[0001] This application relates to a trousers coupling system, and more particularly, to
a magnetic fastener system for use with protective garments.
[0002] Protective or hazardous duty garments are used in a variety of industries and settings
to protect the wearer from hazardous conditions such as heat, smoke, cold, sharp objects,
chemicals, liquids, fumes and the like. The protective garments often include closures
to secure portions of the garment. However, existing closures may not be sufficiently
easy to operate and/or sufficiently durable.
[0003] A first aspect of the invention relates to a magnetic fastener system. In one embodiment
the invention is a magnetic fastener system including a first component having a first
support strip and a plurality of first magnetic coupling components coupled to the
first support strip and spaced along a length thereof. Each first magnetic coupling
component includes a backing member made of a non-magnetic, magnetizable material,
and a magnet, magnetically coupled to an associated backing member. The system further
includes a second component having a second support strip and a plurality of second
magnetic coupling components coupled to the second support strip and spaced along
a length thereof. Each second magnetic coupling component is at least one of a magnet
or a magnetizable material. The second magnetic coupling components are configured
to be magnetically attracted to the first magnetic coupling components.
[0004] According to a further embodiment of the magnetic fastener system, each second magnetic
coupling component includes a magnet and is oriented to have a polarity that is opposite
to a polarity of an associated one of the magnets of the first magnetic coupling component
when the first and second magnetic coupling components are magnetically coupled together.
[0005] According to a further embodiment of the magnetic fastener system, each second magnetic
coupling component includes a backing member made of a non-magnetic, magnetizable
material that is coupled to the second support strip, and magnetically coupled to
an associated magnet.
[0006] According to a further embodiment of the magnetic fastener system, each second magnetic
coupling component is magnetizable but does not include a magnet.
[0007] According to a further embodiment of the magnetic fastener system, the second magnetic
coupling components are spaced apart from each other by a spacing that generally corresponds
to a spacing of the first magnetic coupling components.
[0008] According to a further embodiment of the magnetic fastener system, the first and
second support strips are each a relatively thin, pliable material that is manually
bendable and that is a non-magnetic, non-magnetizable material.
[0009] According to a further embodiment of the magnetic fastener system, the first support
strip is a continuous piece of material that generally surrounds and seals the first
magnetic coupling components, and wherein the second support strip is a continuous
piece of material that generally surrounds and seals the second magnetic coupling
components.
[0010] According to a further embodiment of the magnetic fastener system, the backing members
are adhered to the first support strip, or wherein the first magnetic coupling components
are secured to the first support strip by stitching that extends through the first
support strip.
[0011] According to a further embodiment of the magnetic fastener system, each of the magnets
of the first magnetic coupling components have about the same size and shape in front
view as a corresponding backing member.
[0012] According to a further embodiment of the magnetic fastener system, the first component
is coupled to a first portion of a garment and the second component is coupled to
a second portion of the garment, and wherein the first and second components are configured
to be magnetically coupled to thereby couple together the first and second portions
of the garment.
[0013] According to a further embodiment of the magnetic fastener system, the first portion
of the garment is one of a storm flap that is pivotally coupled to a body of a coat,
or a portion of the coat positioned adjacent to the storm flap, and wherein the second
portion of the garment is the other one of the storm flap or the portion of the coat
positioned adjacent to the storm flap and configured to retain the storm flap in either
an open or closed position.
[0014] According to a further embodiment of the magnetic fastener system, the first portion
of the garment is one of a pocket flap or a trousers fly or a throat tab that is pivotally
coupled to a body of the garment.
[0015] According to a further embodiment of the magnetic fastener system, the garment is
a firefighter garment including an outer shell, a thermal liner having a TPP of at
least about thirty and configured to be positioned between the outer shell and a wearer
of the garment, and a moisture barrier configured to permit moisture vapor to pass
therethrough but block liquids from passing therethrough, wherein the moisture barrier
is configured to be positioned between the outer shell and a wearer of the garment.
[0016] According to a further embodiment of the magnetic fastener system, the first component
is positioned such that the backing members are positioned between the magnets and
a wearer of the garment in a thickness direction of the garment when the first component
is magnetically coupled to the second component.
[0017] According to a further embodiment of the magnetic fastener system, the first and
second components are removably coupled to the garment.
[0018] According to a further embodiment of the magnetic fastener system, the first and
second components are each generally flat and elongated, having a length at least
ten times greater than a width thereof.
[0019] According to a further embodiment of the magnetic fastener system, the first component
is marked with a first indicia, and the second component is marked with a second indicia
that is visually distinct from the first indicia to identify the first or second component,
or to identify a polarity thereof.
[0020] A second aspect of the invention relates to a magnetic fastener system. The magnetic
fastener system comprising: a support strip; a plurality of spaced-apart backing members
coupled to the support strip, wherein the backing members are made of a non-magnetic,
magnetizable material; and a plurality of spaced-apart magnets, wherein each magnet
is magnetically coupled to one of the backing members.
[0021] According to a embodiment of the magnetic fastener system, each backing member is
coupled to the support strip by at least one of an adhesive or stitching.
[0022] According to a further embodiment of the magnetic fastener system, the fastener system
comprises a garment, and wherein the support strip is coupled to the garment.
[0023] According to a further embodiment of the magnetic fastener system, the system comprises
a supplemental support strip and a plurality of spaced-apart magnets or magnetizable
members coupled to the supplemental support strip, wherein one of the support strip
or the supplemental support strip is coupled to a movable part of the garment, and
wherein the other one of the support strip or the supplemental support strip is coupled
to a fixed portion of the garment, and wherein the system is configured such that
the magnets of the support strip are magnetically attracted to the magnets or magnetizable
members of the supplemental support strip when the movable part is in a closed position
to retain the movable part in the closed position.
[0024] A third aspect of the invention relates to a method for making a garment. The method
comprising: accessing a first single continuous support strip including a plurality
of spaced-apart magnets coupled thereto; accessing a second continuous support strip
including a plurality of spaced-apart magnets or magnetizable members coupled thereto;
separating the first support strip into smaller strips, each of which includes at
least one magnet; separating the second support strip into smaller strips, each of
which includes at least one magnet or magnetizable member; securing each smaller strip
of the first support strip to a garment; and securing each smaller strip of the second
support strip to the garment, wherein each smaller strip of the first support strip
is configured to cooperate with one of the smaller strips of the second support strip
to act as a magnetic fastener system.
[0025] According to a embodiment of the method for making a garment, one of the smaller
strips of the first or second support strip is coupled to a storm flap of the garment
that in turn is pivotally coupled to a body of a coat, and wherein one of the smaller
strips of the other one of the first or second support strips is coupled to a portion
of the coat positioned adjacent to the storm flap.
[0026] According to a further embodiment of the method for making a garment, one of the
smaller strips of the first support strip or one of the smaller strips of the second
support strip is coupled to one of a pocket flap or a trousers fly or a throat tab
that is pivotally coupled to a body of the garment.
[0027] According to a further embodiment of the method for making a garment, the method
further comprises, prior to the accessing steps, receiving the first and second support
strips, where the first and second supports strips are each continuous and are not
separated into the smaller strips at a time of the receiving step, and wherein the
first and second support strips provide a predetermined number of magnets sufficient
to provide magnetic closures for the entire garment.
[0028] According to a further embodiment of the method for making a garment, the first continuous
support strip includes a plurality of backing members, each backing member being magnetically
coupled to an associated magnet of the first continuous support strip.
[0029] A fourth aspect of the invention relates to a system. The system comprising: a garment;
a first single continuous support strip including a plurality of spaced-apart magnets
coupled thereto; and a second continuous support strip including a plurality of spaced-apart
magnets or magnetizable members coupled thereto, wherein the first support strip is
separable into smaller strips, each of which includes at least one magnet and which
is securable to the garment, wherein the second support strip is separable into smaller
strips, each of which are includes at least one magnet or magnetizable member and
which is securable to the garment such that each smaller strip of the second support
strip is magnetically coupleable to one of the smaller strips of the first support
strip.
[0030] According to an embodiment of the system, the first and second strips are marked
with indicia to visually differentiate the first strip from the second strip.
[0031] A fifth aspect of the invention relates to a method of manufacture for a garment.
The method of manufacture comprising: accessing an elongated support strip; placing
a plurality of magnetizable backing members along a length of the support strip; after
the first placing step, placing a magnet on or adjacent to each backing member such
that each magnet is magnetically coupled to an associated backing member to thereby
position each magnet on the support strip; and placing the support strip on or in
a garment.
[0032] According to an embodiment of the method of manufacture, the method further comprises:
accessing a supplemental elongated support strip; securing a plurality of magnets
or magnetizable members along a length of the supplemental support strip; and placing
the supplemental support strip on or in the garment such that the supplemental support
strip is configured to form a magnetic closure system with the support strip.
[0033] According to an embodiment of the method of manufacture, the method further comprises
securing each backing member to the support strip by passing stitching through the
support strip.
[0034] According to an embodiment of the method of manufacture, the method further comprises
securing each backing member to the support strip by an adhesive.
[0035] A sixth aspect of invention relates to a coat system. The coat system comprising:
a protective coat; a throat tab coupled to or forming a part of the coat, wherein
the throat tab is movable between a closed position wherein the throat tab is positioned
to generally cover a front of a throat of a wearer of the coat, and a retracted position
wherein the throat tab is not positioned to generally cover the front of the throat
of the wearer; a non-magnetic fastener system configured to retain the throat tab
in the closed position; and a magnetic fastener system configured to retain the throat
tab in the retracted position.
[0036] According to an embodiment of the coat system, at least part of the non-magnetic
fastener system is positioned on a collar of the coat.
[0037] According to a further embodiment of the coat system, at least another part of the
non-magnetic fastener system is positioned on the throat tab.
[0038] According to a further embodiment of the coat system, the coat lacks a magnetizable
component positioned on a front of a collar of the coat.
[0039] According to a further embodiment of the coat system, the coat lacks a magnet positioned
on a front of a collar of the coat.
[0040] According to a further embodiment of the coat system, at least part of the non-magnetic
fastener system is positioned closer to an upper edge of a collar of the coat than
any part of said magnetic fastener system when the throat tab is in the closed position.
[0041] According to a further embodiment of the coat system, the magnetic fastener system
includes a first magnet located on one of the throat tab or a body of the coat, and
wherein the magnetic fastener system further includes at least one of a second magnet
or a magnetizable portion located on the other one of the throat tab or the body of
the coat.
[0042] According to a further embodiment of the coat system, the first magnet, or the second
magnet or magnetizable portion, that is located on the throat tab, is located at a
distal end of the throat tab, and wherein the first magnet, or the second magnet or
magnetizable portion, that is located on a body of the coat, is located on a back
of a neck or collar of the coat.
[0043] According to a further embodiment of the coat system, the system further comprises
a backing member coupled to the one of the throat tab or the body of the coat, wherein
the backing member is made of a non-magnetic, magnetizable material, and wherein the
backing member is magnetically coupled to the first magnet or the second magnet.
[0044] According to a further embodiment of the coat system, the first magnet positioned
between two plies of a support strip in a water-tight manner.
[0045] According to a further embodiment of the coat system, the non-magnetic fastener system
includes a portion of hook material located on one of the throat tab or a body of
the coat and a portion of loop material located on the other one of the throat tab
or the body of the coat.
[0046] According to a further embodiment of the coat system, the non-magnetic fastener system
includes a first portion on one of the throat tab or a body of the coat and a second
portion located on the other one of the throat tab or the body of the coat, and wherein
at least one of the first or second portions is elongated.
[0047] According to a further embodiment of the coat system, the elongated at least one
of the first or second portions has a lateral dimension at least twice as long as
its height.
[0048] According to a further embodiment of the coat system, the elongated at least one
of the first or second portions has a lateral dimension of at least 51 mm (two inches).
[0049] According to a further embodiment of the coat system, the elongated at least one
of the first or second portions has a lateral dimension that is greater than a lateral
dimension of the other one of the first or second portions.
[0050] According to a further embodiment of the coat system, the throat tab is configured
to at least partially wrap around the back of the neck of the coat when the throat
tab is in the retracted position.
[0051] According to a further embodiment of the coat system, the coat includes a coat fastener
configured to releasably couple two front panels of the coat, and wherein the throat
tab extends across the coat fastener when the throat tab is in the closed position,
and does not extend across the coat fastener when the throat tab is in the retracted
position.
[0052] According to a further embodiment of the coat system, the throat tab is configured
such that an upper edge of the throat tab is positioned above an upper portion of
a collar portion of the coat when the throat tab is in the closed position.
[0053] According to a further embodiment of the coat system, the throat tab is pivotally
coupled to a body portion of the coat.
[0054] According to a further embodiment of the coat system, the coat is a firefighter garment
including an outer shell, a thermal liner having a TPP of at least about thirty and
configured to be positioned between the outer shell and a wearer of the coat, and
a moisture barrier configured to permit moisture vapor to pass therethrough but block
liquids from passing therethrough, wherein the moisture barrier is configured to be
positioned between the outer shell and a wearer of the coat.
[0055] A seventh aspect of the invention relates to a coat system. The coat system comprising:
a protective coat; a throat tab coupled to or forming a part of the coat, wherein
the throat tab is movable between a closed position wherein the throat tab is positioned
to generally cover a front of a throat of a wearer of the coat, and a retracted position
wherein the throat tab is not positioned to generally cover the front of the throat
of the wearer; a magnetic fastener system configured to retain the throat tab in the
retracted position, wherein the magnetic fastener system includes a first magnet located
on one of the throat tab or a body of the coat, and wherein the magnetic fastener
system further includes a second magnet or a magnetizable portion located on the other
one of the throat tab or the body of the coat; and a non-magnetic fastener system
configured to retain the throat tab in the closed position, wherein the non-magnetic
fastener system includes a first portion located on one of the throat tab or a body
of the coat, and wherein the non-magnetic fastener system further includes second
located on the other one of the throat tab or the body of the coat.
[0056] According to an embodiment of the coat system, the throat tab is pivotally coupled
to the body portion of the coat.
[0057] A eighth aspect of the invention relates to a trousers coupling system. The trousers
coupling system comprising: a pair of trousers having a trousers magnetic coupling
component positioned at or adjacent to a cuff thereof and configured to be magnetically
coupled to a footwear magnetic coupling component positioned in a footwear to thereby
magnetically couple the pair of trousers to the footwear.
[0058] According to an embodiment of the trousers coupling system, at least one of the trousers
magnetic coupling component and the footwear magnetic coupling components is a magnet,
and wherein the other one of the trousers magnetic coupling component and footwear
magnetic coupling components is a magnet or a magnetizable material.
[0059] According to a further embodiment of the trousers coupling system, the trousers have
a pair of legs, and wherein each leg includes a trousers magnetic coupling component
positioned at or adjacent to a cuff thereof.
[0060] According to a further embodiment of the trousers coupling system, the system further
comprises the footwear in the form of a boot having the footwear magnetic coupling
component.
[0061] According to a further embodiment of the trousers coupling system, the footwear magnetic
coupling component is located at a height and circumferential position to be aligned
with the trousers magnetic coupling component when the trousers and boots footwear
are worn by a wearer.
[0062] According to a further embodiment of the trousers coupling system, the system further
comprises a backing member coupled to the trousers, wherein the backing member is
made of a non-magnetic, magnetizable material, and wherein the trousers magnetic coupling
component includes a magnet that is magnetically coupled to the backing member.
[0063] According to a further embodiment of the trousers coupling system, the trousers magnetic
coupling component is positioned in a lower 33% of a height thereof.
[0064] According to a further embodiment of the trousers coupling system, the trousers magnetic
component is located on an outer circumferential position of the trousers, opposite
an inseam of the trousers, or within about 15 degrees thereof.
[0065] According to a further embodiment of the trousers coupling system, the trousers magnetic
component is positioned in an interior of the trousers and does not form an innermost
or outermost surface thereof.
[0066] According to a further embodiment of the trousers coupling system, the magnetic coupling
component is positioned between two plies of a support strip in a water-tight manner.
[0067] According to a further embodiment of the trousers coupling system, the trousers are
a firefighter garment including an outer shell, a thermal liner having a TPP of at
least about thirty and configured to be positioned between the outer shell and a wearer
of the trousers, and a moisture barrier configured to permit moisture vapor to pass
therethrough but block liquids from passing therethrough, wherein the moisture barrier
is configured to be positioned between the outer shell and a wearer of the trousers.
[0068] A ninth aspect of the invention relates to a trousers coupling system. The system
comprising: a pair of trousers having a trousers magnetic coupling component positioned
in a lower 33% of a height thereof and configured to be magnetically coupled to a
footwear magnetic coupling component positioned in a footwear to thereby magnetically
couple the pair of trousers and the footwear.
[0069] A tenth aspect of the invention relates to a footwear coupling system. The system
comprising: a footwear having a footwear magnetic coupling component configured to
be magnetically coupled to a trousers magnetic coupling component at or adjacent to
a cuff of a pair of trousers to thereby magnetically couple the footwear and the pair
of trousers.
[0070] According to an embodiment of the footwear coupling system, further comprising the
trousers having the trousers magnetic coupling component.
[0071] All features previously discussed in connection with the aspects of the invention
and the embodiments are not limited thereto and can be combined with features discussed
in connection with other aspects of the invention and embodiments.
[0072] Further details and advantages of the invention will be discussed on the basis of
the accompanied drawings:
- Fig. 1
- is a front perspective view of a coat, with the storm flap in a closed position;
- Fig. 2
- is a front perspective view of the coat of Fig. 1, with portions of various layers
cut away, and showing the storm flap in a retracted position;
- Fig. 3
- is a front perspective view of the coat of Fig. 2, with the flap and body components
exploded outwardly therefrom;
- Fig. 4
- is a side cross-section taken along line 4-4 of Fig. 3;
- Fig. 5
- is a side cross-section taken along line 5-5 of Fig. 3;
- Fig. 6
- is a partial front perspective front view of a flap component or body component
- Fig. 6A
- is an alternate view of the flap component or body component of Fig. 6, showing one
embodiment of a visual identifier or indicia;
- Fig. 6B
- is a further alternate view of the flap component or body component of Fig. 6, showing
one embodiment of a visual identifier or indicia;
- Fig. 7
- is a side cross-section taken along line 7-7 of Fig. 1, with the flap component and
the body component slightly spaced away from each other;
- Fig. 8
- shows the components of Fig. 7, with the flap component and the body component pressed
together;
- Fig. 9
- is an alternate side cross-section taken along line 4-4 and/or line 5-5 of Fig. 3;
- Fig. 10
- is another alternate side cross-section taken along line 4-4 and/or line 5-5 of Fig.
3;
- Figs. 11A-11D
- are a series of view showing a method for manufacturing a flap or body component;
- Fig. 12
- is a front perspective view of a pair of trousers with a magnetic fastener system
along the fly;
- Fig. 13
- is a schematic representation of a magnet closure supply system for a garment;
- Fig. 14
- is a front perspective view of a coat with a throat tab, showing the throat tab in
a closed position;
- Fig. 14A
- is a cross section taken along line 14A-14A of Fig. 14;
- Fig. 15
- is a rear view of the coat of Fig. 14;
- Fig. 16
- is a front perspective view of a coat of Fig. 14, with an end of the throat tab folded
back for illustrative purposes;
- Fig. 17
- is a front perspective view of the coat of Fig. 14, with the throat tab in its retracted
position;
- Fig. 18
- is a front view of the coat of Fig. 14, with the throat tab in a different closed
position;
- Fig. 19
- is a rear view of the coat of Fig. 17;
- Fig. 20
- is a front perspective view of a boot and a lower portion of a pair of trousers, illustrating
a trousers/boot coupling system, with the trousers spaced away from the boot;
- Fig. 21
- is cross section taken along line 21-21 of Fig. 20; and
- Fig. 22
- illustrates the trousers and boot of Fig. 20, with the boot received inside the trousers.
[0073] Figs. 1 and 2 illustrate a protective or hazardous duty garment in the form of a
firefighter's garment or coat, generally designated 10. The coat 10 may include a
body or body portion 12 having a left front panel 14, right front panel 16 and a back
panel 18. The left front panel 14 and right front panel 16 may be releasably attachable
by a fastener 20, such as a zipper, snaps, clasps, clips, hook-and-loop fastening
material (e.g., VELCRO
® fastening material), combinations of these components or the like. The body portion
12 may define a torso cavity 22 that is shaped and configured to receive a wearer's
torso therein. The coat 10 may include a pair of sleeves 24 coupled to and extending
generally outwardly from the body portion 12 and shaped to receive a wearer's arms
therein.
[0074] The coat 10 may include various layers through its thickness to provide various heat,
moisture and/or abrasion resistant qualities to the coat 10 so that the coat 10 can
be used as a protective, hazardous duty, and/or firefighter garment. For example,
the coat 10 may include an outer shell, outer layer or outer material 26, a moisture
barrier 28 located inside of and adjacent to the outer shell 26 (e.g. positioned between
the outer shell 26 and the torso cavity 22), a thermal liner or barrier 30 located
inside of and adjacent to the moisture barrier 28, and an inner liner or face cloth
32 located inside of and adjacent to the thermal barrier 30.
[0075] The outer shell 26 may be made of or include a variety of materials, including a
flame, heat and abrasion resistant material such as a compact weave of aramid fibers
and/or polybenzamidazole fibers. Commercially available aramid materials include NOMEX
and KEVLAR fibers (both trademarks of E.I. DuPont de Nemours & Co., Inc. of Wilmington,
Delaware), and commercially available polybenzamidazole fibers include PBI fibers
(a trademark of PBI Performance Fabrics of Charlotte, North Carolina). Thus, the outer
shell 26 may be an aramid material, a blend of aramid materials, a polybenzamidazole
material, a blend of polybenzamidazole fibers, a blend of aramid and polybenzamidazole
materials, a poly-phenylene benzobisoxazole (PBO) material, a thermostable organic
polymer material, such as KERMEL
® material sold by Kermel SAS of Colmar, France, a blend of any of the materials listed
above, or other appropriate materials.
[0076] If desired, the outer shell 26 may be coated with a polymer, such as a durable, water
repellent finish or coating (i.e. a perfluorohydrocarbon finish, such as TEFLON
® finish sold by E. I. Du Pont de Nemours and Company of Wilmington, Delaware, or a
fluorine free water repellent finish). The materials of the outer shell 26 may have
a weight of, for example, between about 0.17 and 0.34 kg/m
2 (five and about ten oz./yd
2). Moreover, if desired the outer shell 26 may have a self-decontaminating finish
or coating applied thereto.
[0077] The moisture barrier 28 and thermal barrier 30 may be generally coextensive with
the outer shell 26, or spaced slightly inwardly from the outer edges of the outer
shell 26 (i.e., spaced slightly inwardly from the outer ends of the sleeves 24, the
collar 34 and/or from the lower edge or hem of the coat 10) to provide moisture and
thermal protection throughout the coat 10. The moisture barrier 28 may include a semi-permeable
membrane layer 28a and a substrate 28b.
[0078] The membrane layer 28a may be generally water vapor permeable but generally impermeable
to liquid moisture. The membrane layer 28a may be made of or include expanded polytetrafluoroethylene
("PTFE") such as GORE-TEX or CROSSTECH materials (both of which are trademarks of
W.L. Gore & Associates, Inc. of Newark, Delaware), polyurethane-based materials, neoprene-based
materials, cross-linked polymers, polyamid, or other materials. The membrane layer
28a may have microscopic openings that permit moisture vapor (such as water vapor)
to pass therethrough, but block liquids (such as liquid water) from passing therethrough.
The membrane layer 28a may be made of a microporous material that is either hydrophilic,
hydrophobic, or somewhere in between. The membrane layer 28a may also be monolithic
and may allow moisture vapor transmission therethrough by molecular diffusion. The
membrane layer 28a may also be a combination of microporous and monolithic materials
(known as a bicomponent moisture barrier), in which the microporous or monolithic
materials are layered or intertwined.
[0079] The membrane layer 28a may be bonded, adhered or otherwise coupled to a substrate
28b of a flame and heat resistant material to provide structure and protection to
the membrane layer 28a. Thus, either the membrane layer 28a alone, or the membrane
layer 28a in combination with the moisture barrier substrate 28b, may be considered
to constitute the moisture barrier 28. The substrate 28b may be or include aramid
fibers similar to the aramid fibers of the outer shell 26, but may be thinner and
lighter in weight. The substrate 28b may be woven, non-woven, spunlace or other materials.
In the illustrated embodiment, the membrane layer 28a is located between the outer
shell 26 and the substrate 28b. However, the orientation of the moisture barrier 28
may be reversed such that the substrate 28b is located between the outer shell 26
and the membrane layer 28a.
[0080] The thermal barrier 30 may be made of nearly any suitable flame resistant material
that provides sufficient thermal insulation. In one embodiment, the thermal barrier
30 may include a layer of bulk material 30a in the form of relatively thick (i.e.
between about 1.6 - 4.8 mm (1/16"-3/16")) batting, felt or needled non-woven bulk
or batting material. The bulk material 30a can include aramid fiber batting (such
as NOMEX batting), aramid needlepunch material, an aramid non-woven material, an aramid
blend needlepunch material, an aramid blend batting material, an aramid blend non-woven
material, foam (either open cell or closed cell), or other suitably thermally insulating
materials. The bulk material 30a may trap air and possess sufficient loft to provide
thermal resistance to the coat 10.
[0081] The bulk material 30a may be quilted or otherwise coupled to a thermal barrier face
cloth 30b which can be a weave of a lightweight aramid material. Thus, either the
bulk material 30a alone, or the bulk material 30a in combination with the thermal
barrier face cloth 30b, may be considered to constitute the thermal barrier 30. In
the illustrated embodiment, the thermal barrier bulk material 30a is located between
the outer shell 26 and the thermal barrier face cloth 30b. However, the orientation
of the thermal barrier 30 may be reversed such that the thermal barrier face cloth
30b is located between the outer shell 26 and the bulk layer 30a. If desired, the
thermal barrier 30 may be treated with a water-resistant or water-repellent finish.
In one embodiment, the thermal barrier 30 (and/or the coat 10 as a whole) may have
a thermal protection performance ("TPP"), as specified in the 1986 revision of the
National Fire Protection Association ("NFPA") 1971, Protective Clothing for Structural
Fire Fighting Standards, of at least about twenty, and the coat 10 as a whole may
have a TPP of at least about thirty-five, although the TPP values can vary.
[0082] Although the moisture barrier 28 is shown as being located between the outer shell
26 and the thermal barrier 30, the positions of the moisture barrier 28 and thermal
barrier 30 may be reversed such that the thermal barrier 30 is located between the
outer shell 26 and the moisture barrier 28, or additional moisture barrier 28 and/or
thermal barrier layers 30 can be utilized or various other orientations or configurations
may be used.
[0083] The face cloth 32 may be the innermost layer of the coat 10, located inside the thermal
barrier 30 and moisture barrier 28. The face cloth 32 can provide a comfortable surface
for the wearer and protect the thermal barrier 30 and/or moisture barrier 28 from
abrasion and wear. The face cloth 32 may be quilted to the adjacent layer (i.e. the
thermal barrier 30 in the illustrated embodiment). However, the face cloth 32 is optional
and may be excluded if desired. In addition, the coat 10 may not necessarily include
the moisture barrier 28 and/or the thermal barrier 30 in certain cases.
[0084] Each layer of the coat 10 disclosed herein, including the layers and components described
above, as well as those described below, and the coat 10 as a whole and other garments
disclosed herein, may meet the National Fire Protection Association ("NFPA") 1971
standards for protective firefighting garments ("Protective Clothing for Structural
Firefighting"), which standards as of the filing date of this application are entirely
incorporated by reference herein. The NFPA standards specify various minimum requirements
for heat and flame resistance and tear strength. For example, in order to meet the
NFPA standards, the outer shell 26, moisture barrier 28, thermal barrier 30 and face
cloth 32 must be able to resist igniting, burning, melting, dripping, separation,
and/or shrinking more than 10% in any direction after being exposed to a temperature
of 260° C (500° F) for at least five minutes. Furthermore, in order to meet the NFPA
standards, the combined layers of the coat 10 must provide a TPP rating of at least
thirty-five.
[0085] Alternately or in addition to the NFPA Standard 1971, the coat 10 and other garments
disclosed herein may meet standards of other countries or regions, including the European
Norm ("EN") standards for firefighting garments set by the European Committee for
Standardization (also known as Comité Européen de Normalisation ("CEN")). These standards
include EN 469:2005 Level 1 and Level 2 certification. The EN standards for firefighter
and protective garments in place as of the filing date of this application are entirely
incorporated by reference herein.
[0086] As shown in Figs. 1-3, the coat 10 may include a storm flap 36 that is configured
to selectively cover and protect the fastener 20. The storm flap 36 can in one case
be made of or include the same materials described above for the material of the outer
shell 26. In one case the storm flap 36 is made of two plies of the material of the
outer shell 26 that are secured together such that an abrasion-resistant outer surface
of the outer shell 26 faces outwardly on both sides of the storm flap 36, and a storm
flap cavity 38 is positioned therein. The storm flap 36 can extend generally the entire
length/height of the coat 10/fastener 20 and be pivotable about an axis extending
along its length between a closed/covering position (Fig. 1) wherein the storm flap
36 generally covers, overlies and/or is positioned over the fastener 20, and an open/retracted
position (Fig. 2) wherein the storm flap 36 is spaced away from, and generally does
not cover or overlie, or is not positioned over, the fastener 20. Additionally or
alternatively, the flap 42 and body 44 components (or portions thereof) can be magnetically
attracted to each other when the storm flap 36 is in the open position, to magnetically
couple and retain the storm flap 36 in the open position. The coat 10 may include
a magnetic fastener system 40 which can be used to secure the storm flap 36 in the
closed/covering position. The magnetic fastener system 40 of Figs. 1-11 can include
a first or flap component/device 42 which is coupled to the storm flap 36, and a second
or body component/device 44 which is coupled to the body or fixed portion of the coat
10, adjacent to the fastener 20. The flap 42 and body 44 components (or portions thereof)
are magnetically attracted to each other, particularly when the storm flap 36 is in
the closed position, to magnetically couple and retain the storm flap 36 in the closed
position.
[0087] As shown in Figs. 3-5, the flap 42 and body 44 components can each include a backing
or support strip 46 of generally flexible material, a plurality of spaced-apart magnets
48 coupled to or forming part of the support strip 46 or supported thereby, and a
plurality of backing members or strike plates 50 positioned between at least part
of the support strip 46 and the magnets 48. The support strip 46 can be made of a
relatively thin, pliable aramid and fire-resistant and flame-resistant material that
is manually bendable such as, in one case, a woven material, a knit material, a non-woven
material, a pressure-sensitive tape with a cloth or mesh backing such as duct tape,
or the like. The support strip 46 provides a supporting material upon which the magnets
48/backing members 50 can be positioned, and in one case the support strip 46 extends
continuously the entire length of the associated component 42, 44.
[0088] In the illustrated embodiment, each support strip 46 includes an inner ply 46a and
an outer ply 46b, with the magnets 48 and backing members 50 positioned between the
two plies 46a, 46b. The plies 46a, 46b can, in one case, be entirely separate pieces
of material, or in another case (as shown in Fig. 6) both plies 46a, 46b are formed
from a single piece of material, folded about itself along a longitudinal fold or
crease line 51. Further alternately, each support strip 46 can be made of only a single
ply 46a or 46b. In one embodiment, the flap 42 and body 44 components and/or the associated
support strips 46, are generally water tight such that the magnets 48 and/or backing
members 50 positioned therein are generally or completely fluidly sealed from each
other and/or the surrounding environment to protect the magnets 48 and backing members
50 and/or first magnet coupling components 49 and/or second magnetic coupling components
53 (as defined below) from moisture, corrosive chemicals, oxygen or the like.
[0089] Each of the magnets 48 is, in the illustrated embodiment, generally flat and circular
in front view, taking the form of "button" magnets, with their poles oriented perpendicular
to the flat end surfaces. However, the magnets 48 can have any wide variety of shapes
and configurations. In one embodiment the magnets 48 are each generally flat and have
a relatively small thickness, such as less than about one-half in one case, or less
than about one-quarter in another case, of the longest dimension (such as length or
diameter) of the magnet 48. The magnets 48 may in one case have a pull force (either
magnet-to-magnet or magnet-to-magnetizable plate) of between about 44.5 N (10 lbs.)
and about 89 N (20 lbs.) at a distance of 0 mm (0 inches), and between about 2.2N
(0.5 lbs.) and about 22.2 N (5 lbs.) at a distance of 5.1 mm (0.2 inches). In one
case, the pull force provided by the magnets 48 is selected to be similar to the pull
force required to open typical hook-and-loop fasteners used in firefighter turnout
gear. The magnets 48 can be permanent magnets made of various materials, and in one
case are rare earth magnets, such as neodymium magnets (in one case N48 magnets or
48 MGO megagauss oersteds magnets) with a nickel coating. A given component 42, 44
may have all of its magnets 48 arranged in the same polarity (e.g. with their poles
facing the same direction) or the magnets 48 can be arranged to have varying polarity,
such as an alternating polarity in one case.
[0090] As noted above, the flap component 42 and/or body component 44 can also include the
plurality of backing members 50, each of which is located between a magnet 48 and
at least one ply 46a, 46b of the support strip 46. Each backing member 50 can be made
of a material which is non-magnetic but magnetizable, such as ferrous metals, including
steel with a nickel coating, or the like. Each backing member 50 can have a size and
shape (in front view) that generally corresponds to a size and shape of the corresponding
magnet 48. For example, when the magnets 48 are generally circular in front view,
each of the backing members 50 can also be circular in front view and have the same
or approximately the same radius. Each backing member 50 may have a radius and/or
surface area in front view that is within about +/- 10 percent of the radius/surface
area of the associated magnet 48.
[0091] Each backing member 50 can have a thickness that is less than a thickness of the
magnets 48 since in some cases the thinner material may be sufficient to provide the
desired functionality (described below) of the backing member 50. In one case each
backing member 50 has thickness that is less than about one half, or less than about
one third in another case, of the thickness of the associated magnet 48.
[0092] The magnets 48/backing members 50 are, in one case, regularly spaced along the entire
length of the support strip 46 and have a spacing therebetween of at least about 12.7
mm (½ inch) in one case, or at least about 25.4 mm (one inch) in another case, and
less than about 152 mm (six inches) in another case. This spacing can provide sufficient
magnetic connections without causing undue efforts by the wearer in making and breaking
magnetic connections, and while providing sufficiently low weight.
[0093] The backing members 50 can aid in securing the magnets 48 to the support strip 46
during manufacture/assembly of the components 42, 44. In particular, the handling
and placement of magnets 48 can in some cases be challenging since machines and equipment
typically are made of or include metal or other magnetizable materials, which can
cause the magnets 48 to move and/or stick to the machines or equipment during assembly.
This can, in turn, make it difficult to precisely locate the magnets 48 on the support
strip 46.
[0094] Since the backing members 50 can be made of a non-magnetic material, it is relatively
simple and straightforward during manufacturing/assembly to supply a support strip
46 (Fig. 11A) and locate the backing members 50 at the desired positions on the support
strip 46 (Fig. 11B). For example, in one case each backing member 50 can be simply
adhered to the desired location on one ply 46a, 46b of the support strip 46. Each
magnet 48 can then be simply dropped in place on the backing member 50 (Fig. 11C).
The other ply 46a, 46b can then be placed in position and/or folded in place on top
of the magnets 48 and backing members 50, and stitching 52, if implemented, can be
applied (Fig. 11D). Due to the magnetic attraction and the generally corresponding
size/shape, each magnet 48 can be easily aligned with the associated backing member
50 to thereby properly align and couple each magnet 48 to the support strip 46.
[0095] In addition, during use of the coat 10, the backing members 50 may provide protective/shunting
effects to reduce certain undesirable effects of the magnets 48. In particular, by
shunting the magnetic field of the magnets 48, the backing members 50 reduce the ability
of the magnets 48 of components 42 and 44 to attract loose, magnetizable items such
as tools, metal portions of the wearer's other garments, etc. In addition, the backing
members 50 of the body component 44 shunt or reduce inwardly-facing magnetic field
of the magnet 48 to reduce any potential magnetic interference with any medical devices
on or in the wearer's body, while the outwardly-facing magnetic field of the magnets
48 of body component 44, which is utilized for closure/attraction, is not effected.
However, as will be described in greater detail below it should be understood that
the backing members 50 are optional, and when the backing members 50 are not utilized
the magnets 48 can be directly coupled to/retained in the associated support strip
46 (e.g. in one case, positioned in contact with both plies of the support strip 46)
and/or backing members can be used in place of the magnets 48 on one of the components
42, 44.
[0096] After or while the magnets 48 (and backing members 50, if utilized) are placed on
the associated support strip 46, the magnets 48 and backing members 50 can be secured
in place. In one embodiment, when both magnet 48 and backing members 50 are used on
a single component 42, 44 only the backing members 50 are secured to the support strip
46, such as by adhesives. Such adhesive can be applied during manufacturing/assembly,
or may be pre-existing on the support strip 46, such as when the strip 46 includes
or takes the form of pressure-sensitive adhesive tape. When the backing members 50
are directly secured to the strips 46, such as by an adhesive, due to the magnetic
attraction between the magnets 48 and the backing members 50, it may not be required
to separately secure each magnet 48 directly to the support strip 46.
[0097] However, the magnets 48 and/or backing members 50 can be secured in place by a variety
of methods. For example, as shown in Figs. 4-10, in one case stitching 52 is positioned
around/adjacent to each magnet 48/backing member 50 to essentially lock each magnet
48/backing member 50 in place and limit the motion/travel thereof. The stitching 52
can extend around any free edges of the support strip 46 (e.g. any edges of the support
strip 46 that are not formed by the fold 51) and for example extend across a lateral
width of the support strip 46 and through the thickness of the support strip 46, and
also extend longitudinally to form a closed , or generally closed perimeter around
each magnet 48/backing member 50. However, various other methods, mechanisms and means
can be utilized to secure the magnets 48/backing members 50 to the support strips
46.
[0098] The magnets 48 of the flap component 42 can be arranged such that their poles are
opposite to the poles of the magnets 48 of the body component 44, when the flap 42
and body 44 components are stacked on top of /positioned adjacent to each other in
a thickness direction, as shown in Figs. 1, 7 and 8. Thus, when the storm flap 36
is moved from its retracted position (Fig. 2) to the engaged position (Figs. 1 and
8) the magnets 48/backing members 50 of the flap component 42 magnetically interact
with the magnets 48/backing members 50 of the body component 44 to magnetically couple
the components 42, 44 thereby retaining the storm flap 36 in its closed position.
Also, the magnets 48/backing members 50 of the flap component 42 can magnetically
interact with the magnets 48/backing members 50 of the body component 44 to magnetically
couple the components 42, 44 thereby retaining the storm flap 36 in its open position.
For the sake of clarity, it is noted that the magnetic coupling component 53 on the
body 12 positioned to hold the storm flap 36 open can take the form of a magnetizable
material such as backing members 50, and/or can take the form of magnets 48 as a magnetic
coupling component 53.
[0099] The magnets 48/backing members 50 of the flap component 42 can generally have a spacing
that corresponds to a spacing of the magnets 48/backing members 50 of the body component
44. In one case, the geometric centers of the magnets 48/backing members 50 of one
component 42, 44 are generally aligned with the geometric centers of the magnets 48/backing
members 50 of the other component 42, 44. In another case each magnet 48/backing member
50 of one components 42, 44 can at least partially overlap with a corresponding magnet
48/backing member 50 of the other component 42, 44, in a direction perpendicular to
the thickness of the coat 10, when the storm flap 36 is in the closed position.
[0100] In an alternate embodiment, as noted above and shown in Fig. 9, one or both of the
flap component 42 or body component 44 may lack the backing member 50, and the component
42, 44 includes only the magnets 48 directly coupled to the associated support strip
46 by adhesives, stitching, or other mechanisms as described above. In yet another
alternate embodiment, as shown in Fig. 10 one or the other of the flap component 42
or body component 44 can utilize, instead of magnets 48, a magnetizable or metal material,
or magnetizable body, such as in one case the backing member 50. The magnetizable
body in this case can have generally the same qualities and configuration as the backing
members 50 outlined above, or can have different qualities such as differing size,
shape, thickness, etc., but in any case may be of a magnetizable material that is
not a permanent magnetic material, which can be magnetically attracted to the magnet
48 and/or magnet 48/backing member 50 of the other component 42, 44.
[0101] In the embodiment of Figs. 4-8, when magnets 48 and backing members 50 are used,
the magnets 48 (or the magnets 48 along with the associated backing members 50) of
the flap component 42 can be termed first or flap magnetic coupling components 49,
and the magnets 48 (or the magnets 48 along with the associated backing members 50)
of the body component 44 can be termed second or body magnetic coupling components
53. When the embodiment of Fig. 9 is utilized, the magnet 48 can be termed a first
or flap magnetic coupling component 49, or a second or body magnetic coupling component
53, depending upon the location of the magnet 48 of Fig. 9 on either the flap component
42 or body component 44 of the coat 10. When the embodiment of Fig. 10 is utilized,
the magnetizable body/backing members 50 can also be termed a first or flap magnetic
coupling component 49, or a second or body magnetic coupling component 53, depending
upon the location of the component of Fig. 10 on either the flap component 42 or body
component 44 of the coat 10. It should be understood that when the embodiment of Fig.
10 is utilized, it can be utilized in either the flap component 42 or the body component
44, but the other one of the flap component 42 or body component 44 would include
a magnet 48 (either with or without a backing member 50).
[0102] When the magnetic coupling components 49, 53 of both the flap component 42 and the
body component 44 take the form of magnets 48, or more particularly magnets 48 with
a backing member 50 as shown in Fig. 8, the flap 42 and body 44 components provide
the benefit of being self-aligning. In particular, when the magnets 48 are brought
together, they will be attracted to each other via their polarities such that the
magnets 48 are concentrically aligned to ensure that the storm flap 36 is not only
closed, but also positioned in the proper configuration. In contrast, when one of
the flap component 42 or body component 44 takes the form of the embodiment of Fig.
10 (e.g. when one set of magnetic coupling components 49, 53 are not magnets), the
storm flap 36 will be securely retained in its closed position, but will not necessarily
be self-aligning. However, assembly and manufacture of the embodiment of Fig. 10 may
be easier and more inexpensive since magnets 48 are not included in one of the components
42, 44.
[0103] The flap 42 and body 44 components can each be relatively long, linear strips having
a length significantly greater than their width. For example, each of the flap 42
and body 44 components can be generally flat and elongated, and have a length at least
about five times the width thereof in one case, or at least about ten times greater
than the width thereof in another case. As shown in Fig. 3, each flap 42 and body
44 components can be received within a pocket, slot or the like (such as the cavity
38 of the storm flap 36 and body 12 of the coat 10) in the associated garment portions
and if desired secured therein by loops similar to belt loops, or snaps, hook-and-loop
fastening material, or other fastening systems. Thus, the flap 42 and body 44 components
may be removably coupled to the coat 10 for ease of manufacture, repair, cleaning
of the coat 10, etc.
[0104] As noted above, the magnetic fastener system 40 can in one case be utilized to secure
the storm flap 36 in its closed position (shown as magnetic fastening system 40a in
Fig. 13). As also mentioned above, the magnetic fastening system 40 can also or instead
be utilized to secure the storm flap 36 in the open position, which corresponding
changes to the positioning of the body component 44 (e.g. the body component 44 can
be positioned below the storm flap 36 in its open position shown in Fig. 2). Moreover,
the magnetic fastener system 40 can additionally, or instead, be used to secure various
other portions of the coat 10, such as securing pocket flaps 58 in the closed position
(Fig. 13) (shown as magnetic fastening systems 40b, 40c in Fig. 13), securing a throat
tab or collar 62 (Fig. 13, shown as magnetic fastening system 40d, and also Figs.
14-19), securing the fly 54 of a pair of trousers 56 (shown as magnetic fastening
system 40e in Fig. 12), etc. where the associated components are received in cavities
of the garment 10, 56 in the appropriate position. Moreover, the magnetic fastener
system 40 can be used in any of a wide variety of garments beyond protective and fire
fighter garments and indeed used in any of a wide variety of applications, systems
or methods. For example, Fig. 12 illustrates a pair of trousers 56 that may be able
to be used in conjunction with or separately from the coat 10. The trousers 56 can
be made of the same materials and layers, and in the various configurations with the
same qualities as the coat 10 outlined above. The magnetic fastener system 40e can
be utilized in connection with the fly 54 of the trousers 56 wherein the fly 54 is
closed in the same or similar manner as the storm flap 36 described above.
[0105] The magnetic fastener system 40 can provide a durable, robust and protectable fastener
system which retains its strength over time, including after repeated exposure to
heat, laundering, etc. In addition, operation of the magnetic fastener system 40 is
relatively easy. In order to separate or open the magnetic fastener system 40, the
movable/pivotable (flap 42) and fixed (body 44) components need only be manually pulled
apart, and the wearer is not required to identify any particular tabs or release mechanisms,
or start fastening or unfastening at a particular location, as is required for use
with zipper systems or the like. The magnetic fastener system 40 can be coupled or
closed simply by pivoting the movable/pivotable component in place on or over the
body portion. In addition, the magnetic fastener system 40 can be operated without
fine motor skills, which can provide ease of use to a wearer who is wearing gloves,
or when time is limited.
[0106] A garment, such as a coat 10 and/or trousers 56, can include multiple magnetic fastener
systems 40 utilized therein. For example, as outlined above and shown in Fig. 13,
the coat 10 can include a first magnetic fastening system 40a for securing the storm
flap 36, second 40b and third 40c magnetic fastening systems for securing pocket flaps
58, a fourth magnetic fastening system 40d for securing the throat tab 60, etc. Accordingly,
in order to provide ease of manufacturing a single garment, a first continuous support
strip or supply strip 46', which can provide magnets 48 and/or backing members 50
and/or magnetizable members (collectively, magnetic coupling components 49, 53), can
be supplied and provides sufficient number of a first type of the magnetic coupling
components 49, 53 for inclusion in an entire coat 10/garment during assembly/manufacturing.
Similarly, a second support strip or supply strip 46" can be provided with a corresponding
number of a second type of magnetic coupling components 49, 53.
[0107] As shown in Fig. 13, the first strip 46' includes, in that particular illustrated
embodiment, a plurality of equally spaced magnetic coupling components 49, 53 in the
form of magnets 48 for a total of thirteen magnetic coupling components 49, 53. In
the illustrated embodiment eight of those magnets 48/magnetic coupling components
49, 53 are incorporated into the storm flap 36, two of the magnets 48/magnetic coupling
components 49, 53 are incorporated into a flap 58 of a first pocket, two magnets 48/magnetic
coupling components 49, 53 are incorporated into a flap 58 of a second pocket, and
one magnet 48/magnetic coupling component 49, 53 is incorporated into the throat tab
62. The second strip 46" can include an equal number of magnetic coupling components
49, 53 (also shown as magnets 48 in the illustrated embodiment) as those included
in the first strip 46' for use in the same manner.
[0108] If desired, each of the strips 46', 46" can include color coding, a visual identifier
or printed indicia (collectively termed "indicia" herein) or the like 77 to illustrate
the polarity and/or use thereof (e.g. to indicate which component should be installed
in the movable part versus the fixed/body 12 of the garment 10 and/or which side should
face in which direction). For example, a segment or strip of color indicia 77, such
as the color gold, can be positioned on one side of strip 46', 46" to mark or indicate
a surface of the magnet 48 having a south pole, and a segment or strip of indicia
77 of another color (such as the color silver) can be positioned on the other side
of strip 46', 46" or another strip, to mark or indicate a surface of magnets 48 having
a north pole.
[0109] In the embodiment of Fig. 6A, the indicia 77 takes the form of a circular area positioned
on each magnet 48 or magnetic coupling component 49/53. In this case the positioning
of the indicia 77 also helps the user to visually identify the magnets 48. In the
embodiment of Fig. 6B, the indicia 77 takes the form of a stripe passing over the
underlying magnets 48 or magnetic coupling component 49/53. The strips 46', 46 "/magnetic
coupling components 49, 53 can thus if desired be differentiated from each other by
the indicia 77 that is unique to the strips 46'/46" and/or the first 49 and second
53 magnetic coupling components. The indicia 77 can be integrated into the support
strips 46, or separate from the support strip 46. The indicia 77 can also be used
to indicate the polarity of the associated magnetic coupling components 49/53, ensuring
the first magnetic coupling components 49 are paired with a magnetically attracted
second magnetic coupling component 53. The indicia 77 can prevent pairing a magnetic
coupling component 49/53 with a magnetically repulsing magnetic coupling component
49/53.
[0110] In order to utilize the strips 46', 46", the garment assembler receive the strips
46', 46", each as a continuous strip, for example in one case from a manufacturer
or supplier of magnetic components. The garment assembler can simply cut or separate
the strips 46', 46" at the desired locations to provide the number of desired magnetic
coupling components 49, 53, and the resultant, smaller shorter strip can then be sewn
or secured into the garment at the appropriate location and manner. For example, first
smaller strips of the first 46' and second 46b" strips can be used as the flap 42
and body 44 components, second or supplemental smaller strips of the first 46' and
second 46" strips can be used as part of a pocket closure system 40b, 40c, etc. Thus
the strips 46', 46" can provide a convenient system for incorporating the magnetic
coupling components 49, 53 in a garment which can be easily implemented during garment
manufacture, and can provide a predetermined number of magnetic coupling components
49, 53 for the entire garment.
[0111] As shown in Figs. 14-19, the protective coat 10 can include a throat tab 62 coupled
to or forming a part of the coat 10. The throat tab 62 is movable/pivotable between
a closed position (Figs. 14, 15 and 18) wherein the throat tab 62 generally covers
the front of the collar 64 of the coat 10 or the throat of a wearer and does not wrap
around the collar 64, and a retracted position (Figs. 17 and 19) where the throat
tab 62 is moved away from the collar 64/throat of a wearer, and generally does not
cover the collar 64/throat of the wearer. Moreover, when in the retracted position,
the throat tab 62 can at least partially wrap around the neck/collar 64 of the coat
10, and more particularly wrap around and conform to the back of the neck/collar 64
of the coat 10, to be retained out of the way.
[0112] The throat tab 62 spans/extends across the fastener 20 when the throat tab 62 is
in the closed position, and does not extend across the fastener 20 when the throat
tab 62 is in the retracted position. The throat tab 62 may span, and cover, a gap
63 (Fig. 17) between the collar portions 65 of the coat 10 when the throat tab 62
is closed to provide protection. In addition, the throat tab 62 may have a vertical
height, or dimension extending along a height of the coat 10, that is greater than
all, or at least portions, of the collar portions 65, when the throat tab 62 is in
its closed position to provide increase protection when the throat tab 62 is closed.
Alternatively an upper portion/edge of the throat tab 62 is positioned above an upper
portion/edge of the collar portions 65, when the throat tab 62 is closed, to provide
increased protection.
[0113] The coat 10 can include a throat tab closure system 61 including a first "mechanical"
or non-magnetic fastener system 66 to retain the throat tab 62 in the closed position.
The mechanical fastening system 66 may in one case lack any metal, magnetic or magnetizable
parts, components or materials. In particular, in the illustrated embodiment the first
fastener system 66 includes a first portion 68, or portion of hook material 68, positioned
on and near a distal end of the throat tab 62, and a second portion 70, or portion
of loop material 70, positioned on the body 12 of the coat 10 or on the collar 64.
The first or hook 68 and second or loop 70 portions can cooperate, when pressed together,
to secure and retain the throat tab 62 in the closed position. Of course, if desired,
the positions of the hook and loop material can be reversed such that the loop material
is positioned on the throat tab 62 as the first portion 68, and the hook material
is on the body 12/collar 64 as the second portion 70. Moreover, it should be understood
that various fasteners can be used as the non-magnetic fastener system 66 in place
of the hook-and-loop fastening systems such as in one case other mechanical fasteners
including snaps, loops, clasps, ties, buttons or the like.
[0114] The first 68 and/or second 70 portions can be relatively elongated to provide increased
flexibility/adjustability in the operation of the throat tab closure system 61. In
particular, in the embodiment shown in Figs. 14-19, the second portion 70, located
on the body 12/collar 64, is relatively elongated in the length or lateral direction
(left-to-right in Figs. 14-19). This enables the first portion 68 to be coupled to
a left side (relative to a wearer) of the second portion 70, as shown in Fig. 14,
to provide a relatively tight fit for the throat tab 62, or be coupled to the right
side of the second portion 70 as shown in Fig. 18, to provide a relatively loose fit.
The first 68 and/or second portions 70 can be elongated and have a length that is
about 1.5 times in one case, or at least 2 times in another case, of the height of
that portion. Further alternatively, the first 68 and/or second 70 portion can extend
in the transverse direction at least 51 mm (2 inches) in one case, or at least 76
mm (3 inches) in another case, or at least 102 mm (4 inches) in yet another case.
[0115] The coat 10 can include a second or magnetic fastener system 72 which can retain
the throat tab 62 in the retracted position. In particular, in one case the throat
tab 62 includes a first or throat magnetic coupling component 74 including a magnet
and/or magnetizable portion. The throat magnetic coupling component 74 can take the
form of a magnet, such as magnet 48 in combination with the backing plate 50 (see
Fig. 14A), or the magnet 48 and/or backing plate 50 positioned in the support strip
46 in the same manner as the magnet systems described above. The backing plate 50,
if utilized, can be located on either an inner side of the magnet 48 when the throat
tab 62 is in its closed position, or on an outer side of the magnet 48. In one case
the throat magnetic coupling component 74 is positioned at or adjacent to a distal
end of the throat tab 62 (in one case adjacent to the first part 68 of the first fastener
system 66 on the throat tab 62). The body 12/collar 64 of the coat 10, and more particularly
at the back of the collar/neck portion, can include a second or body magnetic coupling
component 76 in the form of a magnet and/or magnetizable portion, positioned inside
the body 12/collar 14.
[0116] The throat 74 and body 76 magnetic coupling components can magnetically interact,
when the throat tab 62 is in the retracted position, to retain the throat tab 62 in
the retracted position. For the sake of clarity, it is noted that the throat magnetic
coupling component 74 can take the form of a magnet and the body magnetic coupling
component 76 can take the form of a magnetizable material, or vice versa, or both
the throat 74 and body 76 magnetic coupling components can take the form of magnets
48. Moreover, if desired, the backing member 50 as described above can be utilized
in conjunction with any magnets 48 utilized as the throat 74 and/or body 76 magnetic
coupling component, but if desired the backing members 50 can be omitted. The magnetic
fastening system 72 can utilize the various features shown and described above with
respect to magnet fasteners systems utilized in other portions of the coat 10.
[0117] Accordingly, as can be seen, the throat tab closure system 61 includes a non-magnetic
fastener system 66 to retain the throat tab 62 in a closed position, and a magnetic
fastener system 72 to retain the throat tab 62 in the retracted position. In one case,
on the throat tab 62, the non-magnetic fastener system 66/first portion 64 is positioned
vertically above (e.g. closer to the upper edge of the collar 64 and/or throat tab
62) the throat magnetic coupling component 74 when the throat tab 62 is in its closed
position to help provide a more secure coupling and reduce loose flapping of the throat
tab 62. The magnetic fastener system 72 of Figs. 14-19 includes the benefits described
above for the magnetic fastener system 40 with respect to durability and ease of use
for example.
[0118] In one case, because the non-magnetic fastener system 66 may remain cooler and when
exposed to heat and/or not be as thermally conductive (since it can be made of non-metallic
components), it may be desired to use the non-magnetic fastener system 66 along the
front of the coat 10 where a wearer may be exposed to more heat and/or where the non-magnetic
fastener system 66 may be exposed to more sensitive portions of the wearer (e.g. the
face and/or front of the neck). In this case only a single magnet/magnetizable component/metallic
component (the throat magnetic coupling component 74) is located in the front collar
area when the throat tab 62 is closed, and furthermore the collar 64 is positioned
between that component 74 and the wearer to provide additional protection to the wearer
from the throat magnetic coupling component 74.
[0119] By locating part or all of the magnetic fastener system 72 along the back of the
neck, and by not placing any magnets, metal, or magnetizable material on the front
of the collar 64, the user and magnetic fastener system 72 may be more isolated and
protected from front-facing heat sources. Thus, in one case, the front of the collar
64 and/or the front of the coat 10 (e.g. in one case, those portions of the collar
64/body 12 in the front half of the coronal plane) lacks any magnetic, magnetizable
and/or metallic components, materials or components and/or lacks any components that
the throat magnetic coupling component 74 can magnetically interact with to secure
the throat tab 62 in the closed position (e.g. the any magnetic attraction is not
sufficiently strong to sufficiently secure the throat tab 62 in place).
[0120] In addition, if a magnetic fastening system were to be used to secure the throat
tab 62 in the closed position, such an arrangement could limit the adjustability of
the throat tab 62; e.g. the throat tab 62 may only be able to be secured in a single
position and/or with limited adjustability. Some wearers may want to the throat tab
62 to be secured in looser or tighter configuration, and the non-magnetic fastener
system 66 provides greater flexibility as described above.
[0121] With reference to Figs. 20-22, a trouser/boot coupling system 80 can be utilized
to secure the trousers 56 to one or two boots 82. In particular, in one case the trousers
56 includes a first, or trousers, magnetic coupling component 84, which can take the
form of a magnet or magnetizable portion, that is permanently coupled or secured to
the trousers 56, such as by stitching. The trousers magnetic coupling component 84
can be located at a lower, distal end of the trousers 56, at or adjacent to the cuff
of the trousers 56, and can be located on or coupled to an inner surface of the trousers
56 (e.g. not coupled to the outer-facing surface of the outer-most layer of the trousers
56 for protection purposes). Fig. 21 shows the trousers magnetic coupling component
84 positioned between the outer shell 26 and moisture barrier 28, but the trousers
magnetic coupling component 84 can be located at any position throughout the thickness
of the trousers 56, in one case between the outer shell 26 and a wearer of the trousers
56. The trousers magnetic coupling component 84 can take the form of a magnet, such
as magnet 48 in combination with the backing plate 50, or the magnet 48 and/or backing
plate 50 positioned in the support strip 46 (see Fig. 21) in the same manner as the
magnet systems described above.
[0122] In one case the trousers magnetic coupling component 84 can be entirely located in
the lower 5% of the trousers 56, or in the lower 10% of the trousers 56 in another
case, or in the lower 25% of the trousers 56 in yet another case, or the lower 33%
of the trousers 56 in yet another case. The trousers magnetic coupling component 84
can be located at any circumferential position of the leg of the trousers 56, but
in one case is located on a circumferential outer surface of the trousers 56 (opposite
the inseam) or within about 15 degrees thereof. Although Figs. 20-22 show only a single
leg of the trousers 56, if desired both legs of the trousers 56 can include a trousers
magnetic coupling component 84.
[0123] The trousers 56 of Figs. 20-22 may be configured for use with a boot or boots 82
(or other footwear) which include a second, or boot, or footwear magnetic coupling
component 86, which can take the form of a magnet or magnetizable portion which is
permanently coupled or secured to an inner layer of the boot 82, such as by stitching.
In one case the footwear magnetic coupling component 86 can be located in about a
middle area of height of the boot 82, and be located at any circumferential position
of the boot 82, but in one case is located on a circumferential outer surface of the
boot 82 (opposite the instep) or within about 15 degrees thereof. In any case, the
footwear magnetic coupling component 86 can be located at a height, and circumferential
position, to be aligned with the corresponding trousers magnetic coupling component
84, or vice versa, when the trousers 56 and boots 82 are worn by a wearer.
[0124] At least one of the trousers 84 or footwear 86 magnetic coupling components may be
a permanent magnet, while the other one of the associated trousers 84 or footwear
86 magnetic coupling component may be either a permanent magnet or a magnetizable
material. Moreover, if desired, the backing member 50 as described above can be utilized
in conjunction with any magnets 48 utilized as the trousers 84 or footwear 86 magnetic
coupling components, but if desired the backing members 50 can be omitted. The trouser/boot
coupling system 80 can utilize the various features shown and described above with
respect to magnet fasteners systems 40 utilized in other portions of the garment.
[0125] The trousers 84 and footwear 86 magnetic coupling components can magnetically interact
when the trousers 56 and boots 82 are worn to retain the trousers 56 in place and
prevent the trousers 56 (in particular the legs of the trousers 56) from being pulled
upwardly, thereby providing protection to the wearer's legs/ankles. The magnetic connection
between the trousers 84 and footwear 86 magnetic coupling components may be able to
be manually overcome by a wearer to decouple the trousers 84 and footwear 86 magnetic
coupling components, thereby allowing the trousers 56 and/or boots 82 to be doffed.
The trousers/boot coupling system 80 thus provide an intuitive, and easy-to-use system
for coupling trousers 56 to footwear 82, with little or no extra motion required by
the wearer to secure or break the connection.
[0126] Having described the invention in detail and by reference to the preferred embodiments,
it will be apparent that modifications and variations thereof are possible without
departing from the scope of the invention.