FIELD OF THE INVENTION
[0001] The present invention relates to a switch for a switchgear, such as an air-insulated
switchgear or a gas-insulated switchgear for low, medium and high voltage applications.
BACKGROUND OF THE INVENTION
[0002] For the limitation of the effects of a fault arc inside a switchgear panel, it is
desirable to quickly establish a stable current path from the conductor to ground,
so that the fault arc is short-circuited and so quenched. To address this fast earthing
systems are used. These use stored energy, for example from springs or micro gas generators,
and are triggered by a control device depending on for example the magnitude of the
current, the rate of rise of the current and/or the light emitted by the fault arc.
[0003] Such fast closing devices or earthing devices (also called switches) can be used
in switchgears to quickly and reliably connect busbars to ground in case of an electrical
failure, for example an electrical arc between the three phases. Also, such fast closing
switches can be utilized for example for the short-circuiting of non-performing single
cells in a series of cells of an HVDC converter. Vacuum chambers can be used for this
switching function for a compact design, reliable insulation and switching function
and for a sealed operation, so that gases or sparks from the switching operation cannot
escape.
[0004] Because the effects of an electrical arc/short-circuit can be so severe, further
protection actions are frequently undertaken in addition to the activation of the
switch because it is not known if the switch has correctly functioned. However, activation
of the further protective actions when the switch has correctly functioned incurs
extra cost.
[0005] There is a need to address this issue.
SUMMARY OF THE INVENTION
[0006] Therefore, it would be advantageous to have an improved earthing switch for a switchgear
or a short-circuiting switch for a defective cell of a HVDC switch. Hereafter, reference
is made to a switch for a switchgear, but it is to be noted that the switch finds
utility for more than just a switchgear as discussed above.
[0007] The object of the present invention is solved with the subject matter of the independent
claims, wherein further embodiments are incorporated in the dependent claims.
[0008] In a first aspect, there is provided switch for a switchgear, the switch comprising:
- a cylinder;
- a piston;
- a contact;
- a pin; and
- a stored energy unit.
[0009] The piston is configured to move within the cylinder from a standby position to a
released position along an axis of the cylinder. When in the standby position the
piston is spaced from the contact and electrically isolated from the contact. The
contact is also referred to as a conductive top. When in the standby position the
cylinder is electrically isolated from the contact. When in the released position
the piston is in electrical connection with the contact. When in the released position
the piston is in electrical connection with the cylinder. Movement of the piston from
the standby position to the released position is configured to move the pin within
a bore of the contact from a standby position to a released position. Movement of
the pin from the standby position to the released position is configured to indicate
that the piston has moved from the standby position to the released position. The
stored energy unit is located within or associated with the switch such that activation
of the stored energy unit is configured to move the piston from the standby position
to the released position.
[0010] Thus, means are provided to indicate that a switch such as an ultra fast earthing
switch (UFES) has been released. This enables the closing of the switch to be detected
and for it to be confirmed that the switch has been released. In this way, further
mitigating means relating to utilization of further protection circuits can be omitted.
[0011] In an example, the cylinder is configured to connect to a part of a switchgear at
earth potential.
[0012] In an example, the contact is configured to make electrical connection with at least
one current carrying part of the switchgear.
[0013] In an example, movement of the pin from the standby position to the released position
is configured to cut through a communication cable to indicate that the piston has
moved from the standby position to the released position.
[0014] In an example, the communication cable is an optical fibre.
[0015] Thus, a galvanic free detection means is provided, where for example a signal that
normally passes through the optical fibre is interrupted when the fibre is broken
as the switch closes, and it can be detected that the switch has closed in going from
the standby position to the released position.
[0016] In an example, when in the standby position the switch is configured such that at
least one region inside the switch between piston and the contact is configured to
be under vacuum.
[0017] In an example, when in the standby position a barrier is configured to form a first
region inside the switch between piston and the barrier configured to be under vacuum
and the barrier is configured to form a second region inside the switch between barrier
and the piston configured to be under vacuum.
[0018] In an example, movement of the piston from the standby position to the released position
is configured to break the barrier with the piston.
[0019] In an example, the switch comprises a bellows. A first end of the bellows in connected
to the pin and a second end of the bellows is connected to the contact. A vacuum tight
seal is formed around the bore of the contact by the bellows.
[0020] Thus, a vacuum can be provided within the switch enabling the piston to move rapidly
towards the contact upon activation as there is no air resistance and further electrical
isolation is provided between the cylinder and the contact in the standby position
due to the intervening vacuum.
[0021] In an example, the switch comprises at least one insulator wall section between the
cylinder and the contact.
[0022] In an example, when in the standby position the piston is held in position by a lid
connected to the piston and connected to the cylinder.
[0023] In an example, when in the standby position the piston is held in position by a lid
connected to the piston and connected to at least one insulator wall section between
the cylinder and the contact.
[0024] In an example, the lid comprises a predetermined breaking area configured to break
when the piston moves from the standby position to the released position.
[0025] In an example, gas from the stored energy unit is configured to move the piston from
the standby position to the released position upon activation of the stored energy
unit.
[0026] In an example, the stored energy unit comprises a micro gas generator or a pressurized
gas container.
[0027] In a second aspect, there is provided a switchgear with one or more switches according
to the first aspect.
[0028] The above aspects and examples will become apparent from and be elucidated with reference
to the embodiments described hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Exemplary embodiments will be described in the following with reference to the following
drawings:
Fig. 1 shows an example of a switch;
Fig. 2 and 3 show sectional views of an example of a switch in standby and released
positions; and
Figs. 4 and 5 show sectional views of an example of a switch in standby and released
positions.
DETAILED DESCRIPTION OF EMBODIMENTS
[0030] Figs. 1-5 relate to switches for a switchgear, such as a low, medium or high voltage
switch gear.
[0031] In an example, a switch 1 comprises a cylinder 20, a piston 30, a contact 50, a pin
60, and a stored energy unit 100. The piston is configured to move within the cylinder
from a standby position to a released position along an axis of the cylinder. When
in the standby position the piston is spaced from the contact and electrically isolated
from the contact. When in the standby position the cylinder is electrically isolated
from the contact. When in the released position the piston is in electrical connection
with the contact. When in the released position the piston is in electrical connection
with the cylinder. Movement of the piston from the standby position to the released
position is configured to move the pin within a bore 53 of the contact from a standby
position to a released position. Movement of the pin from the standby position to
the released position is configured to indicate that the piston has moved from the
standby position to the released position. The stored energy unit is located within
or associated with the switch such that activation of the stored energy unit is configured
to move the piston from the standby position to the released position.
[0032] According to an example, the cylinder is configured to connect to a part of a switchgear
at earth potential.
[0033] According to an example, the contact is configured to make electrical connection
with at least one current carrying part of the switchgear.
[0034] According to an example, movement of the pin from the standby position to the released
position is configured to cut through a communication cable 80 to indicate that the
piston has moved from the standby position to the released position.
[0035] According to an example, the communication cable is an optical fibre.
[0036] According to an example, when in the standby position the switch is configured such
that at least one region inside the switch between piston and the contact is configured
to be under vacuum.
[0037] According to an example, when in the standby position a barrier 110 is configured
to form a first region inside the switch between piston and the barrier configured
to be under vacuum and the barrier is configured to form a second region inside the
switch between barrier and the piston configured to be under vacuum.
[0038] In an example, the barrier 110 is a conductive barrier.
[0039] According to an example, movement of the piston from the standby position to the
released position is configured to break the barrier with the piston.
[0040] According to an example, the switch comprises a bellows 70. A first end of the bellows
in connected to the pin and a second end of the bellows is connected to the contact.
A vacuum tight seal is formed around the bore of the contact.
[0041] According to an example, the switch comprises at least one insulator wall section
10 between the cylinder and the contact.
[0042] According to an example, when in the standby position the piston is held in position
by a lid 40 connected to the piston and connected to the cylinder. Alternatively,
when in the standby position the piston is held in position by a lid 40 connected
to the piston and connected to at least one insulator wall 10 section between the
cylinder and the contact.
[0043] According to an example, the lid comprises a predetermined breaking area 42 configured
to break when the piston moves from the standby position to the released position.
[0044] According to an example, gas from the stored energy unit is configured to move the
piston from the standby position to the released position upon activation of the stored
energy unit.
[0045] According to an example, the stored energy unit comprises a micro gas generator or
a pressurized gas container.
[0046] In an example, the stored energy unit comprises one or more springs. Expansion of
the one or springs is configured to move the piston from the standby position to the
released position upon activation of the stored energy unit.
[0047] In an example the piston comprises an electrical contact 33 that is configured to
slide along an inner surface of the cylinder and make electrical connection between
the piston and the cylinder.
[0048] In an example the electrical contact is configured to make electrical connection
between the piston and the cylinder when the piston has moved to the released position.
[0049] In an example the piston and contact are configured such that in the released position
a portion of an outer surface 31 of the piston is in contact with a portion of an
inner surface 51 of the contact.
[0050] In an example the portion of the outer surface of the piston and the portion of the
inner surface of the contact are shaped such that in moving from the standby position
to the released position the piston is locked in the released position.
[0051] In an example the portion of the outer surface of the piston is conically shaped
and the portion of the inner surface of the contact is conically shaped.
[0052] A switchgear can comprise one or more switches as described above
[0053] Continuing with the figures, several embodiments are now described in detail.
Fig. 1 shows an outside view of a switch 1. Fig. 2 shows a sectional view of an exemplar
switch 1 in standby position. Fig. 3 shows a sectional view of the switch of Fig.
2 in released position. Fig. 4 shows a sectional view of an exemplar switch 1 - with
two independent gaps - in standby position. Fig. 5 shows a sectional view of the switch
1 of Fig. 4 in released position.
[0054] The fast closing or earthing switch 1 generally works as follows. An insulator 10,
a piston 30, a lid 40 and a conductive top 50 define a sealed, evacuated volume. The
volume can be manufactured, evacuated and sealed by 1) brazing and 2) evacuating (using
a small tube that is closed after wards), or in a common process inside of a furnace.
A conductive cylinder and a micro gas generator can then be added in an assembly process.
[0055] In an application of the fast closing switch 1, electrical terminals can be attached
to the lower surface 22 (or to the corresponding outer cylindrical surface 25) and
to the upper surface 52 (or to the corresponding outer cylindrical surface 55) to
connect the fast closing switch to any electrical circuit. As long as the switch is
required to stay open, the micro gas generator 100 is left without electrical feeding,
the piston 30 stays in its lower position as shown in Fig. 2 and no current can flow
from the lower terminal (from the cylinder 20 and the piston 30) to the upper terminal
(to the contact or conductive top 50).
[0056] In the situation when the fast closing switch 1 is required to close, the micro gas
generator 100 can be fired. Due to the pressure of the evolving gases, the piston
30 will be pushed upwards with high force. The predetermined breaking area 42 of the
lid 40 will break and the piston 30 will run upwards with high speed until the piston
30 hits the lower end of the conductive top 50. The conical area 31 of the piston
and the conical area 51 of the contact or conductive top 50 are formed such that the
piston 30 will be clamped inside of the conductive top 50 so that a solid and reliable
electrical connection between the piston 30 and contact or conductive top 50 will
be established.
[0057] The piston 30 further comprises means of electrical contacting 33 to the inner surface
of the conductive cylinder 20. The means 33 can be an integral part of the piston
30, but they can also be a separate part or parts like a spiral contact or a multi-contact
system. In this closed status in the released position, current can flow from the
lower surface 22 of the conductive cylinder 20 over the piston 30 to the upper surface
52 of the contact or conductive top 50 and the fast closing switch 1 is mechanically
and electrically closed in a solid and reliable way.
[0058] The switch has means to cut an optical fibre 80 for the detection of a successful
operation of the fast closing switch 1 from the outside of the switch. Further, this
detection is galvanically free, so that no further constraints have to be considered
in a high voltage environment.
[0059] This is achieved as now described. An upward motion of piston 30 and its tip 32 hits
the pin 60 and pushes it upwards through a bore 53 in the contact or conductive top
50. The pin 60 is for example made of stainless steel. The pin 60 is guided by the
bore 53 in the conductive top 50.
[0060] The pin 60 is brazed to the upper end of a bellows 70, for example made of stainless
steel. The lower end of the bellows 70 is brazed to the contact or conductive top
50 so that the vacuum inside of the switch 1 is sealed in the standby or opened position
of the fast closing switch 1.
[0061] As the pin 60 is pushed by the piston 30 the upper end 61 of pin 60 is pushing against
an optical fibre 80. For a safe cutting function, the upper side of the optical fibre
80 can be fixed with a bridge 90, that can for example be screwed onto a groove in
the contact or conductive top 50, so that flat conductors can still be screwed onto
the surface 52 of the contact or conductive top 50, not disturbed by the bridge 90
or its fixation screws. The bridge 90 comprises a hole 91 so that the upper end 61
of the pin 60 can punch a piece 81 of the optical fibre 80 through the hole 91 for
a reliable interruption of the glass fibre - this is clearly shown in Figs. 3 and
5. The hole 91 may be designed in a way that is serves as a reservoir for the cut
piece 81 when for example a flat conductor is screwed onto the surface 52. The bridge
90 is for example made of steel or stainless steel. Alternatively, the function of
the bridge 90 can also be integrated in the flat conductor or in any other conductor
fixed at the contact or conductive top 50. However, the bridge 90 with a hole 91 is
not required, because the movement of the pin 60 has been found to cut the optical
fibre 80, but the bridge 90 with a hole 91 can help ensure such a cutting action.
[0062] If it is required for a more precise guiding of the pin 60, a bridge 95 for guiding
the upper end 61 of the pin 60 in a hole 96 in the bridge 95 can optionally be added
at the upper end of the pin 60, outside of the vacuum compartment, by fixing the bridge
95 to the upper surface 52 of the contact or conductive top 50, for example in a groove,
at a position above the bellows 70 and below the optical (glass) fibre 80.
[0063] It is to be noted that the guidance of a pin made of stainless steel in a hole of
a conductive top, for example made of copper or a bridge, for example made of steel
or stainless steel is usually not a recommended practice, as it can result in high
frictional forces and even griping after several operations, and where at least lubrication
would normally be required. However, it has to be considered that in the present situation
the fast closing switch 1 can be a one-shot device for emergency use with a single
operation. Therefore, excessive friction and griping will not occur here also with
no lubrication. However, lubrication with an appropriate vacuum compatible oil can
be utilized if necessary, however it is considered not to be required.
[0064] The above description is generally shown in Figs. 2 and 3.
[0065] The fast closing switch with release detection 1 may be equipped with two independent
vacuum chambers in series and therefore two independent vacuum gaps in series as shown
in Figs. 4 and 5. This can be done for an improved reliability of the insulation in
vacuum to mitigate spurious breakdowns of a single gap. Here, two insulators 10 are
arranged in series, separated by a conductive barrier 110. In the standby position,
two independent vacuum gaps in series are established. In operation, the moving piston
30 will open the conductive barrier 110 due to the radially predefined breaking areas
112 in a way that no part of 110 will be between the piston 30 and the contact or
conductive top 50. After the operation, in the released position, the piston 30 will
be firmly connected to the conductive top 50 so that a solid and reliable electrical
connection through the fast connecting switch will be established.
Reference Numerals
[0066]
1 Fast connecting switch with release detection
10 Insulator
20 Conductive cylinder
22 Lower surface of 20
25 Outer cylindrical surface of 20
30 Piston
31 Conical area of 30
32 Tip of 30
33 Means of electrical contacting
40 Lid
42 Predetermined breaking area of 40
50 Conductive top
51 Conical area of 50
52 Upper surface of 50
53 Bore in 50
55 Outer cylindrical surface of 50
60 Pin
61 Upper end of 60
70 Bellows
80 Optical fibre
81 Piece cut from 80
90 Bridge for punching
91 Hole in 90
95 Bridge for guidance
96 Hole in 95
100 Micro gas generator
101 Cable of 100
110 Barrier
112 Radial predetermined breaking area of 110
[0067] While the invention has been illustrated and described in detail in the drawings
and foregoing description, such illustration and description are to be considered
illustrative or exemplary and not restrictive. The invention is not limited to the
disclosed embodiments. Other variations to the disclosed embodiments can be understood
and effected by those skilled in the art in practicing a claimed invention, from a
study of the drawings, the disclosure, and the dependent claims.
1. A switch (1) for a switchgear, the switch comprising:
- a cylinder (20);
- a piston (30);
- a contact (50);
- a pin (60); and
- a stored energy unit (100);
wherein the piston is configured to move within the cylinder from a standby position
to a released position along an axis of the cylinder;
wherein when in the standby position the piston is spaced from the contact and electrically
isolated from the contact;
wherein when in the standby position the cylinder is electrically isolated from the
contact;
wherein when in the released position the piston is in electrical connection with
the contact;
wherein when in the released position the piston is in electrical connection with
the cylinder;
wherein movement of the piston from the standby position to the released position
is configured to move the pin within a bore (53) of the contact from a standby position
to a released position;
wherein movement of the pin from the standby position to the released position is
configured to indicate that the piston has moved from the standby position to the
released position; and
wherein, the stored energy unit is located within or associated with the switch such
that activation of the stored energy unit is configured to move the piston from the
standby position to the released position.
2. Switch according to claim 1, wherein the cylinder is configured to connect to a part
of a switchgear at earth potential.
3. Switch according to any of claims 1-2, wherein the contact is configured to make electrical
connection with at least one current carrying part of the switchgear.
4. Switch according to any of claims 1-3, wherein movement of the pin from the standby
position to the released position is configured to cut through a communication cable
(80) to indicate that the piston has moved from the standby position to the released
position.
5. Switch according to claim 4, wherein the communication cable is an optical fibre.
6. Switch according to any of claims 1-5, wherein when in the standby position the switch
is configured such that at least one region inside the switch between piston and the
contact is configured to be under vacuum.
7. Switch according to claim 6, wherein when in the standby position a barrier (110)
is configured to form a first region inside the switch between piston and the barrier
configured to be under vacuum and the barrier is configured to form a second region
inside the switch between barrier and the piston configured to be under vacuum.
8. Switch according to claim 7, wherein movement of the piston from the standby position
to the released position is configured to break the barrier with the piston.
9. Switch according to any of claims 6-8, wherein the switch comprises a bellows (70),
wherein a first end of the bellows is connected to the pin and wherein a second end
of the bellows is connected to the contact, wherein a vacuum tight seal is formed
around the bore of the contact.
10. Switch according to any of claims 1-9, wherein the switch comprises at least one insulator
wall section (10) between the cylinder and the contact.
11. Switch according to any of claims 1-10, wherein when in the standby position the piston
is held in position by a lid (40) connected to the piston and connected to the cylinder
or when in the standby position the piston is held in position by a lid (40) connected
to the piston and connected to at least one insulator wall section between the cylinder
and the contact.
12. Switch according to claim 11, wherein the lid comprises a predetermined breaking area
(42) configured to break when the piston moves from the standby position to the released
position.
13. Switch according to any of claims 1-10, wherein gas from the stored energy unit is
configured to move the piston from the standby position to the released position upon
activation of the stored energy unit.
14. Switch according to claim 13, wherein the stored energy unit comprises a micro gas
generator or a pressurized gas container.
15. A switchgear comprising one or more switches according to any of claims 1-14.