[0001] The present invention relates to a Yankee drier for the production of paper.
[0002] It is known that, in general terms, tissue paper is produced using a fibrous suspension
containing cellulose fibers normally called pulp. In continuous machines, the pulp
is introduced on draining web-like supports. In this phase the formation of the sheet
takes place, that is, the fibers overlap and create bonds to form what, once the water
has been removed, will be the sheet. The removal of water takes place progressively
through actions of drainage, suction, pressing and evaporation until obtaining rolls
of paper with a residual humidity of around 5%. According to a consolidated production
scheme, the water present in the fibrous suspension is drained through a forming cloth,
after which the formed sheet passes through a pressing section in which other water
is eliminated and, subsequently, passes over a cylinder, commonly called "Yankee",
heated from the inside by introducing high pressure steam. The combined action of
the heat transmitted to the sheet through the external surface of the Yankee and of
the blowing of hot air and the suction operated by hoods arranged around the Yankee
itself finally determines the achievement of the desired degree of dryness. The sheet
of paper can be detached from the Yankee by means of a creping blade and wound up
in the form of a reel. In alternative systems, the detachment of the sheet from the
Yankee can take place in different known ways. The term "tissue" generally refers
to low-weight paper products intended for hygienic and sanitary use, such as toilet
paper, rolls of kitchen paper or towels, handkerchiefs, napkins, etc.
[0003] The present invention relates to a Yankee drier whose surface in contact with the
sheet of paper is heated avoiding the use of steam.
[0004] This result has been achieved, in accordance with the present invention, by adopting
the idea of realizing a Yankee drier having the features indicated in claim 1. Other
features of the present invention are the subject of the dependent claims.
[0005] The present invention provides for the construction of a Yankee drier with an electromagnetic
induction system inside it and a mantle made of any electrically conductive material,
such as for example carbon steel or cast iron, suitable to exploit the thermal effects
connected to the electromagnetic induction. At the two ends of the mantle there are
two respective end heads.
[0006] In accordance with the present invention, the Yankee mantle can also be stratified,
with a primary layer, in correspondence with the radially inner surface of the cylindrical
mantle, on which the electromagnetic field acts, made of electrically conductive material.
In this case, the mantle layers adjacent to the primary layer heat up by conduction
by being in contact with the material of the primary layer.
[0007] Preferably, the induction system placed inside the Yankee is static, i.e. it does
not rotate together with the Yankee, and is supported by an axis passing through two
pins formed on the end heads of the Yankee.
[0008] The internal surface of the Yankee, i.e. the internal surface of the mantle, is free
from circumferential grooves. These grooves are normally present in Yankees heated
by steam and perform the dual function of increasing the convective exchange surface
with the internal steam (which according to the present invention is not used) and
to collect the condensed steam (which according to the present invention is not formed
as a result of the steam not being used).
[0009] In accordance with the present invention, the electromagnetic induction system comprises
a single inductor or more inductors, at a radial distance preferably between 30 cm
and 1 mm from the inner surface of the mantle without contact with the latter. More
preferably, said radial distance is between 5cm and 2mm and, still more preferably,
between 2cm and 5mm. In this case, the term radial distance means the radial distance
between the internal electrically conductive cylindrical surface of the Yankee and
the point of the induction system closest to it.
[0010] The inductors can be made in many ways.
[0011] The inductors are configured to heat the metallic inner surface of the mantle. The
heating is obtained by generating alternating electromagnetic fields through the inductors,
with variable frequency and amplitude according to the power to be transmitted. The
electromagnetic fields, which vary over time, generate induced currents in the metallic
material of the mantle which, due to the Joule effect, produce localized overheating.
In this way, the heat required for drying the paper is generated.
[0012] The heat produced at the internal surface of the Yankee diffuses by conduction through
the thickness of the mantle, until it reaches the external surface with which the
sheet being dried is in contact. A part of the heat will diffuse inside the cylinder
itself both by radiation and by convection. However, since the internal volume of
the Yankee is substantially closed, the heat diffused inside will not be dispersed
but will cause a rise in the temperature of the air contained inside it. In this way,
the corresponding portion of thermal energy will not be dispersed into the external
environment, with the exception of the part transmitted to the outside through the
end heads. In any case, similarly to what occurs in the case of steam Yankee dryers,
the heads can be suitably insulated with per se known systems so as to limit to a
minimum the part of thermal energy transferred to the external environment, such that
the maximum portion of thermal energy is transferred to the sheet being dried.
[0013] The electrical power to be transformed into thermal power for drying the sheet is
of the same order of magnitude as the thermal power provided by the steam in traditional
systems. In fact, the thermal power does not depend on the source, but on the use
that must be made of it. The function of the Yankee is to provide heat to the paper
in order to bring the dryness degree of the sheet adhered to it from a minimum value
(normally in the range of 25%-50%) when the paper comes into contact with the external
surface of the mantle, up to a maximum value (typically in the range of 55%-99%) when
the paper is detached from the Yankee. The thermal energy required for the correct
functioning of the Yankee will therefore depend on the programmed production parameters
and, for example, on: paper weight, sheet width, input dryness degree and output dryness
degree from the Yankee, Yankee rotation speed and input sheet temperature. These parameters
make it possible to calculate the exact amount and enthalpy content of the water that
must be removed from the sheet. Overall, the power required to evaporate the water
contained in the sheet until the desired degree of dryness is reached varies approximately
between 2MW and 15MW, depending on the production rate, the inlet temperature of the
sheet on the Yankee and various other parameters (grammage, degree of creping, etc.).
[0014] In accordance with particular embodiments of the present invention, the Yankee may
have an external cylindrical surface with an external layer that is harder than the
base metal in order to increase its resistance to wear (due to the presence of paper
and scrapers used for remove and/or crepe the dried sheet and/or clean the surface
upstream of the sheet adhesion area). For example, said outer layer can be made by
means of a metal deposition, or by a plating deposition (deposited by fusion) or by
a surface treatment, for example by laser hardening.
[0015] Among the advantages offered by the present invention the following can be mentioned
in particular.
[0016] Decarbonisation: in traditional Yankee dryers, steam is normally produced in boilers
that burn fossil fuels. Steam generation represents a large amount of the energy used
to operate a paper mill. Increasingly, national and international regulations, in
addition to the need to reduce the impact of the greenhouse effect on the climate,
require that the production of carbon dioxide, one of the main greenhouse gases, be
limited and possibly cancelled. The electrification of the heat production to be used
in the Yankee for drying paper in accordance with the present invention can allow
to reduce (up to canceling) the production of CO
2 necessary for the operation of the Yankee since the required electrical energy can
be produced using renewable sources and not the use of fossil fuels. Assuming that
only electricity generated from renewable sources is used, it is possible to estimate
a potential reduction of CO
2 emissions between 2500tons/year and 25000tons/year, depending on the productivity
of the machine.
[0017] Another advantage deriving from the invention concerns the simplification of the
system and a greater controllability: in traditional Yankee dryers, the heat is introduced
by using steam as a fluid carrier. The steam, following the heat exchange with the
sheet being dried, condenses, therefore, at the Yankee outlet there is a two-phase
fluid composed of condensate and steam (introduced in excess precisely to maintain
the driving force necessary for the extraction of the condensate, in order to avoid
flooding inside the cylinder). The steam must have a sufficiently high temperature
to allow the paper to be dried while maintaining high productivity (the heat exchanged
will be a function of the gradient between the steam temperature and the sheet temperature).
Therefore, the steam pressure will have to be kept above a minimum value depending
on the process equilibrium. Modern, more performing machines, in order to produce
paper with speeds even higher than 2000 mpm, require that the temperature of the internal
steam exceeds 150-160°C, with peaks close to 190°C. These temperatures, being saturated
steam, require that the pressure inside the Yankee can reach 10bar. All of this requires
the construction of a steam generation, treatment and transport plant completed with
a series of components and pipes that have a heavy impact on the complexity of the
paper production plant. In particular, the following components are present in most
applications: steam generation boiler, transport pipes, thermo-compressors to raise,
using higher pressure steam, the pressure of the exhausted steam in the cycle in order
to regenerate it and keep it in the cycle itself, safety systems (safety and regulating
valves), heat recovery systems, condensate separators and others. Furthermore, a system
must be created inside the Yankee which allows the continuous removal of the condensate
itself. These systems normally consist of a multiplicity of cannulas immersed in the
grooves (in the case of grooved Yankees): the steam is introduced into the cylinder
in excess with respect to what is necessary for the heat transfer to the paper; the
excess steam under pressure finds the only way out through the openings of the cannulas,
connected to manifolds distributed circumferentially inside the cylindrical surface
of the Yankee and, from these, to a manifold coaxial to the Yankee itself. The action
of the excess steam causes the condensate accumulated on the bottom of the grooves
following the passage of heat to the paper to be forced to go back up through the
cannulas themselves. In this way, following the steam flow, the condensate is continuously
removed from inside the Yankee, avoiding flooding. In the case of non-grooved Yankees
(typically used in less performing applications or for particular types of paper to
be produced, such as MG paper), the condensate extraction system involves the use
of large collection spoons rotating together with the Yankee: in this case, given
the lower rotation speed of these systems, the condensate tends to accumulate on the
lower part of the cylinder. The spoons (in number depending on the diameter of the
cylinder) when they rotate, pass from the lower part, collect the condensate and guide
it towards a central collector by exploiting the gravity and the particular path of
the condensate removal ducts.
[0018] All these systems are at the service of the correct flow of steam and condensate,
in order to allow the transport of the required heat. Every single component requires
checking and maintenance in order to keep the system efficient and to avoid corrosive/erosive
phenomena. The steam circuit requires constant quality control of the flowing substances.
For example, it is necessary to keep the PH level within pre-established limits and
it is necessary to constantly guarantee the absence of free oxygen in the circuit
in order to prevent corrosive phenomena which could cause damage not only to the components
of the circuit, but also to the Yankee itself. For this reason, it is necessary to
constantly monitor the operating condition and check the quality of the steam also
through the use of specific chemicals.
[0019] All these problems and the resources required to keep these systems efficient are
eliminated, in accordance with the present invention, by avoiding the use of steam
as a heat transfer fluid.
[0020] The use of induction heaters makes it possible to eliminate the use of steam and
all the components, systems and technical problems associated with the use of steam.
[0021] The need to use pressurized steam (up to 10 bar) inside traditional Yankee dryers
also leads to a series of construction complications. Given the large volume of pressurized
steam contained in the Yankee (even over 7m in diameter and over 5.6m wide), the resulting
forces on the internal surfaces of the Yankee are significant (a circular head with
an internal diameter of 6.6m, exposed to steam under pressure at 10bar, bears a resulting
thrust equal to about 14000tons). Furthermore, the use of pressurized steam means
that the Yankee must be designed in compliance with the stringent rules imposed by
national and international regulations for pressure vessels in order to avoid catastrophic
accidents, such as an explosion of the Yankee. Therefore, the structure itself and
the connection systems of the various structural components require care and very
high levels of control in order to absolutely guarantee the structural reliability
of the cylinder throughout its operating life, with a great increase in costs both
for the materials used and for the necessary construction and control procedures,
the latter to be repeated periodically during the life of the product.
[0022] Normally, the surface of the Yankee, before coming into contact with the paper to
be adhered, is sprinkled with substances whose function is to promote adhesion of
the paper, to facilitate its detachment after drying, to give particular characteristics
to the adhered paper and to protect the outer cylindrical surface of the Yankee. This
is normally referred to as an organic coating and its chemical composition can vary
greatly depending on the product, the condition of the Yankee surface and the recipe
used by the paper mill. Some of the chemical substances contained in the coating (for
example epichlorohydrin polyaminoamide resins which can be used in the adhesion components)
require, in order to function correctly, to create cross-linking bonds which are facilitated
by high temperatures. This aspect also has an impact on the sizing of the Yankee and
of the machine configuration; in fact, having to guarantee the cross-linking of the
coating before contact with the paper, this causes the coating spray bar (or more
simply, the coating bar) to be placed at a certain distance from the point of contact
with the paper (depending on the type of coating and the rotation speed of the Yankee).
The surface between the coating bar and the point of contact with the paper develops
along an arc which, in fact, is unused: the purpose of the Yankee is to transfer thermal
power to the paper to dry and this can only take place in the zone where the paper
adheres to the Yankee; if a part of the Yankee cannot accommodate the paper because
the coating distributed on it is not "ready" to ensure correct adhesion, then the
Yankee, in condition of same performance, must have a larger diameter to compensate
for the unused area (the development of the wrapping of the paper around the Yankee
and, therefore, the diameter of the Yankee, depend on the overall performance of the
machine and of the Yankee, as well as on the grammage). On the other hand, the use
of an induction system placed inside the Yankee and not rotating together with it,
allows, by adopting a modular design, to adjust the intensity of thermal power also
according to the involved sectors. In this way it is possible to control the temperature
of the sector dedicated to the cross-linking of the coating. By optimizing the crosslinking
process, it is possible to reduce the space dedicated to it. Reducing the space required
for crosslinking allows a reduction of the Yankee diameter in conditions of same performance.
[0023] Another potential advantage concerns the greater energy efficiency: the current system
provides for the generation of thermal power outside the Yankee (the steam is produced
in a boiler outside the Yankee and, from this, via ducts and regulation components,
is brought inside the Yankee). The system object of the present invention instead
provides that the thermal power is produced, thanks to the Joule effect caused by
the induced currents, directly in the metal coat of the Yankee, i.e. in correspondence
with the exchange zone with the paper being dried. This allows to reduce all the losses
due to the transport of fluid at high temperature from a remote area inside the Yankee.
This fact, if associated with a source of electricity production from renewable sources
(i.e. without the need to produce a heat transfer fluid for the production of electricity
via combustion), allows the path of the thermal power to be significantly shortened,
thus improving the overall efficiency.
[0024] In the drawings attached by way of example, not to be considered in a limiting sense:
- Fig.1 shows a papermaking machine provided with a Yankee in accordance with the present
invention;
- Fig.2 represents a schematic vertical sectional view illustrating some parts of a
Yankee dryer according to the present invention;
- Fig.3 represents a possible operating configuration of a Yankee dryer in accordance
with the present invention;
- Fig.4 represents another possible operating configuration of a Yankee dryer in accordance
with the present invention;
- Fig.5A represents a schematic longitudinal section view of a Yankee in accordance
with the present invention;
- Fig.5B represents an enlargement of Fig.5A and highlights the magnetic field lines
intercepting the Yankee mantle;
- Fig.5C is similar to Fig.5B but it represents turn coils having a higher diameter
(d);
- Figs. 5D and 5E schematically represent the magnetic field lines produced in the configurations
of Fig.5A and respectively Fig.5B;
- Figs.6-8 show three different views of a possible embodiment of an inductor for a
Yankee drier in accordance with the present invention;
- Figs.9-12 show four different views of a further possible embodiment of an inductor
for a Yankee drier in accordance with the present invention;
- Figs.13-15 show three different views of a possible embodiment of an inductor group
for a Yankee dryer according to the present invention;
- Figs. 16-20 show five different views of a further possible embodiment of a group
of inductors for a Yankee drier according to the present invention.
[0025] Reduced to its essential structure and with reference to the figures of the attached
drawings, a Yankee drier (1) according to the present invention is a body comprising
a metal mantle (2) with a circular cross section and two end heads (3) on which two
respective coaxial pins (4) are formed or mounted, arranged along an axis of rotation
(x-x) of the Yankee. A transmission (5) acts on the pins (4) by which the rotation
speed of the Yankee around the axis (x-x) is controlled. The outer surface of the
mantle (2) forms a heat exchange surface with a sheet of paper produced upstream of
the Yankee to reduce its water content, i.e. increase its dryness. The sheet of paper
can be produced, with methods per se known to those skilled in the art, in a machine
for the production of structured paper which, for example, comprises a forming zone
(A) in which the sheet is formed starting from a fibrous suspension of predefined
composition, a pre-drying zone (B) of the sheet downstream of the formation zone (A),
along which the water content of the sheet is progressively reduced, and a drying
zone (C) downstream of the pre-drying area (B), where the Yankee (1) is installed.
[0026] In Fig.1 the arrow "NM" shows the direction of the sheet along the machine.
[0027] Downstream of the Yankee (1) a section (D) can be arranged for collecting the sheet
in the form of reels (R1, R2).
[0028] In the entry section of the drying area (C) there is a presser (6) which compresses
the sheet of paper on the Yankee (1) with a pre-set pressure. For example, the presser
(6) can consist of a shoe press, a blind-holes roller or a suction roller.
[0029] The section (B) can eventually integrate systems for reducing the water content of
the sheet based on multiple concepts (application of vacuum using suction boxes or
suction rollers in order to facilitate water drainage, pressing areas, devices for
supplying thermal energy, devices based on the removal of water from the sheet through
the principle of capillarity, forced blowing of hot air through the sheet, etc...).
All these systems, even in combination with each other, are known per se. A hood (7)
can be arranged on the Yankee (1).
[0030] In the drying section (C) the sheet is in contact with the outer surface of the mantle
of the Yankee (1) from the entry point (P1) to the exit point (P2) for a section with
an angular extension (a) greater than 180°. In the scheme of Fig.2, the sheet is indicated
by the reference "S". At said exit point (P2) a creping scraper (8) can be arranged
for detaching the sheet from the Yankee (1) and, downstream of the creping scraper
(8) with respect to the direction of rotation (1C) of the Yankee, there is a cleaner
scraper (80). The sheet, in alternative configurations, could be detached from the
Yankee even without the use of a scraper, but through the use of support belts which
collect the sheet at the end of its passage from the Yankee surface.
[0031] The sheet (F) is conveyed by a web (9) from the forming area (A) to the drying area
(C) and is associated with the web (4) in the compression nip defined by the presser
(6) in cooperation with the Yankee (1).
[0032] In the diagram of Fig.3 the presser (6) is a shoe press and web belt (9) is a felt.
The same diagram shows a suction roller (SR) onto which the web (9) is guided upstream
of the presser (6).
[0033] In the diagram of Fig.4, the presser (6) is associated with a further presser (60),
arranged downstream with respect to the direction of rotation (1C) of the Yankee.
In this configuration, the web (9) is associated with the sheet in both the nips defined
by the presser (6) and by the further presser (60) in cooperation with the Yankee
(1). For example, the additional presser (60) consists of a blind-holes press.
[0034] The linear pressure exerted by the presser (6) in correspondence of the Yankee is
preferably between 60 and 200 kN/m, more preferably between 90 and 150 kN/m and, even
more preferably, between 90 and 120 kN/m. In a configuration of the type shown in
Fig.4, the linear pressure exerted by the additional presser (60) at the Yankee is
preferably between 90 and 120 kN/m.
[0035] For example, the Yankee (1) has an external diameter comprised between 2.00 m and
7.500 m, and an axial length comprised between 3.00 m and 7.400 m.
[0036] Inside the Yankee (1) there is a fixed electromagnetic induction heating system made
up of one or more inductors (H; HN) positioned and configured to produce alternating
electromagnetic fields with pre-established frequency and amplitude according to the
thermal power to be generated. In case of installation of a plurality of inductors
(HN) distributed in the axial direction and fed independently or in groups, it is
possible to carry out a partial control of the thermal power generated, in the axial
direction, in the mantle. In this way it is possible to compensate for any unevenness
in the transversal humidity profile of the paper being dried, by acting on the solenoids
acting on the areas corresponding to the bands where the paper has greater humidity,
by increasing the electric power supply. The electromagnetic fields produced by the
inductors, which vary over time, induce the generation of electric currents in the
metallic material of the Yankee mantle and, due to the Joule effect, the mantle itself
is subject to heating. The heat thus generated is used to dry the sheet (F). The induction
heating system makes it possible to generate a uniform thermal imprint on the surface
of the mantle (2) of the Yankee, i.e. a uniform heat distribution along the generatrix
lines of the cylindrical surface which defines the mantle. The electromagnetic induction
heating system extends axially, i.e. parallel to the axis (x-x) of the Yankee, along
the inner surface of the mantle (2) but is preferably shorter than the latter, leaving
a free space (10) in front of each of the end heads (3).
[0037] Preferably, the radially outer side of the electromagnetic induction system is at
a radial distance from the inner surface of the mantle (2) comprised between 20cm
and 1mm, more preferably said radial distance is comprised between 5cm and 2mm and,
even more preferably, between 2cm and 5mm.
[0038] In the diagrams of Fig.5A, Fig.6, Fig.7 and Fig.8 there is a single inductor (H)
in the form of a solenoid developed around the (x-x) axis of the Yankee. The solenoid
is formed by coil turns concentric with said axis (x-x).
[0039] With reference to Fig.5, the inductor (H) extends axially inside the Yankee (1) for
a length (LH) shorter than the length (L2) of the mantle (2).The terminals (HT) of
the inductor (H) can be passed through one of the pins (4).
[0040] In the diagrams of Figs. 9-12 there is a single toroidal inductor (H) developed parallel
to the axis (x-x) of the Yankee. The toroidal inductor is formed by coils parallel
to the inner surface of the cladding (2). Also in this case, preferably the radially
outer side of the inductor (H) is at a radial distance from the inner surface of the
shell (2) between 20cm and 1mm, more preferably said radial distance is between 5cm
and 2mm and, even more preferably, between 2cm and 5mm. Also in this case, the terminals
(HT) of the inductor (H) can be passed through one of the pins (4).
[0041] In the diagrams of Figs. 13-15 there are a plurality of inductors (HN) each of which
consists of a solenoid developed around the axis of the Yankee and formed by coil
turns concentric to said axis. In this example, the inductors (HN) are arranged axially
side by side. Also in this case, the terminals (HT) of the inductors (HN) can be passed
through one of the pins (4).
[0042] In the diagrams of Figs. 16-20 more inductors (HN) are provided, each of which is
formed by a solenoid consisting of coil turns wound around respective radial axes
(RHN). The inductors (HN) in this case are arranged circumferentially around the axis
of the Yankee. Also in this case, the terminals (HT) of the inductors (HN) can be
passed through one of the pins (4). In the drawings, the reference "HP" indicates
cores of ferromagnetic material which can optionally be used to realize the inductors
(HN).
[0043] By using a plurality of inductors (HN) arranged as in the diagrams of Figs. 13-15
it is also possible to control the thermal power transmitted to the mantle (2) in
a differentiated manner along the axial direction of the Yankee to produce axially
variable thermal profiles.
[0044] By using a plurality of inductors (HN) arranged as in the diagrams of Figs. 16-20
it is also possible to control the thermal power transmitted to the mantle (2) in
a radially differentiated way to produce radially variable thermal profiles.
[0045] Preferably in accordance with the present invention, the following condition is satisfied:
S > P - d, where "S" is the radial distance of the inductor from the internal surface
of the Yankee mantle, "d" is the diameter of the conductors forming the coil turns
(HS) and "P" is the pitch between the coil turns of the inductor (or the individual
inductors).
[0046] It is noted that, in general, all other conditions being equal, turns more spaced
apart from each other will imply a lower spatial density of the local field, therefore
a lower temperature generated on the mantle, compared to turns wound with a smaller
winding pitch, i.e. closer coil turns.
[0047] Accordingly, according to the present invention, a geometric configuration of the
inductor system (understood as a single solenoid or as a plurality of solenoids) is
achieved in which the distance between the spiral windings of the inductor system
and the internal surfaces of the armature consisting of the Yankee mantle is higher
than the pitch between the coil turns (HS) reduced by said diameter (d).
[0048] In this way, the magnetic fields of the individual turns intercepted the mantle material
is not influenced by possible non-uniformity of the pitch of the coil turns and/or
the diameter of the conductors forming the coil turns and/or possible non-uniformity
of the material of which are made the single coil turns.
[0049] Figs, 5A and 5B schematically show two possible dispositions of the coil turns (HS)
formed by conductors having a different diameter (d).
[0050] With reference to the example shown in Figs.9-12, the inductor (H) has a side (HM)
radially closer to the mantle (2) and a side (HW) radially more distant from the mantle
(2), and said side (HM) radially closest to the mantle (2) is at a given radial distance
from the inner surface of the mantle (2) and also in this case the inductors are formed
by turns (HS) made up of conductors of predefined diameter spaced apart of a pitch
of predefined value (P). This case is characterized by the fact that the value of
the radial distance of the side (HM) from the inner surface of the mantle (2) is less
than or equal to the difference between said pitch (P) and said diameter (d). The
same applies if instead of the single inductor (H) there are several inductors thus
constructed and aligned along the axis of the Yankee.
[0051] From the description provided above, it is evident that a Yankee cylinder for the
production of paper is a body comprising a metal mantle (2) with circular cross-section
and two end heads (3) on which are formed or mounted two respective coaxial pins (4)
arranged along a rotation axis (x-x) of the Yankee, said body being configured to
rotate with a predetermined angular speed around said rotation axis (x-x), wherein
inside said body is arranged a fixed electromagnetic induction heating system comprising
one or more inductors (H; HN) interacting electromagnetically with the mantle (2)
to produce induced electric currents in the same mantle, said one or more inductors
(H; HN) being arranged in proximity of the radially innermost surface of the mantle
(2).
[0052] From the description provided above, it is also evident that a Yankee cylinder according
to the present invention may also have one or more of the following features possibly
combined between them:
- the Yankee has an external diameter comprised between 2.00 m and 7.500 m, and the
mantle (2) has an axial length comprised between 3.00 m and 7.400 m.
- the electromagnetic induction heating system extends axially, i.e. parallel to the
axis (x-x) of the Yankee, along the inner surface of the mantle (2) but is shorter
than the latter, leaving a free space (10) in front of each of the end heads (3).
- the radially outermost side of the electromagnetic induction system is at a radial
distance from the internal surface of the mantle (2) comprised between 20 cm and 1
mm, more preferably at a radial distance comprised between 5 cm and 2 mm and, even
more preferably, comprised between 2cm and 5mm.
- the electromagnetic induction system comprises a single inductor (H) in the form of
a solenoid developed around the axis (x-x) of the Yankee, the solenoid being formed
by coil turns concentric to said axis (x-x).
- the electromagnetic induction system comprises a single toroidal inductor (H) formed
by coils developed parallel to the axis (x-x) of the Yankee.
- the electromagnetic induction system includes a plurality of inductors (HN) each of
which consists of a solenoid developed around the axis of the Yankee and formed by
coil turns concentric to said axis.
- the electromagnetic induction system comprises a plurality of inductors (HN) axially
placed side by side.
- the electromagnetic induction system comprises a plurality of inductors (HN) each
of which is formed by a solenoid formed by coils parallel to the inner surface of
the mantle (2).
- the electromagnetic induction system comprises a plurality of inductors (HN) arranged
circumferentially around the axis of the Yankee.
- the inductor (H) or the inductors (HN) are at a radial distance (S) from the inner
surface of the mantle (2), the inductors are formed by coil turns (HS) consisting
of conductors with a predefined diameter (d) spaced apart by a pitch of predefined
value (P), and the value of the said radial distance (S) is higher than the difference
between said pitch (P) and said diameter (d).
- the inductor (H) or the inductors (HN) are at a radial distance (S) from the inner
surface of the mantle (2), the inductors are formed by coils (HS) consisting of conductors
with a predefined diameter (d) spaced apart by a pitch of predefined value (P), and
the value of the said radial distance (S) is higher than the difference between said
pitch (P) and said diameter (d).
[0053] In practice, the execution details can in any case vary in an equivalent way as regards
the individual elements described and illustrated, without thereby departing from
the scope of the solution adopted and therefore remaining within the limits of the
protection granted by the present patent in accordance with the attached claims.
1. Yankee (1) for paper production consisting of a body comprising a metal mantle (2)
with circular cross-section and two side heads (3) on which are formed or mounted
two respective coaxial pins (4) arranged along a rotation axis (x-x) of the Yankee,
said body being configured to rotate with a predetermined angular speed around said
rotation axis (x-x), characterized in that inside said body is arranged a fixed electromagnetic induction heating system comprising
one or more inductors (H; HN) interacting electromagnetically with the mantle (2)
to produce induced electric currents in the same mantle, said one or more inductors
(H; HN) being arranged in proximity of the radially innermost surface of the mantle
(2).
2. Yankee according to claim 1 characterized in that it has an external diameter comprised between 2.00 m and 7.500 m, and the mantle
(2) has an axial length comprised between 3.00 m and 7.400 m.
3. Yankee according to claim 1 characterized in that the electromagnetic induction heating system extends axially, i.e. parallel to the
axis (x-x) of the Yankee, along the inner surface of the mantle (2) but is shorter
than the latter, leaving a free space (10) in front of each of the heads (3).
4. Yankee according to claim 1 characterized in that the radially outermost side of the electromagnetic induction system is at a radial
distance (S) from the internal surface of the mantle (2) comprised between 20 cm and
1 mm, more preferably at a radial distance comprised between 5 cm and 2 mm and, even
more preferably, comprised between 2cm and 5mm.
5. Yankee according to claim 1 characterized in that the electromagnetic induction system comprises a single inductor (H) in the form
of a solenoid developed around the axis (x-x) of the Yankee, the solenoid being formed
by coil turns concentric to said axis (x-x).
6. Yankee according to claim 1 characterized in that the electromagnetic induction system comprises a single toroidal inductor (H) formed
by coil turns developed parallel to the axis (x-x) of the Yankee.
7. Yankee according to claim 1 characterized in that the electromagnetic induction system includes a plurality of inductors (HN) each
of which consists of a solenoid developed around the axis of the Yankee and formed
by coil turns concentric to said axis.
8. Yankee according to claim 1 characterized in that the electromagnetic induction system comprises a plurality of inductors (HN) axially
placed side by side.
9. Yankee according to claim 1 characterized in that the electromagnetic induction system comprises a plurality of inductors (HN), each
of which consists of a solenoid formed by coil turns wound around respective radial
axes (RHN).
10. Yankee according to claim 1 characterized in that that the electromagnetic induction system comprises a plurality of inductors (HN)
arranged circumferentially around the axis of the Yankee.
11. Yankee according to any one of claims 5-8, wherein the inductor (H) or the inductors
(HN) are at a radial distance (S) from the inner surface of the mantle (2), the inductors
are formed by coils (HS) consisting of conductors with a predefined diameter (d) spaced
apart by a pitch of predefined value (P), characterized in that the value of the said radial distance (S) is higher than the difference between said
pitch (P) and said diameter (d).
12. Yankee according to any one of claims 5-8, wherein the inductor (H) or the inductors
(HN) have a side (HM) radially closer to the mantle (2) and a side (HW) radially more
distant from the mantle (2), in which said side (HM) radially closest to the mantle
(2) is at a radial distance (S) from the inner surface of the mantle (2), the inductors
are formed by coils (HS) made up of conductors of predefined diameter (d) spaced from
each other by a pitch of predefined value (P), characterized in that the value of said radial distance (S) is higher than the difference between said
pitch (P) and said diameter (d).