferably between 70 and 90°C.
2. Method according to claim 1 [or], wherein the wick wax comprises the following components:
- a flexible wax, in an amount between 20-60 m%;
- a hard wax, in an amount between 10-50 m%; and
- a high-melting wax, in an amount between 0.1-30 m%.
3. Method according to claim 2, wherein the molten wick wax is formed in the wax bath
by melting the flexible wax, the hard wax and the high-melting wax together to 5°C
above the melting point of the high-melting wax and mixing the molten waxes.
4. Method according to any of the preceding claims, wherein the method further comprises
the step of:
iv. removing excess wick wax on the wick by passing the wick through a die, opposing
rollers or blades to remove the excess molten wick wax before the wax hardens.
5. Method according to any of the preceding claims, wherein the method further comprises
the step of:
v. cooling the wick and winding the wick onto a roll.
6. Method according to any of the preceding claims, wherein step (ii), step (iii), and
optionally (iv) are repeated, preferably repeated between one and five times.
7. Method according to any of the preceding claims, wherein the wick is a woven or braided
wick.
8. Method according to any of the preceding claims, wherein the flexible wax is further
defined as a wax which is flexible enough not to be damaged at a 90° bend.
9. Method according to any of the preceding claims, wherein the flexible wax has a melting
point between 55 and 76°C.
10. Method according to any of the preceding claims, wherein the hard wax has a melting
point between 60 and 70°C.
11. An improved wick, characterized in that the wick is coated with a wick wax, wherein the wick wax comprises a combination
of a flexible wax, a hard wax, and a high-melting wax, wherein a flexible wax is defined
as a wax having a hardness between 15 and 25 dmm at 25°C, wherein a hard wax is defined
as a wax having a hardness between 5 and 15 dmm at 25°C, and wherein a high-melting
wax is defined as a wax with a melting point between 60 and 100°C, preferably between
70 and 90°C.
12. Improved wick according to claim 11, wherein the wick wax comprises the following
components:
- a flexible wax, in an amount between 20-60 m%;
- a hard wax, in an amount between 10-50 m%; and
- a high-melting wax, in an amount between 0.1-30 m%.
13. Improved wick according to claims 11 or 12, obtained according to a method according
to any of claims 1-10.
14. A use of an improved wick according to claim 11 or 12 in the production of candles,
characterized in that the wick maintains a desired wick position during the production of a candle, and
in particular during the hammering of the wick into a wick holder and during the pouring
of the candle.
15. A candle comprising an improved wick according to claim 11, 12 or 13 and a meltable
wax mass.