TECHNICAL FIELD
[0001] The present disclosure relates to a fluid pump assembly. More specifically, the present
disclosure relates to an improved design of the fluid pump assembly that may improve
life of the fluid pump assembly and allow its efficient working.
BACKGROUND
[0002] A fluid pump assembly may serve to convey a fluid, in particular drinking water or
service water, from a source or from a storage vessel into a water line network, which
may be provided, for example, for supplying a building and/or a garden. The fluid
pump assembly may include a fluid pump housing which may further house a drive motor,
which may be designed as a mains-operated electric motor, and a fluid pump coupled
thereto. The fluid pump may typically be designed as a single-stage or multi-stage
self-priming centrifugal pump and may comprise a fluid pump impeller which may be
accommodated in the fluid pump housing and may be driven by the drive motor. The fluid
pump housing may further include a suction-side inlet channel and a pressure-side
outlet channel, which may permit an inflow of fluid to the fluid pump impeller and
an outflow of the fluid pressurized by the fluid pump impeller, for example, into
the water line network.
[0003] The fluid pump assembly may further include a pressure vessel coupled to a discharge
channel of the fluid pump housing such that the pressure vessel may communicate with
the pressurized fluid. The pressure vessel may be provided to avoid a frequently recurring
switching on and off of the drive motor due to the occurring pressure loss in the
event of possibly existing leakages in the water line network. The pressure vessel,
which may be designed as a pressure accumulator, may provide a limited fluid volume
which is pressurized by means of the fluid pump and ensures an essentially constant
water pressure at least when small amounts of fluid flow into the water line network.
[0004] The fluid pump assembly or the fluid pump housing thereof may further include a non-return
valve located between the suction-side inlet channel and the pressure vessel. The
non-return valve prevents back flow of the pressurized fluid when the fluid pump is
in a non-operational state. The fluid pump assembly may further include a filter assembly
upstream of the non-return valve to filter the fluid received from the source by the
fluid pump assembly.
[0005] An example of a fluid pump assembly is provided in
European patent 2 211 057 (hereinafter referred to as '057 reference). The '057 reference provides a pump device
that includes a drive motor and a fluid pump which is coupled to the drive motor.
The pump device further includes a pump housing with at least one suction-side inflow
channel and one pressure-side outflow channel and having a pressure container which
is coupled to the outflow channel of the fluid pump to communicate with it. At least
one non-return valve is arranged near the suction-side inflow channel such that when
the fluid pump starts up, the non-return valve opens the inflow duct because of the
negative pressure arising in the pump housing and allows fluid to flow in from the
source. Further, a filter assembly is disposed upstream of the non-return valve. However,
the '057 reference seems short of disclosing the design improvements to combat the
effect of forces generated by the pressure difference in suction side and pressure
side of the fluid pump assembly on the functional components, such as the filter assembly
and the non-return valve or on the structural components such as those binding the
functional components with the fluid pump assembly and further prevent damage or deformation
of the functional or structural components of the fluid pump assembly.
[0006] Thus, there is a need of an improved fluid pump assembly which has an improved design
to improve a working efficiency of the fluid pump assembly and further improve life-span
of the components of the fluid pump assembly.
SUMMARY
[0007] In view of the above, it is an objective of the present invention to solve or at
least reduce the drawbacks discussed above. The objective is at least partially achieved
by a fluid pump assembly. The fluid pump assembly includes a fluid pump housing. The
fluid pump housing includes a drive motor and a fluid pump coupled to the drive motor.
The fluid pump assembly further includes a suction side inlet channel and a pressure
side outlet channel. A filter assembly is arranged downstream of the suction side
inlet channel. A valve assembly is arranged downstream of the filter assembly for
selectively allowing flow of fluid from the suction side inlet channel towards the
pressure side outlet channel. The valve assembly includes a valve housing. The valve
housing includes a valve seat for operatively supporting a valve body. A valve stem
is operatively coupled to the valve body. Further, a spring is disposed around the
valve stem to allow the valve body to move between a first position and a second position.
The valve assembly disallows the flow of fluid from the suction side inlet channel
towards the pressure side outlet channel in the first position of the valve body.
The valve assembly allows the flow of fluid from the suction side inlet channel towards
the pressure side outlet channel in the second position of the valve body. The fluid
pump assembly is characterized in that the fluid pump assembly further comprises a
pressure relief housing disposed downstream of the valve assembly. The valve assembly
is operatively coupled with the pressure relief housing. Hereby the pressure relief
housing is formed on the pressure side of the fluid pump assembly such that the forces
introduced on it combat or counteract against the effect of forces on the valve body
or the valve assembly generated by the pressure difference in suction side and pressure
side of the fluid pump assembly.
[0008] Thus, the present disclosure provides the fluid pump assembly which is advantageously
designed in a manner such as to combat or counteract against the effect of forces
generated by the pressure difference in suction side and pressure side of the fluid
pump assembly on the valve assembly and prevent damage or deformation of the valve
assembly. As there are less pressure forces acting on the valve assembly there is
also less force onto the connection of the valve assembly with any part of the fluid
pump assembly, so that they can be designed less force prove and/or bulky. In the
same way the valve assembly does transfer much less pressure than usually (without
pressure relief housing) towards any components connected to it (for example a filter
arrangement) so that they can be designed less force prove and/or bulky. Thus the
improved design of the fluid pump assembly provides the pressure relief at the valve
assembly and further improves the working life of the fluid pump assembly.
[0009] According to an embodiment of the present disclosure a clearance "D" is formed by
a sealed space between the pressure relief housing and a vertical channel of the fluid
pump assembly, preferably its bottom surface, introducing a force combating or counteracting
the force on the valve body or the valve assembly. Advantageously the pressure within
this clearance "D" is significantly lower than the pressure within the pressure side
within the fluid pump assembly, preferably the pressure is the same or even less than
the pressure on the suction side.
[0010] According to an embodiment of the present disclosure, the valve assembly is operatively
coupled with the filter assembly. The coupling between the filter assembly and the
valve assembly allows for easy, fast, and user-friendly removal of the filter assembly
and the valve assembly for maintenance or cleaning purposes.
[0011] According to an embodiment of the present disclosure, the valve assembly is threadedly
coupled to the pressure relief housing. In some embodiments, the valve assembly is
coupled to the pressure relief housing via a bayonet coupling. The valve assembly
may be removably or fixedly coupled to the pressure relief housing as per the application
requirements without limiting the scope of the present disclosure.
[0012] According to an embodiment of the present disclosure, the valve assembly is removably
coupled to the filter assembly. The valve assembly may be removably coupled to the
filter assembly for easy maintenance and thorough cleaning of individual assemblies.
[0013] According to an embodiment of the present disclosure, the fluid pump housing is fluidly
coupled to a pressurized container. The pressurized container may supplement the fluid
pump and may also allow the fluid pump to operate intermittently. The fluid pump may
be operated intermittently because a continuously operating fluid pump may have a
shorter operational lifetime.
[0014] According to an embodiment of the present disclosure, the spring is one or more of
a compression spring and a disc spring. The spring may be chosen based on application
requirement. Further, the disc spring may allow for compact design of the fluid pump
assembly.
[0015] According to an embodiment of the present disclosure, the valve assembly corresponds
to the assembly of a non-return valve. The non-return valve may be employed for blocking
fluid pressure which may be applied by the fluid pump. The non-return valve prevents
the fluid pressure built up by the fluid pump from dropping due to the outflow of
fluid into the suction side inlet channel.
[0016] According to an embodiment of the present disclosure, the valve body in the second
position of the valve body is positioned such that the flow of fluid is upstream of
the valve body. The second position of the valve body is advantageously defined such
as to avoid or prevent obstruction of the fluid flowing from the suction side inlet
channel towards the pressure side outlet channel of the fluid pump assembly. The free
flow of the fluid without obstruction of fluid flow due to the valve body minimizes
the pressure losses in the fluid pump assembly and improves the working efficiency
of the fluid pump assembly.
[0017] According to an embodiment of the present disclosure, the pressure relief housing
includes a plurality of sealing elements around the outer periphery of the pressure
relief housing. The plurality of sealing elements prevents the flow of fluid around
the outer periphery of the pressure relief housing such as to allow optimum pressure
relief for the valve assembly.
[0018] Other features and aspects of this invention will be apparent from the following
description and the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The invention will be described in more detail with reference to the enclosed drawings,
wherein:
FIG. 1 shows a front view of a fluid pump assembly, in accordance with an aspect of the
present disclosure;
FIG. 2 shows a side cross-sectional view of a fluid pump assembly with a valve body in first
position, in accordance with an aspect of the present disclosure;
FIG. 3 shows an enlarged view of a portion of the fluid pump assembly of FIG. 2, in accordance with an aspect of the present disclosure;
FIG. 4 shows a side cross-sectional view of a fluid pump assembly with a valve body in second
position, in accordance with an aspect of the present disclosure; and
FIG. 5 shows an enlarged view of a portion of the fluid pump assembly of FIG. 4, in accordance with an aspect of the present disclosure.
DESCRIPTION OF EMBODIMENTS
[0020] The present invention will be described more fully hereinafter with reference to
the accompanying drawings, in which example embodiments of the invention incorporating
one or more aspects of the present invention are shown. This invention may, however,
be embodied in many different forms and should not be construed as limited to the
embodiments set forth herein; rather, these embodiments are provided so that this
disclosure will be thorough and complete, and will fully convey the scope of the invention
to those skilled in the art. For example, one or more aspects of the present invention
may be utilized in other embodiments and even other types of structures and/or methods.
In the drawings, like numbers refer to like elements.
[0021] Certain terminology is used herein for convenience only and is not to be taken as
a limitation on the invention. For example, "upper", "lower", "front", "rear", "side",
"longitudinal", "lateral", "transverse", "upwards", "downwards", "forward", "backward",
"sideward", "left," "right," "horizontal," "vertical," "upward", "inner", "outer",
"inward", "outward", "top", "bottom", "higher", "above", "below", "central", "middle",
"intermediate", "between", "end", "adjacent", "proximate", "near", "distal", "remote",
"radial", "circumferential", or the like, merely describe the configuration shown
in the Figures. Indeed, the components may be oriented in any direction and the terminology,
therefore, should be understood as encompassing such variations unless specified otherwise.
[0022] FIG. 1 illustrates a fluid pump assembly
100. The fluid pump assembly
100 may serve to convey a fluid, in particular water, from a source or from a storage
vessel into a water line network, which may be provided, for example, for supplying
a building and/or a garden. The fluid pump assembly
100 may be made from plastic, cast iron, stainless steel, cast steel, bronze, composite
materials, carbon structural steel, alloy steel, or any other suitable material commonly
known and utilized in the related art to provide strength and rigidity to the fluid
pump assembly
100 against external or internal pressure or forces, such as, but not limited to, difference
in working fluid pressure in different sections of the fluid pump assembly
100.
[0023] The fluid pump assembly
100, as shown in
FIGS. 1 and
2, includes a fluid pump housing
110. The fluid pump housing
110 includes a drive motor
112 and a fluid pump
115 coupled to the drive motor
112. The drive motor
112 includes a motor shaft
111 which is mounted with ball bearings
113 and on each of which a fan wheel
114 and a fluid pump impeller
116 are mounted at the ends. The fluid pump impeller
116 has an essentially disk-shaped outer contour and is provided with guide vanes, which
are provided for a radially outwardly directed delivery of the fluid during a rotational
movement of the fluid pump impeller
116. The fluid pump impeller
116 is disposed in a fluid pump chamber
122 defined within the fluid pump housing
110.
[0024] The fluid pump assembly
100 further includes a suction side inlet channel
117 and a pressure side outlet channel
118. The suction side inlet channel
117 allows for the introduction or inlet of the fluid to the fluid pump assembly
100 whereas the pressure side outlet channel
118 allows for the delivery or outlet of the pressurized fluid from the fluid pump assembly
100 for various domestic and industrial applications.
[0025] The suction side inlet channel
117 is disposed in an end region of the fluid pump housing
110 facing away from the drive motor
112. The suction side inlet channel
117 is fluidly connected to the fluid pump housing
110 via a vertical channel
119. The vertical channel
119 provides passage to the fluid entering the fluid pump assembly
100 towards the fluid pump chamber
122 via an opening
132. The opening
132 is marginally above the bottom surface of the vertical channel
119 parallel to a central longitudinal axis X-X' (as shown in
FIG. 3) of the vertical channel
119. Further, the vertical channel
119 is equipped with a filter assembly
120. The filter assembly
120 is arranged downstream of the suction side inlet channel
117. The filter assembly
120 includes a filter network which is supported by a supporting structure. The filter
assembly
120 may prevent damage to the fluid pump
115 by particles such as sand grains contained in the fluid. The filter assembly
120 may be made from plastic or any other suitable light-weight material known in the
related art.
[0026] The filter assembly
120 may be removably arranged in the vertical channel
119 of the fluid pump housing
110 from top of the vertical channel
119 such that the top of the vertical channel
119 is covered by a cap
121 after the insertion of the filter assembly
120 in the vertical channel
119 of the fluid pump housing
110. The cap
121 prevents the entry of the foreign elements (present in the surroundings of the fluid
pump assembly
100) in the vertical channel
119 and hence the filter assembly
120 to allow efficient working of the filter assembly
120. In some embodiments, the cap
121 may be threadedly engaged with the vertical channel
119 and may be removed when the filter assembly
120 is to be removed from the fluid pump housing
110 for maintenance or cleaning purposes.
[0027] Further, as shown in
FIGS. 2 and
3, a valve assembly
123 is arranged downstream of the filter assembly
120 for selectively allowing flow of fluid from the suction side inlet channel
117 towards the pressure side outlet channel
118 disposed in the fluid pump chamber
122.
[0028] In some embodiments, the valve assembly
123 may be fixedly coupled to the vertical channel
119 by any means known in the related art. The valve assembly
123 may be advantageously coupled with the vertical channel
119 such that the valve assembly
123 may be able to absorb forces due to the differential pressure in the fluid pump assembly
100. The differential may be due to the pressure difference between suction side and pressure
side of the fluid pump assembly
100.
[0029] In some embodiments, the valve assembly
123 is removably disposed in the vertical channel
119 of the fluid pump housing
110 and is spatially arranged downstream of the filter assembly
120.The valve assembly
123 is operatively coupled with the filter assembly
120 such that the valve assembly
123 and the filter assembly
120 may together be removed or withdrawn from the vertical channel
119 of the fluid pump housing
110 for maintenance or cleaning purposes which is advantageous over the prior art where
the valve assembly
120 is not coupled to the filter assembly. In some embodiments, the valve assembly
123 and the filter assembly
120 may be fixedly coupled to one another. In some embodiments, the valve assembly
123 and the filter assembly
120 may be removably coupled to one another. The valve assembly
123 may be removably coupled to the filter assembly
120 for easy maintenance and thorough cleaning of individual assemblies. The coupling
between the valve assembly
123 and the filter assembly
120, whether permanent or removable, may be achieved by any suitable means known in the
related art such as, but not limited to, use of adhesives, snap fitting among others.
[0030] In some embodiments, the center of the valve assembly
123 may be along the central longitudinal axis X-X'. In some embodiments, the center
of the valve assembly
123 may be slightly offset from the central longitudinal axis X-X'. However, in actual
implementation of the present disclosure, the valve assembly
123 may have any orientation with respect to the central longitudinal axis X-X' or the
filter assembly
120 or the vertical channel
119 as per the feasibility of the operation of the fluid pump assembly
100 and without limiting the scope of the present disclosure in any manner.
[0031] The valve assembly
123 of the present disclosure corresponds to the assembly of a non-return valve. The
non-return valve may be employed for blocking fluid pressure which may be applied
by the fluid pump
115. The non-return valve prevents the fluid pressure built up by the fluid pump
115 from dropping due to the outflow of fluid into the suction side inlet channel
117.
[0032] The valve assembly
123 includes a valve housing
124. The valve housing
124 includes a valve seat
125 for operatively supporting a valve body
126. The valve body
126 includes an O-ring
134 around its outer periphery to prevent potential leakages. However, any other sealing
element
134 is within the scope of the present disclosure. A valve stem
127 is operatively coupled to the valve body
126. Further, a spring
128 is disposed around the valve stem
127. The spring
128 is one or more of a compression spring and a disc spring. The spring
128 may be chosen based on application requirement, space constraint in the fluid pump
assembly
100, among other factors. Further, the disc spring may allow for compact design of the
fluid pump assembly
100.
[0033] The spring
128 allows the valve body
126 to move between a first position "P
1" (as shown in
FIGS. 2 and
3) and a second position
"P2" (as shown in
FIGS. 4 and
5). The valve assembly
123 disallows the flow of fluid from the suction side inlet channel
117 towards the pressure side outlet channel
118 in the first position "P
1" of the valve body
126. The valve assembly
123 disallows the flow of fluid from the suction side inlet channel
117 towards the fluid pump chamber
122 in the first position "P
1" of the valve body
126. Further, the valve assembly
123 allows the flow of fluid from the suction side inlet channel
117 towards the pressure side outlet channel
118 in the second position "P
2" of the valve body
126. The valve assembly
123 allows the flow of fluid from the suction side inlet channel
117 towards the fluid pump chamber
122 in the second position "P
2" of the valve body
126.
[0034] In a preferred embodiment of the present disclosure, the valve body
126 in the second position "P
2" of the valve body
126 is positioned such that the flow of fluid is upstream of the valve body
126 or at least partly upstream of the valve body
126. The valve body
126 in the second position "P
2" of the valve body
126 is positioned such that the valve body
126 is at least partly below the opening
132. The second position "P
2" of the valve body
126 is advantageously defined such as to avoid or prevent obstruction of the fluid flowing
from the suction side inlet channel
117 towards the pressure side outlet channel
119 of the fluid pump assembly
100. The free flow of the fluid without obstruction of fluid flow due to the valve body
126 minimizes the pressure losses in the fluid pump assembly
100 and improves the working efficiency of the fluid pump assembly
100.
[0035] Further, as shown in
FIGS. 1, 2 and
4, the fluid pump assembly includes a pressurized container
129. The fluid pump housing
110 is fluidly coupled to the pressurized container
129 via a flow channel
130. The pressurized container
129 may supplement the fluid pump and may also allow the fluid pump
115 to operate intermittently. The fluid pump
115 may be operated intermittently because a continuously operating fluid pump
115 may have a shorter operational lifetime. The pressurized container
129 may establish a wired or wireless communication with the drive motor
112 and the fluid pump
115. Further, the pressurized container
129 may be essentially designed as a cylindrical pressurized container
129 with a circular opening on the end face, through which a membrane made of elastic
material may be introduced into a volume section surrounded by the pressurized container
129.
[0036] Further, in the preferred embodiment of the present disclosure, as shown clearly
in an enlarged view in
FIGS. 3 and
5, the fluid pump assembly
100 includes a pressure relief housing
131 disposed downstream of the filter assembly
120 and the valve assembly
123 is operatively coupled with the pressure relief housing
131. The pressure relief housing
131 is arranged downstream of both the filter assembly
120 and the valve assembly
123. The pressure relief housing
131 may be made from same or different material to the valve housing
124 as per the application requirement among other factors.
[0037] In some embodiments, the valve assembly
123 is threadedly coupled to the pressure relief housing
131. In some embodiments, the valve assembly
123 is coupled to the pressure relief housing
131 via a bayonet coupling. The valve assembly
123 may be removably or fixedly coupled to the pressure relief housing
131 as per the application requirements without limiting the scope of the present disclosure.
Further, a plurality of sealing elements
133 such as, but not limited to, O-rings
133 may be frictionally engaged between the pressure relief housing
131 and the side walls of the vertical channel
119. The pressure relief housing
131 includes the plurality of sealing elements
133 around the outer periphery of the pressure relief housing
131 to prevent the flow of fluid around the outer periphery of the pressure relief housing
131 such as to allow optimum pressure relief for the valve assembly
123. Further, the filter assembly
120, the valve assembly
123 and the pressure relief housing
131 may together be taken out of the fluid pump housing
110 for maintenance or cleaning purposes in the embodiments where the filter assembly
120 is operatively coupled with the valve assembly
123.
[0038] The pressure relief housing
131 includes an opening that aligns with the opening
132 to allow fluid flow from the suction side inlet channel 117 towards the pressure
side outlet channel
118. The bottom surface of the pressure relief housing
131 and the bottom surface of the vertical channel
119 have a clearance "D" between them as shown in
FIGS. 2, 3, 4 and
5.
[0039] The clearance "D" is advantageously provided such as to combat or counteract against
the effect of forces generated by the pressure difference in suction side and pressure
side of the fluid pump assembly
100 on the valve body
126 or the valve assembly
123 during backflow of the fluid in the fluid pump assembly
100. The clearance "D" allows the fluid to apply a downward force on the bottom of the
pressure relief housing
131 during backflow of the fluid in the fluid pump assembly
100. The downward force on the bottom of the pressure relief housing
131 results in reduction in net force on the valve body
126 or the valve assembly
123 and hence the filter assembly
120 coupled to the valve assembly
123. This pressure relief housing
131 and the clearance "D" between the pressure relief housing
131 and the bottom surface of the vertical channel
119 provides advantage over the prior art where there is no provision for counterforce
in an opposite direction to reduce the force acting on the valve body
126 or the valve assembly
123 that may damage or deform the filter assembly
120 and/or the valve assembly
123.
[0040] In some embodiments, the clearance "D" may be 3 mm. In some embodiments, the clearance
"D" may be between 3 mm - 6 mm. However, in actual implementation of the present disclosure,
the clearance "D" may depend on various operational and structural factors of the
fluid pump assembly
100. Further, the spatial region representing the clearance "D" is well protected from
inflow of the backflow fluid. The protection of clearance "D" from backflow fluid
for proper functioning of the pressure relief housing
131 is achieved by virtue of the plurality of sealing elements
133 around the periphery of the pressure relief housing
131.
[0041] Thus, the present disclosure provides the fluid pump assembly
100 which is advantageously designed in a manner such as to combat or counteract against
the effect of forces generated by the pressure difference in suction side and pressure
side of the fluid pump assembly
100 on the filter assembly
120 and the valve assembly
123 and prevent damage or deformation of the filter assembly
120 and the valve assembly
123. The improved design of the fluid pump assembly
100 provides the pressure relief at the valve assembly
123 and further improves the working life of the fluid pump assembly
100. The improved fluid pump assembly
100 allows for the filter assembly
120 with a light design thereby reducing the overall weight of the fluid pump assembly
100. Further, the coupling between the filter assembly
120 and the valve assembly
123 allows for easy, fast, and user-friendly removal of the filter assembly
120 and the valve assembly
123 for maintenance or cleaning purposes.
[0042] In the drawings and specification, there have been disclosed preferred embodiments
and examples of the invention and, although specific terms are employed, they are
used in a generic and descriptive sense only and not for the purpose of limitation
of the scope of the invention being set forth in the following claims.
LIST OF ELEMENTS
[0043]
- 100
- Fluid Pump Assembly
- 110
- Fluid Pump Housing
- 111
- Motor Shaft
- 112
- Drive Motor
- 113
- Ball Bearings
- 114
- Fan Wheel
- 115
- Fluid Pump
- 116
- Fluid Pump Impeller
- 117
- Suction Side Inlet Channel
- 118
- Pressure Side Outlet Channel
- 119
- Vertical Channel
- 120
- Filter Assembly
- 121
- Cap
- 122
- Fluid Pump Chamber
- 123
- Valve Assembly
- 124
- Valve Housing
- 125
- Valve Seat
- 126
- Valve Body
- 127
- Valve Stem
- 128
- Spring
- 129
- Pressurized Container
- 130
- Flow Channel
- 131
- Pressure Relief Housing
- 132
- Opening
- 133
- O-rings, Sealing Elements
- 134
- O-rings, Sealing Elements
- P1
- First Position
- P2
- Second Position
- X-X'
- Central Longitudinal Axis
- D
- Clearance